Parts Manual - Forklift Parts · PDF file207551 Parts Manual 1 1 2 686455 Service Manual 1 1 2 ... 567#!@4 12 3 890 PP0023.eps 583942 Cylinder Assembly 1 1 564162 Shell 2 1

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For Technical Assistance and to Order Parts . . .Call: 1-800-CASCADE or 503-669-6300ORWrite: Cascade Corporation, P.O. Box 20187, Portland, OR 97294-0187

Serial Number

Model

cPartsManual

45E-PA-392

Push/Pull

For Technical Assistance and to Order Parts call:1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338cascade®

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Ordering Information – Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.All dealerships with an open account, please indicate quantity desired and purchase order number. All othersplease enclose a check payable to Cascade Corporation.

FAX: Mail: Phone:513-325-9270 Cascade Corporation 513-322-1199

P.O. Box 360Springfield, Ohio 45501

aster Service Manual – Part No. 673969Includes all Service manuals listed in a 3-ring binder for $140.00.

Service Literature Indexand Order Form

TcascadeCascade is a Registered Trademark of Cascade Corporation

PERATOR’S GUIDEO

PART NO. DESCRIPTION

Parts Manual686455 Service Manual684945 Operators Guide685531 Operators Pocket Guide684944 Installation Instructions680664 Servicing Cascade Cylinders-VHS679929 Tool Catalog673964 Literature Index Order Form


Decals35E/45E Sheet–Sav

PP0028.eps

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PP0029.epsCAUTIONCAUTIONNO HAND HOLDNO HAND HOLD

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LOCKEDPOSITION

UNLOCKEDPOSITION

Disengaged from carriage Engaged to carriage

Quick Change Hooks

LowerCarriageBar 679059

GA0062.eps

GA0002.eps

GA0001.eps

PP0027.eps

PP0028.eps

PP0030.eps

GA0001.eps

684873

WARNINGLIFT TRUCK FORKS ARE

REQUIRED TO SUPPORT THEQFM ATTACHMENT AND LOADE

GA0063.eps

GA0002.eps

CAUTIONCAUTIONNO HAND HOLDNO HAND HOLD

GA0036.eps

Decals35E/45E QFM™ Sheet–Sav

Part Number 665596(4 places)

Part Number 679059(1 place)






Part Number 684873(1 place)

To Order Parts call: 513-322-1199, FAX: 513-325-9270For Technical Assistance call: 1-800-CAS-CADE (227-2233) or 503-669-6300

cascadeT

DESCRIPTION

Recommended Spare Parts List

35E/45E QFME Sheet–Sav Push/Pull

PART NUMBER ATTACHMENTS SERVICED

35E/45E 1-5 6-19 20-50

PLATEN GROUP768704 Capscrew 8 16 32

PLATEN CARRIER GROUP683189 Pin Assembly 2 4 6

FRAME GROUP583942 Sheet-Sav Cylinder 0 2 2684827 Sheet-Sav Cylinder Service Kit 2 2 2

MECHANISM GROUP205070 Rollers 4 8 8205075 Bushing Service Kit 2 4 6

■ Shims (all) 8 16 30682999 Eye Pin 4 8 16

PUSH/PULL CYLINDER■ Cylinder 0 2 2■ Cylinder Service Kit 2 4 6

HYDRAULIC GROUP604511 Fitting, 6-6 2 4 6685981 Hose 2 4 6683173 Hose (cylinder) 2 4 6685831 Hose (junction block) 2 4 6

■ Tubes (all) 1 2 4206941 Valve Assembly (with gripper) 0 1 1206942 Valve Assembly (without gripper) 0 1 2677125 Cartridge (retract) 1 1 1677124 Cartridge (extend) 1 1 1659058 Cartridge (gripper check) 1 1 1688384 Valve Assembly 0 1 2206987 Solenoid Valve (with gripper only) 1 1 1206991 Solenoid Valve 1 1 1206944 Cartridge (check) 1 2 1206938 Control Knob (with gripper) 0 0 1206939 Control Knob (without gripper) 0 0 1665004 Control Knob Switch 1 2 4

