RL4000 from SN RL409-979 TML-4000 from SN RL409-979 TML-4000 from SN TML10-101 Part ... April 2013 How to Read Your Serial Number. This manual is updated ... 16 114448 COSMETIC,TEREX

Serial Number Range

from SN RL409-979RL4000from SN TML10-101

TML-4000

Part No. 116693

Rev B8

April 2013

Part No. 116693 RL4000, TML-4000 3

April 2013

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Decals101.1 Decals with Words, Roadside (to serial numberRL410-1788 and TML10-289).............................................10

101.2 Decals with Words, Roadside (from serial numberRL410-1789 and TML10-290).............................................12

102.1 Decals with Words, Curbside (to serial numberRL410-1788 and TML10-289).............................................14

102.2 Decals with Words, Curbside (from serial numberRL410-1789 and TML10-290).............................................16

103.1 Decals with Words, Lights (to serial number RL410-1788and TML10-289)..................................................................18

103.2 Decals with Words, Lights (from serial numberRL410-1789 and TML10-290).............................................20

104.1 Decals with Symbols, Roadside (to serial numberRL410-1788 and TML10-289).............................................22

104.2 Decals with Symbols, Roadside (from serial numberRL410-1789 and TML10-290).............................................24

105.1 Decals with Symbols, Curbside (to serial numberRL410-1788 and to TML10-289).........................................26

105.2 Decals with Symbols, Curbside (from serial numberRL410-1789 and TML10-290).............................................28

106.1 Decals with Symbols, Lights (to serial numberRL410-1788 and TML10-289).............................................30

106.2 Decals with Symbols, Lights (from serial numberRL410-1789 and TML10-290).............................................32

200 Chassis Components201.1 Chassis......................................................................34

202.1 TML Outriggers..........................................................36

203.1 Fuel Tank and Hoses.................................................38

204.1 Axle............................................................................40

205.1 Hitches.......................................................................42

206.1 Ballast Box Assembly................................................44

207.1 Cabinet (to serial number RL410-999 and toTML10-249).........................................................................46

207.2 Cabinet (from serial number RL410-1000 and fromTML10-250).........................................................................48

208.1 Winch.........................................................................50

300 Engine and Generator Components301.1 Kubota D1105-E3BG, View 1....................................52

302.1 Kubota D1105-E3BG, View 2....................................54

303.1 Kubota D1105-E3BG, View 3....................................56

304.1 Kubota D1105-E3BG, View 4....................................58

305.1 Perkins 403D-11G, View 1.........................................60

306.1 Perkins 403D-11G, View 2.........................................62

307.1 Generators.................................................................64

400 Electrical Components401.1 Control Box, 60HZ, View 1.........................................68

402.1 Control Box, 60HZ, View 2.........................................70



405.1 Electrical Wiring and Power Cables...........................76

500 Mast Components501.1 Mast Assembly and Winch Cable Routing.................78

502.1 Mast Components.....................................................80

503.1 Upper Mast Components, RL4000............................82

504.1 Upper Mast Components, TML..................................84

505.1 Light Assembly, Round..............................................86

506.1 Light Assembly, Square.............................................88

600 Accessories601.1 Safety and Convenience............................................90

602.1 Engine Options..........................................................92

IndicesPart Number Index...............................................................94

Part Description Index.........................................................97

Cross References

4 RL4000, TML-4000 Part No. 116693

April 2013

Table of Contents

This Page Intentionally Left Blank

Part No. 116693 RL4000, TML-4000 5

April 2013

Table of Contents (continued)

6 RL4000, TML-4000 Part No. 116693

April 2013

Notes

Part No. 116693 RL4000, TML-4000 7

April 2013

Parts Stocking List

Discount Equipment Rental is your online resource for commercial and industrial quality equipment sales and rentals. We sell worldwide for the brands Genie, Terex, Stihl, JLG, Multiquip, Mayco, Stone, Diamond Products, Airman, Mustang, Power

Blanket. We have complete rental locations throughout Florida.

Locations:

West Palm Beach – 561-964-4949

Orlando – 407-291-3162

Tampa – 813-248-2848

Need parts? Check out our website at www.discount-equipment.com

Can’t find what you need? Click on this link: http://www.discount-equipment.com/category/5443-parts/ and fill out the request form. Make sure you have your machines model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs.

10 RL4000, TML-4000 Part No. 116693

100 Decals April 2013

101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)

Description Qty.Part No.Item

DECAL KIT,RL4,WRD,TO SN 1788237627--RL4000 models (from SN RL409-979to RL410-1788)

DEC KIT,TML4,WRD,TO SN 1788237631--TML-4000 models (from SNTML10-101 to TML10-289)

DECAL,LABEL,DIESEL FUEL........1281591

DECAL,WARN,CRUSH HAZARDHAND..............................................2

281612

DECAL,WARNING,CRUSHING......2281623

DECAL,LABEL,TRANSPORTTIEDOWN*......................................4

524754

DECAL,COSMETIC,GENIETML4000.........................................2

720095

(TML-4000)

DECAL,NOTICE,RAISE/LWRWINCH............................................1

720186

DECAL,LABEL,LIFTING EYE.........2720867

DECAL,LABEL,POWEROUTLET,120V.................................1

728718

LABEL,BLANK,4X5,CHROMEPOLY***...........................................1

771729

(to order, call Genie Parts and ServiceDepartment with model and serialnumber of unit)

SERIALLABEL,BLANK,4X8,CHROME*.......1

7705510

(this label is blank. To order, callGenie Parts and Service Departmentwith the model and serial number ofthe unit.)

FILM,POLY,CLEAR,4.5 X 8.75........177183--

DECAL,WARNING,EXPLOSION,ETHER.29760211

DECAL,WARN,READ MANUAL......19766612

DECAL,WARN,EXPLSION/BURNHAZ.................................................1

9767513

DECAL,DANGER,NO SMOKING.....111425814

DECAL,DANGER,ELECTROCUTIONHZD.................................................2

11443115

COSMETIC,TEREX LOGO-LG.......111444816(RL4000)

DECAL,CONTROL BOX ACCONSOL.........................................1

11690117

DECAL,CONTROL BOX DCCONSOL.........................................1

11690218


DECAL,DANGER,HAZARDVOLTAGE.........................................2

13314819

DECAL,DANGER,GENERALSAFETY...........................................1

13345520

DECAL, MAST STOWINSTRUCTIONS..............................2

13345721

DECAL,INSTRUCTION-SETUP......113345822

DECAL,WARNING-TOW/TRANSHAZARD..........................................1

13345923

DECAL,OPERATINGINSTRUCTIONS..............................1

13346024

DECAL,TIRE SPECIFICATION.......213346125

DECAL,WARNING COLLISIONHAZ.................................................1

13347726

DECAL,WARNING TIP-OVERHAZ.................................................2

13348227

DECAL,WARNING BURN HAZ.......213348328

DECAL,WARNING TOW SPEED.....113348429

DECAL,COSMETIC,RL4000...........213348730

DECAL- 1 (10/CARD BRADY..........185169131

DECAL- 2 (10/CARD BRADY..........185169232

DECAL- 3 (10/CARD BRADY..........185169333

DECAL - 4 (10/CARD BRADY.........185169434

Part No. 116693 RL4000, TML-4000 11

100 DecalsApril 2013

101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)

12 RL4000, TML-4000 Part No. 116693


101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)


DEC KIT,RL4,WRD,FROM SN 1789237629--RL4000 models (from SN RL410-1789to RL411-5079)

DEC KIT,TML4,WRD,FROM SN 1789237633--TML-4000 models (from SNTML10-290 to TML12-9999)



281612



524754



771726



770557

(to order, call Genie Parts and ServiceDepartment with the model and serialnumber of the unit.)

FILM,POLY,CLEAR,4.5 X 8.75........177183--


DECAL,WARN,READ MANUAL......1976669


9767510



11443112


13314813

DECAL,OPERATINGINSTRUCTIONS..............................1

13346014


DECAL,WARNING COLLISIONHAZ.................................................1

13347716

DECAL,WARNING TIP-OVERHAZ.................................................1

13348217


DECAL,WARNING TOW SPEED.....113348419

DECAL,COSMETICTEREX,AL4,AL4L............................2

22751820



DECAL,COSMETIC, GENIELOGO..............................................1

23549023

DECAL- 1 (10/CARD BRADY..........185169124

DECAL- 2 (10/CARD BRADY..........185169225

DECAL- 3 (10/CARD BRADY..........185169326

DECAL - 4 (10/CARD BRADY.........185169427

DECAL, AL/RL CONTROL BOXDC...................................................1

85328928

DECAL,AL/RL,CONTROLBOX,AC...........................................1

85329429

Part No. 116693 RL4000, TML-4000 13


101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)

14 RL4000, TML-4000 Part No. 116693


102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)


DECAL KIT,WORD,COMPLETE--refer to 101.1



281612


DECAL,DANGER,BATTERYSAFETY***......................................1

317884


524755


720096

(TML-4000)




976759



11443111

LABEL,TRAVEL LOCK....................111446412

DECAL,DANGER-BURN/COHAZARD..........................................1

13301213

DECAL,WARNING,CRUSHHZD,TOWER...................................1

13301714

DECAL, LABEL, GROUNDINGLUG.................................................1

13306215


13314816

DECAL,COSMETIC,TEREX,4X40-R.113322517

DECAL, MAST STOWINSTRUCTIONS..............................2

13345718

DECAL,TIRE SPECIFICATION.......213346119(TML-4000)

DECAL,PERKINS ENGINESPECS............................................1

13346220

DECAL,KUBOTA ENGINESPECS............................................1

13346321


DECAL,COSMETIC,RL4000...........213348723(RL4000)

DECAL- 1 (10/CARD BRADY..........185169124

DECAL- 2 (10/CARD BRADY..........185169225

DECAL- 3 (10/CARD BRADY..........185169326


DECAL - 4 (10/CARD BRADY.........185169427

Part No. 116693 RL4000, TML-4000 15


102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)

16 RL4000, TML-4000 Part No. 116693


102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)





281612


DECAL,DANGER,BATTERYSAFETY***......................................1

317884


524755




976758



11443110

LABEL,TRAVEL LOCK....................111446411

DECAL,DANGER-BURN/COHAZARD..........................................1

13301212

DECAL,WARNING,CRUSHHZD,TOWER...................................1

13301713


13306214


13314815


DECAL,PERKINS ENGINESPECS............................................1

13346217

DECAL,KUBOTA ENGINESPECS............................................1

13346318



22751820



23549023

DECAL- 1 (10/CARD BRADY..........185169124

DECAL- 2 (10/CARD BRADY..........185169225

DECAL- 3 (10/CARD BRADY..........185169326

DECAL - 4 (10/CARD BRADY.........185169427

Part No. 116693 RL4000, TML-4000 17


102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)

18 RL4000, TML-4000 Part No. 116693


103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)



DECAL,NOTICE,LAMPDISPOSAL.......................................1

975181

DECAL,WARN,PROTECTIVEBARRIER.........................................4

976352

DECAL,DANGER,ELECHAZARD,READ...............................1

1330163


DECAL,CAUTION TIGHTEN...........11334885

Part No. 116693 RL4000, TML-4000 19


103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)

20 RL4000, TML-4000 Part No. 116693


103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)



DECAL,NOTICE,LAMPDISPOSAL.......................................1

975181


1331482

DECAL,WARN,PROTECTIVEBARRIER.........................................1

T1080213

DECAL, WARNING BURNHAZARD..........................................4

T1080224

Part No. 116693 RL4000, TML-4000 21


103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)

22 RL4000, TML-4000 Part No. 116693


104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)


DECAL KIT,RL4,SYM,TO SN 1788237628--RL4000 models (from SN RL409-979to RL410-1788)

DEC KIT,TML4,SYM,TO SN 1788237632--TML-4000 models (from SNTML10-101 to TML10-289)



524752


720093

(TML-4000)

DECAL,LABEL,ARROW..................2720774


DECAL,LABEL,POWEROUTLET,120V.................................1

728716


771727


DECAL,WARNING,CRUSHINGHAZARD..........................................2

824728

DECAL,SYMBOL-READ THEMANUAL..........................................2

824879

DECAL, LABEL, RAISE/LOWERSYMB..............................................2

8296110


7705511

(this label is blank. To order, callGenie Parts and Service Departmentwith the model and serial number ofthe unit.)

FILM,POLY,CLEAR,4.5 X 8.75........177183--

DECAL,LABEL,NOSMOKING,SYMB............................1

11425112


COSMETIC,TEREX LOGO-LG.......111444814(RL4000)

DECAL,TOW SPEED SYMBOL......111689315

DECAL,BURN HAZARD SYMBOL...211689416

DECAL,TIP HAZARD SYMBOL......211689517

DECAL,COLLISION HAZARDSYMBOL..........................................2

11689618


11690119



11690220

DECAL,BURN HAZARD,SYMB.......113303121

DECAL,LABEL-ELECHAZ,DISTANCE...............................2

13306522

DECAL,LABEL-ELEC HAZ,SERVMAN.................................................2

13314923


DECAL- 1 (10/CARD BRADY..........185169125

DECAL- 2 (10/CARD BRADY..........185169226

DECAL- 3 (10/CARD BRADY..........185169327

DECAL - 4 (10/CARD BRADY.........185169428

Part No. 116693 RL4000, TML-4000 23


104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)

24 RL4000, TML-4000 Part No. 116693


104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)


DEC KIT,RL4,SYM,FROM SN 1789237630--RL4000 models (from SN RL410-1789to RL411-5079)

DEC KIT,TML4,SYM,FROM SN 1789237634--TML-4000 models (from SNTML10-290 to TML12-9999)



524752




771725



824726


824877


770558

(to order, call Genie Parts and ServiceDepartment with the model and serialnumber of the unit.)

