PARTS & SERVICE MANUAL DIESEL SUPER RAKE …€¦ · PARTS & SERVICE MANUAL DIESEL SUPER RAKE Model 17-001-E Bunker Rake Starting Serial #2722 October ,2004 SMITHCO PRODUCT SUPPORT

PARTS & SERVICEMANUAL

DIESEL SUPER RAKEModel 17-001-E Bunker Rake

Starting Serial #2722 October ,2004

SMITHCO PRODUCT SUPPORT1-800-891-9435Hwy SS and Poplar Avenue, Cameron WI 54822E-mail: [email protected]

IntroductionService

Diagrams

PartsAccessories

Reference

Accessories .................................... 50-10113-680 Hydraulic Plow with Lift ................... 50-5313-679 Hydraulic Plow with Lift ................... 50-5313-730 3-Bank Hydraulic Valve .................... 54-5513-644 Manual Plow ................................... 56-5913-678 Castor Wheel Kit ............................ 60-6113-107 Scarifier with Chisel Blades ............. 62-6313-577 Scarifier Vertical Blades .................. 64-6513-116 Sand Cultivator ................................ 66-6713-199 Edger Kit ........................................ 68-6917-275 Drag Mat Kit .................................... 70-7142-026 84” SS Tournament Rake ............... 72-7542-128 72” SS Tournament Rake ............... 76-7913-438 Rake Assembly ............................ 780-8113-606 Rake Assembly (Lexan) ................. 82-8313-684 Brush Kit for 13-438 and 13-606 ..... 84-8513-298 Fan Rake Attachment ..................... 86-8713-319 Fan Rake Kit .................................. 86-8726-007 Professional Infield Finisher ............. 88-8926-008 Flex Action Field Finisher ................ 90-9334-191 Box Grader ...................................... 94-9742-582 Spiker .............................................. 98-9942-586 Spiker Main Frame ...................... 100-101

Reference ...................................... 103-104Decal List ...................................................... 103Quick Reference Replacement Parts ............. 104Warranty.................................. Inside Back Cover

CONTENTSIntroduction .......................................... 1-4

Introduction ........................................................ 1Safe Practices ................................................... 2Specifications .................................................... 3Optional Equipment ........................................... 4

Service ................................................ 5-11Maintenance ................................................... 5-7Service Chart ..................................................... 8End User’s Service Chart ................................... 9Adjustments ............................................... 10-11Storage ............................................................ 11

Diagrams ........................................... 12-15Wiring Diagram ........................................... 12-13Hydraulic Diagram ...................................... 14-15

Parts .................................................. 16-49Main Frame ................................................ 16-19Accelerator Linkage .................................... 20-21Right Fender and Engine ............................ 22-23Left Fender and Tank .................................. 24-25Three Wheel Drive Front Fork ..................... 26-27Engine and Pump ....................................... 28-31Rear Axle .................................................... 32-33Hydraulic Oil Filter ...................................... 34-35Hydraulic Oil Tank ....................................... 34-35Rear Rake Lift ............................................. 36-37On-Off Valve ................................................ 38-3913-729 2-Bank Hydraulic Valve .................... 40-4113-110 Variable Pump ................................. 42-4313-032 Front Wheel Motor (4.9 C.I.) ............ 44-4513-615 Rear Wheel Motor (7.5 C.I.) ............. 46-47Lift Assembly .............................................. 48-49

1

Information needed when ordering replacement parts:

1. Model Number of machine

2. Serial Number of machine

3. Name and Part Number of part

4. Quantity of parts

INTRODUCTION

Thank you for purchasing a product.

Read this manual and all other manuals pertaining to the Diesel Super Rake carefully as they have safety, oper-ating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipmentdamage.

Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides arefrom the operator’s seat, facing forward.

All machines have a Serial Number and Model Number. Both numbers are needed when orderingparts. The serial number plate on the Diesel Super Rake is located on the right side main frame. Refer to enginemanual for placement of engine serial number.

For easy access record your Serial and Model numbers here.

2

Introduction

SAFE PRACTICES1. It is your responsibility to read this manual and all publications associated with this machine (engine,

accessories and attachments).

2. Never allow anyone to operate or service the machine or its attachments without proper training andinstructions. Never allow minors to operate any equipment.

3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before youoperate the equipment. Working with unfamiliar equipment can lead to accidents.

4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,hands and feet. Operate the machine only in daylight or in good artificial light.

5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.Beware of overhead obstructions and underground obstacles. Stay alert for hidden hazards.

6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or otherprotective devices in place.

7. Never disconnect or bypass any switch.

8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine withoutproper ventilation.

9. Fuel is highly flammable, handle with care.

10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.

11. After engine has started, machine must not move. If movement is evident, the neutral mechanism is notadjusted correctly. Shut engine off and readjust so the machine does not move when in neutral position.

13. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin andcause serious injury.

14. This machine demands your attention. To prevent loss of control or tipping of the vehicle:

A. Use extra caution in backing up the vehicle. Ensure area is clear.

B. Do not stop or start suddenly on any slope.

C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.

D. Stay alert for holes in the terrain and other hidden hazards.

15. Before leaving operator’s position for any reason:

A. Disengage all drives.

B. Lower all attachments to the ground.

C. Set park brake.

D. Shut engine off and remove the ignition key.

16. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean,adjust or service the machine.

17. Keep the area of operation clear of all bystanders.

18. Never carry passengers.

19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.

20. Use parts and materials supplied by SMITHCO only. Do not modify any function or part.

These machines are intended for professional maintenance on golf courses, sports turf, and any otherarea maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task isexpressed or implied.

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SPECIFICATIONS DIESEL SUPER RAKEWEIGHTS AND DIMENSIONS

Length with Rake 85" (216 cm)Width with Rake 73.5" (187 cm)Height 44" (112 cm)Wheel Base 47" (119 cm)Weight 990 lbs (449 kg)

SOUND LEVEL AT 3200 RPMAt ear level 96 dBAt 3 ft (0.914 m) 90 dBAt 30 ft (9.14 m) 78 dB

ENGINEMake KubotaModel# Z482BHorsepower 12.5 Hp (9.5 kW)Fuel No. 2 DieselCooling System Liquid CooledLubrication System Full PressureAlternator 12.5 amp

WHEELS & TIRE (3) 21 x 11.00 x 8 NHS 5 psi (0.35 bar)

Front tire fluid filled to 60lbs. total; 34.5 pints of windshield washer fluid orequivalent.

SPEEDForward Speed 0 to 10 mph (0-16 kph)Reverse Speed 0 to 4 mph (0-6 kph)

BATTERY (Not Included) Automotive type 45-12 voltBCI Group Size 45Cold Cranking Amps 480Ground Terminal Polarity Negative (-)Maximum Length 9" (23 cm)Maximum Width 5.38" (14 cm)Maximum Height 9" (23 cm)

FLUID CAPACITYCrankcase Oil See Engine ManualFuel 15.6 quart (14.8 liters)Hydraulic Fluid 12.9 quart (12.2 liters)Coolant .82 gallon (3.1 liters)Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher

4

Introduction

OPTIONAL EQUIPMENT13-680 Hydraulic Plow (Dealer Installed) 13-678 Castor Wheel Kit

13-644 Manual Plow, Aluminum Blade 13-298 Fan Rake Attachment

13-679 Hydraulic Plow (Factory Installed) 34-191 Box Grader

13-505 Attachment Lift (13-551 Only) 42-582 Spiker with 42-586 Main Frame

13-107* Infield Scarifier, Chisel Blades 26-007 Professional Infield Finisher

13-577* Infield Scarifier, Vertical Blades 26-008 Flex Action Field Finisher

13-116* Sand Cultivator 13-111 Drag Mat Kit

13-199* Edger Kit 42-550 Green Star Total RBS System

13-438 Rake Assembly 42-503 RBS Mount for Smithco Super Rake

13-606 Rake Assembly with Lexan Blades 42-530 22-11.00 x 8 Turf Track R/S Tire

42-026 84" Stainless Steel Tournament Rake 42-531 22-11.00 x 8 Custom Smooth Tread Tire

42-128 72" Stainless Steel Tournament Rake 13-684 Brush Kit for 13-438 and 13-606

42-794 Trap Rake Ball Mount Kit

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MAINTENANCEBefore servicing or making adjustments to machine, stop engine and remove key from ignition.

Use all procedures and parts prescribed by the manufacturer's. Read the engine manualbefore operation.

The suggested maintenance checklist is not offered as a replacement for the manufacturer’s but as a supple-ment. You must adhere to guidelines established by manufacturer for warranty coverage. In adverse conditionssuch as dirt, mud or extreme temperatures, maintenance should be more frequent.

LUBRICATIONUse No. 2 General purpose Lithium Base Grease and lubricate every 100 hours. The Diesel Super Rake has twogrease fittings. One is located in bearing on steering shaft and the other is on the relay on the foot pedal.

AIR CLEANER ON FENDER1. Remove end cap and filter element, clean by tapping gently on flat surface. Do not oil cartridge. Replace if

very dirty or damaged.

2. Remove air cleaner cap and clean. Cap can be washed in solvent, make sure its dry before reinstalling.

TIRE PRESSURECaution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to ex-plode. Tires should be 5 psi (0.35 bar). Improper inflation will reduce tire life considerably.

COOLANTUse the Permanent (PT) antifreeze for this engine. IMPORTANT: When the antifreeze is mixed with water, theantifreeze mixing ratio must be less than 50%.

TOWINGWhen it is necessary to move the Super Rake without engine running, bypass valve built into hydrostatic pumpmust be "open" by turning it counterclockwise. The valve is located on bottom left of pump. An "open" valve al-lows fluid to pass through the wheels freely. When normal, driven, operation is desired, valve should be "closedby turning it clockwise. Failure to "close" the valve with engine running means no power to wheels. The machinecan be moved for a short distance with the engine off, but we do not recommend this as a standard procedure.When towing do not tow the machine faster than 2-3 MPH (3-5 km/h) because the drive system may be dam-aged. The tires may lock up if the machine is towed too fast. If this occurs, stop towing the machine. If the ma-chine must be moved a considerable distance, transport it on a truck or trailer.

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Service

MAINTENANCEENGINE OILChange and add oil according to chart below. Do not overfill. Use a high quality detergent oil classified "For Ser-vice SJ or higher" SAE 30 oil. Use no special additives with recommended oils. Do not mix oil with gasoline.

SAE Viscosity Grades

Starting Temperature Range Anticipated Before Next Oil Change

SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inad-equate lubrication.

HYDRAULIC OIL1. Use SAE 10W-40 API Service SJ or higher motor oil.

2. For proper warranty, change oil every 500 hours or annually, which ever is first and change filter after thefirst 20 hours, then at 100 hours, then every 250 hours thereafter.

3. The oil level should be 2" to 21/2" from top of tank when fluid is cold. Do not overfill.

4. After changing oil and/or filter, run the machine for a few minutes. Check oil level and for leaks.

5. Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants.Check and service more frequently when operating in extremely cold, hot or dusty conditions.

6. If natural color of fluid is now black or smells burnt, it is possible that an overheating problem exists.

7. If fluid becomes milky, water contamination may be a problem.

8. If either of the above conditions happen, change oil and filter immediately after fluid is cool and find cause.Take fluid level readings when system is cold.

9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SJ orhigher when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F (0°C)ambient temperature. Use either motor oil or hydraulic oil, but do not mix.

10. Oil being added to the system must be the same as what is already in the tank. Mark tank fill area as towhich type you put in.

WHEEL MOUNTING PROCEDURE1. Set park brake. Turn machine off and remove key.

2. Block one of the other wheels.

3. Loosen nuts slightly on wheel to be removed.

4. Jack up machine being careful not to damage underside of machine.

5. Remove nuts, remove Wheel.

5. Place new wheel on hub lining up bolt holes.

6. Torque nuts to 64-74 ft/lb (87-100 Nm) using a cross pattern. Retorque after first 10 hours and every 200hours thereafter.

7. Lower machine to ground and remove blocks and jack.

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MAINTENANCEBATTERYBatteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks orany ignited object to come near the battery. When charging or working near battery, always shield your eyesand always provide proper ventilation.

Battery cable should be disconnected before using "Fast Charge".

Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended chargingrate. If electrolyte starts boiling over, decrease charging.

Always remove grounded (-) battery clamp first and replace it last. Avoid hazards by:

1. Filling batteries in well-ventilated areas.

2. Wear eye protection and rubber gloves.

3. Avoid breathing fumes when electrolyte is added.

4. Avoid spilling or dripping electrolyte.

Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte issplashed on any part of your body, flush all contact areas immediately with liberal amounts ofwater. Get medical attention immediately.

JUMP STARTING

Use of booster battery and jumper cables. Particular care should be used when connecting abooster battery. Use proper polarity in order to prevent sparks.

To jump start (negative grounded battery):

1. Shield eyes.

2. Connect ends of one cable to positive (+)terminals of each battery, first (A) then (B).

3. Connect one end of other cable to negative (-)terminal of "good" battery (C).

4. Connect other end of cable (D) to engine blockon unit being started (NOT to negative (-) terminalof battery)

To prevent damage to other electrical components on unit being started, make certain that engine is at idlespeed before disconnecting jumper cables.

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Service

SERVICE CHART

Before servicing or making adjustments to the machine, stop engine, set park break, blockwheels and remove key from ignition.

Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the enginemanual before maintenance.

C=Check or Clean at specified intervalsR=Replace at specified intervals* Tire pressure: 5 psi (0.35 bar)† Replace hydraulic filters after the first 20, 100, and every 250 there after.§ Torque tire nuts after the first 10 hours and every 200 hours there after (64 to 74 ft/lb (87-100 Nm))¤ Change Oil and Filter after first 8 hours.£ Change oil every 25 hours when operating under heavy load or in high ambient temperatures.‡ Clean more often under dusty conditions or when airborne debris is present , replace air cleaner parts, if very dirty.

The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual butas a supplement. You must adhere to the guidelines established by the manufacturer for warranty coverage. Inadverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.

