PREDATOR 50 Model #A04KA05CA - pi54.compi54.com/corp/manuals/Parts/9918787.pdf · PREDATOR 50 Model #A04KA05CA E 2003 Polaris Sales Inc. PARTS MANUAL PN 9918787 and MICROFICHE PN

PREDATOR 50Model #A04KA05CA

E 2003 Polaris Sales Inc.

PARTS MANUAL PN 9918787 and MICROFICHE PN 9918788 8/03

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TABLE OF CONTENTSPREDATOR 50 A04KA05CA

Parts Manual

AAIR CLEANER A7. . . . . . . . . . . . . . . . . . . . . . .AXLE, REAR WHEEL B12. . . . . . . . . . . . . . . . . .

BBRAKE, FRONT B9. . . . . . . . . . . . . . . . . . . . . .BRAKE, REAR B10. . . . . . . . . . . . . . . . . . . . . . .BRAKELIGHT C1. . . . . . . . . . . . . . . . . . . . . . . .BUMPER B2. . . . . . . . . . . . . . . . . . . . . . . . . . .

CCAB B4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CARBURETOR A8. . . . . . . . . . . . . . . . . . . . . . .CHAIN B13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .CRANKCASE A10. . . . . . . . . . . . . . . . . . . . . . . .CRANKSHAFT A4. . . . . . . . . . . . . . . . . . . . . . .CYLINDER HEAD A3. . . . . . . . . . . . . . . . . . . . .

DDECALS C4. . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE PULLEY A12. . . . . . . . . . . . . . . . . . . . . .DRIVE SHAFT A13. . . . . . . . . . . . . . . . . . . . . . .

EELECTRICAL PARTS C3. . . . . . . . . . . . . . . . . .ENGINE BRACKET A14. . . . . . . . . . . . . . . . . . .EXHAUST PIPE A9. . . . . . . . . . . . . . . . . . . . . .

FFLY WHEEL COVER A5. . . . . . . . . . . . . . . . . .FOOTREST B3. . . . . . . . . . . . . . . . . . . . . . . . .FRAME BODY B1. . . . . . . . . . . . . . . . . . . . . . .FUEL TANK B5. . . . . . . . . . . . . . . . . . . . . . . . .

GGENERATOR C2. . . . . . . . . . . . . . . . . . . . . . . .

HHANDLEBAR B11. . . . . . . . . . . . . . . . . . . . . . . .HEADLIGHT C1. . . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP ASSEMBLY A6. . . . . . . . . . . . . . . . .OIL TANK B5. . . . . . . . . . . . . . . . . . . . . . . . . . .

SSEAT B4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STARTER A11. . . . . . . . . . . . . . . . . . . . . . . . . . .STARTING MOTOR C2. . . . . . . . . . . . . . . . . . .STEERING B14. . . . . . . . . . . . . . . . . . . . . . . . . .SUSPENSION B6. . . . . . . . . . . . . . . . . . . . . . .SWING ARM B3. . . . . . . . . . . . . . . . . . . . . . . .

WWHEEL, FRONT B7. . . . . . . . . . . . . . . . . . . . . .WHEEL, REAR B8. . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

A3

CYLINDER HEADPREDATOR 50 A04KA05CA

3

4

1

56

7

2


Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 0450005 1 Plug, Spark2 0450012 4 Nut, Flange3 0451717 1 Head, Cylinder4 0450003 1 Gasket, Cylinder Head

5 0451718 1 Cylinder6 0450008 1 Gasket, Cylinder7 0450010 4 Bolt, Stud

8/03

A4

CRANKSHAFTPREDATOR 50 A04KA05CA

3

11

2

4

1

5

9 8

10

7

67

2




1 0450018 1 Seal, Oil2 0450016 2 Bearing, Ball, Radial3 0450013 1 Crankshaft4 0450017 1 Seal, Oil5 0450019 1 Collar, Crank, LH6 0450028 1 Bearing, Needle

7 0450026 2 Clip, Piston Pin8 0450022 1 Pin, Piston9 0450652 1 Piston, .25 mm O/S10 0450024 1 Set, Ring, Piston11 0450015 1 Key, Semicycle

