Perfected hinge design for the last word in softened ... · turn of the hand, doors close smoothly and silently. Pulling doors shut from an exception- ... A light press of the finger

Technik für Möbel

Perfected hinge design for the last word in softened closure. Sensys

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SensysPerfection in design and motion

Exclusive closing experience with emotional appeal

Sensys marks the latest generation in hinge technology: The soft-closing mechanism is inte-grated invisibly into the hinge. An innovation that meets the highest expectations on conven-ience and functionality. Responding to a mere turn of the hand, doors close smoothly and silently. Pulling doors shut from an exception-ally wide opening angle of approx. 35°, Sensys provides a unique closing experience that's filled with emotional appeal. Doors will never be left open again.

Perfected design

Meeting the demands of high-quality kitchens and furniture, Sensys comes in a design that's modern and stylish. Unobtrusive contours from cup and cover caps to the mounting plates give the hinge a current, contemporary feel. All sur- faces and rounded edges are perfectly coordi-nated to create an overall look of harmony. The Silent System soft-closing function is concealed from view in just the same way as the button for releasing the hinge.

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SensysA system that knows how to impress

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Toolless installation

Sensys is mounted and removed quickly and easily without the need for tools. It releases from the doors in response to a light press on the concealed release button. The hinge comes away from release button and hinge arm in one ergonomic movement.

Engineered for easy use

With its shallow cup depth, Sensys makes the ideal choice for a whole host of different applications, such as on thinner-type doors or doors with well-rounded external edges. The hinge also permits minimal reveals currently popular on thick doors too. The direct adjustment features makes its easy to align door depth. A special guard prevents the overlay adjustment screw from accidentally coming undone. Mounting plates are available that permit time-saving height adjustment by cam screw.

With its shallow profile, Sensys can be combined with internal drawers without a problem. The slimline hinge design permits narrow gaps between side panel and pull-out.

Sensys, that's tested quality in compliance with all applicable standards – for outstanding soft-closing performance, long life and maximum stability. A high-quality product that meets the most exacting of demands while never failing to impress.

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Broad product range

The Sensys range provides hinges for all popular mounting options, making it possible to fit Sensys to cabinets of many different designs. The compatibility of Sensys mounting plates means they can also be combined with hinges from the Intermat range.

SensysVersatility for a wealth of applications

Sensys cups and mounting plates are designed for attachment in a variety of ways. Depending on the type of fabrication, the cup can be mounted using screws, press-in sockets or by toolless Fix fast installation.

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Mounting plates are available for attachment by means of screws, press-in or expanding sockets, premounted Euro screws or using the patented Hettich Direkt system.

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SensysThe benefits at a glance

Concealed release buttonSimple, secure, reliable

High-quality Silent System soft-closing system invisibly integrated in the hinge arm

Elegant cover cap for the hinge cup

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Integrated overlay adjustment+_ 2 mm with stop limitation for perfect gap alignment

Hinge and mounting plate in perfectly matching design

Mounting plate compatible with the Intermat range of hinges

+_ 2 mm height adjustment by eccentric cam saves a huge amount of time

Exceptionally wide self-closing angle Gentle, smooth closing from an opening angle of 35°

Narrow revealsOnly 4 mm for 22 mm door thickness

Minimum door protrusionNarrow gaps make optimum use of space with internal drawers

Toolless installationA light press of the finger andthe hinge arm securely engages on the mounting plate

+3 / -2 mm depth adjustment for millimetre-precision door alignment by direct adjustment

Shallow cup depth: 12.8 mm

Hettich takes a responsibility for the world we live in. This aware-ness defines the strict policy of environmental management we practise. Our environmental officer has taken personal responsi-bility for these aspects throughout the company group over a period of many years. In addition, a separate environment com-mittee has been established for each production site. We regard statutory provisions as minimum requirements. At significant sites we also implement the stringent EMAS Directive. And we drive forward developments that in future will help to save even more raw materials and support the necessary endeavours towards sus-tainability.

Hettich environmental management

Hettich started introducing effective environmental management systems under the stringent EMAS Regulation (currently: EC Regulation No. 761/2001, including EN ISO 14.001/2004) as long ago as 1996. This not only enables us to improve our environmen-tal performance on a broad front but also achieve a high level of safety which, not least, also benefits our customers. This is why we also require our suppliers to meet the necessary minimum standards of environmental protection, industrial safety, health care and social welfare. The results achieved in the drawer-runner and drawer-system product segment at the Kirchlengern operation illustrate the impressive effects these measures have and verifiably demon-strate our tireless endeavours to translate words into action:

Relief to the environment between 1997 and 2008:

Specific water consumption: 56 per centSpecific power consumption: 21 per centSpecific heat consumption: 84 per centSpecific CO2 emissions: 29 per cent

Hettich and the environment: committed to responsible practice, active protection, innovative thinking.

Zero-energy building - Hettich Forum

The Hettich Forum building with its neutral energy balance is a shining example of future-proof building design. Photovoltaic panels and solar collection system providing hot water as well as extensive roof greening and use of rain water underscore this building's overall sustainability concept in just the same way as the broad use of cellulose insulation material from recycled newspapers and its lighting concept do. The group has received the European Commission's "GreenBuilding Partner Certificate" for the Hettich Forum.

Hettich standard for product materials

Hettich underpins its commitment by applying an internal standard for product materials. This ensures that every product – from production to disposal – satisfies all environmental requirements. Products from Hettich come with a long life. Appropriately foresighted, our rigorous standards are formulat-ed to ensure that international legislation is met as well. This provides a reliable basis for marketing furniture world-wide.

