Pg Diploma in Piping Design

7/31/2019 Pg Diploma in Piping Design

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______________________________________________________________City Center Office

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Floor ,203 , R.R.Tower ,Beside Medwin Hospital Abids , Hyderabad 500004 A.P., India.

International Training Centre10

thFloor,1013 , R.R.Tower ,Beside Medwin Hospital Abids ,Hyderabad 500004 A.P., India

Telephone : 0091 - 40 - 65268809 Mobile : 0091 - 9704083839 Email : [email protected]


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P G Diploma in Process Piping Design and Engineering Per ASME B31.3

Eligibility Criteria:

Master in Engineering - ( Mechanical / Chemical / Civil ) Graduate in Engineering - ( Mechanical / Chemical / Civil ) Diploma in Engineering - ( Mechanical / Chemical / Civil )

Duration: 50 Days (200 Hours Power Point Presentation)

Daily Classes : 2 Hours Per Day for Theory , Manual Design Calculations etc.3 Hours Per Day for Piping Design Software

Overview of Course :

A comprehensive course covering in depth the design of process piping systems

including process engineering, pipe stress analysis etc. This course also

provides the case studies of design of process piping systems in accordance

with ASME B 31.3. This course also provide two ( 2 ) design projects

calculations per B31.3 & B31.1.

This course is more concentrated onDetailed Engineering / Layout Engineeringof Piping Systems, Mechanical design, Hydraulic design and Stress Analysis ofProcess Piping Systems.


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Course Syllabus

PART- 1

Section 1 Roles and Responsibilities of Piping design Engineer

Module 2 International codes and standards for piping systems

Module 3 Classification of pipe

Module 4 Standard weight of piping materials and calculation

Module 5 Properties of piping materials

Module 6 Piping project design documents

Module 7 Drawing symbols

Module 8 Piping Isometric

Module 9 Process Flow Diagram (PFD)

Module 10 Piping Instrumentation Diagram (P&ID)

Module 11 Details of Equipment and Equipment Layout

Module 12 Piping arrangement Drawing


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Module 13 Design of process piping (B 31.3)

Module 14 Design Piping sizing / pressure integrity

Module 15 Typical wall thickness calculation for Refinery

Module 16 Pipe stress analysis & Flexibility analysis

Module 17 Pump Calculations

Module 18 Design of pipe supports

Module 19 Types of valves

Module 20 Type of Flange and method of connecting Flanged joint

PART- 2

Module 21 Design Project 01 Per ASME B31.1


PART- 3

Module 23 Piping Design Software CEASAR - II


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Detail Syllabus Under Each Topic

PART- 1

Module 1 Roles and responsibilities of Piping Design Engineer

Module 2 International codes and standards for piping

systems

Introduction to ASME Pressure Piping Design Codes. ASME Standards for Common Piping Elements. API Codes ASME Boiler and Pressure Vessels CodeModule 3 Classification of pipe

Manufacturing Methods Weight and Size Applications or Uses Pressure Temperature Rating System


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Module 4 Calculation of Standard weight of piping materials

The weight groups calculations

Standard STD Extra Strong X Double Extra Strong XXS Principal properties of standard commercial piping materials Calculations

Module 5 Properties of piping materials

Strength

Ductility Hardness Toughness Fatigue Strength


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Module 6 Piping project design documents

First Stage :Contract Specifications , Codes and Standards , Design Criteria ,Calculations , System Descriptions , System Flow Diagram ProcessFlow Diagram , Piping and Instrumentation Diagram

Second Stage :Design specifications , Procurement Specifications , Erection

Specification , Physical Design Drawings , Stress Analyses , Piping

Spool Drawings , Equipment Drawings ,Pipe Support Drawings ,

Third Stage :Suppliers Deviation Disposition Request , Non-conformance Report

Start up Field Report

Module 7 Drawing symbols

Instrument Symbols Mechanical Symbols HVAC Structural Weld Symbols General Symbols Mechanical Symbols Weld Symbol


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Pipe Fitting Symbol Isometric Symbol Duct, Fan, Heat Exchanger symbol

Module 8 Piping Isometric

What is an Isometric Isometric Grids Orthographic views Orthographic and isometric north arrows Isometric configuration Alternate north arrow direction Isometric Dimensions , Notes and Callouts

Module 9 Process Flow Diagram (PFD)

What is Process Flow Diagram Type of Flow Diagram Mechanical Flow Diagram The Utility Flow Diagram Flow Diagram Instruments Instrument Types Flow Diagram Instrument Symbole


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Module 10 Piping Instrumentation Diagram (P&ID)

Mechanical Equipment, Names and Numbers All Values and Identification Instrumentation and Designations All Process Piping, Sizes and Identification Miscellaneous Appurtenances including Vents, Drains, Special Fittings,

Sampling Lines, Reducers and Increasers

Direction of Flow Class Change Interconnections Control Inputs / Outputs and Interlocks

Module 11 Details of Equipment and Equipment Layout

Static Equipment Horizontal Vessels, Vertical Vessels, Storage Tanks,Heat Exchanger &Reboiler.