8/03

A5

FLY WHEEL COVERPREDATOR 50 A04KA05CA


3

21

4

5



1 0450805 2 Bolt2 0451719 1 Cover, Fly Wheel3 0450031 2 Grommet, Cylinder

4 0451720 1 Retainer, Oil Pump Cover5 0451721 1 Cover, Oil Pump

8/03

A6

OIL PUMP ASSEMBLYPREDATOR 50 A04KA05CA

1211

76

16

5

149

810

15

3

4

1

13

2

1

910

13




0451722 1 Asm., Oil Pump(Incl. 5,6,7,8,9,10,11,12,13,14,16)

1 0450060 2 Circlip, External2 0450655 1 Washer, Wave3 0450058 1 Gear, Drive, Oil Pump4 0450059 1 Pin, Dowel5 0450052 1 Circlip, External6 0451725 1 Gear, Oil Pump7 0451724 1 O-Ring

8 0450055 1 Tube, Oil9 0450054 2 Clip10 0450056 2 Clip11 0450046 1 Washer12 0451723 1 Bolt, Phillips13 0451728 2 Spring, Protective, Pipe14 0451727 1 Tube, Oil15 0450977 2 Bolt, Hex16 0451726 1 Pin, Shaft

8/03

A7

AIR CLEANERPREDATOR 50 A04KA05CA

1615

2

1

3

4

13

6

14

98 5

7

1011

12




0451080 1 Asm., Cleaner, Air(Incl. 5,6,7,8,9,12,13,14)

1 0451729 4 Bolt, Hex2 0450065 1 Manifold, Intake (Incl. 1-3)3 0450067 1 Clamp, Hose4 0450068 1 Clip5 0450075 1 Joint, Air Cleaner6 0450071 1 Cap, Case, Air Cleaner7 0450076 3 Screw, Tapping

8 0450074 1 Seal9 0450073 1 Element, Air Cleaner10 0450039 2 Bolt, Socket11 0450034 2 Washer, Plain12 0450079 2 Grommet13 0450070 1 Case, Air Cleaner14 0451077 1 Inlet, Air Box15 0450064 1 Gasket16 0450062 1 Asm., Reed Valve

8/03

A8

CARBURETORPREDATOR 50 A04KA05CA

2 32

14

33

30

31

8

20

9

15

7

5

17

27

18

24

6

19

11

1

14

21

10

29

25

23

26

2243

28

16


12

13



0451730 1 Asm., Carburetor (Incl. All less 12,13)1 0451735 1 Nut, Cable Adjust2 0451731 1 Gasket3 0451014 1 Plug, Oil4 0451013 1 Tube5 0450103 1 Screw Set, Air Adjust6 0450114 1 Screw Set, Throttle7 0451810 1 Jet, Pilot8 0451053 1 Nozzle, Needle9 0451732 1 Jet, Main10 0450976 1 Float, Carb11 0450118 1 Pin, Float12 0451736 1 Shroud, Cylinder13 0450863 1 Rubber, Vibration14 0450086 6 Bolt, Pan15 0451733 1 Tube, Overflow16 0451032 1 Cable, Choke

17 0450105 1 Plug, Drain18 0450108 1 Bolt, Pan, Phillips19 0451734 1 Asm., Needle and Seat20 0451054 1 Seal, Float Chamber21 0450923 1 Nozzle, Choke22 0451055 1 Valve, Choke23 0451057 1 Spring, Choke Return24 0451028 1 O-Ring25 0451058 1 Base, Manual Choke26 0451056 1 Bracket, Manual Choke27 0451025 2 Bolt, Pan, Phillips28 0451060 1 Support, Cable29 0451059 1 Cover, Cable Support30 0451051 1 Slide, Carburetor31 0451052 1 Set, Needle32 0450084 1 Spring, Throttle Stop33 0450087 2 Washer, Spring

8/03

A9

EXHAUST PIPEPREDATOR 50 A04KA05CA

4

8

3

21

7

5

2

1

6




1 0450860 2 Bolt2 0450126 2 Gasket3 0451738 1 Protector, Pipe, Exhaust4 0451737 1 Pipe, Exhaust

5 0451739 1 Protector6 0450325 1 Bolt, Hex7 0450123 2 Bolt, Hex, Washer Face8 0450122 1 Gasket

