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DaimlerChrysler Ford General Motors Part Submission WarrantPart Name Cust. Part Number
Shown on Drawing No. Org. Part Number
Engineering Change Level Dated
Additional Engineering Changes Dated
Safety and/or Government Regulation Purchase Order No. Weight (kg)
Checking Aid No. Checking Aid Engineering Change Level Dated
ORGANIZATION MANUFACTURING INFORMATION CUSTOMER SUBMITTAL INFORMATION
Organization Name & Supplier/Vendor Code Customer Name/Division
Street Address Buyer/Buyer Code
Application
MATERIALS REPORTING
Has customer-required Substances of Concern information been reported?
Submitted by IMDS or other customer format:
Are polymeric parts identified with appropriate ISO marking codes?
REASON FOR SUBMISSION (Check at least one)
REQUESTED SUBMISSION LEVEL (Check one)
SUBMISSION RESULTS
The results for
These results meet all design record requirements:
Mold / Cavity / Production Process Compression Molding
DECLARATION
I affirm that the samples represented by this warrant are representative of our parts which were made by a process that meets all
Production Part Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at the
production rate of / hours. I also certify that documented evidence of such compliance is on file and available for
review. I have noted any deviations from this declaration below.
EXPLANATION / COMMENTS:
Is each Customer Tool properly tagged and numbered?
Organization Authorized Signature Date
Print Name Phone No. FAX No.
Title E-mail
PPAP Warrant Disposition:
Customer Signature Date
Print Name Customer Tracking Number (optional)
Annual Re-Validation
41716 714
8/4/2016Sarah Tomasek
FOR CUSTOMER USE ONLY (IF APPLICABLE)
508-998-4105508-998-4051Sarah Tomasek
PPAP Coordinator [email protected]
IMDS # 104906521/1
Pat Noble
35000 8
N/A
N/A N/AN/A
None 0.0001
United StatesCountry
Automotive
BC3Q-8527-BA
744 Belleville Ave.
New BedfordCity Region
MAPostal Code
02742
O-Ring BC3Q-8527-BA
Precix 1ACUS01
ELVF86077V
3/3/2008NEW
N/A
Cooper Standard Automotive All locations
Yes No
Yes No n/a
Yes No n/a
Initial Submission
Engineering Change(s)
Tooling: Transfer, Replacement, Refurbishment, or additional
Correction of Discrepancy
Tooling Inactive > than 1 year
Change to Optional Construction or Material
Sub-Supplier or Material Source Change
Change in Part Processing
Parts Produced at Additional Location
Other - please specify below
Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.
Level 2 - Warrant with product samples and limited supporting data submitted to customer.
Level 3 - Warrant with product samples and complete supporting data submittted to customer.
Level 4 - Warrant and other requirements as defined by customer.
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.
dimensional measurements statistical process packageappearance criteriamaterial and functional tests
Yes NO (If "NO" - Explanation Required)
Yes No n/a
Approved Rejected Other
March CFG-1001 2006
DaimlerChrysler Ford General MotorsORGANIZATION: PART NUMBER:
SUPPLIER/VENDOR CODE: PART NAME:
INSPECTION FACILITY: DESIGN RECORD CHANGE LEVEL:
ENGINEERING CHANGE DOCUMENTS:
O-Ring
N/AORGANIZATION MEASUREMENT
RESULTS (DATA) OK
NEW 3/3/2008
Precix1ACUS01
PrecixQTY.
TESTED
BC3Q-8527-BA
ITEM DIMENSION / SPECIFICATIONSPECIFICATION /
LIMITSNOT OK
TEST DATE
6.943 - 7.055 X1 ID: 6.87 - 7.13 7.00 +/- 0.13 7/21/16
Production Part Approval Dimensional Results
2 CS: 1.42 - 1.58 1.50 +/- 0.08 7/21/16 125 1.469 - 1.523 X
125
5 0.04 Max X3 Flash Extension Max 0.08 7/21/16
5 0.07 Max4 Flash Width Max 0.13 7/21/16
1 See attached lab report X5 MaterialSAEJ200M2HK810A110B3
7Z1 4/14/16
March
2006 CFG-1003
Blanket statements of conformance are unacceptable for any test results.
8/4/2016
DATE
PPAP Coordinator
TITLE
Sarah TomasekSIGNATURE
Page 2
DaimlerChrysler Ford General MotorsORGANIZATION: PART NUMBER:
SUPPLIER/VENDOR CODE: PART NAME:
INSPECTION FACILITY: DESIGN RECORD CHANGE LEVEL:
ENGINEERING CHANGE DOCUMENTS:
NAME OF LABORATORY:
NEW 3/3/2008
Sarah TomasekSIGNATUREMarch
2006 CFG-1005
Blanket statements of conformance are unacceptable for any test results.
