6
Publications No. Issue Date INSTALLATION INSTRUCTIONS Accessory Application © 2014 American Honda Motor Co., Inc. – All Rights Reserved. AII 00475 (1411) 1 of 6 08L02-T0A-110A VERSION 2 ROOF RACK RAILS P/N 08L02-T0A-110A 2015 CR-V NOV 2014 PARTS LIST Left roof rack rail cover Right roof rack rail cover Left roof rack rail base Right roof rack rail base 12 Torx nuts 2 Self-tapping screws TOOLS AND SUPPLIES REQUIRED Flat-tip screwdriver T-15 and T-30 Torx bits Eye protection (face shield, safety goggles, etc.) File Felt-tip pen Blanket Approx. 120 mm height empty cardboard box Torque wrench Ruler Tape The following tools are available through the HondaTool and Equipment Program. On the iN, click on: Service > Service Bay > Tool and Equipment Program, then enter the number under “Search”. Or, call 888-424-6857. Plastic Trim Tool (T/N SILTRIMTL10) Air Saw (T/N AT192A) Illustration of the Roof Rack Rails Installed on the Vehicle QD31801AA RIGHT ROOF RACK RAIL LEFT ROOF RACK RAIL

PARTS LIST TOOLS AND SUPPLIES REQUIRED - Buy Discount Honda and

  • Upload
    others

  • View
    3

  • Download
    0

Embed Size (px)

Citation preview

Page 1: PARTS LIST TOOLS AND SUPPLIES REQUIRED - Buy Discount Honda and

Publications No.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2014 American Honda Motor Co., Inc. – All Rights Re

VERSION 2

ROOF RACK RAILSP/N 08L02-T0A-110A

served. AII 00475 (1411

2015 CR-V

) 0

Issue Date

NOV 2014

PARTS LIST

Left roof rack rail cover

Right roof rack rail cover

Left roof rack rail base

Right roof rack rail base

12 Torx nuts

2 Self-tapping screws

TOOLS AND SUPPLIES REQUIRED

Flat-tip screwdriver

T-15 and T-30 Torx bits

Eye protection (face shield, safety goggles, etc.)

File

Felt-tip pen

Blanket

Approx. 120 mm height empty cardboard box

Torque wrench

Ruler

Tape

The following tools are available through the Honda Tooland Equipment Program. On the iN, click on: Service >Service Bay > Tool and Equipment Program, then enterthe number under “Search”. Or, call 888-424-6857.

• Plastic Trim Tool (T/N SILTRIMTL10)

• Air Saw (T/N AT192A)

Illustration of the Roof Rack Rails Installed on theVehicle

QD31801AA

RIGHT ROOFRACK RAIL

LEFT ROOFRACK RAIL

1 of 68L02-T0A-110A

Page 2: PARTS LIST TOOLS AND SUPPLIES REQUIRED - Buy Discount Honda and

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only by skilledtechnicians who have the proper tools, equipment, andtraining to correctly and safely add equipment to yourvehicle. These procedures should not be attempted by“do-it-yourselfers.”

NOTE:

• Be extremely careful not to damage the roof and otherfinished surfaces of the body when installing the roofrack rails.

• The weight of the cargo must not exceed the maximumweight capacity of 75 kg (165 lbs).

Installing the Roof Rack Rails

1. Measure rearward from the windshield molding, andmark the left roof molding at the measurementshown.

QA11301AD

LEFT ROOFMOLDING

FRONT

17 mm(0.7 in.)

MARKLEFT ROOFMOLDING

WINDSHIELDMOLDING

FELT-TIPPEN

2 of 6 AII 00475

2. Using a plastic trim tool, pry up on the left roofmolding cover to release one retaining tab and oneclip.

QA22108AD

FRONT

LEFT ROOFMOLDING COVER

CLIP

RETAIN-ING TAB

PLASTICTRIMTOOL

TAILGATE

3. Pull the left roof molding toward the outside ofvehicle to release the locking tab, and then press thelocking tab toward the inside of vehicle, and releasethe left roof molding from the vehicle. Whenremoving the left roof molding, start from the rear ofvehicle and work towards the front.

Q0D0801BD

FRONT

LEFT ROOFMOLDING

CROSSSECTION

CLIP LOCKING TAB

LEFT ROOFMOLDING(Press towardinside of vehicle.)

LOCKING TAB(Pull towardoutside of vehicle.)

LEFT ROOFMOLDING

(1411) © 2014 American Honda Motor Co., Inc. – All Rights Reserved.

Page 3: PARTS LIST TOOLS AND SUPPLIES REQUIRED - Buy Discount Honda and

4. While pulling up the left roof molding, remove the twoclips. Insert the plastic trim tool alternately to eachslots in the clip, and release the locking tabs in theorder shown. When removing the left roof molding,start from the rear of vehicle and work towards thefront. Be careful not to deform the roof molding.