FILM,POLY,CLEAR,4.5 X 8.75........177183--


1142519


COSMETIC,TEREX LOGO-LG.......211444811








11689614


11689615


11690115


11690116



11690216


11690217




13306518


13306519


13314919


13314920


22751820



23549023

DECAL- 1 (10/CARD BRADY..........185169124

DECAL- 2 (10/CARD BRADY..........185169225

DECAL- 3 (10/CARD BRADY..........185169326

DECAL - 4 (10/CARD BRADY.........185169427

Part No. 116693 RL4000, TML-4000 25


104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)

26 RL4000, TML-4000 Part No. 116693


105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)


DECAL KIT,SYMBOL,COMPLETE--refer to 104.1



524752


720093




824726

DECAL,SYMBOL-BATTERYSAFETY...........................................1

824817


824878

DECAL, LABEL, RAISE/LOWERSYMB..............................................2

829619


11425110




11689613


DECAL,LABEL,BURN/CO2HAZARD..........................................1

13305515


13306216


13306517

DECAL,LABEL-CRUSHHAZ,TOWER...................................1

13306618


13314919

DECAL,COSMETIC,TEREX,4X40-R.113322520


DECAL- 1 (10/CARD BRADY..........185169122

DECAL- 2 (10/CARD BRADY..........185169223

DECAL- 3 (10/CARD BRADY..........185169324

DECAL - 4 (10/CARD BRADY.........185169425

Part No. 116693 RL4000, TML-4000 27


105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)

28 RL4000, TML-4000 Part No. 116693


105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)





524752




824725

DECAL,SYMBOL-BATTERYSAFETY...........................................1

824816


824877


1142518




DECAL,LABEL,BURN/CO2HAZARD..........................................1

13305512


13306213


13306514

DECAL,LABEL-CRUSHHAZ,TOWER...................................1

13306615


13314916


22751817



23549020

DECAL- 1 (10/CARD BRADY..........185169121

DECAL- 2 (10/CARD BRADY..........185169222

DECAL- 3 (10/CARD BRADY..........185169323

DECAL - 4 (10/CARD BRADY.........185169424

Part No. 116693 RL4000, TML-4000 29


105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)

30 RL4000, TML-4000 Part No. 116693


106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)



DECAL,BODILY INJURYSYMBOL..........................................4

1168971


DECAL,TIGHTEN FIXTURESSYMBOL..........................................2

1168993

DECAL,LABEL-ELEC HAZVOLTAGE.........................................1

1330644

Part No. 116693 RL4000, TML-4000 31


106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)

32 RL4000, TML-4000 Part No. 116693


106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)




1331491

DECAL,BODILY INJURYSYMBOL..........................................1

T1080232

DECAL,BURN HAZARD SYMBOL...2T1080243

Part No. 116693 RL4000, TML-4000 33


106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)

34 RL4000, TML-4000 Part No. 116693

200 Chassis Components April 2013

201.1 Chassis


Ref., FUEL TANK1refer to 203.1

Ref., FUEL TANK SUPPORT BKT2refer to 203.1

FP-BATTERY HOLD-DOWN ROD...21823303A10.25 inches

NUT,NYLOCK,1/4-20 GR2990150--

BATTERY HOLD DOWN ROD1823313B11.25 inches

NUT,NYLOCK,1/4-20 GR2..............2990150--

FP-BATTERY HOLDOWNANGLE............................................1

1741704

Ref., BATTERY CABLES.................15refer to 405.1

BATTERY,12V,500CCA....................11123005A

BATTERY,12V,700CCA1610855B

DECAL- SYMBOL FOR GROUND...18518206

NUT,CLIP,3/8-16X.75.......................9C516006007

SNAP RING,JACK (841430)...........48402228

JACK,MECHANICAL,3000LB..........48414309

JACK BRACKET,WELD ON SWIVEL8402219A

BASE,TRAILER RL4.......................1CR82C00010

BOLT,AXLE, 9/16-18 X 3"................684039411

NUT,AXLE SPRING 2000NO..........684039512

SHACKLE,AXLE,4-5/8" LONG........484147313

LATCH HEAVY DUTYSPRING........2C5160020014RL models

LEG,OUTRIGGER RL.....................221637015RL models

Ref., OUTRIGGERS16TML models; refer to 202.1

HOUSING,OUTRIGGER RL4.........1CS62A01116RL models

NUT,NYLOCK,1/2-13 GR2..............299020016ARL models

WASHER,FLAT,1/2 SS 18-8 BIN.....299386016ARL models

TONGUE, RL/TML23005117(after May, 2011)

TONGUE W/JACKBRKT B-O-H......1CS82A02017(before June, 2011)

WHEEL/TIRE ASSY,13",175/80LRB..................................................2

11602118A

Ref., LUG NUT18Brefer to 204.1


SPRING,LEAF FOR AXLE, 4 PLY....283421119

KIT,U-BOLT,PLATE,&NUTS,116949.223697719A

Ref., AXLE20refer to 204.1

Ref., HITCH.....................................121refer to 205.1

PULLEY,STEEL,3"...........................1C6140010022

NUT,NYLOCK,1/2-13 GR2..............199020023

SCREW,HHC,1/2-13 X 2 G.............199082024

SCREW FLANGE 1/2 -13X.............1C5420130025

BASE,BOOM/TOWER RL4.............1CS63C08026

YOKE & BASE PIN ASSEMBLY......1C6130050027

SLEEVE,CABLE,1/16".....................4C61300402--for C61300500

CABLE,3/64"X1/16",BOOM PIN......2C61300405--for C61300500

PIN,0.75 X 7' ZINC..........................1C61300501--for C61300500

CLIP,HITCH PIN..............................1C61300502--for C61300500

NUT,NYLOCK,7/8-9 Z.....................1C5410020028

WASHER,FLAT,7/8 Z.......................1C5430040029

WASHER FLAT 1/2ZP.....................1C5430020030

CHAIN,SAFETY,3000#,3/8 X 30IN.....................................................2

2211193631A

30" safety chain with S-hook

MA-CHAIN SAFETY 3000LB 3/8X30"2211193531B30" safety chain with snap hook

MA-CHAIN SAFETY 3000LB11222531C42" safety chain with snap hook

Ref., WINCH32refer to 208.1

SCREW,HHC,3/8-16 X 3.75............199016032

NUT FLANGE 3/8 -16......................3C5160146232

CABLE,TOWER TILT,.25 IN RL4.....1CU63B05432A

NUT,NYLOCK,3/4-10 ZP.................199318033

BOLT 3/4 -10X 5 Z G5.....................1C5420080034

WTHRSRIP, 1/4" X 1/2"W..............9693095035inches

DECAL-ATTN ALL JACKS MUSTBE....................................................3

85131036

DECAL,WARNING,ALLOUTRIGGER...................................1

CR51A10237

Part No. 116693 RL4000, TML-4000 35

200 Chassis ComponentsApril 2013

201.1 Chassis

36 RL4000, TML-4000 Part No. 116693


202.1 TML Outriggers


WELDMENT,OUTRIGGER CS........11166671right front

WELDMENT,OUTRIGGER RS........11166681Aleft front

AS-BRACKET,RS,OUTRIGGERMNT.................................................1

1165632

AS-BRACKET,CS,OUTRIGGERMNT.................................................1

116564--

FP-STRIKER PLATE,TML RS.........11166743

FP-STRIKER PLATE,TML CS.........1116686--

SPRING, TORSION,.875 ID X .50....2698144

WELDMENT, OUTRIGGERHANDLE..........................................2

698005

STRUT BAR, OUTRIGGER.............2800036

WELDMENT, STRUT GUIDE***......2800007

SCREW,HHC,5/8-11 X 2.5..............2511318

WASHER,FLAT,.640X1.160X.09.....2421919

SPACER, SLEEVE,.63 X .75 X.50....................................................2

6981510

NUT,LP NYLOCK,5/8-11.................23802811

SNAP RING,JACK (841430)...........284022212

JACK,MECHANICAL,3000LB..........284143013

COTTER PIN 1/8X1 SSBINSTOCK............................................2

99065014

ROLL PIN 1/4 X1-5/8.......................299066015

CLEVIS,CYLINDER END................212022216

SPRING,COIL,1/2 X 2.25................279071017

SCREW 1/2-13 X 1.5 IN..................298166018

WASHER LOCK 1/2ZP....................299165019

WASHER FLAT 1/2ZP.....................599021020

SCREW 1/2-13NCX4-1/2H..............299532021

WASHER,SHIM,1.50 X .890 X .09...13337322

BUSHING, OUTRIGGER, MAIN.....18020323

NUT,NYLOCK,1/2-13.......................2619824

BUSHING, .875 X.507 X 2.04.........16981325

SPACER, STRUT............................18032326

SCREW 1/4-20NCX5/8 HW............299581027

E CLIP,.875 IN.SL LEG....................13249928

Part No. 116693 RL4000, TML-4000 37


202.1 TML Outriggers

38 RL4000, TML-4000 Part No. 116693


203.1 Fuel Tank and Hoses


FUEL TANKASSY,PLASTIC,30G,RL4................1

CR21A0001

PLUG,HEX SOCKET,3/8 MPT14262--tank drain

FUEL TANK SUPPORTBRKT.RL4-B..............................................1

CR59B0352

NUTSERT 5/16-18 UNCP/..............2996380--

CAP,FUEL,RL4000..........................1C422002203

FITTING,STRAIGHT ADAPTER......18915504

PIPE FITTING STR ELBO...............18915205

HOSE FITTING PIPE/BAR..............18915606

HOSE,FUEL,1/8"ID............63-inches8907857fuel return from engine injector pipeto tank

CLAMP 7/16 TO 25/32.....................27927508

FITTING,PICKUP & RETURN.........1C902004009


CLAMP 7/16 TO 25/32.....................579275011

HOSE,FUEL,5/16"ID..........17-inches89079512fuel supply from tank to inline filter

FILTER,IN-LINE,FUEL,5/16"...........174062013Kubota models

HOSE,FUEL,5/16"ID..........27-inches89079514fuel supply from inline filter to pump

SCREW 1/4-20NCX5/8 HW............299581015for 660320

PUMP,FUEL, 12VDC.......................166032016Kubota models (mounted on chassis)

HOSE FITTING PIPE/BARB1/8MX..............................................2

R89006516A

for 660320

HOSE,FUEL,5/16"ID..........19-inches89079517fuel supply from pump to engine fuelfilter

HOSE,FUEL,5/16"ID..........45-inches89079518fuel supply from tank to primer pump

PUMP,PRIMER,PERKINS***...........18515519Perkins models

HOSE,FUEL,5/16"ID..........30-inches89079520fuel supply from primer pump toengine fuel filter

Ref., CHASSIS21refer to 201.1

Part No. 116693 RL4000, TML-4000 39


203.1 Fuel Tank and Hoses

40 RL4000, TML-4000 Part No. 116693


204.1 Axle


AXLE ASSY,2200#,STRAIGHT116949--Complete (includes items 1-10)

NUT,WHEEL, 1/2 X 20..................108403761

KIT,HUBS,BRINGS&SEALS,116949.12369782includes items 3-5, 7 and 9

RACE, INNER.................................13for reference only - not availableseparately

BEARING,ALXL,840377,841050.....22305614

AXLE SEAL,2000# AXLE,DL220.....1C821001025

RACE, OUTER................................16for reference only - not availableseparately

WASHER,ALXL,840377,8410502305787

GREASE CAP, AXLE, 3000LB........18342288

HAMMERBLOW SPINDLENUT,AXLE.......................................1

8342509

PINCOTTER 0.125 1.750760410

Part No. 116693 RL4000, TML-4000 41


204.1 Axle

42 RL4000, TML-4000 Part No. 116693


205.1 Hitches


SCREW 1/2-13NCX5-1/2H9942001

WASHER LOCK 1/2ZP9916502

WASHER,FLAT,USS,1/2",Y60953

NUT,NYLOCK,1/2-13 GR29902004

SCREW,HHC,1/2-13 X 4 G9953105

COUPLER,BALL,2" CLASS II.........1573326

HITCHRING,COMBO,16"LENGTH............1

T1091277

BALL, 2" ZINC.................................1891638

WASHER,FLAT,1.000,HARDENED1220799

NUT,HEX,1-8332659

SCREW,HHC,1/2-13 X 6 GR5 ZP99603010

SCREW,HHC,1/2-13 X 618373111

PIN,LYNCH......................................17839012

SPACER,SIDE,COMBO,HTCH,BOLT-ON.2T10912913

PLATE,SIDE,COMBOHITCH,BOLT-ON.............................2

17633514

HITCH,RING,BOLT-ON 2.5" ID........121377015

SCREW,HHC,1/2-13 X 4.5,GRD.81385416

WASHER FLAT 1/2ZP99021017

AS-RING HITCH MOUNT...............111693618

SCREW,HHC,1/2-13 X 5.5,GRD.86-5208-4419

SCREW,HHC,5/8-11X4.50,GR8,Y12346120

WASHER,FLAT,USS,5/8",Y603521

NUT,NYLOCK,5/8-11602422

HITCH,2.5"RING,6 TON..................111693723A2.5 inch ring

HITCH,3"RING,6TON......................1T11063223B3 inch ring

SCREW,HHC,5/8-11 X 2.55113124

WASHER FLAT 5/899383525

WASHER LOCK 5/8 ZP99389026

NUT HEX 5/8-11NCGRADE2 ZP99463027

AS-RING HITCH FOR ADJ HT211410282.5 inch ring

HITCH PINTLE RING 3 I.................1841200293 inch ring

HITCH, ADJ HEIGHT BOLT ON......122158030

HITCH 24 HEIGHT..........................112445031

Part No. 116693 RL4000, TML-4000 43


205.1 Hitches

44 RL4000, TML-4000 Part No. 116693


206.1 Ballast Box Assembly


BALLASTASSY,60HZ,MH,1KW,120V.............1

1143551A

60 Hz Ballast Assembly without decals(refer to Section 1)

BALLASTASSY,50HZ,MH,1000W...................1

1153661B

50 Hz Ballast Assembly without decals(refer to Section 1)

FP-BALLAST BOX REAR................11611842

SCREW,HH SLOT,1/4 X 0.759954903

FP-BALLAST BOX TOP...................11611814

BALLAST/CAP MH60Hz120...........11600305A60 Hz; includes item 6

BALLAST MH 50HZ 120V/..............11604905B50 Hz; includes item 6

CAPACITOR 24uF MH 60H.............11600326A60 Hz

CAPACITOR,50HZMH,26MF(BALLAST........................1

1600336B

50 Hz

CONNECTOR 5P MALERECEPTACLE.................................1

6638607

FP-BALLAST BOX FRONT.............11611858

FP-BALLAST BOX BOTTOM...........11611809

SPACER,BALLAST,STACKED.........218934610

Part No. 116693 RL4000, TML-4000 45


206.1 Ballast Box Assembly

46 RL4000, TML-4000 Part No. 116693


207.1 Cabinet (to serial number RL410-999 and to TML10-249)


SCREW FLANGE 5/16 -18X1C516014501

NUT,FLANGE,5/16-18 ZC516014512

FENDER,STEEL,RL4......................2C834001003

CABINET UNDERDOORPANE.......1CR56C0404

SCREW 1/4-20NCX5/8 HW9958105

WASHER,FLAT,SAE 1/4",ZINC751446

Ref., COIL CORD............................17refer to 405.1

LOCKNUT, CONDUIT 3/4CSAAPPVD............................................1

6802508

COIL CORD BULKHEADPLA.........1CR58C0129

NIPPLE CHASE 3/4CSA APPVD.....168274010

NIPPLE CHASE 1/2CSA APPVD.....1682750--

SCREW FLANGE 1/4 -20XC5160144211

NUT,FLANGE,1/4-20C5160144112

RIVET,POP,SS,3/16"X1/2" BLIND99067013

PIN,0.75 X 7' ZINC..........................1C6130050114

CLIP,HITCH PINC61300502--

SCREW ALLENHEX 1/2 -13X 1.5C5420040015


SUPPORT,PLASTIC,1 X 2.5 X3.5"..................................................2

CU63A04017

AS-WELDMENT, CRADLE..............1CR63A04018

NUT CLIP 1/4 -20X3/4.....................1C5160080019

WELDMENT, PANEL, REAR, RL4...111691320A(to SN RL4011-4235 andTML4011-408)

