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Pfizer Ireland Pharmaceuticals
Building 3C-2 Development
Environmental Impact Assessment Screening Report
Final Issue | 28 February 2019
This report takes into account the particular
instructions and requirements of our client.
It is not intended for and should not be relied
upon by any third party and no responsibility
is undertaken to any third party.
Job number 264181-00-00
Ove Arup & Partners Ireland Ltd
Arup
50 Ringsend Road
Dublin 4
D04 T6X0
Ireland
www.arup.com
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Pfizer Ireland Pharmaceuticals Building 3C-2 Development Environmental Impact Assessment Screening Report
| Final Issue | 28 February 2019 | Arup
\\GLOBAL\EUROPE\DUBLIN\JOBS\264000\264181-00\4. INTERNAL\4-03 DESIGN\4-03-02 CONSULTING\IED APPLICATION\COMBINED LICENCE\5. STAKEHOLDER
ENGAGEMENT\EIA SCREENING\EIA SCREENING REPORT-FINAL 27022019REV.DOCX
Contents Page
1 Introduction 1
2 Legislation and Guidance 2
2.1 Introduction 2
2.2 Overview 2
2.3 EIA Directive 2014/52/EU 3
2.4 European Union (Planning and Development) (Environmental Impact Assessment) Regulations 2018 4
2.5 Planning and Development Acts 2000 to 2018 5
2.6 Planning and Development Regulations 2001 to 2018 5
2.7 EIA Screening Methodology 7
3 Background 11
3.1 Introduction 11
3.2 Background 11
3.3 Site and Context 13
4 Existing Environment 17
4.1 Introduction 17
4.2 Location of the Proposed Development 17
4.3 Existing Environment 17
5 Characteristics of the Proposed Development 44
5.1 Introduction 44
5.2 Overview 44
5.3 Construction Phase 45
5.4 Operational Phase 47
6 Characteristics of Potential Effects 50
6.1 Construction Phase 50
6.2 Operational Phase 56
7 Screening Checklist 65
8 Conclusions 76
9 References 78
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Pfizer Ireland Pharmaceuticals Building 3C-2 Development Environmental Impact Assessment Screening Report
| Final Issue | 28 February 2019 | Arup
\\GLOBAL\EUROPE\DUBLIN\JOBS\264000\264181-00\4. INTERNAL\4-03 DESIGN\4-03-02 CONSULTING\IED APPLICATION\COMBINED LICENCE\5. STAKEHOLDER
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Page 1
1 Introduction
Arup has been appointed by Pfizer Ireland Pharmaceuticals to undertake an
Environmental Impact Assessment (EIA) Screening appraisal to determine
whether an EIA is required for development at the existing facility in Newbridge,
Co. Kildare.
The ‘proposed development’ as referred hereafter, will facilitate the introduction
of new production processes for the manufacture of Gastrointestinal Therapeutic
System (GITS) products, and to provide additional capacity at the existing
Technology Innovation Centre (TIC). This will involve the retrofitting of existing
buildings, including the installation of new processing equipment (as well as the
introduction of additional new particulate and solvent emission points),
installation of a number of additional penthouse louvres at roof level for the Air
Handling Unit (AHU) intake and exhaust, modification to the existing solvent
tank farm, the provision of two new tanks adjacent to Building 7, the installation
of two end-of-line Volatile Organic Compound (VOC) abatement units (thermal
oxidation) and one non-thermal end-of-line VOC abatement unit, for the treatment
of solvent vapour emissions, and the installation of a new steam boiler.
Kildare County Council, as the competent planning authority, have determined
that the proposed development constitutes ‘exempted development’ under Section
5 of the Planning and Development Act 2000 (as amended). This EIA Screening
Report was submitted to Kildare County Council to inform this determination.
The findings of this EIA Screening appraisal conclude that the proposed
development would not be likely to have significant effects on the environment.
Therefore, it is the view of Arup that an EIA is not required for the proposed
development.
This report forms part of the application for a revised Industrial Emissions (IE)
Licence, as issued by Pfizer Ireland Pharmaceuticals to the Environmental
Protection Agency (EPA) to take into account the proposed new production
processes at the existing Pfizer Newbridge facility.
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| Final Issue | 28 February 2019 | Arup
\\GLOBAL\EUROPE\DUBLIN\JOBS\264000\264181-00\4. INTERNAL\4-03 DESIGN\4-03-02 CONSULTING\IED APPLICATION\COMBINED LICENCE\5. STAKEHOLDER
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Page 2
2 Legislation and Guidance
2.1 Introduction
This section describes the relevant European, national and local legislation and
guidance for this EIA Screening Report.
2.2 Overview
The current requirements for EIA are set out by the European Union in Council
Directive 2011/92/EU, as amended 2014/52/EU (EIA Directive). This legislation
guides member states on the assessment of the effects of certain public and private
projects on the environment.
The 2014 EIA Directive came into effect in May 2017 and was transposed into
Irish legislation as the European Union (Planning and Development)
(Environmental Impact Assessment) Regulations 2018 (S.I. No. 296 of 2018). In
Ireland, the requirements for EIA in relation to planning consents are specified in
Part X of the Planning and Development Act, 2000, as amended, and in Part 10 of
the Planning and Development Regulations, 2001, as amended. A review of this
legislation was undertaken for the purpose of this EIA screening report.
The following guidance and consultation documents have also been considered
during the preparation of this report:
• Department of Housing, Planning, Community and Local Government (2017) Transposition of 2014 EIA Directive (2014/52/EU) in the Land Use Planning and EPA Licencing Systems;
• Department of Housing, Planning, Community and Local Government (2017) Implementation of Directive 2014/52/EU on the effects of certain public and private projects on the environment (EIA Directive): Advice on the Administrative Provisions in Advance of Transposition;
• Department of the Environment, Community and Local Government (2013) Guidelines for Planning Authorities and An Bord Pleanála on carrying out Environmental Impact Assessment;
• Department of the Environment, Heritage and Local Government (2003) Environmental Effect Assessment (EIA) Guidance for Consent Authorities regarding Sub-Threshold Development;
• Environmental Protection Agency (2017) Revised Guidelines on the Information to be contained in Environmental Impact Statements (Draft August 2017);
• Environmental Protection Agency (2015) Advice Notes for Preparing Environmental Impact Statements Draft September 2015;
• Environmental Protection Agency (2003) Advice Notes on Current Practice in the Preparation of Environmental Impact Statements;
• Environmental Protection Agency (2002) Guidelines on the Information to be contained in Environmental Impact Statements; and
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| Final Issue | 28 February 2019 | Arup
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• European Commission (2001) Guidance on EIA Screening.
2.3 EIA Directive 2014/52/EU
A European Directive for EIA has been in force since 1985 since the adoption of
Council Directive 85/337/EEC on the assessment of the effects of certain public
and private projects on the environment.
The EIA Directive of 1985 has been amended three times by Council Directives
97/11/EC, 2003/35/EC and 2009/31/EC. It was ultimately codified and repealed
by Council Directive 2011/92/EU on 13 December 2011. This Directive was
further amended in 2014 by Council Directive 2014/52/EU which sets out the
current requirements for member states on the assessment of the effects of certain
public and private projects on the environment.
The EIA Directive sets out the requirements of the EIA process, including
screening the need for an EIA. Projects listed in Annex I of the EIA Directive
require a mandatory EIA whilst projects listed in Annex II require screening to
determine as to whether an EIA is required.
Articles 4(4) and 4(5) of the EIA Directive set out the requirements for EIA
screening of Annex II projects as follows:
“4(4) Where Member States decide to require a determination for projects listed in Annex II,
the developer shall provide information on the characteristics of the project and its likely
significant effects on the environment. The detailed list of information to be provided is
specified in Annex IIA. The developer shall take into account, where relevant, the available
results of other relevant assessments of the effects on the environment carried out pursuant
to Union legislation other than this Directive. The developer may also provide a description
of any features of the project and/or measures envisaged to avoid or prevent what might
otherwise have been significant adverse effects on the environment.
4(5) The competent authority shall make its determination, on the basis of the information
provided by the developer in accordance with paragraph 4 taking into account, where
relevant, the results of preliminary verifications or assessments of the effects on the
environment carried out pursuant to Union legislation other than this Directive. The
determination shall be made available to the public and:
(a) where it is decided that an environmental effect assessment is required, state the main
reasons for requiring such assessment with reference to the relevant criteria listed in Annex
III; or
(b) where it is decided that an environmental effect assessment is not required, state the main
reasons for not requiring such assessment with reference to the relevant criteria listed in
Annex III, and, where proposed by the developer, state any features of the project and/or
measures envisaged to avoid or prevent what might otherwise have been significant adverse
effects on the environment.”
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2.4 European Union (Planning and Development)
(Environmental Impact Assessment) Regulations
2018
The European Union (Planning and Development) (Environmental Impact
Assessment) Regulations 2018 (SI No. 296 of 2018) transpose the requirements of
Directive 2014/52/EU, amending previous Directive 2011/52/EU, on the
assessment of the effects of certain public and private projects on the environment
(the EIA Directive) into planning law with effect from 1 September 2018.
Regard has also been had to the provisions of the Planning and Development Acts
2000 to 2018 and the Planning and Development Regulations 2001 to 2018 as
they apply now.
Section 172(1) of Part X of the Planning and Development Acts 2000 to 2018 states:
(1) An environmental impact assessment shall be carried out by the planning authority or the Board, as the case may be, in respect of an application for consent for proposed development where either—
(a) the proposed development would be of a class specified in—
(i) Part 1 of Schedule 5 of the Planning and Development Regulations 2001, and either—
(I) such development would equal or exceed, as the case may be, any relevant quantity, area or other limit specified in that Part, or
(II) no quantity, area or other limit is specified in that Part in respect of the development concerned, or
(ii) Part 2 of Schedule 5 of the Planning and Development Regulations 2001 and either—
(I) such development would equal or exceed, as the case may be, any relevant quantity, area or other limit specified in that Part, or
(II) no quantity, area or other limit is specified in that Part in respect of the development concerned, or
(b) (i) the proposed development would be of a class specified in Part 2 of Schedule 5 of the Planning and Development Regulations 2001 but does not equal or exceed, as the case may be, the relevant quantity, area or other limit specified in that Part, and
(ii) the planning authority or the Board, as the case may be, determines that the proposed development would be likely to have significant effects on the environment.]
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Section 5(1) of the Planning and Development Acts 2000 to 2018 provides that:
“If any question arises as to what, in any particular case, is or is not development or is or is not exempted development within the meaning of this Act, any person may, on payment of the prescribed fee, request in writing from the relevant planning authority a declaration on that question, and that person shall provide to the planning authority any information necessary to enable the authority to make its decision on the matter.”
2.5 Planning and Development Acts 2000 to 2018
As noted in Section 2.2, the current requirements for EIA in Ireland are outlined
in Part X of the Planning and Development Acts 2000 to 2018 and in Part 10 of
the Planning and Development Regulations 2001 to 2018.
Section 4(4) of the Planning and Development Acts 2000 to 2018 and Article 9 of the Planning and Development Regulations 2001 and 2018 provide that certain development, including development of the kind the subject of this Report, shall not be exempted development if it gives rise to a need for EIA.
Kildare County Council, as the competent planning authority, have determined
that the proposed development constitutes ‘exempted development’ under Section
5 of the Planning and Development Act 2000 (as amended). This AA Screening
Report was submitted to Kildare County Council to inform this determination.
2.6 Planning and Development Regulations 2001 to
2018
The prescribed classes of development and thresholds that trigger the need for an EIA are set out in Schedule 5 of the Planning and Development (Amendment) Regulations 2001 – 2018.
Section 2.5 of this report defines the criteria whereby a mandatory EIA is required, under the Planning and Development Acts 2000 to 2018, relevant to the class of developments listed under Part 1 and Part 2 of Schedule 5 of the Planning and Development Regulations 2001 to 2018.
A review of the classes of development listed under Part 1 and Part 2 of Schedule 5 of the Planning and Development Regulations 2001 to 2018 was therefore carried out to determine whether the proposed development falls into any of the development classes which require an EIA.
The proposed development does not relate to any of the development classes outlined in Part 1 of Schedule 5 and as such, there is no requirement to carry out a mandatory EIA. Similarly, the proposed development does not relate to any of the development classes outlined in Part 2, Schedule 5.
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However, Section 15 of Part 2, Schedule 5 sets out the requirement for EIA Screening where “Any project listed in this Part [Part 2] which does not exceed a quantity, area or other limit specified in this Part [Part 2] in respect of the relevant class of development but which would be likely to have significant effects on the environment, having regard to the criteria set out in Schedule 7.” This is referred to as ‘sub-threshold development.’
Section 92 of the Planning and Development (Amendment) Regulations 2001-2018 defines sub-threshold development as ‘development of a type set out in Schedule 5 which does not exceed a quantity, area or other limit specified in that Schedule in respect of the relevant class of development.’
The existing Pfizer Newbridge facility is considered to be a class of development described under Section 10(b)(iv) of Part 2, Schedule 5 of the Planning and Development (Amendment) Regulations 2001 – 2018:
10.Infrastructure projects
(a) Industrial estate development projects, where the area would exceed 15 hectares.
(b) (i) Construction of more than 500 dwelling units.
(ii) Construction of a car-park providing more than 400 spaces, other than a car-park provided as part of, and incidental to the primary purpose of, a development.
(iii) Construction of a shopping centre with a gross floor space exceeding 10,000 square metres.
(iv) Urban development which would involve an area greater than 2 hectares in the case of a business district, 10 hectares in the case of other parts of a built-up area and 20 hectares elsewhere.
(In this paragraph, “business district” means a district within a city or town in which the predominant land use is retail or commercial use.)
The proposed development relates to an increase in production at the Pfizer Newbridge facility of approximately 9%. As the existing Pfizer Newbridge facility is considered to be a class of development described under Section 10(b)(iv) of Part 2, Schedule 5, it has therefore been determined that the proposed development could be considered ‘sub-threshold development’ with regards to Section 13(ii) of Part 2, Schedule 5, whereby:
“13. Changes, extensions, development and testing
(a) Any change or extension of development already authorised, executed or in the process of being executed (not being a change or extension referred to in Part 1) which would:
(i) result in the development being of a class listed in Part 1 or paragraphs 1 to 12 of Part 2 of this Schedule, and
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| Final Issue | 28 February 2019 | Arup
\\GLOBAL\EUROPE\DUBLIN\JOBS\264000\264181-00\4. INTERNAL\4-03 DESIGN\4-03-02 CONSULTING\IED APPLICATION\COMBINED LICENCE\5. STAKEHOLDER
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Page 7
(ii) result in an increase in size greater than - 25 per cent, or - an amount equal to 50 per cent of the appropriate threshold, whichever is the greater.”
As such, under the provisions of Section 15 of Part 2, Schedule 5 of the Planning and Development (Amendment) Regulations 2001 – 2018, an assessment is required to determine the likely significant effects of the proposed development, and the subsequent need for an EIA.
2.7 EIA Screening Methodology
2.7.1 Overview
This EIA Screening Report, to facilitate an assessment of the ‘likely significant
effects’ of the proposed development, has been prepared in accordance with
Annex IIA and Annex III of the EIA Directive and Schedule 7 and Schedule 7A
of the Planning and Development (Amendment) Regulations 2001 – 2018.
2.7.2 Requirements of the EIA Directive
Annex IIA of the EIA Directive outlines the information that is required from the
developer to enable the competent authority to determine the need for an EIA.
This is set out in Article 4(4) of the EIA Directive, which states that:
“Where Member States decide to require a determination for projects
listed in Annex II, the developer shall provide information on the
characteristics of the project and its likely significant effects on the
environment. The detailed list of information to be provided is specified in
Annex IIA.”
Annex III of the 2014 EIA Directive outlines criteria for determining whether a
development is likely to have significant effects on the environment. This is set
out in Article 5(5a) which states that:
“(a) where it is decided that an environmental impact assessment is
required, state the main reasons for requiring such assessment with
reference to the relevant criteria listed in Annex III; or
(b) where it is decided that an environmental impact assessment is not
required, state the main reasons for not requiring such assessment with
reference to the relevant criteria listed in Annex III, and, where proposed
by the developer, state any features of the project and/or measures
envisaged to avoid or prevent what might otherwise have been significant
adverse effects on the environment.”
Discretion is given to member states in determining the need for an EIA, in
respect of Annex II projects. As such, the relevant Irish legislation and associated
guidance is pertinent for this EIA screening report, as detailed in Section 2.6.3
below.
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2.7.3 Irish Guidance
The criteria outlined in Annex IIA of the EIA Directive (i.e. for determining the
information that is required from the developer to enable the competent authority
to determine the need for an EIA) have been transposed into Irish legislation
through Schedule 7A of the Planning and Development (Amendment)
Regulations 2001 – 2018. Table 2.1 identifies the criteria outlined in Schedule 7A
and demonstrates where these requirements have been addressed in this screening
report.
Table 2.1: Criteria outlined in Schedule 7A of the Planning and Development
(Amendment) Regulations 2001-2018
Schedule 7A requirements Relevant section of this
screening report
1. A description of the proposed development, including in
particular:
(a) a description of the physical characteristics of the
whole proposed development and, where relevant, of
demolition works; and
(b) a description of the location of the proposed
development, with particular regard to the
environmental sensitivity of geographical areas likely
to be affected.
Section 5
Section 4 and Section 6
2. A description of the aspects of the environment likely to be
significantly affected by the proposed development.