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75 H

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¤ Engine Oil w/ Filter 3.28qt. (3.1 L) C R R R R R¤ Engine Oil Filter R R REngine for Leaks and Loose Parts C C C C C C‡ Air Cleaner (Paper Element) C C C C C C RIdle Speed (1200 RPM) C C‡ Cooling System C C C C C CBelts and Hoses C C C* Tire Pressure C C C C C CVisual Inspection of Tires C C C C C CFuel Level C CFuel Filter R C C C C RHydraulic Oil C C C C C R†Hydraulic Oil Filter R RHydraulic System for Leaks and Loose Parts C C C C C CBattery Electrolyte Level C C C C CClean Battery Terminals C C§ Torque Lug Nuts C C CLubricate C C C C C

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END USER'S SERVICE CHART

C=Check or Clean at specified intervalsR=Replace at specified intervals* Tire pressure: 5 psi (0.35 bar)† Replace hydraulic filters after the first 20, 100, and every 250 there after.§ Torque tire nuts after the first 10 hours and every 200 hours there after (64 to 74 ft/lb (87-100 Nm))¤ Change Oil and Filter after first 8 hours.£ Change oil every 25 hours when operating under heavy load or in high ambient temperatures.‡ Clean more often under dusty conditions or when airborne debris is present , replace air cleaner parts, if very dirty.

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75 H

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¤ Engine Oil w/ Filter 3.28qt. (3.1 L)¤ Engine Oil FilterEngine for Leaks and Loose Parts‡ Air Cleaner (Paper Element)Idle Speed (1200 RPM) ‡ Cooling SystemBelts and Hoses* Tire PressureVisual Inspection of TiresFuel LevelFuel FilterHydraulic Oil†Hydraulic Oil FilterHydraulic System for Leaks and Loose PartsBattery Electrolyte LevelClean Battery Terminals§ Torque Lug NutsLubricate

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Service

ADJUSTMENTSRAKE LIFT CYLINDERCompletely lower Rake Lift. Remove cotter pin (A)and clevis pin (B). Place attachment lift arms (C) at 1/16" above cross member (D) on Rake Lift. Loosen jamnut (E). Twist cylinder extension (F) so clevis pin end ofcylinder extension lines up with holes in attachment lift arm.Replace clevis and cotter pins. Tighten jam nut. Raise and lowerRake Lift to check for proper clearance.

PARK BRAKEBy turning knob on end of lever you can tighten or loosen brake a small amount. Make all adjustments on knob.Adjusting yokes will result in cable kinking.

STEERING CHAINSteering sprockets (K) should be level with each other, check with straight edge.Make any adjustments. Slide idler pulley (J) so that it is snug onto the chain.Tighten all nuts and bolts in place.

LIFT ASSEMBLYWhen it is necessary to have attachment lift dig deeper or lower intoground, relocate cylinder rod of hydraulic cylinder which controls the liftdistances, into lower set of holes in attachment lift swing arm. Thisnew position forces attachment farther down.

WHEEL ‘CREEP’ ADJUSTMENT‘Creep’ is when engine is running and hydrostatic transmission is in neutral,but due to inadequate alignment wheels still move. Do the following proce-dures to stop this motion.

1. Lift up and support machine so all wheels are off the ground and canturn freely.

2. At rear of machine, on the Front of the hydrostatic transmission is theshift mount (A). Loosen bolts (B).

3. With engine running move stop (C) so it moves shift mount (A) tocenter and wheel creep stops.

4. Tighten all fasteners and test by using foot pedal linkage to see thatthe "creep" is removed.

5. Turn engine off and lower machine.

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ADJUSTMENTSSPEED BOSSSpeed Boss allows the machine to operate at a proper speed whileraking bunkers on golf courses. This speed has been factory set atan average speed of 3-4 MPH(5-6.5 kph). The Speed Boss will onlylimit the speed while the rake is in lowered into the operating posi-tion. The speed setting should be adjusted by sliding the lockingcollar (D) forward to slow down and back to speed up. This lockingcollar (D) controls how far the speed boss arm (E) moves. You mayfine tune adjust by removing the ball joint (A) from the push pull cable (B).Then loosen nut (C). Turn ball joint clockwise to make the machine operatefaster or turn counter clockwise to go slower. Tighten jam nut. Connect balljoint to limiting arm on rake lift. Check to make sure nothing is binding and testdrive to check desired speed. The speed boss can be disengaged by roatatingthe locking collar (D) to point downward.

When the rear rake attachment is lowered while the machine is in forward position, theforward speed of the machine will slow drastically. Operator should be prepared for rapidchange in speed.

ADJUSTMENT OF BELT TENSIONERThere is one belt tensioner (ref A above) on the Diesel Super Rake. It controls thetension on the belt from the engine to the pump during cold starting. The propertension of the idler should be 12 to 15 as per the gauge (A) on the side of thetightener. Over tightening the belt will shorten the life of the belt and the machinemay not perform to the best of its ability. To adjust belt tensioner, loosen boltholding tensioner. Bring idler pulley tight to belts and turn tensioner into belts to15°. Tighten holder bolt.

STORAGEEngines stored over 30 days need to be protected or drained of fuel to prevent gum from forming in a fuel systemor on essential carburetor parts.

1. Drain the coolant in the radiator. Open the cock at the bottom of the radiator and remove the pressurecaps to drain water completely. Leave the cock open. Hang a note written "No Water" on the pressurecaps. Since water may freeze when the temperature drops below 32°F (0°C), it is very important that nowater is left in the machine.

2. Remove dirty engine oil, fill with new oil and run the engine for about 5 minutes to let the oil penetrate toall the parts.

3. Check all the bolts and nuts, tighten if necessary.

4. Remove the battery from the engine, recharge it and adjust the electrolyte level. Store the battery in a dryand dark place.

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Diagrams

WIRING DIAGRAM

Color Code Chart

Bl BlueBr BrownY Yellow

Grn GreenO OrangeR RedB BlackP PurpleW White

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WIRING DIAGRAM PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 Battery, 480 Cold Cranking Amps min. (not included) 176-327 Black Cable (negative) 175-518 Red Cable (positive) 112-031 Battery Boot (included with Red Cable) 1

2 Starter (on engine) 13 14-272 Seat Switch 14 50-359 Temperature Indicator Light 15 17-268 Temperature Sender (on engine) 16 Engine Oil Sensor (on engine) 17 50-359 Oil Indicator Light 18 12-017 Hour Meter 19 17-068 Ignition Switch (comes with engine) 1

17-079 Key Set 110 17-172 Glow Lamp Indicator (comes with engine) 111 8975 Circuit Breaker 1

8977 Circuit Breaker Boot 112 17-272 Rectifier (on engine) 113 Dynamo Alternator (on engine) 114 17-171 Glow Plug (comes with engine) 215 12-003 Toggle Switch 1

15-472 Boot 116 17-254 Solenoid (on engine) 117 15-314 Toggle Switch 1

15-472 Boot 118 17-262 Electric Clutch 119 17-271 Pigtail Harness for Electric Clutch 1

17-251 Main Wire Harness 1

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Diagrams

HYDRAULIC DIAGRAM

HYDRAULIC PRESSURESHYDRAULIC PRESSURESHYDRAULIC PRESSURESHYDRAULIC PRESSURESHYDRAULIC PRESSURESPump Displacement .913 in.3/ revPump Input Speed (up to) 3600 rpmMax. Operating Pressure 3500 psi, 4500 Peek psiCharge Pump Displacement .33 in.3/ revMax. Inlet Vacuum 5 in. HgMax. Case Pressure 25 psiRelief Valve Pressure (set at) 3600 psi13-729 Hydraulic Valve (2 bank) 1500 psi13-730 Hydraulic Valve (3 bank) 1500 psi

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HYDRAULIC DIAGRAM PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-032 Wheel Motor 12 13-424 Hydraulic Hose (631/4 long) 1

8840-62 Flex Guard Loom 13 13-425 Hydraulic Hose (701/4 long) 1

8840-69 Flex Guard Loom4 13-409 On - Off Valve (optional) 1

18-174 Elbow 1/2 Straight Thread 218-228 Hollow Hex Plug 2

5 17-209 Hydraulic Hose (39" long) 16 13-584 Oil Tank 1

13-586 Filler Breather 17 8917-26 Suction Hose 5/8 1

18-040 Hose Clamp 28 17-211 Hydraulic Hose (29" long) 19 8917-11.5 Suction Hose 5/8 1

18-040 Hose Clamp 210 34-109 Hydrostatic Pump 111 23-006 Oil Filter 1

23-031 Replacement Filter Only12 8917-22 Suction Hose 5/8 1

18-040 Hose Clamp 213 17-208 Hydraulic Hose (39" long) 114 17-210 Hydraulic Hose (25" long) 115 13-615 Wheel Motor 216 13-612 Hydraulic Tube 217 42-265 Oil Cooler 118 17-213 Hydraulic Hose (191/2" long) optional 219 17-207 Hydraulic Hose (21" long) 120 13-292 Hydraulic Cylinder 121 13-357 Hydraulic Cylinder 122 17-206 Hydraulic Hose (24" long) 123 13-549 Hydraulic Hose (241/8" long) 224 42-045 Hydraulic Hose (41" long) 1

HLC-A-200 Loom Clamp 2" 125 13-729 2-Bank Hydraulic Valve 1

78-418 Bent Handle 1 per bank13-730 3-Bank Hydraulic Valve Optional

26 13-686 Hydraulic Hose (64" long) Optional 127 13-406 Hydraulic Cylinder Optional 128 13-687 Hydraulic Hose (50" long) Optional 1

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MAIN FRAME DRAWING

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Parts

MAIN FRAME PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-712 Left Floor Board 113-717 Left Rubber Mat 1

2 13-713 Front Bumper 13 HB-38-16-250 Bolt 3/8 - 16 x 21/2 2

HW-38 Washer 3/8 2HNTL-38-16 Lock Nut 3/8 - 16 2

4 13-208 Bumper Brace 25 HB-38-16-350 Bolt 3/8 - 16 x 31/2 2


6 13-692 Console 1HSDPS-14-100 SS Pan Head Drill Screw 1/4 x 1 4

7 20-057 Steering Wheel 120-129 Center Cap 1

8 13-703 Seat Bracket 19 14-5818 Adjustable Seat 1

13-398 Adjuster Set with 9" Handle (comes with seat) 1HNFL-516-18 Flange Whiz-Lock Nut 5/16 - 18 4

10 HB-516-18-100 Bolt 5/16 - 18 x 1 3HNFL-516-18 Whiz Lock Nut 5/16 - 18 3

11 17-228 Rear Hood 178-384 Latch 2HRS-316-1125 Pop Rivet 3/16 x 11/8 6

12 13-570 Bracket 113 13-569 Gas Spring 60# 1

26-034 Ball Stud 2HWL-516 Lockwasher 5/16 2HN-516-18 Nut 5/16 - 18 2

14 HB-516-18-200 Bolt 5/16 - 18 x 2 2HNTL-516-18 Lock Nut 5/16 x 18 2

15 13-016 Seat Hinge 116 HB-516-18-100 Bolt 5/16 - 18 x 1 2

HN-516-18 Nut 5/16 - 18 2HW-516 Washer 5/16 4HWL-516 Lockwasher 5/16 2

17 13-711 Right Floor Board 113-716 Right Rubber Mat 1

18 17-256 Main Frame 119 13-611 Tire and Wheel 2

13-611-01 Tire 22 x 11.00 x 8 Turf Tamer 213-610-02 Wheel 260-268 Lug Bolt 1/2 - 20 x 15/16 10

20 13-118 U-Bolt 221 13-705 Axle 1

HWL-12 Lockwasher 1/2 4HN-12-20 Nut 1/2 - 20 4

(Continued on next page)

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Parts

MAIN FRAME DRAWING

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Parts

MAIN FRAME PARTS LISTREF# PART# DESCRIPTION QUANTITY

22 13-214 Battery Hold Down 18900-6 Flex Guard Loom 1/4 1HWL-14 Lockwasher 1/4 2HNW-14-20 Wing Nut 1/4 - 20 2

23 13-213 Battery Box 1HB-516-18-100 Bolt 5/16 - 18 x 1 4HW-516 Washer 5/16 6HNTL-516-18 Lock Nut 5/16 - 18 4

24 13-099 Hose Clamp 1HB-38-16-175 Bolt 3/8 - 16 x 13/4 1HNTL-38-16 Lock Nut 3/8 - 16 1

25 13-218 Mud Guard 1HB-38-16-125 Bolt 3/8 - 16 x 11/4 3HW-38 Washer 3/8 4HNTL-38-16 Lock Nut 3/8 - 16 3

26 75-518 Battery Cable 1HB-38-16-125 Bolt 3/8 - 16 x 11/4 1HW-38 Washer 3/8 1HWL-38 Lock Washer 3/8 1HN-38-16 Nut 3/8 - 16 1

27 HSTP-516-18-100 Phillips Truss Head Screw 5/16 - 18 x 1 3HW-516 Washer 5/16 3HNTL-516-18 Lock Nut 5/16 -18 3

28 17-257 Right Tank Brakcet 129 17-258 Left Tank Bracket 1

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Parts

ACCELERATOR LINKAGE DRAWING

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Parts

ACCELERATOR LINKAGE PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 HSTP-516-18-100 Phillips Truss Head Screw 5/16 - 18 x 1 3HW-516 Washer 5/16 3HNTL-516-18 Lock Nut 5/16 -18 3

2 13-711 Right Floor Board 13 17-200 Foot Pedal 14 13-715 Rubber Mat 15 HSTP-516-18-150 Phillips Truss Head Screw 5/16 - 18 x 11/2 3

HW-516 Washer 5/16 3HNTL-516-18 Lock Nut 5/16 -18 3

6 13-716 Right Rubber Mat 17 42-311 Top Centering Arm 1

18-234 Bushing (part of 42-311) 18 42-312 Bottom Centering Arm 1

18-234 Bushing (part of 42-312)

9 13-713 Front Bumper 110 48-109 Spring 111 42-308 Swash Arm 1

8946-1.5 Wear Strip 1HRP-14-100 Roll Pin 1/4 x 1 1

12 34-109 Variable Pump 113 17-223 Mount 114 HMB-12-14 Machine Bushing 1/2 x 14GA 715 42-247 Creep Arm 1