LIGHT,LICENSE TAGW/BRACKET...................................1

663520--

(not shown)

HINGE,PIANO,1.5"W X 51.75"L......179661021

BOX,INSTRUCTION STORAGE.....12451422

SCREW CARRIAGE 1/4 -20X 3/4 ZC5420120023

WASHER FLAT 1/45/8 SBIN99385024

HANDLE,T-TYPE,BLACK W/KEY.....2C5110030025cam required; order separately

KEYS FOR CH751 LOCK PAIR......2C42200203--

CAM,DOOR HANDLE,RL4000........2C51100200--

CABINET UNDERDOORPANE***....1CR56C05026

PROP,DOOR,TELESCOPIC,10".....2C5150020027

WTHRSRIP, 1/4" X 1/2"W93095028(sold by the foot)


CABINET FRONT PANELRL...........1CR58C01129

CUSHION,TWRSP,1.25"X0.75"RL4..........................2

C5140030130

Ref. TOWER BASE31(refer to 201.1)

SCREW ,10X1.5X35MM GR8.8C5160152032

DOOR RDSIDE RL4-B4 SNR410-100.........................................1

CR54B05033

PANEL TOP-AL HINGERL...............1CR59C01034

DOOR CURBSIDERL4-B NE..........1CR54B04035

Part No. 116693 RL4000, TML-4000 47


207.1 Cabinet (to serial number RL410-999 and to TML10-249)

48 RL4000, TML-4000 Part No. 116693


207.2 Cabinet (from serial number RL410-1000 and from TML10-250)


SCREW 1/4-20NCX5/8 HW9958101

WASHER FLAT 1/45/8 SBIN9938502

SCREW FLANGE 5/16 -18X1C516014503

WASHER FLAT 5/16YZP9923304

NUT,FLANGE,5/16-18 ZC516014515

FENDER,STEEL,RL4......................2C834001006

PANEL, UNDERDOOR,CURBSIDE......................................1

1169117

HOLDER, LITERATURE..................11169188

Ref., COIL CORD............................19

LOCKNUT, CONDUIT 3/4CSAAPPVD............................................1

68025010

COIL CORD BULKHEADPLA.........1CR58C01211

NIPPLE CHASE 3/4CSA APPVD.....168274012

NIPPLE CHASE 1/2CSA APPVD.....1682750--

WASHER,FLAT,SAE 1/4",ZINC7514413

SCREW #10-32NFX3/4 LO99505014

NUT LOCK NYLON INSERT99542015

BOLT,CARRIAGE 3/8-16X.75 Z KEGC2135316

WASHER FLAT 3/8 ZP SAE BIN98112017

NUT LOCK NYLON INSERT 3/899017018


PANEL, TOP, CABINET, RL4...........111690920

PIN,0.75 X 7' ZINC..........................1C6130050121

CLIP,HITCH PIN..............................1C61300502--

SCREW ALLENHEX 1/2 -13X 1.5C5420040022


AS-WELDMENT, CRADLE..............2CR63A04024

WELDMENT, PANEL, REAR, RL411691325A(to SN RL4011-4235 andTML4011-408)

AS-WELDMENT, PANEL, REAR, RL423073625B(from SN RL4011-4236 andTML4011-409)

LIGHT,LICENSE TAGW/BRACKET...................................1

663520--

(not shown)

SCREW FLANGE 3/8 X1.5ZP***.....2C51601530--

HINGE,STAINLESSSTEEL,BLACK................................4

79489026

HANDLE,CHROME,5.75"................279094027

HASP CABINET DOOR5584AL4/518979628


PANEL, UNDERDOOR,ROADSIDE......................................1

11691229

BUMPER, DOOR, RUBBER............411692730

BRACKET W/BALL,GAS SPRING...879643231

SPRING,GAS,16",60LBS................479643632

PANEL, DOOR, RL4........................211691033

PANEL, FRONT, CABINET, RL4......111690834

CUSHION,TWRSP,1.25"X0.75"RL4..........................2

C5140030135

Ref. TOWER BASE36(refer to 201.1)

SPACER, TOWER, RL4...................111692338

Part No. 116693 RL4000, TML-4000 49


207.2 Cabinet (from serial number RL410-1000 and from TML10-250)

50 RL4000, TML-4000 Part No. 116693


208.1 Winch


WINCH,HAND,5.1:1,1500LBSC61100200--(item 15 not included)

BUSHING, SMALL PINION,FULTON...........................................2

61991

SPACER,PINION SHAFT................1328902

WINCH PINION PLATE, K-1550.....175913

BRAKE DISK,.5 BORE,K-1550.......275714

RATCHET GEAR,K-1550 1/2" I.D.....167775

PINION GEAR AND DISC K-1550...175906

PINION SHAFT...............................17(not available separately)

RETAINING RING...........................162008

RATCHET KIT (K-1500,K-1550)**....162919

FRAME SPACER,K-1550................1758410

NUT,LOCK,3/8-161201211

WINCH BRACKET, DRUM BOLTLOCK...............................................1

3194612

SCREW,HHC,3/8-16 X 62283213

SPACER, DRUM BOLT, K-1550.......1618414

CABLE KEEP.KIT (BRACKETTYPE)*.............................................1

619015

includes fasteners

NUT,NYLOCK,1/2-13.......................2619816

SCREW,HHC,3/8-16 X 5.5 GRD 86920917

HANDLE FOR 1500# WINC............1C6110020118

NUT,HEX,JAM,1/2-13603419

Part No. 116693 RL4000, TML-4000 51


208.1 Winch

52 RL4000, TML-4000 Part No. 116693

300 Engine and Generator Components April 2013

301.1 Kubota D1105-E3BG, View 1


GUARD,FAN,KUBOTA.....................18661131

RADIATOR, KUBOTA, D905 &D1105..............................................1

8661102

CAP,RADIATOR,KUBOTA A65KIT...................................................1

1166383A

aluminum radiator

CAP,RADIATOR,KUBOTA D9058661203Bcopper radiator

TANK,RECOVERY,COOLANT,KUBOTA.18653074

SCREW FLANGE 1/4 -20X.............2C516014425

NUT CLIP 1/4 -20X3/4.....................2C516008006

HOSE,FUEL,1/4"ID,PUSHLOK,200#........................................3

8907907

this part is sold by the foot, thisapplication requires at least 32 inches

KUBOTA 15111-72200 WASHER.....48652638

KUBOTA CUSHION.........................28652609

SCREW,HHC,1/2-13 X 6.5..............299538010AKubota models with 6kW generator

SCREW,HHC,1/2-13X7 GR5 YEL11625210BKubota models with 7.5kW and 8kWgenerators

WASHER LOCK 1/2ZP....................299165011

WASHER,FLAT,SNUB 1/2X2-3/4ZN....................................................2

99041512

ISOLATOR, ENGINE MOUNT.........28037913AKubota models with 6kW and 8kWgenerators

ISOLATOR,ENGINE,390LB74092013BKubota models with 7.5kW generator

VIBRATION MOUNT,35"..................274077014

BOLT,M10-1.25 x 35,W/HOLE.........216110915

KUBOTA 15263-12370SNAP PIN....286508516

ENGINE RISER,2/75"H,FOR1/2BLT.............................................2

2212402517A

2.75 inches, used with 6kW generator

AS:ENGINE RISER 3.25 HIGH11624917B3.25 inches, used with 7.5kW and 8kWgenerator

FP-GENSET SPACER18431517C1.5 inches, used with 7.5kW generator

FP-GENSET SPACER P18432517D1.0 inch, used with 7.5kW generator

SCREW,HHC,M10X1.25 X 35MM GR8.......................................................2

99511018


WASHER,LOCK,M10 ZP.................299483019

SCREW,HHC,M10X1.25 X 35MM GR8.....................................................10

99511020

WASHER,LOCK,M10 ZP...............1099483021

ENG FOOT/RAD SUPPORT,ROADSIDE......................................1

2212401522

HOSE,RADIATOR,LOWER,KUBOTA.183911023

KUBOTA WATER PIPE....................186639424

CLAMP,HOSE..................................63218525

KUBOTA HOSE,D905, D1105.........111652326

NUT,NYLOCK,1/2-13 GR2..............299020027

WASHER FLAT 1/2ZP.....................299021028

ENGINE FOOT/RADSUPPORT,CURBSD........................1

2212401629

MUFFLER BRACE..........................111673330

WATER PIPE,KUBOTA....................183910931

ENGINE,KUBOTA,D1105 PAK........1732205PP32

Part No. 116693 RL4000, TML-4000 53

300 Engine and Generator ComponentsApril 2013


54 RL4000, TML-4000 Part No. 116693




DIPSTICK,OIL,KUBOTA8391541

KUBOTA HEAD COVER GASKET8392442

KUBOTA OIL FILLER PLUG,V13058391513

KUBOTA O-RING8390344

VALVE COVER, D905441915

STARTER,KUBOTA,D1105/9058661016

STUD,EXHAUST MANIFOLD1012087

NUT,EXHAUST MANIFOLD1012098

GASKET,EXHAUST MANIFOLD,D905321919

KUBOTA EXHAUST MANIFOLD83924610

GASKET,MUFFLER,KUBOTAD905/11

83212811

KUBOTA 01123-50820 BOLT83910312

KUBOTA NUT86505513

MUFFLER,KUBOTA86527614A

KUBOTA 66711-54520COV866825--(muffler cover)

TAIL PIPE, KUBOTA86680015

KUBOTA DYNAMO STAY11683316

ALTERNATOR,KUBOTA*86609017

KUBOTA BELT COVER86608118

BUMPER,RUBBER-1 X 1.253097319

BUSHING, 630DX.328ID .375T11650320

NUT,NYLOCK,5/16-18678221

SWITCH,LOW OIL PRESS,KUBOTA83919022

PLUG,ENGINE OILDRAIN,D-905***..............................1

5253223A

bottom of oil pan (not shown)

GASKET (52532) OIL DRAIN,D905................................................1

5253323A

for 52532

PLUG, ENGINE OIL, D1105............123484223Bbottom of oil pan (not shown)

GASKET-DRAIN PLUG,ENG OILPAN..................................................1

8404223B

for 234842

KIT:OIL DRAIN W/VALVE,KUBOTA97480023C(inlcudes valve, clamp and hose)

KUBOTA HOSE,D905, D110511652324

CLAMP,HOSE3218525

KUBOTA WATER PIPE86639426

V-BELT,KUBOTA83920927


FAN,PUSHER,KUBOTA 15263-1237083913428

KUBOTA FLANGE BOLT83902729

PULLEY,FAN,KUBOTA, D-905,GS685253130

WATER PUMP ASSY,KUBOTA10120131

KUBOTA 16259-7343086507932

CLAMP,HOSE,KUBOTA WG7503206933

KUBOTA WATER PIPE 16241-7335083901134

KUBOTA 16221-73270GASKET86543535

THERMOSTAT13927836

THERMOSTAT COVER13927937

SCREW,M8 X 35MM6229638

Part No. 116693 RL4000, TML-4000 55



56 RL4000, TML-4000 Part No. 116693




KUBOTA OVERFLOW PIPE............18391571(to tank)

KUBOTA INJECTOR PUMP,V1105..............................................1

8391492

ENGINE ACCESSORY TEMPSENDER..........................................1

7411403

GASKET,INJECTION PUMP321034(quantities vary)

HOSE,FUEL,5/16"ID..........16-inches8907955


FILTER,OIL,KUBOTA.......................18660507

Ref., SCREW8refer to 203.1

Ref., FUEL HOSE9refer to 203.1

Ref., IN-LINE FILTER10refer to 203.1

Ref., HOSE CLAMP11refer to 203.1


Ref., FUEL PUMP13refer to 203.1


KUBOTA 01123-50820 BOLT..........283910315

FILTER,FUEL,KUBOTA...................183910716filter head and element

ELEMENT,FUEL FILTER,KUBOTA839200--for 839107

KUBOTA FUEL FILTER HOLDER....111661116Afilter mount bracket

GASKET,SOLENOID,KUBOTA........186604017for 866030, 866044

SOLENOID,FUEL,3 WIRE,KUBOTA866030183-wire solenoid

SOLENOID,FUEL,2-WIREKUBOTA..........................................1

86604418

2-wire solenoid

Ref., SOLENOID WIRE HARNESS18Arefer to 405.1


KUBOTA GLOW PLUG....................383911920

JUMPER-GLOW PLUG...................16211821


KUBOTA KIT, HOLDER,NOZZLE.....386525722

KUBOTA OVER FLOW PIPE...........186510023

PIPE,INJECTOR 1,D905,D1105.....14419624

PIPE,INJECTOR 2,D905,D1105.....14419725

PIPE,INJECTOR 3,D905,D1105.....14419826

Part No. 116693 RL4000, TML-4000 57



58 RL4000, TML-4000 Part No. 116693




ELEMENT,AIRCLEANER,KUBOTA........................1

8661271

VALVE,AIR CLEANER,KUBOTA.....18661292

BODY,AIR CLEANER,KUBOTA.......18661263

COVER,AIR CLEANER,KUBOTA.....18661283

KUBOTA 15263-12370BANDPIPE................................................2

8390494

HOSE, AIR CLEANER, KUBOTAD1105..............................................1

2313325

Ref, GENERATOR FASTENERS6refer to 307.1

Ref, GENERATOR7refer to 307.1

AIR CLEANER BRACKET,D-1105.............................................1

2313338

Part No. 116693 RL4000, TML-4000 59



60 RL4000, TML-4000 Part No. 116693


305.1 Perkins 403D-11G, View 1


PIPE,INJECTOR 1, 403C-11848121



VALVE COVER BREATHER848604

CAP, OIL FILLER656365

SEAL, OIL FILLER CAP656385

FUEL INJECTOR1392726

GLOW PLUG, 403C-11848157

HOSE,FUEL LEAK-OFF,403D-11G2377078

HOSE, WATER PUMP (PERKINS404)

897649

FAN10134110

FAN PULLEY10131911

PUMP,WATER10132212

HOSE, WATER PUMP (PERKINS404)