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Product overview: fast-installation concealed hingesSensys with integrated soft-closing function and supplementary Intermat range

Technical information

14 - 17

Sensys 8645i

Opening angle 110°for doors up to 22 mm thick

18 - 19

Sensys 8639i

Opening angle 95°for doors up to 28 mm thick

20 - 21

Sensys 8639i W30

Opening angle 95°for 30° mounting options

22 - 23

Sensys 8639i W45


24 - 25

Sensys 8639i W90


26 - 27

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Sensys 8638i

Opening angle 95°for aluminium framed doors

28 - 29

Intermat 9956

165° opening angle

32 - 33

Intermat 9930

Opening angle 50°/65° for corner unit folding doors

34 - 35

Accessories

38 - 39

System 8099 mounting plates

for Sensys and Intermat hinges

36 - 37

14

5

4

3

2

X

C

Fast-installation concealed hinges with integrated soft-closing function Sensys Technical information

Minimum reveal

Minimum reveal

2 x minimum reveal

Mounting options

The minimum reveal (also known as door clearance or minimum clearance) is the space required at the side for opening a door.The size of the minimum reveal depends on the cup distance C, the door thick-ness and the type of hinge selected. Radii on the door edges reduce the minimum clearance.The required minimum reveal is shown in the table for the respective hinge types.

For half-overlay applications, the total reveal selected between the doors must be at least twice the door clearance. Both doors can then be opened at the same time.

Minimum reveal Minimum reveal at centre panel

Inset applicationThe door is positioned inside the cabinet, i.e. next to the cabinet side. Here too, a gap is needed so that the door can open reliably. Heavily cranked hinges (Basis B = - 4 mm) are used.

Half-overlay applicationThis is where two doors are positioned in front of a cabinet centre panel, with the required overall reveal between them. In other words, the door has a smaller over-lay and cranked hinges (Basis B = 3 mm) are used.

Overlay applicationThe door is positioned in front of the cabi-net side, with only a small gap remaining at the side to provide the space necessary for door to open reliably.Alternatively, the door can be overlaid fully (max. 19 mm), in which case sufficient space must be allowed at the side for the required minimum reveal. Straight hinges (Basis B = 12.5 mm) are used.

up t

o 20

00

Door

hei

ghts

Number of hinges per door:Door width, height and weight as well as the material quali-ty of the door are key factors that determine the number of hinges required.The factors encountered in practice differ widely from case to case. For this reason, the number of hinges specified in the diagram must be understood as a guide only. If in doubt, it is recommended to carry out a trial door mounting and adjust the number of hinges as necessary. For reasons of stability, distance X between the hinges must always be made as large as possible.

Cup distance CCup distance C is the distance between door edge and the edge of the cup drilling. The greater the distance selected for cup distance C, the smaller door clear-ance will be, i.e. the minimum reveal required.

Overlay (door overlay) / basis

Overlay refers to the projection of the door in front of the cabinet side. Basis refers to the projection of the cup in front of the cabinet side for a moun-ting-plate distance of 0 mm.

Overlay ABasis B

Door width up to 600 mm

up t

o 90

0up

to

1600up

to

2400

(Guide values for 19 mm chipboard panels in a density of 750 kg/m3)

at le

ast

90 m

m

15

(-) (+) (+)

(-)

(+)

(-)

(-)

(+)

Cup distance Door thickness mm C mm 15 16 17 18 19 20 21 22 Distance D mm3 0.1 0.4 0.9 1.6 4 0.3 0.5 0.6 0.8 1.0 1.3 1.7 2.3 5 1.3 1.4 1.6 1.8 2.0 2.3 2.6 3.1 6 2.3 2.4 2.6 2.8 3.0 3.2 3.6 3.9

Depth adjustment Height adjustmentOverlay adjustment

General determination of distancesMounting plates are available in various distances (0/1.5/3 and 5 mm). The effective height of the mounting plate is defined by distance D. Distance D is embossed on the top of each mounting plate. A larger distance D reduces overlay for full and half-overlay applications. On inset doors, a larger distance D increases the door reveal.To calculate the required distance, the minimum re-veal must first be determined from the table of mini-mum door reveals for the type of hinge concerned. The minimum reveal depends on the cup distance C and the door thickness. Minimum reveals can be re-duced by increasing the cup distance C and/or app-lying radii to the door edges. The table of minimum door reveals also shows the possible combinations of door thickness and cup distance C.

Calculating distance for inset doorsWhen calculating the mounting-plate distance using the table for inset doors, allowance is automatically made for the reveal that is shown as the minimum reveal produced by cup distance C and door thickness in the table of minimum reveals.If a reveal is to be produced that is larger than this minimum reveal, select a mounting-plate distance of the appropriate size.Example: According to the table, a door thickness = 19 mm and cup distance C = 6 mm produces a mounting-plate distance of 3 mm. This demands a minimum reveal of 1 mm. If, for example, a reveal of 3 mm is preferred instead, the mounting-plate distance selected must be 2 mm larger. In this example, therefore, a distance of 5 mm instead of 3 mm.Intermediate distances not available as mounting-plate distances are achieved by adjusting the hinge overlay.

Direct, infinitely variable depth adjustment

Turn screw clockwise: Door overlay is reduced (-). Turn screw anti-clockwise: Door overlay increases (+).

Height-adjustable mounting plates permit exact align-ment of door height.

Direct, infinitely variable height adjustment by cam screw.

Cup distance Overlay mm C mm 10 11 12 13 14 15 16 17 18 Distance D mm3 5.5 4.5 3.5 2.5 1.5 0.5 4 6.5 5.5 4.5 3.5 2.5 1.5 0.5 5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5 6 8.5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5

Calculating distance for overlay doorsOnce the minimum reveal has been defined, the re-quired distance D can be read off in the table for the required door overlay and the required cup distance C. Ideally, door overlay and value C should be selected to produce distance D that is available as mounting plate.Example: Overlay = 16 mm and cup distance C = 5 mm produce a distance D of 1.5 mm. This distance is available as mounting plate.If the calculated distance D differs from the distan-ces available as mounting plates, the difference is compensated by means of the overlay adjustment screw on the hinge arm.Example: Door overlay = 16 mm and cup distance C = 4 mm produce a distance of 0.5 mm. When using a mounting plate with a distance = 0 mm, overlay is adjusted by - 0.5 mm.

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1

23

90°

90°

1 2

Toolless fast installationToolless fast installation is distinguished by ergonomic handling. To begin with, all hinges are pushed onto the mounting plate from the front . The hinge arms are then lightly pressed onto the mounting plate so they

engage with an audible click . The hinge arm is now securely attached to the plate at five points and with zero play. As a general rule, the hinges are clipped onto the carcase from top to bottom.

