Parts Catalog - pi54.compi54.com/Corp/Manuals/Parts/2007Ranger6x6700EFIPartsManual.pdfthe product in the future.The illustrations in this manual are not intended for safe and proper

Parts CatalogRANGER 700 EFI 6X6 R07RF68AD/AF

9920906Parts Manual

Read the Operator's manual entirely. Whenyou see this symbol, the subsequentinstructions and warnings are serious - followwithout exception.Your life and the lives ofothers depend on it!

© Copyright 2006 Printed 06/08/07

Cover photo may show optional equipment notsupplied with standard unit.

Selected ModelsIllustrated Parts Lists....................................................4

A-ARM/STRUT MOUNTING..............................................4A-ARMS, MID DRIVE.........................................................6AIR BOX.............................................................................8ASM., BOX.......................................................................10BOX MOUNTING.............................................................12BRAKE CALIPER, FRONT..............................................14BRAKE CALIPER, REAR.................................................16BRAKE LINES/MASTER CYLINDER...............................18BRAKE, FOOT.................................................................20BRAKE, PARK..................................................................22BRAKE, PARK, PEDAL....................................................24CHASSIS/BODY...............................................................26CLUTCH COVER.............................................................28CLUTCH, DRIVE..............................................................30CLUTCH, DRIVEN...........................................................32COOLING SYSTEM.........................................................34DASH INSTRUMENTS and CONTROLS.........................36DECALS...........................................................................38ELECTRICAL/BATTERY..................................................40ENGINE and CLUTCH AIR INTAKE................................42ENGINE MOUNTING.......................................................44ENGINE, CRANKCASE...................................................46ENGINE, CRANKSHAFT.................................................48ENGINE, FUEL INJECTOR..............................................50ENGINE, INTAKE.............................................................52ENGINE, MAGNETO........................................................54ENGINE, MANIFOLD and THERMOSTAT.......................56ENGINE, OIL FILTER and DIPSTICK..............................58ENGINE, OIL PUMP and WATER PUMP.........................60ENGINE, PISTON and CYLINDER..................................62ENGINE, STARTING MOTOR..........................................64ENGINE, THROTTLE BODY MOUNTING........................66EXHAUST SYSTEM.........................................................68FRAME, CAB...................................................................70FUEL SYSTEM................................................................72GEAR SELECTOR...........................................................74GEARCASE, FRONT.......................................................76GEARCASE, MID.............................................................78GEARCASE, MID, MOUNTING.......................................80GEARCASE, REAR.........................................................82HOOD...............................................................................84MOLDINGS......................................................................86SEAT/SEAT BASE............................................................88SHAFT, DRIVE, FRONT...................................................90SHAFT, DRIVE, MID........................................................92SHAFT, PROP, FRONT....................................................94SHAFT, PROP, REAR.......................................................96SHOCK, REAR.................................................................98STEERING.....................................................................100

STRUT, FRONT..............................................................102SWING ARM..................................................................104TAILGATE.......................................................................106THROTTLE.....................................................................108TOOL KIT.......................................................................110TRANSMISSION............................................................112TRANSMISSION MOUNTING.......................................114TRANSMISSION, INTERNAL........................................116TRANSMISSION, OUTPUT SHAFT..............................118WHEEL, FRONT............................................................120WHEEL, REAR...............................................................122

Part Number Index.....................................................124Part Description Index..............................................127

© Copyright 2006. All rights reserved.

Polaris Industries provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of thismanual, Polaris assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.Polaris reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflectthe product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended forordering parts only.

Polaris is registered trademark.

All other brands and product names are trademarks or registered trademarks of their respective holders.

Printed in the United States of America.

2 Parts Catalog 9920906 06/08/07

Table of Contents

AA-ARM/STRUT MOUNTING................................................4A-ARMS, MID DRIVE..........................................................6AIR BOX...............................................................................8ASM., BOX.........................................................................10

BBOX MOUNTING...............................................................12BRAKE CALIPER, FRONT................................................14BRAKE CALIPER, REAR..................................................16BRAKE LINES/MASTER CYLINDER................................18BRAKE, FOOT...................................................................20BRAKE, PARK...................................................................22BRAKE, PARK, PEDAL......................................................24

CCHASSIS/BODY................................................................26CLUTCH COVER...............................................................28CLUTCH, DRIVE...............................................................30CLUTCH, DRIVEN.............................................................32COOLING SYSTEM...........................................................34

DDASH INSTRUMENTS and CONTROLS..........................36DECALS.............................................................................38

EELECTRICAL/BATTERY....................................................40ENGINE and CLUTCH AIR INTAKE..................................42ENGINE MOUNTING.........................................................44ENGINE, CRANKCASE.....................................................46ENGINE, CRANKSHAFT...................................................48ENGINE, FUEL INJECTOR...............................................50ENGINE, INTAKE...............................................................52ENGINE, MAGNETO.........................................................54ENGINE, MANIFOLD and THERMOSTAT.........................56ENGINE, OIL FILTER and DIPSTICK................................58ENGINE, OIL PUMP and WATER PUMP..........................60ENGINE, PISTON and CYLINDER....................................62ENGINE, STARTING MOTOR...........................................64ENGINE, THROTTLE BODY MOUNTING.........................66EXHAUST SYSTEM..........................................................68

FFRAME, CAB.....................................................................70FUEL SYSTEM..................................................................72

GGEAR SELECTOR.............................................................74GEARCASE, FRONT.........................................................76GEARCASE, MID..............................................................78GEARCASE, MID, MOUNTING.........................................80GEARCASE, REAR...........................................................82

HHOOD................................................................................84

MMOLDINGS........................................................................86

SSEAT/SEAT BASE.............................................................88SHAFT, DRIVE, FRONT....................................................90SHAFT, DRIVE, MID..........................................................92SHAFT, PROP, FRONT......................................................94SHAFT, PROP, REAR........................................................96SHOCK, REAR..................................................................98STEERING.......................................................................100STRUT, FRONT...............................................................102SWING ARM....................................................................104

TTAILGATE........................................................................106THROTTLE......................................................................108TOOL KIT.........................................................................110TRANSMISSION..............................................................112TRANSMISSION MOUNTING.........................................114TRANSMISSION, INTERNAL..........................................116TRANSMISSION, OUTPUT SHAFT................................118

WWHEEL, FRONT..............................................................120WHEEL, REAR................................................................122

Alphabetized Table of Contents

06/08/07 Parts Catalog 9920906 3

4 Parts Catalog 9920906 06/08/07

Polaris Illustrated Parts ListsSelected Models

A-ARM/STRUT MOUNTING

Applies to R07RF68AD/AF [49RGRAARM07500EFI]

NotesPart DescriptionQtyPart No.Ref.

Screw475154721.Nut, Nylok475424392.Bushing, A-Arm, Short854345483.Shaft, A-Arm, Short450208264.A-Frame, Black, LH11542125-0675.A-Frame, Black, RH11542126-0675.

[See Strut, Front Page for Detail]ASM., HUBSTRUT1-------6.Joint, Ball, Greaseless270611307.Bracket, Ball Joint252111218.Boot, Ball Joint, Greaseless254126589.Screw4751228410.Nut, Castle2754243811.Pin, Cotter2766120312.Shield, CV Front, Black, LH15435028-07013.Shield, CV Front, Black, RH15435029-07013.Screw6751208414.Washer2755595715.

06/08/07 Parts Catalog 9920906 5

Illustrated Parts Lists PolarisSelected Models

A-ARM/STRUT MOUNTING

Applies to R07RF68AD/AF [49RGRAARM07500EFI]

6 Parts Catalog 9920906 06/08/07


A-ARMS, MID DRIVE

Applies to R07RF68AD/AF [4999202259920225B12]


Screw875154721.Nut, Nylok1275424392.Shaft, A-Arm, Short850208263.Bushing, A-Arm, Short2454345484.Screw275155145.Shaft, A-Arm, Upper151345496.A-Arm, Mid Axle, Upper, Black21015142-0677.Nut, Nylok475424398.Screw275154339.Retainer, Shock2524114710.Spring, Middle Axle, Black27042169-06711.Washer2755614212.Shock, Middle Axle2704207813.Screw2751541514.Hub, Wheel, Rear2513511315.Ring, Retaining2771044016.Bearing, Carrier, Wheel2358550217.Carrier, Bearing, Wheel, LH1513474118.

[RH]Carrier, Bearing, Wheel1513453118.Shaft, A-Arm, Lower2513461619.Screw2751863420.A-Arm, Mid Axle, Lower, Black21015141-06721.

06/08/07 Parts Catalog 9920906 7


A-ARMS, MID DRIVE


8 Parts Catalog 9920906 06/08/07


AIR BOX

Applies to R07RF68AD/AF [49RGRAIRBOX077006X6]


Hose, Breather154129571.Clamp, Hose, Spring170806942.Clamp, Narrow Band170805113.Boot, Air Box154128984.Sensor, T Map124104225.Screw175176586.Clamp, Narrow Band170804137.Cap, End154333968.Fitting270521649.Clamp1708053410.Box, Air Intake1543669811.Clip, Cover2771057112.Filter, Air Intake1708130813.Seal, Cover1581296414.Cover1543669915.

06/08/07 Parts Catalog 9920906 9


AIR BOX

Applies to R07RF68AD/AF [49RGRAIRBOX077006X6]

10 Parts Catalog 9920906 06/08/07


ASM., BOX

Applies to R07RF68AD/AF [4999203249920324A11]


[AD]Panel, Box, Long, Crimson Red, RH15435695-5151.[Incl. All][AD]Asm., Box, Long, Crimson Red11203151-515.[Incl. All][AF]Asm., Box, Long, Green11203151-195.[AD]Panel, Box, Long, Crimson Red, RH15435695-5151.[AF]Panel, Box, Long, Green, RH15435695-1951.

Asm., Taillight, RH124106672.Bulb, Taillight148058802.Screw2075177903.Screw675179834.Ring, Tie Down670811955.Screw475122766.Latch, Slam, Tailgate270810997.Nut, Nylok275421228.Bolt275183769.Screw10751815810.Support, Tailgate, Black11014678-06711.Screw4751185812.Asm., Taillight, LH1241066813.Bulb, Taillight1480588013.Bumper Recess4541291914.

[AD]Panel, Box, Long, Crimson Red, LH15435694-51515.[AF]Panel, Box, Long, Green, LH15435694-19515.

Box, Long, Black15435690-07016.Nut, Flange6754232117.Seal, Foam2581131018.Panel, Box, Front1543599619.

06/08/07 Parts Catalog 9920906 11


ASM., BOX


12 Parts Catalog 9920906 06/08/07


BOX MOUNTING



Screw1575183751.Washer1575563292.Box, Support, Long, Black11015309-0673.Latch, Box, Black11014963-0674.Spring270416875.Pin, Clevis276618786.Shock, Dump Box170432327.Clip276610678.Nut, Flange475423439.Washer4755840210.Bushing, Box, Latch8543422611.Screw4751531912.Rivet4762141813.Bumper, Box Base2541232114.Screw6751738615.Shield, Heat, Exhaust1524912716.Harness, Cargo Box1241087717.Clip, Routing5767011618.Pin, Box Hinge, Black21013511-06719.Screw2751738620.

06/08/07 Parts Catalog 9920906 13


BOX MOUNTING


14 Parts Catalog 9920906 06/08/07


BRAKE CALIPER, FRONT

Applies to R07RF68AD/AF [4999203249920324C05]


Asm., Caliper, Brake, LH11910843.Asm., Caliper, Brake, RH11910844.Screw, Bleeder170803521.Screw, Socket Set175154892.Caliper, Brake, LH151347173.Caliper, Brake, RH151347183.

[Incl. 4,5]Kit, Front Brake Boot119306423.Boot, Bushing154125054.Boot, Pin Seal154125065.Seal, Caliper, Inner154120106.Seal, Caliper, Outer154120117.Piston, Brake151328298.Asm., Caliper, Mount119105139.Kit, Brake Pad, Assembly2220241310.