8976412

GASKET,WATER PUMP, 403C-119748312

BELT-FAN, PERKINS (103.10)8507113

PULLEY,CRANK, 403C-119742714

FP-ENG MNT RT FOOT CS PERK T411651915

GASKET-OIL PAN,PERKINS 103.108514016

PLUG,OIL DRAIN,PERKINS403D-11G

23777417

GASKET,SOLENOID,PERKINS 723508512417

ISOLATOR,ENGINE,70D11672918

FP-ENG MNT RT FOOT RS PERK T411651819

WASHER,FLAT,SNUB 1/2X2-3/4 ZN99041520


SCREW,HHC,1/2-13 X 3.5 GR899027022

SCREW,HHC,M12X1.25X30MM,GR8.8R98109523

SWITCH,OIL PRES,PERK 403D-11G23777624

FILTER, OIL-PERKINS (103-10)**8506925

DIPSTICK,STRAIGHT SHORT10132026

DIPSTICK TUBE,PERKINS(403C-11)9746127

SOLENOID,SHUT DOWNPERKIN40422

10666328

PUMP,LIFT(FUEL) PERKINS(54555)7234829

O-RING, LIFT PUMP,(PERKINS 4048976129

HOSE, FUEL FILTER -INJ., 403D23604630

FUEL FILTER ASSEMBLY9488931

FILTER,FUEL,PERKINS62421--



Part No. 116693 RL4000, TML-4000 61



62 RL4000, TML-4000 Part No. 116693




RADIATOR,PERKINS,TML..............1582911

CAP-RADIATOR,PERKINS (103.10)85130--

Ref., FAN2refer to 305.1

WATER OUTLET, VERTICAL..........11392653

THERMOSTAT,PERKINS 403D-11G237708--

AIR FILTER,ASSEMBLY..................1584274

BKT,FILTER MNT,PERKINS403D-11G

237775--

PERKINS 135326205AIR866068--filter element

HOUSING,FLYWHEEL,403C-11.....1974265

STARTER, PERKINS, 403D............12284586

Ref., OIL DRAIN PLUG7refer to 305.1

ALTERNATOR,15A,PERKINS103.10..............................................1

850898

REGULATOR,12V-PERKINS103.10..............................................1

85127--

MANIFOLD-EXHAUST,PERK(103.10)...........................................1

850879

STUDS,EXHAUST101326--

NUTS,EXHAUST101327--

GASKET-EXHAUSTMANIFOLD/PERKIN........................1

85143--

SENSOR,WATERTEMPERATURE..............................1

9747310

GASKET,EXHFLANGE-PERKINS54555...............1

7234311

HOSE,RADIATOR,PERKINS,TML5829212

CLAMP,HOSE,1.0030348--

MUFFLER,CATALYTIC,PERKINS403C................................................1

11229113

HOSE,RADIATOR,UPPERPRKNS,TML

9742814

CLAMP,HOSE,1.0030348--

Part No. 116693 RL4000, TML-4000 63



64 RL4000, TML-4000 Part No. 116693


307.1 Generators


Ref., WIRE HARNESS--refer to 405.1

SCREW,HHC,3/8-16 X 1.25............89917611

WASHER LOCK 3/8ZP....................89904702

GENERATOR,6KVA,240VAC,60HZ..18520636 kW, 60 Hz (Marathon 201CSA5411)

BEARING, ODE116168--(opposite engine end)

O-RING116172--(opposite engine end)

DRIVE DISC(C-107)116177--(engine end)

HUB SPACER116178--(engine end)

BRACKET, BEARING ODE (5411)161151--

DIODE,MARATHON836853--(opposite engine end)

MARATHONSUPPRESSOR/VARISTOR

836856--

(opposite engine end)

Ref., WIRE HARNESS4refer to 405.1

CLAMP,CAPACITOR1161844(for 201CSA5411)

TERMINAL BLOCK1161874(for 201CSA5411)

CAPACITOR-ROUND583564(for 201CSA5411)

SCREW,HHC,5/16-18X.75,GR8,Y...61238405

WASHER LOCK 5/16 ZP BIN..........69904606

GENERATOR,8KW,240V,60HZ,MAR.111625378 kW, 60 Hz (Marathon 201CSA5420)

BEARING, ODE116168--(opposite engine end)

BEARING,BRKT,ODE(5412)116169--

O-RING116172--(opposite engine end)


HUB SPACER116178--(engine end)



836856--




TERMINAL BLOCK1161878(for 201CSA5420)

CAPACITOR, 8KWGENERATOR,5420

2294578

(for 201CSA5420) (630V)

BRACKET,GENERATOR MOUNT....11893479

NUT,NYLOCK,1/2-13.......................2619810

ISOLATOR, ENGINE MOUNT.........28037911

WASHER,FLAT,SNUB 1/2X2-3/4ZN....................................................2

99041512

WASHER FLAT 1/2ZP.....................299021013

SCREW,HHC,1/2-13X4,GR8...........26-5208-3214

SCREW,HHC,3/8-16 X 1.25............499176115Amodels with Kubota engine

SCREW,HHC,3/8-16 X 1.25............299176115Bmodels with Perkins engine

WASHER LOCK 3/8ZP....................499047016Amodels with Kubota engine

WASHER LOCK 3/8ZP....................299047016Bmodels with Perkins engine

WASHER FLAT 3/8 ZP SAE BIN.....498112017Amodels with Kubota engine

WASHER FLAT 3/8 ZP SAE BIN.....298112017Bmodels with Perkins engine

BRACKET,GENERATOR MOUNT....118934718Amodels with Kubota engine (shown)

FP-GEN MOUNT BAR RL PERKT4....................................................1

11651718B

models with Perkins engine

WASHER LOCK 1/2ZP....................299165019

SCREW,HHC,1/2-13 X 3.5 GR8......299027020

FP-GEN MNT BAR,MAR SMHOLES............................................1

11624421

SCREW,HHC,3/8-16 X 1.5..............498145022

GENERATOR,6.5KW,220V,50HZ,MAR116254237.5 kW, 50 Hz (Marathon332CSA5213)




836856--


Part No. 116693 RL4000, TML-4000 65


307.1 Generators


BEARING, MARATHON GENT111700--(opposite engine end)

Ref., WIRE HARNESS24refer to 405.1


CAPACITOR,45 MF***OVAL8520724(for 332CSA5213)

66 RL4000, TML-4000 Part No. 116693


307.1 Generators(continued)

This Page Intentionally Left Blank

Part No. 116693 RL4000, TML-4000 67


307.1 Generators(continued)

68 RL4000, TML-4000 Part No. 116693

400 Electrical Components April 2013

401.1 Control Box, 60HZ, View 1


SCREW,PHM,10-16 X 3/49963401(tek screw)

FP-CONTROL BOX,TOP.................11865432


PANEL,REAR,CTRL BOX(186540)..........................................1

1865424

BASE,CONTROL BOX,AL4CONS..............................................1

1865405

BRKT,E-BOX HANGER,SHORT......21161216

SCREW,FLANGE,1/4-20X1/2" PATCHC516014447

NUTSERT,1/4-209933108

PANEL,CNTL BOX FACE,CSA........1T1097579

BRACKET,E-BOX,AUTOSTART,AL4.118654410

Part No. 116693 RL4000, TML-4000 69

400 Electrical ComponentsApril 2013


70 RL4000, TML-4000 Part No. 116693




CNTRL BOX 4MH 60HZ 4WIRE218588--(boxes with 4 pole receptacle)

CNTRL BOX,60HZ,4LIGHTS,SYMBOL

T114064--

(boxes with 3 pole receptacle)

CONNECTOR 2 SCREW 1.25T-B....16862201

CONNECTOR,PIGTAIL,DEUTSCH..18000062includes pigtail

CONNECTOR 2 SCREW 3/4..........16800303

BREAKER,15A,120VAC 1P,CSA.....4T1136414

RECEPTACLE 20A 120V DUPLEXGFI...................................................1

6846405

BREAKER,20A MINI,120VAC1P,CSA............................................1

T1136426

RECEP 30A 20V 3POLE.................16844507A(boxes with 3 pole receptacle)

RECEP 30A 120/240V 4 POLE6861607B(boxes with 4 pole receptacle)

IGNITION SWITCH,LEVER OPR.....16843808

LIGHT INDICATOR 12VRED...........16827159

SWITCH PUSH-BUTTONW/BOOT..........................................1

R66001010

HOURMETER,DIGITAL,RECTANGULAR.1T10619311

SCREW,PHM,6-32 X .25.................299530012

SCREW,PHILLIPS,PHM,8-32 X .5...25590613

BREAKER,30A 250VAC 2P,CSA.....2T11364414

CONNECTOR 12P FEMALE...........168416715

RELAY 12V DC 30A NO OR...........4R66149016

Part No. 116693 RL4000, TML-4000 71



72 RL4000, TML-4000 Part No. 116693




FP-CONTROL BOX,TOP.................11865431

SCREW,PHM,10-16 X 3/49963402


FP-CONTROL BOX,REAR 50HZ.....11168024

FP-CONTROL BOX,BODY 50HZ.....11168015

FP-BRACKET,E-BOX HANGER......11168746

SCREW,FLANGE,1/4-20X1/2" PATCHC516014447

NUTSERT,1/4-209933108

FP-CONTROL BOX RECBOTTOM.........................................1

1169199

FP-CONTROL BOX REC FRONT....199692010

FP-CONTROL BOX REC BACK......111692111

FP-CONTROL BOX,FRONT50HZ................................................1

11680312

Part No. 116693 RL4000, TML-4000 73



74 RL4000, TML-4000 Part No. 116693




EA-ELEC.BOX 4MH 50HZ NO RC116804--

BREAKER 1P 15A 277VA...............16838701

RELAY 12V DC 30A NO OR...........1R6614902

CONNECTOR 2 SCREW 1.25T-B....16862203

CONNECTOR,PIGTAIL,DEUTSCH..18000064includes pigtail

CONNECTOR 2 SCREW 3/4..........16800305

Ref. FP-CONTROL BOX REC BACK6(refer to 403.1)

CONNECTOR 12P FEMALE...........16841677

IGNITION SWITCH,LEVER OPR.....16843808

Ref. FP-CONTROL BOX REC FRONT9(refer to 403.1)

HOURMETER,DIGITAL,RECTANGULAR.1T10619310

SWITCH PUSH-BUTTONW/BOOT..........................................1

R66001011

Ref. ELEC BOX12(refer to 403.1)

BREAKER MINI 1P 20AW/..............168397013

LIGHT INDICATOR 12VRED...........168271514

SCREW,PHM,6-32 X .25...............1299530015

WASHER,LOCK,#6 SS.................1299442016

BREAKER,30A 250VAC 2P,CSA.....2T11364417

Part No. 116693 RL4000, TML-4000 75



76 RL4000, TML-4000 Part No. 116693


405.1 Electrical Wiring and Power Cables


Ref., LAMP PIGTAIL1refer to 505.1 or 506.1

COIL CORD,DEUTSCH221125752Coil Cord without Junction Box

COIL CORD W/JUNC BOX,DEUTSCH221125802Coil Cord with Junction Box

CONNECTOR 3P FEMALERECEPTACLE.................................4

663870--

for C48300108

GRIP,HUBBLE 07401010680080--for C48300108

COVER,JUNC BOX W/GSKT, 2GANG

680190--

for C48300108

SCREW,RH,6-32 X 5/8994380--for 680190

BOX,JUNC,LIGHT TWR,4 CONNC48300108--Junction Box

SVC KIT,TAILLIGHTS,RL4/TMLT1094143

CONNECTOR,7-POLE,TLITE,RNDPIN

6634003A

7-pole connector (round); 663405required, order separately

CONNECTOR,BLADE,POS,TAILT,7P

6634013A

7-pole connector (blade)

CABLE GUARD FOR 7PCONN(663400

6634053A

for 663400

CONNECTOR,TAIL LIGHT,6 POLE6634203A6-pole connector

CONNECTOR,TAILLIGHT,4 PIN6634303A4-pole connector

WIRE HARN,DC,IN CTRLBOX,2006........................................1

1168154

engine

WIREHARN,ENG,KUBOTA,DC,2006.......1

1168205A

engine

EA-WIRE HARNESS,PERKINS,DC1168225Bengine

PIGTAIL,FUELSOLENOID,KUBOTA.......................1

800004--

engine

CABLE, POWER, 10/4 48"..............12376586

TERM RING,#10 NYL INS 12/107091336


CABLE SET,BATTERY,24"RED&BLK........................................1

1602767

Part No. 116693 RL4000, TML-4000 77


405.1 Electrical Wiring and Power Cables

78 RL4000, TML-4000 Part No. 116693

500 Mast Components April 2013

501.1 Mast Assembly and Winch Cable Routing


MA-TOWER ASSYW/CABLES,RL4..............................1

C1168101

Mast Assembly, Complete (includesitems 2-8)

Ref., 4-INCH MAST SECTION--refer to 502.1


CABLE,EXT,UPPER, 3/16 X 228IN.....................................................1

CU61A0253

lifts the 3-inch mast section

CABLE,EXT,LOWER, 3/16 X 132IN.....................................................1

CU61A0354

lifts the 2-inch mast section

COTTER PIN 1/8X1 SSBIN STOCK9906505for 992760

CLEVIS PIN 1/2X1.5 SS9927605

Ref., MAST RAISE/LOWER CABLE6refer to 201.1

Ref., CABLE PULLEY7refer to 201.1

Ref., CABLE FASTENERS8refer to 502.1

Part No. 116693 RL4000, TML-4000 79

500 Mast ComponentsApril 2013

501.1 Mast Assembly and Winch Cable Routing

80 RL4000, TML-4000 Part No. 116693


502.1 Mast Components


BOOM,4" SECTION........................1CR61C0101

CLEVIS PIN 1/2X1.5 SS..................49926702

COTTER PIN 1/8X1 SSBINSTOCK............................................4

9906503

SLIDE BLOCK,TOWER GD1147086...........................................3

CS61A0534

4-inch mast

SLIDE BLOCK,TOWER GD1147086...........................................2

CS61A0534A

3-inch mast

RIVET POP 1/4 X1/2.....................12C4113500054-inch mast

RIVET POP 1/4 X1/2.......................8C411350005A3-inch mast

SCREW 1/2-13X 1 Z G5..................1C542007006

WASHER LOCK 1/2ZP....................29916507

WASHER FLAT 1/2ZP.....................19902108

BOOM,3" SECTION........................1CR61C0209

BOOM,2" SECTION........................1CR61C03010

COVER,COIL CORD.......................1CR61C01811

SCREW FLANGE 1/4 -20X.............4C5160144212

NUT CLIP 1/4 -20X3/4.....................4C5160080013

SCREW FLANGE 3/8X 3/4.............3C5160157014

NUT,LOCKING-LRG.FLANGE,3/8-16.34842515


SCREW FLANGE 3/8X 3/4.............2C5160157017

Ref., PIVOT FASTENERS18refer to 201.1

SPRING,KICKOUT,BOOM/TOWERRL....................................................1

CU61A09019

BOLT,TEE 1/2-20 X 4.5...................199061020

SWIVEL,BOOM RL4.......................1CS61C06021

NUT,NYLOCK,1/2-13.......................1619822

SCREW 1/2 -13 X 2.........................1C5420020023

NUT,NYLOCK,7/8-9.........................18772224

WASHER,FLAT,USS,7/8",Y.............36981925

Part No. 116693 RL4000, TML-4000 81


502.1 Mast Components

82 RL4000, TML-4000 Part No. 116693


503.1 Upper Mast Components, RL4000


Ref., 2" BOOM SECTION1refer to 502.1

CROSSHEAD,RL4...........................1CR64C0102

SCREW,HHC,1/2-13 X 3.5 GR8......29902703

NUT,NYLOCK,1/2-13 GR2..............29902004

Ref., JUNCTION BOX5refer to 405.1

SCREW,HHC,1/4-20 X 1.................268886

WASHER,FLAT,USS,1/4"Y..............266387

NUT,NYLOCK,1/4-20.......................260918

Ref., ROUND LIGHT FIXTURE9refer to 505.1

CROSSARM, RECT FIXTURETOWER...........................................1

11607310

WING NUT,FIXTURE,RL4,AL4,AL5...................4

2212308011

WASHER,LOCK,STAR 3/4 E...........499088012

Ref., SQUARE LIGHT FIXTURE13refer to 506.1

NUT,NYLOCK,3/4-10 ZP.................499318014

WASHER,FLAT,3/4 ZP....................499023015

Part No. 116693 RL4000, TML-4000 83


503.1 Upper Mast Components, RL4000

84 RL4000, TML-4000 Part No. 116693


504.1 Upper Mast Components, TML


Ref., 2" BOOM SECTION1refer to 502.1

NUT,NYLOCK,1/2-13 GR2..............29902002

SCREW,HHC,1/2-13 X 3.5 GR8......29902703

CROSSHEAD,RL4...........................1CR64C0104

Ref., JUNCTION BOX5refer to 405.1

SCREW,HHC,1/4-20 X 1.................268886

WASHER,FLAT,USS,1/4"Y..............266387

NUT,NYLOCK,1/4-20.......................260918

AS-HALF CROSSARM....................21165919

BRACKET GENIE FXTRYA.............412446110

SCREW,HHC,5/16-18 X 6...............498120011

TUBE, SPACER...............................48046612

NUT LOCK NYLON INSERT...........499194513

NUT,NYLOCK,3/4-10 ZP.................499318014

WASHER,FLAT,3/4 ZP....................499023015

WASHER,UHMW,13/16 IDX3ODX1/8............................................4

72049516

FORMING, LIGHT PITCH ADJ........48040917

Ref., SQUARE LIGHT FIXTURE18refer to 506.1

SCREW 3/8-16X3/4 S/S HEX.......1213441519

WASHER,LOCK,.375....................12602120

WASHER,FLAT,USS,3/8",Y...........12609721

Part No. 116693 RL4000, TML-4000 85


504.1 Upper Mast Components, TML

86 RL4000, TML-4000 Part No. 116693


505.1 Light Assembly, Round


LIGHT FIXTURE,MH,AL4,RL4,AL5C41100720--Light Fixture, Complete (silver)