Hinges are removed in the opposite order, i.e. from bottom to top. The rear part of the hinge is pressed by thumb against the mounting plate while pushing on the release button . The hinge arm is now lifted off the mounting plate and the door can be removed towards the front .

Fast-installation concealed hinges with integrated soft-closing function Sensys Technical information

Installation Removal

Flash fast installation Flash fast hinge installation and removal merely requires the use of a standard cross-head screwdriver PZ 2. The socket securely

expands in the wood simply by turning the Flash screw through 90°. A symbol shows that the hinge is locked in place.

Installation

Removal

click

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Fix toolless fast installation Toolless installation of the Sensys Fix hinge in the door as well as removal (which can only be done with a screwdriver for safety reasons) is illustrated in the following sequence of pictures.

Installation

Removal

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11 12,8

C

5,5ø1052

ø35

C

5,5ø552

ø35

459,5

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12,86

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48

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48

C

6ø35

ø5

52

12,8

C

5,5ø35

110°

Fast-installation concealed hinge with integrated soft-closing functionSensys 8645iOpening angle 110°

· Clip-on concealed hinge with integrated soft-closing function· For door thicknesses of 15 - 22 mm· Cup diameter 35 mm· Integrated overlay adjustment of ± 2 mm· Integrated depth adjustment of + 3 mm / – 2 mm· Height adjustment at mounting plate· Cup depth 12.8 mm

For hinge-arm cover cap and hinge-cup cover cap, see accessories on page 38

Cup installation Full overlay B 12.5

Half overlay B 3

Inset B -4

PU

Screw-on:TH 52 907 120 5 907 120 6 907 120 7 200

Press-in: TH 53 907 120 8 907 120 9 907 121 0 200

Flash fast installation:TH 54 907 121 1 907 121 2 907 121 3 200

Fix fast installation: THS 55 907 122 0 907 122 1 907 122 2 200

With premounted Euro screws:TH 56 907 121 4 907 121 5 907 121 6 200

Screw-on:TB 52 907 122 3 907 122 4 907 122 5 200

Press-in: TB 53 907 122 6 907 122 7 907 122 8 200

Flash fast installation:TB 54 907 122 9 907 123 0 907 123 1 200

Fix fast installation: TB 55 907 123 8 907 123 9 907 124 0 200

With premounted Euro screws:TB 56 907 123 2 907 123 3 907 123 4 200

Screw-on:TS 52 907 124 1 907 124 2 907 124 3 200

Press-in: TS 53 907 124 4 907 124 5 907 124 6 200

Flash fast installation:TS 54 907 124 7 907 124 8 907 124 9 200


With premounted Euro screws: TS 56 907 125 0 907 125 1 907 125 2 200

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110°

H

72

T

Cup distance Overlay mm C mm 0.5 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.5

Distance D mm

3 5.5 4.5 3.5 2.5 1.5 0.5 4 6.5 5.5 4.5 3.5 2.5 1.5 0.5 4.5 7.0 6.0 5.0 4.0 3.0 2.0 1.0 5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5 6 8.5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5

Cup distance Door thickness mm C mm 15 16 17 18 19 20 21 22

Distance D mm

3 0.1 0.4 0.9 1.6 4 0.3 0.5 0.6 0.8 1.0 1.3 1.7 2.3 4.5 0.8 1.0 1.1 1.3 1.5 1.8 2.2 2.7 5 1.3 1.4 1.6 1.8 2.0 2.3 2.6 3.1 6 2.3 2.4 2.6 2.8 3.0 3.2 3.6 3.9

Mounting H T options mm mm

Overlay 25.0 8.5 Half overlay 31.0 18.0 Inset 38.0 25.0

Hinge protrusion H/ door protrusion T for 0 mm distance and 3 mm cup distance

Cup distance Overlay mm C mm 10 11 12 13 14 15 16 17 18

Distance D mm

3 5.5 4.5 3.5 2.5 1.5 0.5 4 6.5 5.5 4.5 3.5 2.5 1.5 0.5 4.5 7.0 6.0 5.0 4.0 3.0 2.0 1.0 5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5 6 8.5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5

Cup distance Door thickness mm C mm 15 16 17 18 19 20 21 22

Minimum reveal per door – take into account when determining distance Values shown in the table apply to doors with 0 mm radius3 0.3 0.5 0.6 0.8 1.1 1.4 1.9 2.6 4 0.3 0.5 0.6 0.8 1.0 1.3 1.7 2.3 4.5 0.3 0.5 0.6 0.8 1.0 1.3 1.7 2.2 5 0.3 0.4 0.6 0.8 1.0 1.3 1.6 2.1 6 0.3 0.4 0.6 0.8 1.0 1.2 1.6 1.9

A door thickness of 22 mm with radii, for example, reduces the minimum reveal as follows: Radius 1 mm: Values shown in table - 0.4 mm Radius 3 mm: Values shown in table - 1.0 mm

Distance D

Reveal F

Overlay A

Side

Cup distance CBasis B

Basis BCup distance C

Distance D

Distance D

Overlay A

DoorDoor

2 x reveal F

Side

Reveal FCup distance C

For mounting plates, see page 36 - 37For technical information, see page 14 - 17

Overlay application

Half-overlay application

Inset application

Basis B

Door

Door

Side

Door

Side

Distance D = C + B - A = cup distance C + 12.5 mm - overlay A


Distance D = C + B + F = cup distance C - 4.0 mm + reveal F

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95°

52

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11 12,8

C

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ø35

459,5

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12,86

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48

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48

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6ø35

ø10

C

5,5ø552

ø35

459,5

C

ø5

ø35

48

C

6ø35

ø5


Half overlay B 3

Inset B -4

PU

Screw-on:TH 52 908 499 5 908 499 6 908 499 7 200

Press-in: TH 53 908 499 8 908 499 9 908 500 0 200

Flash fast installation:TH 54 908 500 1 908 500 2 908 500 3 200


With premounted Euro screws:TH 56 908 500 4 908 500 5 908 500 6 200

Screw-on:TB 52 908 501 0 908 501 1 908 501 2 200

Press-in: TB 53 908 501 3 908 501 4 908 501 5 200

Flash fast installation:TB 54 908 501 6 908 501 7 908 501 8 200

Fix fast installation: TB 55 908 510 6 908 510 7 908 510 8 200

With premounted Euro screws:TB 56 908 501 9 908 502 0 908 502 1 200

Screw-on:TS 52 908 508 5 908 508 6 908 508 7 200

Press-in: TS 53 908 508 8 908 508 9 908 509 0 200

Flash fast installation:TS 54 908 509 1 908 509 2 908 509 3 200


With premounted Euro screws: TS 56 908 509 4 908 509 5 908 509 6 200

Fast-installation concealed hinge with integrated soft-closing functionSensys 8639iOpening angle 95°