Rotary Equipment Pumps, Compressor, Fans, & Steam Turbines. Plant Coordinate Systems Piping Terminology


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Piping Callout Plant Elevation System Equipment Location Drawing

Module 12 Piping arrangement Drawing

Piping Arrangement Drawings, Sections, and Elevations Responsibilities of Piping Designer Information Sources for Piping Arrangement Drawings Layout Procedures

Module 13 Design of process piping ASME B 31.3

Procedures_ Scope of ASME B 31.3, ASME B 31.3 Fluid Service Categories Design Pressure & Design Temperature for Piping Systems. P-T Ratings of Flanges, Butt-weld Fittings & Socket Weld Fittings Pressure Design of Straight Pipe under Internal Pressure. Wall

thickness Calculations

MDP Maximum Design Pressure for Piping Systems Branch Reinforcements Reinforcement Pad Calculations Pipeline Wall thickness Calculations B 31.4 / B 31.8 MAOP Maximum Allowable Operating Pressure for Pipelines. Pressure Design of Miter Bends Single & Multiple Miters.


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Pressure Design of Blanks. Piping Material Selection per ASME Code. Severe Cyclic Conditions.

Module 14 Design Piping sizing / pressure integrity

Fluid Flow Sizing Pressure drop is the Darcy-Weisbach equation Calculations Loss coefficient method Equivalent length method Reynolds number Velocity Variation in Pipes Typical Velocities for Water Piping & Other Liquids Pipe Sizing Friction Factor Moody Diagram Hazen Williams Equation Minor Losses in Pipe Fittings Equivalent Length Method & K Factor

method.

Pipe Sizing - Calculations Pressure Integrity - calculations

SEVERAL PRACTICAL EXAMPLES / PROBLEMS ARE COVERED TO DEMONSTRATE

APPLICATION OF PIPE SIZING AND PRESSURE INTEGRITY OF PROCESS PIPING

SYSTEMS


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Module 15 Typical wall thickness calculation for Refinery

SEVERAL PRACTICAL EXAMPLES / PROBLEMS ARE COVERED TO

DEMONSTRATE APPLICATION OF PRESSURE INTEGRITY OF OIL AND GAS

PROJECTS IN SAUDI ARABIA / UAE

Module 16 Pipe stress analysis & Flexibility analysis

Objectives & Definition of Stress Analysis Information Required for Stress Analysis Piping Loads Static & Dynamic Static & Dynamic Analysis Forces, Moment & Stress Calculations. Requirements of ASME B 31.3 Code Sustained Loads, Thermal

Expansion & Occasional Loads.

Classification of Loads Concept of Thermal Expansion. Providing Flexibility in Piping Minimum Leg Required to Absorb Thermal Expansion Types of Expansion Loops


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FLEXIBILITY ANALYSIS USING ASME B 31.3 CODE EQUATIONS

Thermal Expansion Stress - Se and Code Allowable ThermalDisplacement

Stress Range Sa. Stress Range Reduction Factors - f Formal Analysis Requirements Calculation of Thermal Expansion Stress.SUSTAINED LOADS - INTERNAL PRESSURE & LONGITUDINAL STRESSES

Theories of Failure Stresses acting in Pipe due to internal Pressure Sustained Loads QualificationOCCASIONAL LOAD STRESSES

Wind Load Seismic Load Water Hammer Load Analyzing Vibrating Pipe

SEVERAL PRACTICAL EXAMPLES / PROBLEMS ARE COVERED TO DEMONSTRATE

APPLICATION OF PIPE STRESS ANALYSIS AND FLEXIBILITY ANALYSIS FOR

PROCESS PIPING SYSTEMS


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Module 17 Pump Calculations

Pipe o Total Pressure Required Friction Head, Elevation Head,Minimum

Delivery Pressure

Elements of Total Dynamic Head Static Head, Pressure Head, Velocity Head, Friction Head Pump Horse Power Required. Cavitation in Pumps NPSH Required & NPSH Available for Pumps.