Section 5 and Section 6
3. A description of any likely significant effects, to the extent
of the information available on such effects, of the
proposed development on the environment resulting from:
(a) the expected residues and emissions and the production
of waste, where relevant; and
(b) the use of natural resources, in particular soil, land,
water and biodiversity.
Section 6
The criteria outlined in Annex III of the EIA Directive, (i.e. for determining
whether a development is likely to have significant effects on the environment)
have been transposed into Irish legislation through Schedule 7 of the Planning and
Development (Amendment) Regulations 2001 – 2018. Table 2.2 identifies the
criteria outlined in Schedule 7.
Table 2.2: Criteria outlined in Schedule 7 of the Planning and Development
(Amendment) Regulations 2001-2018
Characteristics of proposed development
The characteristics of proposed development, in particular-
(a) the size and design of the whole of the proposed development,
(b) cumulation with other existing development and/or development the subject of a consent for
proposed development for the purposes of section 172(1A) (b) of the Act and/or development
the subject of any development consent for the purposes of the Environmental Impact
Assessment Directive by or under any other enactment,
(c) the nature of any associated demolition works,
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(d) the use of natural resources, in particular land, soil, water and biodiversity,
(e) the production of waste,
(f) pollution and nuisances,
(g) the risk of major accidents, and/or disasters which are relevant to the
project concerned, including those caused by climate change, in
accordance with scientific knowledge, and
(h) the risks to human health (for example, due to water contamination
or air pollution).
Location of proposed development
The environmental sensitivity of geographical areas likely to be affected by the
proposed development, with particular regard to—
(a) the existing and approved land use,
(b) the relative abundance, availability, quality and regenerative capacity
of natural resources (including soil, land, water and biodiversity) in
the area and its underground,
(c) the absorption capacity of the natural environment, paying particular attention to the
following areas:
(i) wetlands, riparian areas, river mouths;
(ii) coastal zones and the marine environment;
(iii) mountain and forest areas;
(iv) nature reserves and parks;
(v) areas classified or protected under legislation, including Natura 2000 areas designated
pursuant to the Habitats Directive and the Birds Directive and;
(vi) areas in which there has already been a failure to meet the environmental quality standards
laid down in legislation of the European Union and relevant to the project, or in which it is
considered that there is such a failure; (vii) densely populated areas;
Type and characteristics of the potential impacts
The likely significant effects on the environment of proposed development in relation to criteria
set out under paragraphs 1 and 2, with regard to the impact of the project on the factors
specified in paragraph (b)(i)(I) to (V) of the definition of ‘environmental impact assessment
report’ in section 171A of the Act, taking into account—
(a) the magnitude and spatial extent of the impact (for example,
geographical area and size of the population likely to be affected),
(b) the nature of the impact,
(c) the transboundary nature of the impact,
(d) the intensity and complexity of the impact,
(e) the probability of the impact,
(f) the expected onset, duration, frequency and reversibility of the impact
(g) the cumulation of the impact with the impact of other existing and/or development the
subject of a consent for proposed development for the purposes of section 172(1A) (b) of the
Act and/or development the subject of any development consent for the purposes of the
Environmental Impact Assessment Directive by or under any other enactment, and
(h) the possibility of effectively reducing the impact.
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For the purpose of this EIA Screening Report, the criteria outlined in Schedule 7
of the Planning and Development (Amendment) Regulations 2001 – 2018 are
grouped under the following three headings, which are individually addressed in
the following sections:
(i) Characteristics of proposed development (Section 5);
(ii) Location of proposed developments (Section 4); and
(iii) Characteristics of potential effects (Section 6).
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3 Background
3.1 Introduction
The Pfizer Ireland Pharmaceuticals (formerly Wyeth Medica Ireland) Newbridge
facility, is a pharmaceutical production facility.
The Pfizer Newbridge facility was established in County Kildare in 1992. Since
then, successive expansions have seen the site grow from 40 to over 120 acres in a
facility of over 1,000,000 sq. ft. making it one of Europe's largest manufacturers
of solid dose pharmaceuticals. Today, Pfizer Newbridge is a centre of excellence
for the global and regional supply of established products as well as a
manufacturer for new and innovative therapies that are currently in the research
and development pipeline.
Since 2006, over €350 million has been invested in Pfizer Newbridge to expand
its development and manufacturing capabilities. The facility currently supplies
over 80 product formulations across a wide range of product categories including
central nervous system, hormone therapy and oral contraceptives to more than 100
markets around the world.
This Section provides a description of existing site and operations at the Pfizer
facility in Newbridge.
3.2 Background
The Pfizer Newbridge site was previously owned by AHP Manufacturing B.V.
(Netherlands) (trading as Wyeth Medica Ireland). Wyeth Medica obtained
planning permission from Kildare County Council in 1992 to develop the lands,
formerly owned by the Polaroid Corporation, as tablet making and packaging
facility, with the construction being carried out in 1993.
Having obtained planning permission from Kildare County Council to expand the
facility, Wyeth Medica applied for an Integrated Pollution Control (IPC) licence
in July 1996 as the expansion plans meant that the company would now use in
excess of ten tonnes per annum of organic solvents in coating processes. The IPC
Licence (Reg. No. P0153-01) was issued on the 14th January 1997.
This licence was revised on the 27th March 1998 (Reg. No. P0153-02) to take into
account the installation of new emission points to the atmosphere, allowing the
use of new pharmaceutical compounds in the manufacture of new products, and
minor amendments to the emissions to sewer.
A further revised IPC Licence (Reg. No. P0153-03) was issued on the 15th
February 2002 in relation to proposed changes to result in 12 additional emissions
to atmosphere from the process, installation of back-up steam boilers, and a
revision of the emission limit values (ELVs) for existing emission points.
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In 2004, Wyeth Medica was issued with a further revised licence (Reg. No.
P0153-04) to take into account the proposed expansion of their production
facilities.
This expansion involved the installation of a new bulk solvent tank farm
containing 6 No. 30m3 solvent tanks and additional utilities. This review of the
licence resulted in the installation being classified under Class 12.2.1, due to the
use of over 200 tonnes per annum of solvent in coating processes.
This licence was revised, as an Integrated Pollution Prevention Control (IPPC)
Licence, on the 20th October 2006 (Reg. No. P0153-05) to take into account the
installation of new emission points to the atmosphere for the manufacture of new
products, and utilities to support the associated manufacturing processes (boilers,
wastewater pre-treatment plant, waste management compound).
The IPPC Licence (Re. No. P0153-05) was transferred to Pfizer Ireland
Pharmaceuticals from AHP Manufacturing B.V. t/a Wyeth Medica Ireland on the
25th January 2011.
An Environmental Protection Agency (EPA) review of the licence was conducted
in 2013 in order to determine whether the IPPC licence could be brought into
conformity with the provisions and requirements of the Industrial Emissions (IE)
Directive Council Directive 2010/75/EU). Following this review, the EPA was
satisfied that the conditions of the existing IPPC Licence (P0153-05) fulfilled the
requirements of the IE Directive.
Over the period September 2007 to October 2017 a number of Technical
Amendments to Licence P0153-05 (to facilitate changes to existing emission
points to the atmosphere) have been approved by the EPA (at the time of writing
the latest approved Technical Amendment is ‘J’ and 2 Technical Amendment
submissions are currently undergoing review by the EPA). On the 6th April 2016,
the EPA amended (Clerical/Technical Amendment I) IE Licence Reg. No. P0153-
05. This amendment changed the name of the licence from an IPPC Licence to an
IE Licence. The amendment also introduced some new conditions, mainly related
to the reporting of environmental incidents. The IE Licence (P0153-05) is now
read in conjunction with the above-mentioned amendments.
The Pfizer Newbridge facility’s existing IE Licence currently permits the
following activities:
Class 12.2.1 The surface treatment of products using organic solvents in
particular for printing, coating, with a consumption capacity of
more than 200 tonnes per year.
Facility operations are based on formulation activities, consisting of the blending
of raw materials, granulation, drying and coating processes, with subsequent
filling and packaging operations and product distribution from the site.
Pfizer Ireland Pharmaceuticals intends to apply to the EPA for a revision to its
current IE licence to accommodate the proposed changes on site as outlined herein
(Section 5).
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3.3 Site and Context
The Pfizer facility at Newbridge is located within the townland of Little Connell,
northeast of Newbridge town centre and adjacent to the R445 as shown on Figure
3.1.
Figure 3.1: Site Location (Source: Bing Maps. Site indicated as red dot)
The current Pfizer Newbridge landholding consists of 48.6 hectares, of which
approximately 60% is utilised for production facilities, wastewater treatment
plants and waste storage areas. The remainder is used for internal access roads, car
parking and green space.
The facility is currently accessed from the R445 dual carriageway via a
roundabout and single access road. The existing development within the Pfizer
Newbridge site is located principally within the north-western area, with
undeveloped space located in the southern and eastern margins of the lands. These
undeveloped lands are largely Greenfield, comprised of agricultural and
landscaped grasslands.
The surrounding land use in the vicinity of the site is a combination of agricultural
and residential with neighbouring land use comprising stud farms to the north and
west of the site, a supermarket (Lidl) distribution centre to the south-east of the
site, agricultural land to the east (where expansion of the supermarket distribution
centre is currently taking place) and residential areas to the west of the site.
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3.3.1 Existing Pfizer Newbridge Facility
There are 2 main Primary Production Units (PPUs) on the Pfizer Newbridge site,
namely Pharma and Speciality Health Care, in which Pfizer perform a variety of
operations required for the manufacture of pharmaceutical products. The main
production buildings are 3, 3A, 3B, 3C and 4, with a packaging area (Building 2)
and other facilities comprising of solvent recovery plant, boilers and Combined
Heat & Power (CHP) plant and laboratories. There is also a pilot plant facility
(referred to the Technology Innovation Centre; effectively 1/10 scale of the
manufacturing processes) which supports future technical/technological
developments/requirements. Figure 3.2 provides an overview of the main
production buildings on site.
Other facilities include warehousing (of raw materials, intermediates and finished
goods), external materials storage, utility services including steam, compressed
air, nitrogen, cooling water and process water, electrical substation compounds, a
Wastewater Pre-Treatment Plant (main WWTP for the treatment of API from the
process wastewater), Oils Fats & Grease Wastewater -Treatment Plant (OFG
WWTP for the treatment of wastewater from the canteen which in turn discharges
to the main WWTP), engineering workshops, a contractors compound,
administration office buildings and canteen.
Figure 3.2: Overview of the Pfizer Newbridge Site
3.3.2 Process Operations
As outlined in Section 3.1, the manufacture of solid dose pharmaceutical products
at Pfizer Newbridge is based on formulation activities, consisting of the blending
of raw materials, granulation, drying and coating processes, with subsequent
filling and packaging operations and product distribution from the site.
Pfizer manufactures tablets and capsules in the Pharma and Speciality Health Care
PPUS for the following major product groups:
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• Pharma (non-hormonal products): Anti-depressant (Efexor), Central Nervous
System (CNS) treatment, Novel Oral Anticoagulants and
Immunosuppressants; and,
• Speciality Health Care (hormonal products): Hormone Therapy (HT),
Menopausal Hormone Therapy (MHT) and Oral Contraceptives (OC);
While the manufacturing operations may vary depending on the product
specifications, the following are the general unit operations undertaken at the
Pfizer Newbridge facility:
1. Dispensing
2. Sieving
3. Milling
4. Granulation
5. Drying
6. Blending
7. Spheronization
8. Coating (aqueous & solvent)
9. Compression
10. Encapsulation
11. Sorting
12. Printing
13. Inspection
14. Polishing
15. Packaging
The existing facility comprises over 100 No. main dust emission points, 7 No.
main solvent emission points, 8 No. boiler (including CHP) emission points, 1 No.
combined trade & foul wastewater drainage point and 1 No. surface water (storm
water) drainage point. All processes and associated emissions are, where
applicable, designed/treated in accordance with Best Available Technology (BAT)
principles in order to ensure compliance with the IE Licence Emissions Limit
Values (ELV), which in turn ensures that inputs to, and subsequent contamination
of the ambient environment does not occur during normal and/or emergency
conditions e.g.
• Particulate Dust emissions: High Efficiency Particulate Air (HEPA) filtration;
• VOC Emissions: Condensing/Absorption System for Efexor process;
• Wastewater Discharge: Wastewater Pre-Treatment Plant for the removal of
API from the wastewater (refer to Section 4.3.4.2).
3.3.3 Environmental Management Systems
Pfizer operates an integrated approach to the management of environmental
aspects of the site, and environmental protection and compliance has always been
a key consideration. Since operations commenced, the site has operated under the
former IPPC and now IE licensing system. The site environmental management
system (EMS) is certified to the international standard ISO14001. The
environmental management system is based on a combination of technical
measures and documented environmental management programmes and
procedures, whose objectives include:
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• Complying with all environmental legislation including the requirements of
the site IE licence;
• Eliminating the risk of accidental events which could give rise to significant
releases to the environment; and
• On-going continuous improvement of site environmental performance.
In addition, the Pfizer Newbridge facility has developed its Environmental and
Energy Management Systems based on the requirements of ISO system standards.
In March 2006 Pfizer Newbridge signed an agreement with the Sustainable
Energy Authority of Ireland (SEAI) to put a certified energy-management system
in place. This Energy Management System puts a structure around how the
Newbridge facility manages its energy and helps to identify and minimise the sites
energy consumption. The Pfizer Energy Management System is certified to the
international standard ISO50001.
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4 Existing Environment
4.1 Introduction
This section describes the location of the proposed development with particular
regard to environmental sensitivities on site and in the surrounding area (the
‘existing environment’).
4.2 Location of the Proposed Development
The proposed development is located at the existing Pfizer facility in Newbridge,
Co. Kildare, as described in Section 3.3.
The proposed development will be take place entirely within the existing envelope
of the existing Pfizer Newbridge facility (Refer to Figure 3.1 and Figure 3.2).
4.3 Existing Environment
4.3.1 Population and Human Health
4.3.1.1 Baseline Environment- Population
Kildare is one of the most populated counties in the State and has the fifth highest
population of all local authorities in Ireland.
Kildare has experienced a major and consistent expansion of its population in
recent years. Over a 20-year period (1991 to 2011), Kildare experienced a 71.5%
increase in its population base. This expansion is the result of both a high birth
rate and high levels of inward migration into the county.
The proposed development is located in Newbridge Municipal District. According
to the Central Statistics Office (CSO), the population of the Newbridge Municipal
District was 52,861 in 2016, representing a population increase of 5.5% since
2011.
With regards to principal economic status, some 55% of the population reported
themselves as being ‘at work’, with 7.9% of the population reporting themselves
as being unemployed. Of the population of the municipal district who are at work,
the largest reported employment industry was that of ‘commerce and trade.’ Some
12.3% of the population of the municipal district are employed in ‘manufacturing
industries.’
Some 59% of the population of the municipal district reported that their journey
time to work, school or college was less than 30 minutes.
The proposed development is further located in the Electoral Division ‘081
Oldconnell.’ The Electoral Division of Oldconnell is shown in Figure 4.1.
According to the 2016 CSO results, the total population of Oldconnell was 983 in
2016. This represents a population increase of 8.7% since 2011.
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Figure 4.1: Electoral Division of Oldconnell
4.3.1.2 On-site Operations-Population
The Pfizer Newbridge site operates 24 hours per day, 5 days per week, with up to
750 employees on site. There are currently limited production activities over the
weekend period.
4.3.1.3 Baseline Environment- Human Health
The 2016 Census results provides information on the self-perceived health status
of the country. Table 4.1 outlines the self-perceived health status of the
population living within the Municipal District of Newbridge. Some 87.5% of the
population of Newbridge Municipal District rated their health as either ‘very
good’ or ‘good.’
Table 4.1: Self-Perceived Health Status of the population of Newbridge MD
According to the 2016 Census, some 7,178 people in the Municipal District have
a disability, representing 13.6% of the total population.
The EPA ENVision Webmapper was reviewed in order to determine the risk of
the existing Pfizer Newbridge site to exposure to Radon. According to the EPA,
between 1 and 5% of the homes in this 10km grid square are estimated to be
subject to radon concentrations in excess of the national Reference Level of 200
bequerel per cubic metre (Bq/m3).
It is the policy of Pfizer Ireland Pharmaceuticals to conduct its business
responsibly and in a manner designed to protect the health and safety of its
employees, customers, the public and the environment.
Municipal
District
Very
good
Good Fair Bad Very bad Not stated
Newbridge 31,754 14,384 4,097 732 160 1,591
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Pfizer is conscious of the environmental health and safety regulatory requirements
which apply to its activities and has taken necessary measures to ensure
compliance with these requirements. Pfizer continue to comply with the spirit as
well as the letter of national and local laws and regulations relating to
environmental health and safety of employees.
Although other environmental legislation is also of relevance to the Pfizer
Newbridge site, the sites existing IE Licence is the key regulatory tool applied to
the site and its operations. The licence covers a wide range of environmental
issues relevant to site operations, including discharges to water, emissions to air,
waste management and disposal. The licence sets conditions under which the site
must operate, including quantitative limits on discharges to air and water and
more general duties such as monitoring and reporting.
4.3.2 Biodiversity
Newbridge Municipal District enjoys a unique geographical setting which creates
an unrivalled urban context.