06/08/07 Parts Catalog 9920906 15


BRAKE CALIPER, FRONT


16 Parts Catalog 9920906 06/08/07


BRAKE CALIPER, REAR



Asm., Caliper, LH, Rear11910990.Asm., Caliper, RH, Rear11910991.Screw, Bleeder170803521.Screw, Socket Head Set175154892.Caliper, Brake, LH151347173.Caliper, Brake, RH151347183.Boot, Pin Seal154125064.Asm., Mount, Caliper119108025.

[Incl. 4,10]Kit, Boot, Front Brake119306426.Kit, Brake Pad122024136.Seal, Caliper, Inner154120107.Seal, Caliper, Outer154120118.

[Incl. 1,6]Piston, Brake151328299.Boot, Pin Bushing1541250510.

06/08/07 Parts Catalog 9920906 17


BRAKE CALIPER, REAR


18 Parts Catalog 9920906 06/08/07


BRAKE LINES/MASTER CYLINDER

Applies to R07RF68AD/AF [49RGRBRAKELINES07500EFI]


Line, Brake, Rear, LH119110061.Fitting, Tee, Brake170522932.Asm., Master Cylinder119111683.Line, Brake, Master Cylinder, Front119104864.Line, Brake, Front, Left119108455.Fitting, Cross, Brake170523166.Switch, Stoplight141101647.Line, Brake, Front, Right119108468.Screw475120259.Bolt, Banjo2191095810.Seal12541321211.Line, Brake, Master Cylinder, Rear1191057212.Clip7767010213.Clip, Rosebud1402013914.Line, Brake, Rear, RH1191100715.Bolt, Banjo4191049916.Cable Tie1708013817.

06/08/07 Parts Catalog 9920906 19


BRAKE LINES/MASTER CYLINDER

Applies to R07RF68AD/AF [49RGRBRAKELINES07500EFI]

20 Parts Catalog 9920906 06/08/07


BRAKE, FOOT

Applies to R07RF68AD/AF [49RGRBRAKEFOOT07500]


Screw275153191.Nut, Nylok275423242.Nut, Nylok175424393.Bushing, Pedal Pivot254331894.Tube, Brake Pedal Bushing153340305.Pin, Clip176611406.Pedal, Brake, Black11015870-0677.Pin, Clevis176618438.Screw175154179.

06/08/07 Parts Catalog 9920906 21


BRAKE, FOOT

Applies to R07RF68AD/AF [49RGRBRAKEFOOT07500]

22 Parts Catalog 9920906 06/08/07


BRAKE, PARK



Kit, Mount12203254.Kit, Complete12203255.Screw275155471.Asm., Park Brake119108162.Washer, Wrought175583023.Clip, Pin276611404.Screw275173865.Cable, Brake, Parking170812926.Pin, Clevis176618307.Asm., Caliper, Park Brake119108338.Kit, Brake Pad122031478.Kit, Brake Pad and Shims122031488.Disk, Brake152497289.

06/08/07 Parts Catalog 9920906 23


BRAKE, PARK


24 Parts Catalog 9920906 06/08/07


BRAKE, PARK, PEDAL



Mount, Park Brake, Black11014724-0671.Pin, Cotter176612032.Washer175559193.Spring, Lever Return170430734.Bushing, Pedal Pivot254311075.Washer175558046.Lever, Park, Black11014723-0677.Spring, Catch, Parking Brake170420578.Latch, Park Brake152481509.Washer2755582710.Pin, Clip2766114011.Grommet1541043712.Nut1754670113.Handle1708101314.Rod, Handle, Park Release1524815715.Pin, Clevis1766110616.Switch, Sensor, Park Brake1401109317.

06/08/07 Parts Catalog 9920906 25


BRAKE, PARK, PEDAL


26 Parts Catalog 9920906 06/08/07


CHASSIS/BODY

Applies to R07RF68AD/AF [49RGRCHASSIS077006X6]


Screw2375153991.[See Seat/Seat Base Page for Details]BASE, CAB/SEAT1-------2.

Support, Floor, Black, RH11015378-0673.Nut, Flange675471804.Bolt475155225.Trim, EdgeAR55211316.Support, Cab, Front, Black11015828-0677.Screw1475154158.Nut, Nylok1475424399.Extension, Frame, Black11014982-06710.Screw2751827811.Cap, Bumper2543419112.Screw6751791613.Plate, Grille, Bumper, Top, Black15248846-06714.Plate, Grille, Bumper, Upper, Black15248845-06715.Screw3751785416.

[If built before 10/01/06]Bumper, Black11014991-06717.[If built after 10/01/06]Bumper, Black11015909-06717.

Cup, Hood Latch2543073318.Rivet4762133419.Decal, Reflector, Amber2707992420.Support, Floor, Black, LH11015068-06721.Frame, Main, Black11015722-06722.

06/08/07 Parts Catalog 9920906 27


CHASSIS/BODY

Applies to R07RF68AD/AF [49RGRCHASSIS077006X6]

28 Parts Catalog 9920906 06/08/07


CLUTCH COVER

Applies to R07RF68AD/AF [49RGRCLUTCHCVR077006X6]


[Incl. 10,13]Asm., Cover, Clutch, Inner126331201.Washer575557482.Screw575173123.Duct, Clutch, Air Outlet154369634.Clamp, Narrow Band270812795.Hose, Clutch Air Outlet154356846.Screw975120947.Cover, Clutch, Outer, Black15433451-0708.Decal, Warning, Clutch Cover171725639.Seal, Cover, Clutch, Outer1552157810.Screw3751786711.Bracket, Clutch Seal15244527-06712.Seal, Cover, Clutch, Inner1541263513.Bracket, Clutch Outlet1524922314.Screw1751539915.

06/08/07 Parts Catalog 9920906 29


CLUTCH COVER

Applies to R07RF68AD/AF [49RGRCLUTCHCVR077006X6]

30 Parts Catalog 9920906 06/08/07


CLUTCH, DRIVE



[Incl. All Less 3,15]Asm., Drive Clutch, Wide11322522.Bearing, Moveable, 1/2 Inch135765041.Spacer, .020AR52107522.Spacer, .025AR52429812.Spacer, .032AR52107532.Spacer, .050AR52107542.Spring, Clutch170422023.Bearing, Cover135765104.Bushing154302615.Washer, Interlock175752026.Bolt175181977.Washer, Flat152107488.Screw675180629.Button, Clutch6543193610.Pin, Roller3502042211.Washer6543094512.Asm., Roller and Bushing3132162213.Nut, FLEXLOC3754190614.Weight, Shift, 20-603563169815.Bolt, Shoulder3751226616.

06/08/07 Parts Catalog 9920906 31


CLUTCH, DRIVE


32 Parts Catalog 9920906 06/08/07


CLUTCH, DRIVEN

Applies to R07RF68AD/AF [49RGRCLUTCHDVN077006X6]


Belt, Drive, EBS132111061.[3 Max]BushingAR75561202.[Incl. 7-10]Asm., Driven Clutch113225143.

Washer, Domed152206464.Washer, Spring Lock175529015.Bolt175153826.Retainer, Spring, Outer177105637.Spring, Compression170431678.Retainer, Spring, Inner177105649.Ring, Retaining1323419410.

06/08/07 Parts Catalog 9920906 33


CLUTCH, DRIVEN

Applies to R07RF68AD/AF [49RGRCLUTCHDVN077006X6]

34 Parts Catalog 9920906 06/08/07


COOLING SYSTEM

Applies to R07RF68AD/AF [49RGRCOOL077006X6]


Clamp, Hose370811741.Hose, Engine Outlet154128002.Cable Tie170801383.Mount, Cable Tie270809654.Clamp, Spring Band570808435.Connector, Barbed270523816.Hose, Radiator, Inlet154128097.Hose, Radiator, Outlet154128088.Edge, Trim18360012-069.Cap, Pressure1124030010.Radiator, Flat1124028611.Bushing, Mount, Lower Radiator2541058412.Nut, Flanged, Nylok2754215313.Asm., Grommet and Insert2541315514.Bolt2751216315.Valve, Plastic Radiator/Cooler Drain1705241016.Shroud, Fan1543685117.Screw8751682218.Clip, U4754736619.Cable Tie7708076120.Line, FuelAR8450003-152521.Fitting1705206522.Screw4751208423.Bracket, Surge Tank1524687324.Tank, Surge1543693625.Plug, Cap1543377426.Cap, Overflow1543074327.Gasket1581027928.Asm., Fan1241086329.Sheath, Reflect18450111-2530.Screw1751738631.Clamp, Double Hose1708125032.Hose, Engine Inlet1541280133.Conduit, Flex15521287-0834.

06/08/07 Parts Catalog 9920906 35


COOLING SYSTEM

Applies to R07RF68AD/AF [49RGRCOOL077006X6]

36 Parts Catalog 9920906 06/08/07


DASH INSTRUMENTS and CONTROLS

Applies to R07RF68AD/AF [49RGRDASH077006X6]


Plug, Hole, Gear Indicator154368531.Nut, Speed276700542.Plug, Hole, Rocker Switch254341923.Switch, AWD140106014.Switch, Headlight140111155.Receptacle, Pod Mount, 12V140106386.Asm., Speedometer124108347.Switch, Instrument140115018.Switch, Key140110029.Harness, Headlite/Hood1241087810.Harness, Dash1241079911.Grommet, Gear Shift Plug1541229412.Grommet, Gear Shift1541215413.Bezel1543438014.Mount, Rubber1541213815.Panel, Dash-Controls15436827-07016.

06/08/07 Parts Catalog 9920906 37


DASH INSTRUMENTS and CONTROLS

Applies to R07RF68AD/AF [49RGRDASH077006X6]

38 Parts Catalog 9920906 06/08/07


DECALS

Applies to R07RF68AD/AF [49RGRDECAL077006X6]


Decal, Warning, Cab Frame/Seat Belt171737781.Plate, HWSR152487352.Decal, Warning, Cont/Pass/Tire Pressure171737773.Decal, Box, "RANGER 6X6", LH171728894.Decal, Box, "RANGER 6X6", RH171728904.Decal, "POLARIS", Tailgate171731255.Decal, Reflector, Red270799256.Decal, Hitch171734037.Decal, Polaris Star170784658.Decal, 700 TWIN EFI, Hood, LH171735699.Decal, 700 TWIN EFI, Hood, RH171735709.Decal, Warning, Discretionary1717267510.

[AD]Decal, "APPLY BRAKE TO START"1717073911.[AF]Decal, "APPLY BRAKE"1717053211.

Decal, Caution, "SHIFT AT IDLE"1717267412.

06/08/07 Parts Catalog 9920906 39


DECALS

Applies to R07RF68AD/AF [49RGRDECAL077006X6]

40 Parts Catalog 9920906 06/08/07


ELECTRICAL/BATTERY

Applies to R07RF68AD/AF [49RGRELECT077006X6]


Harness, Chassis124108541.Clip, Rosebud140201492.Cable Tie370801383.Cable, Solenoid/Starter140112494.Wire, Spark Plug, 49.5cm140113645.Wire, Spark Plug, 59.3cm140113656.Coil, EFI140104257.Spacer154365778.Screw175180529.Nut2754660110.ECU1401161811.Screw2751815712.Relay2401114113.Box, Battery1543403714.Bracket, Battery Strap1524837415.Kit, Battery Bolt1220280216.Screw2751738617.Strap, Ground1524865918.Screw1751201819.Block, Terminal1401169920.Cable, Ground1401121421.Nut, Hex3328032122.Regulator1401156923.Cable, Positive1401121324.Screw10751819625.Solenoid, Starter1401094726.Nut, Hex2754727027.Battery, Top Mount1401063028.Washer, Spring Lock2755280129.

06/08/07 Parts Catalog 9920906 41


ELECTRICAL/BATTERY

Applies to R07RF68AD/AF [49RGRELECT077006X6]

42 Parts Catalog 9920906 06/08/07


ENGINE and CLUTCH AIR INTAKE

Applies to R07RF68AD/AF [49RGRAIRINTAKE077006X6]


Filter, Intake258122531.Box, Air Baffeling254369392.Clamp, Hose270804513.Hose, Air Box, Front119109974.Clamp, Narrow Band570809095.Duct, Air Intake254369596.Cable Tie170807617.Hose, Air Box, Rear119109948.Nut, Nylok175423249.Screw1751539810.Screw2751239911.Hanger, Air Cleaner1124010112.

