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PITTI CASTINGS PVT LTD
An ISO 9001 & IBR Certified Company
WELCOME TO PRESENTATION
One Stop solution for your Small to Large Ductile Iron, Grey Iron & Steel Castings Requirements
PITTI GROUP : Has 4 diversified business consisting of Laminations,
Tool making, Machining and Castings. One of the few companies in the world to possess all these under one roof. We offer a diverse portfolio of products with its unmatched quality, size and Varieties.
Pitti Laminations Ltd
(Established in 1987)
Pitti Castings Private Limited
(Established in 2008)
PITTI GROUP
PITTI CASTINGS PVT LTD
PITTI CASTINGS As a part of our growth plan we have set up a World Class, Eco-Friendly, State-of-the-art Foundry, with a team of qualified technical professionals, manufactures High Quality Castings in Ductile Iron, Grey Iron and Plain Carbon Steel & Stainless Steel from the weight range of 100 Kgs to 3000 Kgs.
FOUNDRY The foundry division has the total area of 32 acres land with Integrated facilities of No-bake line process, Hand Moulding, Induction Melting, Fettling , Finishing, Quality and Testing . We can supply the castings in Raw, Proof or Fully Machined Condition including Painting. We have expertise in making sub zero temperature Ductile Iron grade castings such as GGG 40.3/EN JS 1025 for wind mill application.
Total Investment $ 15 Million (INR 80 Crores)
Commencement of Production – November 2008
ISO 9001:2008 Certification – November 2009
IBR Certification – Mar 2015
No. of Parts in production – More than 200 Parts
PITTI CASTINGS PVT LTD
FACILITIES AND RESOURCES:
Plant is located in an area of 32 acres with buildup area of 17000 Sq.Mtrs.
Good resources of Water.
Well equipped Design and Simulation facility.
E uipped with fully auto ated PLC co t olled No Bake ouldi g syste form IMF Italy.
Thermal sand reclamation plant having capacity of 5 MT / Hr.
2750 KW - Dual Track Induction Furnace - 4.5 MT Capacity (2 Crucibles)
1800 KW – Dual Track Induction Furnace – 3 MT Capacity (2 Crucibles)
With in-house Heat Treatment and Fettling.
Generators for Power Backup
PITTI CASTINGS PVT LTD
PRODUCTION CAPACITY
Grey & Ductile Iron Castings
Present Capacity – 1000 MT / Month
Available spare capacity - 300 MT / Month
Steel Castings
Present Capacity – 600 MT / Month
Available spare capacity - 350 MT / Month
Moulding – Grey & Ductile Iron
Flask-less mould - Size 1600 x 1400 x 600 mm, Weight from 100 Kgs to 1000 Kgs.
Hand Moulding – Size as per customer requirement and weight up to 3000 Kgs.
Moulding – Steel Casting
Alphaset Semi automatic Box Moulding – Min Box Size 1500 x 1500 x 1500 mm,
Weight from 100 Kgs to 2500 Kgs.
PITTI CASTINGS PVT LTD
DESIGN AND DEVELOPMENT
2D DRAWING & 3D MODELLING 4 workstations
to develop Auto Cad Drawings to ProE 3 D
modeling.
CASTING SOUNDNESS- Equipped with MAGMA
Solidification Simulation Software to predict the
soundness of the casting before producing.
PATTERN MANUFACTURING - Having dedicated
Suppliers across Pune, Coimbatore & Bangalore.
SAMPLE LEAD TIME- From 6 to 12 weeks after
receipt of pattern based on the intricacy of
Casting.
PITTI CASTINGS PVT LTD
MOULDING Furan based No-Bake Moulding line supported by IMF Machineries (Italy).
State - of- the – art completely automated, PLC based Furan Fast Loop Moulding System
Mould -Sand Mixture Capacity for Iron– 50 MT / Hour and for Steel 30 MT / Hour.
Core -Sand Mixture Capacity for Iron– 8 MT / Hour and for Steel 6 MT / Hour.
Capable of Producing mould size 1.6x1.4x1.1 mtrs. , @ 10 Moulds / Hr
PITTI CASTINGS PVT LTD
MOULDING
Infra-red drying oven is used to dry the mould
after stripping.