8/03

A10

CRANKCASEPREDATOR 50 A04KA05CA

12

117

4

65

2

2223

28

21

26 27

19

29

20

18

9

10

1413

2425

1

30

8

15

17

3

2121

21

2

16


8



1 0450159 1 Gasket, Generator2 0450138 8 Bolt, Socket3 0450170 1 Plug, Rubber4 0451741 1 Cover, Crankcase, RH5 0450137 2 Pin, Dowel6 0451670 1 Hose, Breather7 0450133 1 Head, Breather Hose8 0451740 2 Bearing9 0451813 1 Plug, Oil10 0450154 1 O-Ring11 0450132 1 Bushing, Rubber12 0451094 1 Crankcase, LH13 0450156 1 Washer14 0450298 1 Bolt, Hex15 0450162 1 Circlip, Internal

16 0451742 1 Shaft17 0450198 2 Circlip18 0450151 1 Bolt, Socket, Hex19 0451743 1 Cover, Crankcase, LH20 0450148 8 Bolt, Socket, Hex21 0450142 4 Pin, Dowel22 0450139 1 Cover, Mission23 0450140 1 Gasket, Cover, Mission24 0450157 1 Bracket, Oil Seal25 0450158 1 Bolt, Socket, Hex26 0450143 2 Bolt, Pan Socket27 0450039 3 Bolt, Socket28 0450141 1 Gasket, Crankcase Cover, LH29 0450147 1 Shaft30 0450160 1 Bracket, Carburetor Tube

8/03

A11

STARTERPREDATOR 50 A04KA05CA

1012

13

14

9

16

1817

19 20

12

34

11

6

5

8

15

2117


7



1 0450183 1 Asm., Kick Shaft2 0450184 1 Spring, Reset, Starter Shaft3 0450185 1 Bushing4 0450186 1 Washer5 0450189 1 Bolt, Hex6 0451744 1 Asm., Kick Crank7 0451746 1 Cap, Kick Start8 0451745 1 Asm., Kick Pinion9 0450175 1 Set, Clutch, Starter, Electric10 0450171 1 Wheel, Starter11 0450187 1 Circlip, External

12 0450172 1 Bearing, Needle13 0450173 1 Boss, Gear14 0450174 1 Washer15 0450192 1 Washer16 0450177 1 Asm., Idle Gear17 0450180 2 Washer18 0450682 1 Pin, Shaft19 0450181 1 Plate, Idle Gear20 0450805 2 Bolt, Socket, Hex21 0450193 1 Washer, Wave

8/03

A12

DRIVE PULLEYPREDATOR 50 A04KA05CA

23

2021

19

22

18

54

12

1

11

14

3

2

6 7

8

109

27

25

24

2829

13

30 3132 33 34

1

24

26

17 1615


Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description

0451748 1 Asm., Secondary Clutch (Incl.1,2,3,4,5,6,7,11,12,14,15,16,17,18,19)

0451747 1 Asm., Primary Clutch(Incl. 24,25,26,27,28,29,30,31)

0450207 1 Wheel, Slot, Fixed, Secondary(Incl. 14,15,16,17,18,19)

1 0450211 2 Seal, Oil2 0450218 1 Spring, Seat, Secondary3 0450216 1 Spring, Compression4 0450205 3 Spring, Weight, Clutch5 0450203 1 Carrier, Clutch6 0450220 1 Nut7 0450222 1 Cover, Clutch8 0450224 1 Nut, Hex9 0450226 1 O-Ring10 0450225 1 Bearing11 0450212 2 Ring, Oil12 0450209 1 Wheel, Slot, Sliding, Secondary13 0450238 1 V-Belt14 0450214 2 Pin, Guide15 0451016 1 Bearing, Ball

16 0451017 1 Circlip17 0451015 1 Bearing, Needle18 0450200 1 Seal, Oil19 0450198 1 Circlip, External20 0450041 1 Washer, Plain21 0450158 1 Bolt, Socket, Hex22 0450199 1 Bearing23 0450194 1 Asm., Primary Drive24 0450233 3 Slider25 0450231 1 Plate, Cam26 0450229 6 Roller, Weight27 0450227 1 Wheel, Slot, Sliding, Primary28 0450235 1 Bushing29 0450654 1 Washer30 0450240 1 Sheave, Fixed, Primary31 0450242 1 Washer, Claw32 0450574 1 Clutch, One-Way33 0450247 1 Washer, Spring34 0450249 1 Nut, Flange