[See Air Box Page for Details]BOX, AIR INTAKE1-------13.Hose, Clutch, Intake, Rear1191090814.Clamp, Narrow Band1708070715.Hose, Clutch, Intake, Front1191099916.

06/08/07 Parts Catalog 9920906 43


ENGINE and CLUTCH AIR INTAKE

Applies to R07RF68AD/AF [49RGRAIRINTAKE077006X6]

44 Parts Catalog 9920906 06/08/07


ENGINE MOUNTING

Applies to R07RF68AD/AF [49RGRENGINEMTG077006X6]


Screw275153991.Bracket, Motor Mount, Top152494542.Washer, Flat275558233.Mount, Rubber, Top231100444.Screw275167345.Bracket, Engine Mount, Top152473686.Nut875472637.Cable, Battery, Ground140112148.Cable, Solenoid/Starter140112499.

NOTE:The Short Block assembly contains a crankcaseassembly, cylinder and cylinder head assembly, and apiston & crankshaft assembly. Prior authorizationrequired for warranty consideration.

Kit, Short Block1220306510.

Bolt2751836411.Mount, Engine, Lower, Front, Black15244771-06712.Mount, Torque Stop1302152213.Nut2754230114.Mount, Engine, Transmission, Black11015065-06715.Mount, Rubber, Rear2302111916.

06/08/07 Parts Catalog 9920906 45


ENGINE MOUNTING

Applies to R07RF68AD/AF [49RGRENGINEMTG077006X6]

46 Parts Catalog 9920906 06/08/07


ENGINE, CRANKCASE

Applies to R07RF68AD/AF [4999202259920225D10]


Plug175180071.Dowel276611752.Plug, Expansion, 19MM170515303.Kit, Crankcase122033004.Pin, Dowel276630015.Bolt175166036.Asm., Oil Pickup112026637.Seal, O-Ring158120168.Plug, Expansion, 42MM130600049.Ring, Retaining1771051210.Screw6751779211.Screw9751779312.Washer, Copper1581223213.Plug, Socket1705230614.Plate, Baffle1521178515.Screw5751804516.Screw3751759817.Plate, Thrust1524428618.Screw1751786519.Washer, Spring1755618320.Kit, Gear Set1220310621.Kit, Camshaft1220291922.

06/08/07 Parts Catalog 9920906 47


ENGINE, CRANKCASE


48 Parts Catalog 9920906 06/08/07


ENGINE, CRANKSHAFT



Bearing451327531.Shaft, Balance151323962.Key, Woodruff177211313.Kit, Gear Set122031064.Washer175559825.Screw175178656.Bearing235857047.Key, Woodruff177211178.Kit, Crankshaft122030679.Bearing, Ball1351431810.Bushing1755619411.Bearing, Ball1351436112.Seal, Flange1541267613.

06/08/07 Parts Catalog 9920906 49


ENGINE, CRANKSHAFT


50 Parts Catalog 9920906 06/08/07


ENGINE, FUEL INJECTOR

Applies to R07RF68AD/AF [4999202259920225E03]


Asm., Fuel Injector212028631.Fuel, Rail Dual Point125204512.Asm., Screw and Washer175167303.

06/08/07 Parts Catalog 9920906 51


ENGINE, FUEL INJECTOR


52 Parts Catalog 9920906 06/08/07


ENGINE, INTAKE



Bolt675182741.Asm., Arm, Rocker412021692.Retainer, Spring451314133.Retainer, Lock859100424.Spring, Valve470415655.Seat, Valve Spring259101946.Seal, Valve Guide254118957.Head, Cylinder130217658.Valve, Exhaust251346629.Valve, Intake2513269610.

06/08/07 Parts Catalog 9920906 53


ENGINE, INTAKE


54 Parts Catalog 9920906 06/08/07


ENGINE, MAGNETO



Seal, Flanged154128811.Seal, Oil154124552.Asm., Engine Cover112030963.Stator140113994.Screw375178485.Washer175559076.O-Ring154124587.Asm., Cover, Stator112033348.Screw1275179509.Nut1754721310.Flywheel1401091211.Bracket, Stator, Wire Holddown1524536412.

06/08/07 Parts Catalog 9920906 55


ENGINE, MAGNETO


56 Parts Catalog 9920906 06/08/07


ENGINE, MANIFOLD and THERMOSTAT



Sensor, Thermister140106441.O-Ring154115212.Thermostat w/Bypass170523523.Cover, Thermostat151347564.Screw275168225.Washer, Flat175559986.Screw175176797.

06/08/07 Parts Catalog 9920906 57


ENGINE, MANIFOLD and THERMOSTAT


58 Parts Catalog 9920906 06/08/07


ENGINE, OIL FILTER and DIPSTICK



Asm., Dipstick112029031.Tube, Oil Fill112031072.Screw175168243.Washer175560054.Spring, Pressure Relief170422035.Pin, Dowel176611276.Screw275177957.Clamp152458058.O-Ring154127579.Plug, Socket1751800710.Nipple, Oil Filter1254011511.Filter, Oil1254008612.

06/08/07 Parts Catalog 9920906 59


ENGINE, OIL FILTER and DIPSTICK


60 Parts Catalog 9920906 06/08/07


ENGINE, OIL PUMP and WATER PUMP



[Incl. 1-6]Kit, Oil Pump12203012.Asm., Gerotor112025881.Housing, Oil Pump151350942.Bearing, Ball135844043.Ring, Retaining177105314.Shaft, Oil/Water Pump151350935.GEAR, DRIVEN, WATER/OIL1-------6.Screw475178077.Gasket, Cover, Mag158129368.Impeller, Water Pump154336849.Washer, Flat1755587410.Nut, Hex, Nylok1754680411.Seal, Water Pump1361007512.Seal, Water Pump1581257113.Cover, Water Pump1563188214.Screw5751682215.

06/08/07 Parts Catalog 9920906 61


ENGINE, OIL PUMP and WATER PUMP


62 Parts Catalog 9920906 06/08/07


ENGINE, PISTON and CYLINDER

Applies to R07RF68AD/AF [49RGRPISTON077006X6]


Gasket, Head152473591.Dowel276611752.Plug170515343.Circlip430229964.PIN, PISTON2-------5.Kit, Piston Ring222021276.

[Incl. 4-6]Kit, Piston222021076.Gasket, Base152473607.Lifter, Valve451341528.

[Incl. 3]Kit, Cylinder122026969.Pushrod4513240210.

06/08/07 Parts Catalog 9920906 63


ENGINE, PISTON and CYLINDER

Applies to R07RF68AD/AF [49RGRPISTON077006X6]

64 Parts Catalog 9920906 06/08/07


ENGINE, STARTING MOTOR

Applies to R07RF68AD/AF [49RGRSTARTINGMTR077006X6]


Screw275168231.[If built before 8/04/06]Starter140104172.[If built after 8/04/06]Starter140115842.[If built before 8/04/06]Asm., Bendix140104183.[If built after 8/04/06]Asm., Bendix140115853.

Washer275559084.Nut175467055.Washer, Lock175526166.

06/08/07 Parts Catalog 9920906 65


ENGINE, STARTING MOTOR

Applies to R07RF68AD/AF [49RGRSTARTINGMTR077006X6]

66 Parts Catalog 9920906 06/08/07


ENGINE,THROTTLE BODY MOUNTING

Applies to R07RF68AD/AF [49RGRTHROTTLEBODY077006X6]


Screw775168221.Cover, Valve151344272.Asm., Reed w/Gasket130213523.Screw275172774.Cover, Breather154325335.Plug, Spark, Champion RC7YC3230216716.Adapter112535277.Screw275167348.Clamp, Hose170811939.Asm., Body, Throttle1120316010.Sensor, Throttle Position1241034210.Clamp, Hose2708030711.Tubing1835001812.Valve, Check1705203813.Screw1751738414.Sensor, Crank Position1241072015.Seal, Valve Cover1541263216.

06/08/07 Parts Catalog 9920906 67


ENGINE,THROTTLE BODY MOUNTING

Applies to R07RF68AD/AF [49RGRTHROTTLEBODY077006X6]

68 Parts Catalog 9920906 06/08/07


EXHAUST SYSTEM

Applies to R07RF68AD/AF [49RGREXHAUST077006X6]


Bolt275153161.Dampener Vibration254125082.Bushing250101923.Washer, Rubber254104364.Nut, Nylok275423245.Washer275557166.Bushing275558637.Silencer, Black11261298-0298.Spring270418049.Seal, Exhaust1524351810.Nutsert1754710111.Nut, Hex1754230112.Mount, Torque Stop1302152213.Shield, Heat, Rear1524982014.Washer8755593515.Screw8751519716.Bracket, Exhaust, Mount, Black15248921-06717.Screw4751539918.Shield, Heat1524982119.Shield, Exhaust, Manifold1524986720.Gasket1581151121.Screw4751732222.Manifold, Black1126165023.Seal, Exhaust1361004724.Tube, Exhaust, Black11261620-02925.Spring2704178926.Spring1704168727.Washer1755623028.Bolt1751266629.

06/08/07 Parts Catalog 9920906 69


EXHAUST SYSTEM

Applies to R07RF68AD/AF [49RGREXHAUST077006X6]

70 Parts Catalog 9920906 06/08/07


FRAME, CAB



Bolt1075153211.Frame, Cab, Front, Black, RH11014727-0672.Bolt275153393.Nut, Nylok1275423244.Nut, Nylok875424515.Screw875179356.

[Incl. Warning Decals]Asm., Frame, Cab, RH, Rear, Black11014749-0677.Headrest, Black25434879-0708.Screw475172309.Bracket, Cab Frame, Center, Black15248164-06710.

[Incl. Warning Decals]Asm., Frame, Cab, LH, Rear, Black11014750-06711.Frame, Cab, Front, Black, LH11014726-06712.

06/08/07 Parts Catalog 9920906 71


FRAME, CAB


72 Parts Catalog 9920906 06/08/07


FUEL SYSTEM

Applies to R07RF68AD/AF [49RGRFUEL077006X6]


Cap, Gas Tank154336871.[Incl. 3]Asm., Fuel Tank125206732.

Screw675186093.Line, FuelAR8360065-254.Foil, Tank158126945.Conduit, Flex tube18360054-646.Asm., Fuel Line125207127.Clip, Routing276701098.Screw575153999.

06/08/07 Parts Catalog 9920906 73


FUEL SYSTEM

Applies to R07RF68AD/AF [49RGRFUEL077006X6]

74 Parts Catalog 9920906 06/08/07


GEAR SELECTOR

Applies to R07RF68AD/AF [49RGRGEARSELECT07500EFI]


Cover, Shifter154120791.Screw175177562.Knob, Shifter154110073.Nut, Nylok175423444.Bearing, Shifter151337495.Nut, Nylok275471446.Cable, Shifter170812097.Washer, Flat175584028.Clip, Pin276611409.Clip, Rosebud1402014910.Grommet Gear Shift1541215411.Bolt, Shoulder1751774512.Washer, Flat1755597613.Washer, Wave Spring1755579514.Lever, Shifter1154211415.

06/08/07 Parts Catalog 9920906 75


GEAR SELECTOR

Applies to R07RF68AD/AF [49RGRGEARSELECT07500EFI]

76 Parts Catalog 9920906 06/08/07


GEARCASE, FRONT



Asm., Front Gearcase11332428.[Incl. 13,22,23]Asm., Gearcase13233950.[Incl. 9-11]Asm., Clutch13234380.

Screw, Set132341631.[Incl. Output Cover, Insert and Coil]Asm., Cover Plate132341592.

Button, Thrust132343753.Plate, Thrust132341654.Shim, Armature Plate132341615.Bearing, Roller Ball232339266.

[Incl. 27]Asm., Race/Output Hub132339537.Pin, Dowel132339288.Clutch Housing/Ring Gear132343769.Kit, Roll1323395710.