· Clip-on concealed hinge with integrated soft-closing function· For door thicknesses of 15 - 28 mm· Cup diameter 35 mm· Integrated overlay adjustment of ± 2 mm· Integrated depth adjustment of + 3 mm / – 2 mm· Height adjustment at mounting plate· Cup depth 12.8 mm


21

95°

H

72

T

Cup distance Overlay mm C mm 0.5 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.5

Distance D mm

3 5.5 4.5 3.5 2.5 1.5 0.5 4 6.5 5.5 4.5 3.5 2.5 1.5 0.5 4.5 7.0 6.0 5.0 4.0 3.0 2.0 1.0 5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5 6 8.5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5

Cup distance Door thickness mm C mm 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Distance D mm

3 0.1 0.4 0.9 1.6 2.4 3.3 4.2 5.1 6.0 6.9 4 0.3 0.5 0.6 0.8 1.0 1.3 1.7 2.3 3.0 3.8 4.7 5.5 6.4 7.34.5 0.8 1.0 1.1 1.3 1.5 1.8 2.2 2.7 3.4 4.1 5.0 5.8 6.7 7.55 1.3 1.4 1.6 1.8 2.0 2.3 2.6 3.1 3.7 4.4 5.2 6.0 6.9 7.76 2.3 2.4 2.6 2.8 3.0 3.2 3.6 3.9 4.4 5.1 5.8 6.6 7.4 8.3




Distance D mm

3 5.5 4.5 3.5 2.5 1.5 0.5 4 6.5 5.5 4.5 3.5 2.5 1.5 0.5 4.5 7.0 6.0 5.0 4.0 3.0 2.0 1.0 5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5 6 8.5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5


Overlay application


Inset application

Hinge protrusion H/ door protrusion T for 0 mm distance and 3 mm cup distance


Minimum reveal per door – take into account when determining distance Values shown in the table apply to doors with 0 mm radius3 0.3 0.5 0.6 0.8 1.1 1.4 1.9 2.6 3.4 4.3 5.2 6.1 7.0 7.94 0.3 0.5 0.6 0.8 1.0 1.3 1.7 2.3 3.0 3.8 4.7 5.5 6.4 7.34.5 0.3 0.5 0.6 0.8 1.0 1.3 1.7 2.2 2.9 3.6 4.5 5.3 6.2 7.05 0.3 0.4 0.6 0.8 1.0 1.3 1.6 2.1 2.7 3.4 4.2 5.0 5.9 6.76 0.3 0.4 0.6 0.8 1.0 1.2 1.6 1.9 2.4 3.1 3.8 4.6 5.4 6.3

Distance D

Door

Reveal F

Overlay A

Side

Cup distance CBasis B


Distance D

Overlay A

DoorDoor

2 x reveal F

Side

Basis B

Distance DSide

Reveal F

Door

Cup distance C



Distance D = C + B + F = cup distance C - 4.0 mm + reveal F

Side

Door

For mounting plates, see pages 36 - 37For technical information, see page 14 - 17

22

52

12,8

C

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11 12,8

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ø35

459,5

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ø35

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12,86

ø8

ø35

48

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48

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6ø35

ø10

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5,5ø552

ø35

459,5

C

ø5

ø35

48

C

6ø35

ø5

W30

95ϒ30°

95°

Cup installation Full overlay B 2

Inset B -16

PU

Screw-on:TH 52 908 516 6 908 516 7 200

Press-in: TH 53 908 517 1 908 517 2 200

Flash fast installation:TH 54 908 517 6 908 517 7 200

Fix fast installation: THS 55 908 533 6 908 533 7 200

With premounted Euro screws:TH 56 908 518 1 908 518 2 200

Screw-on:TB 52 908 519 1 908 519 2 200

Press-in: TB 53 908 519 6 908 519 7 200

Flash fast installation:TB 54 908 520 1 908 520 2 200

Fix fast installation: TB 55 908 534 1 908 534 2 200

With premounted Euro screws:TB 56 908 520 6 908 520 7 200

Screw-on:TS 52 908 530 5 908 530 7 200

Press-in: TS 53 908 531 1 908 531 2 200

Flash fast installation:TS 54 908 531 6 908 531 7 200


With premounted Euro screws: TS 56 908 532 1 908 532 2 200

Fast-installation concealed hinge with integrated soft-closing functionSensys 8639i W30for 30° mounting options, opening angle 95°

· Clip-on concealed hinge with integrated soft-closing function· For corner cabinets with 30° face angle· For door thicknesses of 15 - 28 mm· Cup diameter 35 mm· Integrated overlay adjustment of ± 2 mm· Integrated depth adjustment of + 3 mm / – 2 mm· Height adjustment at mounting plate· Cup depth 12.8 mm


23

30°

1922

BA

30°

1922

B

F




Note:The drawing below shows the hinges and mounting-plate distances to a scale of 1:1. By drawing in the required cup distance C (3 - 6 mm), the door overlay can be measured directly from the individual distance lines.The position for attaching the moun-ting plate is determined by measuring along the chosen distance line from the cabinet front edge to the applicable centre line.For inset-mounted doors, the minimum reveal must be selected from the table in relation to door thickness and distance C.