8/03

A13

DRIVE SHAFTPREDATOR 50 A04KA05CA

1112

10

9

8

6

4

5

7

321




1 0450265 1 Nut, Lock2 0450264 1 Washer3 0451065 1 Sprocket, Drive4 0451062 1 Circlip5 0450261 1 Bearing, Ball6 0450259 1 Seal, Oil

7 0450161 1 Circlip8 0450258 1 Bearing9 0450256 1 Asm., Drive Axle10 0450255 1 Washer11 0450252 1 Axle, Main12 0450254 1 Bearing, Ball

8/03

A14

ENGINE BRACKETPREDATOR 50 A04KA05CA

4

10

11

7

3

1

65

12

2

8

21

69




1 0451751 1 Nut, Nylok2 0450286 1 Washer3 0451750 1 Bolt, Hex4 0450266 1 Shaft, Fixed5 0450709 1 O-Ring6 0450684 2 Bolt, Hex, Washer Face

7 0451749 1 Bracket, Engine8 0450132 1 Bushing, Rubber9 0451150 1 Asm., Engine, 50cc10 0450192 1 Washer11 0450268 1 Nut, Flange12 0451752 1 Bolt, Hex

8/03

B1

FRAME BODYPREDATOR 50 A04KA05CA

43

8

2

5

67

9


1

11

2



1 0451702 4 Washer, Spring2 0451754 4 Bolt, Hex, Flange3 0451756 1 Bracket, Engine Mount, RH4 0451753 1 Frame, Main5 0450993 1 Flag

6 0450844 1 Washer, Spring7 0450845 1 Nut, Hex8 0451757 1 Asm., Swing Arm9 0451755 1 Bracket, Engine Mount, LH

8/03

B2

BUMPERPREDATOR 50 A04KA05CA

3

1

1

2

2




1 0450298 2 Bolt, Hex2 0450340 2 Bolt, Hex3 0451758 1 Bumper, Front

8/03

B3

SWING ARM / FOOTRESTPREDATOR 50 A04KA05CA

18

15

14

5

20

7

1

1211

19

17

16

8

6

4

2

3

9

10

13


1

2

4

6

10

7

11

14

13

12

1212

15

9

8

8

9

14

14

9

17



1 0451765 12 Grommet2 0450667 1 Bolt, Pan Phillips3 0451332 1 Insert, Footwell, RH4 0450340 8 Bolt, Hex5 0451330-070 1 Footrest, RH6 0451811 2 Cover, Waterproof7 0450313 2 Bushing, Grease Retainer8 0450320 4 Valve, Grease9 0450321 4 Cap, Rubber10 0450314 2 Bushing, Grease Retainer

11 0450317 2 Rubber, Dustproof12 0451763 4 Bushing13 0451764 2 Bolt, Hex Flange14 0451762 4 Cap, Rubber15 0451761 2 Spacer16 0451759 1 Arm, Suspension, Front, RH17 0450249 2 Nut, Hex Flange18 0451760 1 Arm, Suspension, Front, LH19 0451329-070 1 Footrest, LH20 0451331 1 Insert, Footwell, LH

8/03

B4

CAB/SEATPREDATOR 50 A04KA05CA

3

10

6

7

1211

10

8

14

13

9

16

4

4

2

1

6

98

5

5


15



1 0451812 2 Screw, Tapping2 0451317-177 1 Cover, Front, Black Metallic3 0451318-385 1 Cab, Silver4 0451325-070

0451326-07011

Panel, Side, LHPanel, Side, RH

5 0450676 2 Screw, Tapping6 0450340 4 Bolt, Hex7 0451140 2 Strap, Battery8 0450741 8 Nut, Lock

9 0450710 8 Washer, Plain10 0450622 8 Bolt, Phillips11 0450346 1 Rubber, Battery12 0450345 1 Pad, Protector13 0451328 1 Asm., Seat14 0450824 2 Bolt, Hex, Washer Face15 0451766 2 Screw, Tapping16 9918778 1 Manual, Owner’s, ’04 Youth