The town is surrounded by The Curragh to the south and west, Mouds Bog and
Pollardstown Fen to the north and northwest, the River Liffey to the east. There
are also a number of open urban spaces throughout the area, the largest being an
8-ha park (20 acres) linking the developments of Lakeside, Dara Park and
Highfield. A number of large stud farms are also located along key approaches
from Naas and Kildare.
Tree lines and hedgerows are important components of Newbridge’s ecological
networks, allowing for linkages between and within designated ecological sites
and the non-designated surrounding countryside.
The existing Pfizer site at Newbridge consists of buildings and artificial surfaces
with limited biodiversity. The site is surrounded by agricultural and amenity
grassland and is bound by Newbridge Town to the east. Within the town of
Newbridge, there is a central dominance of buildings and artificial surfaces and
many of the buildings are surrounded by gardens.
Detailed habitat mapping for Newbridge was prepared by RPS as part of the
Strategic Environmental Assessment of the Newbridge Local Area Plan 2013 –
2019. The map is reproduced in Figure 4.2, with the Pfizer Newbridge site
indicated as a ‘black dot’.
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Figure 4.2: Newbridge Habitat Mapping (Source: Strategic Environmental Assessment of the Newbridge Local Area Plan 2013-2019) (the Pfizer
facility is indicated with a ‘black dot’
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Special Areas of Conservation (SACs) have been selected for protection under the
European Council Directive on the conservation of natural habitats and of wild
fauna and flora (92/43/EEC) - referred to as the Habitats Directive.
Natural Heritage Areas (NHA’s) are a national network of sites selected for the
conservation and protection of nationally important plant and animal species and
their habitats.
They are also designated to conserve and protect nationally important landforms,
geological or geomorphological features. The legal basis for NHA’s are provided
for under the Wildlife (Amendment) Act, 2000.
There are multiple Special Areas of Conservation (SAC) and Proposed Natural
Heritage Areas (pNHA) identified within 5km of the Pfizer Newbridge site. These
are illustrated in Figure 4.3 (with the Pfizer Newbridge site indicated as a ‘black
dot’) and listed below:
• Pollardstown Fen SAC and pNHA (000396) located approximately 4.2km
west of the site;
• Mouds Bog SAC and pNHA (000395) located approximately 5km north-west
of the site;
• Curragh (Kildare) pNHA (000392) located approximately 4.5km south-west
of the site; and
• Grand Canal pNHA (002104) located approximately 3.5km south-east of the
site.
• Liffey Bank Above Athgarvan pNHA (001396) located approximately 4.1km
south-east of the site.
Pollardstown Fen is also designated as a RAMSAR site and Nature Reserve.
None of the SACs or pNHAs listed above are directly connected to the Pfizer
Newbridge site. However, as described in detail in Section 4.3.4, the site
discharges storm water to the River Liffey via the municipal storm water network.
A continuous Total Organic Carbon (TOC) monitor is fitted at the point of
discharge from the site, and no storm water contamination issues have been
detected either through continuous TOC monitoring or daily visual inspections.
As such, the existing Pfizer Newbridge facility does not impact on either the River
Liffey or the Liffey Bank Above Athgarvan pNHA.
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Figure 4.3: Designated Sites in vicinity of the Pfizer Newbridge site (the Pfizer
facility is indicated with a ‘black dot’)
4.3.3 Land & Soils
4.3.3.1 Baseline Environment
The CORINE Land Cover (CLC) inventory is a Pan-European land use and
landcover mapping programme. It supplies spatial data on the state of the
European environmental landscape and how it is changing over time. CORINE
Land Cover mapping classifies land cover under various headings. The main land-
use of the Pfizer Newbridge site is that of ‘artificial surfaces’.
The Pfizer Newbridge site is generally flat, but slopes in a northeast-southwest
direction. The north-eastern boundary lies at an approximate elevation of 90.0 m
Above Ordnance Datum (AOD) and the south-western boundary lies at
approximately 84.5mAOD.
According to the Geological Survey of Ireland (GSI) Groundwater Webmap, the
bedrock geology underlying the Pfizer Newbridge site is Dinantian Pure Bedded
Limestone. The subsoils overlying the bedrock within the site consist primarily of
Made Ground (including roads – tarmacadam; hardstanding areas –
concrete/gravel surfaces; landscaped areas, lawns), with limestone sands and
gravels to the north and south, as outlined in Figure 4.4 with the Pfizer
Newbridge site indicated as a ‘black dot’.
There are no sites of geological significance located within or in the vicinity of the
Pfizer Newbridge site.
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Figure 4.4: Sub-soils in the vicinity of the existing Pfizer Newbridge site (the Pfizer
facility is indicated with a ‘black dot’)
The Geological Survey of Ireland (GSI) rates aquifers based on their
hydrogeological characteristics as well as on the value of the groundwater
resource. Ireland’s entire land surface is divided into aquifer categories.
According to the GSI Webmap, the bedrock aquifer beneath the Pfizer Newbridge
site is classified as a Regionally Important Aquifer – Karstified (Rkd). Rkd
aquifers are those in which flow is more diffuse, storage is higher, there are many
high yielding wells and development of bored wells is less difficult (County
Kildare Groundwater Protection Scheme, 2002). The groundwater vulnerability at
the Pfizer Newbridge site and surrounding area is classified as High.
According to a GSI well database search 2 no. private wells are located within 1
km of the Pfizer Newbridge facility. These wells are located approximately 900m
to the southwest (i.e. upgradient) of the facility and a further 3 no. wells are
located just over a kilometre to the southwest. The yield and class of these wells is
unknown.
The Curragh Camp Public Water Supply is the only public water supply located
within approximately 10 km of the Pfizer site in Newbridge.
According to the Groundwater Source Protection Zone Map of Co. Kildare, the
Pfizer site is not located within a source protection zone. The closest source
protection zone is located around 3 of the wells of the Curragh Camp Public
Water Supply at the Curragh camp, 5km to the southeast of the Pfizer Newbridge
site.
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One other well, which is part of the Curragh Camp Public Water Supply is located
approximately 2.5km west north west of the Pfizer Newbridge site, in the
townland of Cornelscourt. This well does not currently have a source protection
zone delineated.
4.3.3.2 On-Site Operations
The Pfizer Newbridge facility is not required, under the conditions of their
existing IE Licence, to carry out soil monitoring on site. Groundwater levels
within four monitoring wells (AGW1 – AGW4) have been recorded on a bi-
annual basis since 1997 to date, in compliance with the condition of the sites IE
Licence.
The Pfizer Newbridge Annual Environmental Reports (AERs) for 2010 to 2017
were reviewed. Based on the groundwater monitoring information contained
therein, slightly elevated levels of particular compounds have been detected in the
groundwater, underlying the Pfizer Newbridge facility. However, these elevations
do not indicate the existence of an on-site contamination source given the nature
of operations conducted at the site and the groundwater protection measures in
place.
The quality of the groundwater is considered to be of a good standard and with
interferences from natural geological conditions and off-site agricultural sources
reducing the quality slightly.
All bulk solvents used are stored in above ground tanks in the Solvent Tank Farm
which are located in bunds. These solvents are transferred to/from the process area
in high integrity steel pipework. Liquid process materials in smaller quantities are
stored in drums or intermediated bulk containers, which are stored in bunded
Chemstores in designated outdoor impermeable paved areas (pads) or in the
Solvent Storage Area located within Building 4. Spill kits, containing absorbent
materials, are stored strategically around the site and relevant staff (Emergency
Response Team) are trained in the appropriate emergency response actions to take
in the event of a spill or leak.
If a spill or leak were to occur that is not contained at source, it is collected in
either the process wastewater or the storm water drainage systems, depending on
the location of the spill or leak. It is anticipated that any spill or leak that could
occur cannot easily enter the ground or the groundwater across the site. If spilled
or leaked process materials enters the storm water drainage system they would be
detected by the continuous TOC monitoring system, and the penstock would
automatically close (on reaching an EPA approved TOC action level) thereby
preventing discharge of potentially contaminated surface water from the site. This
retained surface water would be further analysed to determine the nature and
extent of contamination and establish an appropriate means of disposal. If spilled
or leaked process materials enter the process wastewater drainage system, they
would drain to the main WWTP and would be fully treated on site.
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4.3.4 Water
4.3.4.1 Baseline Environment
Since 2000, Water Management in the EU has been directed by the Water
Framework Directive 2000/60/EC (WFD).
The WFD has been transposed into Irish legislation by the European Communities
(Water Policy) Regulations 2003 (SI No. 722 of 2003) and requires that all
member states implement the necessary measures to prevent deterioration of the
status of all waters - surface, ground, estuarine and coastal - and protect, enhance
and restore all waters with the aim of achieving good status by 2015.
As part of the implementation of the EU Water Framework Directive 2000/60/EC
(WFD), EU member states are required to produce a River Basin Management
Plan(s) for each of their River Base Management Districts.
The Government of Ireland has recently published the second-cycle River Basin
Management Plan for Ireland 2018 – 2021. The Plan sets out the actions that
Ireland will take to improve water quality and achieve ‘good’ ecological status in
water bodies (rivers, lakes, estuaries and coastal waters) by 2027. For this second
cycle, a single national River Basin District has been defined. This has been
broken down into 46 catchment management units and 583 sub-catchment
management units.
The Pfizer Newbridge site is located in Hydrometric area 09: Liffey and Dublin
Bay, as well as in the WFD classified Catchment of the same name. The site is
located in the WFD classified sub- catchment ‘Liffey_SC_030.’
The nearest surface water body to the Pfizer Newbridge site is the River Liffey
located approximately 1km west of the site. The River Liffey rises in the Wicklow
Mountains, about 32km southwest of Dublin, and flows in a generally
northwesterly direction from its source to the Lackan Reservoir. The river then
runs westward in the Kildare lowland and gradually turns northwestward to
Newbridge and northeast to Celbridge and Leixlip. It then flows eastward through
the city of Dublin, in which it is extensively canalized and bordered with quays. It
empties into Dublin Bay, an arm of the Irish Sea, after a course of 80 km.
As part of the implementation of the WFD, baseline risk assessments of the water
bodies within each River Basin District were completed by the EPA over the
period 2006 – 2015. These assessments were made using water pollution
indicators, point and diffuse pollution sources, water abstractions and detail on
commercial activities. The risk assessment assigned a water quality status to each
waterbody and indicated a risk status namely, whether the water body would meet
the criteria for “good status” or would be considered “at risk” of not meeting the
standards by 2015.
According to the EPA ENVision Webmapper, the water quality of the River
Liffey north west of the Pfizer Newbridge site (down gradient) is classified as
‘good status (Q4)’ and water quality south west of the site (up gradient) is also
classified as ‘good status (Q4)’.
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Furthermore, the River Liffey down gradient to the Pfizer Newbridge site is
classified as ‘not at risk’ and thereby meeting the standards by 2015.
Flooding
Under Section 28 of the Planning and Development Act 2000, as amended, the
DoEHLG published guidelines entitled “The Planning System and Flood Risk
Management Guidelines for Planning Authorities” (November 2009).
These guidelines require planning authorities to introduce flood risk assessment as
an integral and leading element of the plan making process.
The Draft Strategic Flood Risk Assessment (SFRA), carried out as part of the
Newbridge Local Area Plan 2013 – 2019, provides an assessment of flood risk in
the area to inform strategic land-use decisions.
The SFRA has recommended that development proposals for the areas identified
as being at risk of flooding be subject to a site-specific flood risk assessment.
These areas are outlined in green in Figure 4.5. The Pfizer Newbridge site is
indicated with a ‘black dot’, and as indicated in Figure 4.5, is outside the 100-
year flood zone.
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Figure 4.5: Flood Risk in Newbridge (Source: Draft Strategic Flood Risk Assessment (SFRA) of the Newbridge Local Area Plan 2013 – 2019) (the
Pfizer facility is indicated with a black dot)
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4.3.4.2 On-Site Operations
Trade& Foul Wastewater
The Pfizer facility at Newbridge has an on-site enclosed state of the art
wastewater pre-treatment plant (main WWTP for the treatment of API from the
process wastewater), commissioned in 2006 and is used to treat both trade
(process) and foul (domestic) effluent. Both networks serve the entire site through
a conveyance system draining to the main WWTP to the south-east of the site (an
OFG WWTP treats wastewater from the canteen and is subsequently discharged
to the main WWTP).
Wastewater from the trade sewer and foul effluent networks, enter the WWTP
through an influent wet well. Initial treatment is with a drum screen to remove
larger solids. Following screening, the wastewater enters one of two balance tanks
which are equipped with propellers and agitators.
Following physical treatment, the wastewater undergoes aerobic biological
treatment followed by effluent polishing using ozone oxidation. The intent behind
biological treatment is to reduce the wastewater bulk organic fraction and in doing
so, minimize the downstream ozone demand. MBR technology (biological
treatment coupled with ultrafiltration) is in place to yield a high-quality effluent
devoid of suspended solids and solids-associated APIs. Some removal of certain
APIs occurs in the biological system.
Ozone oxidation is used to remove APIs that passed through the biological
system.
The resultant treated wastewater stream (Emission Point Reference No. SE1) is
pumped to the tie-in with the Kildare County Council municipal sewer. Effluent
discharged through this route is monitored in accordance with Schedule C.3.2 of
IE Licence Register No. P0153-05.
Wastewater from Newbridge town, including treated wastewater from Pfizer
Newbridge, is ultimately treated at Osberstown Wastewater Treatment Plant,
where treated wastewater is subsequently discharged into the River Liffey.
The Pfizer Newbridge AERs for 2010 to 2017 have been reviewed and no
exceedances in the emission limit values (ELVs) for all wastewater parameters
have been recorded during each year of monitoring.
Storm Water Drainage
Surface water generated from a rainfall event is collected through systems of
storm water drains networked around the Pfizer site from building roofs, car
parks, roads and all hard-standing areas. The storm water systems are fitted with
oil interceptors and flow underground directly to the site surface water discharge
point (Emission Point Reference No. SW1), prior to discharge to the municipal
surface water drainage system which in turn discharges to the River Liffey.
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Also located on the site is a 1,400m3 surface water attenuation tank (to ensure that
potential surges of water to the on-site surface water drainage system and
subsequent surcharging of the municipal storm water sewer is prevented), which
is connected to the surface water network from specific areas of the site and
drained through SW1. There is a continuous TOC (Total Organic Carbon) monitor
located at the SW1 discharge point, with all other specified parameters monitored
periodically in line with the requirements of Schedule C.2.3 of Licence Register
No. P0153-05.
The surface water penstock will be activated if the TOC analyser detects dissolved
organic substances above warning and action set point values which have been
agreed with the EPA or if the sprinkler system is activated.
No issues have been detected either through visual controls or through continuous
TOC monitoring (the TOC action setpoints have not been exceeded due to a
contamination event since installation of the TOC analyser).
Monitoring results reviewed for 2010 to 2017 (as per Pfizer Newbridge AERs)
indicate that the surface water discharge from the Pfizer facility at Emission Point
Reference No. SW1, the surface water outfall point, is of good chemical quality,
and surface water discharging from the site is not resulting in impacts to the
receiving waters into which it ultimately discharges (i.e. River Liffey).
4.3.5 Noise and Vibration
4.3.5.1 Baseline Environment
The Environmental Noise Directive (END) (2002/49/EC) requires that action is
taken by each member state, with a view to preventing and reducing
environmental noise where necessary (particularly where exposure levels can
induce harmful effects on human health) and to preserving environmental acoustic
quality where it is good. The relevant local authorities have been designated by
the Environmental Noise Regulations, S.I. Regulations No. 140 of 2006, as the
bodies charged with development and making of ‘Noise Action Plans’.
Kildare County Council prepared the second Noise Action Plan for County
Kildare in 2013. This Noise Action Plan primarily considers the long term
environmental noise impact from road, rail and air traffic noise sources, and sets
out an approach to review noise impact levels near to the major sources assessed
during the strategic noise mapping in 2012 with a view to identifying locations
where noise reduction is deemed necessary in the first instance. In County Kildare
there are no major agglomerations or major airports subject to noise mapping or
action planning.
Strategic Noise Maps have been prepared for all roads deemed to fall within the
threshold of 3 million vehicles a year. The total length of identified major roads
included within the strategic noise mapping was 258 km which amounts to 10.2%
of the total road network which is relatively large compared to other counties.
This broke down into 157 km of motorways and national roads, 94.4 km of
regional roads and 6.4 km of local road.
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The Pfizer Newbridge facility is located on the R445 regional road. The Noise
Action Plan identifies the R445 as a major road which qualifies for noise
mapping.
The Strategic Noise Map showing the section of the R445 in proximity to the
Pfizer Newbridge site is illustrated in Figure 4.6 for the Day time levels and
Figure 4.7 for the Night time levels (Pfizer Newbridge site is indicated with a
‘black dot’ in each figure).
Noise levels emanating from the section of the R445 road located along the Pfizer
Newbridge facility and subsequently experienced at the site, range from 55-64dB
during the day (refer to Figure 4.6) and 50-54dB at night (refer to Figure 4.7).
Figure 4.6: Strategic Noise Mapping of R445: Day (the Pfizer facility is indicated
with a black dot)
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Figure 4.7: Strategic Noise Mapping of R445: Night (the Pfizer facility is indicated
with a black dot)
The plan concludes that that there are an estimated 969 people in County Kildare
experiencing noise levels above the Lden threshold for noise from road traffic
sources, and an estimated 5564 people experiencing noise levels above the Lnight
threshold (which consists of 3,674 people experiencing noise levels from road
traffic sources and 1,890 people experiencing noise levels from rail traffic
sources).
