PERIUK(rice cooker)

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    ACTIVITY 4

    TOPIC: RICE COOKER

    OBJECTIVES:

    1. To familiarize yourself with the operation and control panel of the rice cooker

    2. To state the functions of each control of the rice cooker

    3.

    To measure the resistance readings of the rice cooker heating elements

    4. To open and expose each component in the rice cooker

    5. To familiarize yourself with each component of the rice cooker

    6.

    To state the function of each component of the rice cooker

    7. To sketch and label the pictorial view of the rice cooker

    8.

    To draw the schematic diagram of the rice cooker circuit

    TOOLS AND EQUIPMENT USED

    1. Multimeter

    2. Megger ohmmeter

    3. Test pen

    4.

    Phillip and star screw driver set

    5. Long nose plier

    6. Diagonal cutter

    Figure 1: Rice Cooker

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    PROCEDURE

    1. The service manual provided was referred and the rice cooker was operated.

    2.

    The specification label was located and read, and then the information was recorded

    in Table 1.

    Brand: MAGIC

    Model No: CFXB05-2

    Voltage: 240V

    Frequency: 60Hz

    Power: 700W

    3.

    The front panel of the rice cooker was observed and the observation was recorded in

    the report especially the control knob of the rice cooker.

    4. An appropriate tool, the back cover of the rice cooker unit was open up and the

    electrical connection of the rice cooker was observed. The block diagram and the

    possible circuit diagram of the rice cooker were drawing in the spaces provided.

    Figure 2: Block Diagram of the Electrical Connection of the Rice Cooker

    Table 1: Specification of Rice Cooker

    THERMOSTATPOWER

    SUPPLY

    240V

    MICRO SWITCH

    HEATING

    ELEMENT

    OUTPUT/

    READY TO USE

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    5. Power supply plug of the rice cooker was removed from the 240 Volt AC main

    supply socket.

    6. An appropriate tool was used, the back cover of the rice cooker was open up and the

    electrical connection of the rice cooker electrical system was observed.

    7.

    The power plugs were not connected to the main supply socket. The work was doing

    with the power OFF.

    8. The multimeter or megger ohmmeter was used, the insulation resistance and short

    circuit tests of the L (live), N (neutral), E (earth) connection of the supply cables were

    doing. The reading was recorded in the Table 2.

    Wires Insulation Test (OHM) Short Circuit Test (OHM)

    L and N

    L and E

    N and E

    9. An each component in the rice cooker compartment was dismantled and the labelled

    exploded view of the circuit showing the correct connection of the rice cooker

    electrical circuit was draw. For the convenience, the service manual was referred.

    Figure 3: Circuit Diagram of the Electrical Connection of the Rice Cooker

    Table 2: Insulation and Short Circuit Tests

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    10. The component was identified and the function of each component was written down

    in Table 3.

    Components Functions

    Heating elements Element in an electrical device which convertselectricity into heat

    thermostat As the heat generating and controlling unit

    LED for cook and warm

    mode

    To tell that the switch in cook condition or warm

    condition

    screw As connector the iron

    Power supply cord To give the power supply 240v

    Inner pot Water and rice are placed when cooking rice

    Switch for cook and warm As switch when cook and warm the rice

    Rice cooker main body As body the rice cooker and to isolate part from

    heating element and other body

    Micro switch To move from a position of cooking to warming or

    vice versa

    Thermo fuse To break the current work when the heat exceeds

    the fair due to the damage of rice cookers

    11. A multimeter was used, a continuity and resistance tests to the heating element was

    doing and the reading was recorded in the Table 4.

    Points Ohmmage Reading

    Body to L terminal

    L to N terminal

    Body to N terminal

    Table 3: The function of each component

    Table 4: Continuity and Resistance Test

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    12. The common problem of the Iron was stated. The possible causes also stated and the

    idea was suggested to solve the problems.

    Problem Possible Causes Solutions

    Rice does not

    cook Heating elements are

    broken Change heating elements

    Rice cooker does

    not work Fuse is defective Change the new fuse

    The rice cooker

    smokes when

    plug it in and turn

    it on.

    Spilled food on the

    heating element or

    metal housing.