The infra – red radiation is produced by special
short wave infra-red (SWIR) emitters.
Mold Closing using specially designed Manipulator
with Micro Speed control for precision in closing.
Painting station consists of a Guide handler manipulator
that picks up the flask/ mould from the belt conveyor,
lifts, rotates, moves it sideways to present in front of
the operator.
PITTI CASTINGS PVT LTD
CORE PRODUCTION Simplified high speed single arm Continuous
mixer, for Sand production of 8 tons/hour
chemically bonded sand. Sand feeding system for
two different types of inlet sand according to the
following combinations.
100% New sand, 100% Reclaimed sand & Blend
of new and reclaimed sand. Electronic control
system to preset 3 different pump speeds for
different combinations of sand and binders. The
system is complete with digital display .
Cold box core shooter – 30 Kgs capacity Cold box Core Shooter – 5 Kgs Capacity
PITTI CASTINGS PVT LTD
MELTING
Iron and Steel - 2750 KW Medium
Frequency Induction Furnace – 4 MT / Hour
melting capacity.
Iron and Steel - 1800 KW Medium
Frequency Induction Furnace – 3 MT / Hour
melting capacity.
Laddle pre-heaters – 3 Nos.
PITTI CASTINGS PVT LTD
POST PRODUCTION
2 Shake out machines -Designed to break the No-Bake
moulds complete with pre-reclaimer and vibrating cells
Grid size- 2500 x 3600 mm.
Maximum loading capacity - 10000 Kgs.
3 Shot Blasting Machine -PLC Controlled Shot Blasting
Machines(1 - 3 MT Capacity and 2 – 1 MT capacity).
All castings will be Rough Shot Blasted & Finish Blasted
HEAT TREATMENT- PLC Controlled furnace 10 Ton
Capacity.
Heat treatment Process can be handled In house.
Stress Reliving
Normalizing
Water / Air Quenching
Tempering
PITTI CASTINGS PVT LTD
Grit Blasting
at 7 Bar Pressure
FINISHING OF CASTINGS
Pedestal Grinding
• Separate shed for grinding, Welding & finishing Operations.
• Entire shed equipped with EOT cranes for easy transfer of
castings to
next phase of activity.
• Exclusive Fork Lifts for Transfer of Castings.
• Fettling tools include, Swing Frame Grinders, Angle Grinders,
Straight
• High Powered Grinders, Welding & Gouging Rectifiers, etc..,
• Paintings such as Red-Oxide Primer and Rust Prevention Oil
coatings are carried out here.
PITTI CASTINGS PVT LTD
Thermal Sand
Reclamation Plant
capacity @ 5 MT / Hr.
A dust collector is connected with Shake out, to
collect the dust generated inside the shake out
while in operation.
SAND PLANT & DUST COLLECTION SYSTEM
Mechanical Sand
Reclamation Plant
capacity – 20 Tons /hour
PITTI CASTINGS PVT LTD
All the Inspection Equipments, Gauges & Instruments are calibrated
in NABL accredited Metrology labs as per calibration frequency.
QUALITY ASSURANCE [ Foundry ]
1. Material - SHIMADZU emission Spectrometer ( with 17 Elements including nitrogen )
- Sand Testing Facilities
- Universal Tensile Testing Machine
- Image Analyzer
2. Dimensional - Co-ordinate Measuring Machine (CNC-CMM)
- Digital Height Gauge
- All kinds of Inspection Gauges & Instruments
3. NDT - Radiography Test ( X-ray )
- Ultrasonic Test
- Magnetic Flux
- DP Test
- Boroscope ( Oil passage Cleanliness )
PITTI CASTINGS PVT LTD
Tool Room
PITTI CASTINGS PVT LTD
CNC MACHINE SHOP
The machining division of Pitti Group was established in Jan 2008, with a view to cater to the ever expanding
market for the machined castings for Engineering Industry in India and Abroad.
The machining section consists of Conventional and CNC Machines such as VTL, HBM, VMC, HMC and
Hi-tech 3D CMM for measuring the Machined Castings and Toolings.
PITTI CASTINGS PVT LTD
L K ULTIMA -CMM MACHINE
Hi-tech 3D CMM for measuring the Machined Castings and Toolings.