Overlay application Inset application

Scale 1: 1

Overlay: Distance D = 0.87 x (C + B - A) = 0.87 x (cup distance C + 2 mm - overlay A)

Inset: Distance D = 0.87 x (C + B + F) = 0.87 x (cup distance C - 16 mm + reveal A)

Calculating distance

... for D 3 mm

... for D 1.5 mm

... for D 0 mm

LR 37

LR 28

... Inside cabinet side panel for D 5 mm

... for D 3 mm

... for D 1.5 mm

... for D 0 mm

LR 37

LR 28


C = 3 ...6 mm C = 3 ...6 mm


24

52

12,8

C

5,5ø35

11 12,8

C

5,5ø1052

ø35

459,5

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12,86

ø35

459,5

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12,86

ø8

ø35

48

12,8

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6ø35

48

12,8

C

6ø35

ø10

C

5,5ø552

ø35

459,5

C

ø5

ø35

48

C

6ø35

ø5

W45

45°95°

Cup installation Full overlay B -2

Inset B -25

PU

Screw-on:TH 52 908 516 8 908 516 9 200

Press-in: TH 53 908 517 3 908 517 4 200




Screw-on:TB 52 908 519 3 908 519 4 200

Press-in: TB 53 908 519 8 908 519 9 200




Screw-on:TS 52 908 530 8 908 530 9 200

Press-in: TS 53 908 531 3 908 531 4 200




Fast-installation concealed hinge with integrated soft-closing functionSensys 8639i W45 for 45° mounting options, opening angle 95°

· Clip-on concealed hinge with integrated soft-closing function· For corner cabinets with 45° face angle· For door thicknesses of 15 - 28 mm· Cup diameter 35 mm· Integrated overlay adjustment of ± 2 mm· Integrated depth adjustment of + 3 mm / – 2 mm· Height adjustment at mounting plate· Cup depth 12.8 mm


25

1922

B

A

45°45°

1922

F

B




Overlay: Distance D = 0.71 x (C + B - A) = 0.71 x (cup distance C - 2 mm - overlay A)

Inset: Distance D = 0.71 x (C + B + F) = 0.71 x (cup distance C + 25 mm + reveal A)

Calculating distance

Overlay application Inset application

... for D 3 mm

... for D 1.5 mm

... for D 0 mm

LR 37

LR 28


LR 37

LR 28

C = 3 ...6 mmC = 3 ...6 mm

... for D 3 mm

... for D 1.5 mm

... for D 0 mm


Scale 1: 1

For mounting plates, see pages 36 - 37For technical information, see page 14 - 17

Note:The drawing below shows the hinges and mounting-plate distances to a scale of 1:1. By drawing in the required cup distance C (3 - 6 mm), the door overlay can be measured directly from the individual distance lines.The position for attaching the moun-ting plate is determined by measuring along the chosen distance line from the cabinet front edge to the applicable centre line.For inset-mounted doors, the minimum reveal must be selected from the table in relation to door thickness and distance C.

26

52

12,8

C

5,5ø35

11 12,8

C

5,5ø1052

ø35

459,5

C

12,86

ø35

459,5

C

12,86

ø8

ø35

48

12,8

C

6ø35

48

12,8

C

6ø35

ø10

C

5,5ø552

ø35

459,5

C

ø5

ø35

48

C

6ø35

ø5

W9090°

95°

Cup installation Inset B 4

PU

Screw-on:TH 52 908 517 0 200

Press-in: TH 53 908 517 5 200

Flash fast installation:TH 54 908 518 0 200

Fix fast installation: THS 55 908 534 0 200

With premounted Euro screws:TH 56 908 518 5 200

Screw-on:TB 52 908 519 5 200

Press-in: TB 53 908 520 0 200

Flash fast installation:TB 54 908 520 5 200

Fix fast installation: TB 55 908 534 5 200

With premounted Euro screws:TB 56 908 521 0 200

Screw-on:TS 52 908 531 0 200

Press-in: TS 53 908 531 5 200

Flash fast installation:TS 54 908 532 0 200


With premounted Euro screws: TS 56 908 521 5 200

Fast-installation concealed hinge with integrated soft-closing functionSensys 8639i W90for 90° mounting options, opening angle 95°

· Clip-on concealed hinge with integrated soft-closing function· For door thicknesses of 15 - 28 mm· Cup diameter 35 mm· Integrated adjustment for door offset +1 /-2 mm· Integrated reveal adjustment +3 /-2 mm· Height adjustment at mounting plate· Cup depth 12.8 mm


27

X

X

19 22B




Mounting example

Cup distance Reveal mm C mm 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

3 35.0 34.5 34.0 33.5 33.0 32.5 32.0 31.5 3.5 34.5 34.0 33.5 33.0 32.5 32.0 31.5 31.0 4 34.0 33.5 33.0 32.5 32.0 31.5 31.0 30.5 4.5 33.5 33.0 32.5 32.0 31.5 31.0 30.5 30.0 5 33.0 32.5 32.0 31.5 31.0 30.5 30.0 29.5 5.5 32.5 32.0 31.5 31.0 30.5 30.0 29.5 29.0 6 32.0 31.5 31.0 30.5 30.0 29.5 29.0 28.5

Calculating hole distance "X" for mounting plates with hole line LR 37

Calculation of required mounting-plate distance (D) and hole-line distance (X) to be observed:

The measurements must be taken from the drawing in accordance with the required door offset (T), cup distance (C) and reveal (F).

The door offset can be adjusted with the setting screw.

The reveal can be adjusted via the adjustment element.