    Unplug the rice cooker,

    let it cool to room

    temperature and wipe off

    the spills with a clean,

    damp cloth or sponge.Towel-dry before using it

    again.

    13.

    Any defective component was replaced, and the component was reassembling back to

    normal. After that, the instructor was checking the work

    14.

    The rice cooker was tested and the safety aspects were not forgotten.

    Table 5: Problem, causes and solutions

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    LABELED EXPLODED VIEWS

    LABELED PART:

    1)

    Inner pot

    2) Rice cooker main body

    3) Detachable power cord

    4)

    Inner lid

    5) Condensation cup

    6) Control panel

    1

    3

    2

    4

    6

    5

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    COMPONENT VIEW PART

    Rice cooker main body

    Port of electrical plug

    Cover

    LED for cook and warm mode

    Switch for cook and warm mode

    Inner lid

    Heating element

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    Heating element

    Micro switch

    Outside of cooking chamber

    Pressure sensor

    Thermostat

    Condition when no load Condition when there load

    Thermo fuse

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    QUESTIONS

    1. What are the effects of the line frequency (50 Hz) to the operation of the iron?

    Iron operating at 50Hz because most electronic equipment in Malaysia is set to a

    frequency of 50Hz. This line frequency is a most efficient for the 240 volt that supply

    for domestic uses.

    2. How does a megger ohmmeter help your to decide that the rice cooker is safe?

    Megger ohmmeter is used to apply the insulation and short circuit tests on the

    connection of the supply cable to trace that the iron in safe condition. After done the

    testing the result must show that for a good condition reading is not less than 1M for

    the every connection of phase(L and N),(L and E),(N and E).

    3. How does a rice cooker work?

    When the rice is cooked and the cooking button is pressed, the button will be stuckthere and the heater will start working. Because there is water in the pot, then the

    temperature will not exceed 100 degrees Celsius. Heating element will continue to

    heat up the pot and eventually the water in the pot will be reduced because turned into

    vapour and absorbed into the rice. When water run out, the temperature of the rice is

    no longer stuck at 100 degrees Celsius. When the temperature beyond the boiling

    point, the thermostat has been set at a certain temperature will track the rise and cut

    the heater circuit. At this time the pot will change from function to function heats only

    the cooking.

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    DISCUSSIONS

    At the end of practice, we can identify some of the damage that occurs in a rice

    cooker such as rice does not cook, this is causes by heating elements are broken. The other

    problem is the rice cooker does not work and the rice cooker smokes when plug it in and turn

    it on, this is causes by fuse is defective and spilled food on the heating element or metal

    housing. So for the solution, we can change the heating elements to a new set of heating

    element. Then for the fuse is defective, we can change a new fuse so it can function. The

    solution for last problem that the rice cooker smokes when plug it in and turn it on is first,

    unplug the rice cooker and let it cool to room temperature. And then, wipe off the spills with

    a clean, damp cloth or sponge. Wipe with a dry towel before using it again.

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    CONCLUSION

    As a conclusion, after we had done doing the experiment, we know the operation of

    the rice cooker. We also know how to open all the part in the rice cooker and we can detect

    the part that is always problem and broken. Rice cooker categorized as heating equipment.

    The function of rice cooker is to cook rice. The damage of rice cooker is heating elements are

    broken, fuse is defective and there have spilled food on the heating element or metal housing.

    If the damage is not serious, we can repair. As an example if the damage is related to the

    heating element, we need to change the new heating element.

    Besides that, we also learn about the operation of the rice cooker. When the rice is

    cooked and the cooking button is pressed, the button will be stuck there and the heater will

    start working. Because there is water in the pot, then the temperature will not exceed 100

    degrees Celsius. Heating element will continue to heat up the pot and eventually the water in

    the pot will be reduced because turned into vapour and absorbed into the rice. When water

    run out, the temperature of the rice is no longer stuck at 100 degrees Celsius. When the

    temperature beyond the boiling point, the thermostat has been set at a certain temperature will

    track the rise and cut the heater circuit. At this time the pot will change from function to

    function heats only the cooking.