FACEPLATE GROUP682844 Gripper Cylinder 0 2 4684827 Gripper Cylinder Service Kit 2 4 8205957 Hose 1 2 2205958 Hose 1 2 2686573 Gripper Bearing 2 4 4

PUBLICATIONS207551 Parts Manual 1 1 2686455 Service Manual 1 1 2684945 Operators Guide 1 1 2685531 Operators Pocket Guide 1 1 2684948 Installation Instructions 1 1 2679929 Tool Catalog 1 1 2673964 Literature Index Order Form 1 1 2

VIDEO680664 Servicing Cascade Cylinders 1 1 4

■ See specific parts page for part number.


cascadeT

DESCRIPTION


35E/45E Sheet–Sav Push/Pull


35E/45E 1-5 6-19 20-50

PLATEN GROUP622907 Platen Pin 1 2 4622908 Spring 1 2 48007 Rivet 4 8 8

622897 Handle 2 2 8667225 Lower Platen Hook 1 2 2779010 Capscrew-Lower Hook 1 1 2688386 Upper Platen Hook 0 2 4685534 Capscrew-Upper Hook 2 4 4

PLATEN CARRIER GROUP671165 Upper Bearing Kit-ITA ll (sideshift only) 2 4 4672018 Upper Bearing Kit-ITA lll (sideshift only) 2 4 6682814 Lower Bearing 2 4 4206964 Frame Bearing 2 4 4675548 Sideshift Cylinder 0 1 2553861 Sideshift Cylinder Service Kit 1 2 4

FRAME GROUP583942 Sheet-Sav Cylinder 0 2 2684827 Sheet-Sav Cylinder Service Kit 2 2 2

LOWER-HOOKS675514 Quick Change Lower Hook-ITA ll 2 4 6675957 Quick Change Lower Hook-ITA lll 2 4 6675515 Guide-Quick Change Lower Hook-ITA ll 2 4 6675958 Guide-Quick Change Lower Hook-ITA lll 2 4 6678832 Pin-Quick Change Lower Hook 2 4 6679360 Bolt-on Lower Hook-ITA ll 2 4 6679361 Bolt-on Lower Hook-ITA lll 2 4 6

MECHANISM GROUP205070 Rollers 4 8 8205075 Bushing Service Kit 2 4 6

■ Shims (all) 8 16 30682999 Eye Pin 4 8 16

PUSH/PULL CYLINDER■ Cylinder 0 2 2■ Cylinder Service Kit 2 4 6

HYDRAULIC GROUP604511 Fitting, 6-6 2 4 6685981 Hose 2 4 6683173 Hose (cylinder) 2 4 6685831 Hose (junction block) 2 4 6

■ Tubes (all) 1 2 4206941 Valve Assembly (with gripper) 0 1 1206942 Valve Assembly (without gripper) 0 1 2677125 Cartridge (retract) 1 1 1677124 Cartridge (extend) 1 1 1659058 Cartridge (gripper check) 1 1 1688384 Valve Assembly 0 1 2206987 Solenoid Valve (with gripper only) 1 1 1206991 Solenoid Valve 1 1 1206944 Cartridge (check) 1 1 2206938 Control Knob (with gripper) 0 0 1206939 Control Knob (without gripper) 0 0 1665004 Control Knob Switch 1 2 4

■ See specific parts page for part number.


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DESCRIPTION


35E/45E Sheet–Sav Push/Pull


35E/45E 1-5 6-19 20-50

FACEPLATE GROUP672844 Gripper Cylinder 0 2 4684827 Gripper Cylinder Service Kit 2 4 8205957 Hose 1 2 2205958 Hose 1 2 2686573 Gripper Bearing 2 4 4

PUBLICATIONS207551 Parts Manual 1 1 2686455 Service Manual 1 1 2684945 Operators Guide 1 1 2685531 Operators Pocket Guide 1 1 2684944 Installation Instructions 1 1 2679929 Tool Catalog 1 1 2673964 Literature Index Order Form 1 1 2