The plan notes that a programme for further assessment and the implementation of
potential noise mitigation measures in areas above the threshold of assessment
will be required. The general approach to be taken by Kildare County Council in
managing the environmental noise in the area will involve:
• Noise reduction at source;
• Land use planning adapted to noise goals;
• Procedures to reduce noise impact; and
• Operating restrictions to reduce noise emissions.
Kildare County Council has developed a detailed Programme of Works for the
duration of the Noise Action Plan (2013 to 2018) and proposed to implement the
programme subject to the availability of the requisite technical staff, expertise and
financial resources.
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4.3.5.2 On-Site Operations
In accordance with their existing IE Licence, the Pfizer Newbridge facility is
required to comply with the noise limits outlined in Table 4.2 for day and night
time operations at nearby noise sensitive locations.
Table 4.2: Operational Noise Limits for the Pfizer Newbridge facility
Daytime dB(A) LAeq (30 minutes) Night-time dB(A) LAeq (30 minutes)
55 45
Pfizer Newbridge carries out an environmental noise survey of the site annually,
in compliance with Condition 6.13 of their IE Licence.
The Pfizer Newbridge AERs for 2010 to 2017 have been reviewed and no
exceedances in the emission limit values (ELVs) for noise have been recorded
during each year of monitoring.
4.3.6 Air Quality and Climate
4.3.6.1 Baseline Environment
Air Quality
The EPA measures the levels of a number of atmospheric pollutants throughout
Ireland in order to measure compliance with Air Quality Standards Regulations,
2011 (S.I. No. 180 of 2011). For the purposes of monitoring in Ireland, four zones
are defined in the Regulations:
• Zone A: Dublin Conurbation;
• Zone B: Cork Conurbation;
• Zone C: Other Cities and Large Towns; and
• Zone D: Rural Ireland which is the remainder of the State excluding Zones A,
B and C.
Newbridge is located in Zone C. The Air quality in Zone C as reported in the EPA
report ‘Air Quality in Ireland 2016” is summarised in Table 4.3 below.
Table 4.3: Air Quality Assessment Zone C Concentrations compared to Air Quality
Standards
Parameter Zone Average measured
concentration (µg/m3)
Air quality standard
(µg/m3)
NO2 Zone C 9.25 40
SO2 Zone C 16.5 20
CO Zone C 2 10
PM10 Zone C 15 40
PM2.5 Zone C 10 20
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The EPA manages the National Ambient Air Quality Network. This Network sets
legislative limit and target values for protection of human health and vegetation.
According to the ‘Air Quality in Ireland Report 2016’ no levels above the EU
limit values were recorded in Ireland in 2016.
The EPA 2016 dioxin survey shows that concentrations of dioxins and similar
pollutants remain at a consistently low level in the Irish environment.
Current and future challenges to air quality in Ireland were identified as follows:
• Reduction of solid fuel use;
• Efficient traffic management and provision of choice in terms of public
transport in towns; and,
• Transboundary impacts of ozone, to which Ireland’s air mass is subject.
Climate
The existing climate at the Pfizer Newbridge site corresponds with the general
climatic conditions for Ireland which is dominated by the Atlantic Ocean and its
air and oceanic currents. Consequently, the Kildare region does not suffer from
extremes of temperature. According to Met Éireann, average annual temperature
is about 9°C. Mean annual wind speed varies between about 4 m/sec in the east
midlands and 7 m/sec in the northwest.
Average rainfall in the Kildare region varies between about 800 and 2,800 mm.
Rainfall accumulation tends to be highest in winter and lowest in early summer.
According to the United Nations Integrated Panel on Climate Change, in line with
the global picture, Ireland's average temperature has increased by about 0.7°C
over the last 100 years, and the rate of increase has been higher in the last couple
of decades. The increase has not been uniform over time, with a warming period
from 1910 to the 1940s, followed by a cooling period up to the 1960s. The current
warming period commenced around 1980.
At the time of writing of this report, 2006 was the warmest year recorded in
Ireland since the record-breaking year of 1995 at both Malin Head and Phoenix
Park, which have observations dating back over 100 years, and also at Casement
Aerodrome, Kilkenny and Rosslare.
At the time of writing of this report, 2016 has been recorded as the warmest year
since 2006, and the last 10 years have been the warmest decade. Whilst we can be
less categorical about wind speeds, there is some evidence of a reduction in
annual average wind speeds, with a corresponding decrease in the frequency of
high wind speeds and gusts. Increases in total annual rainfall in parts of the west
and north of Ireland have been observed, with some increase in the number of
days with heavier rain but there is no clear pattern of change in other areas.
While the national scale of potential change is evident, translating the potential
effects of climate change to a region is a process of inference on what will happen
to Ireland at large being reduced to a regional scale. Temperatures in Ireland are
predicted to increase by 1.25 – 1.5°C by 2040 compared to 1961 to 2000.
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Rainfall is expected to increase in Ireland in winter by about 15% and summer
projections range from no change to a 20% decrease, potentially along the east
coast of the country.
Studies have shown that extreme rainfall events associated with climate change
show more marked changes with more events occurring in autumn and a 20%
increase in 2-day extreme rain amounts, especially in northern areas. Taking the
projected precipitation changes into account, there will be the potential for a
significant increase in the number of extreme discharge events and a slight
increase in their intensity, leading to an increased probability of flooding in the
future.
The potential rise in global temperature might affect the intensity and frequency
of storms in the North Atlantic. As a consequence of stormy weather there exists
the potential for flash flooding and erosion which would affect a wide range of
ecosystems and economic sectors.
Climate Change Targets
In December 2008, the EU Climate Change and Renewable Energy Package set
out a number of commitments. This package commits to reduce the EU’s
Greenhouse Gas (GHG) emissions from non-Emission Trading Scheme (ETS)
sectors (such as transport, agriculture, residential and waste) by 20% on 2005
levels by 2020 or by a more ambitious 30% in the event of a comprehensive
global agreement.
As part of the effort-sharing proposal of this package, Ireland is one of the
countries facing the highest target of a 20% reduction on 2005 levels for non-ETS
sectors.
This will result in a limit of approximately 38 million tonnes CO2 equivalent for
Ireland’s non-ETS emissions in 2020, together with annual binding limits for each
year from 2013 to 2020.
In October 2014, EU leaders agreed a 2030 policy framework to reduce
greenhouse gas emissions by at least 40% compared to a 1990 baseline. No
agreement on the contribution of individual EU Member states has yet been
reached.
The Climate Action and Low Carbon Development Act was published by
government in January 2015. The Act sets out the national objective of
transitioning to a low carbon, climate resilient and environmentally sustainable
economy in the period up to 2050.
The EPA produces greenhouse gas emission projections on an annual basis for all
sectors of the economy. According to the latest set of projections (April 2017),
based on two different scenarios, Ireland’s emissions in 2020 could be in the
range of 4-6% below 2005 levels. The projection figures indicate Ireland is likely
to exceed its annual targets over the remainder of the period to 2020.
It is noted that while energy consumption reduction and water conservation
programmes are adopted at the site, additional on-site developments will result in
increased energy and water usage at the site.
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Notwithstanding, the proposed developments are designed to include energy
reduction and water conservation aspects.
Pfizer Newbridge has been granted a Greenhouse Gas Emission Permit (Permit
Register No. IE-GHG057-10372-3) by the EPA. This permit authorises Pfizer
Newbridge to undertake energy consumption activities associated with onsite
boilers and the combined heat and power (CHP) plant (combustion installation)
which result in emissions of the greenhouse gas, carbon dioxide. Participation in
the continued development of appropriate climate change and greenhouse gas
policies of the EU Emissions Trading Schemes facilitates Pfizer Newbridge to
reduce energy consumption and associated greenhouse gas emissions at the site.
The publication Ireland’s Environment 2016 – An Assessment (EPA, 2016)
provides a high-level summary on the status of greenhouse gases and climate
change in an Irish context. It describes the key drivers and pressures and
responses to climate change that may occur, providing an outlook of greenhouse
gas projections to 2020, and also identifies future challenges to be addressed.
4.3.6.2 On-Site Operations
The existing Pfizer Newbridge facility currently has over 100 licenced
atmospheric emission points. These emission points include particulate dust
emission points, Volatile Organic Compound (VOC) emission points, and boiler
emission points (gas combustion). There are also many minor emission points on
the Pfizer Newbridge site, mainly relating to laboratory operations and HVAC
emissions (clean building air).
The primary contaminants of air streams at the facility comprise of dust
particulates and VOCs. Particulates may contain Active Pharmaceutical
Ingredients (APIs). Particulate emissions occur mainly as a result of tablet
manufacture and to a lesser extent from the tablet packaging process. Emissions
are minimised through employing a combination of abatement (e.g. HEPA
filtration) and control (e.g. continuous differential pressure monitoring across
HEPA filters to ensure they are operating correctly) measures.
Under the provisions of their existing IE Licence, the Pfizer Newbridge facility is
required to carry out monitoring of emissions to atmosphere.
The Pfizer Newbridge AERs for 2010 to 2017 have been reviewed and no
exceedances in the emission limit values (ELVs) for any of the atmospheric
emission points have been recorded during this period.
4.3.7 Traffic and Transportation
4.3.7.1 Baseline Environment
The Pfizer Newbridge facility is located approximately 1km to the North East of
Newbridge town centre on the R445. The entrance to the existing facility is
located 85m southeast of Buckley’s crossroads along the Greatconnell Road.
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The R445, formerly the N7, formed the national primary route from Dublin to
Limerick until the opening of the M7 motorway bypass of Newbridge. This road
has since been downgraded to a regional road. The R445 now forms the most
direct road from Newbridge to Naas and provides access to the M7 motorway.
4.3.7.2 On-Site Operations
The Pfizer Newbridge site operates 24 hours per day, 5 days per week, with up to
750 employees on site. There are currently limited production activities over the
weekend period.
The site currently generates approximately 40 HGV (Heavy Goods Vehicle)
movements per day, 5 days per week. The Pfizer Newbridge facility is currently
accessed via an entrance located on the western boundary of the site, and a
signalised junction at the north-eastern corner of the site.
The Transport Infrastructure Ireland (TII) Traffic Data website was also reviewed
in order to assess the relevant data collected from the TII traffic counters on the
National Road Network. The TII traffic counter of closest proximity to the Pfizer
Newbridge facility is located on the M7, between Junction 12 at Newbridge and
the Junction of the M7/M9 at Greatconnell, Co. Kildare. Table 4.4 outlines the
annual traffic count data at this location.
Table 4.4: M7 Traffic Count Data in proximity to the Pfizer Newbridge Site
2018 2017 2016
Annual Average
Daily Traffic 44,353 45,116 37,285
% Heavy Goods
Vehicles 7.5% 7.3% 7.1%
Coverage 72.9% 99.7% 99.7%
4.3.8 Material Assets
4.3.8.1 Land-Use
As described in Section 5, the proposed development site is entirely within the
existing envelope of the Pfizer Newbridge facility, which is owned by Pfizer
Ireland Pharmaceuticals.
4.3.8.2 Services and Utilities
There is a 110kV sub station (Building 12) located to the south east of the site
adjacent to the main WWTP. There is also a Combined Heat and Power (CHP)
plant on the site to supplement the energy provided by the boilers. The CHP plant
provides power and hot water to the site in addition to the national grid. The CHP
plant is fuelled by natural gas. The boilers are also fuelled by natural gas with
diesel only used if there is a shortage in the natural gas supply (which has not
occurred to date at the time of writing this report).
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In addition to these systems, there are emergency generators for short-term power
supply to individual building areas located on the site (selected generators or fire
pumps have localised storage of diesel in bunded areas). Diesel refuelling is
carried out using a bowser to refuel these tanks.
The site is currently served by a Bord Gais low pressure gas main.
4.3.8.3 Water Supply
Currently Newbridge town is connected to the Ballymore Eustace Reservoir, as
part of the Mid-Regional Water Supply Scheme. Water supply is adequate to
serve the present needs of the town and will be enhanced in the long term with the
completion of the River Barrow Abstraction Scheme. Kildare County Council
constructed a distribution main in the Great Connell and Little Connell areas in
recent years and this has improved the distribution network within the town.
The Pfizer Newbridge site is currently served with potable water by a connection
to the existing Newbridge town supply (Kildare County Council water main) and
currently receives some 500 m3/d of potable water from this supply.
4.3.8.4 Drainage
Refer to Section 4.3.4.3 of this Screening Report for a description of the existing
drainage network at the Pfizer Newbridge site.
4.3.8.5 Wastewater Treatment
Refer to Section 4.3.4.2 of this Screening Report for a description of the existing
wastewater treatment at the Pfizer Newbridge site.
As previously outlined, a Wastewater Pre-Treatment Plant (main WWTP) is
located on the existing Pfizer Newbridge site, and resultant treated wastewater
stream the (Emission Point Reference No. SE1) is pumped to the tie-in with
Kildare County Council municipal sewer where it is ultimately treated at
Osberstown Wastewater Treatment Plant.
In 2015, Irish Water identified that the previously existing infrastructure of
Osberstown wastewater treatment plant was under pressure and unable to support
future economic and social development in the region. Irish water subsequently
announced a major upgrade of the wastewater treatment plant. This €30.3 million
upgrade represented the largest single investment to date in the upgrade of a
wastewater treatment plant by Irish Water.
Construction of the plant has recently been completed, and process proving has
commenced. The plant now has a final treatment capacity of 130,000 Population
Equivalent (PE) and a higher level of treatment in full compliance with EPA
environmental licenses. The newly upgraded plant serves the many industries,
local businesses and homes in Newbridge including the treated wastewater from
the Pfizer Newbridge site.
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The Osberstown wastewater treatment plant discharges treated wastewater into the
River Liffey making it one of the largest inshore discharge points in the country.
4.3.9 Waste Management
The Pfizer Newbridge facility routinely generates production related hazardous
and non-hazardous waste i.e. wastes generated during the production process.
Hazardous wastes include solid and liquid pharmaceutical waste, non-chlorinated
solvents and chlorinated solvents. Non-hazardous wastes include general domestic
waste, cardboard/paper, glass and plastic from both day-to-day operational and
construction/project activities.
The site records details of all wastes produced at the site and maintain records of
all waste movements from the site, including waste contractors used and final
recycling/recovery/disposal (incineration, landfill) means.
The Pfizer Newbridge AER for the year 2017 was reviewed to inform this
baseline assessment. Table 4.5 outlines the quantity of waste generated on site in
2017.
Table 4.5: 2017 Waste Quantities
Total
(Tonnes)
Landfill
(Tonnes)
Incineration(Tonnes) Recycled
(Tonnes)
Hazardous 720 - 330 390
Non-Hazardous 940 2 55 883
4.3.10 Archaeology, Architectural and Cultural Heritage
4.3.10.1 Archaeological Heritage
A record of archaeological heritage is maintained on the ‘Record of Monuments
and Places’ which was established under Section 12 of the National Monuments
(Amendment) Act, 1994 (No. 17 of 1994). Structures, features, objects or sites
listed in this Record are known as Recorded Monuments.
The Record of Monuments and Places (RMP) comprises a list of recorded
monuments and places and accompanying maps on which such monuments and
places are shown for each county.
The National Monuments Service of the Department of Arts, Heritage, Regional,
Rural and Gaeltacht Affairs will advise on the protection applying to any
particular monument or place under the National Monuments Acts by reason of it
being entered in the Record of Monuments and Places and should be consulted if
there is any doubt as to the status of the site.
The archaeological heritage of Newbridge includes structures, constructions,
groups of buildings, developed sites, recorded monuments as well as their
contexts, and moveable objects, situated on land. Archaeological heritage is not
confined to the archaeological sites within the Record of Monuments and Places.
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It includes any archaeological site that may not have been as yet recorded, as well
as archaeology beneath the ground surface, and the context of any site.
According to the database, one Recorded Monuments was noted within the Pfizer
Newbridge site-KD023-110, which is classified as a ‘burial.’
In 2004, portion of a pottery vessel containing fragments of cremated bone was
found during a programme of unlicensed monitoring of topsoil-stripping at the
Pfizer facility. The feature was archaeologically excavated under licence (Licence
no. 04E1555 www.excavations.ie) with the assistance of a conservator and
appears to represent the remains of a Bronze Age cremation burial that was
contained within a small upright pottery vessel.
The vessel was initially removed from the site in a stabilised earthen block and
later excavated in controlled laboratory conditions.
Figure 4.8 illustrates existing features of archaeological, architectural and cultural
heritage (indicated as ‘red dots’) in proximity to the Pfizer Newbridge site (the
Pfizer facility is indicated with a ‘black dot’).
4.3.10.2 Architectural and Cultural Heritage
As defined by the Heritage Act, 1995, 'architectural heritage' includes all
structures, buildings, traditional and designed, and groups of buildings including
streetscapes and urban vistas, which are of historical, archaeological, artistic,
engineering, scientific, social or technical interest.
The National Inventory of Architectural Heritage (NIAH) is a state initiative
under the administration of the Department of Arts, Heritage, Regional, Rural and
Gaeltacht Affairs and established on a statutory basis under the provisions of the
Architectural Heritage (National Inventory) and Historic Monuments
(Miscellaneous Provisions) Act 1999.