[Incl. Spring and Roll Cage]Asm., Roll Cage1323437711.Spring1-------11.Bushing1323437812.Fitting, Vent1323437913.Line, FuelAR8450003-152514.

[6x6]Clip, Rosebud1402013915.Clamp, Hose1708030716.

[Incl. O-Rings and Seals]Kit, Seal Kit1323395617.Screw11323391818.Cover, Input1323394719.Bearing, Roller Ball1323411220.Shaft, Pinion, 11T1323394421.BUSHING1-------22.GEARCASE, LH1-------23.Plug, Oil Fill1323394224.Screw, Flange4751836425.

[Incl. Plug and Washer]Asm., Drain Plug1323395126.Bearing, Needle, Roller Thrust1323392927.Ring, Retaining1323416228.Plate, Armature1323416029.

06/08/07 Parts Catalog 9920906 77


GEARCASE, FRONT


78 Parts Catalog 9920906 06/08/07


GEARCASE, MID



Asm., Mid Gearcase11332389.Screw1532332521.Plug, Drain332338052.Seal232338033.Tube, Vent132335244.Cover, Output132339825.Shim132335816.Bearing, Ball132332687.Gear, Ring 37T132339858.Shaft, Output132343039.Bearing, Ball1323380610.Spring, Wave1323398711.O-Ring1323398812.Pipe, Knock4323352913.Seal, Triple Lip1323378814.Ring, Retaining2323330615.Washer, Thrust2323405016.Bushing2323398917.Gearcase, R111323398318.Ring, Spring2133244619.Bushing1323329220.Pinion, 10T1323399021.Gear, 26T Output1323399122.Bearing, Ball1323358923.Bracket, Caliper Mount1524972924.Bolt3323437425.Seal, Triple Lip1323378526.Cover, Input1323398427.Gear, 26T Input1323399328.Shaft, Output1323399229.

06/08/07 Parts Catalog 9920906 79


GEARCASE, MID


80 Parts Catalog 9920906 06/08/07


GEARCASE, MID, MOUNTING



Clamp, Hose370803071.Line, FuelAR8450003-15252.T-Fitting270520753.Asm., Mid Gearcase113323894.Bolt475183645.Asm., Gear Coupler, Mid Drive113801926.Pin, Spring176619137.

06/08/07 Parts Catalog 9920906 81


GEARCASE, MID, MOUNTING


82 Parts Catalog 9920906 06/08/07


GEARCASE, REAR



Asm., Rear Gearcase11341441.Seal, Triple Lip132337851.Cover, Input132338002.O-Ring132338013.Bearing, Ball132335894.Pinion, 10T132338025.Bushing132335776.Seal232338037.Case, Front132338048.Pipe, Knock132335299.O-Ring1323401710.Spring, Wave1323398711.Bearing, Ball1323380612.Shaft, Output1323402113.Gear, Ring 37T1323398514.Bearing, Ball1323326815.Plug, Expansion1323399516.Tube, Vent1323352417.Clamp, Hose1708030718.Line, FuelAR8450003-152519.Clip4767010220.Plug, Drain2323380521.Screw12323325222.Cover, Output1323381723.ShimAR323358124.

06/08/07 Parts Catalog 9920906 83


GEARCASE, REAR


84 Parts Catalog 9920906 06/08/07


HOOD

Applies to R07RF68AD/AF [49RGRHOOD07500]


Screw1075181581.Screw1675176852.Asm., Hinge254340573.

[AD]Hood, Crimson Red15435703-5154.[AF]Hood, Green15435703-1954.

Grommet, Rubber Mount154125045.Screw375120266.Plate, Catch159101197.Pin, Catch152466938.Seal, Glove Box155216679.

[AD]Cover, Glove Box, Crimson Red15434719-51510.[AF]Cover, Glove Box, Green15434719-19510.[AD]Dash, Crimson Red15436894-51511.[AF]Dash, Green15436894-19511.

Holder, Cup2543476312.Screw2751756113.Nut, U-Type2767015714.Nut, Nylok2754212215.Grille, Hood, Black15435728-07016.Clip, Wire2767013417.Plug, Drain, Box1541300218.Liner, Hood1543696719.Clip, Dart2767009020.Screw13751823821.Bracket, Headlight2524865522.Screw2751208423.Asm., Headlight2241050324.Bulb, Headlight2401102924.O-Ring8541016325.Washer, Flat2755585926.Strap, Hood Latch2541037027.Screw2751723028.

06/08/07 Parts Catalog 9920906 85


HOOD

Applies to R07RF68AD/AF [49RGRHOOD07500]

86 Parts Catalog 9920906 06/08/07


MOLDINGS

Applies to R07RF68AD/AF [49RGRMOLDINGS077006X6]


Screw5775176851.Cover, Drive Shaft, Floor154364022.

[Incl. 22,24 and Foil][If built before 8/01/06]Asm., Main Floor126332253.[Incl. 22,24 and Foil][If built after 8/01/06]Asm., Main Floor126334363.

Nut, U-Type576701454.Foam, Foil, Floor158129545.Foil, Heat Shield, Floor158126956.Foam, Foil, Floor158128427.Foil, Floor, Horizontal258129558.Foil, Floor, Vertical158129569.

[Incl. 11]Asm., Floor, Dog House Cover1263297210.Floor, Dog House Cover1543564510.Foil, Heat Shield1581269411.Foam, Foil, Access Panel1581284112.Fender, Rear, Black, LH15435929-07013.Fender, Front, Black, LH15435886-07014.

[If built before 8/01/06]Washer6755585915.[If built before 8/01/06]Nut, Nylok6754212216.

Washer15755606517.Screw15751738618.Plate, Skid1581290919.Screw16751208420.Panel, Wheel Well, LH1543653421.Fender, Front, Black, RH15435887-07022.

[If built before 8/01/06]cNut, Speed6767005723.Fender, Rear, Black, RH15435930-07024.Panel, Wheel Well, RH1543653525.

[If built after 8/01/06]Screw12751815826.Nut, Speed, U-Type2767005727.

06/08/07 Parts Catalog 9920906 87


MOLDINGS

Applies to R07RF68AD/AF [49RGRMOLDINGS077006X6]

88 Parts Catalog 9920906 06/08/07


SEAT/SEAT BASE



Screw875172301.Nut, Chimney876700962.Asm., Seat, Back, Black12683124-0703.

[Incl. 5-9]Asm., Seat, Bottom Black12683817-0704.Nut, Nylok275423245.Washer, Flat275557346.Pin, Seat Latch259100967.Rivet476214798.Tab, Seat Mount252456769.Foil, Seat4581229510.Base, Cab/Seat, Black11015312-06711.Grommet2541250712.Asm., Seat Belt2263242113.Bolt4751253914.Nut, Nylok4754252515.Asm., Seat Belt, Center1263242216.

06/08/07 Parts Catalog 9920906 89


SEAT/SEAT BASE


90 Parts Catalog 9920906 06/08/07


SHAFT, DRIVE, FRONT



Asm., Drive Shaft21332423.Shaft, Axle21332311.CV-Joint215903981.CLAMP, LARGE2-------2.

[Incl. 5-7]Kit, Boot Replacement222010153.CLAMP, SMALL2-------4.CLAMP, SMALL2-------5.

[Incl. 2-4]Kit, Boot Replacement222028266.CLAMP, LARGE2-------7.Circlip, Kit277105578.

[Incl. 10]Joint215903959.Circlip2767009210.Grease2135005911.Grease2135004612.

06/08/07 Parts Catalog 9920906 91


SHAFT, DRIVE, FRONT


92 Parts Catalog 9920906 06/08/07


SHAFT, DRIVE, MID



Asm., Driveshaft, Mid21332388.Retainer Ring277105051.Boot Kit, Wheel Side122031082.Large Clamp213500443.Grease213500474.Boot213324335.Small Clamp213500436.

06/08/07 Parts Catalog 9920906 93


SHAFT, DRIVE, MID


94 Parts Catalog 9920906 06/08/07


SHAFT, PROP, FRONT



Asm., Shaft, Prop, Front11380194.Pin, Spring176619131.Yoke, Gear Case, Front132601332.Kit, Cross and Bearing222020153.Shaft, Prop113801824.Yoke, Prop Shaft, Transmission132601315.Fitting, Lubrication170804246.O-Ring154110927.

06/08/07 Parts Catalog 9920906 95


SHAFT, PROP, FRONT


96 Parts Catalog 9920906 06/08/07


SHAFT, PROP, REAR



Asm., Prop Shaft, Rear11332426.Pin, Spring176619131.Disc, Brake152497282.Screw475180683.Yoke, Flanged113324414.Kit, Cross and Bearing222020155.Shaft, Prop113801846.Yoke132601317.Fitting, Lubrication170804248.O-Ring154110929.

06/08/07 Parts Catalog 9920906 97


SHAFT, PROP, REAR


98 Parts Catalog 9920906 06/08/07


SHOCK, REAR



Screw475154151.Nut, Nylok475424392.Retainer, Shock252411473.Spring, Black27041955-0674.Cam, Adjusting, Spring256305515.Shock, Rear270419566.

06/08/07 Parts Catalog 9920906 99


SHOCK, REAR


100 Parts Catalog 9920906 06/08/07


STEERING



Boot, Seal, Rod End254119201.Rod End270610542.Nut, Jam, LH275470283.TIE ROD, INNER2-------4.Clamp, Boot, Small270809785.Boot, Passenger, Side Rack154120136.Clamp, Boot, Large270809797.Bolt375153828.Screw175154349.Bolt1751792410.Washer, Spring Lock1755290111.Bushing, Shaft, Steering2543410612.Washer, Wave2755606313.Wheel, Steering1182133414.Nut1754718815.Cap, Steering Wheel1543653616.Bushing1755630117.Shaft, Steering, Upper1182101818.Shaft, Steering w/Joints, Lower1182273219.Nut, Nylok1754243920.Nut, Nylok5754232421.Boot, Driver Side, Rack1541201222.Bolt2751790923.Washer4755609924.Nut2754717725.Pin, Cotter2766120326.Asm., Gear Box, Steering1182263627.Bolt2751237128.

06/08/07 Parts Catalog 9920906 101


STEERING


102 Parts Catalog 9920906 06/08/07


STRUT, FRONT

Applies to R07RF68AD/AF [49RGRSTRUTFRT077006X6]


Nut275471041.Washer275557492.Spacer, Rubber258102913.Ball, Pivot, Top254328724.Spacer251320625.Ball, Pivot, Bottom254328716.Retainer, Spring252433647.Spring, Compression, Black27043094-0678.Bumper254126659.Strut, Front2704310610.Washer2521111511.Clamp, Cable2708036712.Nut, Nylok4754232413.Screw, Cap4751236514.Washer, Spring Lock4755290115.Washer, Flat10755840216.

[See Brake Caliper, Front Pg. C5 for Details]ASM., FRONT BRAKE CALIPER, RH1-------17.Bolt4751533918.Ring, Retaining2771050719.Bearing, Hubstrut2351434220.

[42mm][Incl. 12,13,16,19,20,22]Asm., Hubstrut, LH1182282521.[42mm][Incl. 12,13,16,19,20,22]Asm., Hubstrut, RH1182282621.

Sensor, Hall Effect1401029822.Cap, Hall Effect1513238223.Screw1751765824.

06/08/07 Parts Catalog 9920906 103


STRUT, FRONT

Applies to R07RF68AD/AF [49RGRSTRUTFRT077006X6]

104 Parts Catalog 9920906 06/08/07


SWING ARM



Ring, Retaining277104401.Bearing, Carrier, Wheel235855022.Tube, Axle, Black, RH11015217-0673.Bolt875175854.O-Ring254107725.Asm., Drive Shaft, Axle, LH113802136.Asm., Drive Shaft, Axle, RH113802147.Tube, Axle, Black, LH11015216-0678.Nut, Nylok875425259.Washer, Flat8755598410.Arm, Swing, Black11014992-06711.U-Bolt4524512712.Bracket, Bolt Lock2524622913.Screw2751249014.Nut, Nylon, Flanged2754718015.Bolt, Swing Arm, Pivot2513169716.Bushing, Swing Arm Pivot, LH1513316617.Bushing, Swing Arm, LH1543454518.Fitting, Lubrication2708042419.Nut, Hex, Jam1754708220.Washer, Flat1755603521.