VIDEO680664 Servicing Cascade Cylinders 1 1 1

For Technical Assistance and to Order Parts call:1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338cascadeW

Platens

REF QTY PART NO. DESCRIPTION

376861 Platen Group1 1 207275 Platen L. H.2 1 207260 Platen R. H.3 2 622907 Pin4 2 8007 Rivet5 2 622908 Spring6 2 622897 Handle7 2 ■ 685533 Upper Hook8 4 685534 Capscrew9 ✭ 206969 Shim (.030)10 2 682851 Lower Hook11 4 667225 Washer12 4 779009 Capscrew13 ● 688379 Shim (.060)

✭ As required.● As required (2 maximum)■ Items 3 through 7 are included in Upper Hook Assembly 688386.Ref: S-3985.

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207030 Platen Carrier Group1 1 207031 Platen Carrier2 2 206964 Bearing3 ■ 674298 Shim (.015)4 ■ 674299 Shim (.020)5 2 683142 Capscrew6 2 683001 Washer7 1 682552 Anchor Bracket8 2 672018 Bearing9 2 768759 Setscrew

10 2 682814 Bearing11 2 683250 Strip12 2 683218 Spacer13 2 688387 Jam Nut

■ As required maximum 1 per side.

35E/45E

Non S/S Platen Carrier Group ITA III

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206950 Frame Group1 1 206945 Frame2 1 206954 Bar3 2 768525 Capscrew4 2 686119 Washer5 1 206955 Foot6 8 766929 Capscrew7 8 678991 Lockwasher8 2 ■583942 Cylinder9 4 617915 Fitting, 4-4

10 4 678525 Pin-Clevis11 4 672726 Cotter Pin

■ See Cylinder page for parts breakdown.

35E/45E

Frame Group

1

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Sheet-Sav Cylinder

1 2 345 6 78 90! @#

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583942 Cylinder Assembly1 1 564162 Shell2 1 564165 Rod3 1 685664 Retainer4 1 685665 Piston5 1 563462 Nut6 1 563916 Ring-Stop7 1 3137 Retaining Ring

▼ 8 1 646540 Seal▼ 9 1 646850 Wiper▼ 10 1 2718 O-Ring▼ 11 1 2710 O-Ring▼ 12 1 615122 Back-up Ring▼ 13 1 663728 Seal

35E/45EREF QTY PART NO. DESCRIPTION

▼ Included in Service Kit 684827.

cascade� For Technical Assistance call: 800-227-2233, Fax: 888-329-8207To Order Parts call: 888-227-2233, Fax: 888-329-0234

Quick-Change Lower Hook Group – ITA III


683181 Lower Hook Group ITA III1 2 678832 Pin2 2 675957 Hook3 4 779019 Capscrew, M16 x 354 2 675958 Guide

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Mechanism Group


364009 Mechanism Group1 1 364240 Arm-Inner Secondary R. H.2 1 204692 Arm-Secondary Outer R. H.3 4 683154 ■ Bushing4 ● 683161 Shim (.030)5 ● 683162 Shim (.060)6 4 205070 Roller7 ● 683163 Shim (.030)8 ● 683164 Shim (.060)9 4 683155 ■ Bushing

10 1 682821 Pin11 15 6229 Washer12 15 685661 Capscrew13 15 682999 Eye-Pin14 2 682822 Pin-Head15 2 205065 Pin16 6 683153 ■ Bushing17 ● 204532 Shim (.12)18 2 204694 Arm-Outer Primary19 4 204533 Pin-Frame20 4 204535 ■ Bushing21 4 204695 Pin22 1 364238 Arm-Inner Primary23 1 204693 Arm-Secondary Outer L. H.24 1 364239 Arm-Inner Secondary L. H.25 2 204696 Pin-Outer26 2 682823 Pin-Rod27 2 683165 Spacer28 6 7401 Grease Fitting

● Quantity as required.■ Included in Bushing Service Kit 205075.

