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Perspective of China Nylon Industry
Deng Jun
Secretary General
China Chemical Fiber Association (CCFA) Polyamide Commission
1
10th China International Polyamide & Intermediates Forum
Perspective of China Nylon Industry
Rainbow Hotel, Shanghai6 Dec 2012
Perspective of China Nylon Industry
— China textile industry is attaching more importance to product design and innovation, while the mode of textile and apparel export is transferring from OEM to ODM and OBM, adding more values to home-owned brands of yarn, fabric and accessories in world market.
。。。。
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10th China International Polyamide & Intermediates Forum
Sufficient Feedstock Supply is the
To Enhance Nylon's
Innovation Union Provides
Perspective of China Nylon Industry
Sufficient Feedstock Supply is the Base
16.588
110
74.253
148.5
C&S America USA W Europe E Europe Japan Asian Other
Global caprolactam capacity totaled 4,902kt in 2011
New capacities mainly emerged in Asia, particularly in Mainland China and Chinese Taiwan, while other regions witnessed slow or even negative growth.
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10th China International Polyamide & Intermediates Forum
Company Old capa. New capa. Startup TimeSINOPEC Baling Petrochemical
Company200 100 Oct 2012
DSM Nanjing Chemical 200 200 Nov 2013
SINOPEC Shijiazhuang Refining & Chemical
165 0
Juhua Group Corporation Polyamide Factory
25 25 Apr 2012
Zhejiang Baling Hengyi CPL Co., Ltd. 0 200 May 2012
Shandong Haili Chemical Industry Co., Ltd.
0 20 Mar 2012
Shandong Hongye (Shandong Fangming) 0 10 Sep 2012
Total 590590 825825
Sufficient Feedstock Supply is the Base
CPL Capacities in China in 2012 (kt/yr)
Company Capacity(kt/a) Startup Time LocationSinopec 400 2013 Maoming (Fujian)
Shandong Haili 200 2013 Dafeng (Jiangsu)
Shandong Hongye(Shandong Fangming) 100 2013 Heze (Shandong)
China Tianchen 200 2013 Fuqing (Fujiang)
Lanhua Sci-Tech 200 2013 Jincheng (Shanxi)
Luxi Chemical 200 2013 Liaocheng (Shandong)
Sanning Chemical 200 2013 Zhijiang (Hubei)
Qinghua Group 200 2013 Wuhai (Inner-Mongolia)
Cangzhou Chemical 120 2014 Cangzhou (Hebei)
Xvyang Group 200 2014 Cangzhou (Hebei)
Sanding Group 200 2014 Yiwu (Zhejiang)
Changle Highsun 400 Pending Changle (Fujian)
Jinjiang Technology 200 Pending Fuqing (Fujian)
Jianyuan Coal Coking 200 Pending Erdos
CP
L Projects S
cheduled to be Com
pleted by 2015
Sufficient Feedstock Supply is the Base
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10th China International Polyamide & Intermediates Forum
Application World China
Engineering Plastics 37% 19%
Industrial Filament 16% 23%
Textile Filament 33% 51%
BOPA Film & Others 14% 7%
Sufficient Feedstock Supply is the Base
Comparison of Consumption Structure
Investment in Nylon Polymer Projects (kt/yr)
Company 2012 2013 2014 2015
Jiangsu Haiyang 60
Changle Liheng 100 180 250
Jiangsu Ruimeifu 25
DSM Jiangyin 50
Jiangsu Qiangli 200
Yueyang Yingshan 15
Shandong Anda 35
Xiaoshan Mesbon 35
Shandong Fangming
50
Fujiang Jinjiang 200
Yiwu Huading 70, 1st-phase
Zhuji Yongxin 70
Sufficient Feedstock Supply is the Base
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10th China International Polyamide & Intermediates Forum
Company 2012 2013 2014 2015
Wujiang Indewin 100
Zhejiang Fangyuan 140
Hunan Jinbo 85
Zhejiang Nature 294
HaiAn Zhongshan 100
Shandong Xiangyu 200
HaiAn Jinrong 120
Investment in Nylon Polymer Projects (kt/yr)
Sufficient Feedstock Supply is the Base
Investment in Textile Filament Projects (kt/yr)
Sufficient Feedstock Supply is the Base