8946-1.5 Wear Strip 116 HP-18-100 Cotter Pin 1/8 x 1 117 17-225 Foot Pedal Rod 1

HN-516-24 Nut 5/16 - 24 1HN-14-28 Nut 1/4 - 28 1

18 HMB-58-14 Machine Bushing 14 GA x 5/8 (part of 17-200) 319 76-128 Flange Bushing (part of 17-200) 220 17-231 Adjustment Stop 121 17-224 Speed Boss Mount 122 18-235 Bushing (part of 17-219) 123 18-115 Ball Joint 1/4 3

HN-14-28 Nut 1/4 -28 324 17-230 Rake Lift 125 27-132 Cable 126 13-705 Axle Assembly 128 17-219 Speed Boss Arm 129 21-462 Ball Joint 5/16 1

22

Parts

RIGHT FENDER AND ENGINE DRAWING

23

Parts

RIGHT FENDER AND ENGINE PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 17-252 Solenoid Bracket 12 18-116 Hose Clamp 33 13-609 Rubber Hose 14 17-241 Engine Mount 45 17-256 Main Frame 16 Engine Frame 17 17-250 Air Hose Sleeve 24" 18 27-113 Rubber Elbow 1

10 34-160 Throttle Control w/ Cable 134-162 Throttle Bracket 1HSM-10-32-063 Machine Screw #10 - 32 x 5/8 4HNFL-10-32 Flange Whiz Lock Nut #10 - 32 4HSTP-14-20-075 Phillips Truss Machine Screw 1/4 - 20 x 3/4 2HNFL-14-20 Flange Whiz Lock Nut 1/4 - 20 2

11 13-409 On-Off Valve 3WD to 2WD optional 112 50-359 Oil Temperature Warning Indicator Light 113 15-314 Toggle Switch 1

15-472 Switch Boot 114 17-172 Glow Lamp Indicator (comes with engine) 115 17-068 Ignition Switch (comes with engine) 1

17-079 Key Set (comes with engine) 116 50-359 Water Temperature Warning Indicator Light 117 12-017 Volt Hour Meter 1

HNFL-10-32 Flange Whiz Lock Nut #10 - 32 118 42-076-01 Mounting Band (part of 42-076) 1

HB-14-20-175 Bolt 1/4 - 20 x 13/4 2HW-14 Washer 1/4 2HNTL-14-20 Lock Nut 1/4 - 20 2

19 42-076 Air Cleaner with Element 142-076-03 Filter Element (Replacement-part of 42-076) 113-603 Air Cleaner Base 1

20 13-593 Right Fender 117-204 Instrument Panel 117-205 Instrument Panel Decal 1HSA-8-075 Tapping Screw #8 x 3/4 4

21 50-081 Rubber Insulator 122 42-076-02 Air Inlet Cap (part of 42-076) 123 13-583 Trash Bucket 124 17-184 Filter Bracket 125 17-214 121/2 HP Kubota Diesel Engine 1

17-202 Sender (part of temperature gauge) 117-255 Oil Filter 1

26 18-123 Hose Clamp 127 17-254 Solenoid 128 17-253 Linkage Rod 1

24

Parts

LEFT FENDER AND TANK DRAWING

25

Parts

LEFT FENDER AND TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-594 Left Fender 12 13-694 Valve Cover 1

13-695 Valve Cover Decal 13 10-120 Park Brake 14 13-729 Hydraulic Valve 1

78-418 Valve Handle 214-203 Spring Centering Assembly Kit (One per Bank) 114-106 Relief Assembly Kit 1

5 HB-14-20-200 Bolt 1/4 - 20 x 2 2HW-14 Washer 1/4 2HWL-14 Lockwasher 1/4 2HN-14-20 Nut 1/4 - 20 2

6 HSA-8-075 Tapping Screw #8 x 3/4 47 13-588 Gas Gauge and Cap (comes with tank) 18 50-081 Rubber Insulator 3

HW-38 Washer 3/8 3HWL-38 Lockwasher 3/8 3HN-38-16 Nut 3/8 - 16 3

9 8800-12 Fuel Hose 118-186 Hose Clamp 2

10 13-585 Gas Tank with Cap 111 26-054 Bushing Insert 212 26-055 Shut Off Valve 213 8800-10 Fuel Hose 1

18-186 Hose Clamp 214 Fuel Filter 115 8800-8 Fuel Hose 1

18-186 Hose Clamp 216 HB-14-20-075 Bolt 1/4 - 20 x 3/4 4

HWL-14 Lockwasher 1/4 4HW-14 Washer 1/4 4

17 23-006 Hydraulic Oil Filter 123-031 Hydraulic Filter Element 1

18 17-184 Oil Filter Bracket 119 17-258 Left Tank Bracket 120 13-584 Oil Tank 121 13-586 Filler Breather 1

13-586-01 Cap Gasket 113-586-02 Bottom Gasket 2

22 17-257 Right Tank Bracket 123 17-256 Main Frame 124 13-702 Park Brake Mount 1

HB-516-18-150 Bolt 5/16 - 18 x 11/2 2HNTL-516-18 Lock Nut 5/16 - 18 2

25 HSTP-516-18-100 Phillips Truss Head Screw 5/16 - 18 x 1 2HNTL-516-18 Lock Nut 5/16 - 18 2

26

Parts

FRONT FORK DRAWING

27

Parts

FRONT FORK PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-005 Bottom Steering Shaft 12 11-038 Bearing 23 11-039 Oil Seal 24 HWK-316-063 Woodruff Key 3/16 x 5/8 25 13-692 Console 16 HSSHS-516-18-038 Set Screw 5/16 - 18 x 3/8 47 60-300 U-Joint 18 60-325 Spacer 29 60-298 Sprocket 1

10 HMB-58-14 Machine Bushing 5/8 x 14GA 111 11-040 Spacer 312 HNAT-114-12 Thick Slotted Jam Nut 11/4 - 12 113 HP-18-200 Cotter Pin 1/8 x 2 114 HMB-114-10 Machine Bushing 215 HKSQ-14-100 Machine Key 1/4 x 1/4 x 1 116 13-039 Steering Sprocket 117 HB-38-16-150 Bolt 3/8 - 16 x 11/2 2

HWL-38 Lockwasher 3/8 - 16 2HN-38-16 Nut 3/8 - 16 4

18 20-141 Spacer 219 20-142 Oil Seal 220 20-143 Bearing 221 13-130 Front Fork 1

13-652 Hose Clamp (part of 13-130) 122 13-032 Wheel Motor 1

18-350 Seal Loc 90° Elbow 223 13-033 Hub 124 11-175 Tire and Wheel (front tire fluid filled to 60lbs. total) 1

13-611-01 Tire 22 x 11.00 x 8 Turf Tamer 111-005-02 Wheel 18839 Windshield Washer Fluid or Equivalent 34.5 pints

25 60-268 Lug Bolt 1/2 - 20 x 15/16 526 14-265 Nut 1 - 20 (part of 13-032) 127 HWK-516-100 Woodruff Key 5/16 x 1 (part of 13-032) 128 HNFL-12-13 Flange Whiz Lock Nut 1/2 - 13 429 HB-12-13-700 Bolt 1/2 - 13 x 7 430 HP-18-150 Cotter Pin 1/8 x 11/2 131 HNAT-34-16 Slotted Nut 3/4 - 16 132 Part of Main Frame33 26-060 Idler Pulley 134 HB-38-16-175 Bolt 3/8 - 16 x 13/4 1

HW-38 Washer 3/8 As RequiredHWL-38 Lockwasher 3/8 1HN-38-16 Nut 3/8 - 16 1

35 8834-30 Roller Chain #35 118-114 Connecting Link #35 118-143 Offset Link #35 As Required

37 HSA-8-075 Tapping Screw #8 x 3/4 438 13-714 Console Cover 139 40-009 Flange Bearing 140 HRP-14-200 Roll Pin 141 20-057 Steering Wheel 1

HSSHS-516-18-050 Set Screw 5/16 - 18 x 1/2 120-129 Center Cap 1

42 13-707 Top Steering Shaft 1HWK-316-075 Woodruff Key 3/16 x 3/4 1

43 HB-516-18-175 Bolt 5/16 - 18 x 13/4 2HNTL-516-18 Lock Nut 5/16 x 18 2

28

Parts

ENGINE AND PUMP DRAWING

BACK OF ENGINE

29

Parts

ENGINE AND PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 HB-14-20-075 Bolt 1/4 - 20 x 3/4 4HNTL-14-20 Lock Nut 1/4 - 20 4

2 17-232 Right Hand Cooler Mount 13 42-265 Oil Cooler 14 17-218 Cooler Mount 15 17-259 Radiator Support Arm 16 HBM-6-1-20 Metric Bolt M6 x 20 2

HWLM-6 Metric Lock Washer M6 27 17-260 Radiator Support Wing 18 11-021 Rubber mount 1

HN-38-16 Hex Nut 3/8 - 16 2HWL-38 Lockwasher 3/8 2HW-38 Washer 3/8 1

9 17-253 Linkage Rod 110 17-252 Solenoid Bracket 111 17-254 Solenoid (comes with engine) 112 17-214 Kubota Diesel Engine, 12.5 HP 1

12597-74111 Kubota Fan Number 117-268 Temperature Sender (comes with engine) 121-161 Wire Block 1HB-716-14-200 Bolt 7/16 - 14 x 2 4HNTL-716-14 Lock Nut 7/16 - 14 4

13 17-261 Belt Guard 114 17-269 Stub Shaft 1

17-214-02 Screws 515 17-263 Clutch Spacer 116 17-262 Electric Clutch 117 HB-38-16-300 Bolt 3/8 -16 x 3 1


18 76-340 Clutch Strap 1HB-516-18-100 Bolt 5/16 - 18 x 1 3HW-516 Waher 5/16 2HNTL-516-18 Lock Nut 5/16 - 18 2

19 HB-12-13-250 Bolt 1/2 -13 x 21/2 (comes with 78-224) 1HNCL-12-13 Center Lock Nut 1/2 -13 (comes with 78-224) 1

20 42-358 Pulley 117-264 Tensioner Spacer 1

21 78-224 Belt Tensioner 176-275 Spacer (comes with 78-224) 1

22 42-331 Pulley 123 42-246 Hub, 3/4" 124 17-267 Engine System Mount 1

HBM-10-1.25-30 Metric Bolt #10 - 1.25 x 30 625 23-126 O-Ring Plug 126 18-188 45° Elbow 127 34-109 Variable Pump 1

HHP-18 Bridge Pin 1HB-12-13-300 Bolt 1/2 - 13 x 3 2

28 42-308 Swash Arm 18946-1.5 Wear Strip (part of 42-308) 1HRS-316-050 Rivet 3/16 x 1/2 (part of 42-308) 1HRP-14-100 RollPin 1/4 x 1 1

29 42-312 Bottom Centering Arm 1

(Continued on next page)

30

Parts

ENGINE AND PUMP DRAWING

BACK OF ENGINE

31

Parts

ENGINE AND PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY

30 HMB-12-14 Machine Bushing 1/2 x 14GA 731 HP-18-100 Cotter Pin 1/8 x 1 232 42-311 Top Centering Arm 1

48-109 Spring 133 42-247 Creep Arm 1

8946-1.5 Wear Strip (part of 42-247) 1HRS-316-050 Rivet 3/16 x 1/2 (part of 42-247) 1

34 17-223 Mount 135 23-076 Adapter 236 23-187 Male Elbow 137 18-161 Straight Thread Elbow 138 HB-12-13-250 Bolt 1/2 -13 x 21/2 (part of 78-224) 139 23-139 Barb Fitting 140 23-130 Elbow 141 23-143 Connector 142 Bolts on Engine Block43 HB-516-18-075 Bolt 5/16 -18 X 3/4 3

HNTL-516-18 Lock Nut 5/16 -18 344 17-240 Engine Mount 145 17-248 Mount Flange 146 17-196 Exhaust Adapter (comes with engine) 147 77-216 Muffler (comes with engine) 1

17-138 Gasket 148 17-235 Muffler Bracket 149 HBM-10-1.25-35 Metric Bolt #10 - 1.25 x 35 250 50-111 Muffler Clamp 151 17-195 Tail Pipe (comes with engine) 152 18-147 Hose Clamp 153 17-243 Crankshaft Guard (Mounts using bolts on engine frame) 154 17-273 Overflow Recovery Tank (comes with engine) 1

NS 21-005 Belt 2

32

Parts

REAR AXLE DRAWING

33

Parts

REAR AXLE PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 60-268 Lug Bolt 1/2 - 20 x 15/16 102 14-265 Nut 1 - 20 (comes with 13-615) 23 34-100 Hub and Disc 24 HNFL-12-13 Flange Whiz Lock Nut 1/2 - 13 85 34-101 Complete Brake 16 18-265 45° Elbow 27 13-612 Hydraulic Tube Assembly 28 34-058 Swivel Tee 49 34-122 Elbow 2

10 HWK-516-100 Woodruff Key 5/16 x 1 (comes with 13-615) 211 HB-12-13-700 Bolt 1/2 - 13 x 7 612 13-705 Axle Assembly 113 HB-12-13-750 Bolt 1/2 - 13 x 71/2 214 14-403 Brake Cable with Nuts 1

11-100 Linkage Yoke 1HN-516-24 Nut 5/16 - 24 1

15 13-655 Cable Bracket 116 11-100 Linkage Yoke 1

HN-516-24 Nut 5/16 - 24 117 HCP-516-100 Clevis Pin 5/16 x 1 1

HP-18-100 Cotter Pin 1/8 x 1 118 HMB-12-14 Machine Bushing 1/2 x 14GA 619 13-615 Wheel Motor 220* Cam Side Pad 121* Cam Side Pad Support 122* Carrier Side Pad 123* Carrier Side Pad Support 124 19-205 Compression Spring 1

HN-516-24 Nut 5/16 - 24 125 HB-38-16-300 Bolt 3/8 - 16 x 3 2


* 34-101-01 Pad Kit with 2 Pads 134-101-02 Pad Kit with 2 Pads and Steel Backing Hydraulic Oil Filter

34

Parts

HYDRAULIC OIL FILTER DRAWING

HYDRAULIC OIL TANK DRAWING

35

Parts

HYDRAULIC OIL FILTER PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 17-184 Oil Filter Bracket 12 HB-14-20-075 Bolt 1/4 - 20 x 3/4 2