[See Gearcase, Rear Page for Details]ASM., GEARCASE, REAR1-------22.Plate, Differential, Skid, Black15245665-06723.Bushing, Swing Arm, RH2543454624.Bushing, Swing Arm Pivot, RH1513316725.

[Rear Caliper Attach]Screw4751744526.[Rear Caliper Attach]Washer, Spring Lock4755290127.[Rear Caliper Attach]Washer, Flat4755840228.

06/08/07 Parts Catalog 9920906 105


SWING ARM


106 Parts Catalog 9920906 06/08/07


TAILGATE



[AF]Asm., Tailgate, EB Green11202755-195.[AD]Asm., Tailgate, Crimson Red11202755-515.

Cap, Tailgate, Black15435548-0701.Screw575181582.

[AD]Panel, Outer, Crimson Red15435550-5153.[AF]Panel, Outer, Green15435550-1953.

Screw475177904.Latch, Paddle170813805.Washer, Wave275563586.Rod251344687.Bracket, Tailgate152494738.Nut, Nylok275421229.Washer, Flat6755830110.Bolt2751837611.Cable, Tailgate2708121512.Screw5751837713.Screw1751791614.Tube, Tailgate1513446915.Panel, Inner15435549-07016.Pin, Hitch2766164417.Washer, Rubber Back2755574818.

06/08/07 Parts Catalog 9920906 107


TAILGATE


108 Parts Catalog 9920906 06/08/07


THROTTLE

Applies to R07RF68AD/AF [49RGRTHROTTLE077006X6]


Cable, Throttle170812471.FRAME, MAIN1-------2.Spacer, Throttle, Mach151354103.Block, Pivot, Throttle154343274.Washer275559545.Pin, Clip276611406.Screw875151027.Pedal, Throttle154356498.Throttle, Black11015464-0679.Spring, Throttle1704307810.Spring, Accelerator1704320811.Screw1751213012.Spacer, Throttle1513541613.Nutsert, Hex4754706914.Nut, Flanged1754215315.

06/08/07 Parts Catalog 9920906 109


THROTTLE

Applies to R07RF68AD/AF [49RGRTHROTTLE077006X6]

110 Parts Catalog 9920906 06/08/07


TOOL KIT



[Incl. 2-8]Kit, Tool12874924.Gauge, Tire Pressure128707251.SCREWDRIVER, PHILLIPS1-------2.WRENCH, 8-10 OPEN1-------3.Wrench, 12-14 Open128750904.WRENCH, BOX1-------5.

[Wrench Handle]PULLER, SPARK PLUG1-------6.Pouch, Tool Kit126825727.Wrench, Torx128748588.Manual, Owner's, '07 RANGER 700 4x4/6x6199206369.Wrench, Spanner, Cam, Black12871095-06710.

06/08/07 Parts Catalog 9920906 111


TOOL KIT


112 Parts Catalog 9920906 06/08/07


TRANSMISSION



Asm., Gearcase11332307.Nut, Lock132339611.Screw832338262.Cover132341883.O-Ring132338284.Pawl, Detent132338295.Label, Oil Fill/Level Check132341436.Plug, Hex, Hollow w/O-Ring232337947.Seal232338428.Shaft, Shift132338319.Gear, 31T1323383210.Gearcase, Main1323412911.Tube, Vent1323423012.Pin, Dowel4323324713.Gearcase, LH1323422114.Screw15323411415.Seal, Dual Lip1323386616.Screw2323404217.Bracket, Transmission Mount1323404418.Gear, 16T1323383919.Disc, Lockout1323383820.Star, Detent1323383721.O-Ring1323383622.Spring, Compression1323383023.Switch1323383524.Ring, Retaining1323383425.Bellcrank1323423226.

06/08/07 Parts Catalog 9920906 113


TRANSMISSION


114 Parts Catalog 9920906 06/08/07


TRANSMISSION MOUNTING



Bolt275176321.Nut675472632.Screw275184153.Asm., Main Gearcase113323074.Clamp, Hose170803075.Line, FuelAR8450003-15256.Clip, Rosebud140201397.Clip140201498.Nut, Flange275423439.Screw2751237710.Bracket, Transmission Mount, Rear15246084-06711.Nut2323404312.Bracket1323404413.Screw2323404214.Screw4751728915.Mount, Transmission Engine, Black11015065-06716.

06/08/07 Parts Catalog 9920906 115


TRANSMISSION MOUNTING


116 Parts Catalog 9920906 06/08/07


TRANSMISSION, INTERNAL



Asm., Gearcase11332307.Bearing432330181.Chain, Silent132330362.Shaft, Input132341333.Bearing432330194.Drum, Shift Shaft132342125.O-Ring132338406.Fork, Shift232342207.Rail, Shift Shaft132338608.Spring, Wave232341449.Engagement Dog4323387510.Ring, Retaining2323385011.Washer1323385112.Gear, 33T1323385213.Bearing, Needle2323371814.Shaft, Reverse1323389215.Sprocket, 24T1323389316.Washer1323385517.Gear, 23T1323413518.Gear, 47T1323413819.Gear, 60T1323413920.Screw4323408621.Cover, Bearing, Center Drive1323412222.Ring, Snap1323310623.Spacer1323335724.Bearing, Ball1323405525.

[Incl. Ref. 4 from Gearcase, Output Shaft Pg. D6]Asm., Lapped Bevel, Gear Set1323000126.Bearing, Needle1323310327.Washer1323389428.

06/08/07 Parts Catalog 9920906 117


TRANSMISSION, INTERNAL


118 Parts Catalog 9920906 06/08/07


TRANSMISSION, OUTPUT SHAFT



Asm., Gearcase11332307.Bearing432330191.Washer, Thrust132336192.Sprocket, 19T132338433.

[Incl. Ref. 26 from Gearcase, Internal Pg. D5]Asm., Lapped Bevel, Gear Set132300014.Shaft, Output, Main, Rear132339115.Button, Thrust132335826.ShimAR32335837.ShimAR32336118.Cover, Output, Front132341329.Screw15323411410.Seal2323384211.Shaft, Output, Front1323362512.Chain, Silent1323340813.Sprocket, 22T1323384414.Bushing1323355215.

06/08/07 Parts Catalog 9920906 119


TRANSMISSION, OUTPUT SHAFT


120 Parts Catalog 9920906 06/08/07


WHEEL, FRONT



Bolt875123251.Disc, Brake, Front252443142.Stud875155133.Hub, Wheel251352074.Rim, Front, Black21520796-0675.Tire, Front, 25x10-12254113976.Washer, Flat875562427.Nut, Flanged875424598.Washer275560049.Nut, Slotted2754281010.Cover, Hub, Dust2541116411.Pin, Cotter2766140212.Valve, Rim2152501713.

06/08/07 Parts Catalog 9920906 121


WHEEL, FRONT


122 Parts Catalog 9920906 06/08/07


WHEEL, REAR



Cover, Dust, Hub454111641.Pin, Cotter476614042.

[2 per Middle Axle Hub]Washer, Cone675557963.Rim, Rear, Black41520797-0674.Hub, Rear Wheel451351135.Disc, Brake, Rear252482506.Bolt875155227.Tire, Rear, 25x11-12454120088.Stud1675155139.Valve, Rim4152501710.Washer, Flat16755624211.Nut, Flanged16754245912.Nut, Castle4754300513.

06/08/07 Parts Catalog 9920906 123


WHEEL, REAR


The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

5, 27, 43, 61, 63, 77, 91, 101, 103, 105, 109, 111

------- ..........................

131013511-067 .............111014678-067 .............251014723-067 .............251014724-067 .............711014726-067 .............711014727-067 .............711014749-067 .............711014750-067 .............131014963-067 .............271014982-067 .............271014991-067 .............1051014992-067 .............45, 1151015065-067 .............271015068-067 .............71015141-067 .............71015142-067 .............1051015216-067 .............1051015217-067 .............131015309-067 .............891015312-067 .............271015378-067 .............1091015464-067 .............271015722-067 .............271015828-067 .............211015870-067 .............271015909-067 .............531202169 ....................611202588 ....................471202663 ....................1071202755-195 .............1071202755-515 .............511202863 ....................591202903 ....................551203096 ....................591203107 ....................111203151-195 .............111203151-515 .............671203160 ....................551203334 ....................431240101 ....................351240286 ....................351240300 ....................671253527 ....................691261298-029 .............691261620-029 .............691261650 ....................311321622 ....................331322514 ....................311322522 ....................113, 115, 117, 119

1332307 ....................

911332311 ....................931332388 ....................79, 811332389 ....................911332423 ....................971332426 ....................771332428 ....................931332433 ....................971332441 ....................791332446 ....................831341441 ....................931350043 ....................931350044 ....................911350046 ....................931350047 ....................911350059 ....................951380182 ....................971380184 ....................811380192 ....................951380194 ....................

PagePart Number

1051380213 ....................1051380214 ....................1211520796-067 .............1231520797-067 .............121, 1231525017 ....................751542114 ....................51542125-067 .............51542126-067 .............911590395 ....................911590398 ....................1011821018 ....................1011821334 ....................1011822636 ....................1011822732 ....................1031822825 ....................1031822826 ....................191910486 ....................191910499 ....................151910513 ....................191910572 ....................171910802 ....................231910816 ....................231910833 ....................151910843 ....................151910844 ....................191910845 ....................191910846 ....................431910908 ....................191910958 ....................171910990 ....................171910991 ....................431910994 ....................431910997 ....................431910999 ....................191911006 ....................191911007 ....................191911168 ....................15, 171930642 ....................912201015 ....................95, 972202015 ....................632202107 ....................632202127 ....................15, 172202413 ....................632202696 ....................412202802 ....................912202826 ....................472202919 ....................612203012 ....................452203065 ....................492203067 ....................47, 492203106 ....................932203108 ....................232203147 ....................232203148 ....................232203254 ....................232203255 ....................472203300 ....................672410342 ....................92410422 ....................852410503 ....................112410667 ....................112410668 ....................672410720 ....................372410799 ....................372410834 ....................412410854 ....................352410863 ....................132410877 ....................372410878 ....................512520451 ....................732520673 ....................732520712 ....................592540086 ....................

PagePart Number

592540115 ....................892632421 ....................892632422 ....................872632972 ....................292633120 ....................872633225 ....................872633436 ....................1112682572 ....................892683124-070 .............892683817-070 .............1112870725 ....................1112871095-067 .............1112874858 ....................1112874924 ....................1112875090 ....................453021119 ....................673021352 ....................45, 693021522 ....................673021671 ....................533021765 ....................633022996 ....................473060004 ....................453110044 ....................333211106 ....................117, 1193230001 ....................1173233018 ....................117, 1193233019 ....................1173233036 ....................1173233103 ....................1173233106 ....................1133233247 ....................79, 833233252 ....................79, 833233268 ....................793233292 ....................793233306 ....................1173233357 ....................1193233408 ....................79, 833233524 ....................79, 833233529 ....................1193233552 ....................833233577 ....................79, 833233581 ....................1193233582 ....................1193233583 ....................79, 833233589 ....................1193233611 ....................1193233619 ....................1193233625 ....................1173233718 ....................79, 833233785 ....................793233788 ....................1133233794 ....................833233800 ....................833233801 ....................833233802 ....................79, 833233803 ....................833233804 ....................79, 833233805 ....................79, 833233806 ....................833233817 ....................1133233826 ....................1133233828 ....................1133233829 ....................1133233830 ....................1133233831 ....................1133233832 ....................1133233834 ....................1133233835 ....................1133233836 ....................1133233837 ....................1133233838 ....................1133233839 ....................1173233840 ....................