8/4/2016
DATE
PPAP Coordinator
TITLE
Production Part Approval Performance Test Results
ITEM DIMENSION / SPECIFICATIONSPECIFICATION /
LIMITSNOT OK
TEST DATE
QTY. TESTED
ORGANIZATION MEASUREMENT RESULTS (DATA) OK
Precix
Precix1ACUS01
Precix
BC3Q-8527-BAO-Ring
N/A
Page 3
7/21/2016 8:43 6.96154 7/21/2016 8:44 7.00804 7/21/2016 8:45 7.00850 7/21/2016 8:46 6.99671 7/21/2016 8:47 7.00131 7/21/2016 8:48 7.01068 7/21/2016 8:49 7.00133 7/21/2016 8:50 6.97637 7/21/2016 8:51 7.02533 7/21/2016 8:52 7.04457 7/21/2016 8:53 7.00465 7/21/2016 8:54 7.02285 7/21/2016 8:55 6.96864 7/21/2016 8:56 6.99316 7/21/2016 8:57 7.05250 7/21/2016 8:58 7.01117 7/21/2016 8:59 7.03130 7/21/2016 9:00 6.98418 7/21/2016 9:01 6.99821 7/21/2016 9:02 6.96731 7/21/2016 9:03 7.00646 7/21/2016 9:04 7.02451 7/21/2016 9:05 6.99625
7/21/2016 9:06 6.96712 7/21/2016 9:07 6.98340 7/21/2016 9:08 7.01101 7/21/2016 9:09 7.02466 7/21/2016 9:10 7.00208 7/21/2016 9:11 6.98660 7/21/2016 9:12 7.03839 7/21/2016 9:13 6.98504 7/21/2016 9:14 7.02547 7/21/2016 9:15 6.97387 7/21/2016 9:16 7.03385 7/21/2016 9:17 7.00107 7/21/2016 9:18 6.97943 7/21/2016 9:19 7.01740 7/21/2016 9:20 6.94353 7/21/2016 9:21 6.97501 7/21/2016 9:22 6.98880 7/21/2016 9:23 7.01546 7/21/2016 9:24 7.00348 7/21/2016 9:25 7.04510 7/21/2016 9:26 6.99476 7/21/2016 9:27 6.97713 7/21/2016 9:28 7.01688 7/21/2016 9:29 6.96215 7/21/2016 9:30 6.97086 7/21/2016 9:31 6.98562 7/21/2016 9:32 7.01057 7/21/2016 9:33 7.02771 7/21/2016 9:34 7.01384 7/21/2016 9:35 7.04103 7/21/2016 9:36 7.00329 7/21/2016 9:37 7.00421 7/21/2016 9:38 6.99780 7/21/2016 9:39 7.01439 7/21/2016 9:40 7.01368 7/21/2016 9:41 6.96574 7/21/2016 9:42 6.99899 7/21/2016 9:43 6.98695 7/21/2016 9:44 6.99122 7/21/2016 9:45 6.95581 7/21/2016 9:46 7.01348 7/21/2016 9:47 6.95096 7/21/2016 9:48 6.96474 7/21/2016 9:49 6.98818 7/21/2016 9:50 7.02375 7/21/2016 9:51 7.01535 7/21/2016 9:52 7.00642 7/21/2016 9:53 7.00699 7/21/2016 9:54 7.04138 7/21/2016 9:55 6.98205 7/21/2016 9:56 6.98864 7/21/2016 9:57 7.01489 7/21/2016 9:58 6.98020 7/21/2016 9:59 7.05505 7/21/2016 10:00 7.02370 7/21/2016 10:01 6.95452 7/21/2016 10:02 6.98500 7/21/2016 10:03 7.01655 7/21/2016 10:04 6.96861 7/21/2016 10:05 6.97430
7/21/2016 10:06 6.99676 7/21/2016 10:07 6.96090 7/21/2016 10:08 7.01971 7/21/2016 10:09 6.98026 7/21/2016 10:10 7.01284 7/21/2016 10:11 6.96637 7/21/2016 10:12 6.98097 7/21/2016 10:13 7.02949 7/21/2016 10:14 7.01634 7/21/2016 10:15 7.00611 7/21/2016 10:16 6.99575 7/21/2016 10:17 6.99085 7/21/2016 10:18 7.00876 7/21/2016 10:19 7.00264 7/21/2016 10:20 6.98836 7/21/2016 10:21 7.03679 7/21/2016 10:22 6.98727 7/21/2016 10:23 7.01142 7/21/2016 10:24 7.02073 7/21/2016 10:25 7.01196 7/21/2016 10:26 6.97882 7/21/2016 10:27 6.99310 7/21/2016 10:28 6.95269 7/21/2016 10:29 7.00404 7/21/2016 10:30 6.99569 7/21/2016 10:31 6.99405 7/21/2016 10:32 7.00402 7/21/2016 10:33 6.98497 7/21/2016 10:34 6.97822 7/21/2016 10:35 7.02315 7/21/2016 10:36 7.03300 7/21/2016 10:37 6.96975 7/21/2016 10:38 6.99854 7/21/2016 10:39 7.01465 7/21/2016 10:40 6.98017 7/21/2016 10:41 6.97963 7/21/2016 10:42 6.99369 7/21/2016 10:43 7.02403 7/21/2016 10:44 6.98318 7/21/2016 10:45 6.98201 7/21/2016 10:46 6.95827 7/21/2016 10:47 7.01894 Variable N N* Mean SE Mean StDev Minimum Q1 Median Q3 Maximum C2 125 0 6.9988 0.00211 0.0236 6.9435 6.9815 6.9990 7.0151 7.0550