QA60801AG

FRONT

CLIP LOCKINGTAB

LEFT ROOFMOLDING

1 2 4 635

Approx.7 mm(0.3 in.)width.

PLASTICTRIM TOOL

PLASTICTRIMTOOL

Approx.1 mm(0.04 in.)thickness.

PLASTICTRIM TOOL

CLIP

© 2014 American Honda Motor Co., Inc. – All Rights Reserved. AII 00475

5. Place a blanket over the roof of vehicle under the leftroof molding. Be careful not to deform the roofmolding when measuring and cutting.

Q0D0802CD

LEFT ROOFMOLDING

FRONT

BLANKET

6. Place an empty cardboard box (approx. 120 mm tall)under the left roof molding near the mark.

Q0D0803BD

LEFT ROOFMOLDING

MARK

EMPTYCARDBOARDBOX

Approx.120 mm(4.7 in.)

FRONT

(1411) 3 of 6

Page 4: PARTS LIST TOOLS AND SUPPLIES REQUIRED - Buy Discount Honda and

7. While wearing an eye protection, use an air saw tocut the left roof molding at the mark. Do not use acutting wheel or shears to cut the left roof molding, itwill damage the left roof molding. Have an assistanthold the rear edge while cutting.

Q0D0804BD

LEFT ROOFMOLDING

MARKAIR SAW

FRONT

8. Remove the cardboard box and blanket.

9. Secure the two clips removed in step 4.

QA60802AG

LEFT ROOFMOLDING

2 CLIPS

FRONT

4 of 6 AII 00475

10. Insert flat-tip screwdrivers alternately between thegreen clip and the stud bolt as shown. While pullingon the green clip, release the locking tab on thegreen clip from the groove on the stud bolt notch bynotch, and remove the green clip. Repeat the sameprocedure to remove the two purple clips.

Q0D0805BD

FRONT

FLAT-TIPSCREWDRIVERS(Alternately insert torelease the locking tab.)

GREENCLIP

CLIP

STUDBOLT

CROSSSECTION

FLAT-TIPSCREWDRIVERS

LOCKINGTAB

STUDBOLT

CLIP

2 PURPLECLIPS

(1411) © 2014 American Honda Motor Co., Inc. – All Rights Reserved.

Page 5: PARTS LIST TOOLS AND SUPPLIES REQUIRED - Buy Discount Honda and

11. Remove the red clip and the three yellow clips.

Q0D0806BD

REDCLIP

FRONT

3 YELLOWCLIPS

12. Using a flat-tip screwdriver wrapped with tape,remove the left roof molding cover from the left roofmolding (one retaining tab). Discard the left roofmolding.

QA22109BD

LEFT ROOFMOLDING COVER

RETAIN-ING TAB

LEFT ROOFMOLDING(Discard.)

TAPE

FLAT-TIPSCREWDRIVER

© 2014 American Honda Motor Co., Inc. – All Rights Reserved. AII 00475

13. Reinstall the left roof molding cover in its originalposition on the roof.

QA22110AD

FRONT

LEFT ROOFMOLDING COVER

CLIP

RETAIN-ING TAB

TAILGATE

14. Install the left roof rack rail base to the vehicle usingsix Torx nuts. Torque the Torx nuts to 10-15 N·m (1.0-1.5 kgf·m, 8-11 lbf·ft).

QD31802AA

6 STUDBOLTS

6 TORX NUTS10-15 N·m(1.0-1.5 kgf·m,8-11 lbf·ft)

FRONT

LEFT ROOF RACKRAIL BASE

(1411) 5 of 6

Page 6: PARTS LIST TOOLS AND SUPPLIES REQUIRED - Buy Discount Honda and

15. Hook the front of the left roof rack rail cover to the leftroof rack base.

QD31803AA

LEFT ROOFRACK RAILCOVER

LEFT ROOFRACK RAILBASE

HOOK

LEFT ROOF RACKRAIL BASE

LEFT ROOFRACK RAILCOVER

16. Secure the left roof rack rail cover to the left roof rackbase with eight clips.

QD31804AA

8 CLIPS

LEFT ROOFRACK RAILCOVER

6 of 6 AII 00475

17. Secure the left roof rack rail cover to the left roof rackbase with one self-tapping screw.

QD31805AA

LEFT ROOFRACK RAILCOVER

SELF-TAPPINGSCREW

18. Repeat steps 1 through 17 to install the right roofrack rail.

USE AND CARE

Check the roof rack rail mounting bolts frequently, andre-tighten if necessary.

(1411) © 2014 American Honda Motor Co., Inc. – All Rights Reserved.