The purpose of the NIAH is to identify, record, and evaluate the post-1700
architectural heritage of Ireland, uniformly and consistently as an aid in the
protection and conservation of the built heritage. NIAH surveys provide the basis
for the recommendations of the Minister for Arts, Heritage, Regional, Rural and
Gaeltacht Affairs to the planning authorities for the inclusion of particular
structures in their Record of Protected Structures (RPS).
While a number of Protected Structure are located in Newbridge Town, according
to the database, there are no Protected Structures at, or in close proximity to the
Pfizer Newbridge site.
Figure 4.8 illustrates existing features of archaeological, architectural and cultural
heritage (indicated as ‘blue dots’) in proximity to the Pfizer Newbridge site (the
Pfizer facility is indicated with a ‘black dot’).
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Figure 4.8: Features of Archaeological and Architectural significance in proximity
to the Pfizer Newbridge site (the Pfizer facility is indicated with a black dot)
4.3.11 Landscape and Visual
4.3.11.1 Landscape
The location and context of the existing Pfizer Newbridge site is outlined in
Section 3.3.
A Landscape Character Assessment (LCA) of the county has recently been
prepared as part of the Kildare County Development Plan. 2017-2023. The LCA
focused on characterisation i.e. the discernment of the character of the landscape
based on its land cover and landform, but also on its values, such as historical,
cultural, religious and other understandings of the landscape.
The County is divided into 15 geographically specific Landscape Character Areas
(LCA’s) The Pfizer Newbridge site is located in the Northern Lowlands LCA.
In order to inform the Landscape Character Assessment, a landscape sensitivity
map was prepared. Landscape sensitivity is a measure of the ability of the
landscape to accommodate change or intervention without suffering unacceptable
effects to its character and values.
The sensitivity of the Northern Lowlands is deemed to be of ‘Low-Sensitivity’
and is defined as an area ‘with the capacity to generally accommodate a wide
range of uses without significant adverse effects on the appearance or character
of the area.’
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As outlined in Section 4.3.3, and as defined by The CORINE Land Cover (CLC)
inventory, the main land-use of the Pfizer Newbridge site is that of ‘artificial
surfaces’.
4.3.11.2 Visual
The Pfizer Newbridge facility is a significant landmark upon entry to Newbridge
town along the R445 located to the east of the facility. The character of the Pfizer
Newbridge site is that of a large-scale industrial development with well-
maintained landscaped grounds and mature boundary vegetation located at the
fringes of an expanding urban centre.
Lands to the east of the Pfizer Newbridge site comprise open farmland (where
expansion of the supermarket distribution centre is currently taking place) with
scattered residential dwellings and farm buildings; to the west are mainly
residential properties.
Views from Major Roads
Travelling southwest along the R445 towards Newbridge town, there are partial
views of the upper portions of the existing Pfizer facility through boundary
hedgerows and mature trees. The visibility of these existing buildings increases on
the approach to the Buckley’s Cross roundabout near the current Pfizer
Newbridge site entrance. These are significant views as the development falls
within the line of sight for approximately 1.5km on this north-eastern approach to
the Pfizer site.
Views from Other Roads and Transport Routes
The second road vista is from Greatconnell Road at the Pfizer Newbridge site
western/southern boundary, which also serves as an access road for the facility.
From this road south of the site entrance, roadside planting and landscaped
mounds filter views into the site.
Only taller structures within the existing facility are evident as the viewer moves
further south towards Baroda Court residential estate and Great Connell. Beyond
this point, roadside vegetation completely screens views of the Pfizer site.
There are open views towards the Pfizer site from the road leading from
Greatconnell Road to the Lidl Distribution depot. Other significant views of the
Pfizer site from local roads include that from Sex’s Road, running adjacent in the
vicinity of the River Liffey at this point. These views are potentially significant
due to the proximity to Newbridge town centre and the River Liffey itself, but
existing mature trees located along the riverside and on intervening lands limit
these views.
Views from Public Buildings, Open Space & Residential Areas
There are no public buildings in the vicinity of the Pfizer Newbridge site.
Designated Open Space lies adjacent to the River Liffey within the grounds of
Newbridge College, west of the Pfizer site. There are partial views of the Pfizer
site from here, where taller buildings appear through existing vegetation.
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Residential areas with views of the Pfizer site mostly lie in close proximity to the
site. Several residences located along Greatconnell Road have partial views that
are obscured at intervals by Pfizer boundary vegetation.
There are a number of residences located relatively close to the Buckley’s Cross
roundabout where views into the Pfizer site are partially obscured by intervening
vegetation located between these properties and the road. The housing estate
located further south along Greatconnell Road at Baroda Close has less scope for
views of the Pfizer site due to existing vegetation although the taller structures of
the existing Pfizer site are visible from this location.
There are residences north of the site that have potentially significant views of the
Pfizer site, although these are partially obscured by existing vegetation. The first
of these is Oldconnell House, which lies some 350m northwest of the Pfizer site
and is partially screened by intervening vegetation. A single house occurs north of
the site adjacent to the R445, while there is also a farmhouse located to the
northeast of the site; both have filtered views through intervening trees into the
Pfizer.
There are views of the taller existing buildings within the Pfizer facility from
residences at the Grange housing estate along Sex’s Road, adjacent to the River
Liffey to the west. However, these views are partially obscured by mature
vegetation in the grounds of Newbridge College. The grounds of Newbridge
College are afforded similar views to the taller existing structures on the Pfizer
site.
Views from Sites of Historical Importance. Archaeological Sites and
Designated Viewpoints
There are no protected structures within the vicinity of the Pfizer Newbridge site
that will be affected, and the site does not fall within an Area of Archaeological
Interest.
The available viewpoints along the River Liffey are largely confined to points
located along Sex’s Road where breaks in the vegetation afford views to the taller
existing structures on the Pfizer site. Elsewhere views are obscured by intervening
vegetation, such as that within the grounds of Oldconnell House, or by the
existing town.
4.3.12 Risk of Major Accidents and/or Disasters
4.3.12.1 Natural Disasters
Ireland’s geographic position means it is less vulnerable to natural disasters such
as earthquakes or tsunamis, which might pose risk to projects of this nature and
scale in other locations. However, in recent times there has been an increase in the
number of severe weather events in the country, particularly those leading to
flooding and flash flood incidents.
As outlined in Section 4.3.4.1, Pfizer Newbridge site is outside the 100-year flood
zone of the River Liffey and is therefore not ask risk from flooding.
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4.3.12.2 Major Accidents
An Environmental Liabilities Risk Assessment (ELRA) was carried out for the
existing Pfizer Newbridge facility in 2015. According to the ELRA, the
reasonable and plausible worst-case scenario risk of a major accident occurring on
site was identified is a fire starting in Production Building 3A.
This scenario, taken from the URS 2011 Firewater Retention Study, involves a
fire starting within one of the Glatt® fluidised bed dryer units located in Building
3A, which spreads throughout the 3A production building where processes
involve the handling of APIs and organic solvents.
Although the sprinklers are activated, it is assumed that the fire will still spread
and will require firefighting from 4 fire tenders linked to the site hydrant system.
The resultant fire is assumed to be contained within the 3A production building
and lasts for two hours.
The worst-case scenario risk identified would result in injury or loss of life to
employees of the Pfizer Newbridge facility.
Two industries in County Kildare are affected by the Seveso II Directive under
the European Communities (Control of Major Accident Hazards Involving
Dangerous Substances) Regulations, 2006 S.I. No. 74 of 2006. This Directive is
concerned with the prevention of major accidents that involve dangerous
substances and the limitation of their consequences for humans and the
environment. Those industries affected are;
• Irish Industrial Explosives Clonagh, Enfield (Upper Tier Site) (approximately
20km from the Pfizer Newbridge site);
• Intel Ireland Ltd Collinstown Industrial Park, Leixlip (Lower Tier Site)
(approximately 20km from the Pfizer Newbridge site).
There is an Internal Emergency Plan for both establishments but there is also an
External Emergency Plan in place for Irish Industrial Explosives, as it is an Upper
Tier Site. The common objectives of internal and external emergency plans are as
follows:
• Containing and controlling incidents so as to minimise the effects and to limit
damage to people, the environment and property;
• Implementing measures necessary to protect people and the environment from
the effects of major accidents;
• Communicating necessary information to the public and to the services or
authorities concerned in the area;
• Providing for the clean-up and restoration of the environment following a
major accident.
The existing Pfizer Newbridge facility is not classified as either a lower or upper
tier facility under the European Communities (Control of Major Accident Hazards
Involving Dangerous Substances) Regulations.
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5 Characteristics of the Proposed
Development
5.1 Introduction
This section describes the physical characteristics of the proposed development
with particular regard to design, construction and operational elements of
relevance to this EIA Screening Report.
5.2 Overview
As outlined in Section 1, the proposed development is required to facilitate the
introduction of new production processes for the manufacture of GITS products,
and to provide additional capacity at the existing TIC.
The proposed development will involve the retrofitting of existing buildings,
including the installation of new processing equipment (as well as the introduction
of additional new particulate and solvent emission points), installation of a
number of additional penthouse louvres at roof level for the Air Handling Unit
(AHU) intake and exhaust, modification to the existing solvent tank farm, the
provision of two new tanks adjacent to Building 7, the installation of two end-of-
line VOC abatement units (thermal oxidation) and one non-thermal end-of-line
VOC abatement unit, for the treatment of solvent vapour emissions, and the
installation of a new steam boiler.
Figure 5.1 illustrates the location of the proposed development, at the existing
Pfizer Newbridge facility.
Figure 5.1: Overview of the Pfizer Newbridge Site with outline location of proposed
development indicated
Further detail on the proposed development is provided in Section 5.3 and Section
5.4.
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5.3 Construction Phase
The construction phase of the proposed development would primarily relate to the
retrofitting of existing buildings, including the installation of new processing
equipment, installation of a number of additional penthouse louvres at roof level
for the Air Handling Unit (AHU) intake and exhaust, modification to the existing
solvent tank farm, the provision of two new tanks adjacent to Building 7 and the
installation of two end-of-line VOC abatement units (thermal oxidation) and one
non-thermal end-of-line VOC abatement unit, for the treatment of solvent vapour
emissions. The proposed development will involve the introduction of additional
main emission points (3 No. solvent; ~10 No. dust; 1 No. boiler).
It is anticipated that the construction phase of the proposed development will
occur over a period of approximately 9 months.
All construction works will be carried out during day time hours.
These works are described in more detail in Section 5.3.1 – Section 5.3.4.
5.3.1 Building 3 (Extended Technology Innovation Centre)
The construction phase of the proposed development will involve the retrofitting
of a previously used manufacturing area in Building 3 (one floor) and the
installation of new manufacturing equipment to provide additional capacity for the
site.
The VOC emissions emanating from the extended TIC coating process in
Building 3 will exhaust to an end-of-line non-thermal solvent abatement unit,
which is likely to be located externally to Building 3.
The non-thermal end-of-line VOC abatement unit will utilise an existing vent
stack located on the roof of Building 3.
The proposed installation of the external end-of-line VOC abatement unit will
require some minor groundworks in order to connect the installations to existing
site services and utilities. However, the depth of excavations required to facilitate
these works is expected to be minor and all works will take place on the existing
Pfizer Newbridge site.
5.3.2 Building 3C-2
The construction phase of the proposed development will involve the retrofitting
of Building 3C-2 to provide for the installation of new upstream GITS process
equipment, including new drying ovens in Building 3C-2, for solvent granulation
and coating, and solvent solution preparation.
The works involved in the installation of this equipment will be internal (Building
3C-2) and will occur over the 3 existing floors of Building 3C-2. The proposed
new process equipment will require the introduction of a number of new dust
emission points on the roof of Building 3C-2 measuring 21m (above ground
level).
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5.3.3 Building 8
The construction phase of the proposed development will involve the
removal/decommissioning of building internals from Building 8, including the
steam boiler system, chilled water system, cooling tower system, water pipes,
compressed air plan and equipment, electrical equipment and other mechanical
plant and equipment. It will also involve the installation of two end-of-line VOC
abatement units for the treatment of VOC’s from the GITS processes (one end-of-
line unit for Non-Chlorinated VOCs and one end-of-line unit for Chlorinated
VOCs). The end-of-line VOC abatement units will utilise the existing main vent
stack at Building 8 (currently used for boiler emissions).
5.3.4 Tanks
The proposed development relates to a minor extension to the south of the
existing solvent tank farm. Two of the existing solvent storage tanks will also be
repurposed to facilitate the storage of Acetone and Methanol (which will be
required to support the GITS manufacturing process). A new acetone waste tank
will be located at the existing solvent tank farm.
One new bulk chlorinated waste storage tank (for waste from the Reverse
Osmosis scrubbing process for the end-of-line VOC abatement units) and one new
caustic tank will be installed adjacent to Building 7.
These tanks will include for a tight design with double-walls, nitrogen blanket,
vapour balanced for loading/unloading operations to minimise fugitive emissions.
It is proposed that four centrifugal pumps will be installed in the solvent tank
farm.
The proposed installation of the bulk storage tanks will require some minor
groundworks in order to connect the installations to existing site utilities.
However, the depth of excavations required to facilitate these works is predicted
to be minor and all works will take place on the existing Pfizer Newbridge site.
5.3.5 Steam Boiler
The proposed development relates to the installation of a steam boiler in the existing
Central Utilities Building (Building 5) to support the GITS manufacturing process.
The boiler will normally run on natural gas. In the event of interruption of the gas
supply to the site a back-up diesel oil (<0.2% sulphur) supply will be used.
The proposed installation of the steam boiler will require some minor
groundworks in order to connect the installations to existing site utilities.
However, the depth of excavations required to facilitate these works is predicted
to be minor and all works will take place on the existing Pfizer Newbridge site.
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5.4 Operational Phase
The proposed development involves the introduction of new production processes
at the existing Pfizer Newbridge facility for the manufacture of GITS products.
The new products will be used for the manufacture of hypertension, anxiety, type
II diabetes, high blood pressure and arthritis.
5 No. Active Pharmaceutical Ingredients (APIs) will be used in the manufacture
of the GITS products. These are outlined in Table 5.1.
Table 5.1: GITS Products, Product Indication and API associated with each
product
Product Product Indication API
Cardura XL Treatment of hypertension & benign prostate hyperplasia Doxazosin
Mesylate
Glucotrol XL Treatment of Type II diabetes Glipizide
Minipress
XL
Treatment of hypertension & anxiety Prazosin
Hydrochloride
Procardia XL Treatment of high blood pressure Nifedipine
Xeljanz Treatment of Treatment of Rheumatoid, Psoriatic
Arthritis & Ulcerative colitis
Tofacitinib Citrate
It is anticipated that, once fully operational, the proposed development would give
rise to the production of approximately 720 million tablets/capsules when
operating under full capacity. This relates to an increase in production of
approximately 9%.
Figure 5.2 outlines an example product flow of the proposed new GITS
production processes.
Figure 5.2: Example Product Flow of Proposed New GITS Production Processes
The new GITS production processes will be similar to those already carried out on
site, but would consist of two new end-of-line VOC abatement technologies
(Thermal Oxidation) for the treatment of solvent vapour emissions (i.e. DCM,
Acetone, Ethanol and Methanol).
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As outlined in Section 5.3.3, it is therefore proposed to install two end-of-line
VOC abatement units (Thermal Oxidation) in Building 8 (which will be designed
in accordance with Best Available Technology (BAT) principles to abate potential
solvent emissions. These emissions will be abated to ensure compliance with
Emission Limit Values (ELVs) specified in the revised the Industrial Emissions
(IE) licence and/or limits set out in the IE Directive.
The end-of-line VOC abatement units consist of a number of beds filled with
ceramic packing which are used in sequence with the bed that just come off line
being used to pre-heat the incoming gases.
The end-of-line VOC abatement units will work by breaking down the organic
compounds used in production processes, within a carefully controlled system in
the presence of heat and air, into combustion products including carbon dioxide
and water. Oxides of nitrogen and carbon monoxide can be produced from the
combustion process. Treated emissions will then be discharged to the existing
28m stack (previously used to house stack from boilers which have since been
decommissioned).
When the DCM is thermally oxidised, Hydrochloric Acid (HCL) and Chlorine
(CL) are formed in the internal airstream as part of the process. In order to remove
HCL and CL from the internal airstream, the end-of line VOC abatement units
will require the use of a water-based solution, containing caustic and sodium
bisulfite,
This removal process (scrubbing) will result in the formation of a waste stream
consisting of a salt solution with some excess caustic and sodium bisulphite, or
some excess HCl, depending on the pH point at which the scrubber blowdown is
discharged.
It is proposed that the scrubbing waste stream will be concentrated to remove a
significant proportion of the water, which will be discharged to the existing on-
site main WWTP for treatment, prior to discharge to the municipal sewer. The
concentrated waste will then be transferred to a bulk storage tank adjacent to
Building 7 for storage and subsequent removal from site for disposal.
The end-of-line VOC abatement units will be fitted with differential pressure
monitoring, conductivity alarms and will contain an interlock in order to prevent
high levels of sodium and chloride ending up in the main WWTP.
As outlined in Section 5.3.1, the proposed development also relates to the
installation of one non-thermal end-of-line VOC abatement unit (to be located
external to Building 3), to abate potential solvent emissions from the proposed
extended TIC. The proposed TIC extension would facilitate the potential
introduction of additional new production processes, at a future time. These
processes would likely be similar to those already conducted on site.