7/21/2016 8:57 1.49944 7/21/2016 8:58 1.50891 7/21/2016 8:59 1.47112 7/21/2016 9:00 1.49414 7/21/2016 9:01 1.48657 7/21/2016 9:02 1.50825 7/21/2016 9:03 1.49911 7/21/2016 9:04 1.50420 7/21/2016 9:05 1.52326 7/21/2016 9:06 1.50668 7/21/2016 9:07 1.47952 7/21/2016 9:08 1.50437 7/21/2016 9:09 1.48832 7/21/2016 9:10 1.50089 7/21/2016 9:11 1.49994 7/21/2016 9:12 1.50146 7/21/2016 9:13 1.49520 7/21/2016 9:14 1.50042 7/21/2016 9:15 1.46965 7/21/2016 9:16 1.49257 7/21/2016 9:17 1.49691 7/21/2016 9:18 1.50872 7/21/2016 9:19 1.48672 7/21/2016 9:20 1.51273
7/21/2016 9:21 1.49706 7/21/2016 9:22 1.49994 7/21/2016 9:23 1.50436 7/21/2016 9:24 1.47923 7/21/2016 9:25 1.50213 7/21/2016 9:26 1.49585 7/21/2016 9:27 1.51164 7/21/2016 9:28 1.47937 7/21/2016 9:29 1.50352 7/21/2016 9:30 1.49019 7/21/2016 9:31 1.49423 7/21/2016 9:32 1.49192 7/21/2016 9:33 1.50278 7/21/2016 9:34 1.51138 7/21/2016 9:35 1.48429 7/21/2016 9:36 1.50932 7/21/2016 9:37 1.47691 7/21/2016 9:38 1.49742 7/21/2016 9:39 1.49899 7/21/2016 9:40 1.48043 7/21/2016 9:41 1.50688 7/21/2016 9:42 1.49677 7/21/2016 9:43 1.48798 7/21/2016 9:44 1.48813 7/21/2016 9:45 1.50047 7/21/2016 9:46 1.48082 7/21/2016 9:47 1.50840 7/21/2016 9:48 1.51423 7/21/2016 9:49 1.50005 7/21/2016 9:50 1.49026 7/21/2016 9:51 1.51991 7/21/2016 9:52 1.48572 7/21/2016 9:53 1.48931 7/21/2016 9:54 1.49742 7/21/2016 9:55 1.50062 7/21/2016 9:56 1.50032 7/21/2016 9:57 1.48743 7/21/2016 9:58 1.48867 7/21/2016 9:59 1.47974 7/21/2016 10:00 1.48862 7/21/2016 10:01 1.48429 7/21/2016 10:02 1.47661 7/21/2016 10:03 1.49671 7/21/2016 10:04 1.47908 7/21/2016 10:05 1.49218 7/21/2016 10:06 1.49263 7/21/2016 10:07 1.50488 7/21/2016 10:08 1.49424 7/21/2016 10:09 1.49503 7/21/2016 10:10 1.49173 7/21/2016 10:11 1.47571 7/21/2016 10:12 1.48345 7/21/2016 10:13 1.51266 7/21/2016 10:14 1.49184 7/21/2016 10:15 1.51034 7/21/2016 10:16 1.49966 7/21/2016 10:17 1.50282 7/21/2016 10:18 1.47668 7/21/2016 10:19 1.49689 7/21/2016 10:20 1.50341
7/21/2016 10:21 1.47076 7/21/2016 10:22 1.47970 7/21/2016 10:23 1.48123 7/21/2016 10:24 1.50930 7/21/2016 10:25 1.49511 7/21/2016 10:26 1.50312 7/21/2016 10:27 1.48136 7/21/2016 10:28 1.48947 7/21/2016 10:29 1.50428 7/21/2016 10:30 1.50649 7/21/2016 10:31 1.51094 7/21/2016 10:32 1.50566 7/21/2016 10:33 1.48899 7/21/2016 10:34 1.49073 7/21/2016 10:35 1.48557 7/21/2016 10:36 1.50024 7/21/2016 10:37 1.48310 7/21/2016 10:38 1.50835 7/21/2016 10:39 1.49055 7/21/2016 10:40 1.47177 7/21/2016 10:41 1.48483 7/21/2016 10:42 1.50730 7/21/2016 10:43 1.49517 7/21/2016 10:44 1.49550 7/21/2016 10:45 1.49058 7/21/2016 10:46 1.49178 7/21/2016 10:47 1.50595 7/21/2016 10:48 1.48453 7/21/2016 10:49 1.50327 7/21/2016 10:50 1.50038 7/21/2016 10:51 1.49102 7/21/2016 10:52 1.49753 7/21/2016 10:53 1.48347 7/21/2016 10:54 1.47607 7/21/2016 10:55 1.49412 7/21/2016 10:56 1.49481 7/21/2016 10:57 1.49679 7/21/2016 10:58 1.49969 7/21/2016 10:59 1.48335 7/21/2016 11:00 1.48433 7/21/2016 11:01 1.49402 Variable N N* Mean SE Mean StDev Minimum Q1 Median Q3 Maximum C2 125 0 1.4947 0.000990 0.0111 1.4697 1.4866 1.4952 1.5030 1.5233
Page 1 of 1
DaimlerChrysler Ford General MotorsORGANIZATION: PART NUMBER:
SUPPLIER/VENDOR CODE: PART NAME:
MATERIAL SUPPLIER: DESIGN RECORD CHANGE LEVEL:
ENGINEERING CHANGE DOCUMENTS:
NAME OF LABORATORY:
TEST DATE
Z1 3/15/16
3/15/16
3/15/16
3/11/16
3/11/16
3/11/16
4/8/16
3/11/16
3/11/16
3/11/16
3/11/16
4/6/16
D-412
Durometer change, points
Elongation change, %
Tensile change, %
% Original Deflection
D573
D-395
B37
EF31
D-471
D-2240
HEAT AGING PROPERTIES
D-412
A1-10
Elongation, %
Durometer, Shore A pts
Tensile Strength, Mpa
Precix Duns #: 87-743-1916
*CUSTOMER SPECIFIED SUPPLIER/VENDOR CODE: ELV13728 F86
SPECIFICATION / LIMITS
*If source approval is req'd, include the Supplier (Source) & Customer assigned code.