HWL-14 Lock washer 1/4 2HW-14 Washer 1/4 2

3 23-006 Hydraulic Oil Filter 123-031 Hydraulic Oil Filter Element 1

4 18-008 Reducer Bushing 25 23-142 Elbow 2

HYDRAULIC OIL TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-584 Oil Tank 118-118 Pipe Plug 1/8 1

2 13-586 Filler Breather 13 HSM-8-32-050 Machine Screw #8 - 32 x 1/2 6

HWL-8 Lockwasher #8 64 HB-14-20-075 Bolt 1/4 - 20 x 3/4 4


5 17-019 Male Elbow 16 17-018 Male Branch Tee 17 23-142 Connector 2

36

Parts

REAR RAKE LIFT DRAWING

37

Parts

REAR RAKE LIFT PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 HCP-12-150 Clevis Pin 1/2 x 11/2 22 18-208 Elbow 13 13-357 Cylinder 1

14-253 Seal Kit 14 HNJ-34-16 Jam Nut 3/4 - 16 15 13-366 Cylinder Extension 16 13-194 Rake Holder 17 HB-38-16-100 Bolt 3/8 - 16 x 1 1


8 17-230 Rake Lift Assembly 1HG-14-28-180 Grease Fitting 1/4 - 28 x 180° 1

9 HP-18-150 Cotter Pin 1/8 x 11/2 210 HB-12-13-150 Bolt 1/2 - 13 x 11/2 4


11 18-166 Adapter 118-369 Swivel Elbow 1

38

Parts

ON-OFF VALVE DRAWING (OPTIONAL)

39

Parts

ON-OFF VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 18-228 Hollow Hex Plug 22* 14-243 Spool 13* 14-242 Snap Ring 24* 14-244 Quad Seal 25 18-174 Elbow 1/2 - 45° 26 18-266 Elbow 45° 27* Valve Body 18* 14-245 Lockwasher 19* 14-246 Knob 1

34-224 Decal, 2W/3W Drive 110 13-427 Valve Bracket 111 HSTP-516-18-100 Phillips Truss Head Screw 5/16 - 18 x 1 212 HW-38 Washer 3/8 213 HB-38-16-250 Bolt 3/8 - 16 x 21/2 214 HNTL-38-16 Lock Nut 3/8 - 16 215 34-044 45° Elbow 116 HW-516 Washer 5/16 217 HNTL-516-18 Lock Nut 5/16 - 18 2

* 13-409 On-Off Valve

40

Parts

13-729 2-BANK HYDRAULIC VALVE DRAWING

41

Parts

13-729 2-BANK HYDRAULIC VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY

1* 78-415-01 Body (complete with spacer and check valve) 12* 78-415-02 Spool HDM10 13* 78-415-03 O-Ring Seal Kit 64* 78-415-04 Flanged Washer HDM10 35* 78-415-05 Spacer 36* 78-415-06 A Type Spool HDS11 37* 78-415-11 Positioner 28* 78-415-08 Plug 39* 78-415-09 Lever Group HDS11 3

10* 78-415-10 Metric Socket Screw M5 x .8 x 45 611* 78-415-12 Check Valve Assembly HDM12 112* 78-415-13 3/4 - 16 SAE 8 Screw Plug 313 18-166 Adapter 1/4 - 3/8 SAE 414 18-168 Elbow 3/8 Straight Thread 215 78-418 Bent Handle 216 8-552-01 Tapered Knob 3

* 13-729 2 – Bank Hydraulic Valve (includes all * items)

42

Parts

34-109 VARIABLE PUMP DRAWING

43

Parts

34-109 VARIABLE PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 14-222 O-Ring 12 14-130 Ring 13 13-110-01 By-Pass Valve 14 34-109-01 Valve Plate 15† Cylinder Block 16 14-084 Pump Shaft with Bearing 17 14-131 Woodruff Key 18 13-110-05 Pipe Plug 49 14-069 Needle Bearing 2

10* 14-014 Lip Seal 211 14-113 Washer 212 14-220 Truncated Shaft (long 2 holes) 113 14-105 Retaining Ring 214 13-110-10 Plug 115* O-Ring 116 34-109-02 Shim Pack Kit 117 14-263 Release Valve Spring 118 13-110-11 Release Valve Cone 119§ 13-110-14 Hex Head Screw 420§ 14-129 Needle Bearing 121*§ 14-054 Lip Seal 122§ 13-110-13 Charge Pump Housing 123§ 14-135 Straight Pin 124§ 14-136 Gerotor Assembly 125*§ O-Ring 126 14-235 Release Valve Cone 127 14-234 Check Release Valve Spring 128 34-109-03 Shim Pack Kit 129* O-Ring 130 13-110-10 Plug 131 14-212 Truncated Shaft (short 1 hole) 132 14-133 Retaining Ring 133 14-128 Ball Bearing 134 14-132 Retaining Ring 135 14-221 Variable Swash Plate 136 14-216 Spring Pin 337 14-114 Thrust Plate 138 14-215 Pin 139 Roller Bearing (comes with 14-084 Ref# 6) 140* 14-107 Gasket 141† Pump End Cap 142* O-Ring 243 13-110-04 Hex Head Screw 444¤ 13-110-09 Ball 245¤ 13-110-08 Check Valve Spring 246*¤ O-Ring 247¤ 13-110-07 Check Valve Plug 2

* 14-098 Seal Kit 1† Parts are not available. Replace with new unit.§ 13-110-15 Charge Pump 1¤ 13-110-16 Check Valve Kit 2

44

Parts

13-032 FRONT WHEEL MOTOR (4.9 C.I.) DRAWING

45

Parts

13-032 FRONT WHEEL MOTOR (4.9 C.I.) PARTS LISTREF# PART# DESCRIPTION QUANTITY

1* Water & Dirt Seal 12 Service Housing Assembly 13* Inner Seal 14 13-032-27 Thrust Bearing 15 13-032-28 Inner Bearing 16 13-032-29 Thrust Bearing 17 13-032-30 Drive Link 18* Ring Seal 59 13-032-31 Manifold 1

10 13-032-32 Commulator Assembly (matched set) 111 13-032-33 End Cover 112 14-134 Bolt 713* Commulator Seal (matches with #10) 114 13-032-34 Rotor Set (matched set) 115 13-032-35 Plate Wear 116 13-032-36 Coupling Shaft 1

HWK-516-100 Woodruff Key 5/16 x 1 114-265 Nut 1 - 20 1

17 13-032-37 Thrust Washer 218* Backup Washer 119* Backup Washer 120 13-032-38 Outer Bearing 1

* 14-080 Seal Kit 1

46

Parts

13-615 REAR WHEEL MOTOR (7.5 C.I.) DRAWING

47

Parts

13-615 REAR WHEEL MOTOR (7.5 C.I.) PARTS LISTREF# PART# DESCRIPTION QUANTITY

1* Water & Dirt Seal 12 13-615-05 Service Housing Assembly (Includes Ref 4, 5, 17(2 req'd) and 20) 13* Inner Seal 14 13-032-27 Thrust Bearing 15 13-032-28 Inner Bearing 16 13-032-29 Thrust Bearing 17 13-615-03 Drive Link 18* Ring Seal 59 13-032-31 Manifold 1

10 13-032-32 Commulator Assembly (matched set) 111 13-032-33 End Cover 112 13-615-01 Bolt 713* Commulator Seal (matches with #10) 114 13-615-02 Rotor Set (matched set) 115 13-032-35 Plate Wear 116 13-615-04 Coupling Shaft 1

HWK-516-100 Woodruff Key 5/16 x 1 114-265 Nut 1 - 20 1

17 13-032-37 Thrust Washer 218* Backup Washer 119* Backup Washer 120 13-032-38 Outer Bearing 1

* 14-080 Seal Kit 1

48

Parts

LIFT ASSEMBLY DRAWING

49

Parts

LIFT ASSEMBLY PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 HCP-12-150 Clevis Pin 1/2 x 11/2 12 HB-716-14-150 Bolt 7/16 -14 x 11/2 23 HSSQ-38-16-200 Square Head Set Screw 3/8 - 16 x 2 1

HN-38-16 Nut 3/8 - 16 14 HB-38-16-125 Bolt 3/8 -16 x 11/4 15 HW-38 Washer 3/8 36 HNTL-38-16 Lock Nut 3/8 -16 17 13-146 Attachment Lift 18 HNCL-716-14 Center Lock Nut 7/16 -14 29 HNTL-38-16 Lock Nut 3/8 1

10 HB-38-16-200 Bolt 3/8 -16 x 2 111 18-166 Adapter 312 18-292 Elbow with Orifice 113 13-292 Hydraulic Cylinder 114 HP-18-150 Cotter Pin 1/8 x 11/2 1

18-164 Hydraulic Hose 214-253 Seal Kit for 13-292

INSTALLATION INSTRUCTIONS1. Raise and block machine so you can get under it safely.

2. Replace bolts (Ref 2) located toward rear of machine with two new 7/16 - 14 x 11/2 bolts. Place attachment lift (Ref9) under frame with cylinder tabs on left side of machine and the arms pointing to rear. Use two 7/16 - 14 lock nutsto hold in place.

3. Lower machine to ground.

4. Connect cylinder (Ref 15) to frame (Ref 4) using clevis pin (Ref 1) and cotter pin (Ref 16) with cylinder portspointing up.

5. Bolt rod end of cylinder in top hole of attachment lift (Ref 9) using bolt (Ref 12), two washers (Ref 7) (one on eachside of cylinder rod) and locknut (Ref 11). Bolt head should be to the outside.

6. Before making the attachment adjustment, be sure tire pressure in all tires is the same. On a level surface,lower attachment to ground until one side touches. On the right side of the attachment lift there is an adjustmentbolt and screw (Ref 5 and 6) to level the arms.

7. If adjustable side is high, adjust square head set screw (Ref 5) to lower attachment so that it is level with theground. If adjustable side is low, adjust the square head set screw to raise attachment level to the ground.Tighten lock nut.

8. Put bolts (Ref 6) with one 3/8 washer through arm and bracket. The bolt head should be to the outside of ma-chine, with lock nut on inside.

9. Put elbow (Ref 14) with orifice into port on clevis end of cylinder (pointing to rod end) and tighten. Put one adapter(Ref 13) in other port and tighten.

10. Remove two plugs from valve and replace with two adapters. Tighten both adapters.

11. To connect hoses, first connect tube end of hose to adapter on rod end of cylinder. Leave it loose. Route hose tobottom port of valve. Tighten both ends of hose. Then connect other hose (hose end) to elbow in cylinder and tube endto top port of valve. Tighten both ends of the hose.

12. Assemble valve handle to valve.

13. Sit on seat and start machine. Work the valve so lift will raise and lower. Do this until air works out and cylinderoperates smoothly. At same time check for hydraulic leaks. Shut engine off.

14. Check hydraulic oil tank level. The level should be about 2" to 21/2" from top of the tank when fluid is cold. Use SAE10W-40 API Service SJ or higher motor oil.

50

Accessories

13-680 HYDRAULIC PLOW WITH LIFT DRAWING (Dealer Installed)

13-679 HYDRAULIC PLOW WITH LIFT DRAWING (Factory Installed)

HYDRAULIC VALVE PLUMBING

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13-680 HYDRAULIC PLOW WITH LIFT PARTS LIST (Dealer Installed)

13-679 HYDRAULIC PLOW WITH LIFT PART LIST (Factory Installed)

REF# PART# DESCRIPTION QUANTITY2 13-325 Brace 1

HB-38-16-100 Bolt 3/8 - 16 x 1 1HW-38 Washer 3/8 4HNCL-38-16 Center Lock Nut 3/8 -16 3

3 13-407 Cylinder Bracket 14 15-013 Rubber Bumper 2

HWL-14 Lockwasher 1/4 25 13-168 Left Pusher Bar 16 13-352 Hydraulic Sand Plow 17 13-322 Lift Bar 18 HCP-12-200 Clevis Pin 1/2 x 2 1

HHP-18 Bridge Pin 1/8 19 HB-38-16-125 Bolt 3/8 -16 x 11/4 2

HW-38 Washer 3/8 2HWL-38 Lockwasher 3/8 2HN-38-16 Nut 3/8 -16 2

10 HB-38-16-100 Bolt 3/8 -16 x 1 4HNFL-38-16 Flange Whiz Lock Nut 3/8 -16 4

11 13-167 Wear Blade 112 HB-12-13-300 Bolt 1/2-13 x 3 2


13 HB-38-16-225 Bolt 3/8 -16 x 21/4 4HW-38 Washer 3/8 4HNCL-38-16 Center Lock Nut 3/8 - 16 4

14 13-169 Right Pusher Bar 115 HCP-12-150 Clevis Pin 1/2 x 11/2 2

HHP-18 Bridge Pin 1/8 216 HB-38-16-250 Bolt 3/8 -16 x 21/2 (part of Trap Rake) 2

HWL-38 Lockwasher 3/8 (part of Trap Rake) 2HN-38-16 Nut 3/8 -16 (part of Trap Rake) 2

17 13-406 Hydraulic Cylinder 114-267 Seal Kit 123-141 Union Adapter 1HNJ-58-18 Jam Nut 5/8 - 18 123-018 O-ring Elbow 113-324 Ram Extension 1HCP-58-175 Clevis Pin 5/8 x 11/4 1HHP-18 Bridge Pin 1/8 1

18 13-687 Hydraulic Hose 55" 119 13-686 Hydraulic Hose 64" 120 13-730 3 Bank Hydraulic Valve 1

52

Accessories

13-680 HYDRAULIC PLOW WITH LIFT DRAWING (Dealer Installed)

13-679 HYDRAULIC PLOW WITH LIFT DRAWING (Factory Installed)

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INSTALLATION INSTRUCTIONS1. Loosely bolt brace (Ref 2), to cylinder bracket (Ref 3) with the brace on top. The bolt and washer are on top; the

washer and nut are on the bottom.

2. Remove two bolts that go through the bumper and bumper brace. Use these to bolt the cylinder bracket to the bumper.

3. Place the cylinder bracket to the bumper so that the brace will fit over the ends of the bolt (ones holding the top ends ofthe bumper brace). Fasten it to the bolts with a washer and a center lock nut on each side. Bolt the bottom of theCylinder Bracket to the bumper with the bolts from above. Tighten all fasteners.