The VOC emissions emanating from the proposed extended TIC coating process
in Building 3 will exhaust to an end-of-line non-thermal solvent abatement unit,
which is likely to be located externally to Building 3.
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The non-thermal end-of-line VOC abatement unit will utilise an existing vent
stack located on the roof of Building 3. Emissions will be limited in accordance
with Best Available Technology.
A number of new dust emission points are proposed as part of the proposed
development. These will be positioned at various locations and will emit in
accordance with current licence limits for dust emissions. The stack heights of all
new emission points will be minimised to the level of existing stacks, where
possible.
As outlined in Section 5.3.3, the existing solvent tank farm will be repurposed for
the storage of Methanol & Acetone. A new acetone waste tank will be located at
the existing solvent tank farm.
In addition, two new storage tanks will be provided adjacent to Building 7 - One
new bulk chlorinated waste storage tank (for waste from the Reverse Osmosis
scrubbing process for the end-of-line VOC abatement units) and one new caustic
tank.
A new steam boiler will be installed in the existing Central Utilities Building
(Building 5) to support the GITS manufacturing process. The boiler will normally
run on natural gas. In the event of interruption of the gas supply to the site a back-
up diesel oil (<0.2% sulphur) supply will be used. The boiler combustion unit will
be fitted with a low NOX burner (burner which produces low concentrations of
nitrogen oxides) to ensure the potential for formation of NOX in the air emissions
is kept to a minimum.
The introduction of new production processes is likely to give rise to an increased
quantity of trade and foul wastewater produced on-site, during the operational
phase of the proposed development. An increase in the licenced volume of
wastewater discharged from the site will be included in the scope of the IE
Licence Review for the proposed development.
All wastewater will be discharged to the existing on-site wastewater treatment
plant for treatment, prior to discharge to the municipal sewer. It has been
determined that the existing on-site main WWTP has sufficient capacity to
facilitate the proposed development and subsequent increase in the volume of
wastewater discharges. All process effluent will be compliant with the limits
outlined in Directive 2010/75/EU of the European Parliament and the Council on
industrial emissions (‘the Industrial Emissions Directive’). Refer to Section 6.2.5
for further information on potential effects on trade and foul water effluent.
No changes to surface water discharges are expected due to the proposed
development as no additional hardstanding areas are proposed.
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6 Characteristics of Potential Effects
6.1 Construction Phase
6.1.1 Population and Human Health
6.1.1.1 Population
The proposed development will give rise to the temporary employment of a small
number of construction staff, as well as the employment of those involved in the
installation of the proposed new facilities and equipment.
The provision of new job opportunities and income to the local area is predicted to
result in a potential temporary, positive effect on the population.
6.1.1.2 Human Health
As outlined in Section 5.3, the proposed development will give rise to limited
construction works. However, there is potential for construction works to cause
limited disruption to nearby residents, road users and pedestrians during the
proposed works.
There is also the potential for the proposed construction works to give rise to
some noise and dust emissions as described in Section 6.1.5 and Section 6.1.6
below.
However, in considering the nature and scale of the proposed construction works,
which will predominately be completed within buildings as opposed to outside of
buildings, it is not considered that any potential noise or air emissions would be
significant. Further, best construction practice will be implemented to ensure that
noise and dust emissions will be kept within the required limits and a traffic
management plan will be implemented for the duration of the construction works.
The proposed development therefore has the potential to give rise to a slight
negative, temporary effect on human health during the construction phase.
6.1.2 Biodiversity
As outlined in Section 4.3.2, the Pfizer Newbridge site consists mainly of
buildings and artificial surfaces, with limited biodiversity. In considering the
existing baseline, as well as the nature and scope of the proposed construction
works, it is not considered that the construction phase of the proposed
development will give rise to a significant negative impact on biodiversity.
As outlined in Section 4.3.2, a number of designated sites are located within 5km
of the proposed development, but do not occur within the sphere of influence of
the project site. No Source-Pathway-Receptor link, be it hydrological, aerial or
mobile species linking the proposed development to designated sites in the wider
surrounding area has been identified.
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In considering the nature and scale of the proposed construction works and the
absence of any potential impact pathways, no potential likely significant effect on
any of the identified designated sites is predicted.
A report for the purposes of Appropriate Assessment (AA) Screening has been
prepared to determine the potential for impacts on Natura 2000 sites in respect of
the proposed development. As outlined in the report, it is Arup’s determination
that it is possible to exclude, on the basis of objective information and beyond
reasonable scientific doubt, that the development, alone or in combination with
other plans projects will have significant effects on any Natura 2000 sites, and
therefore it is the view of Arup that it is not necessary to undertake any further
stage of the Appropriate Assessment process.
6.1.3 Land and Soils
As described in Section 5, the construction works relating to the proposed
development will be minimal and restricted largely restricted to the internal
retrofitting of existing buildings.
The proposed installation of the new storage tanks and the non-thermal end-of-
line VOC abatement unit and steam boiler will however require some minor
groundworks in order to connect the installations to existing site services and
utilities. However, the depth of excavations required to facilitate these works is
predicted to be minor and all works will take place on the existing Pfizer
Newbridge site. In considering that the land-use classification of the site is that of
‘artificial surfaces’ and that it is underlain by ‘made ground’, it is not predicted
that the proposed groundworks would have the potential to result in a significant
negative effect on the land or soil.
The accidental spillage of fuels, oils, paints and solvents during the construction
phase could result in a potential impact on soil should it be allowed to infiltrate
the ground and groundwater.
However, all possible measures shall be made to protect the soils, bedrock
geology and hydrogeology of the site during construction. All oils, solvents and
paints used will be stored within specially constructed dedicated temporary
bunded areas. Refuelling of construction vehicles and the addition of hydraulic
oils or lubricants to vehicles will take place in a designated area of the site, away
from surface water gulley’s or drains.
If a spill or leak were to occur on site during the construction phase of the
proposed development, it will be collected in either the process wastewater or the
storm water drainage systems, depending on the location of the spill or leak.
If spilled or leaked process materials enters the storm water drainage system they
would be detected by the continuous TOC monitoring system, and the penstock
would automatically close thereby preventing discharge from the site. This
retained surface water would be further analysed to determine the nature and
extent of contamination and establish an appropriate means of disposal. If spilled
or leaked process materials enter the process wastewater drainage system, they
would drain to the main WWTP and would be fully treated on site.
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As such, the construction phase of the proposed development is not predicted to
result in potential for significant negative effects on land and soils.
6.1.4 Water
As described in Section 5, the construction works relating to the proposed
development will be minimal, and primarily restricted to the internal retrofitting
of existing buildings.
The construction phase of the proposed development will not give rise to any
additional surface water run-off to which is already generated on site. Any surface
water collected during the construction phase of the proposed development will be
collected through the sites existing systems of systems of storm water drains for
treatment at the main WWTP on-site.
As outlined in Section 6.1.3, should a spill or leak occur on site during the
construction phase of the proposed development, it will be collected in either the
process wastewater or the storm water drainage systems, depending on the
location of the spill or leak. If spilled or leaked process materials enters the storm
water drainage system they would be detected by the continuous TOC monitoring
system, and the penstock would automatically close thereby preventing discharge
from the site. This retained surface water would be further analysed to determine
the nature and extent of contamination and establish an appropriate means of
disposal. If spilled or leaked process materials enter the process wastewater
drainage system, they would drain to the main WWTP on-site and would be fully
treated on site.
No potential for significant negative effects on water has been identified as a
result of the construction phase of the proposed development.
6.1.5 Noise and Vibration
As outlined in Section 5, the construction phase of the proposed development will
involve minimal construction works at the site primarily relating to the internal
retrofitting of existing buildings.
The proposed installation of the new storage tanks and the non-thermal end-of-
line VOC abatement unit and steam boiler will require some minor groundworks
in order to connect the installations to existing site services and utilities. However,
the depth of excavations required to facilitate these works is predicted to be minor
and all works will take place on the existing Pfizer Newbridge site.
Given the range of activities currently on-site and the noise levels associated with
each, as well as baseline noise levels (Refer to Section 4.3.5), activities associated
with the construction phase, including the proposed minor groundworks, are not
expected to add to any notable levels of noise beyond the Pfizer Newbridge site
boundary.
The flow of construction traffic to and from the Pfizer Newbridge facility is also a
potential source of elevated noise levels. However, as outlined in Section 6.1.7, it
is expected that construction traffic generated during the construction phase of the
proposed development will be limited.
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As such, no potential significant negative noise impacts are predicted at nearby
sensitive receptors during the construction phase of the proposed development.
As such, it is not considered that there will be potential for significant negative
vibration effects during the construction phase of the proposed development.
6.1.6 Air Quality and Climate
There is the potential for emissions to atmosphere during the construction phase
of the proposed development. In particular, construction activities may generate
quantities of dust in the immediate region of the construction facility. However, in
considering the nature and scale of the proposed construction works which will
predominately completed within buildings as opposed to outside of buildings, no
significant negative potential effect on air quality is predicted.
The movement of construction vehicles to and from the Pfizer Newbridge site will
also give rise to potential effects on air quality. However, as outlined in Section
6.1.7 below, the level of construction traffic which will be generated as a result of
the construction phase of the proposed development will be minimal. As such, no
significant effect on air quality is predicted.
6.1.7 Traffic and Transportation
Typical construction working hours will be from 08.00 to 17.30 Monday to
Friday. The estimated length of time for all construction works to be completed is
9 months.
As outlined in Section 5, the construction works relating to the proposed
development will be minimal, and primarily restricted to the internal retrofitting
of existing buildings.
As such, the number of construction staff and construction related vehicles will
not be significant.
Construction traffic will largely consist of construction staff vehicles, material
deliveries and general plant and machinery such as Heavy Goods Vehicles
(HGVs), lifting and hoisting equipment etc. Access for construction traffic to the
Pfizer Newbridge site will be via existing access routes. The Pfizer Newbridge
facility is currently accessed via an entrance located on the western boundary of
the site, and a signalised junction at the north-eastern corner of the site.
Where it is deemed necessary, the works will be subject to a Construction Stage
Temporary Traffic Management Plan, to be agreed with Kildare County Council
and An Garda Síochána. This plan will identify proposals for the transportation of
staff to and from the site.
The quantum of parking required for construction staff will be facilitated by
existing car parking facilities at the Pfizer Newbridge site.
No significant effect on traffic and transportation is therefore predicted as a result
of the construction phase of the proposed development.
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6.1.8 Material Assets
As outlined in Section 4.3.8, the proposed development will take place entirely
within the existing envelope of the Pfizer Newbridge facility. No acquisition of
land will be required for the proposed development to proceed.
The proposed installation of the new storage tanks and the non-thermal end-of-
line VOC abatement unit and steam boiler will require some minor groundworks
in order to connect the installations to existing site services and utilities. However,
it is not expected that the proposed groundworks would result in any disruption to
the existing services or utilities.
As such, it is not predicted that the proposed development will result in an effect
on material assets during construction.
6.1.9 Waste Management
It is anticipated that construction activities, in particular the retrofitting of existing
buildings, will generate a range of waste materials including wood, steel, plastic,
waste paint etc. In considering the nature and scale of the proposed construction
works, the quantity of construction waste which will be generated during the
construction phase of the proposed development is not predicted to be significant.
In accordance with Pfizer Newbridge waste management procedures, he
appointed construction contractor will be required to operate a segregation system
on site, such that each waste is segregated in separate covered skips, within a
dedicated waste management area. Materials will be sent off-site for recycling
where possible, or to an appropriate waste management facility.
As such, no significant negative potential effect on waste management is
predicted as a result of the proposed development.
6.1.10 Archaeology, Cultural and Architectural Heritage
As outlined in Section 4.3.10, one Recorded Monument is noted within the Pfizer
Newbridge site- KD023-110, which is classified as a ‘burial’. The monument was
removed from the site following its discovery in 2004. As such, the proposed
construction works are not expected to have any effect on features of
archaeological significance.
The proposed installation of the new storage tanks and the non-thermal end-of-
line VOC abatement unit and steam boiler will require some minor groundworks
in order to connect the installations to existing site services and utilities. However,
the depth of excavations required to facilitate these works is predicted to be minor
and all works will take place on the existing Pfizer Newbridge site. In considering
that the land-use classification of the site is that of ‘artificial surfaces’ and that it
is underlain by ‘made ground’ with no record of sub-surface archaeology, it is not
predicted that the proposed groundworks would have the potential to result in a
significant negative effect on archaeology. No Protected Structures have been
identified on, or in close proximity to the site.
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As such, it is not considered that the proposed development has the potential to
give rise to significant negative effects on archaeology, architectural or cultural
heritage.
6.1.11 Landscape and Visual
Proposed construction works will not result in any significant negative effect on
the landscape. All development will take place on the existing artificial surfaces
of the Pfizer Newbridge site, and within the existing envelope.
The proposed installation of the new storage tanks and the non-thermal end-of-
line VOC abatement unit and steam boiler will require some minor groundworks
in order to connect the installations to existing site services and utilities. However,
the depth of excavations required to facilitate these works is predicted to be minor
and all works will take place on the existing Pfizer Newbridge site. In considering
that the land-use classification of the site is that of ‘artificial surfaces’ and that it
is underlain by ‘made ground’, it is not predicted that the proposed groundworks
would have the potential to result in a significant negative effect on the existing
landscape.
With regards to the potential for visual impact, the construction phase of the
proposed development will result in the presence of significant plant and materials
on site, including either fixed or mobile cranes for use in the construction of the
proposed new vent stacks. However, it is expected that the existing landscaping
berms at the Pfizer Newbridge facility will work to screen the majority of
construction related visual impacts, with the exception of any fixed or mobile
cranes.
A potential temporary, minor negative visual effect is therefore predicted during
the construction phase of the proposed development.
6.1.12 Risk of Major Accident and/or Disasters
The construction phase of the proposed development is likely to give rise to an
increased risk of major accidents due to the use of large, mobile machinery and
heavy equipment and materials.
However, it is expected that standard best practice construction measures will be
implemented by the contractor during construction which will reduce the risk of
accidents occurring. All works will also be carried out in accordance with the
Safety, Health, and Welfare at Work (Construction) Regulations, 2006 (SI No.
504 of 2006). Further, all works will be carried out within the perimeter of the
Pfizer Newbridge facility with no uninvited public access permitted.
If a spill or leak were to occur on site during the construction phase of the
proposed development, it will be collected in either the process wastewater or the
storm water drainage systems, depending on the location of the spill or leak.
If spilled or leaked process materials enters the storm water drainage system they
would be detected by the continuous TOC monitoring system, and the penstock
would automatically close thereby preventing discharge from the site.
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This retained surface water would be further analysed to determine the nature and
extent of contamination and establish an appropriate means of disposal. If spilled
or leaked process materials enter the process wastewater drainage system, they
would drain to the main WWTP on-site and would be fully treated on site.
As such, it is considered that the construction phase of the proposed development
has the potential to give rise to a temporary, minor increased risk of major
accidents occurring on site.
6.2 Operational Phase
6.2.1 Population
The proposed development is expected to give rise to approximately 80 new
permanent manufacturing and production jobs at the Pfizer Newbridge facility.
The provision of new job opportunities and income in the local area has the
potential to give rise to a likely significant, permanent and positive effect on the
population.
6.2.2 Human Health
A significant level of existing infrastructure is currently in place at the Pfizer
Newbridge facility to minimise the potential for operations to result in
contamination to the surrounding environment, and subsequent potential impact
on human health.
The introduction of the proposed two end-of-line VOC abatement units (thermal
oxidation) and the non-thermal end-of-line VOC abatement unit will result in
improved abatement of atmospheric emissions than the existing abatement
system. Further, the operational phase of the proposed development will be
according to BAT principals and in compliance with the licence for the site to
ensure that there would be no contamination or pollution of the ambient
environment.
With this infrastructure in place and associated procedures for treating and
managing potential emissions generated on site, it is not considered that the
operational phase of the proposed development will give rise to a significant
negative impact on human health.
6.2.3 Biodiversity
As outlined in Section 4.3.2, the Pfizer Newbridge site consists mainly of
buildings and artificial surfaces, with limited biodiversity. In considering the
existing baseline, as well as the nature and scope of the proposed development, it
is not considered that the operational phase of the proposed development will give
rise to a significant negative impact on biodiversity.
As outlined in Section 4.3.2, a number of designated sites are located within 5km
of the proposed development, but do not occur within the sphere of influence of
the project site.
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No Source-Pathway-Receptor link, be it hydrological, aerial or mobile species
linking the proposed development to designated sites in the wider surrounding
area has been identified. The absence of any potential impact pathways, coupled
with the approach to the management of operations and emissions generated from
the proposed development site will ensure that there is no potential for the
operational phase of the proposed development to result in a likely significant
effect on any of the identified designated sites.
A report for the purposes of Appropriate Assessment (AA) Screening has been
prepared to determine the potential for impacts on Natura 2000 sites in respect of
the proposed development. As outlined in the report, it is Arup’s determination
that it is possible to exclude, on the basis of objective information and beyond
reasonable scientific doubt, that the development, alone or in combination with
other plans projects will have significant effects on any Natura 2000 sites, and
therefore it is the view of Arup that it is not necessary to undertake any further
stage of the Appropriate Assessment process.
6.2.4 Land and Soils
The operational phase of the proposed development will be according to BAT
principles and in compliance with the licence for the site to ensure that inputs to,
and subsequent contamination of the land and soil does not occur during normal
and/or emergency conditions.