FIXTURE LIGHT MH BLACKCOATED

161281--

Light Fixture, Complete (black)

LOCKNUT,CONDUIT,1/2 CSAAPPVD............................................1

6800201

CONN,STRAIN RELIEF,1/2 NPT.....16824701

GASKET,STRAIN RELIEF,1/2.........16839501

CORD SET MALE 5FT. 3P..............16638502

TERMINAL STRIP,CE.....................17090343

CASTING,FIXTURE QUICKCONNECT.......................................1

8335674

silver

SCREW,HHC,1/2-13 X 1.5..............19908105

WASHER LOCK 1/2ZP....................29916506

WASHER LOCK STAR 1/2E............29959707

SCREW,HHC,1/2-13 X 1.25............19816408

BRKT,TRUNION..............................18335669silver

T-HANDLE.......................................183357310silver

GASKET, HOUSING REFLECTORBASE...............................................1

83356911

REFLECTOR & LENS ASSY STDFIX...................................................1

83354712

silver; includes items 17-18

REFLECTOR (C41100720)833568--

RING,REINFORCING (C41100720)83357013

SCREW,PHM,10-24 X 5/883357114

RIVET POP 1/8X.390 GR99067515

SPIDER, MH/HPS2212010216

LENS W/GASKET (C41100720)83352417

LENS GASKET FOR LIGHT FIXTUREC2450108--

CLAMP,LENS (C41100720)83354318includes fasteners

SCREW,HH SLOT,8-32X1833574--

NUTSERT,8-32 (833543)833578--

WASHER,CLAMP,RUBBER(833543)833581--

LAMP MH 1000W M1000/U SYL.....116007119

SCREW,PHM,8-32X3/8...................283356520

BRKT,SOCKET MOGUL FO...........183356321

SOCKET BASE-MOGUL.................183356422


SCREW,RHM,6-32X5/8...................283357723

SLEEVE,WIRE,FIBERGLASS.........183358224

Part No. 116693 RL4000, TML-4000 87


505.1 Light Assembly, Round

88 RL4000, TML-4000 Part No. 116693


506.1 Light Assembly, Square


FIXTURE ASSEMBLY 1000W RECT161090--TML models with hard-wired pigtail(does not include items 14 and 17)

FIXTURE ASSEMBLY 1000W RECT161095--RL models (includes items 14 and 17)

FIXTURE RECT TML 1000W232508--TML models with plug-in pigtailconnector (does not include items 14and 17)

TOP FRAME,HOUSING BASE.......11160541

GASKET,RECTANGULARGLASS/LENS..................................1

1160492

GLASS/LENS,RECTANGULARPSI...................................................1

1160483

(14.14 x 10.83 inches)

LENS,LIGHT (57449)801033A(15.38 x 12.13 inches)

GLASS LENS1160103B(17.5 x 9.75 inches)

RETAINER CLIP,GLASS/LENS.......41160514

COVER,GLASS/LENS RETAINERCLIP.................................................4

1160524

LAMP MH 1000W BT37HOR..........11600775

REFLECTOR SIDE..........................11160466

REFLECTOR LAMP SIDE...............11160477

REFLECTOR BASE........................11160458

LIGHT SOCKET,PSI RECT 5 KV.....11160579includes pigtail

GASKET,LIGHT SOCKET...............111605610

BRACKET, SOCKET MOUNT.........111604411

GASKET,HOUSING BASE,TOPFRAME.....................................1

11605312

FIXTURE HOUSING BASE,1KWRECT...............................................1

11604213

(replaced 116108)

HANDLE, ADJUSTMENT................211606414RL models

BOLT, HANDLE...............................282338014

WASHER LOCK 1/2ZP....................299165014RL models

WASHER LOCK STAR 1/2E............299597014RL models

CLEVIS PIN,4.6X60MM..................211604315

CORD SET MALE 5FT. 3P..............166385016


YOKE,PSI RECT.LIGHTFIXTURE.........................................1

11605517

RL models

FIBERGLASS PAD,RECT LAMPFIXT.................................................1

11605918

GROMMET ASSEMBLY..................111610919

LAMP BRACE, RECT HOUSING.....111605820

SPRING, LAMP RETAINER............111606121

Part No. 116693 RL4000, TML-4000 89


506.1 Light Assembly, Square

90 RL4000, TML-4000 Part No. 116693

600 Accessories April 2013

601.1 Safety and Convenience


BRACKET TIRE MOUNT SPARE.....1CR82A1501

SCREW 1/2-13NCX1-1/2H..............29946002

WASHER,FLAT,USS,1/2",Y.............860953

NUT,NYLOCK,1/2-13.......................861984

WHEEL/TIRE ASSY,13",175/80LRB..................................................1

1160215

SCREW 1/2-13NCX5-1/2H..............29942006

MOUNT FRONT TIRE-SPAR..........1CR82A1607

HOLDER SPRING ACTION5..........26823118

SCREW #10-24NCX1/2RD.............49937119

WASHER FLAT #10 STAINLESS.....4R98030010

NUT, LOCK, NYL 10-24NC 18-8SS....................................................4

R98024511

MA-GROUND ROD LT.TWR............111339212

GROUND CLAMP 3/4 MW 2682660--

WIRE 8 AWM-MTW GREEN684310--

TERMINAL RING NYL INS709146--

NUT,NYLOCK,5/16-18.....................499194013

WASHER FLAT 5/16ZP SAE/BIN.....898106514

BRACKET FIRE EXT 20LB RL4......121771815

SCREW,HHC,5/16-18X.75,GR8,Y...412384016

LIGHT DOME 12V W/SWITCRL4....1C4110110017

Part No. 116693 RL4000, TML-4000 91

600 AccessoriesApril 2013

601.1 Safety and Convenience

92 RL4000, TML-4000 Part No. 116693

600 Accessories April 2013

602.1 Engine Options


AY,DSL FUEL/WATERSEPARATOR...................................1

1161541

GASKET,FUEL FILTER116148--for 116151

FILTER,30 MICRON FUEL-WATER116151--

GASKET,WATER COLLECTOR116152--for 116153

WATER COLLECTOR AY116153--

WASHER,RUBBER SEAL116211--for 116212

VALVE,PLASTIC DRAIN116212--

WASHER FLAT 3/8 ZP SAE BIN.....49811201A

NUT LOCK NYLON INSERT 3/8.....29901701A

WASHER LOCK 3/8ZP....................29904701A

SCREW,HHC,3/8-16 X 1.25............29917611A


HEATER, TOPLOAD FUEL,100W/12V........................................1

1161443

GASKET, FUEL HEATER1161453

FUSE,ATC BLADE,10A1165873

FUSE HOLDER,ATC BLADE,#161165883

PIPE PLUG 1/4 GALV.....................28942304

AIR BREATHER PRE-CLEA7404555

Ref., ENGINE AIR CLEANER6refer to 304.1 or 306.1

Part No. 116693 RL4000, TML-4000 93

600 AccessoriesApril 2013

602.1 Engine Options

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

55101201 ......................55101208 ......................55101209 ......................61101319 ......................61101320 ......................61101322 ......................63101326 ......................63101327 ......................61101341 ......................61106663 ......................35112225 ......................63112291 ......................35112300 ......................91113392 ......................23, 25, 27, 29114251 ......................11, 13, 15, 17114258 ......................45114355 ......................23, 25, 27, 29114391 ......................11, 13, 15, 17114431 ......................11, 23, 25114448 ......................15, 17114464 ......................45115366 ......................89116010 ......................35, 91116021 ......................89116042 ......................89116043 ......................89116044 ......................89116045 ......................89116046 ......................89116047 ......................89116048 ......................89116049 ......................89116051 ......................89116052 ......................89116053 ......................89116054 ......................89116055 ......................89116056 ......................89116057 ......................89116058 ......................89116059 ......................89116061 ......................89116064 ......................83116073 ......................89116109 ......................69116121 ......................93116144 ......................93116145 ......................93116148 ......................93116151 ......................93116152 ......................93116153 ......................93116154 ......................65–66116168 ......................65–66116169 ......................65–66116172 ......................65–66116177 ......................65–66116178 ......................65–66116184 ......................65–66116187 ......................93116211 ......................93116212 ......................65–66116244 ......................53116249 ......................53116252 ......................65–66116253 ......................65–66116254 ......................55116503 ......................65–66116517 ......................61116518 ......................61116519 ......................53, 55116523 ......................37116563 ......................37116564 ......................93116587 ......................

PagePart Number

93116588 ......................85116591 ......................57116611 ......................53116638 ......................37116667 ......................37116668 ......................37116674 ......................37116686 ......................61116729 ......................53116733 ......................73116801 ......................73116802 ......................73116803 ......................75116804 ......................77116815 ......................77116820 ......................77116822 ......................55116833 ......................73116874 ......................23, 25116893 ......................23, 25, 27, 29116894 ......................23, 25116895 ......................23, 25, 27116896 ......................31116897 ......................31116898 ......................31116899 ......................11, 23, 25116901 ......................11, 23, 25116902 ......................49116908 ......................49116909 ......................49116910 ......................49116911 ......................49116912 ......................47, 49116913 ......................49116918 ......................73116919 ......................73116921 ......................49116923 ......................49116927 ......................43116936 ......................43116937 ......................41116949 ......................5112012 ........................37120222 ......................43122079 ......................43123461 ......................65–66, 91123840 ......................43124450 ......................85124461 ......................15, 17133012 ......................19133016 ......................15, 17133017 ......................23, 25, 27, 29133031 ......................27, 29133055 ......................15, 17, 27, 29133062 ......................31133064 ......................23, 25, 27, 29133065 ......................27, 29133066 ......................11, 13, 15, 17, 21133148 ......................23, 25, 27, 29, 33133149 ......................15, 27133225 ......................11133455 ......................11, 15133457 ......................11133458 ......................11133459 ......................11, 13133460 ......................11, 13, 15, 17133461 ......................15, 17133462 ......................15, 17133463 ......................11, 13133477 ......................19133478 ......................11, 13133482 ......................11, 13, 15, 17133483 ......................11, 13133484 ......................

PagePart Number

11, 13, 15, 17, 23, 25, 27, 29

133487 ......................

19133488 ......................85134415 ......................4313854 ........................63139265 ......................61139272 ......................55139278 ......................55139279 ......................3914262 ........................45160030 ......................45160032 ......................45160033 ......................87160071 ......................89160077 ......................77160276 ......................45160490 ......................35161085 ......................89161090 ......................89161095 ......................53161109 ......................65–66161151 ......................45161180 ......................45161181 ......................45161184 ......................45161185 ......................87161281 ......................35174170 ......................43176335 ......................35182330 ......................35182331 ......................43183731 ......................53184315 ......................53184325 ......................69186540 ......................69186542 ......................69, 73186543 ......................69186544 ......................45189346 ......................65–66189347 ......................49189796 ......................43211410 ......................43213770 ......................35216370 ......................91217718 ......................71218588 ......................3522111935 ..................3522111936 ..................7722112575 ..................7722112580 ..................8722120102 ..................8322123080 ..................5322124015 ..................5322124016 ..................5322124025 ..................43221580 ......................13, 17, 25, 29227518 ......................5122832 ........................63228458 ......................65–66229457 ......................35230051 ......................41230561 ......................41230578 ......................49230736 ......................59231332 ......................59231333 ......................89232508 ......................55234842 ......................13, 17, 25, 29235490 ......................61236046 ......................35236977 ......................41236978 ......................11237627 ......................23237628 ......................13237629 ......................

PagePart Number

25237630 ......................11237631 ......................23237632 ......................13237633 ......................25237634 ......................77237658 ......................61237707 ......................63237708 ......................61237774 ......................63237775 ......................61237776 ......................4724514 ........................11, 13, 15, 17, 23, 25, 27, 29

28159 ........................

11, 13, 15, 1728161 ........................11, 13, 15, 1728162 ........................6330348 ........................5530973 ........................15, 1731788 ........................5131946 ........................5532069 ........................5732103 ........................53, 5532185 ........................5532191 ........................3732499 ........................5132890 ........................4333265 ........................3733373 ........................3738028 ........................3742191 ........................5544191 ........................5744196 ........................5744197 ........................5744198 ........................8148425 ........................37, 4351131 ........................11, 13, 15, 17, 23, 25, 27, 29

52475 ........................

5552531 ........................5552532 ........................5552533 ........................7155906 ........................4357332 ........................6358291 ........................6358292 ........................65–6658356 ........................6358427 ........................65–666-5208-32 ..................436-5208-44 ..................856021 ..........................436024 ..........................516034 ..........................436035 ..........................83, 856091 ..........................43, 916095 ..........................856097 ..........................516184 ..........................516190 ..........................37, 51, 65–66, 81, 91

6198 ..........................

516199 ..........................516200 ..........................5762118 ........................5562296 ........................6162421 ........................516291 ..........................6165636 ........................6165638 ........................39660320 ......................77663400 ......................77663401 ......................77663405 ......................77663420 ......................77663430 ......................47, 49663520 ......................

