PBG PORTFOLIO: GAS&OIL · PDF fileWe deliver glycol units utilizing EG, DEG, TEG or ... PBG PORTFOLIO: GAS&OIL SECTOR 1 3 2 4 3 2 4 ... contactor towers

PBG PORTFOLIO: GAS&OIL SECTOR

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ABOUT USBased on our long-term experience in executingturnkey projects for the natural gas and crude oil industry, we offer:- engineering- manufacturing of equipment/ pre-assembled process skid modules - complete wellsite, pipelines and central processing facility on-site (modular construction) - supervision, commissioning, start-up- personnel trainingOur main goal is to satisfy our clients by providingcomplete and professional services on turnkey basis.

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ENGINEERINGOur multidisciplinary engineering team provides a comprehensive range of services including:- feasibility study- basic and detailed design: process mechanical structural civil environmental instrumentation and control system electrical - as-built documentation- 3D vizualization.

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GLYCOL UNITSWe deliver glycol units utilizing EG, DEG, TEG or TREG as onshore as well as offshore technology:- to remove ‘saturation’ water from sweet or sour* natural gas (dehydration)- to remove ‘saturation’ water from carbon dioxide (CO2) (dehydration)- to inhibit ‘hydrates’ formation in natural gas processing (glycol injection).

(*)sour - containing H2S and/or CO2


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Glycol Regeneration Unit, Forties Project, North Sea

Modularization skid construction for Glycol Regeneration Unit

Glycol Regeneration Unit, Olowi Project, Gabon

Glycol Regeneration Unit, Bukowiec, Poland

Glycol/gas dehydration units are complete with:

packed or trayed contactor towers

direct fired or heat transfer fluid/steam glycol regeneration

internal or external reflux design

regeneration vapours disposal system designed for zero emission

Enhanced glycol regeneration by:

drizo coldfinger stripping gas microwave vacuum

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AMINE UNITSWe offer execution of skid-mounted or traditionallyon-site constructed operation ready sour gas or sour NGL* sweetening units for:- hydrogen sulfide removal (H2S)- carbon dioxide removal (CO2)- hydrogen sulfide + carbon dioxide removal - mercaptans removalWe utilize aqueous solution of MEA, DEA, DGA, MDEA,proprietary MDEA based solvents and sulfinol or Chelate Process for H2S removal.

(*)NGL - Natural Gas Liquid

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Amine units are furnished with:

trayed amine/gas contactor tower

packed or trayed amine regenerator tower

3-phase design amine flash tank

direct fired or heat transfer fluid/steam amine reboiler

antifoam and corrosion inhibitors injection module

demineralised make up water generation and injection module

skid building enclosure

Amine Unit, Grodzisk, Poland

Amine Reboiler Skid, PBG workshop

Amine Unit, Borzecin, Poland

Chelate Unit, Buk, Poland

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MOLE SIEVE UNITSAs far as mole sieve units are concernedwe deliver operation ready units for:- gas and liquid streams (LPG* etc.) dehydration- removal of carbon dioxide from gas- removal of mercaptans and hydrogen sulphide from natural gas and liquid streams (LPG etc.).

(*)LPG - Liquefied Petroleum Gas

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Mole Sieve Unit, Grodzisk, Poland

Mole Sieve vessel construction

Mole Sieve Unit engineering, Norway

Mole Sieve platform construction, PBG workshop

Mole sieve adsorptionunits consist of:

mole sieves externally insulated towers

switching valves module

regeneration gas heater

regeneration gas separator

anti-dust filter

regeneration gas compressor

regeneration gas cooler

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LNG LIQUEFACTIONOur services for LNG* production sector in cooperationwith cold box/cryogenic storage vendor includes:- economic feasibility study- conceptual technology selection- supply of modular, where feasible, medium and small scale complete LNG production facility.

(*)LNG - Liquefied Natural Gas

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LNG facility is complete with:

inlet gas pre-treatment for H2S, mercaptans, CO2, heavier HC, dehydration and mercury removal

gas liquefaction (cold box)

helium product recovery

product storage tank

nitrogen removal

utilities

loading system

start-up services and operation support

Nitrogen Removal Unit, Cold Box assembly

Gravi-Float LNG Plant, engineering, Norway

LNG Plant, Punjab, Pakistan

LNG Plant, Grodzisk, Poland

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COMPRESSION UNITSIn cooperation with compressor suppliers we package complete gas compression unitsutilizing:- positive displacement compressor either reciprocating or rotary- dynamic compressor either centrifugal, axial or mixed flow.