Hole-line distance X = 38.5 mm - cup distance C - reveal F(for mounting plates with hole line LR 37)

Hole-line distance X = 29.5 mm - cup distance C - reveal F(for mounting plates with hole line LR 28)

Distance D = B - T = 4 mm - door offset T (The recommended door offset is 1 mm)

Side

Door offset T

Door

Reveal F

Cup distance C = 3…6 mm

Distance D

at least 85 mm

Scale 1: 1

LR 37 LR28


28

95°


Half overlay B 3

Inset B -4

PU

Screw-on:T 32/26 907 142 1 907 142 2 907 142 3 200

Fast-installation hinge with integrated soft-closing functionSensys 8638ifor aluminium framed doors, opening angle 95°

· Clip-on concealed hinge with integrated soft-closing function· For 19 / 20 mm aluminium framed doors· Integrated overlay adjustment of ± 2 mm· Integrated depth adjustment of + 3 mm / – 2 mm· Height adjustment at mounting plate· Includes 2 hinge fixing screws

Alu frame

For hinge-arm cover cap, see accessories on page 38

29

8639 Alu-Rahmen K16,5 geschlossen

8639 Alu-Rahmen K16,5 geschlossen

95°

H

72

T

28

16,5

15,5 ø 7

715,5

+0,2

90°

6

10

1

42

max. 2,5

19

20

max. 2,5


Inset application

Overlay mm 12 13 14 15 16 17

Distance 5.0 4.0 3.0 2.0 1.0 0D mm

Overlay mm 0 1 2 3 4 5

Distance 7.5 6.5 5.5 4.5 3.5 2.5 D mm

Reveal mm 1.6 2 3 4 5

Distance 2.1 2.5 3.5 4.5 5.5 D mm

Hinge protrusion H/ door protrusion T for 0 mm distance

The minimum reveal for the profile we recommend is 1.6 mm (3.2 mm for half-overlay mounting). Overlay for 0 mm distance = 17 mm

Mounting:

Fixing screws (included)



Routing diagram:

max. 2.5

Distance D = 4.5 + B + F = 4.5 - 4.0 mm + reveal

Distance D = 4.5 + B - A = 4.5 + 3.0 mm - overlay A

Distance D = 4.5 + B - A = 4.5 + 12.5 mm - overlay A

Side

Door

Distance D

Distance D

Distance D

Reveal F

Reveal F

2 x reveal F

Overlay A

Overlay A

Side

Side

Side

Overlay application


30

The compatibility benefit

Sensys mounting plates can be used with all Intermat fast- installation hinges. The benefit to kitchen and furniture manu-facturers: lower costs from a lean production process. The same mounting plate can be fitted to all carcases from different product ranges and price categories. Marks of distinction only need creating towards the end of the pro-duction. Only then is it necessary to decide which hinges are used in different product lines.

This means significantly more flexibility for kitchen and furniture manufacturers. Catering to price segment, the new mounting plate makes it possible to set product ranges apart by offering optional, integrated or no soft-closing function. A product already in production can also be upgraded at short notice to a high-quality hinge, typically for special marketing campaigns. In addition, the Sensys range can be complemented by all mounting options available with Intermat hinges.

The Sensys mounting plateMulti-compatible

31

Sensys with integrated Silent System soft-closing function

Intermat without soft-closing function

Intermat with optional Silent System soft-closing function

32

165°

52

12,8

C

5,5ø35

11 12,8

C

5,5ø1052

ø35

459,5

C

12,86

ø35

459,5

C

12,86

ø8

ø35

48

12,8

C

6ø35

48

12,8

C

6ø35

ø10

C

5,5ø552

ø35

459,5

C

ø5

ø35

48

C

6ø35

ø5

Cup installation Full overlay K 0 B 12.5

Half overlayK 9.5 B 3

PU

Screw-on:TH 52 908 469 7 908 469 8 200

Press-in: TH 53 908 470 1 908 470 2 200




Screw-on:TB 52 908 472 5 908 472 6 200

Press-in: TB 53 908 472 9 908 473 0 200




Screw-on:TS 52 908 474 5 908 474 6 200

Press-in: TS 53 908 474 9 908 475 0 200




· Concealed hinge for snap-on attachment· Snap-on Silent System soft-closing element must be ordered separately, see next page· For door thicknesses of 16 mm and over· Cup diameter 35 mm· Ideal reveals (hairline reveal)· Integrated overlay adjustment of + 1 / - 2.5 mm· Integrated depth adjustment 4 mm· Height adjustment at mounting plate· Cup depth 11.6 mm

Fast-installation concealed hinge Intermat 9956opening angle 165°

33

H

T

66,5 / 82,5*

90°

Mounting H (max.) T (for 90°)option mm mm

Overlay 58.5/66.0* -0.8 Half overlay 68.0/75.5* 8.7*) with soft-closing function

No door protrusion T for 0 mm distance, not restricting space inside for pull-outs

Cup distance Door thickness mm C mm 16 17 18 19 20 21 22 23 24

Minimum reveal per door 3 0 0 0 0 0 0 0 0 04 0 0 0 0 0 0 0 0 04.5 0 0 0 0 0 0 0 0 05 0 0 0 0 0 0 0 0 06 0 0 0 0 0 0 0 0 4.5


Distance D mm3 6.0 5.0 4.0 3.0 2.0 1.0 0.04 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0.04.5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5 5 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0.06 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0


Distance D mm3 5.5 4.5 3.5 2.5 1.5 0.54 6.5 5.5 4.5 3.5 2.5 1.5 0.5 4.5 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0.05 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.56 8.5 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5

Side

Door

Distance D

DoorReveal F

Overlay A

Side

Distance DDistance D

Overlay A

Door Door

2 x reveal F

Side

Basis B


Cup distance C

Overlay application




Snap-on Silent System soft-closing element· Cushioning effect infinitely adjustable at setting wheel· Toolless installation / removal· Easy to add on· Only 1 self-closing element required for 2 hinges

For fitting instructions, see accessories on page 39

Order no. PU

908 464 3 100


34

52

12,8

C

5,5ø35

11 12,8

C

5,5ø1052

ø35

459,5

C

12,86

ø35

459,5

C

12,86

ø8

ø35

48

12,8

C

6ø35

48

12,8

C

6ø35

ø10

C

5,5ø552

ø35

459,5

C

ø5

ø35

48

C

6ø35

ø5

Cup installation Corner unit PU

Screw-on:TH 52 909 004 5 200

Press-in: TH 53 909 004 6 200

Flash fast installation:TH 54 909 004 7 200


With premounted Euro screws:TH 56 909 010 1 200

Screw-on:TB 52 909 004 8 200

Press-in: TB 53 909 004 9 200

Flash fast installation:TB 54 909 005 0 200

Fix fast installation: TB 55 909 005 7 200

With premounted Euro screws:TB 56 909 010 2 200

Screw-on:TS 52 909 005 1 200

Press-in: TS 53 909 005 8 200

Flash fast installation:TS 54 909 006 2 200


With premounted Euro screws: TS 56 909 010 3 200

Fast-installation concealed hinge for corner unit folding doors Intermat 9930opening angle 50°/65°