8/03

B5

OIL TANK / FUEL TANKPREDATOR 50 A04KA05CA

7

6

109

14

12

11

21

39

10

3

8

5

55

5

1013


3

5

4



1 0451769 1 Asm., Oil Tank Cap2 0451334 1 Tank, Oil3 0450340 4 Bolt, Hex4 0450363-440 1 Line, Fuel5 0450054 7 Clip6 0450974 1 Cap, Fuel Tank7 0451335 1 Tank, Fuel

8 0450632 2 Mat, Rubber, Fuel Tank9 0450361 2 Clip10 0451768 3 Line, Fuel11 0450701 1 Bolt, Hex, Washer Face12 0450366 1 Asm., Manual Fuel Cup13 0451770 1 Tube, Fuel14 2530009 1 Filter

8/03

B6

SUSPENSIONPREDATOR 50 A04KA05CA

4

3

3

4

4

3

2

12

1


5

4

3

3

3

6



1 0451773 2 Asm., Front Shock2 0451774 2 Spring, Front Suspension3 0450380 6 Bolt, Hex

4 0450249 4 Nut, Flange5 0451771 1 Asm., Rear Shock6 0451772 1 Spring, Rear Suspension

8/03

B7

FRONT WHEELPREDATOR 50 A04KA05CA

8

13

2 14

1112

1

9

2

10

5

4

67

3 E 2003 Polaris Sales Inc.



1 0450393 2 Bearing2 0450389 4 Seal, Oil3 0451776 2 Wheel, Front4 0450394 2 Nut, Lock5 0450395 2 Pin, Cotter6 0450829 2 Cap, Rubber7 0450397 2 Washer

8 0451775 2 Tire, 16x7-79 0450124 8 Bolt, Hex10 0450401 2 Valve, Rim11 0450391 2 Spacer, Outer12 0450392 2 Bearing13 0450388 2 Drum, Brake, Front14 0450390 2 Spacer, Inner

8/03

B8

REAR WHEELPREDATOR 50 A04KA05CA

32

1

4

57

89

6




1 0450831 2 Connector, Shaft2 0451067 2 Wheel, 7 Inch, White3 0451777 2 Tire (16x8-7)4 0450395 2 Pin, Cotter5 0450829 2 Cap, Rubber

6 0450409 2 Nut, Lock7 0450412 2 Washer8 0450124 8 Bolt, Hex9 0450401 2 Valve, Rim

8/03

B9

FRONT BRAKEPREDATOR 50 A04KA05CA

9

8

4

6

3

7

5

1

32

7

5

1

2




1 0451778 2 Cable, Front Brake2 0450422 2 Asm., Shoe, Front Brake3 0450421 2 Shaft, Cam, Front Brake4 0450912 1 Plate, Front Brake, RH5 0450425 2 Bolt, Hex

6 0450913 1 Arm, Front Brake, RH7 0450424 2 Spring, Return, Front8 0450911 1 Arm, Front Brake, LH9 0450910 1 Plate, Front Brake, LH

8/03

B10

REAR BRAKEPREDATOR 50 A04KA05CA

22

7

65

198

9

16

243

1

21

18

17

23

1311

14

10

15

1211

1314

6

24

E 2003 Polaris Sales Inc. 20

23



1 0451784 1 Cable, Rear Brake2 0450435 1 Spring, Cable, Rear Brake3 0450437 1 Fixture, Rear Brake4 0451079 1 Nut, Adjust, Brake5 0451781 1 Seal, Oil6 0450429 2 Bearing, Needle7 0451780 1 Tube, Spacer8 0451782 1 Arm, Rear Brake9 0451783 1 Bolt, Hex10 0450453 1 Spring, Arm, Rear Brake11 0450451 2 Bolt, Hex12 0450881 1 Nut, Lock