35E/45E


35E/45E


358091 Cylinder Assembly1 1 353370 Spacer2 1 562553 Seal ■3 1 7348 Snap Ring4 1 562333 Piston5 1 364727 Shell6 1 364715 Rod7 1 559705 Seal ■8 1 2787 O-Ring ■

9 1 615130 Back-Up Ring ■

10 1 558628 Retainer11 1 636853 Wiper ■12 4 559697 Bearing13 1 559698 Spacer14 1 678019 Nut15 1 671048 Seal Loader Kit ■16 2 7401 Grease Fitting

■ Included in Service Kit 562339.

Ref: S-8434

Cylinder

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For Technical Assistance and to Order Parts call:1-800-CAS-CADE (227-2233) or 503-669-6300, 503-669-6338cascade®

Hydraulic Group


15 2 207041 Clamp16 1 768794 Capscrew17 1 767414 Nut18 1 200647 Tube19 1 200648 Tube20 1 200649 Tube21 2 683173 Hose22 2 765329 Capscrew23 7 604511 Fitting, 6-624 4 605235 Fitting, 5-625 2 604510 Fitting, 626 1 2375 Fitting, 6-628 1 206939 ● Knob (without gripper)29 1 685831 Hose


206940 Hydraulic Group (without gripper)1 1 206931 Tube2 1 206932 Tube3 1 206933 Tube4 1 206934 Tube5 1 206935 Tube6 1 206936 Tube7 1 206937 Tube8 3 2492 Fitting, 6-69 1 206927 Junction Block

10 3 685981 Hose11 1 206942 ■ Valve (without gripper)12 2 768525 Capscrew13 2 686119 Washer14 1 669432 Diode (without gripper)

■ See Valve page for parts breakdown.● See Knob page for parts breakdown.

35E/45E

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206942 Valve Assembly1 1 206943 Valve Body2 1 609453 Fitting, 103 1 206991 Solenoid Valve4 1 206944 Check Valve5 2 659058 Check Valve6 1 677125 Relief Valve7 1 677124 Relief Valve8 2 601676 Fitting, 6-69 3 604511 Fitting, 6-6

10 4 617915 Fitting, 4-411 12 609234 Fitting, 412 1 2680 Fitting, 6-613 1 206995 Coil - 12V13 1 206996 Coil - 24V13 1 206997 Coil - 36V13 1 206998 Coil - 48V14 3 667516 Service Kit15 2 669597 Service Kit16 1 667379 Service Kit

35E/45E


Control KnobWithout Gripper Control


206939 Knob Group1 1 665250 Snap Ring2 1 206986 Cover3 1 667012 Knob4 1 665076 Strain Relief5 1 677112 ■ Switch6 1 5902 Nut, 3/8 NC7 1 665081 Adapter8 1 667718 Cable Assembly9 2 667752 Connector-Gray

■ This switch may be purchased without wires. Orderpart number 665004. Soldering is required.

35E/45E

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Faceplate Group

35E/45EREF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION

205970 Faceplate Group 40" x 40" ■205963 Gripper Jaw Assembly ●

1 1 204634 Faceplate 40" x 40" ■2 1 205959 Junction Block3 1 206396 Gripper Jaw4 2 673385 Drive Pin5 2 682844 Gripper Cylinder ▼6 8 617915 Fitting, 4-47 2 200877 Drive Pin8 1 206403 Gripper Bar9 1 672712 Gripper Pad

10 5 6444 Lockwasher11 5 768794 Capscrew, M8x1,25x20-8.812 2 604511 Fitting, 6-613 2 686573 Bearing14 2 205957 Hose15 2 205958 Hose16 2 768710 Capscrew17 2 609234 Plug, 418 4 779010 Capscrew19 2 763166 Capscrew, M8x1,25x25-8.820 4 --- Stop

■ Width x heigth.● Includes items 2 through 20.▼ See Gripper Cylinder page for parts breakdown.