PagePart Number

113, 1193233842 ....................1193233843 ....................1193233844 ....................1173233850 ....................1173233851 ....................1173233852 ....................1173233855 ....................1173233860 ....................1133233866 ....................1173233875 ....................1173233892 ....................1173233893 ....................1173233894 ....................1193233911 ....................773233918 ....................773233926 ....................773233928 ....................773233929 ....................773233942 ....................773233944 ....................773233947 ....................773233950 ....................773233951 ....................773233953 ....................773233956 ....................773233957 ....................1133233961 ....................793233982 ....................793233983 ....................793233984 ....................79, 833233985 ....................79, 833233987 ....................793233988 ....................793233989 ....................793233990 ....................793233991 ....................793233992 ....................793233993 ....................833233995 ....................833234017 ....................833234021 ....................113, 1153234042 ....................1153234043 ....................113, 1153234044 ....................793234050 ....................1173234055 ....................1173234086 ....................773234112 ....................113, 1193234114 ....................1173234122 ....................1133234129 ....................1193234132 ....................1173234133 ....................1173234135 ....................1173234138 ....................1173234139 ....................1133234143 ....................1173234144 ....................773234159 ....................773234160 ....................773234161 ....................773234162 ....................773234163 ....................773234165 ....................1133234188 ....................333234194 ....................1173234212 ....................1173234220 ....................1133234221 ....................1133234230 ....................1133234232 ....................793234303 ....................793234374 ....................

124 Parts Catalog 9920906 06/08/07

Part Number Index

PagePart Number

773234375 ....................773234376 ....................773234377 ....................773234378 ....................773234379 ....................773234380 ....................95, 973260131 ....................953260133 ....................413280321 ....................493514318 ....................1033514342 ....................493514361 ....................313576504 ....................313576510 ....................613584404 ....................7, 1053585502 ....................493585704 ....................693610047 ....................613610075 ....................1034010298 ....................654010417 ....................654010418 ....................414010425 ....................374010601 ....................414010630 ....................374010638 ....................574010644 ....................554010912 ....................414010947 ....................374011002 ....................854011029 ....................254011093 ....................374011115 ....................414011141 ....................414011213 ....................41, 454011214 ....................41, 454011249 ....................414011364 ....................414011365 ....................554011399 ....................374011501 ....................414011569 ....................654011584 ....................654011585 ....................414011618 ....................414011699 ....................19, 77, 1154020139 ....................41, 75, 1154020149 ....................194110164 ....................114805880 ....................695010192 ....................315020422 ....................5, 75020826 ....................535131413 ....................1055131697 ....................1035132062 ....................1035132382 ....................495132396 ....................635132402 ....................535132696 ....................495132753 ....................15, 175132829 ....................1055133166 ....................1055133167 ....................755133749 ....................635134152 ....................675134427 ....................1075134468 ....................1075134469 ....................75134531 ....................75134549 ....................75134616 ....................535134662 ....................15, 175134717 ....................

PagePart Number

15, 175134718 ....................75134741 ....................575134756 ....................615135093 ....................615135094 ....................7, 1235135113 ....................1215135207 ....................1095135410 ....................1095135416 ....................315210748 ....................315210752 ....................315210753 ....................315210754 ....................1035211115 ....................55211121 ....................475211785 ....................335220646 ....................7, 995241147 ....................315242981 ....................1035243364 ....................695243518 ....................475244286 ....................1215244314 ....................295244527-067 .............455244771-067 .............1055245127 ....................555245364 ....................1055245665-067 .............895245676 ....................595245805 ....................1155246084-067 .............1055246229 ....................855246693 ....................355246873 ....................635247359 ....................635247360 ....................455247368 ....................255248150 ....................255248157 ....................715248164-067 .............1235248250 ....................415248374 ....................855248655 ....................415248659 ....................395248735 ....................275248845-067 .............275248846-067 .............695248921-067 .............135249127 ....................295249223 ....................455249454 ....................1075249473 ....................23, 975249728 ....................795249729 ....................695249820 ....................695249821 ....................695249867 ....................215334030 ....................855410163 ....................855410370 ....................695410436 ....................255410437 ....................355410584 ....................1055410772 ....................755411007 ....................95, 975411092 ....................121, 1235411164 ....................1215411397 ....................575411521 ....................535411895 ....................1015411920 ....................1235412008 ....................15, 175412010 ....................15, 175412011 ....................

PagePart Number

1015412012 ....................1015412013 ....................755412079 ....................375412138 ....................37, 755412154 ....................375412294 ....................135412321 ....................555412455 ....................555412458 ....................855412504 ....................15, 175412505 ....................15, 175412506 ....................895412507 ....................695412508 ....................675412632 ....................295412635 ....................55412658 ....................1035412665 ....................495412676 ....................595412757 ....................355412800 ....................355412801 ....................355412808 ....................355412809 ....................555412881 ....................95412898 ....................115412919 ....................95412957 ....................855413002 ....................355413155 ....................195413212 ....................315430261 ....................275430733 ....................355430743 ....................315430945 ....................255431107 ....................315431936 ....................675432533 ....................1035432871 ....................1035432872 ....................215433189 ....................95433396 ....................295433451-070 .............615433684 ....................735433687 ....................355433774 ....................415434037 ....................855434057 ....................1015434106 ....................275434191 ....................375434192 ....................135434226 ....................1095434327 ....................375434380 ....................1055434545 ....................1055434546 ....................5, 75434548 ....................855434719-195 .............855434719-515 .............855434763 ....................715434879-070 .............55435028-070 .............55435029-070 .............1075435548-070 .............1075435549-070 .............1075435550-195 .............1075435550-515 .............875435645 ....................1095435649 ....................295435684 ....................115435690-070 .............115435694-195 .............115435694-515 .............115435695-195 .............

PagePart Number

115435695-515 .............855435703-195 .............855435703-515 .............855435728-070 .............875435886-070 .............875435887-070 .............875435929-070 .............875435930-070 .............115435996 ....................875436402 ....................875436534 ....................875436535 ....................1015436536 ....................415436577 ....................95436698 ....................95436699 ....................375436827-070 .............355436851 ....................375436853 ....................855436894-195 .............855436894-515 .............355436936 ....................435436939 ....................435436959 ....................295436963 ....................855436967 ....................275521131 ....................355521287-08 ...............295521578 ....................855521667 ....................995630551 ....................315631698 ....................615631882 ....................355810279 ....................1035810291 ....................115811310 ....................695811511 ....................475812016 ....................475812232 ....................435812253 ....................895812295 ....................615812571 ....................73, 875812694 ....................875812695 ....................875812841 ....................875812842 ....................875812909 ....................615812936 ....................875812954 ....................875812955 ....................875812956 ....................95812964 ....................535910042 ....................895910096 ....................855910119 ....................535910194 ....................537041565 ....................13, 697041687 ....................697041789 ....................697041804 ....................997041955-067 .............997041956 ....................257042057 ....................77042078 ....................77042169-067 .............317042202 ....................597042203 ....................257043073 ....................1097043078 ....................1037043094-067 .............1037043106 ....................337043167 ....................1097043208 ....................137043232 ....................

06/08/07 Parts Catalog 9920906 125

Part Number Index (continued)

PagePart Number

477051530 ....................637051534 ....................677052038 ....................357052065 ....................817052075 ....................97052164 ....................197052293 ....................477052306 ....................197052316 ....................577052352 ....................357052381 ....................357052410 ....................1017061054 ....................57061130 ....................397078465 ....................277079924 ....................397079925 ....................19, 35, 417080138 ....................67, 77, 81, 83, 115

7080307 ....................

15, 177080352 ....................1037080367 ....................97080413 ....................95, 97, 1057080424 ....................437080451 ....................97080511 ....................97080534 ....................97080694 ....................437080707 ....................35, 437080761 ....................357080843 ....................437080909 ....................357080965 ....................1017080978 ....................1017080979 ....................257081013 ....................117081099 ....................357081174 ....................677081193 ....................117081195 ....................757081209 ....................1077081215 ....................1097081247 ....................357081250 ....................297081279 ....................237081292 ....................97081308 ....................1077081380 ....................397170532 ....................397170739 ....................297172563 ....................397172674 ....................397172675 ....................397172889 ....................397172890 ....................397173125 ....................397173403 ....................397173569 ....................397173570 ....................397173777 ....................397173778 ....................117511858 ....................417512018 ....................197512025 ....................857512026 ....................5, 35, 85, 877512084 ....................297512094 ....................1097512130 ....................357512163 ....................317512266 ....................117512276 ....................57512284 ....................1217512325 ....................1037512365 ....................

PagePart Number

1017512371 ....................1157512377 ....................437512399 ....................1057512490 ....................897512539 ....................697512666 ....................1097515102 ....................697515197 ....................697515316 ....................13, 217515319 ....................717515321 ....................71, 1037515339 ....................33, 1017515382 ....................437515398 ....................27, 29, 45, 69, 737515399 ....................7, 27, 997515415 ....................217515417 ....................77515433 ....................1017515434 ....................5, 77515472 ....................15, 177515489 ....................121, 1237515513 ....................77515514 ....................27, 1237515522 ....................237515547 ....................477516603 ....................517516730 ....................45, 677516734 ....................35, 57, 61, 677516822 ....................657516823 ....................597516824 ....................71, 85, 897517230 ....................677517277 ....................1157517289 ....................297517312 ....................697517322 ....................677517384 ....................13, 23, 35, 41, 877517386 ....................1057517445 ....................857517561 ....................1057517585 ....................477517598 ....................1157517632 ....................9, 1037517658 ....................577517679 ....................85, 877517685 ....................757517745 ....................757517756 ....................11, 1077517790 ....................477517792 ....................477517793 ....................597517795 ....................617517807 ....................557517848 ....................277517854 ....................47, 497517865 ....................297517867 ....................1017517909 ....................27, 1077517916 ....................1017517924 ....................717517935 ....................557517950 ....................117517983 ....................47, 597518007 ....................477518045 ....................417518052 ....................317518062 ....................977518068 ....................417518157 ....................11, 85, 87, 1077518158 ....................417518196 ....................317518197 ....................857518238 ....................537518274 ....................

PagePart Number

277518278 ....................45, 77, 817518364 ....................137518375 ....................11, 1077518376 ....................1077518377 ....................1157518415 ....................737518609 ....................77518634 ....................317541906 ....................11, 85, 87, 1077542122 ....................35, 1097542153 ....................45, 697542301 ....................117542321 ....................21, 43, 69, 71, 89, 101, 103

7542324 ....................

13, 1157542343 ....................757542344 ....................57542438 ....................5, 7, 21, 27, 99, 101

7542439 ....................

717542451 ....................121, 1237542459 ....................89, 1057542525 ....................1217542810 ....................1237543005 ....................417546601 ....................257546701 ....................657546705 ....................617546804 ....................1017547028 ....................1097547069 ....................1057547082 ....................697547101 ....................1037547104 ....................757547144 ....................1017547177 ....................27, 1057547180 ....................1017547188 ....................557547213 ....................45, 1157547263 ....................417547270 ....................357547366 ....................657552616 ....................417552801 ....................33, 101, 103, 1057552901 ....................697555716 ....................897555734 ....................29, 1077555748 ....................1037555749 ....................757555795 ....................1237555796 ....................257555804 ....................457555823 ....................257555827 ....................85, 877555859 ....................697555863 ....................617555874 ....................557555907 ....................657555908 ....................257555919 ....................697555935 ....................1097555954 ....................57555957 ....................757555976 ....................497555982 ....................1057555984 ....................577555998 ....................1217556004 ....................597556005 ....................1057556035 ....................1017556063 ....................877556065 ....................1017556099 ....................337556120 ....................

PagePart Number

77556142 ....................477556183 ....................497556194 ....................697556230 ....................121, 1237556242 ....................1017556301 ....................137556329 ....................1077556358 ....................1077558301 ....................237558302 ....................13, 75, 103, 1057558402 ....................317575202 ....................277621334 ....................137621418 ....................897621479 ....................137661067 ....................257661106 ....................597661127 ....................21, 23, 25, 75, 109

7661140 ....................