BASIC REQUIREMENTS
O'RingNEW
N/A
SUPPLIER TEST RESULTS (DATA)
Precix, 744 Belleville Ave. New Bedford, MA
COMPRESSION SET
Production Part Approval Material Test Results
MATERIAL SPEC. NO. / REV/ DATE
SAE J200 M2HK810A1-10B37EF31F15Z1
Precix
NOT OK
QTY. TESTED OK
BC3Q-8527-BA
75 5 5
150 min 3 208
70H @ 250°C
0+10 max 5 -25 max 3 -12
7-25 max 3
22H @ 175°C
11 50 max 2
Volume change, %
Elongation change, %
F15
D-2137 Brittleness, nonbrittle
LOW TEMPERATURE
3
3 Mins @ -25°C
Pass 5
3
70H @ 23°C
PASS
FLUID AGING PROPERTIES
-25 max
0 / +10
FUEL C
5
-21 25
Tensile change, %
Durometer change, points
-18-20 max 3
2
2006 CFG-1004
Blanket statements of conformance are unacceptable for any test results.
4/14/2016
DATE
Analytical Lab Manager
TITLE
Paul Raposa
SIGNATUREMarch
72
10 min 3 14.2
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
0.008
0.004
0.000
PART
Sam
ple
Ran
ge
_R=0.002455
UCL=0.006321
LCL=0
1329 2720 7386
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
2.25
2.22
2.19
PART
Sam
ple
Mea
n
__X=2.20399UCL=2.20650LCL=2.20147
1329 2720 7386
10987654321
2.25
2.22
2.19
PART
738627201329
2.25
2.22
2.19
EMPLOYEE
10987654321
2.25
2.22
2.19
PART
Ave
rage
1329
2720
7386
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/6/16
Reported by : D. HEA DTolerance: +/-.08Misc: C S
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
Cooper FAMILY 1 HIGH CS 1-6-16 908
Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/6/16 Reported by: D. HEAD Tolerance: +/-.08 Misc: CS
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0354999 0.0039444 317.655 0.000 EMPLOYEE 2 0.0002840 0.0001420 11.436 0.001 PART * EMPLOYEE 18 0.0002235 0.0000124 4.558 0.000 Repeatability 60 0.0001634 0.0000027 Total 89 0.0361708 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000103 2.30 Repeatability 0.0000027 0.61 Reproducibility 0.0000076 1.69 EMPLOYEE 0.0000043 0.97
EMPLOYEE*PART 0.0000032 0.72 Part-To-Part 0.0004369 97.70 Total Variation 0.0004472 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0032054 0.019233 15.16 12.02 Repeatability 0.0016505 0.009903 7.80 6.19 Reproducibility 0.0027479 0.016487 12.99 10.30 EMPLOYEE 0.0020784 0.012470 9.83 7.79 EMPLOYEE*PART 0.0017975 0.010785 8.50 6.74 Part-To-Part 0.0209019 0.125412 98.84 78.38 Total Variation 0.0211463 0.126878 100.00 79.30 Number of Distinct Categories = 9 EMPLOYEE PART TRIAL 7386 1 2.1946 7386 2 2.1946 7386 3 2.2403 7386 4 2.2022 7386 5 2.2022 7386 6 2.2073 7386 7 2.1971 7386 8 2.2428 7386 9 2.1742 7386 10 2.2123 7386 1 2.1920 7386 2 2.1946 7386 3 2.2428 7386 4 2.1996 7386 5 2.1996 7386 6 2.2073 7386 7 2.1946 7386 8 2.2428 7386 9 2.1793 7386 10 2.2123 7386 1 2.1946 7386 2 2.1920 7386 3 2.2454 7386 4 2.2022 7386 5 2.1996 7386 6 2.2047 7386 7 2.1946 7386 8 2.2377 7386 9 2.1819 7386 10 2.2098 2720 1 2.1895 2720 2 2.1946 2720 3 2.2403 2720 4 2.1946 2720 5 2.1920 2720 6 2.1996
2720 7 2.1920 2720 8 2.2428 2720 9 2.1742 2720 10 2.2098 2720 1 2.1895 2720 2 2.1920 2720 3 2.2377 2720 4 2.1946 2720 5 2.1946 2720 6 2.1996 2720 7 2.1920 2720 8 2.2428 2720 9 2.1742 2720 10 2.2073 2720 1 2.1895 2720 2 2.1946 2720 3 2.2428 2720 4 2.1920 2720 5 2.1946 2720 6 2.1996 2720 7 2.1895 2720 8 2.2403 2720 9 2.1742 2720 10 2.2098 1329 1 2.1920 1329 2 2.1920 1329 3 2.2403 1329 4 2.1971 1329 5 2.1920 1329 6 2.2022 1329 7 2.1920 1329 8 2.2327 1329 9 2.1742 1329 10 2.2098 1329 1 2.1895 1329 2 2.1920 1329 3 2.2403 1329 4 2.1996 1329 5 2.1946 1329 6 2.2022 1329 7 2.1895 1329 8 2.2327 1329 9 2.1742 1329 10 2.2098 1329 1 2.1920 1329 2 2.1920 1329 3 2.2403 1329 4 2.1996 1329 5 2.1971 1329 6 2.2047 1329 7 2.1895 1329 8 2.2352 1329 9 2.1742 1329 10 2.2098
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0008
0.0004
0.0000
PART
Sam
ple
Ran
ge
_R=0.00028
UCL=0.0007208
LCL=0
7363 7381 7386
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
10.92
10.90
10.88
PART
Sam
ple
Mea
n
__X=10.90211UCL=10.90240LCL=10.90183
7363 7381 7386
10987654321
10.92
10.90
10.88
PART
738673817363
10.92
10.90
10.88
EMPLOYEE
10987654321
10.92
10.90