13 0450529 2 Nut, Flange14 0450452 2 Bolt, Hex15 0450854 1 Shaft, Fixed, Rear Brake16 0450434 1 Shoe, Rear Brake17 0450442 1 Rubber, Protective18 0450441 1 Drum, Rear Brake19 0450431 1 Shaft, Cam, Rear Brake20 0450430 1 Seal, Oil21 0450440 1 Plate, Rear Brake22 0451779 1 Housing, Axle, Rear23 0450325 2 Bolt, Hex24 0451785 1 Guard, Chain, Rear

8/03

B11

HANDLEBARPREDATOR 50 A04KA05CA

12 1

23

22

27

11

28

24

25

7

13

8

26

1

6

31

20 18

4

21

5

19

19

2 3

3029

14

109

17

1516

15




1 0451333 2 Grip, Hand2 7080891 1 Tether, Wristband3 0450550 1 Switch, Safety4 0450806 1 Bolt, Brake Lever, RH5 0451788 1 Bolt6 0451040 1 Arm, Throttle7 0451327-070 1 Cover, Handlebar8 0450667 2 Bolt, Philips9 0451790 1 Bracket, Handlebar Cover10 0450701 2 Bolt, Hex11 0450148 4 Bolt, Hex12 0451786 1 Handlebar13 0451684 1 Asm., Switch, LH14 0451037 1 Asm., Manual Choke (Incl. 15,16)15 0451148 2 Bolt16 0451149 1 Bolt

17 0451787 1 Asm., Lever LH (Incl. 18-21)18 0450690 1 Lever, Brake, Side19 0450808 2 Nut, Lock20 0450688 1 Lock, Hand Brake21 0451090 1 Harness, Sensor Switch22 0450460 1 Clamp, Top, LH23 0450459 2 Clamp, Saddle24 0450279 2 Washer25 0450276 2 Nut, Lock26 0451789 1 Cable, Throttle27 0450461 1 Clamp, Top, RH28 0451099 1 Asm., Lever, RH (Incl. 6,29-31)29 0450994 1 Bracket, Brake Cable30 0450309 1 Bolt31 0450691 1 Lever, Brake, RH

8/03

B12

REAR WHEEL AXLEPREDATOR 50 A04KA05CA

45

6

7

3

2

1




1 0451794 2 Nut2 0451795 1 Washer3 0451791 1 Axle, Rear4 0451792 1 Sprocket, Drive

5 0451793 1 Hub, Sprocket6 0450323 3 Bolt, Hex7 0450483 3 Washer, Spring

8/03

B13

CHAINPREDATOR 50 A04KA05CA

1

3

2

4




1 0451796 1 Asm., Drive Chain2 0450489 2 Nut, Hex

3 0450856 1 Adjuster, Chain4 0450972 1 Link, Master, Drive Chain

8/03

B14

STEERINGPREDATOR 50 A04KA05CA

2

101112

1314

15

17

18

7

16

5

3

1

8

6

1

6 5 8

8

9

9

9

9

9

4

4


3



1 0450505 2 Holder, Steering Shaft2 0451797 1 Post, Steering3 0451798 2 Asm., Tie Rod4 0450395 2 Pin, Cotter5 0450502 2 Nut, Lock6 0450507 2 Pin, Cotter7 0450916 1 Knuckle, LH8 0450276 4 Nut, Lock9 0450719 5 Pin, Cotter, B

10 0450491 1 Seal, Oil11 0450161 1 Circlip12 0450493 1 Bearing, Ball13 0450389 1 Seal, Oil14 0450390 1 Spacer15 0450878 1 Nut, Lock16 0450917 1 Knuckle, RH17 0450268 2 Nut, Flange18 0450499 1 Sleeve, Steering Shaft

8/03

C1

HEADLIGHT / BRAKELIGHTPREDATOR 50 A04KA05CA

12

61

11

2

8

2

11

9

10

10


11

53

47



0451691 1 Asm., Taillight (Incl. 3,4,5,6,7)1 0450880 2 Nut, Flange, Hex2 0450041 2 Washer, Plain3 0451800 1 Socket, Taillight4 0451799 1 Gasket, Taillight5 0450995 1 Bulb, Taillight6 0451709 1 Lens, Taillight

7 0451801 2 Bolt8 0451803 2 Screw, Tapping9 0451324 1 Asm., Headlight, LH10 0451802 2 Screw, Tapping11 0451134 4 U-Nut12 0451323 1 Asm., Headlight, RH