    We also know the important reason we need to learn the ways to repair our electronic

    component. That is because in our daily, we are used many things that is related to the

    component electronic. Furthermore, we can practice the knowledge that we learned about this

    rice cooker to repair our broken rice cooker at home especially if the damaged part is just a

    little and easy to repair.

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    REFERENCES

    1.

    http://home.howstuffworks.com/rice-cooker1.htm

    2.

    http://baikitvkuantan.blogspot.com/

    3.

    http://myplasticfreelife.com/2011/07/how-i-fixed-my-broken-rice-cooker-the-

    complete-illustrated-instructions/

    4.

    http://www.dummies.com/how-to/content/simple-solutions-for-slow-cooker-

    dilemmas.html

    5.

    http://www.electronicspoint.com/threads/rice-cooker.256567/

    6.

    http://www.doityourself.com/forum/electric-small-kitchen-home-appliances/497043-

    oster-rice-cooker-blown-temperature-switch-thermostat.html#b

    ATTACHMENTS

    http://home.howstuffworks.com/rice-cooker1.htmhttp://home.howstuffworks.com/rice-cooker1.htmhttp://baikitvkuantan.blogspot.com/http://baikitvkuantan.blogspot.com/http://myplasticfreelife.com/2011/07/how-i-fixed-my-broken-rice-cooker-the-complete-illustrated-instructions/http://myplasticfreelife.com/2011/07/how-i-fixed-my-broken-rice-cooker-the-complete-illustrated-instructions/http://myplasticfreelife.com/2011/07/how-i-fixed-my-broken-rice-cooker-the-complete-illustrated-instructions/http://myplasticfreelife.com/2011/07/how-i-fixed-my-broken-rice-cooker-the-complete-illustrated-instructions/http://myplasticfreelife.com/2011/07/how-i-fixed-my-broken-rice-cooker-the-complete-illustrated-instructions/http://www.dummies.com/how-to/content/simple-solutions-for-slow-cooker-dilemmas.htmlhttp://www.dummies.com/how-to/content/simple-solutions-for-slow-cooker-dilemmas.htmlhttp://www.dummies.com/how-to/content/simple-solutions-for-slow-cooker-dilemmas.htmlhttp://www.dummies.com/how-to/content/simple-solutions-for-slow-cooker-dilemmas.htmlhttp://www.dummies.com/how-to/content/simple-solutions-for-slow-cooker-dilemmas.htmlhttp://www.electronicspoint.com/threads/rice-cooker.256567/http://www.electronicspoint.com/threads/rice-cooker.256567/http://www.doityourself.com/forum/electric-small-kitchen-home-appliances/497043-oster-rice-cooker-blown-temperature-switch-thermostat.html#bhttp://www.doityourself.com/forum/electric-small-kitchen-home-appliances/497043-oster-rice-cooker-blown-temperature-switch-thermostat.html#bhttp://www.doityourself.com/forum/electric-small-kitchen-home-appliances/497043-oster-rice-cooker-blown-temperature-switch-thermostat.html#bhttp://www.doityourself.com/forum/electric-small-kitchen-home-appliances/497043-oster-rice-cooker-blown-temperature-switch-thermostat.html#bhttp://www.doityourself.com/forum/electric-small-kitchen-home-appliances/497043-oster-rice-cooker-blown-temperature-switch-thermostat.html#bhttp://www.doityourself.com/forum/electric-small-kitchen-home-appliances/497043-oster-rice-cooker-blown-temperature-switch-thermostat.html#bhttp://www.doityourself.com/forum/electric-small-kitchen-home-appliances/497043-oster-rice-cooker-blown-temperature-switch-thermostat.html#bhttp://www.electronicspoint.com/threads/rice-cooker.256567/http://www.dummies.com/how-to/content/simple-solutions-for-slow-cooker-dilemmas.htmlhttp://www.dummies.com/how-to/content/simple-solutions-for-slow-cooker-dilemmas.htmlhttp://myplasticfreelife.com/2011/07/how-i-fixed-my-broken-rice-cooker-the-complete-illustrated-instructions/http://myplasticfreelife.com/2011/07/how-i-fixed-my-broken-rice-cooker-the-complete-illustrated-instructions/http://baikitvkuantan.blogspot.com/http://home.howstuffworks.com/rice-cooker1.htm