10.88
PART
Ave
rage
7363
7381
7386
EMPLOYEE
ART
PLOYEE
action
Gage name: MIC RO V U 4Date of study : 1/8/16
Reported by : D. HEA DTolerance: +-.13MMMisc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EM
PART * EMPLOYEE Inter
Cooper FAMILY 1 HIGH ID 1-8-16 013
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/8/16 Reported by: D. HEAD Tolerance: +-.13MM Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0238719 0.0026524 461.216 0.000 EMPLOYEE 2 0.0000179 0.0000089 1.554 0.239 PART * EMPLOYEE 18 0.0001035 0.0000058 178.478 0.000 Repeatability 60 0.0000019 0.0000000 Total 89 0.0239952 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000020 0.69 Repeatability 0.0000000 0.01
Reproducibility 0.0000020 0.68 EMPLOYEE 0.0000001 0.04 EMPLOYEE*PART 0.0000019 0.64 Part-To-Part 0.0002941 99.31 Total Variation 0.0002961 100.00 Process tolerance = 0.26 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0014299 0.008579 8.31 3.30 Repeatability 0.0001795 0.001077 1.04 0.41 Reproducibility 0.0014186 0.008511 8.24 3.27 EMPLOYEE 0.0003258 0.001955 1.89 0.75 EMPLOYEE*PART 0.0013807 0.008284 8.02 3.19 Part-To-Part 0.0171486 0.102892 99.65 39.57 Total Variation 0.0172081 0.103249 100.00 39.71 Number of Distinct Categories = 16 EMPLOYEE PART TRIAL 7386 1 10.9204 7386 2 10.8830 7386 3 10.8818 7386 4 10.9192 7386 5 10.9145 7386 6 10.9063 7386 7 10.9139 7386 8 10.9013 7386 9 10.8712 7386 10 10.9053 7386 1 10.9205 7386 2 10.8829 7386 3 10.8816 7386 4 10.9191 7386 5 10.9146 7386 6 10.9063 7386 7 10.9138 7386 8 10.9009 7386 9 10.8712 7386 10 10.9053 7386 1 10.9203 7386 2 10.8829 7386 3 10.8817 7386 4 10.9190 7386 5 10.9144 7386 6 10.9061 7386 7 10.9138 7386 8 10.9010 7386 9 10.8710 7386 10 10.9053 7363 1 10.9214 7363 2 10.8837 7363 3 10.8843 7363 4 10.9221
7363 5 10.9154 7363 6 10.9055 7363 7 10.9132 7363 8 10.9000 7363 9 10.8710 7363 10 10.9037 7363 1 10.9215 7363 2 10.8839 7363 3 10.8842 7363 4 10.9222 7363 5 10.9154 7363 6 10.9055 7363 7 10.9135 7363 8 10.9000 7363 9 10.8712 7363 10 10.9040 7363 1 10.9214 7363 2 10.8837 7363 3 10.8839 7363 4 10.9217 7363 5 10.9151 7363 6 10.9057 7363 7 10.9136 7363 8 10.8998 7363 9 10.8704 7363 10 10.9037 7381 1 10.9216 7381 2 10.8815 7381 3 10.8856 7381 4 10.9215 7381 5 10.9178 7381 6 10.9040 7381 7 10.9134 7381 8 10.9005 7381 9 10.8750 7381 10 10.9070 7381 1 10.9208 7381 2 10.8811 7381 3 10.8849 7381 4 10.9212 7381 5 10.9176 7381 6 10.9040 7381 7 10.9133 7381 8 10.9006 7381 9 10.8751 7381 10 10.9071 7381 1 10.9213 7381 2 10.8814 7381 3 10.8854 7381 4 10.9213 7381 5 10.9178 7381 6 10.9041 7381 7 10.9134 7381 8 10.9004 7381 9 10.8750 7381 10 10.9073
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
0.010
0.005
0.000
PART
Sam
ple
Ran
ge
_R=0.00347
UCL=0.00892
LCL=0
1329 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
1.82
1.80
1.78
PART
Sam
ple
Mea
n
__X=1.80937UCL=1.81291LCL=1.80582
1329 2720 7381
10987654321
1.82
1.80
1.78
PART
738127201329
1.82
1.80
1.78
EMPLOYEE
10987654321
1.82
1.80
1.78
PART
Ave
rage
1329
2720
7381
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/6/16
Reported by : D. HEA DTolerance: +/-.08Misc: C S
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
Cooper FAMILY 1 LOW CS 1-7-16 008
Gage name: MITUTOYO 01579 Date of study: 1/6/16 Reported by: D. HEAD Tolerance: +/-.08 Misc: CS
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0160596 0.0017844 1007.92 0.000 EMPLOYEE 2 0.0000008 0.0000004 0.23 0.800 PART * EMPLOYEE 18 0.0000319 0.0000018 0.37 0.990 Repeatability 60 0.0002907 0.0000048 Total 89 0.0163829 Alpha to remove interaction term = 0.25
Two-Way ANOVA Table Without Interaction Source DF SS MS F P PART 9 0.0160596 0.0017844 431.530 0.000 EMPLOYEE 2 0.0000008 0.0000004 0.097 0.908 Repeatability 78 0.0003225 0.0000041 Total 89 0.0163829
Gage R&R
%Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000041 2.05 Repeatability 0.0000041 2.05 Reproducibility 0.0000000 0.00 EMPLOYEE 0.0000000 0.00 Part-To-Part 0.0001978 97.95 Total Variation 0.0002019 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0020335 0.0122009 14.31 7.63 Repeatability 0.0020335 0.0122009 14.31 7.63 Reproducibility 0.0000000 0.0000000 0.00 0.00 EMPLOYEE 0.0000000 0.0000000 0.00 0.00 Part-To-Part 0.0140644 0.0843863 98.97 52.74 Total Variation 0.0142106 0.0852637 100.00 53.29 Number of Distinct Categories = 9 EMPLOYEE PART TRIAL 7381 1 1.827 7381 2 1.812 7381 3 1.810 7381 4 1.788 7381 5 1.806 7381 6 1.807 7381 7 1.791 7381 8 1.815 7381 9 1.816 7381 10 1.829 7381 1 1.834 7381 2 1.810 7381 3 1.811 7381 4 1.786 7381 5 1.800 7381 6 1.806 7381 7 1.788 7381 8 1.813 7381 9 1.816 7381 10 1.826 7381 1 1.832 7381 2 1.810 7381 3 1.809 7381 4 1.782 7381 5 1.810 7381 6 1.805 7381 7 1.786 7381 8 1.810 7381 9 1.815 7381 10 1.829 2720 1 1.826
2720 2 1.811 2720 3 1.811 2720 4 1.789 2720 5 1.806 2720 6 1.807 2720 7 1.790 2720 8 1.814 2720 9 1.814 2720 10 1.827 2720 1 1.828 2720 2 1.811 2720 3 1.812 2720 4 1.788 2720 5 1.801 2720 6 1.804 2720 7 1.788 2720 8 1.812 2720 9 1.814 2720 10 1.827 2720 1 1.831 2720 2 1.809 2720 3 1.810 2720 4 1.787 2720 5 1.811 2720 6 1.807 2720 7 1.787 2720 8 1.811 2720 9 1.816 2720 10 1.830 1329 1 1.829 1329 2 1.812 1329 3 1.811 1329 4 1.787 1329 5 1.806 1329 6 1.805 1329 7 1.790 1329 8 1.814 1329 9 1.817 1329 10 1.827 1329 1 1.829 1329 2 1.811 1329 3 1.811 1329 4 1.788 1329 5 1.802 1329 6 1.804 1329 7 1.789 1329 8 1.812 1329 9 1.816 1329 10 1.827 1329 1 1.831 1329 2 1.810 1329 3 1.811 1329 4 1.786 1329 5 1.811 1329 6 1.805 1329 7 1.787
1329 8 1.812 1329 9 1.815 1329 10 1.830
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0030
0.0015
0.0000
PART
Sam
ple
Ran
ge
_R=0.000323UCL=0.000832LCL=0
7363 7381 7386
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
2.91
2.88
2.85
PART
Sam
ple
Mea
n
__X=2.88397UCL=2.88430LCL=2.88364
7363 7381 7386
10987654321
2.91
2.88
2.85
PART
738673817363
2.91
2.88
2.85
EMPLOYEE
10987654321
2.91
2.88
2.85
PART
Ave
rage
7363
7381
7386
EMPLOYEE
ART
LOYEE
action
Gage name: MIC RO V U 4Date of study : 1/8/16
Reported by : D. HEA DTolerance: +/-.13MMMisc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
Cooper FAMILY 1 LOW ID 1-8-16 006
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/8/16 Reported by: D. HEAD Tolerance: +/-.13MM Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0639869 0.0071097 2687.37 0.000 EMPLOYEE 2 0.0000338 0.0000169 6.39 0.008 PART * EMPLOYEE 18 0.0000476 0.0000026 16.69 0.000 Repeatability 60 0.0000095 0.0000002 Total 89 0.0640778 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000015 0.18 Repeatability 0.0000002 0.02
Reproducibility 0.0000013 0.16 EMPLOYEE 0.0000005 0.06 EMPLOYEE*PART 0.0000008 0.10 Part-To-Part 0.0007897 99.82 Total Variation 0.0007911 100.00 Process tolerance = 0.26 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0012095 0.007257 4.30 2.79 Repeatability 0.0003982 0.002389 1.42 0.92 Reproducibility 0.0011421 0.006852 4.06 2.64 EMPLOYEE 0.0006894 0.004137 2.45 1.59 EMPLOYEE*PART 0.0009105 0.005463 3.24 2.10 Part-To-Part 0.0281010 0.168606 99.91 64.85 Total Variation 0.0281270 0.168762 100.00 64.91 Number of Distinct Categories = 32 EMPLOYEE PART TRIAL 7386 1 2.8752 7386 2 2.8769 7386 3 2.8997 7386 4 2.8454 7386 5 2.8539 7386 6 2.9043 7386 7 2.9048 7386 8 2.9269 7386 9 2.8564 7386 10 2.9077 7386 1 2.8750 7386 2 2.8769 7386 3 2.8998 7386 4 2.8452 7386 5 2.8519 7386 6 2.9042 7386 7 2.9047 7386 8 2.9268 7386 9 2.8564 7386 10 2.9076 7386 1 2.8750 7386 2 2.8768 7386 3 2.8999 7386 4 2.8451 7386 5 2.8519 7386 6 2.9042 7386 7 2.9046 7386 8 2.9238 7386 9 2.8564 7386 10 2.9076 7363 1 2.8738 7363 2 2.8742 7363 3 2.9005 7363 4 2.8402
7363 5 2.8512 7363 6 2.9035 7363 7 2.9029 7363 8 2.9261 7363 9 2.8560 7363 10 2.9067 7363 1 2.8739 7363 2 2.8742 7363 3 2.9003 7363 4 2.8400 7363 5 2.8513 7363 6 2.9036 7363 7 2.9031 7363 8 2.9261 7363 9 2.8559 7363 10 2.9066 7363 1 2.8740 7363 2 2.8742 7363 3 2.9004 7363 4 2.8401 7363 5 2.8513 7363 6 2.9037 7363 7 2.9030 7363 8 2.9262 7363 9 2.8559 7363 10 2.9067 7381 1 2.8739 7381 2 2.8746 7381 3 2.9003 7381 4 2.8400 7381 5 2.8512 7381 6 2.9036 7381 7 2.9031 7381 8 2.9263 7381 9 2.8560 7381 10 2.9067 7381 1 2.8739 7381 2 2.8747 7381 3 2.9005 7381 4 2.8402 7381 5 2.8512 7381 6 2.9036 7381 7 2.9030 7381 8 2.9262 7381 9 2.8560 7381 10 2.9066 7381 1 2.8740 7381 2 2.8741 7381 3 2.9001 7381 4 2.8401 7381 5 2.8512 7381 6 2.9034 7381 7 2.9032 7381 8 2.9262 7381 9 2.8559 7381 10 2.9066