All bulk solvents used or generated as part of the proposed development will be
stored in the proposed additional above ground solvent tanks, which will be
located in bunds, in the existing Solvent Tank Farm. The Solvent Tank Farm is
concreted with properly sealed joints to prevent the potential for leaks or spills.
Liquid process materials in smaller quantities will be stored in drums or
intermediated bulk containers, in bunded Chemstores. The Chemstores will be
located either in designated outdoor impermeable paved areas (pads) or in the
Solvent Storage Area located within Building 4.
Further, the spill control procedures that are already in place at the Pfizer
Newbridge facility for solvent & diesel tanker loading/unloading will be applied
to the operations relating to the proposed development.
It is therefore not considered that the operational phase of the proposed
development has the potential to give rise to significant negative effects on land or
soil.
6.2.5 Water
The operational phase of the proposed development will be according to BAT
principles and in compliance with the licence for the site to ensure that inputs to,
and subsequent contamination of the water environment does not occur during
normal and/or emergency conditions.
As outlined in Section 6.2.4, all bulk solvents used or generated as part of the
proposed development will be stored in the proposed additional above ground
solvent tanks, which will be located in bunds, in the existing Solvent Tank Farm.
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The Solvent Tank Farm is concreted with properly sealed joints to prevent the
potential for leaks or spills.
Liquid process materials in smaller quantities will be stored in drums or
intermediated bulk containers, in bunded Chemstores. The Chemstores will be
located either in designated outdoor impermeable paved areas (pads) or in the
Solvent Storage Area located within Building 4.
Further, the spill control procedures that are already in place at the Pfizer
Newbridge facility for solvent and diesel tanker loading/unloading will be applied
to the operations relating to the proposed development.
No potential effects on surface water is therefore identified during the operational
phase of the proposed development.
6.2.5.1 Trade & Foul Effluent
The operational phase of the proposed development will give rise to an increase of
123m3/day waste water effluent discharged to public sewer, representing an
increase of 15.8% in volume to the existing discharge. An increase in the licenced
volume and flow of wastewater discharged from the site will be included in the
scope of the IE Licence Review for the proposed development.
As outlined in Section 5.4, Hydrochloric Acid (HCL) and Chlorine (CL) are
formed when DCM is thermally oxidised. In order to remove HCL and CL from
the internal airstream, the end-of line VOC abatement units will require the use of
a water-based solution, containing caustic and sodium bisulfite,
This removal process (scrubbing) will result in the formation of a waste stream
consisting of a salt solution with some excess caustic and sodium bisulphite, or
some excess HCl, depending on the pH point at which the scrubber blowdown is
discharged.
It is proposed that the scrubbing waste stream will be concentrated to remove a
significant proportion of the water, which will be discharged to the existing on-
site main WWTP for treatment, prior to discharge to the municipal sewer. The
concentrated waste will then be transferred to a bulk storage tank adjacent to
Building 7 for storage and subsequent removal from site for disposal.
The end-of-line VOC abatement units will be fitted with differential pressure
monitoring, conductivity alarms and will contain an interlock in order to prevent
high levels of sodium and chloride ending up in the main WWTP.
Boiler blowdown will be generated from the new steam boiler.
It has been determined that the existing on-site main WWTP has sufficient
capacity to facilitate the proposed development and subsequent increase in the
volume of wastewater discharges.
All process effluent will be compliant with the limits outlined in Directive
2010/75/EU of the European Parliament and the Council on industrial emissions
(‘the Industrial Emissions Directive’).
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6.2.5.2 Surface Water Drainage
The discharge of surface water generated on site is controlled via the existing
storm water drainage system prior to release from the site and eventual discharge
to the River Liffey. The approach to surface water management on site has to date
ensured that the release of surface water does not have the potential to negatively
affect the surface water quality of the River Liffey or Dublin Bay downstream.
This approach to the treatment of surface water will be continued as part of the
proposed development.
6.2.6 Noise and Vibration
The potential for noise generation during the operational phase of the proposed
development relates to new process machinery, the two-proposed end-of-line
VOC abatement units (thermal oxidation), the non-thermal end-of-line VOC
abatement unit, AHU’s, drying ovens and the proposed 4 No centrifugal pumps
located in the tank farm.
The potential noise impacts relating to the operation of the proposed. end-of-line
VOC abatement units principally derive from noise generated from operation of
fans associated with the equipment.
However, the operational phase of the proposed development will be in
accordance with BAT principles, and in compliance with the IE licence for the
site to ensure that inputs to, and subsequent contamination of the ambient
environment does not occur during normal and/or emergency conditions. The
noise limits set out in the facility’s existing IE Licence, and as reproduced in
Table 4.2 in Section 4.3.5.2. It should be noted that as part of the review of the
existing IE licence, a new evening time limit of 50dBLAeq is likely to be
implemented.
Further, given the range of activities currently on-site and the noise levels
associated with each, as well as baseline noise levels (Refer to Section 4.3.5),
activities associated with the operational phase are not expected to add to any
notable levels of noise beyond the site boundary.
Additional vehicular traffic on public roads also has the potential to result in
increased noise levels at the Pfizer Newbridge site, and nearby sensitive receptors.
However, as outlined in Section 6.2.8, there will be no increase in traffic on local
road networks during the operational phase of the proposed development. As
such, no potential significant negative noise effect of the proposed development
on nearby sensitive receptors is predicted.
The operation of the proposed development is not anticipated to result in any
significant vibration impacts.
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6.2.7 Air Quality and Climate
The operational phase of the proposed development will be according to BAT
principles and in compliance with the IE licence for the Pfizer Newbridge site to
ensure that inputs to, and subsequent contamination of the atmospheric
environment does not occur during normal and/or emergency conditions.
As outlined in Section 5, the proposed development involves the introduction of a
number of additional atmospheric emission points. Proposed chlorinated
atmospheric emissions will be generated from the following activities during
GITS production:
• Membrane coating;
• Solvent coating and solution preparation;
• Laser drilling;
• Oven Drying;
• DCM and Waste Storage.
Potential non-chlorinated atmospheric emissions will be generated from the
following activities:
• Membrane coating;
• Solvent coating and solution preparation;
• Fluid bed drying- granulation;
• Oven drying;
• Acetone, methanol and waste storage.
All proposed new atmospheric emissions (solvent, dust, boiler) will be compliant
with the ELVs set out in the Pfizer Newbridge facility existing/amended IE
Licence and will comply with relevant BAT limits.
The proposed development relates to the introduction of a number of new dust
emission points. These will be located on the roof of Building 3C and will
measure 21m above ground level. All dust emissions will be compliant with the
emission limit values outlines in the site’s IE Licence.
The proposed development will reuse the existing stack on site that measures 28m
above ground level for the proposed emissions from the end-of-line VOC
abatement units.
As outlined in Section 6.2.8 below, the operational phase of the proposed
development is not predicted to give rise to an increase in traffic on the local road
network. As such, no significant increase in traffic or subsequent emissions are
predicted during the operational phase of the proposed development.
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6.2.8 Traffic and Transportation
During the operational phase of the proposed development it is anticipated that the
number of personnel working in the new manufacturing areas would amount to
approximately 1,000 persons (approximately 830 staff + 170 contractors). It
should be noted that prior to 2010, the number of personnel working on site
amounted to approximately 1,900 personnel (1,400 staff + 500 contractors).
The increase in the number of personnel accessing and egressing the Pfizer site is
predicted to amount to approximately 80 staff. No subsequent significant increase
in traffic is predicted during the operational phase of the proposed development.
It is considered that the existing parking facilities at the Pfizer Newbridge facility
will provide for any increase in parking requirements.
As such, no potential significant negative effect on traffic and transportation is
predicted during the operational phase of the proposed development.
6.2.9 Material Assets
The proposed development is likely to result in a minor increase in demand on the
local electricity, gas and water supply. However, it is expected that the relevant
service networks have capacity to accommodate the proposed development.
It is therefore not considered that the proposed development has the potential to
give rise to a significant negative effect on material assets during operation.
6.2.10 Waste Management
Existing site procedures for the management (storage, transport, off-site
recycling/recovery/disposal) of hazardous and non-hazardous waste generated at
the Pfizer site will also apply to waste generated during the construction and
operational phases of the proposed development. These procedures are in
compliance with Condition 8 and Schedule C of the Pfizer Newbridge IE Licence.
All waste generated will be collected and stored in designated waste storage areas
prior to removal by an appropriately licensed waste management contractor for
off-site recycling/recovery/disposal. No waste will be disposed of at the Pfizer
Newbridge site.
In accordance with Pfizer Newbridge environmental objectives, every effort will
be made to minimise the quantity of waste generated during the construction and
operational phases of the proposed development. Notwithstanding this a slight
increase in the quantity of waste produced on site is predicted as a result of the
operational phase of the proposed development. The waste management
contractor (and the waste facilities that they use) for the
recycling/recovery/disposal of waste generated from the Pfizer Newbridge facility
have the capacity to accept and treat any waste generated during the construction
and operational phases of the proposed development.
It is therefore considered that the operational phase of the proposed development
will not give rise to potential significant negative effects on waste management.
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6.2.11 Archaeology, Architectural and Cultural Heritage
The operational phase of the proposed development has no potential to give rise to
negative effects on archaeology, architectural or cultural heritage.
6.2.12 Landscape and Visual
As previously outlined, the proposed development provides for the introduction of
a number of new particulate (dust) emission points. These will be located on the
roof of Building 3C-2 and will measure 21m (above ground). The height of the
proposed new emission points will be lower than emission points already installed
at this location.
The VOC emissions emanating from the new GITS manufacturing processes in
Building 3C-2 will exhaust to the existing main vent stack at Building 8
(previously used for boiler emissions).
As outlined in Section 5.3.3, the existing solvent tank farm will be repurposed for
the storage of Methanol & Acetone. A new acetone waste tank will be located at
the existing solvent tank farm.
The proposed development also provides for the installation of a Caustic Storage
Tank and a Chlorinated Waste Storage Tank (located adjacent to Building 7). All
proposed bulk storage tanks will measure 8m in height (above ground), which is
the same height as the existing tanks located at the Solvent Tank Farm.
The VOC emissions emanating from the new manufacturing processes associated
with the extended TIC in Building 3 will exhaust to an end-of-line non-thermal
solvent abatement unit (which is likely to be located externally to Building 3). The
non-thermal end-of-line VOC abatement unit will utilise an existing vent stack
located on the roof of Building 3.
Existing landscaping at the Pfizer Newbridge site consists of planted berms, trees
and hedgerows. While it is expected that these will provide a level of screening, it
is predicted that the new vent stacks proposed as part of the proposed
development will still be visible from certain external viewpoints.
The proposed development is in keeping with the land use zoning for the area (i.e.
industrial and warehousing) and no change to the building façade is proposed.
In considering the semi-urban context of the proposed development as well as the
existing screening, a permanent, minor negative visual impact of the proposed
development (as is currently the case for these existing buildings) will continue
during the operational phase of the proposed development, given that the
proposed development will be constructed within the footprint of existing building
structures.
6.2.13 Risk of Major Accident and/or Disaster
The proposed development has the potential to give rise to an increased risk of
major accident occurring during the operational phase of the development.
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As outlined in Section 4.3.12.2, the existing Pfizer Newbridge facility is not
classified as either a lower or upper tier facility under the European Communities
(Control of Major Accident Hazards Involving Dangerous Substances)
Regulations, and the introduction of the proposed development will not result in
any change to this non-classification.
The existing environmental management and control systems currently employed
on site will also apply to the proposed development (Refer to Section 6.1.3 and
6.1.2). For this reason, while the potential exists for chemical spills relating to the
proposed new tanks associated with the proposed development, no significant risk
of a major accident or disaster from chemical spills or leaks is predicted during
the operational phase of the proposed development.
As described in Section 5, the proposed development includes the installation of 2
No. end-of-line VOC abatement units (1 No. Thermal Oxidizer for Non-
Chlorinated VOCs and 1 No. Thermal Oxidizer for Chlorinated VOCs).
As with any thermal abatement of VOCs, potential malfunctions associated with
the vent collection systems and thermal oxidisers associated with the proposed
development have the potential to result in fire and explosion hazards, such as:
• Interruption to power supply;
• Instrumentation problems;
• Control system problems;
• Mixing of vent streams;
• Reduction in air flow rates;
• Fluctuations in VOC flow rates;
• Process deviations;
• Bringing new vessels or processes on line.
A HAZOP or process hazard review will be carried out as part of the detailed
design for the proposed development, in order to ensure that the safety and
integrity of the system has not been compromised and that any changes in
operating conditions have been taken into account. The end-of-line VOC
abatement units associated with the proposed development represent established
technology, which has proven successful in terms of safety requirements, where
used in similar settings. Furthermore, the end-of-line VOC abatement units
associated with the proposed development will be fitted with explosion relief in
the form of high intensity control and safety systems. The likelihood of a fire or
explosion occurring at either of the proposed end-of-line VOC abatement units is
therefore considered low.
The non-thermal VOC abatement unit associated with the extended TIC at
Building 3 will also be fitted with high intensity control and safety systems. The
likelihood of a fire or explosion occurring at this abatement unit is therefore
considered low.
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The Pfizer Newbridge facility will continue to operate in compliance with all Irish
and European regulations governing safety in the work place with specific regard
to the regulations implemented under the Safety, Health & Welfare at Work Act,
2005.
As such, the operational phase of the proposed development is not considered to
give rise to potential significant risks of major accidents or disasters.
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7 Screening Checklist
The potential environmental effects associated with the proposed development has
been outlined in the previous sections of this report.
The EC Guidance on EIA Screening (EC, 2017) provides a checklist to help users
decide whether EIA is required based on the characteristics of a project and its
environment. This screening checklist is included in Table 7.1.
Table 7.1: Screening Checklist to determine if EIA is required based on the
characteristics of a project and its environment
Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
1. Will construction, operation or
decommissioning of the project involve
actions which will cause physical
changes in the locality (topography,
land use, changes in waterbodies, etc.)?
No No.
The proposed development will take place entirely
within the envelope of the existing Pfizer Newbridge
site. The site is currently industrial by nature and
comprised of ‘artificial surfaces.’
2. Will construction or operation of the
project use natural resources such as
land, water, materials or energy,
especially any resources which are
non-renewable or in short supply?
Yes No.
The operational phase of the proposed development
will result in an increase in demand on the local
water, electricity and gas supply. However, it is
considered that the relevant service providers have
sufficient capacity to meet these demands.
3. Will the project involve use, storage,
transport, handling or production of
substances or materials which could be
harmful to human health or the
environment or raise concerns about
actual or perceived risks to human
health?
Yes No.
Existing site procedures for the management (storage,
transport, off-site recycling/recovery/disposal) of
hazardous and non-hazardous waste generated at the
Pfizer Newbridge site will also apply to waste
generated during the construction and operational
phases of the proposed development. These
procedures are in compliance with Condition 8 and
Schedule C of the Pfizer Newbridge IE Licence. All
waste generated will be collected and stored in
designated waste storage areas prior to removal by an
appropriately licensed waste management contractor
for off-site recycling/recovery/disposal. No waste
will be disposed of at the Pfizer Newbridge site.
In accordance with Pfizer Newbridge environmental
objectives, every effort will be made to minimise the
quantity of waste generated during the construction
and operational phases of the proposed development.
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Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
Notwithstanding this a slight increase in the quantity
of waste produced on site is predicted as a result of
the operational phase of the proposed development.
The waste management contractor (and the waste
facilities that they use) for the
recycling/recovery/disposal of waste generated from
the Pfizer Newbridge facility have the capacity to
accept and treat any waste generated during the
construction and operational phases of the proposed
development.
4. Will the project produce solid wastes
during construction or operation or
decommissioning?
Yes No.
It is anticipated that construction activities, in
particular the internal retrofitting of existing
buildings, will generate a range of waste materials
including wood, steel, plastic, waste paint etc. In
considering the nature and scale of the proposed
construction works, the quantity of construction
waste which will be generated during the
construction phase of the proposed development is
not predicted to be significant.
The appointed contractor will be required to operate a
segregation system on site, such that each waste is
segregated in separate covered skips, within a
dedicated waste management area. Materials will be
sent off-site for recycling where possible, or to an
appropriate waste disposal facility.
The operational phase of the proposed development
will be carried out in compliance with Condition 8
and Schedule C of the Pfizer Newbridge IE Licence.
To this end by strictly adhering to plant operating
instructions, no significant negative potential effect
on waste management is predicted as a result of the
proposed development.
5. Will the project release pollutants or
any hazardous, toxic or noxious
substances to air or lead to exceeding
Ambient Air Quality standards in
Directives 2008/50/EC and
2004/107/EC?
Yes No.
The operational phase of the proposed development
will be according to BAT principles and in
compliance with the licence for the site to ensure that
inputs to, and subsequent contamination of the
atmospheric environment does not occur during
normal and/or emergency conditions.
For
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Pfizer Ireland Pharmaceuticals Building 3C-2 Development Environmental Impact Assessment Screening Report
| Final Issue | 28 February 2019 | Arup
\\GLOBAL\EUROPE\DUBLIN\JOBS\264000\264181-00\4. INTERNAL\4-03 DESIGN\4-03-02 CONSULTING\IED APPLICATION\COMBINED LICENCE\5. STAKEHOLDER
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Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
As outlined in Section 5, the proposed development
involves the introduction of a number of additional
dust emission points.