94 RL4000, TML-4000 Part No. 116693

April 2013

Part Number Index

PagePart Number

83, 856638 ..........................87, 89663850 ......................45663860 ......................77663870 ......................516777 ..........................556782 ..........................87680020 ......................71, 75680030 ......................77680080 ......................77680190 ......................47, 49680250 ......................91682311 ......................87682470 ......................91682660 ......................71, 75682715 ......................47, 49682740 ......................47, 49682750 ......................75683870 ......................87683950 ......................75683970 ......................71, 75684167 ......................91684310 ......................71, 75684380 ......................71684450 ......................71684640 ......................71686160 ......................71, 75686220 ......................83, 856888 ..........................5169209 ........................3769800 ........................3769813 ........................3769814 ........................3769815 ........................8169819 ........................87709034 ......................77709133 ......................91709146 ......................11, 15, 23, 2772009 ........................1172018 ........................85720495 ......................23, 25, 27, 2972077 ........................11, 13, 15, 17, 23, 25, 27, 29

72086 ........................

6372343 ........................6172348 ........................11, 2372871 ........................53732205PP ..................93740455 ......................39740620 ......................53740770 ......................53740920 ......................57741140 ......................47, 4975144 ........................517571 ..........................517584 ..........................517590 ..........................517591 ..........................417604 ..........................11, 13, 23, 2577055 ........................11, 13, 23, 2577172 ........................11, 13, 23, 2577183 ........................4378390 ........................37790710 ......................49790940 ......................39792750 ......................49794890 ......................49796432 ......................49796436 ......................47796610 ......................3780000 ........................77800004 ......................71, 75800006 ......................3780003 ........................8980103 ........................3780203 ........................3780323 ........................

PagePart Number

53, 65–6680379 ........................8580409 ........................8580466 ........................89823380 ......................23, 25, 27, 2982472 ........................27, 2982481 ........................23, 25, 27, 2982487 ........................23, 2782961 ........................55832128 ......................87833524 ......................87833543 ......................87833547 ......................87833563 ......................87833564 ......................87833565 ......................87833566 ......................87833567 ......................87833568 ......................87833569 ......................87833570 ......................87833571 ......................87833573 ......................87833574 ......................87833577 ......................87833578 ......................87833581 ......................87833582 ......................35834211 ......................41834228 ......................41834250 ......................65–66836853 ......................65–66836856 ......................55839011 ......................55839027 ......................55839034 ......................59839049 ......................55, 57839103 ......................57839107 ......................53839109 ......................53839110 ......................57839119 ......................55839134 ......................57839149 ......................55839151 ......................55839154 ......................57839157 ......................55839190 ......................57839200 ......................55839209 ......................55839244 ......................55839246 ......................35840221 ......................35, 37840222 ......................41840376 ......................35840394 ......................35840395 ......................5584042 ........................43841200 ......................35, 37841430 ......................35841473 ......................6184812 ........................6184813 ........................6184814 ........................6184815 ........................6184860 ........................6185069 ........................6185071 ........................6385087 ........................6385089 ........................6185124 ........................6385127 ........................6385130 ........................35851310 ......................6185140 ........................6385143 ........................3985155 ........................

PagePart Number

11, 13, 15, 17, 23, 25, 27, 29

851691 ......................

11, 13, 15, 17, 23, 25, 27, 29

851692 ......................

11, 13, 15, 17, 23, 25, 27, 29

851693 ......................

11, 13, 15, 17, 23, 25, 27, 29

851694 ......................

35851820 ......................65–6685206 ........................6685207 ........................13853289 ......................13853294 ......................55865055 ......................55865079 ......................53865085 ......................57865100 ......................57865257 ......................53865260 ......................53865263 ......................55865276 ......................53865307 ......................55865435 ......................57866030 ......................57866040 ......................57866044 ......................57866050 ......................63866068 ......................55866081 ......................55866090 ......................55866101 ......................53866110 ......................53866113 ......................53866120 ......................59866126 ......................59866127 ......................59866128 ......................59866129 ......................53, 55866394 ......................55866800 ......................55866825 ......................8187722 ........................39890785 ......................53890790 ......................39, 57890795 ......................39891520 ......................39891550 ......................39891560 ......................4389163 ........................93894230 ......................6189761 ........................6189764 ........................39, 57, 93898590 ......................35, 47930950 ......................6194889 ........................6397426 ........................6197427 ........................6397428 ........................6197461 ........................6397473 ........................55974800 ......................6197483 ........................19, 2197518 ........................11, 13, 15, 1797602 ........................1997635 ........................11, 1397666 ........................11, 13, 15, 1797675 ........................91981065 ......................49, 65–66, 93981120 ......................85981200 ......................65–66981450 ......................87981640 ......................37981660 ......................35990150 ......................35990160 ......................49, 93990170 ......................

PagePart Number

35, 43, 53, 83, 85990200 ......................37, 43, 53, 65–66, 81

990210 ......................

83, 85990230 ......................61, 65–66, 83, 85990270 ......................53, 61, 65–66990415 ......................65–66990460 ......................65–66, 93990470 ......................81990610 ......................37, 79, 81990650 ......................37990660 ......................47, 49, 69, 73990670 ......................87990675 ......................87990810 ......................35990820 ......................83990880 ......................37, 43, 47, 49, 53, 61, 65–66, 81, 87, 89

991650 ......................

65–66, 93991761 ......................91991940 ......................85991945 ......................49992330 ......................81992670 ......................79992760 ......................35, 83, 85993180 ......................69, 73993310 ......................91993711 ......................43993835 ......................47, 49993850 ......................35993860 ......................43993890 ......................43, 91994200 ......................77994380 ......................75994420 ......................91994600 ......................43994630 ......................53994830 ......................49995050 ......................53995110 ......................71, 75995300 ......................43995310 ......................37995320 ......................53995380 ......................49995420 ......................45995490 ......................37, 39, 47, 49995810 ......................87, 89995970 ......................43996030 ......................69, 73996340 ......................39996380 ......................73996920 ......................79C116810 ....................49C21353 ......................87C2450108 ..................87C41100720 ................91C41101100 ................81C41135000 ................47C42200203 ................39C42200220 ................77C48300108 ................47C51100200 ................47C51100300 ................47, 49C51400301 ................47C51500200 ................35C51600200 ................35C51600600 ................47, 53, 81C51600800 ................47C51601441 ................47, 53, 81C51601442 ................69, 73C51601444 ................47, 49C51601450 ................47, 49C51601451 ................35C51601462 ................47C51601520 ................49C51601530 ................

Part No. 116693 RL4000, TML-4000 95

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Part Number Index (continued)

PagePart Number

81C51601570 ................35C54100200 ................81C54200200 ................47, 49C54200400 ................81C54200700 ................35C54200800 ................47C54201200 ................35C54201300 ................35C54300200 ................35C54300400 ................51C61100200 ................51C61100201 ................35C61300402 ................35C61300405 ................35C61300500 ................35, 47, 49C61300501 ................35, 47, 49C61300502 ................35C61400100 ................41C82100102 ................47, 49C83400100 ................39C90200400 ................39CR21A000 .................35CR51A102 .................47CR54B040 .................47CR54B050 .................47CR56C040 .................47CR56C050 .................47CR58C011 .................47, 49CR58C012 .................39CR59B035 .................47CR59C010 .................81CR61C010 .................81CR61C018 .................81CR61C020 .................81CR61C030 .................47, 49CR63A040 .................83, 85CR64C010 .................91CR82A150 .................91CR82A160 .................35CR82C000 .................81CS61A053 .................81CS61C060 .................35CS62A011 .................35CS63C080 .................35CS82A020 .................79CU61A025 .................79CU61A035 .................81CU61A090 .................47CU63A040 .................35CU63B054 .................71, 75R660010 ....................71, 75R661490 ....................39R890065 ....................91R980245 ....................91R980300 ....................61R981095 ....................71, 75T106193 ....................21T108021 ....................21T108022 ....................33T108023 ....................33T108024 ....................43T109127 ....................43T109129 ....................77T109414 ....................69T109757 ....................43T110632 ....................66T111700 ....................71T113641 ....................71T113642 ....................71, 75T113644 ....................71T114064 ....................

96 RL4000, TML-4000 Part No. 116693

April 2013

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

AAIR BREATHER PRE-CLEA.....93AIR CLEANER BRACKET, D-1105.....59AIR FILTER,ASSEMBLY.....63ALTERNATOR,15A,PERKINS 103.10.....63ALTERNATOR,KUBOTA*.....55AS-BRACKET,CS,OUTRIGGER MNT.....37AS-BRACKET,RS,OUTRIGGER MNT.....37AS-HALF CROSSARM.....85AS-RING HITCH FOR ADJ HT.....43AS-RING HITCH MOUNT.....43AS-WELDMENT, CRADLE.....47, 49AS-WELDMENT, PANEL, REAR, RL4.....49AS:ENGINE RISER 3.25 HIGH.....53AXLE ASSY,2200#,STRAIGHT.....41AXLE SEAL,2000# AXLE,DL220.....41AY,DSL FUEL/WATER SEPARATOR.....93

BBALL, 2" ZINC.....43BALLAST ASSY,50HZ,MH,1000W.....45BALLAST ASSY,60HZ,MH,1KW,120V.....45BALLAST MH 50HZ 120V/.....45BALLAST/CAP MH60Hz120.....45BASE,BOOM/TOWER RL4.....35BASE,CONTROL BOX,AL4 CONS.....69BASE,TRAILER RL4.....35BATTERY HOLD DOWN ROD.....35BATTERY,12V,500CCA.....35BATTERY,12V,700CCA.....35BEARING, MARATHON GEN.....66BEARING, ODE.....65–66BEARING,ALXL,840377,841050.....41BEARING,BRKT,ODE(5412).....65–66BELT-FAN, PERKINS (103.10).....61BKT,FILTER MNT,PERKINS 403D-11G.....63BODY,AIR CLEANER,KUBOTA.....59BOLT 3/4 -10X 5 Z G5.....35BOLT, HANDLE.....89BOLT,AXLE, 9/16-18 X 3".....35BOLT,CARRIAGE 3/8-16X.75 Z KEG.....49BOLT,M10-1.25 x 35,W/HOLE.....53BOLT,TEE 1/2-20 X 4.5.....81BOOM,2" SECTION.....81BOOM,3" SECTION.....81BOOM,4" SECTION.....81BOX,INSTRUCTION STORAGE.....47BOX,JUNC,LIGHT TWR,4 CONN.....77BRACKET GENIE FXTRYA.....85BRACKET FIRE EXT 20LB RL4.....91BRACKET TIRE MOUNT SPARE.....91BRACKET W/BALL,GAS SPRING.....49BRACKET, BEARING ODE (5411).....65–66BRACKET, SOCKET MOUNT.....89BRACKET,E-BOX,AUTOSTART,AL4.....69BRACKET,GENERATOR MOUNT.....65–66BRAKE DISK,.5 BORE,K-1550.....51BREAKER 1P 15A 277VA.....75BREAKER MINI 1P 20AW/.....75BREAKER,15A,120VAC 1P,CSA.....71BREAKER,20A MINI,120VAC 1P,CSA.....71BREAKER,30A 250VAC 2P,CSA.....71, 75BRKT,E-BOX HANGER,SHORT.....69BRKT,SOCKET MOGUL FO.....87BRKT,TRUNION.....87

BUMPER, DOOR, RUBBER.....49BUMPER,RUBBER-1 X 1.25.....55BUSHING, .875 X.507 X 2.04.....37BUSHING, 630DX.328ID .375T.....55BUSHING, OUTRIGGER, MAIN.....37BUSHING, SMALL PINION, FULTON.....51

CCABINET FRONT PANELRL.....47CABINET UNDERDOORPANE.....47CABINET UNDERDOORPANE***.....47CABLE GUARD FOR 7P CONN(663400.....77CABLE KEEP.KIT (BRACKET TYPE)*.....51CABLE SET,BATTERY,24" RED&BLK.....77CABLE, POWER, 10/4 48".....77CABLE,3/64"X1/16",BOOM PIN.....35CABLE,EXT,LOWER, 3/16 X 132 IN.....79CABLE,EXT,UPPER, 3/16 X 228 IN.....79CABLE,TOWER TILT,.25 IN RL4.....35CAM,DOOR HANDLE,RL4000.....47CAP, OIL FILLER.....61CAP,FUEL,RL4000.....39CAP,RADIATOR,KUBOTA A65 KIT.....53CAP,RADIATOR,KUBOTA D905.....53CAP-RADIATOR,PERKINS (103.10).....63CAPACITOR 24uF MH 60H.....45CAPACITOR, 8KW GENERATOR,5420......65–66

CAPACITOR,45 MF***OVAL.....66CAPACITOR,50HZ MH,26MF(BALLAST.....45CAPACITOR-ROUND.....65–66CASTING,FIXTURE QUICK CONNECT.....87CHAIN,SAFETY,3000#,3/8 X 30 IN.....35CLAMP 7/16 TO 25/32.....39CLAMP,CAPACITOR.....65–66CLAMP,HOSE.....53, 55CLAMP,HOSE,1.00.....63CLAMP,HOSE,KUBOTA WG750.....55CLAMP,LENS (C41100720).....87CLEVIS PIN 1/2X1.5 SS.....79, 81CLEVIS PIN,4.6X60MM.....89CLEVIS,CYLINDER END.....37CLIP,HITCH PIN.....35, 47, 49CNTRL BOX 4MH 60HZ 4WIRE.....71CNTRL BOX,60HZ,4 LIGHTS,SYMBOL.....71COIL CORD BULKHEADPLA.....47, 49COIL CORD W/JUNC BOX,DEUTSCH.....77COIL CORD,DEUTSCH.....77CONN,STRAIN RELIEF,1/2 NPT.....87CONNECTOR 12P FEMALE.....71, 75CONNECTOR 2 SCREW 1.25T-B.....71, 75CONNECTOR 2 SCREW 3/4.....71, 75CONNECTOR 3P FEMALE RECEPTACLE...77CONNECTOR 5P MALE RECEPTACLE.....45CONNECTOR,7-POLE,TLITE,RND PIN.....77CONNECTOR,BLADE,POS,TAILT, 7P.....77CONNECTOR,PIGTAIL,DEUTSCH.....71, 75CONNECTOR,TAIL LIGHT,6 POLE.....77CONNECTOR,TAILLIGHT,4 PIN.....77CORD SET MALE 5FT. 3P.....87, 89COSMETIC,TEREX LOGO-LG.....11, 23, 25COTTER PIN 1/8X1 SSBIN STOCK.....37, 79, 81

COUPLER,BALL,2" CLASS II.....43COVER,AIR CLEANER,KUBOTA.....59COVER,COIL CORD.....81

COVER,GLASS/LENS RETAINER CLIP.....89COVER,JUNC BOX W/GSKT, 2 GANG.....77CROSSARM, RECT FIXTURE TOWER.....83CROSSHEAD,RL4.....83, 85CUSHION,TWR SP,1.25"X0.75"RL4.....47, 49