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
0.008
0.004
0.000
PART
Sam
ple
Ran
ge
_R=0.002455
UCL=0.006321
LCL=0
1329 2720 7386
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
2.25
2.22
2.19
PART
Sam
ple
Mea
n
__X=2.20399UCL=2.20650LCL=2.20147
1329 2720 7386
10987654321
2.25
2.22
2.19
PART
738627201329
2.25
2.22
2.19
EMPLOYEE
10987654321
2.25
2.22
2.19
PART
Ave
rage
1329
27207386
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/6/16
Reported by : D. HEA DTolerance: +/-.08Misc: C S
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
Cooper FAMILY 2 HIGH CS 1-6-16 908
Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/6/16 Reported by: D. HEAD Tolerance: +/-.08 Misc: CS
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0354999 0.0039444 317.655 0.000 EMPLOYEE 2 0.0002840 0.0001420 11.436 0.001 PART * EMPLOYEE 18 0.0002235 0.0000124 4.558 0.000 Repeatability 60 0.0001634 0.0000027 Total 89 0.0361708 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000103 2.30 Repeatability 0.0000027 0.61 Reproducibility 0.0000076 1.69 EMPLOYEE 0.0000043 0.97
EMPLOYEE*PART 0.0000032 0.72 Part-To-Part 0.0004369 97.70 Total Variation 0.0004472 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0032054 0.019233 15.16 12.02 Repeatability 0.0016505 0.009903 7.80 6.19 Reproducibility 0.0027479 0.016487 12.99 10.30 EMPLOYEE 0.0020784 0.012470 9.83 7.79 EMPLOYEE*PART 0.0017975 0.010785 8.50 6.74 Part-To-Part 0.0209019 0.125412 98.84 78.38 Total Variation 0.0211463 0.126878 100.00 79.30 Number of Distinct Categories = 9 EMPLOYEE PART TRIAL 7386 1 2.1946 7386 2 2.1946 7386 3 2.2403 7386 4 2.2022 7386 5 2.2022 7386 6 2.2073 7386 7 2.1971 7386 8 2.2428 7386 9 2.1742 7386 10 2.2123 7386 1 2.1920 7386 2 2.1946 7386 3 2.2428 7386 4 2.1996 7386 5 2.1996 7386 6 2.2073 7386 7 2.1946 7386 8 2.2428 7386 9 2.1793 7386 10 2.2123 7386 1 2.1946 7386 2 2.1920 7386 3 2.2454 7386 4 2.2022 7386 5 2.1996 7386 6 2.2047 7386 7 2.1946 7386 8 2.2377 7386 9 2.1819 7386 10 2.2098 2720 1 2.1895 2720 2 2.1946 2720 3 2.2403 2720 4 2.1946 2720 5 2.1920 2720 6 2.1996
2720 7 2.1920 2720 8 2.2428 2720 9 2.1742 2720 10 2.2098 2720 1 2.1895 2720 2 2.1920 2720 3 2.2377 2720 4 2.1946 2720 5 2.1946 2720 6 2.1996 2720 7 2.1920 2720 8 2.2428 2720 9 2.1742 2720 10 2.2073 2720 1 2.1895 2720 2 2.1946 2720 3 2.2428 2720 4 2.1920 2720 5 2.1946 2720 6 2.1996 2720 7 2.1895 2720 8 2.2403 2720 9 2.1742 2720 10 2.2098 1329 1 2.1920 1329 2 2.1920 1329 3 2.2403 1329 4 2.1971 1329 5 2.1920 1329 6 2.2022 1329 7 2.1920 1329 8 2.2327 1329 9 2.1742 1329 10 2.2098 1329 1 2.1895 1329 2 2.1920 1329 3 2.2403 1329 4 2.1996 1329 5 2.1946 1329 6 2.2022 1329 7 2.1895 1329 8 2.2327 1329 9 2.1742 1329 10 2.2098 1329 1 2.1920 1329 2 2.1920 1329 3 2.2403 1329 4 2.1996 1329 5 2.1971 1329 6 2.2047 1329 7 2.1895 1329 8 2.2352 1329 9 2.1742 1329 10 2.2098
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0010
0.0005
0.0000
PART
Sam
ple
Ran
ge
_R=0.00034
UCL=0.000875
LCL=0
2720 7363 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
18.82
18.80
18.78
PART
Sam
ple
Mea
n
__X=18.80207UCL=18.80242LCL=18.80172
2720 7363 7381
10987654321
18.82
18.80
18.78
PART
738173632720
18.82
18.80
18.78
EMPLOYEE
10987654321
18.82
18.80
18.78
PART
Ave
rage
2720
7363
7381
EMPLOYEE
ART
PLOYEE
action
Gage name: MIC O R V U 4Date of study : 1/8/16
Reported by : D. HEA DTolerance: +-.23MMMisc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EM
PART * EMPLOYEE Inter
COOPER FAMILY 2 HIGH ID 1/8/16 018