4. Fasten pusher bars (Ref 5 and 14) to the sand plow (Ref 6), as shown. Leave loose.

5. Fasten lift bar (Ref 7) to the pusher bars as shown. Leave loose.

6. Put the Plow in front of the Trap Rake and slide it back so that the Pusher Bars can be connected to the tabs on theframe with clevis pin and bridge pin (Ref 15).

7. Tighten the bolts and nuts holding the left bar to the pusher bars.

8. Set the plow at the desired angle and tighten the bolts and nuts holding it to the pusher bars.

9. Attach the hydraulic cylinder to the cylinder bracket with the 5/8 x 13/4 clevis pin and one 1/8 bridge pin. The ports on thecylinder must point to the left side of the machine.

10. Thread the jam nut and the ram extension onto the cylinder rod end and leave them loose to find the required length.

11. Either extend the rod or raise the plow up and fasten them together with the 1/2 x 2 clevis pin and 1/8 bridge pin.

12. Put the handles on the 3-bank valve with the straight one in the middle and the bent ones pointing to the outside.

13. Mark the hoses on the 2-bank valve that is on the machine so that they can be put in the same position on the 3-bankvalve.

14. Disconnect the negative (-) ground battery cable from the battery. Place a drain pan under the valve in the machine. Besure engine is cool before disconnecting the hoses. Remove the 2-bank valve.

15. Remove the fittings from the 2-bank valve and put them into the 3-bank valve (with the inside bank for the sand plow).Put the two adapters (23-011), into the ports for the gas trap rake.

16. Put the 3-bank valve into the machine and reconnect the hoses. The outside bank is the rake lift; middle bank isthe attachment lift; the inside bank is for the sand plow.

17. Drill a 3/8 diameter hole in the left floorboard, 12 inches forward from the rear edge and 31/2 inches down from theedge.

18. Put the o-ring elbow into the top port of the cylinder and the union adapter into the bottom port. Both fittings shouldpoint down and towards the rear of the machine. Do not tighten fittings at this time.

19. Connect the two hoses to the cylinder using the ridge end first. Connect hose (55” long) (13-687) to the bottom ofthe cylinder and the bottom of the valve. Connect hose (64” long) (13-686) to the top of the cylinder to the top ofthe valve. Route the hose along the left side floorboard and up to the valve being careful to leave clearance bymoving parts. Tighten all fittings.

20. Secure the two hoses to the inside of the left floorboard using hose strap (60-501). Place the 5/16 - 18 x 11/2 trussmachine screw through the hole you drilled with one hose on each side of the screw. Place the hose strap over thescrew and hoses, tighten 5/16 - 18 center locknut. Use one nylon tie about half way to the cylinder and the otherabout half way to the valve.

21. Reconnect the negative (-) ground battery cable to battery.

22. Make sure that everything is clear of the machine. Start the machine, work the valve so that the plow will bothraise and lower. Also, do this with both the attachment lift and the rake lift. Work the lift a number of times until allair works out of the plow circuit and the cylinder works smoothly. At this time look for hydraulic leaks. If there areleaks, turn engine off and repair, start up and check again.

23. Double check all fasteners and fittings, be sure they are tight.

24. Check the hydraulic oil level. The level should be 2” to 21/2” from the top of the tank. If more is needed, use SAE10W-40 API service SJ or higher motor oil.

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Accessories

13-730 3-BANK HYDRAULIC VALVE DRAWING

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13-730 3-BANK HYDRAULIC VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY

1* 78-416-01 Body (complete with spacer and check valve) 12* 13-730-01 Spool HDM10 13* 78-415-03 O-Ring Seal Kit 64* 78-415-04 Flanged Washer HDM10 35* 78-415-05 Spacer 36* 78-415-06 A Type Spool HDS11 37* 78-415-11 Positioner 28* 78-415-08 Plug 39* 78-415-09 Lever Group HDS11 3

10* 78-415-10 Metric Socket Screw M5 x .8 x 45 611* 78-415-12 Check Valve Assembly HDM12 112* 78-415-13 3/4 - 16 SAE 8 Screw Plug 313 18-168 Elbow 3/8 Straight Thread 214 23-011 Adapter 215 18-166 Adapter 1/4 - 3/8 SAE 416 78-417 Straight Handle 117 78-418 Bent Handle 2

* 13-730 3 – Bank Hydraulic Valve (includes all * items)

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Accessories

13-644 MANUAL PLOW DRAWING

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13-644 MANUAL PLOW PARTS LISTREF# PART# DESCRIPTION QUANTITY

2 13-208 Bumper Brace 23 13-642 Lift Handle 14 HB-12-13-200 Bolt 1/2 - 13 x 2 2

HNCL-12-13 Center Lock Nut 1/2 - 13 25 HMB-12-14 Machine Bushing 1/2 x 14GA 66 80-006 Rod End 27 HNJ-12-20 Jam Nut 1/2 - 20 28 HB-38-16-350 Bolt 3/8 - 16 x 31/2 2

HW-38 Washer 3/8 2HNTL-38-16 Top Lock Nut 3/8 - 16 2

9 15-015 Pedal Pad 110 16-062 Pedal Pad Plate 111 13-643 Left Lift Rod 112 HB-38-16-100 Bolt 3/8 - 16 x 1 2

HW-38 Washer 3/8 2HWL-38 Lock Washer 3/8 2HN-38-16 Nut 3/8 - 16 2

13 HB-12-13-275 Bolt 1/2 - 13 x 23/4 2HNCL-12-13 Center Lock Nut 1/2 -13 2

14 27-017 Sand Plow Blade 115 27-073 Right Lift Rod 116 HB-38-16 -100 Bolt 3/8 - 16 x 1 4

HWL-38 Lock Washer 3/8 4HN-38-16 Nut 3/8 - 16 4

17 13-167 Wear Blade 118 HB-38-16-300 Bolt 3/8 -16 x 3 2


19 13-169 Right Pusher Bar 120 HCP-12-150 Clevis Pin 2

HHP-18 Bridge Pin 1/8 221 13-168 Left Pusher Bar 122 HB-516-18-225 Bolt 5/16 - 18 x 21/4 2


23 13-645 Handle 124 15-019 Hand Grip 125 HB-38-16-250 Bolt 3/8- 16 x 21/2 2

HW-38 Washer 3/8 2HNTL-38-16 Top Lock Nut 3/8 -16 2

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13-644 MANUAL PLOW DRAWING

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INSTALLATION INSTRUCTIONS1. Disconnect the negative (-) ground battery cable from the battery.

2. Remove the four tapping screws holding the console cover to the console and remove the cover.

3. Remove the nuts from bolts (Ref 8). To hold the bolts you will have to go through the opening in theconsole. Remove hardware and bumper brace (Ref 25 and 2).

4. Place the tabs on lift handle (Ref 3) over the bolts (Ref 8) and the angle on the lift handle to the right sideof the machine. Next put bumper brace over the bolts with a washer and a center lock nut. Leave hard-ware loose at this time. Put Hardware (Ref 25) back through the bumper and bumper brace. Tighten allfour bolts at this time.

5. Replace the console cover.

6. Bolt handle (Ref 23) to lift handle (Ref 3) using bolts, washers and lock nuts (Ref 22).

7. Put hand grip (Ref 24) onto the handle.

8. Assemble pusher bars (Ref 19 and 21) to plow (Ref 13) using hardware (Ref 14 and 15). There are twoholes to bolt hardware (Ref 15) in. Using hole closest to the blade will result in a shallow cut, whereasusing the hole furthest from the blade will result in a deeper cut. The slot on the pusher bar is for a morefine tuned adjustment.

9. Put pedal pad and pedal pad plate (Ref 9 and 10) into left lift rod (Ref 11) using hardware (Ref 15).

10. Put rod ends (Ref 6) onto lift rods (Ref 11 and 12) with jam nuts (Ref 7) first. Adjust to equal lengths. Boltlift rods (the one with the pedal to the left side of the machine) to lift arms with the ball joints to the outside.Bolt from the outside with hardware (Ref 4) with 3 1/2” machine bushing between each rod end and liftarm.

11. Check to make sure level to hard surface after final assembly.

12. Slide plow under machine and connect to machine as shown. Use clevis pin and cotter pin (Ref 20).

13. Connect lift rods (Ref 11 and 12) to pusher bars (Ref 19 and 21) using hardware (Ref 18) as shown. Thethree holes in the lift rods are for adjusting the position of the hand lever. The top hole moves the leverforward and holds the blade with the most clearance. Each hole down moves the lever to the rear of themachine and decreases blade clearance by approximately one inch.

14. Reconnect the negative (-) ground battery cable to the battery.

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13-678 CASTOR WHEEL KIT DRAWING

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13-678 CASTOR WHEEL KIT PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 HB-38-16-150 Bolt 3/8 -16 x 11/2 4HW-38 Washer 3/8 4HNTL-38-16 Lock Nut 3/8 -16 4

2 13-114 Digger Blade (part of 13-107)

3 42-204 Castor Fork 24 42-212 Castor Wheel Spacer 45 HB-12-13-600 Bolt 1/2 -13 x 6 2

HNTL-12-13 Lock Nut 1/2 - 13 26 42-213 Axle Bearing 27 HMB-34-10 Machine Bushing 3/4 x 10 GA 88 HMB-34-14 Machine Bushing 3/4 x 14 GA 29 42-539 Lunch Pin 5/16 2

10 42-214 Long Spacer 211 42-215 Short Spacer 212 13-675 Castor Wheel Bracket 2

18-221 Flange Bushing (part of 13-675 ) 4HG-14-28-180 Grease Fitting ( part of 13-675 ) 2

13 42-202 Tire & Wheel 214 13-113 Frame ( part of 13-107)

13-578 Frame ( part of 13-577)

15 26-042 Tine Segment ( part of 13-577)

INSTALLATION INSTRUCTIONS1. Remove the two outside bolts from each end and replace with 3/8

-16 x 11/2 bolts (Ref 1) with the castor

wheel bracket (Ref 12) on top of the frame (Ref 14) and a washer 3/8 and lock nut 3/8 -16 tighten.

2. Place a 3/4 x 10 GA machine bushing (Ref 7) onto the caster fork shaft (Ref 3) first. Adjust castor wheelsby placing the short (Ref 11) or long (Ref 10) spacers on the castor wheel fork before placing the castorwheel assembly into the castor wheel brackets. Slide the shaft up through the castor wheel bracketsleeve. Place spacer(s) not used on the bottom, on the top then add three 3/4 x 10 GA machine bushingsand one 3/4 x 14 GA machine bushing (Ref 8) onto the castor fork shaft. Hold in place with a lynch pin(Ref 9). You may use any combination of spacers and machine bushings, as long as you start and endwith a machine bushing. Be sure both castor wheels are adjusted to the same height.

3. Grease the fittings on the castor wheel bracket sleeves.

4. Turn the machine on and test for proper operation.

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13-107 SCARIFIER WITH CHISEL BLADES DRAWINGTo be used with 13-107 Scarifier with Chisel Blades and 13-577 Scarifier with Vertical Blades

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13-107 SCARIFIER WITH CHISEL BLADES PARTS LISTTo be used with 13-107 Scarifier with Chisel Blades and 13-577 Scarifier with Vertical Blades

REF# PART# DESCRIPTION QUANTITY1 13-117 Grader Blade 12 HCP-12-150 Clevis Pin 1/2 x 11/2 23 HHP-18 Bridge Pin 1/8 34 13-115 Hitch (Pistols) 25 HMB-34-10 Machine Bushing 3/4 x 10GA 126 HMB-12-14 Machine Bushing 1/2 x 14GA 47 HP-18-100 Cotter Pin 1/8 x 1 18 HB-38-16-100 Bolt 3/8 - 16 x 1 99 13-114 Digger Blade 9

10 13-113 Frame 111 HNCL-38-16 Center Lock Nut 3/8 - 16 912 HRP-14-100 Roll Pin 1/4 x 1 213 Attachment Lift (part of Lift Assembly)

14 HB-716-14-150 Bolt 7/16 - 14 x 11/2 2HNTL-716-14 Lock Nut 7/16 -14 2

15 19-217 Transportation Hook 1

INSTALLATION INSTRUCTIONSOptional Lift Assembly 13-505 must be installed before installing this unit on Super 2.

1. Slide the transportation hook over the right tube of the frame (Ref 2). Insert bridge pin (Ref 12) in hookfor use when required later.

2. Using nine bolts (Ref 10) and nuts (Ref 7) attach digger blades (Ref 8) to frame.

3. Insert hitch (pistols) (Ref 13) into tubes of frame with up to five machine bushings (Ref 5) in front andone bushing in the rear of tube. Secure pistols with roll pins (Ref 6) . Check spacing before driving in rollpin all the way. For more tire clearance, machine bushings may be moved from front to rear.

4. Attach grader blade (Ref 1) to frame (Ref 2) as shown using machine bushing (Ref 9) and cotter pin (Ref11) .

5. Lift grader blade/frame unit (Ref 1 and 2) and hook pockets over the arms of attachment lift (Ref 4).

6. Attach pistols to the tabs of the trap rake frame undercarriage in the rear holes using clevis pins (Ref 14),machine bushings (Ref 12) and bridge pins (Ref 14).

7. Turn machine on and test for proper operation.

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13-577 SCARIFIER VERTICAL BLADES DRAWING

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13-577 SCARIFIER VERTICAL BLADES PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-578 Frame 12 Main Frame (Part of Trap Rake)

3 HB-716-14-150 Bolt 7/16 -14 x 11/2 2HNTL-716-14 Lock Nut 7/16 -14 2

4 Attachment Lift (part of Lift Assembly) 15 HMB-34-10 Machine Bushing 3/4 x 10GA 126 HRP-14-100 Roll Pin 1/4 x 1 27 HN-38-16 Nut 3/8 - 16 108 HWL-38 Lockwasher 3/8 109 26-042 Tine Segment 5

10 HB-38-16-100 Bolt 3/8 - 16 x 1 1011 13-115 Hitch (Pistols) 212 HCP-12-150 Clevis Pin 1/2 x 11/2 213 HHP-18 Bridge Pin 1/8 314 13-117 Grader Blade 115 19-217 Hook 116 HMB-12-14 Machine Bushing 1/2 x 14GA 417 HP-18-100 Cotter Pin 1/8 x 1 2

INSTALLATION INSTRUCTIONSOptional Lift Assembly 13-505 must be installed before installing this unit on Super 2

1. Bolt five tine segments (Ref 9) to frame (Ref 1) using ten bolts, lockwashers and nuts (Ref 7, 8 and 10) asshown on drawing.