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Sales Gas Compressor Unit, Grodzisk, Poland Sales Gas Compressor Unit, Odolanow, Poland

Sales Gas Compressor Unit, Jeleniow, PolandPropane Compressor Unit, Grodzisk, Poland

Compression units are packaged on skid complete with:

gas engine, gas turbine or electrical motor driver

performance control

anti surge control system

lube oil system

fuel gas system

acoustic enclosure

exhaust stack & silencer

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gravity settling

coalescing

centrifugal force

cyclone and multi-cyclone

vertical

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Separator

horizontal

solid particle removal by filtration media

Separation Unit, Wilga, Poland Separation Unit, Dzieduszyce, Poland

Separation Unit, Gorzyca, PolandSeparation Unit, Wladyslawowo, Poland

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STABILIZATION UNITSWe provide improved technology to:- stabilize C5+ condensate or crude oil to atmospheric storage RVP* and to remove H2S if C5+ condensate or crude oil are sour**- strip produced water of disolved light hydrocarbons and H2S, if sour.

(*)RVP - Reid Vapour Pressure (**)sour - containing H2S

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Stabilization Unit, Ciechnowo, Poland

Stabilization Unit, Gorzyca, Poland

Stabilization Unit, Wilga, Poland

Stabilization Unit, Dzieduszyce, Poland

Stabilization units arecomplete with:

direct or in-direct fired reboilers

heat transfer fluid or steam heated reboilers

non-reboiler fuel gas stripping

packed or trayed towers

non-refluxed or refluxed design

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FRACTIONATION UNITSWe deliver fractionation units to recover hydrocarbonproducts from a mix of natural gas liquids (NGL)recovered from natural gas by adsorption or absorption or low temperature processing:- products ranging from ethane to C5+ or C6+- products ranging from propane to C5+ or C6+To recover hydrocarbon products from crude oil by atmosphere distillation:- products ranging from raw gasoline, naphtha, kerosine, diesel, fuel gas and residue for further processingTo recover methanol or ethanol from its mix with water.

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Fractionation Unit, Wilga, Poland

PBG workshop, Wysogotowo, Poland

Fractionation Unit, Wladyslawowo, Poland

Low Temperature Line, Grodzisk, Poland

We offer fractionation unitsas packaged ready for operation skid-mounted or traditionally on-site constructed,complete with:

trayed or packed fractionation towers

direct fired or heat transfer fluid/steam heated reboilers

skid building enclosures

air, water or refrigerant cooled condensers


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We offer storage tanksequipped with:

anticorrosion system

deludge system (water, foam)

control system

metering system (process and fiscal)

interconnecting piping

pumping station

vapour recovery unit

Fuel Storage Tank Farm, Rejowiec, Poland

Fuel Storage Tank Farm, Kawice, Poland

Fuel & Lubricant Underground Storage Tank Farm (NATO)

Storage Tank Farm, Antwerp, Belgium

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We construct heaters comprising the followingelements:

radiant section (steel structure, pressure parts)

convection section (steel structure, pressure parts)

refractory lining

stack

air and flue gas ducts

platforms, ladders, gratings, etc.

Combined Feed Heater, Wohburg, Germany

Fired Heater, Bourgas, Bulgaria

Fired Heaters, Gdansk, Poland

Fired Heater, Grodzisk, Poland

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ADSORPTION UNITS

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We offer skid-mounted or traditionally on-siteconstructed operation ready:- adsorption units with: activated carbon, vapour recovery, glycol and amine purification for HC recovery from natural gas - adsorption units with: sulfur impregnated/activated carbon for mercury removal from natural gas- adsorption units with: silica gel for gas/air dehydration- adsorption units with: activated alumina for gas/liquids dehydration- adsorption units with: sorbead (alumino-silicate gel) for short-cycle dehydration/HC recovery from natural gas- adsorption units with: sulfatreat for H2S removal from gas.

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Mercury Removal Unit, Grodzisk, Poland

Mercury Removal Unit, platform construction

Mercury Removal Unit, Koscian, Poland

Adsorber fabrication

Adsorption units areequipped with:

pre-programmed operation PLC or DCS control system

switching valves system

adsorbent thermal regeneration system

adsorbent pressure-swing regeneration system (where applicable)

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SLUG-CATCHERSIn order to protect natural gas processingfacilities against slug we deliver slug-catcherswhich are located at outlet of pipeline and atinlet of plant.