DDEC KIT,RL4,SYM,FROM SN 1789.....25DEC KIT,RL4,WRD,FROM SN 1789.....13DEC KIT,TML4,SYM,FROM SN 1789.....25DEC KIT,TML4,SYM,TO SN 1788.....23DEC KIT,TML4,WRD,FROM SN 1789.....13DEC KIT,TML4,WRD,TO SN 1788.....11DECAL - 4 (10/CARD BRADY...11, 13, 15, 17, 23, 25, 27, 29

DECAL KIT,RL4,SYM,TO SN 1788.....23DECAL KIT,RL4,WRD,TO SN 1788.....11DECAL KIT,SYMBOL,COMPLETE.......27, 29, 31, 33

DECAL KIT,WORD,COMPLETE.....15, 17, 19, 21

DECAL, AL/RL CONTROL BOX DC.....13DECAL, LABEL, GROUNDING LUG.....15, 17, 27, 29

DECAL, LABEL, RAISE/LOWER SYMB.....23, 27

DECAL, MAST STOW INSTRUCTIONS.....11, 15

DECAL, WARNING BURN HAZARD.....21DECAL,AL/RL,CONTROL BOX,AC.....13DECAL,BODILY INJURY SYMBOL.....31, 33DECAL,BURN HAZARD SYMBOL.......23, 25, 27, 29, 31, 33

DECAL,BURN HAZARD,SYMB......23, 25, 27, 29

DECAL,CAUTION TIGHTEN.....19DECAL,COLLISION HAZARD SYMBOL.....23, 25, 27

DECAL,CONTROL BOX AC CONSOL.......11, 23, 25

DECAL,CONTROL BOX DC CONSOL.......11, 23, 25

DECAL,COSMETIC TEREX,AL4,AL4L......13, 17, 25, 29

DECAL,COSMETIC, GENIE LOGO.....13, 17, 25, 29

DECAL,COSMETIC,GENIE TML4000........11, 15, 23, 27

DECAL,COSMETIC,RL4000.....11, 13, 15, 17, 23, 25, 27, 29

DECAL,COSMETIC,TEREX,4X40-R.....15, 27DECAL,DANGER,BATTERY SAFETY***....15, 17

DECAL,DANGER,ELEC HAZARD,READ.....19D E C A L , DA N G E R , E L E C T R O C U T I O NHZD.....11, 13, 15, 17

DECAL,DANGER,GENERAL SAFETY.....11DECAL,DANGER,HAZARD VOLTAGE.......11, 13, 15, 17, 21

DECAL,DANGER,NO SMOKING....11, 13, 15, 17

DECAL,DANGER-BURN/CO HAZARD......15, 17

DECAL,INSTRUCTION-SETUP.....11DECAL,KUBOTA ENGINE SPECS.....15, 17DECAL,LABEL,ARROW.....23, 25, 27, 29

Part No. 116693 RL4000, TML-4000 97

April 2013

Part Description Index

DECAL,LABEL,BURN/CO2 HAZARD.....27, 29DECAL,LABEL,DIESEL FUEL...11, 13, 15, 17, 23, 25, 27, 29

DECAL,LABEL,LIFTING EYE....11, 13, 15, 17, 23, 25, 27, 29

DECAL,LABEL,NO SMOKING,SYMB...23, 25, 27, 29

DECAL,LABEL,POWER OUTLET,120V.....11, 23

DECAL,LABEL,TRANSPORT TIEDOWN*..11, 13, 15, 17, 23, 25, 27, 29

DECAL,LABEL-CRUSH HAZ,TOWER....27, 29DECAL,LABEL-ELEC HAZ VOLTAGE.....31DECAL,LABEL-ELEC HAZ,DISTANCE......23, 25, 27, 29

DECAL,LABEL-ELEC HAZ,SERV MAN.....23, 25, 27, 29, 33

DECAL,NOTICE,LAMP DISPOSAL.....19, 21DECAL,NOTICE,RAISE/LWR WINCH.....11DECAL,OPERATING INSTRUCTIONS......11, 13

DECAL,PERKINS ENGINE SPECS.....15, 17DECAL,SYMBOL-BATTERY SAFETY.....27, 29DECAL,SYMBOL-READ THE MANUAL.....23, 25, 27, 29

DECAL,TIGHTEN FIXTURES SYMBOL.....31DECAL,TIP HAZARD SYMBOL.....23, 25DECAL,TIRE SPECIFICATION.......11, 13, 15, 17

DECAL,TOW SPEED SYMBOL.....23, 25DECAL,WARN,CRUSH HAZARD HAND....11, 13, 15, 17

DECAL,WARN,EXPLSION/BURN HAZ......11, 13, 15, 17

DECAL,WARN,PROTECTIVE BARRIER....19, 21

DECAL,WARN,READ MANUAL.....11, 13DECAL,WARNING BURN HAZ......11, 13, 15, 17, 19

DECAL,WARNING COLLISION HAZ.....11, 13DECAL,WARNING TIP-OVER HAZ.....11, 13DECAL,WARNING TOW SPEED.....11, 13DECAL,WARNING,ALL OUTRIGGER.....35DECAL,WARNING,CRUSH HZD,TOWER...15, 17

DECAL,WARNING,CRUSHING......11, 13, 15, 17, 23, 25, 27, 29

DECAL,WARNING,CRUSHING HAZARD...23, 25, 27, 29

DECAL,WARNING,EXPLOSION,ETHER....11, 13, 15, 17

DECAL,WARNING-TOW/TRANS HAZARD..11DECAL- 1 (10/CARD BRADY....11, 13, 15, 17, 23, 25, 27, 29

DECAL- 2 (10/CARD BRADY....11, 13, 15, 17, 23, 25, 27, 29

DECAL- 3 (10/CARD BRADY....11, 13, 15, 17, 23, 25, 27, 29

DECAL- SYMBOL FOR GROUND.....35DECAL-ATTN ALL JACKS MUST BE.....35DIODE,MARATHON.....65–66DIPSTICK TUBE,PERKINS(403C-11).....61DIPSTICK,OIL,KUBOTA.....55DIPSTICK,STRAIGHT SHORT.....61DOOR CURBSIDERL4-B NE.....47DOOR RDSIDE RL4-B4 SN R410-100.....47DRIVE DISC(C-107).....65–66

EE CLIP,.875 IN.SL LEG.....37EA-ELEC.BOX 4MH 50HZ NO RC.....75EA-WIRE HARNESS,PERKINS,DC.....77ELEMENT,AIR CLEANER,KUBOTA.....59ELEMENT,FUEL FILTER,KUBOTA.....57ENG FOOT/RAD SUPPORT, ROADSIDE.....53ENGINE ACCESSORY TEMP SENDER.....57ENGINE FOOT/RAD SUPPORT,CURBSD....53ENGINE RISER,2/75"H,FOR 1/2BLT.....53ENGINE,KUBOTA,D1105 PAK.....53

FFAN.....61FAN PULLEY.....61FAN,PUSHER,KUBOTA 15263-12370.....55FENDER,STEEL,RL4.....47, 49FIBERGLASS PAD,RECT LAMP FIXT.....89FILM,POLY,CLEAR,4.5 X 8.75.....11, 13, 23, 25FILTER, OIL-PERKINS (103-10)**.....61FILTER,30 MICRON FUEL-WATER.....93FILTER,FUEL,KUBOTA.....57FILTER,FUEL,PERKINS.....61FILTER,IN-LINE,FUEL,5/16".....39FILTER,OIL,KUBOTA.....57FITTING,PICKUP & RETURN.....39FITTING,STRAIGHT ADAPTER.....39FIXTURE ASSEMBLY 1000W RECT.....89FIXTURE HOUSING BASE,1KW RECT.....89FIXTURE LIGHT MH BLACK COATED.....87FIXTURE RECT TML 1000W.....89FORMING, LIGHT PITCH ADJ......85FP-BALLAST BOX BOTTOM.....45FP-BALLAST BOX FRONT.....45FP-BALLAST BOX REAR.....45FP-BALLAST BOX TOP.....45FP-BATTERY HOLD-DOWN ROD.....35FP-BATTERY HOLDOWN ANGLE.....35FP-BRACKET,E-BOX HANGER.....73FP-CONTROL BOX REC BACK.....73FP-CONTROL BOX REC BOTTOM.....73FP-CONTROL BOX REC FRONT.....73FP-CONTROL BOX,BODY 50HZ.....73FP-CONTROL BOX,FRONT 50HZ.....73FP-CONTROL BOX,REAR 50HZ.....73FP-CONTROL BOX,TOP.....69, 73FP-ENG MNT RT FOOT CS PERK T4.....61FP-ENG MNT RT FOOT RS PERK T4.....61FP-GEN MNT BAR,MAR SM HOLES.....65–66FP-GEN MOUNT BAR RL PERK T4.....65–66FP-GENSET SPACER.....53FP-GENSET SPACER P.....53FP-STRIKER PLATE,TML CS.....37FP-STRIKER PLATE,TML RS.....37FRAME SPACER,K-1550.....51FUEL FILTER ASSEMBLY.....61FUEL INJECTOR.....61FUEL TANK ASSY,PLASTIC,30G,RL4.....39FUEL TANK SUPPORTBRKT. RL4-B.....39FUSE HOLDER,ATC BLADE,#16.....93FUSE,ATC BLADE,10A.....93

GGASKET (52532) OIL DRAIN, D905.....55GASKET, FUEL HEATER.....93GASKET, HOUSING REFLECTOR BASE.....87GASKET,EXH FLANGE-PERKINS54555.....63GASKET,EXHAUST MANIFOLD,D905.....55

GASKET,FUEL FILTER.....93GASKET,HOUSING BASE, TOPFRAME.....89GASKET,INJECTION PUMP.....57GASKET,LIGHT SOCKET.....89GASKET,MUFFLER,KUBOTA D905/11.....55GASKET,RECTANGULAR GLASS/LENS.....89GASKET,SOLENOID,KUBOTA.....57GASKET,SOLENOID,PERKINS 72350.....61GASKET,STRAIN RELIEF,1/2.....87GASKET,WATER COLLECTOR.....93GASKET,WATER PUMP, 403C-11.....61GASKET-DRAIN PLUG,ENG OIL PAN.....55GASKET-EXHAUST MANIFOLD/PERKIN.....63GASKET-OIL PAN,PERKINS 103.10.....61GENERATOR,6.5KW,220V,50HZ,MAR......65–66

GENERATOR,6KVA,240VAC,60HZ.....65–66GENERATOR,8KW,240V,60HZ,MAR.....65–66GLASS LENS.....89GLASS/LENS,RECTANGULAR PSI.....89GLOW PLUG, 403C-11.....61GREASE CAP, AXLE, 3000LB.....41GRIP,HUBBLE 07401010.....77GROMMET ASSEMBLY.....89GROUND CLAMP 3/4 MW 2.....91GUARD,FAN,KUBOTA.....53

HHAMMERBLOW SPINDLE NUT,AXLE.....41HANDLE FOR 1500# WINC.....51HANDLE, ADJUSTMENT.....89HANDLE,CHROME,5.75".....49HANDLE,T-TYPE,BLACK W/KEY.....47HASP CABINET DOOR5584AL4/5.....49HEATER, TOPLOAD FUEL, 100W/12V.....93HINGE,PIANO,1.5"W X 51.75"L.....47HINGE,STAINLESS STEEL,BLACK.....49HITCH 24 HEIGHT.....43HITCH PINTLE RING 3 I.....43HITCH RING,COMBO,16"LENGTH.....43HITCH, ADJ HEIGHT BOLT ON.....43HITCH,2.5"RING,6 TON.....43HITCH,3"RING,6TON.....43HITCH,RING,BOLT-ON 2.5" ID.....43HOLDER SPRING ACTION5.....91HOLDER, LITERATURE.....49HOSE FITTING PIPE/BAR.....39, 57, 93HOSE FITTING PIPE/BARB 1/8MX.....39HOSE, AIR CLEANER, KUBOTA D1105.....59HOSE, FUEL FILTER -INJ., 403D.....61HOSE, WATER PUMP (PERKINS 404).....61HOSE,FUEL LEAK-OFF,403D-11G.....61HOSE,FUEL,1/4"ID,PUSH LOK,200#.....53HOSE,FUEL,1/8"ID.....39HOSE,FUEL,5/16"ID.....39, 57HOSE,RADIATOR,LOWER,KUBOTA.....53HOSE,RADIATOR,PERKINS,TML.....63HOSE,RADIATOR,UPPER PRKNS,TML.....63HOURMETER,DIGITAL,RECTANGULAR...71, 75

HOUSING,FLYWHEEL,403C-11.....63HOUSING,OUTRIGGER RL4.....35HUB SPACER.....65–66

IIGNITION SWITCH,LEVER OPR.....71, 75ISOLATOR, ENGINE MOUNT.....53, 65–66ISOLATOR,ENGINE,390LB.....53

98 RL4000, TML-4000 Part No. 116693

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Part Description Index (continued)

ISOLATOR,ENGINE,70D.....61

JJACK BRACKET,WELD ON SWIVEL.....35JACK,MECHANICAL,3000LB.....35, 37JUMPER-GLOW PLUG.....57

KKEYS FOR CH751 LOCK PAIR.....47KIT,HUBS,BRINGS&SEALS,116949.....41KIT,U-BOLT,PLATE,&NUTS,116949.....35KIT:OIL DRAIN W/VALVE,KUBOTA.....55KUBOTA 01123-50820 BOLT.....55, 57KUBOTA 15111-72200 WASHER.....53KUBOTA 15263-12370BAND PIPE.....59KUBOTA 15263-12370SNAP PIN.....53KUBOTA 16221-73270GASKET.....55KUBOTA 16259-73430.....55KUBOTA 66711-54520COV.....55KUBOTA BELT COVER.....55KUBOTA CUSHION.....53KUBOTA DYNAMO STAY.....55KUBOTA EXHAUST MANIFOLD.....55KUBOTA FLANGE BOLT.....55KUBOTA FUEL FILTER HOLDER.....57KUBOTA GLOW PLUG.....57KUBOTA HEAD COVER GASKET.....55KUBOTA HOSE,D905, D1105.....53, 55KUBOTA INJECTOR PUMP, V1105.....57KUBOTA KIT, HOLDER,NOZZLE.....57KUBOTA NUT.....55KUBOTA O-RING.....55KUBOTA OIL FILLER PLUG,V1305.....55KUBOTA OVER FLOW PIPE.....57KUBOTA OVERFLOW PIPE.....57KUBOTA WATER PIPE.....53, 55KUBOTA WATER PIPE 16241-73350.....55

LLABEL,BLANK,4X5,CHROME POLY***.....11, 13, 23, 25

LABEL,TRAVEL LOCK.....15, 17LAMP BRACE, RECT HOUSING.....89LAMP MH 1000W BT37HOR.....89LAMP MH 1000W M1000/U SYL.....87LATCH HEAVY DUTYSPRING.....35LEG,OUTRIGGER RL.....35LENS GASKET FOR LIGHT FIXTURE.....87LENS W/GASKET (C41100720).....87LENS,LIGHT (57449).....89LIGHT DOME 12V W/SWITCRL4.....91LIGHT FIXTURE,MH,AL4,RL4,AL5.....87LIGHT INDICATOR 12VRED.....71, 75LIGHT SOCKET,PSI RECT 5 KV.....89LIGHT,LICENSE TAG W/BRACKET.....47, 49LOCKNUT, CONDUIT 3/4CSA APPVD......47, 49