8/03

C2

GENERATOR / STARTING MOTORPREDATOR 50 A04KA05CA

3

21

5 6

7

8

12

9

10

11


4



0451805 1 Asm., Starting Motor(Incl. 7,8,9,10,12)

1 0450249 1 Nut, Flange2 0450279 1 Washer3 0451804 1 Flywheel4 0450998 1 Stator5 0450033 2 Bolt, Socket, Hex

6 0450034 1 Washer, Plain7 0450534 1 Brush Set8 0450536 1 Ring, Oil9 0450540 2 Bolt Set10 0450840 1 Cord11 0450039 2 Bolt, Socket12 0450538 1 Ring, Oil

8/03

C3

ELECTRICAL PARTSPREDATOR 50 A04KA05CA

19

17

3

24

13

7

5

16

23

9

1

18

10

6

4

14

15

2526

20

1112


2

8

21

22



1 0451807 1 Asm., Oil Level Gauge2 0450549 1 Clip, Main Switch3 0451808 1 Asm., Main Switch (Incl. 2)4 0450701 1 Bolt, Hex, Washer Face5 0450554 1 Asm., Resistor6 0450057 2 Bolt, Pan, Phillips7 0450553 1 Rectifier/Regulator8 0451693 1 Switch, Safety9 0451146 1 Lamp, Warning, Oil10 0450309 1 Bolt, Hex11 0451020 2 Screw, Fixing12 0451019 1 Jumper13 0451021 1 Asm., CDI (Incl. 11,12)

14 0450563 1 Bag, Tool15 0450842 1 Fuse16 0450555 1 Asm., Starter Relay17 0451043 1 Battery18 0450559 3 Strap19 0451806 1 Asm., Harness, Main Wire (Incl 15)20 0450888 2 Bolt and Nut, Battery21 0451695 1 Horn22 0450701 2 Bolt, Hex, Washer Face23 0450556 2 Bolt, Hex24 0450753 1 Asm., Ignition Coil (Incl. 26)25 0450890 1 Washer, Star26 0450889 1 Cap, Spark Plug

8/03

C4

DECALSPREDATOR 50 A04KA05CA

7

20

32

12

19

18

16

13

5

1514

4

17

1

2

2

RH

LH

10

9


6

11

8



1 7170300 1 Decal, Reflector, Red, RH2 7170896 3 Decal, “POLARIS”, Front/Rear, Black3 7077920 1 Decal, Passenger Warning4 7170295 1 Decal, Reflector, Amber, RH5 7171777

717177811

Decal, Fender, Front, LHDecal, Fender, Front, RH

6 7172168717216971721707172171

1111

Decal, Headlight, Front, LHDecal, Headlight, Front, RHDecal, Headlight, Side, LHDecal, Headlight, Side, RH

7 7078465 1 Logo, Polaris Star8 0451809 1 Decal, Youth, CE9 7079090 1 Decal, Age Warning, 610 7171773

717177411

Decal, Front Cover, Silver, LHDecal, Front Cover, Silver, RH

11 7171772 1 Decal, Front Cover, Red12 7171775

717177611

Decal, Front Cab, LHDecal, Front Cab, RH

13 71718177171818

11

Decal, “PREDATOR 50”, LHDecal, “PREDATOR 50”, RH

14 7170286 1 Decal, Reflector, Amber, LH15 7171779

717178011

Decal, Fender, Rear, LHDecal, Fender, Rear, RH

16 7079092 1 Decal, Tire Pressure 5017 7170296 1 Decal, Reflector, Red, LH18 7079133 1 Decal, General Warning, CPSC19 7079288 1 Decal, Youth Warning, Clutch Cover20 7079287 1 Decal, Youth Carb/Filter Information

8/03

PRINTED IN THE USA PARTS MANUAL PN 9918787 and MICROFICHE PN 9918788 8/03

Documents

PREDATOR 50 Model #A04KA05CA - pi54.compi54.com/corp/manuals/Parts/9918787.pdf · PREDATOR 50 Model #A04KA05CA E 2003 Polaris Sales Inc. PARTS MANUAL PN 9918787 and MICROFICHE PN