CompanyExpansion
(kt/yr)Startup Time Company
Expansion (kt/yr)
Startup Time
Changle Liheng40 Q1 2012 Zhejiang Xinlun 30 By end of 2012
40 2013 Yantai Huarun 23 By end of 2012
Quanzhou Tianyu 11 Q1 2012 Zhejiang Jiahua 50 2012-2013
Zhejiang Mesbon11 Q2 2012 Fujian Kaibang 55 2012-2013
11 By end of 2012Yinan Chemical
Fiber11 2012-2013
Wujiang Yatai 23 Q2 2012Hangzhou Jinsheng
30 2012-2013
Hangzhou Xinfu 10 Q3 2012 Hunan Jinbo 15 2012-2013
Indewin 50 Oct 2012Zhejiang Yongxin
35 2012-2013
JinjiangTechnology
60 By end of 2012 Zhuji Xinqin 16 2012-2013
Yiwu Huading 45 By end of 2012 Qianchao Nylon 45 2013
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10th China International Polyamide & Intermediates Forum
Investment Completed(billion yuan)
Y-o-Y
Chemical fiber 64.346 21.51%
Cellulose feedstock & fibre
13.446 30.08%
Synthetic fiber 50.9 19.43%
Nylon fiber 6.356 60.50%
Polyester fiber 22.789 8.22%
Acrylic fiber 0.431 -28.39%
PVA fiber 0.770 -37.90%
Polypropylene fiber 0.1679
Spandex fiber 2.008
Sufficient Feedstock Supply is the Base
Investments for fixed assets during Jan-Sep 2012
Source: Statistic Bureau of China
Forecast on China Nylon Fiber Demand:
Nylon fiber demand increase by 12%, and 5% for other fibers — According to the 12th Five-year Plan
Nylon engineering plastics demand grow by more than 10%— Industry meeting
Film and Others?
Sufficient Feedstock Supply is the Base
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10th China International Polyamide & Intermediates Forum
Sufficient Feedstock Supply is the
To Enhance Nylon's
Innovation Union Provides
Perspective of China Nylon Industry
To Enhance Nylon's Edge
China chemical fiber industry has now entered Stage 3,
during which brands and company culture provide growing
values for enterprises.
Stage 1: SellerSeller ’’s Markets Market
Stage 2: LargeLarge --scale Productionscale Production
Stage 3: Brand ConstructionBrand Construction
Three Stages of China Chemical Fiber Industry:
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10th China International Polyamide & Intermediates Forum
Textile Applications of Nylon Fiber
Hosiery, lace underwear, bodysuit, sports bra, wedding dress, jacket, gym suit, raincoat, wind-resistant jacket, quick-dry clothes, cold-protective jacket, outdoor tent, sleeping bag, camping bag...
To Enhance Nylon's Edge
To Enhance Nylon's Edge
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10th China International Polyamide & Intermediates Forum
To Enhance Nylon's Edge
Fashion — A Feature of Nylon
Applications of nylon fiber indicate that nylon bears the factors of fashion products, as it provides mid-to-high-class consumer goods that reflect fashion.
Fiber — the core of textile & apparel innovation?
To Enhance Nylon's Edge
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10th China International Polyamide & Intermediates Forum
Application — Hollow Fiber
Hollow fiber helps to retain warm air in the fabric, while prevent cold air outside from reaching the body. Out-door suits made of hollow fiber have high thermal performance, and the fibers light in their weight provide soft touching and comfort. They are also widely applied in sleeping bags.
To Enhance Nylon's Edge
Application — Microfiber
Fabrics made of nylon microfiber are extremely thin while lose no tear-resistant & abrasion-resistant properties. With space between fibers ranging between the diameter of water drop and water vapor droplet, they are water-proof without being coated, while also provides soft touching and good drapability. They are generally applied as wind coat and lightweight wind protective clothes.