LOCKNUT,CONDUIT,1/2 CSA APPVD.....87

MMA-CHAIN SAFETY 3000LB.....35MA-CHAIN SAFETY 3000LB 3/8X30".....35MA-GROUND ROD LT.TWR.....91MA-TOWER ASSY W/CABLES,RL4.....79MANIFOLD-EXHAUST,PERK (103.10).....63MARATHON SUPPRESSOR/VARISTOR....65–66

MOUNT FRONT TIRE-SPAR.....91MUFFLER BRACE.....53MUFFLER,CATALYTIC,PERKINS 403C.....63MUFFLER,KUBOTA.....55

NNIPPLE CHASE 1/2CSA APPVD.....47, 49NIPPLE CHASE 3/4CSA APPVD.....47, 49NUT FLANGE 3/8 -16.....35NUT CLIP 1/4 -20X3/4.....47, 53, 81NUT HEX 5/8-11NCGRADE2 ZP.....43NUT LOCK NYLON INSERT.....49, 85NUT LOCK NYLON INSERT 3/8.....49, 93NUT, LOCK, NYL 10-24NC 18-8 SS.....91NUT,AXLE SPRING 2000NO.....35NUT,CLIP,3/8-16X.75.....35NUT,EXHAUST MANIFOLD.....55NUT,FLANGE,1/4-20.....47NUT,FLANGE,5/16-18 Z.....47, 49NUT,HEX,1-8.....43NUT,HEX,JAM,1/2-13.....51NUT,LOCK,3/8-16.....51NUT,LOCKING-LRG.FLANGE,3/8-16.....81NUT,LP NYLOCK,5/8-11.....37NUT,NYLOCK,1/2-13.....37, 51, 65–66, 81, 91NUT,NYLOCK,1/2-13 GR2....35, 43, 53, 83, 85NUT,NYLOCK,1/4-20.....83, 85NUT,NYLOCK,1/4-20 GR2.....35NUT,NYLOCK,3/4-10 ZP.....35, 83, 85NUT,NYLOCK,5/16-18.....55, 91NUT,NYLOCK,5/8-11.....43NUT,NYLOCK,7/8-9.....81NUT,NYLOCK,7/8-9 Z.....35NUT,WHEEL, 1/2 X 20.....41NUTS,EXHAUST.....63NUTSERT 5/16-18 UNCP/.....39NUTSERT,1/4-20.....69, 73NUTSERT,8-32 (833543).....87

OO-RING.....65–66O-RING, LIFT PUMP,(PERKINS 404.....61

PPANEL TOP-AL HINGERL.....47PANEL, DOOR, RL4.....49PANEL, FRONT, CABINET, RL4.....49PANEL, TOP, CABINET, RL4.....49PANEL, UNDERDOOR, CURBSIDE.....49PANEL, UNDERDOOR, ROADSIDE.....49PANEL,CNTL BOX FACE,CSA.....69PANEL,REAR,CTRL BOX (186540).....69PERKINS 135326205AIR.....63PIGTAIL,FUEL SOLENOID,KUBOTA.....77PIN,0.75 X 7' ZINC.....35, 47, 49PIN,LYNCH.....43PINCOTTER 0.125 1.750.....41PINION GEAR AND DISC K-1550.....51PINION SHAFT.....51PIPE FITTING STR ELBO.....39PIPE PLUG 1/4 GALV.....93PIPE,INJECTOR 1, 403C-11.....61PIPE,INJECTOR 1,D905,D1105.....57PIPE,INJECTOR 2, 403C-11.....61PIPE,INJECTOR 2,D905,D1105.....57PIPE,INJECTOR 3, 403C-11.....61PIPE,INJECTOR 3,D905,D1105.....57PLATE,SIDE,COMBO HITCH,BOLT-ON.....43

PLUG, ENGINE OIL, D1105.....55PLUG,ENGINE OIL DRAIN,D-905***.....55PLUG,HEX SOCKET,3/8 MPT.....39PLUG,OIL DRAIN,PERKINS 403D-11G.....61PROP,DOOR,TELESCOPIC,10".....47PULLEY,CRANK, 403C-11.....61PULLEY,FAN,KUBOTA, D-905,GS68.....55PULLEY,STEEL,3".....35PUMP,FUEL, 12VDC.....39PUMP,LIFT(FUEL) PERKINS(54555).....61PUMP,PRIMER,PERKINS***.....39PUMP,WATER.....61

RRACE, INNER.....41RACE, OUTER.....41RADIATOR, KUBOTA, D905 & D1105.....53RADIATOR,PERKINS,TML.....63RATCHET GEAR,K-1550 1/2" I.D......51RATCHET KIT (K-1500,K-1550)**.....51RECEP 30A 120/240V 4 POLE.....71RECEP 30A 20V 3POLE.....71RECEPTACLE 20A 120V DUPLEX GFI.....71Ref, GENERATOR.....59Ref, GENERATOR FASTENERS.....59REFLECTOR & LENS ASSY STD FIX.....87REFLECTOR (C41100720).....87REFLECTOR BASE.....89REFLECTOR LAMP SIDE.....89REFLECTOR SIDE.....89REGULATOR,12V-PERKINS 103.10.....63RELAY 12V DC 30A NO OR.....71, 75RETAINER CLIP,GLASS/LENS.....89RETAINING RING.....51RING,REINFORCING (C41100720).....87RIVET POP 1/4 X1/2.....81RIVET POP 1/8X.390 GR.....87RIVET,POP,SS,3/16"X1/2" BLIND........47, 49, 69, 73

ROLL PIN 1/4 X1-5/8.....37

SSCREW 1/2 -13 X 2.....81SCREW #10-24NCX1/2RD.....91SCREW #10-32NFX3/4 LO.....49SCREW ,10X1.5X35MM GR8.8.....47SCREW 1/2-13 X 1.5 IN.....37SCREW 1/2-13NCX1-1/2H.....91SCREW 1/2-13NCX4-1/2H.....37SCREW 1/2-13NCX5-1/2H.....43, 91SCREW 1/2-13X 1 Z G5.....81SCREW 1/4-20NCX5/8 HW.....37, 39, 47, 49SCREW 3/8-16X3/4 S/S HEX.....85SCREW ALLENHEX 1/2 -13X 1.5.....47, 49SCREW CARRIAGE 1/4 -20X 3/4 Z.....47SCREW FLANGE 1/2 -13X.....35SCREW FLANGE 1/4 -20X.....47, 53, 81SCREW FLANGE 3/8 X1.5ZP***.....49SCREW FLANGE 3/8X 3/4.....81SCREW FLANGE 5/16 -18X1.....47, 49SCREW,FLANGE,1/4-20X1/2" PATCH.......69, 73

SCREW,HH SLOT,1/4 X 0.75.....45SCREW,HH SLOT,8-32X1.....87SCREW,HHC,1/2-13 X 1.25.....87SCREW,HHC,1/2-13 X 1.5.....87SCREW,HHC,1/2-13 X 2 G.....35

Part No. 116693 RL4000, TML-4000 99

April 2013


SCREW,HHC,1/2-13 X 3.5 GR8.....61, 65–66, 83, 85

SCREW,HHC,1/2-13 X 4 G.....43SCREW,HHC,1/2-13 X 4.5,GRD.8.....43SCREW,HHC,1/2-13 X 5.5,GRD.8.....43SCREW,HHC,1/2-13 X 6.....43SCREW,HHC,1/2-13 X 6 GR5 ZP.....43SCREW,HHC,1/2-13 X 6.5.....53SCREW,HHC,1/2-13X4,GR8.....65–66SCREW,HHC,1/2-13X7 GR5 YEL.....53SCREW,HHC,1/4-20 X 1.....83, 85SCREW,HHC,3/8-16 X 1.25.....65–66, 93SCREW,HHC,3/8-16 X 1.5.....65–66SCREW,HHC,3/8-16 X 3.75.....35SCREW,HHC,3/8-16 X 5.5 GRD 8.....51SCREW,HHC,3/8-16 X 6.....51SCREW,HHC,5/16-18 X 6.....85SCREW,HHC,5/16-18X.75,GR8,Y.....65–66, 91SCREW,HHC,5/8-11 X 2.5.....37, 43SCREW,HHC,5/8-11X4.50,GR8,Y.....43SCREW,HHC,M10X1.25 X 35MM GR 8.....53SCREW,HHC,M12X1.25X30MM,GR8.8.....61SCREW,M8 X 35MM.....55SCREW,PHILLIPS,PHM,8-32 X .5.....71SCREW,PHM,10-16 X 3/4.....69, 73SCREW,PHM,10-24 X 5/8.....87SCREW,PHM,6-32 X .25.....71, 75SCREW,PHM,8-32X3/8.....87SCREW,RH,6-32 X 5/8.....77SCREW,RHM,6-32X5/8.....87SEAL, OIL FILLER CAP.....61SENSOR,WATER TEMPERATURE.....63SERIAL LABEL,BLANK,4X8,CHROME*.....11, 13, 23, 25

SHACKLE,AXLE,4-5/8" LONG.....35SLEEVE,CABLE,1/16".....35SLEEVE,WIRE,FIBERGLASS.....87SLIDE BLOCK,TOWER GD 1147086.....81SNAP RING,JACK (841430).....35, 37SOCKET BASE-MOGUL.....87SOLENOID,FUEL,2-WIRE KUBOTA.....57SOLENOID,FUEL,3 WIRE,KUBOTA.....57SOLENOID,SHUT DOWN PERKIN40422.....61SPACER, DRUM BOLT, K-1550.....51SPACER, SLEEVE,.63 X .75 X .50.....37SPACER, STRUT.....37SPACER, TOWER, RL4.....49SPACER,BALLAST,STACKED.....45SPACER,PINION SHAFT.....51SPACER,SIDE,COMBO,HTCH,BOLT-ON.....43SPIDER, MH/HPS.....87SPRING, TORSION,.875 ID X .50.....37SPRING, LAMP RETAINER.....89SPRING,COIL,1/2 X 2.25.....37SPRING,GAS,16",60LBS.....49SPRING,KICKOUT,BOOM/TOWER RL.....81SPRING,LEAF FOR AXLE, 4 PLY.....35STARTER, PERKINS, 403D.....63STARTER,KUBOTA,D1105/905.....55STRUT BAR, OUTRIGGER.....37STUD,EXHAUST MANIFOLD.....55STUDS,EXHAUST.....63SUPPORT,PLASTIC,1 X 2.5 X 3.5".....47SVC KIT,TAILLIGHTS,RL4/TML.....77SWITCH PUSH-BUTTON W/BOOT.....71, 75SWITCH,LOW OIL PRESS,KUBOTA.....55SWITCH,OIL PRES,PERK 403D-11G.....61SWIVEL,BOOM RL4.....81

TT-HANDLE.....87TAIL PIPE, KUBOTA.....55TANK,RECOVERY,COOLANT,KUBOTA.....53TERM RING,#10 NYL INS 12/10.....77TERMINAL BLOCK.....65–66TERMINAL RING NYL INS.....91TERMINAL STRIP,CE.....87THERMOSTAT.....55THERMOSTAT COVER.....55THERMOSTAT,PERKINS 403D-11G.....63TONGUE W/JACKBRKT B-O-H.....35TONGUE, RL/TML.....35TOP FRAME,HOUSING BASE.....89TUBE, SPACER.....85

VV-BELT,KUBOTA.....55VALVE COVER BREATHER.....61VALVE COVER, D905.....55VALVE,AIR CLEANER,KUBOTA.....59VALVE,PLASTIC DRAIN.....93VIBRATION MOUNT,35".....53

WWASHER FLAT #10 STAINLESS.....91WASHER FLAT 1/2ZP...35, 37, 43, 53, 65–66, 81

WASHER FLAT 1/45/8 SBIN.....47, 49WASHER FLAT 3/8 ZP SAE BIN.....49, 65–66, 93

WASHER FLAT 5/16YZP.....49WASHER FLAT 5/16ZP SAE/BIN.....91WASHER FLAT 5/8.....43WASHER LOCK 1/2ZP.......37, 43, 47, 49, 53, 61, 65–66, 81, 87, 89

WASHER LOCK 3/8ZP.....65–66, 93WASHER LOCK 5/16 ZP BIN.....65–66WASHER LOCK 5/8 ZP.....43WASHER LOCK STAR 1/2E.....87, 89WASHER,ALXL,840377,841050.....41WASHER,CLAMP,RUBBER(833543).....87WASHER,FLAT,.640X1.160X.09.....37WASHER,FLAT,1.000,HARDENED.....43WASHER,FLAT,1/2 SS 18-8 BIN.....35WASHER,FLAT,3/4 ZP.....83, 85WASHER,FLAT,7/8 Z.....35WASHER,FLAT,SAE 1/4",ZINC.....47, 49WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....53, 61, 65–66

WASHER,FLAT,USS,1/2",Y.....43, 91WASHER,FLAT,USS,1/4"Y.....83, 85WASHER,FLAT,USS,3/8",Y.....85WASHER,FLAT,USS,5/8",Y.....43WASHER,FLAT,USS,7/8",Y.....81WASHER,LOCK,#6 SS.....75WASHER,LOCK,.375.....85WASHER,LOCK,M10 ZP.....53WASHER,LOCK,STAR 3/4 E.....83WASHER,RUBBER SEAL.....93WASHER,SHIM,1.50 X .890 X .09.....37WASHER,UHMW,13/16 IDX3 ODX1/8.....85WATER COLLECTOR AY.....93WATER OUTLET, VERTICAL.....63WATER PIPE,KUBOTA.....53WATER PUMP ASSY,KUBOTA.....55WELDMENT, OUTRIGGER HANDLE.....37WELDMENT, PANEL, REAR, RL4.....47, 49

WELDMENT, STRUT GUIDE***.....37WELDMENT,OUTRIGGER CS.....37WELDMENT,OUTRIGGER RS.....37WHEEL/TIRE ASSY,13",175/80 LRB.....35, 91WINCH BRACKET, DRUM BOLT LOCK.....51WINCH PINION PLATE, K-1550.....51WINCH,HAND,5.1:1,1500LBS.....51WING NUT, FIXTURE,RL4,AL4,AL5.....83WIRE 8 AWM-MTW GREEN.....91WIRE HARN,DC,IN CTRL BOX,2006.....77WIRE HARN,ENG,KUBOTA,DC,2006.....77WTHRSRIP, 1/4" X 1/2"W.....35, 47

YYOKE & BASE PIN ASSEMBLY.....35YOKE,PSI RECT.LIGHT FIXTURE.....89

100 RL4000, TML-4000 Part No. 116693

April 2013


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RL4000 from SN RL409-979 TML-4000 from SN RL409-979 TML-4000 from SN TML10-101 Part ... April 2013 How to Read Your Serial Number. This manual is updated ... 16 114448 COSMETIC,TEREX