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Gripper Cylinder

682844 Gripper Cylinder ▼ 1 1 646540 Seal ▼ 2 1 636850 Wiper ▼ 3 1 2718 O-Ring ▼ 4 1 2710 O-Ring ▼ 5 1 615122 Back-Up Ring

6 1 685662 Shell7 1 685663 Rod8 1 685664 Retainer9 1 685665 Piston10 1 563462 Nut11 1 563916 Ring12 1 684284 Snap Ring

▼ 13 1 663728 Piston Seal

35E/45EREF QTY PART NO. DESCRIPTION

▼ Included in Service Kit 684827.

# 4

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Q Cascade Corporation 1997 6-97

Do you have questions you needanswered right now? Call yournearest Cascade Parts Department.

Cascade (UK) Ltd.15, Orgreave CrescentDore House Industrial EstateHandsworthSheffield S13 9NQEnglandTel: 742-697524FAX: 742-695121

Cascade ScandinaviaHydraulik A.B.Muskötgatan 19, E8-9S25466 HelsingborgSwedenTel: 42-151135FAX: 42-152997

Cascade N.V.European HeadquartersP.O. Box 30091300 El AlmereDamsluisweg 561332 ED AlmereThe NetherlandsTel: 31-36-5492911FAX: 31-36-5492964

Cascade NorwayØsterliveien 37A1153 OsloNorwayTel: 47-22-743160FAX: 47-22-743157

Cascade France S.A.R.L.11, Rue Jean CharcotZone Industrielle Sud orB.P. 2291421 Morangis CedexFranceTel: 1- 64547501FAX: 1-9790584

Cascade Hispania S.A.Avenida De La Fabregada, 7Hospitalet De LlobregatBarcelonaSpainTel: 3-335-5158FAX: 3-335-4756

Cascade Canada Inc.5570 Timberlea Blvd.Mississauga, OntarioCanada L4W-4M6Tel: 905-629-7777FAX: 905-629-7785

Cascade GmbHD-41199 MonchengladbachKlosterhofweg 52GermanyTel: 21-66-602091FAX: 21-66-680947

Cascade N.V.Benelux Sales and ServiceP.O. Box 30091300 El AlmereDamsluisweg 561332 ED AlmereThe NetherlandsTel: 31-36-5492950FAX: 31-36-5492974

Cascade Finland01370 VantasFinlandTel: 358-0-836-1925FAX: 358-0-836-1935

Cascade Corporation2201 NE 201stFairview, OR 97024-9718Tel: 1-800-CAS-CADE

503-669-6300FAX: 503-669-6338

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Cascade Japan Ltd.5-5-41,Torikai KamiSettsu, OsakaJapan, 566Tel: 81-726-53-3490FAX: 81-726-53-3497

Cascade KoreaRoom 508, Pum Yang Bldg.750-14, Bang Bac-DongSe-Cho Ku, SeoulKoreaTel: 2599-7131 ext. 512FAX: 2533-8089

HYCO-Cascade Pty. Ltd.87 Antimony StreetCarole Park,Brisbane 4300AustraliaTel: 7-271-1966FAX: 7-271-3830

HYCO-Cascade (NZ) Ltd.15 Ra Ora Drive, East TamakiP.O. Box 38-440Howick, AucklandNew ZealandTel: 9-273-9136FAX: 9-273-9137

Cascade (Africa) Pty. Ltd.P.O. Box 625, Isando 160060A Steel RoadSparton, Kempton ParkSouth AfricaTel: 975-9240FAX: 394-1147

Cascade-XiamenWanshan No. 1 WorkshopHuli RoadXiamen 361006Fujian, PRCTel: 592-562-4600FAX: 592-562-4671

Cascade (Singapore)Trading Co.Four Seasons ParkAutumn Block - Apt. 180212 Cascaden WalkSingaporeTel: 65-834-1935FAX: 65-834-1936

Documents

Parts Manual - Forklift Parts · PDF file207551 Parts Manual 1 1 2 686455 Service Manual 1 1 2 ... 567#!@4 12 3 890 PP0023.eps 583942 Cylinder Assembly 1 1 564162 Shell 2 1