· Concealed hinge for snap-on attachment· Cup diameter 35 mm· Integrated overlay adjustment, see sketch· Integrated depth adjustment, see sketch· Diagonal adjustment + 9.5 mm / - 9.5 mm· Cup depth 12.8 mm· Cup distance C up to 6 mm


35

28/3

7

X*)


Features· All cup drill holes in one door· Hairline reveal can be provided between door elements· No cutaway necessary in cup holes· Same door width for both elements· Diagonal adjustment capability for easy adjustment to door thickness· Same cup distance on both sides of side-mounted door· Hole-line distance of either 28 mm or 37 mm in the folding door panel

Calculating door width:

Door width = cabinet width – reveal F – door thickness

Calculating required mounting-plate distance (D):In relation to cup distance (C)

Differing cup distances can be evened out by depth and diagonal adjustment capability.

For cup distance (C) = 4.5 mm: Distance (D) = 0 mm 3.0 mm: Distance (D) = 1.5 mm

Features· Both door elements are the same· No cutaway necessary in cup holes· Diagonal adjustment capability for easy adjustment to door thickness· Hole-line distance of either 32 mm or 41 mm in the side-mounted door

Calculating door width:

Door width = cabinet width – reveal F – door thickness - 5 mm

Calculating required mounting-plate distance (D):In relation to cup distance (C)

Differing cup distances can be evened out by depth and diagonal adjustment capability.

*) : X = 41 mm for mounting plate LR 37 : X = 32 mm for mounting plate LR 28

For cup distance (C) = 4.5 mm: Distance (D) = 0 mm 3.0 mm: Distance (D) = 1.5 mm

Connection to cabinet e.g. wide angle hinge

Diagonal adjustment

Depth adjustment

Overlay adjustment

Folding door panel on show

Hairline reveal

50°65°

Connection to cabinet e.g. wide angle hinge

Diagonal adjustment

Depth adjustment

Overlay adjustment

Folding door panel on show

Centre reveal 5 mm

50°65°

4 mm4 mm

-0.5+3.0

Reve

al F

Reveal FRe

veal

FReveal F

5

+0.5

–3.0

36

28/3712

28/3712

Ø10

28/3712

Ø5

3712

Ø10

3712

Ø5

min. 15

377,5

Ø5

MPL 8099Mounting plate system 8099 for Sensys and Intermat hinges

Article Distance Hole line mm

Distance mm

Order no. PU

Cross mounting plate for screw-mounting· Attachment by countersunk- wood screws ø 4.5 mm x 16 mm· Hole spacing: 32 mm· Height adjustment: ± 3 mm· Drill hole: ø 2.5 mm max.

28 0.0 907 157 0 200

1.5 907 157 1 200

3.0 907 157 2 200

5.0 907 157 3 200

37 0.0 907 157 5 200

1.5 907 157 6 200

3.0 907 157 7 200

5.0 907 157 8 200

Cross mounting plate with expanding dowels· For attachment with

premounted expanding dowels· Hole spacing: 32 mm· Height adjustment: ± 2 mm· Drill hole: ø 10 x 12 mm

28 0.0 907 160 0 200

1.5 907 160 1 200

3.0 907 160 2 200

5.0 907 160 3 200

37 0.0 907 160 5 200

1.5 907 160 6 200

3.0 907 160 7 200

5.0 907 160 8 200

Screw-on cross mounting plate· For attachment with

premounted Euro screws· Hole spacing: 32 mm· Height adjustment: ± 3 mm· Drill hole: ø 5 x 12 mm

28 0.0 907 162 0 200

1.5 907 162 1 200

3.0 907 162 2 200

5.0 907 162 3 200

37 0.0 907 162 5 200

1.5 907 162 6 200

3.0 907 162 7 200

5.0 907 162 8 200

Press-in cross mounting plate· For attachment with premounted press-in plugs· Hole spacing: 32 mm· Height adjustment: ± 2 mm· Drill hole: ø 10 x 12 mm

37 0.0 907 161 5 200

1.5 907 161 6 200

3.0 907 161 7 200

5.0 907 161 8 200

Cross mounting plate with expanding dowels· For attachment with premounted expanding dowels· Hole spacing: 32 mm· Height adjustment: ± 2.5 mm· Drill hole: ø 5 x 12 mm

37 0.0 907 159 5 200

1.5 907 159 6 200

3.0 907 159 7 200

5.0 907 159 8 200

"Hettich Direkt" cross mounting plate for centre panels· For attachment with locating plugs and asymmetrically premounted wood screws· Hole spacing: 32 mm· Height adjustment: ± 2.5 mm· Drill hole: ø 5 x 7.5 mm

37 0.0 907 158 5 200

1.5 907 158 6 200

3.0 907 158 7 200

5.0 907 158 8 200

37

MPL 8099

12

Ø10 32

20

32

20

377,5

Ø5 min. 15

3712

Ø10

3712

3712

Ø5

3712

Ø5

3712

Ø10

Mounting plate system 8099 with eccentric cam height adjustment for Sensys and Intermat hinges

Article Distance Hole line mm

Distance mm

Order no. PU

Cross mounting plate with eccentric cam adjustment and expanding dowels· For attachment with premounted expanding dowels· Hole spacing: 32 mm· Height adjustment: ± 2 mm· Drill hole: ø 10 x 12 mm

37 0.0 907 166 0 200

1.5 907 166 1 200

3.0 907 166 2 200

5.0 907 166 3 200

Cross mounting plate with eccentric cam adjustment and expanding dowels· For attachment with premounted expanding dowels· Hole spacing: 32 mm· Height adjustment: ± 2 mm· Drill hole: ø 5 x 12 mm

37 0.0 907 165 5 200

1.5 907 165 6 200

3.0 907 165 7 200

5.0 907 165 8 200

Screw-on cross mounting plate with eccentric cam adjustment· For attachment with premounted Euro screws· Hole spacing: 32 mm· Height adjustment: ± 2 mm· Drill hole: ø 5 x 12 mm

37 0.0 907 166 5 200

1.5 907 166 6 200

3.0 907 166 7 200

5.0 907 166 8 200

Screw-on cross mounting plate with eccentric cam adjustment· For attachment with premounted chipboard screws· Hole spacing: 32 mm· Height adjustment: ± 2 mm· Drill hole: ø 2.5 mm max.

