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Perspective on aircraft design and HPC development over 20 years Mattias Sillén 14 October 2009

Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

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Page 1: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

Perspective on aircraft design and HPC development over 20 years

Mattias Sillén14 October 2009

Page 2: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

Sida 22009-11-24IN 5000357-105 Utg 1 08.09 PowerPoint

Saab proprietary information

AIRCRAFT DESIGNCOMPETENCE AREAS

AeronauticalEngineering

Operational Analysisand HMI

TacticalSystem

WeaponsIntegration

StructuralTechnology

Simulators, Training& Support

Project Management EngineeringMethods & Tools

EmbeddedEmbedded I/O

Gro un d

OpA mp

Diode

U=1

Class G

Prop

GetSpe

Class H

Number

Class G

Prop

GetSpe

Class H

Number

Model Integration and System Simulation

f(t) -> L (s)

F

Structure Physicalsystems

ElectronicsOptronics

Control Information

Usage, NeedsRequirements

G(s)G(s)

F(.)F(.)

Models ofinformation objects, needs,services

Models ofphysical objects

MMIVirtual

surrounding

ArchitectureInterfaces

Support Systems & Software Platforms

VehicleSystems

AirframeDesign

SYSTEMS INTEGRATION

• Overall Design and Architecture• Survivability• Systems Safety and Reliability• ILS, Availability and Maintainability

Page 3: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

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Saab proprietary information

AERODYNAMIC SHAPING PROCESS

Concept designRequirements

Handbookmethods

Numericalsimulations

Wind tunneltest

Flighttests

Aerodynamicdatabases

Aerodynamicanalysis

Flight mechanicalsimulations

Performancesimulations

Mass, InertiaEngine system

Geometricdesign

Flight controldesign

Problems?

Tools Models Simulations/Evalutions FeedbackUsage

Page 4: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

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Saab proprietary information

Model verification flow

Model correction & update flow

10,000

Model/Desktop simulator

1,000

Integrationsimulator/rigs

100

Simulator

10

Pre-flight simulation

1

Flight test

COST/TEST POINT

NUMBER OF TEST POINTS

MODEL BASED DESIGNTEST COVERAGE USING MODELS

Page 5: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

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Saab proprietary information

WAKE VORTEX SIMULATION

VIDEO

NSCNSC

Page 6: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

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Saab proprietary information

WAKE VORTEX SIMULATION

VIDEO

1983 Cray 1 installedPanel methods for subsonic flowSurface discretization #1000 panelsRun time days/hours

Page 7: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

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Saab proprietary information

WAKE VORTEX SIMULATION

VIDEO

1989 Cray X-MP installedInviscid flow modeling methods has maturedVolume models with 50-200 kcellsRun time days/hours

Page 8: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

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Saab proprietary information

WAKE VORTEX SIMULATION

VIDEO

Early industrial attempts with N-S methods1991 Cray X-MP still installedVolume models with 1 McellsMonths of babysitting

Page 9: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

PAGE 924/11/2009

Saab proprietary information

WAKE VORTEX SIMULATION

VIDEO

Viscous flow simulations enter designCray T3E Run time 1-2 days

Page 10: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

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Saab proprietary information

WAKE VORTEX SIMULATIONVIDEO

Introduction of unstructured grids – 2-5MpointsTime dependent flow simulationsLinux ClustersInviscid flow simulations in minutes/hourViscous flow simulations in hours/day

Page 11: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

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Saab proprietary information

WAKE VORTEX SIMULATION

VIDEO

Turbulent flow modelingModels in range 10-25 MpointsLinuxClustersRun time hours-days

Page 12: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous

PAGE 1224/11/2009

Saab proprietary information

WAKE VORTEX SIMULATIONVIDEO

Flow simulations coupled with shape optimization

Page 13: Perspective on aircraft design and HPC development … · Perspective on aircraft design and HPC development over 20 years Mattias Sillén ... Design SYSTEMS INTEGRATION ... Viscous