2. Put hook (Ref 15) over right hand tube on frame (Ref 1). Hook is to used to hold grader blade up when notin use.

3. Insert hitch (pistols) (Ref 11) into tubes of main frame with up to five machine bushings (Ref# 5) in frontand one bushing in rear of the tube. Secure pistols with roll pins (Ref# 6). Check the spacing beforedriving roll pin in all the way. For more tire clearance, machine bushings may be moved from front to rear.

4. Put the grader blade (Ref 14) on as shown using two bridge pins (Ref 13).

5. Lift up frame (Ref 1) and hook pockets over the arms of attachment lift (Ref 4).

6. Attach pistols to the tabs of the trap rake frame undercarriage in the rear holes using clevis pins (Ref 12)and bridge pins (Ref 13).

7. Turn machine on and test for proper operation.

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13-116 SAND CULTIVATOR DRAWING

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13-116 SAND CULTIVATOR PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 HCP-12-150 Clevis Pin 1/2 x 11/2 22 13-121 Right Frame Cultivator 13 HB-716-14-150 Bolt 7/16 - 14 x 11/2 (Part of Trap Rake) 2

HNTL-716-14 Lock Nut 7/16 - 14 (Part of Trap Rake) 24 Attachment Lift (part of Lift Assembly) 1

HSSQ-38-16-200 Square Head Set Screw 3/8 -16 x 2 1HN-38-16 Nut 3/8 - 16 1HB-38-16-125 Bolt 3/8 - 16 x 11/4 1HW-38 Washer 3/8 1HNTL-38-16 Lock Nut 3/8 - 16 1

5 HMB-12-14 Machine Bushing 1/2 x 14GA 16 HP-18-100 Cotter Pin 1/8 x 1 17 HMB-34-10 Machine Bushing 3/4 x 10GA 128 HRP-14-100 Roll Pin 1/4 x 1 29 HN-38-16 Nut 3/8 - 16 8

10 HWL-38 Lockwasher 3/8 811 13-120 Left Frame Cultivator 112 13-096 Blade 413 HB-38-16-125 Bolt 3/8 - 16 x 11/4 814 13-115 Hitch (Pistols) 215 HHP-18 Bridge Pin 1/8 2


1. Attach (Ref 11 and 2) cultivator frames together at center pin using (Ref 5) machine bushings and (Ref 6)cotter pin.

2. Bolt four (Ref 12) blade assemblies to frames using eight (Ref 13) bolts, (Ref 10) lockwashers and (Ref 9)nuts. The blade points should angle down and forward.

3. Insert (Ref 14) hitch, (pistols) into tubes of frames ((Ref 11 and 2) with up to five (Ref 7) bushings in frontand one bushing in the rear of tube. Secure pistols with (Ref 8) roll pins. Check spacing before driving rollpin in all the way. For more tire clearance, the machine bushing may be moved from front to rear.

4. Slide pockets of cultivator frames over arms of (Ref 4) attachment lift.

5. Hook pistols up to tabs under trap rake frame by using rear holes with (Ref 1) clevis pins and (Ref 15)bridge pin.

6. Start engine to test operation of cultivator. Raise and lower attachment checking for leaks and to seewhether they are fairly level.

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13-199 EDGER KIT DRAWING

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13-199 EDGER KIT PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 HCP-12-150 Clevis Pin, 1/2 x 11/2 22 HHP-18 Bridge Pin, 1/8 23 13-200 Edger Frame 14 HB-12-13-150 Bolt 1/2 - 13 x 11/2 2


5 13-203 Spindle Tube 1HG-14-28-180 Grease Fitting 1/4 - 28 x 180° 1

6 21-169 Bearing & Collar 27 13-206 Spindle Shaft 18 13-205 1/2 Disc Flange 19 13-204 Disc 1

10 HMB-34-14 Machine Bushing 3/4 x 14GA 211 HWL-34 Lockwasher 3/4 112 HNA-34-16 Axle nut 3/4 - 16 113 HP-18-150 Cotter Pin 1/8 x 11/2 114 HB-38-16-100 Bolt 3/8 - 16 x 1 1

HWL-38 Lockwasher 3/8 1HW-516 Washer 5/16 1HW-716 Washer 7/16 1

15 Attachment Lift (Part of Lift Assembly)

16 Main Frame (Part of Trap Rake)


1. For initial assembly, bolt spindle tube (Ref 5) to edger frame (Ref 3) at a 60° to 70° angle. Use bolts,washers and nuts (Ref 4).

2. Next, make sure 1/2" thick by 31/2" round spacer (Ref 8) is on spindle shaft up to shoulder. Then placedisc (Ref 9) onto the shaft followed by two 3/4 machine bushings (Ref 10), one 3/4 lockwasher and one 3/4

- 16 axle nut (Ref 12). Tighten nut and use 1/8 x 11/2 cotter pin (Ref 13) to lock it.

3. The edger unit mounts under the center of trap rake, fastening to attachment lift assembly, 13-146.

4. Start engine and lower attachment lift FULLY. Stop engine.

5. Slide edger unit under trap rake from right side.

6. Position lift brackets (pockets) of edger on lift bars, both sides at once or one side at a time if only oneperson is working on this.

7. Start engine again and raise lift bars until horizontal with ground. Stop engine.

8. Slide edger frame arms forward until holes of arms match rear holes of attachment bracket on mainframe of trap rake. Secure them with two each; 1/2 x 11/2 clevis pins and 1/8 bridge pins.

9. Start engine and test lift and edger to make sure that all works well.

10. To remove edger, lower lift until horizontal, undo the clevis and bridge pins, and slide edger off lift arms.Use CAUTION when releasing unit so it will not come down to fast on anyone’s toes, fingers or legs.

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17-275DRAG MAT KIT DRAWING

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17-275 DRAG MAT KIT DRAWINGREF# PART# DESCRIPTION QUANTITY

1 HHP-18 Bridge Pin 1/8 12 Hitch (Part of Trap

Rake) 1

3 Rake Lift (Part of Trap Rake) 14* HB-38-16-225 Bolt 3/8 - 16 x 21/4 4

HWL-38 Lockwasher 3/8 4

HN-38-16 Nut 3/8 - 16 45* 17-274 Left Mat

Carrier Post 1

6 19-605 Drag Mat Chain 17 19-601 Drag Mat 18* 17-276 Right Mat Carrier Post 19* 13-157 Carrier Lock Strap 2

* 13-112 Carrier Kit, posts with hardware (includes all * items) 1

INSTALLATION INSTRUCTIONS1. Looking from the rear of the trap rake, mount the mat carrier post (Ref 8) outside the right rear corner of

the rake lift with the lock strap (Ref 9) on the inside of the rake lift side plate. Bolt into place with two bolts,nuts and lockwashers (Ref 4).

2. Mount the left mat carrier (Ref 5) outside the left corner similar to the right side with the lock strap (Ref 9)to the inside.

3. To carry the mat, roll it up and place it in the brackets of the carrier posts.

4. To use the mat, unroll it flat and hook it up to the trap rake hitch with the clevis pin and bridge pin.

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Accessories

42-026 84" (213 CM) STAINLESS STEEL TOURNAMENT RAKE DRAWING

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42-026 84"(213 CM) STAINLESS STEEL TOURNAMENT RAKE PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 HSTPS-516-18-100 Stainless Phillip Head Screw 5/16 - 18 x 1 16HWL-516 Lockwasher 5/16 16HN-516-18 Nut 5/16 - 18 16

2 42-104 Finishing Blades 43 HSTPS-516-18-100 Stainless Phillip Head Screw 5/16 - 18 x 1 6


4 42-111 Left Outside Mount 15 42-102 Outside Rake 26 HRP-14-100 Roll Pin 1/4 x 1 27 HMB-58-14 Machine Bushing 5/8 x 14GA 48 20-018 Oilite Bushing (comes with drawbar) 49 42-100 Draw Bar 1

10 HCP-12-450 Clevis Pin 1/2 x 41/2 111 13-647 Hitch 1

HCP-12-150 Clevis Pin 1/2 x 11/2 1HHP-18 Bridge Pin 1/8 1

12 HP-18-100 Cotter Pin 1/8 x 1 113 HB-14-20-175 Bolt 1/4 - 20 x 13/4 1

HNTL-14-20 Lock Nut 1/4 - 20 114 HSTPS-516-18-125 Stainless Steel Phillips Truss Head Screw 5/16 - 18 x 11/4 4


15 42-109 Right Outside Mount 116 42-105 Top Strap 417 42-106 Bottom Strap 418 42-122 Rake Spring 1219 42-103 Groomer Blades 320 42-107 Matting 421 HNC-14-20 Cap Nut 1/4 - 20 2

HWL-14 Lockwasher 1/4 223 42-116 Rubber insert 224 42-110 Left Inside Mount 125 42-101 Center Rake 126 42-108 Right Inside Mount 127 42-177 Spring Holder 1228 HSTPS-516-18-125 Stainless Steel Phillips Truss Head Screw 5/16 - 18 x 11/4 12


29 15-013 Rubber Bumper 230 8892-6 Hose Wrap 1/4" 231 HSSQ-38-16-200 Square Head Set Screw 3/8 - 16 x 2 (comes with 13-647) 2

HN-38-16 Nut 3/8 - 16 (comes with 13-647) 2

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42-026 84" (213CM) STAINLESS STEEL TOURNAMENT RAKE DRAWING

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INSTALLATION INSTRUCTIONS1.Attach drawbar (Ref 9) to hitch (Ref 11) using clevis pin (Ref 10) and cotter pin (Ref 12).

2. Attach rubber bumper (Ref 29) using cap nut and lock washer (Ref 21). Attach the rubber inserts (Ref 23)to the inside mounts (Ref 24 and 26).

3. Attach the left outside mount (Ref 4), the left inside mount (Ref 24), the outside trowel mount (Ref 15), andthe inside trowel mount (Ref 26) to the outside and center rakes (Ref 5 and 25) as shown. Use the 11/4"stainless steel truss head screws (Ref 14) on the outside hole of each rake.

4. Use the spring holder (Ref 27) and the 11/4" stainless steel truss head screws (Ref 28) to attach rakesprings (Ref 18) to the rakes.

5. Slide a machine bushing onto outside rake frames then slide the outside rake frames (Ref 5) into thetubing on the end of the drawbar. Hold in place with another machine bushing and a roll pin (Ref 6).

6. Attach center rake (Ref 25) to draw bar (Ref 9) as shown, using the 1/4 - 20 - 13/4 bolt and lock nut (Ref 13)with the shaft of the center rake between the tabs on the bottom of the drawbar.

7. Attach the matting (Ref 20) and the top strap (Ref 16) to the inside and outside mounts using stainlesssteel truss head screw 5/16 - 18 x 1 (Ref 1). Attach four finishing blades (Ref 2) to the matting on the insideand outside mounts with the stainless steel truss head screw 5/16 - 18 x 1 (Ref 1) going through thefinishing blade, matting, and bottom strap (Ref 17).

8. Place the three groomer blades (Ref 19) under the three rake assemblies as shown, using (Ref 3).

9. Attach the rake hitch (Ref 11) to the trap rake hitch.

10. The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift.

11. With the rake on the ground pull the rake to the right side until it is 2-3 inches from the tire.

12. Using the adjustment screw (Ref 31) on the right side of hitch, adjust the screw until it hits the trap rakehitch, located on rear axle. Lock nut so adjustment will not change.

13. Repeat steps 8 and 9 on left side.

14. Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly. Alsowith rake down, turn sharp corners to check that rake does not touch wheels.

NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in eitherdirection. If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comescloser to the tire.

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42-128 72" (183CM) STAINLESS STEEL TOURNAMENT RAKE PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 HSTS-516-18-100 Stainless Steel Truss Head Screw 5/16 - 18 x 1 16HWL-516 Lock Washer 5/16 16HN-516-18 Nut 5/16 - 18 16

2 42-137 Finishing Blades 43 HSTPS-516-18-100 Stainless Phillip Head Screw 5/16 - 18 x 1 6

HW-516 Washer 5/16 6HWL-516 Lock Washer 5/16 6HN-516-18 Nut 5/16 - 18 6

4 42-111 Left Outside Mount 15 42-140 Outside Rake 26 HRP-14-100 Roll Pin 1/4 x 1 27 HMB-58-14 Machine Bushing 5/8 x 14GA 48 20-018 Oilite Bushing (comes with 42-141) 49 42-141 Draw Bar 1

10 HCP-12-450 Clevis Pin 1/2 x 41/2 111 13-647 Hitch 1

HCP-12-150 Clevis Pin 1/2 x 11/2 1HHP-18 Bridge Pin 1/8 1

12 HP-18-100 Cotter Pin 1/8 x 1 113 HB-14-20-175 Bolt 1/4 - 20 x 13/4 1

HNTL-14-20 Lock Nut 1/4 - 20 114 HSTPS-516-18-125 Stainless Steel Phillips Truss Head Screw 5/16 - 18 x 11/4 4


15 42-109 Outside Trowel Mount 116 42-105 Top Strap 417 42-106 Bottom Strap 418 42-122 Rake Spring 1219 42-138 Groomer Blades 320 42-107 Matting 421 HNC-14-20 Cap Nut 1/4 - 20 2

HWL-14 Lock Washer 1/4 223 42-116 Rubber Insert 224 42-110 Left Inside Mount 125 42-139 Center Rake 126 42-108 Inside Trowel Mount 127 42-177 Spring Holder 1228 HSTPS-516-18-125 Stainless Steel Phillips Truss Head Screw 5/16 - 18 x 11/4 12


29 15-013 Rubber Bumper 230 8892-6 Hose Wrap 231 HSSQ-38-16-200 Square Head Set Screw 3/8 - 16 x 2 (comes with 13-647) 2

HN-38-16 Nut 3/8 - 16 (comes with 13-647) 2

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INSTALLATION INSTRUCTIONS1. Attach drawbar (Ref 9) to hitch (Ref 11) using clevis pin (Ref 10) and cotter pin (Ref 12).

2. Attach rubber bumper (Ref 29) using cap nut and lock washer (Ref 21). Attach the rubber inserts (Ref 23)to the inside mounts (Ref 24 and 26).