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To ensure protectionagainst slug we designand select equipmentsuch as:

Slug-Catcher, Inchukalns, Latvia Slug-Catcher, Koscian, Poland

Pressure safety valve on Slug-Catcher Slug-Catcher, Paproc-W, Poland

horizontal vessel slug-catcher multiple pipe slug-catcher

line drip/trip slug-catcher

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LNG STATIONS

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Taking into account todays high demand fornatural gas supply in the shortest possible time we offer LNG regasification satellite stations which have the following advantages compared with the traditional pipeline distribution:- no high pressure pipelines- short construction period- easy to install, easy to move- back up system during pipeline supply interruption- peak shaving system for shortage in gas pipeline delivery.

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LNG Regasification Satellite Station, Kleczew, Poland

LNG Regasification Satellite Station, Przysucha, Poland

LNG Regasification Satellite Station, Czempin, Poland

LNG Regasification Satellite Station, Wysogotowo, Poland

We deliver LNG regasification satellite stations furnished with: vertical/horizontal LNG pressure double shell storage tank

LNG vaporizers: ORV*, SCV* STV* and CHP* types

pressure reduction gas station

metering gas station (process and fiscal)

odorizing gas station (if required)

heat medium system

(*)ORV - Open Rack Vaporizes - - -

SCV

CHPS T V

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BLENDING STATIONSTo obtain the required gas calorific value, we supplyblending gas stations for mixing different types ofgas groups or natural gas and nitrogen.

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We supply blending gas stations equipped with:

gas pressure control system

gas metering (process and fiscal)

gas chromatographs and calorific value meters

flow control systems

electrical systems

Blending Gas Station, Krobia, Poland

Blending Gas Station, gas analyzers

Blending Gas Station, Snowidowo, Poland

Blending Gas Station, gas meters

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FUEL GAS STATIONSTo provide our clients with complete facilities,we offer in our scope of delivery fuel gas stationssupplying feed gas to technological equipmentsuch as heaters, reboilers, engines etc.

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Our fuel gas stations are complete with:

pressure reduction and metering trains

pressure reduction

gas metering (process and fiscal)

odorizing gas station

heat medium system

Fuel Gas Station, Choszczno, Poland

Fuel Gas Station, Snowidowo, Poland

Fuel Gas Station, Miedzychod, Poland

Fuel Gas Station, Koscian, Poland

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PIPELINESOur range of activities also includes construction of steel pipelines and structures for transmission of natural gas, crude oil and water equipped withpig luncher and receiver as well as anticorrosionand leakage detection system.

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28” pipeline, Grodzisk, Poland

Interconnecting pipeline, Koscian, Poland

16” blockvalve unit

4” undersea pipeline, Wladyslawowo, Poland

We construct steel pipelines furnished with:

pig luncher/receiver

liquid drip/trap

anticorrosion system

corrosion monitoring system

leakage detection system

slug catcher

block valve station

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UTILITIESFor turnkey projects we deliver:- electrical power generators- waste heat recovery system- steam generation system- heat medium system- process nitrogen unit- instrument air unit- cooling water/chilled glycol/water system - demi water system.

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Helium Loading Station, Grodzisk, Poland

Heat Medium System, Snowidowo, Poland

Anti-Foam Inhibitor pumps, Borzecin, Poland

Liquid Nitrogen System, Wladyslawowo, Poland

electrical power generators

Scope of our deliveryincludes in particular:

waste heat recovery system

steam generation system

heat medium system

process nitrogen system

complete instrument air package

complete chemical injection package

demi water system

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Fuel Storage Tank Farm, Kawice, Poland

Fired Heater, Bourgas, Bulgaria

PBG workshop, Wysogotowo, Poland

Fuel & Lubricant Underground Storage Tank Farm, NATO

PBG S.A.ul. Skorzewska 35Wysogotowo, Poznan62-081 PrzezmierowoPoland

phone: +48 61 66 51 700fax: +48 61 66 51 701www.pbgsa.comemail: [email protected]

3 3Mild-Hydrocracking Unit, Gdansk, Poland 28” pipeline, Grodzisk, Poland

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PBG PORTFOLIO: GAS&OIL · PDF fileWe deliver glycol units utilizing EG, DEG, TEG or ... PBG PORTFOLIO: GAS&OIL SECTOR 1 3 2 4 3 2 4 ... contactor towers