47, 637661175 ....................5, 25, 1017661203 ....................1217661402 ....................1237661404 ....................1077661644 ....................237661830 ....................217661843 ....................137661878 ....................81, 95, 977661913 ....................477663001 ....................377670054 ....................877670057 ....................857670090 ....................917670092 ....................897670096 ....................19, 837670102 ....................737670109 ....................137670116 ....................857670134 ....................877670145 ....................857670157 ....................7, 1057710440 ....................937710505 ....................1037710507 ....................477710512 ....................617710531 ....................917710557 ....................337710563 ....................337710564 ....................97710571 ....................497721117 ....................497721131 ....................678350018 ....................358360012-06 ...............738360054-64 ...............738360065-25 ...............35, 77, 81, 83, 115

8450003-1525 ...........

358450111-25 ...............1119920636 ....................

126 Parts Catalog 9920906 06/08/07

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is used on.

AA-Arm, Mid Axle, Lower, Black.....7A-Arm, Mid Axle, Upper, Black.....7Adapter.....67A-Frame, Black, LH.....5A-Frame, Black, RH.....5Arm, Swing, Black.....105Asm., Arm, Rocker.....53Asm., Bendix.....65Asm., Body, Throttle.....67Asm., Box, Long, Crimson Red.....11Asm., Box, Long, Green.....11Asm., Caliper, Brake, LH.....15Asm., Caliper, Brake, RH.....15Asm., Caliper, LH, Rear.....17Asm., Caliper, Mount.....15Asm., Caliper, Park Brake.....23Asm., Caliper, RH, Rear.....17Asm., Clutch.....77Asm., Cover Plate.....77Asm., Cover, Clutch, Inner.....29Asm., Cover, Stator.....55Asm., Dipstick.....59Asm., Drain Plug.....77Asm., Drive Clutch, Wide.....31Asm., Drive Shaft.....91Asm., Drive Shaft, Axle, LH.....105Asm., Drive Shaft, Axle, RH.....105Asm., Driven Clutch.....33Asm., Driveshaft, Mid.....93Asm., Engine Cover.....55Asm., Fan.....35Asm., Floor, Dog House Cover.....87Asm., Frame, Cab, LH, Rear, Black.....71Asm., Frame, Cab, RH, Rear, Black.....71ASM., FRONT BRAKE CALIPER, RH.....103Asm., Front Gearcase.....77Asm., Fuel Injector.....51Asm., Fuel Line.....73Asm., Fuel Tank.....73Asm., Gear Box, Steering.....101Asm., Gear Coupler, Mid Drive.....81Asm., Gearcase.....77, 113, 117, 119ASM., GEARCASE, REAR.....105Asm., Gerotor.....61Asm., Grommet and Insert.....35Asm., Headlight.....85Asm., Hinge.....85ASM., HUBSTRUT.....5Asm., Hubstrut, LH.....103Asm., Hubstrut, RH.....103Asm., Lapped Bevel, Gear Set.....117, 119Asm., Main Floor.....87Asm., Main Gearcase.....115Asm., Master Cylinder.....19Asm., Mid Gearcase.....79, 81Asm., Mount, Caliper.....17Asm., Oil Pickup.....47Asm., Park Brake.....23Asm., Prop Shaft, Rear.....97Asm., Race/Output Hub.....77Asm., Rear Gearcase.....83Asm., Reed w/Gasket.....67Asm., Roll Cage.....77

Asm., Roller and Bushing.....31Asm., Screw and Washer.....51Asm., Seat Belt.....89Asm., Seat Belt, Center.....89Asm., Seat, Back, Black.....89Asm., Seat, Bottom Black.....89Asm., Shaft, Prop, Front.....95Asm., Speedometer.....37Asm., Tailgate, Crimson Red.....107Asm., Tailgate, EB Green.....107Asm., Taillight, LH.....11Asm., Taillight, RH.....11

BBall, Pivot, Bottom.....103Ball, Pivot, Top.....103BASE, CAB/SEAT.....27Base, Cab/Seat, Black.....89Battery, Top Mount.....41Bearing.....49, 117, 119Bearing, Ball.....49, 61, 79, 83, 117Bearing, Carrier, Wheel.....7, 105Bearing, Cover.....31Bearing, Hubstrut.....103Bearing, Moveable, 1/2 Inch.....31Bearing, Needle.....117Bearing, Needle, Roller Thrust.....77Bearing, Roller Ball.....77Bearing, Shifter.....75Bellcrank.....113Belt, Drive, EBS.....33Bezel.....37Block, Pivot, Throttle.....109Block, Terminal.....41Bolt.....11, 27, 31, 33, 35, 45, 47, 53, 69, 71, 79, 81, 89, 101, 103, 105, 107, 115, 121, 123

Bolt, Banjo.....19Bolt, Shoulder.....31, 75Bolt, Swing Arm, Pivot.....105Boot.....93Boot Kit, Wheel Side.....93Boot, Air Box.....9Boot, Ball Joint, Greaseless.....5Boot, Bushing.....15Boot, Driver Side, Rack.....101Boot, Passenger, Side Rack.....101Boot, Pin Bushing.....17Boot, Pin Seal.....15, 17Boot, Seal, Rod End.....101Box, Air Baffeling.....43Box, Air Intake.....9BOX, AIR INTAKE.....43Box, Battery.....41Box, Long, Black.....11Box, Support, Long, Black.....13Bracket.....115Bracket, Ball Joint.....5Bracket, Battery Strap.....41Bracket, Bolt Lock.....105Bracket, Cab Frame, Center, Black.....71Bracket, Caliper Mount.....79Bracket, Clutch Outlet.....29Bracket, Clutch Seal.....29Bracket, Engine Mount, Top.....45Bracket, Exhaust, Mount, Black.....69

Bracket, Headlight.....85Bracket, Motor Mount, Top.....45Bracket, Stator, Wire Holddown.....55Bracket, Surge Tank.....35Bracket, Tailgate.....107Bracket, Transmission Mount.....113Bracket, Transmission Mount, Rear.....115Bulb, Headlight.....85Bulb, Taillight.....11Bumper.....103Bumper Recess.....11Bumper, Black.....27Bumper, Box Base.....13Bushing.....31, 33, 49, 69, 77, 79, 83, 101, 119BUSHING.....77Bushing, A-Arm, Short.....5, 7Bushing, Box, Latch.....13Bushing, Mount, Lower Radiator.....35Bushing, Pedal Pivot.....21, 25Bushing, Shaft, Steering.....101Bushing, Swing Arm Pivot, LH.....105Bushing, Swing Arm Pivot, RH.....105Bushing, Swing Arm, LH.....105Bushing, Swing Arm, RH.....105Button, Clutch.....31Button, Thrust.....77, 119

CCable Tie.....19, 35, 41, 43Cable, Battery, Ground.....45Cable, Brake, Parking.....23Cable, Ground.....41Cable, Positive.....41Cable, Shifter.....75Cable, Solenoid/Starter.....41, 45Cable, Tailgate.....107Cable, Throttle.....109Caliper, Brake, LH.....15, 17Caliper, Brake, RH.....15, 17Cam, Adjusting, Spring.....99Cap, Bumper.....27Cap, End.....9Cap, Gas Tank.....73Cap, Hall Effect.....103Cap, Overflow.....35Cap, Pressure.....35Cap, Steering Wheel.....101Cap, Tailgate, Black.....107Carrier, Bearing, Wheel.....7Carrier, Bearing, Wheel, LH.....7Case, Front.....83Chain, Silent.....117, 119Circlip.....63, 91Circlip, Kit.....91Clamp.....9, 59Clamp, Boot, Large.....101Clamp, Boot, Small.....101Clamp, Cable.....103Clamp, Double Hose.....35Clamp, Hose.....35, 43, 67, 77, 81, 83, 115Clamp, Hose, Spring.....9CLAMP, LARGE.....91Clamp, Narrow Band.....9, 29, 43CLAMP, SMALL.....91Clamp, Spring Band.....35

06/08/07 Parts Catalog 9920906 127

Part Description Index

Clip.....13, 19, 83, 115Clip, Cover.....9Clip, Dart.....85Clip, Pin.....23, 75Clip, Rosebud.....19, 41, 75, 77, 115Clip, Routing.....13, 73Clip, U.....35Clip, Wire.....85Clutch Housing/Ring Gear.....77Coil, EFI.....41Conduit, Flex.....35Conduit, Flex tube.....73Connector, Barbed.....35Cover.....9, 113Cover, Bearing, Center Drive.....117Cover, Breather.....67Cover, Clutch, Outer, Black.....29Cover, Drive Shaft, Floor.....87Cover, Dust, Hub.....123Cover, Glove Box, Crimson Red.....85Cover, Glove Box, Green.....85Cover, Hub, Dust.....121Cover, Input.....77, 79, 83Cover, Output.....79, 83Cover, Output, Front.....119Cover, Shifter.....75Cover, Thermostat.....57Cover, Valve.....67Cover, Water Pump.....61Cup, Hood Latch.....27CV-Joint.....91

DDampener Vibration.....69Dash, Crimson Red.....85Dash, Green.....85Decal, "APPLY BRAKE TO START".....39Decal, "APPLY BRAKE".....39Decal, "POLARIS", Tailgate.....39Decal, 700 TWIN EFI, Hood, LH.....39Decal, 700 TWIN EFI, Hood, RH.....39Decal, Box, "RANGER 6X6", LH.....39Decal, Box, "RANGER 6X6", RH.....39Decal, Caution, "SHIFT AT IDLE".....39Decal, Hitch.....39Decal, Polaris Star.....39Decal, Reflector, Amber.....27Decal, Reflector, Red.....39Decal, Warning, Cab Frame/Seat Belt.....39Decal, Warning, Clutch Cover.....29Decal, Warning, Cont/Pass/Tire Pressure.....39Decal, Warning, Discretionary.....39Disc, Brake.....97Disc, Brake, Front.....121Disc, Brake, Rear.....123Disc, Lockout.....113Disk, Brake.....23Dowel.....47, 63Drum, Shift Shaft.....117Duct, Air Intake.....43Duct, Clutch, Air Outlet.....29

EECU.....41Edge, Trim.....35Engagement Dog.....117

Extension, Frame, Black.....27

FFender, Front, Black, LH.....87Fender, Front, Black, RH.....87Fender, Rear, Black, LH.....87Fender, Rear, Black, RH.....87Filter, Air Intake.....9Filter, Intake.....43Filter, Oil.....59Fitting.....9, 35Fitting, Cross, Brake.....19Fitting, Lubrication.....95, 97, 105Fitting, Tee, Brake.....19Fitting, Vent.....77Floor, Dog House Cover.....87Flywheel.....55Foam, Foil, Access Panel.....87Foam, Foil, Floor.....87Foil, Floor, Horizontal.....87Foil, Floor, Vertical.....87Foil, Heat Shield.....87Foil, Heat Shield, Floor.....87Foil, Seat.....89Foil, Tank.....73Fork, Shift.....117Frame, Cab, Front, Black, LH.....71Frame, Cab, Front, Black, RH.....71FRAME, MAIN.....109Frame, Main, Black.....27Fuel, Rail Dual Point.....51

GGasket.....35, 69Gasket, Base.....63Gasket, Cover, Mag.....61Gasket, Head.....63Gauge, Tire Pressure.....111Gear, 16T.....113Gear, 23T.....117Gear, 26T Input.....79Gear, 26T Output.....79Gear, 31T.....113Gear, 33T.....117Gear, 47T.....117Gear, 60T.....117GEAR, DRIVEN, WATER/OIL.....61Gear, Ring 37T.....79, 83Gearcase, LH.....113GEARCASE, LH.....77Gearcase, Main.....113Gearcase, R11.....79Grease.....91, 93Grille, Hood, Black.....85Grommet.....25, 89Grommet Gear Shift.....75Grommet, Gear Shift.....37Grommet, Gear Shift Plug.....37Grommet, Rubber Mount.....85

HHandle.....25Hanger, Air Cleaner.....43Harness, Cargo Box.....13Harness, Chassis.....41Harness, Dash.....37