All proposed new atmospheric emissions will be
compliant with the ELV’s set out in the Pfizer
Newbridge facility’s existing/amended IE Licence
and will comply with relevant BAT limits.
6. Will the project cause noise and
vibration or release of light, heat
energy or electromagnetic radiation?
Yes No.
As outlined in Section 5, the construction phase of
the proposed development will involve minimal
construction works at the site primarily relating to the
internal retrofitting of existing buildings
The proposed installation of the new storage tanks
the non-thermal end-of-line VOC abatement unit and
the steam boiler will require some minor
groundworks in order to connect the installations to
existing site services and utilities. However, the depth
of excavations required to facilitate these works is
predicted to be minor and all works will take place on
the existing Pfizer Newbridge site.
Given the range of activities currently on-site and the
noise levels associated with each, as well as baseline
noise levels (Refer to Section 4.3.5), activities
associated with the construction phase are not
expected to add to any notable levels of noise beyond
the site boundary.
The flow of construction traffic to and from the
Pfizer Newbridge facility is also a potential source of
elevated noise levels. However, as outlined in Section
6.1.7, it is expected that construction traffic generated
during the construction phase of the proposed
development will be limited.
The potential for noise generation during the
operational phase of the proposed development
relates to process machinery, in particular the
proposed. end-of-line VOC abatement units, AHU’s,
drying ovens and the proposed 4 No centrifugal
pumps located in the tank farm.
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| Final Issue | 28 February 2019 | Arup
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Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
However, the operational phase of the proposed
development will be in accordance with BAT
principles, and in compliance with the licence for the
site to ensure that inputs to, and subsequent
contamination of the ambient environment does not
occur during normal and/or emergency conditions.
The noise limits set out in the facility’s existing IE
Licence, and as reproduced in Table 4.2 in Section
4.3.5.2. It should be noted that as part of the review
of the existing IE licence, a new evening time limit of
50dBLAeq is likely to be implemented.
Further, given the range of activities currently on-site
and the noise levels associated with each, as well as
baseline noise levels (Refer to Section 4.3.5),
activities associated with the operational phase are
not expected to add to any notable levels of noise
beyond the site boundary.
Additional vehicular traffic on public roads also has
the potential to result in increased noise levels at the
Pfizer Newbridge site, and nearby sensitive receptors.
However, as outlined in Section 6.2.8, there will be
no increase in traffic on local road networks during
the operational phase of the proposed development.
7. Will the project lead to risks of
contamination of land or water from
releases of pollutants onto the ground
or into surface waters, groundwater,
coastal wasters or the sea?
No No.
If a spill or leak were to occur on site during the
construction or operational phase of the proposed
development, it will be collected in either the process
wastewater or the storm water drainage systems,
depending on the location of the spill or leak.
If spilled or leaked process materials enters the storm
water drainage system they would be detected by the
continuous TOC monitoring system, and the penstock
would automatically close thereby preventing
discharge from the site.
This retained surface water would be further analysed
to determine the nature and extent of contamination
and establish an appropriate means of disposal. If
spilled or leaked process materials enter the process
wastewater drainage system, they would drain to the
on-site waste water pre-treatment plant (main
WWTP) and would be fully treated on site.
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Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
8. Will there be any risk of accidents
during construction or operation of the
project which could affect human
health or the environment?
Yes No.
The construction phase of the proposed development
is likely to give rise to an increased risk of major
accidents due to the use of large, mobile machinery
and heavy equipment and materials.
However, it is expected that standard best practice
construction measures will be implemented by the
contractor during construction which will reduce the
risk of accidents occurring. All works will also be
carried out in accordance with the Safety, Health, and
Welfare at Work (Construction) Regulations, 2006
(SI No. 504 of 2006). Further, all works will be
carried out within the perimeter of the Pfizer
Newbridge facility with no uninvited public access
permitted.
The proposed development has the potential to give
rise to an increased risk of major accident occurring
during the operational phase of the proposed
development.
Potential malfunctions on-site have the potential to
result in fire and explosion hazards in the thermal
oxidiser and vent collection systems.
A HAZOP or process hazard review will be carried
out prior to development, and periodically, to ensure
that the safety and integrity of the system has not
been compromised and that any changes in operating
conditions have been taken into account. Further, the
end-of-line VOC abatement units will be fitted with
explosion relief in the form of high intensity control
and safety systems.
The likelihood of a fire or explosion occurring at any
of the proposed end-of-line VOC abatement units is
therefore considered low.
The operation of the Pfizer Newbridge facility will
continue to operate in compliance with all Irish and
European regulations governing safety in the work
place with specific regard to the regulations
implemented under the Safety, Health & Welfare at
Work Act, 2005.
Refer to the above section for information regarding
risk of contamination of land, soil and water.
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| Final Issue | 28 February 2019 | Arup
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Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
9. Will the Project result in social
changes, for example, in demography,
traditional lifestyles, employment?
Yes No.
The proposed development will result in an increase
in the number of people employed at the Pfizer
Newbridge site, creating job opportunities and
income in the local area.
10.Are there any other factors which
should be considered such as
consequential development which
could lead to environmental effects or
the potential for cumulative impacts
with other existing or planned activities
in the locality?
No No.
The proposed development is considered to be minor
in nature, and no potential for cumulative impacts
with other projects or development are therefore
identified.
11. Is the project located within or
close to any areas which are protected
under international, EU, or national or
local legislation for their ecological,
landscape, cultural or other value,
which could be affected by the project?
Yes No.
There are five sites of ecological significant located
within 5km of the proposed development. None of
the sites are directly connected to the proposed
development site. No recorded monuments or
protected structures are located within the existing
Pfizer Newbridge site.
Given the nature and scale of the proposed
development, no potential negative effects on any of
these sites are predicted.
12. Are there any other areas on or
around the location which are
important or sensitive for reasons of
their ecology e.g. wetlands,
watercourses or other waterbodies, the
coastal zone, mountains, forests or
woodlands, which could be affected by
the project?
Yes No.
The nearest surface water body to the site is the River
Liffey located approximately 1km west of the site.
No potential negative effects on the River Liffey or
any other sensitive areas are predicted.
13. Are there any areas on or around
the location which are used by
protected, important or sensitive
species of fauna or flora e.g. for
breeding, nesting, foraging, resting,
overwintering, migration, which could
be affected by the project?
Yes No.
There are five sites of ecological significant located
within 5km of the proposed development. None of
the sites are directly connected to the proposed
development site. No recorded monuments or
protected structures are located within the existing
Pfizer Newbridge site.
Given the nature and scale of the proposed
development, no potential negative effects on any of
these sites or sensitive species are predicted.
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| Final Issue | 28 February 2019 | Arup
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Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
14. Are there any inland, coastal,
marine or underground waters (or
features of the marine environment) on
or around the location that could be
affected by the project?
Yes No.
The nearest surface water body to the site is the River
Liffey located approximately 1km west of the site.
A Regionally Important Aquifer – Karstified (Rkd) of
high vulnerability is located under the Pfizer
Newbridge site. 2 no. private wells are located within
1 km of the Pfizer facility. One other well, which is
part of the Curragh Camp Public Water Supply is
located approximately 2.5km west north west of the
Pfizer site, in the townland of Cornelscourt.
The Curragh Camp Public Water Supply is the only
public water supply located within approximately 10
km of the Pfizer site in Newbridge.
The Pfizer Newbridge site is not located within a
source protection zone. The closest source protection
zone is located around 3 of the wells of the Curragh
Camp Public Water Supply at the Curragh camp,
5km to the southeast of the Pfizer site.
The operational phase of the proposed development
will be according to BAT principles and in
compliance with the licence for the site to ensure that
inputs to, and subsequent contamination of the water
environment does not occur during normal and/or
emergency conditions.
As outlined in Section 6.2.4, all bulk solvents used or
generated as part of the proposed development will
be stored in the proposed additional above ground
solvent tanks.
A number of measures are and will be in place for the
prevention of spills/leaks resulting in the
contamination of water features (see above sections).
All wastewater generated at the project site
undergoes treatment within the onsite state of the art
wastewater pre-treatment plant (main WWTP) prior
to discharge to the municipal sewer. In addition, the
effluent discharged to municipal sewer undergoes a
second round of treatment at the municipal
wastewater treatment plant at Osberstown prior to
final release to the River Liffey.
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| Final Issue | 28 February 2019 | Arup
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Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
The discharge of surface water generated on site is
controlled via the existing storm water drainage
system prior to release from the site and eventual
discharge to the River Liffey.
15. Are there any areas or features of
high landscape or scenic value on or
around the location which could be
affected by the project?
No No. The sensitivity of the Northern Lowlands is
deemed to be of ‘Low-Sensitivity’ and is defined as
an area ‘with the capacity to generally accommodate
a wide range of uses without significant adverse
effects on the appearance or character of the area.’
16. Are there any routes or facilities on
or around the location which are used
by the public for access to recreation or
other facilities, which could be affected
by the project?
No No. The proposed development will take place
entirely within the existing envelope of the Pfizer
Newbridge site, which is not publicly accessible.
17. Are there any transport routes on or
around the location which are
susceptible to congestion or which
cause environmental problems, which
could be affected by the project?
No No.
The Pfizer Newbridge facility is located
approximately 1km to the North East of Newbridge
town centre on the R445. The entrance to the existing
facility is located 85m southeast of Buckley’s
crossroads along the Greatconnell Road.
The R445, formerly the N7, formed the national
primary route from Dublin to Limerick until the
opening of the M7 motorway bypass of Newbridge.
This road has since been downgraded to a regional
road. The R445 now forms the most direct road from
Newbridge to Naas and provides access to the M7
motorway.
The number of construction staff and subsequent
number of construction related vehicles will not be
significant.
There will be no increase in the number of people
entering or egressing the Pfizer Newbridge site as a
result of the operational phase of the proposed
development.
18. Is the project in a location where it
is likely to be highly visible to many
people?
Yes No.
Existing landscaping at the Pfizer Newbridge site
consists of planted berms, trees and hedgerows.
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Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
While it is expected that these will provide a level of
screening, it is predicted that the proposed vent stacks
will still be visible from certain external viewpoints.
The proposed development is in keeping with the
land use zoning for the area and the nature and
character of the existing structures at the Pfizer
Newbridge site.
In considering the semi-urban context of the
proposed development as well as the existing
screening, a permanent, minor negative visual impact
of the proposed development is predicted during the
operational phase.
19. Are there any areas or features of
historic or cultural importance on or
around the location which could be
affected by the project?
No No. There are no features of historical or cultural
importance located within the site of the proposed
development.
Given the nature and scale of the proposed
development, no potential negative effects on any of
these sites or sensitive species are predicted.
20. Is the project located in a
previously undeveloped area where
there will be loss of greenfield land?
No No. The proposed development will take place
entirely within the existing envelope of the Pfizer
Newbridge site
21. Are there existing land uses on or
around the location e.g. homes,
gardens, other private property,
industry, commerce, recreation, public
open space, community facilities,
agriculture, forestry, tourism, mining
or quarrying which could be affected
by the project?
Yes No.
The proposed development will take place entirely
within the existing envelope of the Pfizer Newbridge
facility.
22. Are there any plans for future land
uses on or around the location which
could be affected by the project?
No No.
The proposed development is considered to be minor
in nature, and no potential for cumulative impacts
with other projects or development are therefore
identified.
23. Are there any areas on or around
the location which are densely
populated or built-up, which could be
affected by the project?
Yes No.
The Pfizer facility at Newbridge is located
approximately 1km from Newbridge Town.
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Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
The operational phase of the proposed development
will be according to BAT principals and in
compliance with the licence for the site to ensure that
there would be no contamination or pollution of the
ambient environment.
With this infrastructure in place and associated
procedures for treating and managing potential
contamination and emissions generated on site, it is
not considered that the operational phase of the
proposed development will give rise to a significant
negative impact on population or human health at
Newbridge town.
24. Are there any areas on or around
the location which are occupied by
sensitive land uses e.g. hospitals,
schools, places of worship, community
facilities, which could be affected by
the project?
No No. The proposed development will take place
entirely within the existing envelope of the Pfizer
Newbridge site. No sensitive land uses are identified
within close proximity to the proposed development.
Further, it is not expected that the proposed
development will result in any negative effect on the
receiving environment.
25. Are there any areas on or around
the location which contain important,
high quality or scarce resources e.g.
groundwater, surface waters, forestry,
agriculture, fisheries, tourism,
minerals, which could be affected by
the project?
Yes No. The proposed development will take place
entirely within the existing envelope of the Pfizer
Newbridge site. It is not expected that the proposed
development will result in any negative effect on the
receiving environment.
26. Are there any areas on or around
the location which are already subject
to pollution or environmental damage
e.g. where existing legal environmental
standards are exceeded, which could be
affected by the project?
No No.
No areas in close proximity to the existing
Newbridge site have been identified as being already
subject to pollution or environmental damage.
27. Is the project location susceptible
to earthquakes, subsidence, landslides,
erosion, flooding or extreme or adverse
climatic conditions e.g. temperature
inversions, fogs, severe winds, which
could cause the project to present
environmental problems?
No No.
The Draft Strategic Flood Risk Assessment (SFRA),
carried out as part of the Newbridge Local Area Plan
2013-2019, provides an assessment of flood risk in
the area to inform strategic land-use decisions.
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| Final Issue | 28 February 2019 | Arup
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Brief Project Description Yes/No Is this likely to result in a significant impact
Yes/No - Why
The SFRA has recommended that development
proposals for the areas identified as being at risk of
flooding be subject to a site-specific flood risk
assessment.
The Pfizer Newbridge site is outside the 100-year
flood zone.
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8 Conclusions
The prescribed classes of development and thresholds that trigger a mandatory
EIAR are set out in Schedule 5 of the Planning and Development (Amendment)
Regulations 2001 – 2018. A review of the project types listed in Schedule 5 of the
Planning and Development (Amendment) Regulations 2001 – 2018 has been
carried out. It is considered that the proposed Building 3C-2 development at the
existing Pfizer Newbridge site does not correspond with any of the development
types listed in Schedule 5. Therefore, a mandatory EIAR is not required.
Section 92 of the Planning and Development Regulations, 2001, as amended
define sub-threshold development as follows:
“sub-threshold development’ means development of a type set out in
Schedule 5 which does not exceed a quantity, area or other limit specified
in that Schedule in respect of the relevant class of development;”
The existing Pfizer Newbridge facility is considered to be a class of development described under Section 10(b)(iv) of Part 2, Schedule 5 of the Planning and Development (Amendment) Regulations 2001 – 2018:
10.Infrastructure projects
(a) Industrial estate development projects, where the area would exceed 15 hectares.
(b) (i) Construction of more than 500 dwelling units.
(ii) Construction of a car-park providing more than 400 spaces, other than a car-park provided as part of, and incidental to the primary purpose of, a development.
(iii) Construction of a shopping centre with a gross floor space exceeding 10,000 square metres.
(iv) Urban development which would involve an area greater than 2 hectares in the case of a business district, 10 hectares in the case of other parts of a built-up area and 20 hectares elsewhere.
(In this paragraph, “business district” means a district within a city or town in which the predominant land use is retail or commercial use.)
The proposed development relates to an increase in production at the Pfizer
Newbridge facility of approximately 9%. As the existing Pfizer Newbridge
facility is considered to be a class of development described under Section
10(b)(iv) of Part 2, Schedule 5, it has therefore been determined that the proposed
development could be considered ‘sub-threshold development’ with regards to
Section 13(ii) of Part 2, Schedule 5, whereby:
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“13. Changes, extensions, development and testing
(a) Any change or extension of development already authorised, executed or in the process of being executed (not being a change or extension referred to in Part 1) which would: -
(i) result in the development being of a class listed in Part 1 or paragraphs 1 to 12 of Part 2 of this Schedule, and
(ii) result in an increase in size greater than – - 25 per cent, or - an amount equal to 50 per cent of the appropriate threshold, whichever is the greater.”
As such, under the provisions of Section 15 of Part 2, Schedule 5 of the Planning
and Development (Amendment) Regulations 2001 – 2018, Arup has prepared an
EIA Screening report which will provide the competent authority, Kildare County
Council, with the information necessary to undertake the EIA screening
assessment in respect of the proposed development.
The EIA screening contained herein includes an examination of whether the
proposed development would or would not, individually and in combination with
other development, be likely to have significant effects on the environment having
regard to the criteria set out in Schedule 7 of the Planning and Development
(Amendment) Regulations 2001 – 2018. Consideration has also been given in
relation to the requirements of Annex III of Directive 2014/52/EU.
In this respect, it is considered that the proposed development is not likely to have
significant effects on the environment having regard to the criteria set out in
Schedule 7 of the Planning and Development (Amendment) Regulations 2001 –
2018 and Annex III of Directive 2014/52/EU.
Based on the foregoing analysis of the characteristics of the development, its
proposed location and the characteristics of the potential effects, it is concluded
that the proposed development would not be likely to have significant effects on
the environment. Therefore, it is the view of Arup that an EIA is not required for
the proposed development.
The final determination as to whether an EIAR is required will be made by
Kildare County Council, as the competent authority, in its screening assessment.
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Page 78
9 References
Department of Housing, Planning, Community and Local Government
(DoHPCLG), 2017. Transposition of 2014 EIA Directive (2014/52/EU) in the
Land Use Planning and EPA Licencing Systems. Dublin, Ireland.
DoHPCLG, 2017. Implementation of Directive 2014/52/EU on the effects of
certain public and private projects on the environment (EIA Directive): Advice on
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