To Enhance Nylon's Edge
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10th China International Polyamide & Intermediates Forum
Application — Moisture-absorption Fiber
Channels on the surface of moisture-absorption fiber lead sweat from inner side of fabric to outside, thus keep inner side dry.
To Enhance Nylon's Edge
One sweat drop generally contains 99% moisture and 1% secretions and bacteria. After sports, fabrics are usually warm and wet. Ordinary moisture absorption fibers could also keep fabric dry, but the 1% which contains bacteria remains, and the bacteria on the surface of non-round-cross-section-fiber-based clothes would be more easy to produce smells.
To Enhance Nylon's Edge
People expect higher standard of life
Adding silver or other antibacterial substances into fibers would quickly kill staphylococcus aureus and other harmful bacteria.
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10th China International Polyamide & Intermediates Forum
China outdoor product industry had witnessed fast development in the past decade. In 2000, the retail sales of theindustry totaled RMB 60 million, and the number reached 11 billion in 2011, with 615 compound growth rate.
According to the semiannual report of TOROAD: the company achieved sales income of RMB379.94 million with its main business scope during Jan-Jun 2012, up by 52.38% y-o-y, and the operating profit was RMB 84.22 million, up by 63.67% y-o-y, and the net profit was RMB59.23 million, up by 36.06% y-o-y.
Among above data, the y-o-y growth of outdoor apparel, shoe and equipments was 56.6%, 41.76% and 43.37% respectively, accounting for 65.04%, 23.1% and 11.16% of main business total.
To Enhance Nylon's Edge
As for home textiles, fiber brands, spinning & weaving/knitting progress, printing/dyeing/finishing, design, fabric brands, sewing progress, accessory brands, brand endorser and brand images... all these can add value to products. However, nowadays in China, most of the added value come from the last two factors.
According to data collected from the web, the popularizing rate of down-and-feather-filled bedding products are: 100% in Japan, 60% in Europe and the US, and 10% in China.
To Enhance Nylon's Edge
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10th China International Polyamide & Intermediates Forum
It is a new trend to cooperate along the industry chain by combining quality with brand promotion.
Brand construction in fiber sector helps to improve product prestige along the chain, as well as enhance product’s comprehensive competitiveness.
To Enhance Nylon's Edge
Sufficient Feedstock Supply is the
To Enhance Nylon's
Innovation Union Provides
Perspective of China Nylon Industry
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10th China International Polyamide & Intermediates Forum
Innovation Union Provides Value
Industry union is a method of enterprises to cooperate by utilizing their market, technology, talents and brand resources in an integrative mode, in order to face competitions and expand new market. Types of industry union generally include R&D union, standardization union, industry chain union and market union, etc.
Industry Union—— A most important innovation in late 20th century
• A successful union helps enterprises in it to accelerate their development, be less vulnerable to environment changes, and also promote the construction of industry innovation system, which provides more says for the industry in world market.
• In order to gain supports from the government, unions that focus on technology innovation should serve the strategic interests of the country, as well as help to promote technology innovation along the industry chain.
Innovation Union Provides Value
The role and significance of an union
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10th China International Polyamide & Intermediates Forum
• Vague interest division is fatal to an industry union. It is necessary to decide how to divide the ownership of patent produced during R&D at the very beginning of the union, and adjust accordingly during union’s development, thus to maintain the sustainability of union’s works.
Innovation Union Provides Value
Problems facing industry unions
Nylon Industry Technology Innovation UnionNylon Industry Technology Innovation Union
The nylon committee of CCFA is in the progress of
constructing an industrial technology innovation union, to
concentrate edges of its member enterprises in basic
research, engineering technologies and industrial
operation, to enhance the overall capability of
independent innovation of the industry.
The nylon committee of CCFA is in the progress of
constructing an industrial technology innovation union, to
concentrate edges of its member enterprises in basic
research, engineering technologies and industrial
operation, to enhance the overall capability of
independent innovation of the industry.
Innovation Union Provides Value
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10th China International Polyamide & Intermediates Forum
Thank you!Thank you!
Perspective of China Nylon Industry