Harness, Headlite/Hood.....37Head, Cylinder.....53Headrest, Black.....71Holder, Cup.....85Hood, Crimson Red.....85Hood, Green.....85Hose, Air Box, Front.....43Hose, Air Box, Rear.....43Hose, Breather.....9Hose, Clutch Air Outlet.....29Hose, Clutch, Intake, Front.....43Hose, Clutch, Intake, Rear.....43Hose, Engine Inlet.....35Hose, Engine Outlet.....35Hose, Radiator, Inlet.....35Hose, Radiator, Outlet.....35Housing, Oil Pump.....61Hub, Rear Wheel.....123Hub, Wheel.....121Hub, Wheel, Rear.....7

IImpeller, Water Pump.....61

JJoint.....91Joint, Ball, Greaseless.....5

KKey, Woodruff.....49Kit, Battery Bolt.....41Kit, Boot Replacement.....91Kit, Boot, Front Brake.....17Kit, Brake Pad.....17, 23Kit, Brake Pad and Shims.....23Kit, Brake Pad, Assembly.....15Kit, Camshaft.....47Kit, Complete.....23Kit, Crankcase.....47Kit, Crankshaft.....49Kit, Cross and Bearing.....95, 97Kit, Cylinder.....63Kit, Front Brake Boot.....15Kit, Gear Set.....47, 49Kit, Mount.....23Kit, Oil Pump.....61Kit, Piston.....63Kit, Piston Ring.....63Kit, Roll.....77Kit, Seal Kit.....77Kit, Short Block.....45Kit, Tool.....111Knob, Shifter.....75

LLabel, Oil Fill/Level Check.....113Large Clamp.....93Latch, Box, Black.....13Latch, Paddle.....107Latch, Park Brake.....25Latch, Slam, Tailgate.....11Lever, Park, Black.....25Lever, Shifter.....75Lifter, Valve.....63Line, Brake, Front, Left.....19

128 Parts Catalog 9920906 06/08/07

Part Description Index (continued)

Line, Brake, Front, Right.....19Line, Brake, Master Cylinder, Front.....19Line, Brake, Master Cylinder, Rear.....19Line, Brake, Rear, LH.....19Line, Brake, Rear, RH.....19Line, Fuel.....35, 73, 77, 81, 83, 115Liner, Hood.....85

MManifold, Black.....69Manual, Owner's, '07 RANGER 700 4x4/6x6.......111

Mount, Cable Tie.....35Mount, Engine, Lower, Front, Black.....45Mount, Engine, Transmission, Black.....45Mount, Park Brake, Black.....25Mount, Rubber.....37Mount, Rubber, Rear.....45Mount, Rubber, Top.....45Mount, Torque Stop.....45, 69Mount, Transmission Engine, Black.....115

NNipple, Oil Filter.....59Nut.....25, 41, 45, 55, 65, 101, 103, 115Nut, Castle.....5, 123Nut, Chimney.....89Nut, Flange.....11, 13, 27, 115Nut, Flanged.....109, 121, 123Nut, Flanged, Nylok.....35Nut, FLEXLOC.....31Nut, Hex.....41, 69Nut, Hex, Jam.....105Nut, Hex, Nylok.....61Nut, Jam, LH.....101Nut, Lock.....113Nut, Nylok.....5, 7, 11, 21, 27, 43, 69, 71, 75, 85, 87, 89, 99, 101, 103, 105, 107

Nut, Nylon, Flanged.....105Nut, Slotted.....121Nut, Speed.....37, 87Nut, Speed, U-Type.....87Nut, U-Type.....85, 87Nutsert.....69Nutsert, Hex.....109

OO-Ring...55, 57, 59, 79, 83, 85, 95, 97, 105, 113, 117

PPanel, Box, Front.....11Panel, Box, Long, Crimson Red, LH.....11Panel, Box, Long, Crimson Red, RH.....11Panel, Box, Long, Green, LH.....11Panel, Box, Long, Green, RH.....11Panel, Dash-Controls.....37Panel, Inner.....107Panel, Outer, Crimson Red.....107Panel, Outer, Green.....107Panel, Wheel Well, LH.....87Panel, Wheel Well, RH.....87Pawl, Detent.....113Pedal, Brake, Black.....21Pedal, Throttle.....109

Pin, Box Hinge, Black.....13Pin, Catch.....85Pin, Clevis.....13, 21, 23, 25Pin, Clip.....21, 25, 109Pin, Cotter.....5, 25, 101, 121, 123Pin, Dowel.....47, 59, 77, 113Pin, Hitch.....107PIN, PISTON.....63Pin, Roller.....31Pin, Seat Latch.....89Pin, Spring.....81, 95, 97Pinion, 10T.....79, 83Pipe, Knock.....79, 83Piston, Brake.....15, 17Plate, Armature.....77Plate, Baffle.....47Plate, Catch.....85Plate, Differential, Skid, Black.....105Plate, Grille, Bumper, Top, Black.....27Plate, Grille, Bumper, Upper, Black.....27Plate, HWSR.....39Plate, Skid.....87Plate, Thrust.....47, 77Plug.....47, 63Plug, Cap.....35Plug, Drain.....79, 83Plug, Drain, Box.....85Plug, Expansion.....83Plug, Expansion, 19MM.....47Plug, Expansion, 42MM.....47Plug, Hex, Hollow w/O-Ring.....113Plug, Hole, Gear Indicator.....37Plug, Hole, Rocker Switch.....37Plug, Oil Fill.....77Plug, Socket.....47, 59Plug, Spark, Champion RC7YC3.....67Pouch, Tool Kit.....111PULLER, SPARK PLUG.....111Pushrod.....63

RRadiator, Flat.....35Rail, Shift Shaft.....117Receptacle, Pod Mount, 12V.....37Regulator.....41Relay.....41Retainer Ring.....93Retainer, Lock.....53Retainer, Shock.....7, 99Retainer, Spring.....53, 103Retainer, Spring, Inner.....33Retainer, Spring, Outer.....33Rim, Front, Black.....121Rim, Rear, Black.....123Ring, Retaining...7, 33, 47, 61, 77, 79, 103, 105, 113, 117

Ring, Snap.....117Ring, Spring.....79Ring, Tie Down.....11Rivet.....13, 27, 89Rod.....107Rod End.....101Rod, Handle, Park Release.....25

SScrew.......5, 7, 9, 11, 13, 19, 21, 23, 27, 29, 31, 35, 41, 43, 45, 47, 49, 55, 57, 59, 61, 65, 67, 69, 71, 73, 75, 77, 79, 83, 85, 87, 89, 97, 99, 101, 103, 105, 107, 109, 113, 115, 117, 119

Screw, Bleeder.....15, 17Screw, Cap.....103Screw, Flange.....77Screw, Set.....77Screw, Socket Head Set.....17Screw, Socket Set.....15SCREWDRIVER, PHILLIPS.....111Seal.....19, 79, 83, 113, 119Seal, Caliper, Inner.....15, 17Seal, Caliper, Outer.....15, 17Seal, Cover.....9Seal, Cover, Clutch, Inner.....29Seal, Cover, Clutch, Outer.....29Seal, Dual Lip.....113Seal, Exhaust.....69Seal, Flange.....49Seal, Flanged.....55Seal, Foam.....11Seal, Glove Box.....85Seal, Oil.....55Seal, O-Ring.....47Seal, Triple Lip.....79, 83Seal, Valve Cover.....67Seal, Valve Guide.....53Seal, Water Pump.....61Seat, Valve Spring.....53Sensor, Crank Position.....67Sensor, Hall Effect.....103Sensor, T Map.....9Sensor, Thermister.....57Sensor, Throttle Position.....67Shaft, A-Arm, Lower.....7Shaft, A-Arm, Short.....5, 7Shaft, A-Arm, Upper.....7Shaft, Axle.....91Shaft, Balance.....49Shaft, Input.....117Shaft, Oil/Water Pump.....61Shaft, Output.....79, 83Shaft, Output, Front.....119Shaft, Output, Main, Rear.....119Shaft, Pinion, 11T.....77Shaft, Prop.....95, 97Shaft, Reverse.....117Shaft, Shift.....113Shaft, Steering w/Joints, Lower.....101Shaft, Steering, Upper.....101Sheath, Reflect.....35Shield, CV Front, Black, LH.....5Shield, CV Front, Black, RH.....5Shield, Exhaust, Manifold.....69Shield, Heat.....69Shield, Heat, Exhaust.....13Shield, Heat, Rear.....69Shim.....79, 83, 119Shim, Armature Plate.....77Shock, Dump Box.....13Shock, Middle Axle.....7Shock, Rear.....99Shroud, Fan.....35Silencer, Black.....69Small Clamp.....93

06/08/07 Parts Catalog 9920906 129


Solenoid, Starter.....41Spacer.....41, 103, 117Spacer, .020.....31Spacer, .025.....31Spacer, .032.....31Spacer, .050.....31Spacer, Rubber.....103Spacer, Throttle.....109Spacer, Throttle, Mach.....109Spring.....13, 69, 77Spring, Accelerator.....109Spring, Black.....99Spring, Catch, Parking Brake.....25Spring, Clutch.....31Spring, Compression.....33, 113Spring, Compression, Black.....103Spring, Lever Return.....25Spring, Middle Axle, Black.....7Spring, Pressure Relief.....59Spring, Throttle.....109Spring, Valve.....53Spring, Wave.....79, 83, 117Sprocket, 19T.....119Sprocket, 22T.....119Sprocket, 24T.....117Star, Detent.....113Starter.....65Stator.....55Strap, Ground.....41Strap, Hood Latch.....85Strut, Front.....103Stud.....121, 123Support, Cab, Front, Black.....27Support, Floor, Black, LH.....27Support, Floor, Black, RH.....27Support, Tailgate, Black.....11Switch.....113Switch, AWD.....37Switch, Headlight.....37Switch, Instrument.....37Switch, Key.....37Switch, Sensor, Park Brake.....25Switch, Stoplight.....19

TTab, Seat Mount.....89Tank, Surge.....35T-Fitting.....81Thermostat w/Bypass.....57Throttle, Black.....109TIE ROD, INNER.....101Tire, Front, 25x10-12.....121Tire, Rear, 25x11-12.....123Trim, Edge.....27Tube, Axle, Black, LH.....105Tube, Axle, Black, RH.....105Tube, Brake Pedal Bushing.....21Tube, Exhaust, Black.....69Tube, Oil Fill.....59Tube, Tailgate.....107Tube, Vent.....79, 83, 113Tubing.....67

UU-Bolt.....105

VValve, Check.....67Valve, Exhaust.....53Valve, Intake.....53Valve, Plastic Radiator/Cooler Drain.....35Valve, Rim.....121, 123

WWasher....5, 7, 13, 25, 29, 31, 49, 55, 59, 65, 69, 87, 101, 103, 109, 117, 121

Washer, Cone.....123Washer, Copper.....47Washer, Domed.....33Washer, Flat.......31, 45, 57, 61, 75, 85, 89, 103, 105, 107, 121, 123

Washer, Interlock.....31Washer, Lock.....65Washer, Rubber.....69Washer, Rubber Back.....107Washer, Spring.....47Washer, Spring Lock.....33, 41, 101, 103, 105Washer, Thrust.....79, 119Washer, Wave.....101, 107Washer, Wave Spring.....75Washer, Wrought.....23Weight, Shift, 20-60.....31Wheel, Steering.....101Wire, Spark Plug, 49.5cm.....41Wire, Spark Plug, 59.3cm.....41Wrench, 12-14 Open.....111WRENCH, 8-10 OPEN.....111WRENCH, BOX.....111Wrench, Spanner, Cam, Black.....111Wrench, Torx.....111

YYoke.....97Yoke, Flanged.....97Yoke, Gear Case, Front.....95Yoke, Prop Shaft, Transmission.....95

130 Parts Catalog 9920906 06/08/07


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06/08/07 Parts Catalog 9920906 131

Polaris Industries, Inc.2100 Highway 55

Medina, MN 55340(763) 417-8650

www.polarisindustries.com

www.polarisindustries.com

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Parts Catalog - pi54.compi54.com/Corp/Manuals/Parts/2007Ranger6x6700EFIPartsManual.pdfthe product in the future.The illustrations in this manual are not intended for safe and proper