37 0.0 907 167 0 200

1.5 907 167 1 200

3.0 907 167 2 200

5.0 907 167 3 200

Press-in cross mounting plate with eccentric cam adjustment· For attachment with

premounted press-in plugs· Hole spacing: 32 mm· Height adjustment: ± 2 mm· Drill hole: ø 10 x 12 mm

37 0.0 907 168 0 200

1.5 907 168 1 200

3.0 907 168 2 200

5.0 907 168 3 200

"Hettich Direkt" cross mounting plate with eccentric cam adjustment· For attachment with locating plugs and asymmetrically premounted wood screws· Hole spacing: 32 mm· Height adjustment: ± 2 mm· Drill hole: ø 5 x 7.5 mm

37 0.0 907 165 0 200

1.5 907 165 1 200

3.0 907 165 2 200

5.0 907 165 3 200

Screw-on linear mounting plate with eccentric cam adjustment· Attachment by countersunk wood screws ø 3.5 mm x 16 mm· Hole spacing: 32 mm· Height adjustment: ± 2 mm· Drill hole: ø 2.5 mm max.

20 1.5 907 168 7 200

3.0 907 168 8 200

5.0 907 168 9 200

Press-in linear mounting plate with eccentric cam adjustment· For attachment with premounted press-in plugs· Hole spacing: 32 mm· Height adjustment: ± 2 mm· Drill hole: ø 10 x 12 mm

20 1.5 907 169 7 200

3.0 907 169 8 200

5.0 907 169 9 200

38

Y

X

130°165°

Sensys hinge arm cover cap· Steel, nickel-plated· not for Intermat

Intermat hinge arm cover cap· Steel, nickel-plated· for Intermat 9930

Hinge-cup cover cap · Steel, nickel-plated· not for Intermat 9956

Version Order no. PU

without Hettich logo 908 261 2 200

with Hettich logo 908 277 4 200

OAL for hinge Order no. PU

110° to 85° signal white

8645i 907 146 8 200

95° to 85° graphite black

8639i, 8639i W 907 146 9 200

Alu 95° to 85° graphite black

8638i 907 147 0 200

Version Order no. PU

without Hettich logo 904 283 8 200

with Hettich logo 904 283 9 200

Cup version X mm Y mm Order no. PU

for TH52, TH53, TH56,

TS52, TS53, TS56

68.2 4.5 908 261 4 200

for TB52, TB53, TB56 61.4 4.5 908 492 4 200

Hole pattern

Thickness in mm

Order no. PU

TH 1.8 907 298 0 200

TH 2.7 907 298 1 200

TB 1.8 907 298 2 200

TB 2.7 907 298 3 200

TS 1.8 907 298 0 200

TS 2.7 907 298 1 200

Cup spacer· For reducing drill hole depth in thin or highly softened doors· Cup spacer is fitted between door and cup and lifts the cup out of the doors by amount of its thickness· Cup spacer only used for TH52, TB52, TS52· Mounted using 3.5 mm dia. x 20 mm countersunk chipboard screws (instead of the screws used for mounting the simple hinge (D3.5 mm dia. x 16 mm) in wooden doors· Transparent plastic

Opening angle limiter· The opening angle limiter (OAL) reduces the opening angle· For doors with neighbouring or protruding elements to prevent damage to fronts

· Opening angle 165° – the M5 x 12 mm adjusting screw can be used for reducing the opening angle to 130° by infinitely variable amounts.

Accessories for Sensys and Intermat hinges

OAL screw 165° to 130°, infinitely variable

9956 908 492 5 200

39

click

110° > 85° 95° > 85°signalweiss graphitschwarz

click

+ -

click

+ -

click

+ -

click

Insert screwdriver into the slot in the openingangle limiter . Using the screwdriver, position opening angle limiter under the lever . Pushopening angle limiter in as far as possible .

Slowly close hinge while gently pushing towards lever. . Opening angle limiter engages with an audible "click" . The hinge is now limited to an opening angle

of 85°. The opening angle limiter is removed by performing the above procedure in reverse order.

Position opening angle limiter on rivet . Press opening angle limiter down . Opening angle limiter is engaged . The hinge is now limited to an opening angle of 85° .

RemovalInsert a screwdriver between lever and opening angle limiter and prise the opening angle limiter off the rivet .

Fitting snap-on Silent System soft-closing element for Intermat 9956· Only 1 soft-closing element required for 2 hinges

Mounting opening angle limiter for Sensys hinges 8645i, 110° > 85° and 8639i, 95° > 85°

Fitting opening angle limiter for Sensys aluminium frame hinges 8638i, 95° > 85

Order no. PU

908 464 3 100

Slide on soft-closing element in the centre section of the wide-angle hinge and press down lightly until it can be heard to click into place.

The soft-closing element is removed by lifting the rear section from the hinge.

110° > 85° signal white

95° > 85° graphite black

95° > 85° graphite black

Technik für Möbel

1009

-030

-Sen

sys-

0411

-HM

V/EN

GHettich Marketing- und Vertriebs GmbH & Co. KGVahrenkampstrasse 12-1632278 Kirchlengern Germany

Phone +49 5223 77-0Fax +49 5223 [email protected]

Documents

Perfected hinge design for the last word in softened ... · turn of the hand, doors close smoothly and silently. Pulling doors shut from an exception- ... A light press of the finger