3. Attach the left outside mount (Ref 4), the left inside mount (Ref 24), the outside trowel mount (Ref 15), andthe inside trowel mount (Ref 26) to the outside and center rakes (Ref 5 and 25) as shown. Use the 11/4"stainless steel truss head screws (Ref 14) on the outside hole of each rake.

4. Use the spring holder (Ref 27) and the 11/4" stainless steel truss head screws (Ref 28) to attach rakesprings (Ref 18) to the rakes.

5. Slide a machine bushing onto outside rake frames then slide the outside rake frames (Ref 5) into thetubing on the end of the drawbar. Hold in place with another machine bushing and a roll pin (Ref 6).

6. Attach center rake (Ref 25) to draw bar (Ref 9) as shown, using the 1/4 - 20 - 13/4 bolt and lock nut (Ref 13)with the shaft of the center rake between the tabs on the bottom of the drawbar.

7. Attach the matting (Ref 20) and the top strap (Ref 16) to the inside and outside mounts using stainlesssteel truss head screw 5/16 - 18 x 1 (Ref 1). Attach four finishing blades (Ref 2) to the matting on the insideand outside mounts with the stainless steel truss head screw 5/16 - 18 x 1 (Ref 1) going through thefinishing blade, matting, and bottom strap (Ref 17).

8. Place the three groomer blades (Ref 19) under the three rake assemblies as shown, using (Ref 3).

9. Attach the rake hitch (Ref 11) to the trap rake hitch.



12. Using the adjustment screw (Ref 31) on the right side of hitch, adjust the screw until it hits the trap rakehitch, located on rear axle. Lock nut so adjustment will not change.


14. Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly. Alsowith rake down, turn sharp corners to check that rake does not touch wheels.

NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in eitherdirection. If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comescloser to the tire.

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13-438 RAKE ASSEMBLY WITH FINISHING BLADES DRAWING

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13-438 RAKE ASSEMBLY WITH FINISHING BLADES PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-441 Right Rake 12 HMB-58-14 Machine Bushing 5/8 x 14GA 23 HNCL-58-11 Lock Nut 5/8 - 11 24 HMB-12-14 Machine Bushing 1/2 x 14GA 115 HP-18-100 Cotter Pin 1/8 x 1 36 13-440 Center Rake 17 13-443 Finishing Blade 58 13-439 Left Rake 19* Rake teeth 25

10 13-442 Groomer Blade 311 HCP-12-150 Clevis Pin 1/2 - 11/2 312 13-365 Drawbar 113 HB-58-11-400 Bolt 5/8 - 11 x 4 214 HSSQS-38-16-200 Stainless Steel Square Head Set Screw 3/8 -16 x 2 2

HN-38-16 Nut 3/8 - 16 215 HHP-18 Bridge Pin 1/8 116 13-647 Hitch (includes Ref 14) 117 HCP-12-450 Clevis Pin 1/2 - 41/2 118 13-417 Connector Link 10

* 13-090 Rake Teeth Kit (Studs and Hardware) 1

INSTALLATION INSTRUCTIONS1. Attach drawbar (Ref 12) to hitch (Ref 16) using clevis pin, machine bushing and cotter pin (Ref 17, 4 and 5).

2. Bolt rake teeth (Ref 9) to frames, keeping all the same length. Leave the two outside holes on right and left rakeopen (Ref A).

3. Lay out rake frames (Ref 1,6 and 8). Connect them using clevis pin, machine bushing and cotter pin (Ref 11, 4and 5).

4. Attach drawbar to left and right frames using bolt, machine bushing, and nut (Ref 13, 2 and 3).

5. Attach five finishing blades (Ref 7) to the tabs of the rake frames using master link (Ref 18). Blades may bemounted with saw tooth up or down, depending on the desired finish of the sand trap.

6. Attach the rake hitch (Ref 16) to trap rake hitch on the rear axle using a clevis pin and bridge pin (Ref 11 and 15).



9. Using the adjustment screw (Ref 14) on the right, adjust the screw until it hits the trap rake hitch, located on rearaxle. Lock jam nut so adjustment will not change.


11. Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly. Also withrake down, turn sharp corners to check that rake does not touch wheels.

12. NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in eitherdirection. If there are tire tracks, readjust using the adjusting screws on the hitch, so the rake comes closer tothe tire.

GROOMER BLADES - GOLF COURSE USE ONLY.1. Place the three groomer blades (Ref 10) under the three rake assemblies (Ref 1, 6 and 8) .

2. Center blades below rear most row of rake teeth. The blade is designed to miss the outside two “teeth’ and fit aroundthe center ‘tooth’.

3. Remove the two ‘teeth’ that line up with slots of each groomer blade. Move blade up and into position and reattach‘teeth’. Blade thickness should be accounted for by shortening the ‘teeth’ an equal length.

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13-606 RAKE ASSEMBLY WITH LEXAN BLADES DRAWING

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13-606 RAKE ASSEMBLY WITH LEXAN BLADES PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-441 Right Rake 12 HMB-58-14 Machine Bushing 5/8 x 14GA 23 HNCL-58-11 Lock Nut 5/8 - 11 24 HMB-12-14 Machine Bushing 1/2 x 14GA 115 HP-18-100 Cotter Pin 1/8 x 1 36 13-440 Center Rake 17 13-605 Lexan Blade (with weight & hardware) 58 13-439 Left Rake 19* Rake teeth 25

10 13-442 Groomer Blade 311 HCP-12-150 Clevis Pin 1/2 - 11/2 312 13-365 Drawbar 113 HB-58-11-400 Bolt 5/8 - 11 x 4 214 HSSQS-38-16-200 Stainless Steel Square Head Set Screw 3/8 -16 x 2 2

HN-38-16 Nut 3/8 - 16 215 HHP-18 Bridge Pin 1/8 116 13-647 Hitch (includes Ref 14) 117 HCP-12-450 Clevis Pin 1/2 - 41/2 118 13-417 Connector Link 1019 18-272 Nylon Bushing 10

* 13-090 Rake Teeth Kit (Studs and Hardware) 1

INSTALLATION INSTRUCTIONS1. Attach drawbar (Ref 12) to hitch (Ref 16) using clevis pin, machine bushing and cotter pin (Ref 17, 4 and 5).

2. Bolt rake teeth (Ref 9) to frames, keeping all the same length. Leave the two outside holes on right and left rake open(Ref A).

3. Lay out rake frames (Ref 1,6 and 8). Connect them using clevis pin, machine bushing and cotter pin (Ref 11, 4 and 5).

4. Attach drawbar to left and right frames using bolt, machine bushing, and nut (Ref 13, 2 and 3).

5. Attach five lexan blades (Ref 7) to the tabs of the rake frames using master link (Ref 18) and nylon bushings (Ref 19).Blades may be mounted with saw tooth up or down, depending on the desired finish of the sand trap.

6. Attach the rake hitch (Ref 16) to trap rake hitch on the rear axle using a clevis pin and bridge pin (Ref 11 and 15).



9. Using the adjustment screw (Ref 14) on the right, adjust the screw until it hits the trap rake hitch, located on rear axle.Lock jam nut so adjustment will not change.


11. Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly. Also with rakedown, turn sharp corners to check that rake does not touch wheels.

12. NOTE: Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction. Ifthere are tire tracks, readjust using the adjusting screws on the hitch, so the rake comes closer to the tire.

GROOMER BLADES - GOLF COURSE USE ONLY.1. Place the three groomer blades (Ref 10) under the three rake assemblies (Ref 1, 6 and 8) .

2. Center blades below rear most row of rake teeth. The blade is designed to miss the outside two “teeth’ and fit aroundthe center ‘tooth’.

3. Remove the two ‘teeth’ that line up with slots of each groomer blade. Move blade up and into position and reattach‘teeth’. Blade thickness should be accounted for by shortening the ‘teeth’ an equal length.

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13-684 SAND RAKE BRUSH KIT DRAWING

HOLE LOCATION

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13-684 SAND RAKE BRUSH KIT PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-683 Brush Track 12 13-682 Brush 77 x 11 13 13-688 Brush Channel 14 HB-14-20-075 Bolt 1/4 - 20 x 3/4 8

HNFL-14-20 Flange Whiz-Lock Nut 1/4 - 20 85 13-681 Mounting Brackets 26 HB-14-20-150 Bolt 1/4 - 20 x 11/

24

HNFL-14-20 Flange Whiz-Lock Nuts 1/4 - 20 4

INSTALLATION INSTRUCTIONSTo be used with 13-438 and 13-606 Rakes.

1. Place the brush (Ref 2) into the brush track (Ref 1). Place the brush channel (Ref 3) between the brushtrack and the mounting brackets. Now bolt the mounting brackets (Ref 5) to the brush track using the 3/4"bolts and flange whiz-lock nuts (Ref 3).

2. Two holes need to be drilled into the drawbar of the rake to install the brush. Drill two .281 holes 21/4" infrom each end and 3" apart (see drawing).

3. Mount the brush assembly to the drawbar using four 3/4" bolts and flange whiz-lock nuts (Ref 5).

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13-298 FAN RAKE ATTACHMENT DRAWING

13-319 FAN RAKE KIT

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13-298 FAN RAKE ATTACHMENT PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-310 Rake 52 13-306 Frame 13 HB-38-16-100 Bolt 3/8 - 16 x 1 4

HN-38-16 Nut 3/8 - 16 4HWL-38 Lockwasher 3/8 4

4 HCP-12-450 Clevis Pin 1/2 x 41/2 15 HHP-18 Bridge Pin 1/8 16 19-107 Drawbar 17 HP-18-100 Cotter Pin 1/8 x 1 18 HCP-12-150 Clevis Pin 1/2 x 11/2 19 13-307 Hitch 2

10 HNCL-14-20 Center Lock Nut 1/4 - 20 511 HB-14-20-200 Bolt 1/4 - 20 x 2 5

INSTALLATION INSTRUCTIONS1. Remove the complete rake assembly from the trap rake. Replace the clevis pin and bridge pin in the hitch for

future use with the rake.

2. Assemble hitch (Ref 9) to frame (Ref 2) using hardware (Ref 3). Assemble drawbar (Ref 6) to the hitch usingclevis pin (Ref 4) and cotter pin (Ref 7), as shown. The different holes in the hitch are for adjusting the angle ofthe rakes.

3. Assemble the five rakes (Ref 1) to the frame (Ref 2) using 1/4 - 20 x 2 bolt and center lock nuts (Ref 10 and 11).Slide the fan rake assembly under the rear of the trap rake to the hitch. Attach the drawbar (Ref 6) to the hitchusing the clevis pin (Ref 8) and the bridge pin (Ref 5).

4. Hook the chains from the frame to the hooks on the rake lift.

13-319 FAN RAKE KIT PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-326 Left Holder 12 13-329 Long Holder 23 13-327 Center Holder 14 13-328 Right Holder 15 29-541 Lock Pin 56 13-310 Rake 5

FAN RAKE KIT INSTRUCTIONS1. Remove connector links that hold rake blades to rake frame if desired.

2. Remove groomer blades from rake frame that are held on with rake teeth studs (Ref A). Replace rake teethstuds, if desired.

3. Place left holder (Ref 1), angle side up, to the second rake tooth hole from the end and install rake tooth stud.The first rake tooth hole from each end (Ref B) have no rake teeth in them.

4. Remove the 8th rake tooth stud from the end of right and left rake frame and place long holders (Ref 2) on top,reinstall rake teeth studs.

5. Remove rake tooth in direct center of rake and install the center holder (Ref 3). Reinstall rake teeth studs.

6. Place right holder (Ref 4), angle side up, to the second rake tooth hole from the end and install rake tooth stud.The first rake tooth hole from each end (Ref B) have no rake teeth in them.

7. Slide fan rake (Ref 6) onto holders and pin with lock pin (Ref 5).

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Accessories

26-007 PROFESSIONAL INFIELD FINISHER DRAWING

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26-007 PROFESSIONAL INFIELD FINISHER PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 Rake Holder (Part of Trap Rake) 12 Rake Lift (Part of Trap Rake) 13 HP-18-100 Cotter Pin 1/8 x 1 14 HCP-12-150 Clevis Pin 1/2 x 11/2 15 HB-58-11-300 Bolt 5/8 - 11 x 3 2

HNCL-58-11 Center Lock Nut 5/8 - 11 26 13-365 Drawbar 17 26-045 Leveling Screen 18 HCP-12-450 Clevis Pin 1/2 x 41/2 19 HMB-12-14 Machine Bushing 1/2 x 14GA 1

10 19-107 Hitch 111 HHP-18 Bridge Pin 1/8 1

INSTALLATION INSTRUCTIONSThe Professional Field Finisher is used for smoothing and leveling fields to professional standards.

1. Attach leveling screen (Ref 7) to drawbar (Ref 6) using two bolts and center lock nuts (Ref 5).

2. Attach hitch (Ref 10) to drawbar (Ref 6) using 1/2 x 41/2 clevis pin (Ref 8), 1/2 x 14GA machine bushing (Ref9) and a 1/8 x 1 cotter pin (Ref 3).

3. Mount Professional Field Finisher to the hitch on the trap rake with a 1/2 x 11/2 clevis pin (Ref 4) and 1/8"bridge pin (Ref 11).

4. Hook chains from finisher to rake lift arms.

5. NOTE: When assembled properly, rake will angle down from front to back. If front of finisher is nothigher than the back, damage will result to infield.

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26-008 FLEX ACTION FIELD FINISHER DRAWING

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26-008 FLEX ACTION FIELD FINISHER PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 Rake Lift 12 HCP-12-150 Clevis Pin 1/

2 x 11/

21

3 HP-18-100 Cotter Pin 1/8 x 1 3

4 HMB-12-14 Machine Bushing 1/2 - 14GA 1

5 HHP-18 Bridge Pin 1/8

26 26-046 Frame 17 26-049 Mounting Bar 18 26-047 Leveler Bar 19 21-060 3/

8 Chain Clevis 2

10 26-115 Mesh Finisher 111 HMB-58-14 Machine Bushing 5/

8 x 14GA 10

12 11-040 Spacer 3/4" 2

13 26-041 Rasp Flail 3214 HW-58 Washer 5/

832

15 26-048 Flail Bar Strap 116 HCP-12-450 Clevis 1/

2 x 41/

21

17 19-107 Hitch 118 18-297 Cap Plug 219 HB-38-16-125 Bolt 3/

8 - 16 x 11/

44

HN-38-16 Nut 3/8 - 16 4

20 26-116 Right Extension Arm 126-117 Left Extension Arm 1

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26-008 FLEX ACTION FIELD FINISHER DRAWING

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INSTALLATION INSTRUCTIONS1. Install flail bar strap (Ref 15) to center of mounting bar (Ref 7) with chain on top of flail bar strap andmounting bar bent away from you. Apply a light coat of lubricant to overall length of mounting bar.