DEMONSTRATE APPLICATION ON PUMP CALCULATIONS


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Module 18 Design of pipe supports

Classification of Supports Primary & Secondary Anchors Pipe Guides Limit Stops Pipe Shoe Dummy Leg / Trunion Field Support / Base Support Restraints Rigid Hangers Rod & Clevis, Trapeze. Flexible Hangers Variable & Constant. Pipe Rack Design Types, Height & Width Calculations, Pipe

Arrangements Calculating Civil and Mechanical Load on Pipe Systems Dead Load , Live Load , Total Static Load , Hydrostatic Test Weight Calculating Wind Load on a Piping Support in Open Terrain Wind , Wind Shielding , Determining the Maximum Allowable Span - Calculations


DEMONSTRATE APPLICATION ON PIPE SUPPORT CALCULATIONS


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Module 19 Types of valves

Definition. Valve Funtions, Locations & End Connections. Valve Types Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, &

Plug

Control Valve Manifold. Layout Representation & Requirements. Valve Operators. Valve Layout Considerations. Valve Data Sheets Valve Selection

Module 20 Type of Flange and method of connecting

Flanged joint

Methods of Connecting Pipe Flanges Typical flange Joint Assembly Threaded Flanges Slip-on Flanges Socket-Welded Flanges Blind Flanges Welded-Neck Flanges Alignment

Gasket centering Bolting procedure


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PART- 2

Module 21 Design Project Calculations -01 Per ASME B31.1

Project Title : Design of Super heater Piping per ASME B31.1


Project Title : Design of Effluent Waste Waters Treatment Process PipingSystems as Per ASME B31.3

PART- 3

Module 23 Piping Design Software CEASER - II

Introduction Nozzle Thermal Growth Calculations pumps, vessels, heat exhangers. Piping Input Spreadsheet. Modelling of Piping Isometrics Bends, Reducers, Valves, Loops etc. Performing Static Analysis.

Modifying Load Cases. Hanger Selection.


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Set up of Wind Load Cases. Set up of SUS, OPE, EXP, HYD, HGR, & OCC loads. Load Case Editor Viewing Reports Evaluating API 610 Pump Nozzle Loads

10 Practical Examples Input, Analysis & Redesign.

Note :

Certificate & Mark Sheet and SEA qualification Cards will be awardedto the candidate after Successful completion of Course and examination


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Limited Seats Registered Now

For Course fee, Availability of Seats & Course Registrations pleasecall us @

Tel : + 91 40 65268809 , Mobile : +91 9704083839OR Email to :

[email protected]

COURSE REGISTRATION :

To register for the course, click on ONLINE REGISTRATION on the Home

Page OR download the course booking Registration Form form our website.

www.sanjaryacademy.com

Submit completed registration Form ( Form No. SEA / HYD -01 ) by email to :

[email protected]

INTERNATIONAL STUDENTS / TRAINEES

Admission Procedures for International Students / Trainees:

1). Course Booking completed Registration Form ( Form No . SEA / HYD -01 )

is required.

2.) Course Fee to be paid in Advance.


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3.) Sanjary Educational Academy ( SEA ) shall send an Invitation letter after

the receipt of the Course fee to obtain a visa from the Indian embassy.

4.) General Admission procedure in available on our website :

www.sanjaryacademy.com

HOSTEL ACCOMODATION :

Third party hostel accommodation is available for the trainees.

Approximately INR 3,500/ - per month for food and shared

accommodation. All the hostels are within 1.5 km radius to SANJARY

Hostel Contacts:

CHANDRA BOYS HOSTEL

Near ACE Academy , Beside Fernandez Hospitals ,

Boggulkunta , Abids , Hyderabad

Tel : 09392469780 / 09392469779

JULOORI BOYS HOSTEL

Beside St. Phillips High School

Opp. Zam Zam Hotel, Sher Gate, Gunfoundry, Abids.

Tel : 09391365305 / 09347213404


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GURUKRUPA ATHITHI GRUHA,

Beside Plaza Bakery, Tilak Raod, Bogulkunta,

Abids, 040-24761639.

M.S. BOYS HOSTEL

East Side Lane, St. Joseph School

King Kothi, Hyderabad.09848436549.

SRI SAI KRISHNA BOYS HOSTEL

Beside Fernandez Maternity Hospital

Bogulkunta, Abids.

Tel: 040-65595592, 09247259503

NOTE:

More choice is available in Hostel Accomodation.Private/IndividualAccomodation also available. For International trainees the accommodation and food charges per

month may be approximately INR 17,000/-

Documents

Pg Diploma in Piping Design