PITTI CASTINGS PVT LTD
Sl. No. List of Machineries Pallet Size Traverse (mm) No. of
Machines
X Y Z
1 Horizontal Boring Machine 2000 x 1800
mm 2000/4000 2500/1800 2000/1600 3
2 Horizontal Machining Centre 1000 and
800 Sq mm 1300/1600 1200/1500 1000/1200 6
3 Vertical Turret Lathe Dia 1000 to
2000 mm 1400/2000 - 900/1600 9
4 CMM Machine - 3000 2500 1500 1
5 Radial Drilling Machine Dia 65 mm - - - 2
MACHINERY DETAILS
SURFACE PROTECTION
Grid Blasting Painting Booth
PITTI CASTINGS PVT LTD
Present Industry Segments
• Wind Energy
• Construction Machineries
• Traction Motors
• Earth Moving Machineries
• Transmission Systems
• Off Highway Trucks
• Pumps and Valves
• Compressors
PITTI CASTINGS PVT LTD
MACHINED FRAME HEAD
MACHINED BARREL
PITTI CASTINGS PVT LTD
MACHINED END COVER
MACHINED AIR DISCHARGE CASING
PITTI CASTINGS PVT LTD
Environment Management System (EMS) Foundry is approved by Pollution Control Board of Andra Pradesh.
• Rain water harvesting – All the rain water falling within the premises is collected in a
tank and overflow is fed into recharge pits to improve the ground water levels.
• Recycling of domestic / sewage water – All domestic / sewage water is treated,
filtered and used for gardening.
•Dust & fume extraction system – Pollution control equipments as per the statutory
requirements have been installed.
• Green belt – Organization is very conscious of the Environment and planned the
greenery around the factory which is supported from the above recycled / rain harvested
water.
• Thermal Reclamation: Ultra modern Thermal Reclamation plant installed by IMF, Italy
which help foundry by supplying 98% reclaimed sand by reducing sand wastage.
PITTI CASTINGS PVT LTD
Employee Health and Safety
• Training on Fire Safety and PPE usage: Training on
usage of Fire Extinguishers and personal protective
equipments (Helmets , Masks (Respirators) Safety Shoes,
Goggles, Hand Gloves Etc.,
• Employee health & safety : Continuous training is given
to e ployees o usage of PPEs’ a d safety p actices. Periodic health camps are conducted for employees
• 5S & Housekeeping : Training and awareness programs
are conducted on periodic basis.
PITTI CASTINGS PVT LTD
• Complete SCM Solution
• Ware-house & Logistics up to our customers door step
• Full fledged CRM module for on-line support on all topics
• 24x7 –Technical, Commercial & Logistics Support
PITTI CASTINGS PVT LTD
RECOGNITIONS BY GE
PITTI CASTINGS PVT LTD
OTHER RECOGNITIONS
PITTI CASTINGS PVT LTD
PITTI CASTINGS PVT LTD
Plant III – Domestic –
Laminations & Assemblies
Corporate Office
Foundry
Plant I & II - Assemblies, Die Cast,
Tool Room & Machine Shop
GENERAL INFORMATION
Company Name PITTI CASTINGS PRIVATE LIMITED
Parent Company PITTI LAMINATIONS LIMITED
Address:
Corporate Office: 6-3-648/401, 4th Floor
Padmaja Landmark, Somajiguda,
Hyderabad, Telangana State-500082
Ph: +91-40-23312770, 23312774
Fax: +91-40-23393985
Factory: SY.NO.53, Macharam Village,
Balannagar Mandal
MahaboobNagar District
Telangana State – 509 202.
Contacts
( Business
Development )
Name Designation Mobile # Email
Mr.Sandip Agarwala Executive Director +91-99890-22197 [email protected]
[Mr.Nilkanth Gajalellu Senior Manager +91-76759-11030
Mr.Hari Krishnan Senior Manager +91-76674-12575
Mr.Surjeet Singh Executive +91-93907-11729
Mr John Fedric Executive +91-93937-97494
Certification ISO 9001:2008 by BVQI
IBR Approval for mfg of Boiler/Valve castings up to 2000 Kgs
Website www.pitticastings.com
PITTI CASTINGS PVT LTD
Looking forward to be your partner in your journey of growth.
En ui ies a e Solicited…