2. Install one rasp flail (Ref 13) with knobby side down adjacent to sides of flail bar strap (Ref 15). Nowinstall a flat washer (Ref 14) so it sits adjacent with the outside of the rasp flail. Continue to install flailswith knobby sides down with Washers between until you have 16 flails and washers on each side of barstrap. Force all flails tightly toward bar strap.

3. After all 32 flails have been installed, place one spacer (Ref 12) to each end of mounting bar adjacent towasher.

4. Install leveler bar (Ref 8) to mounting bar, with curved leveler bar resting on top on the smooth sides offlails. If all flails and washers do not fit snugly at this time, remove leveler bar and install enough machinebushings to ensure a snug fit. Then reinstall leveler bar.

5. Lay the frame (Ref 6) on the floor or bench with weld tabs facing up. Install ends of assembled mountingbar, with knobby sides of flails up, into welded tabs on each end of frame and secure with cotter pin (Ref3).

6. Install flail bar strap (Ref 15) to center tab on frame with 3/8 -16 x 1 bolt and 3/8 -16 center lock nut. Loosefit is required. No not over tighten

7. Flip assembly over so knobby sides of flails are now facing down. Install hitch (Ref# 17) to frame withclevis pin (Ref 16) and cotter pin (Ref 3). The hitch should be attached to the frame as shown.

8. Install bar strap chain over welded pin on frame. Install leveler bar chain on to pin and secure in placewith bridge pin. Use last bridge pin and clevis pin to hitch field finisher to your machine.

9. Add extension arms (Ref 20) to rake lift. Use the center hole and only (2) 11/4 bolts (Ref 19). Hook liftchains to extension arms (Ref 20).

OPERATING INSTRUCTIONSRunning attachment with all flails down, flat on the surface, will provide a leveling function. Running attachmentpartially raised and flails at a 20° - 40° angle in relation to the level surface, will provide a finishing function. Theflails increase down pressure for desired finish. Drive in wide circular patterns and increase or decreaseground speed to achieve desired finish.

MESH FINISHERTo get a smoother finish, Install a Mesh Finisher onto your Flex Action Field Finisher.

1. If the 26-008 Flex Action Field Finisher is on your machine, lower it to the ground. You may have to pullmachine ahead slightly so the Field Finisher is lying flat on the ground or floor.

2. Lay mesh finisher behind field finisher with weight bar facing up and chain hooks towards field finisher.

3. Take the two chain clevis’ and hook onto leveler bar and then thorough the chain hooks on mesh finisher.The clevis pin that comes with the chain clevis should go through the chain clevis, first link on chain hook(on the mesh finisher) and then through other side of the chain clevis. Insert the cotter pin.

4. Center Mesh Finisher with Flex Action Field Finisher.

5. Raise lift on your machine to insure proper ground clearance before driving your machine.

6. Chain length (Ref A) is to control amount of mesh trailing behind flails for wet or dry conditions. For wetconditions: Shorten chains (Ref A). For dry conditions: May use maximum amount of chain (Ref A) tomake desired finish.

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34-191 BOX GRADER DRAWING

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34-191 BOX GRADER PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 34-221 Lift Assembly 12 34-220 Right Pivot Bracket 2

33-086 Bushing 23 34-217 Break Up Bar 14 HST-38-16-100 Truss Head Machine Screw 3/8

- 16 x 1 4HW-38 Washer 3/8 4HNCL-38-16 Center Lock Nut 3/8

- 16 45 34-218 Cutter Blade 16 HB-12-13-250 Bolt 1/2 -13 x 21/2 2

HNCL-12-13 Center Lock Nut 1/2 - 13 27 HCP-12-150 Clevis Pin 1/2 x 11/2 2

HHP-18 Bridge Pin 1/8 28 34-216 Blade Assembly 19 13-276 Compression Spring 2

10 34-214 Spring Rod 211 HB-12-13-125 Bolt 1/2 - 13 x 11/4 4

HW-12 Washer 1/2 4HWL-12 Lockwasher 1/2 4HN-12-13 Nut 1/2 -13 4

12 HB-12-13-150 Bolt 1/2 - 13 x 11/2 1HNCL-12-13 Center Lock Nut 1/2 - 13 1

13 HMB-58-14 Machine Bushing 5/8 - 14GA 414 13-277 Spring Pad 415 34-219 Left Pivot Bracket 2

33-086 Bushing 216 34-215 Spacer 217 HNCL-58-11 Center Lock Nut 5/8 - 11 4

HW-58 Washer 5/8 2

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BOX GRADER LIFT ASSEMBLY

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BOX GRADER PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 13-357 Hydraulic Cylinder (comes with machine) 1HNJ-34-16 Jam Nut 3/4

- 16 12 13-366 Cylinder Extension (comes with machine) 13 34-219 Right Pivot Assembly 2

18-218 Bushing 24 34-221 Lift Assembly 15 34-220 Right Pivot Bracket 2

18-218 Bushing 26 HB-12-13-150 Bolt 1/2 - 13 x 11/2 (comes with machine) 4


INSTALLATION INSTRUCTIONS1. To mount Box Grader to Super Rake you must remove the rake lift.

2. On all Super Rakes unhook the speed boss arm before removing the rake lift. Completely remove the rod speedlimiter and ball joint from machine. The speed boss does not need to function when using the Box Grader.

3. Position the Box Grader unit at the rear of the trap rake, using the bolts (Ref 6) that held the rake lift on, bolt pivotbrackets (Ref 3 & 5) to the frame. Please note the way the pivot brackets mount to the machine. Trim cuts point upand tabs bend out.

4. Loosen jam nut on cylinder and turn the cylinder extension (Ref 2) within a 1/4" of the end of the cylinder shaft.

5. Attach the cylinder extension to the Box Grader using the second hole from the end.

6. Turn the trap rake on and test the operation of the cylinder lift several times to make sure the grader blade travels allthe way up. To adjust, turn cylinder extension counterclockwise to lower and clockwise to raise.

7. Springs should be adjusted to a length of 7". Adjust tension to your preference. Tighten to increase trip pressure.

8. To lower break up bar, remove the two clevis pins from the sides of the Box Grader. The break up bar will tilt forward.

The speed boss is not used with Box Grader. Leave unhooked.

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42-582 GREEN STAR SPIKER REEL SET (3) DRAWING

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42-582 GREEN STAR SPIKER REEL SET (3) DRAWINGREF# PART# DESCRIPTION QUANTITY

1 11-094 Pillow Block 62 HNJ-114-12 Jam Nut 11/4 - 12 63 42-583 Spiker Blade 334 8965-1.875 Spiker Blade Spacer (1.875") 305 42-554 Spiker Shaft 36 42-578 Spiker Cover 67 42-574 Fork 38 18-295 Oilite Bushing (part of 42-574) 69 HB-516-18-075 Bolt 5/16

- 18 x 3/4 12HNTL-516-18 Lock Nut 5/16 - 18 12

10 HB-38-16-150 Bolt 3/8 - 16 x 11/2 12HWL-38 Lock Washer 3/8 12HW-38 Washer 3/8 12HN-38-16 Nut 3/8 - 16 12

11 42-586 Green Star RBS Main Frame 112 42-539 Lynch Pin 5/16

(part of main frame) 3

ADJUSTMENTS AND OPERATION INSTRUCTIONSADJUSTMENTThe springs are preset for maximum down pressure, and should not need to be adjusted. If you feel the need toadjust the springs please call for further instructions. The unit comes pre-adjusted for most models. When in-stalling spiker system use lower mounting holes on hitch.

Tire pressure should be 4 psi in the front and 7 psi in the rear tire for best traction.

OPERATIONMake sure the spiker system has been installed and adjusted properly for your model of bunker rake. Alwaystransport in fully raised position. Always remove flag pole before spiking green. Do not stop on green while spik-ing. Do not spike up steep slopes or loss of traction may result. Do not turn while spiking.

To begin spiking, lower unit all the way down as you come across collar and continue straight across green untilreaching other collar and raise as you come off of green. Overlap stripes the same as if you were mowing.

INSTALLATIONSpiker blades must be installed so that the jagged side of the tooth cuts into the turf first. This allows only apiercing of the turf, whereas if the straight edge of the spiker blades enters first it will act more as a cutting ef-fect.

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42-586 RBS MAIN FRAME DRAWING

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42-586 RBS MAIN FRAME PARTS LISTREF# PART# DESCRIPTION QUANTITY

1 HHP-18 Bridge Pin 1/8 32 HB-38-16-125 Bolt 3/8 - 16 x 11/4 6

HNTL-38-16 Lock Nut 3/8 - 16 63 42-525 Right Rod Holder 14 42-580 Stabilizer Rods 25 25-120 Grip 26 42-565 Hitch 17 HCP-12-175 Clevis Pin 1/2 - 13/4 18 HCP-12-450 Clevis Pin 1/2 - 41/2 19 42-575 Three Point Hitch 1

10 42-566 Lift Strap 411 HMB-12-14 Machine Bushing 1/2 x 14GA 1

HP-18-100 Cotter Pin 1/8 x 1 112 HMB-100-14 Machine Bushing 1 x 14GA 113 42-539 Lynch Pin 5/16 414 42-536 Spring 615 42-537 Spade Bolt 6

HNTL-38-16 Lock Nut 3/8 - 16 616 42-577 Frame 117 42-576 Spring Tower 318 HB-38-16-275 Bolt 3/8 - 16 x 23/4 2

HNTL-38-16 Lock Nut 3/8 - 16 219 18-295 Oilite Bushing (part of 42-577) 220 42-524 Left Rod Holder 121 HB-38-16-250 Bolt 3/8

- 16 x 21/2 1HNCL-38-16 Center Lock Nut 3/8 - 16 1

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Reference

NOTES

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Refe

renc

e

DECAL LISTThis is a list of decals located on the Diesel Super Rake. Part number, description and location will help in reorderingdecals.

13-063 Safety Warning Console13-437 Front Wheel Drive Lower Right Fender13-689 Super Rake Right and Left Outside Fender13-690 Diesel Right and Left Outside Fender13-695 Valve Panel Left Fender16-088 Moving Parts Hot Inside Rear Cowling17-205 Instrument Panel Right Fender25-277 Alternator Battery Above Battery On Nose Cone25-279 Stay Clear Rear Cowling25-286 Pinch Points Front Right and Left Fender - Rear Hydraulic Pump25-298 Warning Hot Rear Cowling25-307 Refuel Gas Left Fender Right Side Gas Cap25-308 Caution Engine Idle Engine25-337 Speed Boss Hang Tag25-352 Bypass Valve Hang Tag25-354 Tire Pressure 5 psi All Three Wheels25-373 Smithco Black Front Nose Cone25-361 Technical Assistance Main Frame27-077 Smithco Round Steering Wheel27-086 CE Left Side of Rear Cowling Below Seat (overseas machines only)27-087 Park Brake Left Side Console27-093 Hydraulic Fluid Level Right Fender Behind Garbage Box27-096 Plow Lift Optional33-245 10W40 Oil Tank Cap

104

Reference

QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS

23-031 Hydraulic Oil Filter42-076-03 Filter Element17-043 Fuel Filter77-255 Engine Oil Filter17-002-01 Fan Belt Kubota # 15272-7253-0

SEAL KITS34-109 Variable Pump14-098 Seal Kit

13-032 and 13-615 Wheel Motors14-080 Seal Kit

13-729 2-Bank Hydraulic Valve78-415-03 Seal Kit

13-730 3-Bank Hydraulic Valve78-415-03 Seal Kit

13-292 Hydraulic Cylinder (Attachment Lift Cylinder)13-357 Hydraulic Cylinder for Rake Lift13-406 Hydraulic Cylinder for Sand Plow Lift14-267 Seal Kit

FLUIDSEngine Oil Refer to Engine ManualHydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil

OTHER PARTSSpark Plugs RC12YC (Gap 0.030 inch (0.76mm))

LIMITED WARRANTY

SMITHCO warrants this product to be free from defects in material and workmanship under normaluse for one year from the date of purchase by the original user. (60 days if product is used for rentalpurposes.) All warranty claims must be handled through a SMITHCO authorized dealer or bySMITHCO, INC. All transportation charges must be paid by the purchaser.

There is no further express warranty. All implied warranties, including those of merchantability andfitness for a particular purpose, are limited to one year, (60 days if product is used for rental pur-poses) from the date of purchase by the original user, and to the extent permitted by law any and allimplied warranties are excluded and disclaimed after the expiration of such period.

All incidental and consequential damages, including pickup and delivery of the unit, communica-tion, mileage charges and/or rental of a replacement unit during repair, are not covered under thiswarranty, nor is any loss of income and/or other loss resulting from the failure of the product tofunction due to a warranty defect.

The following items are not covered under the SMITHCO warranty, and are warranted by theirrespective manufacturer.

(a) Engine and engine parts, including starters, generators, alternators and filters.(b) Transaxle, differentials, gear boxes and mechanical pumps.(c) Hydrostatic transmissions, hydraulic pumps and motors.(d) Batteries.(e) Wheels and tires.

A copy of the warranty for the above items is furnished if necessary with each SMITHCO product.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion orlimitations of incidental or consequential damages, so the above limitations or exclusions may notapply to you. This warranty gives you specific legal rights and you may also have other rights, whichmay vary from state to state.

Federal law now requires disclosure of the warranty which applies to this product prior to the sale toa customer. Please leave this statement attached to the product and allow the buyer to remove itafter purchase.

Documents

PARTS & SERVICE MANUAL DIESEL SUPER RAKE …€¦ · PARTS & SERVICE MANUAL DIESEL SUPER RAKE Model 17-001-E Bunker Rake Starting Serial #2722 October ,2004 SMITHCO PRODUCT SUPPORT