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICOR VU 4 Date of study: 1/8/16 Reported by: D. HEAD Tolerance: +-.23MM Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0321091 0.0035677 69316.9 0.000 EMPLOYEE 2 0.0000004 0.0000002 3.6 0.050 PART * EMPLOYEE 18 0.0000009 0.0000001 1.0 0.426 Repeatability 60 0.0000030 0.0000000 Total 89 0.0321134 Alpha to remove interaction term = 0.25
Two-Way ANOVA Table Without Interaction Source DF SS MS F P PART 9 0.0321091 0.0035677 71725.5 0.000 EMPLOYEE 2 0.0000004 0.0000002 3.7 0.029 Repeatability 78 0.0000039 0.0000000
Total 89 0.0321134
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000001 0.01 Repeatability 0.0000000 0.01 Reproducibility 0.0000000 0.00 EMPLOYEE 0.0000000 0.00 Part-To-Part 0.0003964 99.99 Total Variation 0.0003965 100.00 Process tolerance = 0.46 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0002328 0.001397 1.17 0.30 Repeatability 0.0002230 0.001338 1.12 0.29 Reproducibility 0.0000668 0.000401 0.34 0.09 EMPLOYEE 0.0000668 0.000401 0.34 0.09 Part-To-Part 0.0199099 0.119459 99.99 25.97 Total Variation 0.0199112 0.119467 100.00 25.97 Number of Distinct Categories = 120 EMPLOYEE PART TRIAL 7381 1 18.7843 7381 2 18.7963 7381 3 18.8354 7381 4 18.8162 7381 5 18.7769 7381 6 18.8159 7381 7 18.7932 7381 8 18.8262 7381 9 18.7950 7381 10 18.7831 7381 1 18.7838 7381 2 18.7957 7381 3 18.8354 7381 4 18.8162 7381 5 18.7769 7381 6 18.8157 7381 7 18.7932 7381 8 18.8262 7381 9 18.7947 7381 10 18.7837 7381 1 18.7840 7381 2 18.7953 7381 3 18.8351 7381 4 18.8162 7381 5 18.7766 7381 6 18.8160 7381 7 18.7934 7381 8 18.8259
7381 9 18.7947 7381 10 18.7835 2720 1 18.7836 2720 2 18.7954 2720 3 18.8352 2720 4 18.8164 2720 5 18.7766 2720 6 18.8158 2720 7 18.7931 2720 8 18.8261 2720 9 18.7951 2720 10 18.7832 2720 1 18.7834 2720 2 18.7954 2720 3 18.8350 2720 4 18.8164 2720 5 18.7769 2720 6 18.8157 2720 7 18.7933 2720 8 18.8263 2720 9 18.7950 2720 10 18.7838 2720 1 18.7838 2720 2 18.7954 2720 3 18.8350 2720 4 18.8162 2720 5 18.7767 2720 6 18.8160 2720 7 18.7934 2720 8 18.8261 2720 9 18.7948 2720 10 18.7825 7363 1 18.7836 7363 2 18.7953 7363 3 18.8354 7363 4 18.8161 7363 5 18.7767 7363 6 18.8156 7363 7 18.7931 7363 8 18.8261 7363 9 18.7953 7363 10 18.7831 7363 1 18.7833 7363 2 18.7954 7363 3 18.8351 7363 4 18.8162 7363 5 18.7767 7363 6 18.8156 7363 7 18.7933 7363 8 18.8262 7363 9 18.7950 7363 10 18.7833 7363 1 18.7837 7363 2 18.7953 7363 3 18.8348 7363 4 18.8163
7363 5 18.7767 7363 6 18.8158 7363 7 18.7934 7363 8 18.8261 7363 9 18.7948 7363 10 18.7828
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
0.008
0.004
0.000
PART
Sam
ple
Ran
ge
_R=0.002455
UCL=0.006321
LCL=0
1329 2720 7386
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
2.25
2.22
2.19
PART
Sam
ple
Mea
n
__X=2.20399UCL=2.20650LCL=2.20147
1329 2720 7386
10987654321
2.25
2.22
2.19
PART
738627201329
2.25
2.22
2.19
EMPLOYEE
10987654321
2.25
2.22
2.19
PART
Ave
rage
1329
27207386
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/6/16
Reported by : D. HEA DTolerance: +/-.08Misc: C S
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
Cooper FAMILY 2 LOW CS 1-6-16 908
Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/6/16 Reported by: D. HEAD Tolerance: +/-.08 Misc: CS
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0354999 0.0039444 317.655 0.000 EMPLOYEE 2 0.0002840 0.0001420 11.436 0.001 PART * EMPLOYEE 18 0.0002235 0.0000124 4.558 0.000 Repeatability 60 0.0001634 0.0000027 Total 89 0.0361708 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000103 2.30 Repeatability 0.0000027 0.61 Reproducibility 0.0000076 1.69 EMPLOYEE 0.0000043 0.97
EMPLOYEE*PART 0.0000032 0.72 Part-To-Part 0.0004369 97.70 Total Variation 0.0004472 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0032054 0.019233 15.16 12.02 Repeatability 0.0016505 0.009903 7.80 6.19 Reproducibility 0.0027479 0.016487 12.99 10.30 EMPLOYEE 0.0020784 0.012470 9.83 7.79 EMPLOYEE*PART 0.0017975 0.010785 8.50 6.74 Part-To-Part 0.0209019 0.125412 98.84 78.38 Total Variation 0.0211463 0.126878 100.00 79.30 Number of Distinct Categories = 9 EMPLOYEE PART TRIAL 7386 1 2.1946 7386 2 2.1946 7386 3 2.2403 7386 4 2.2022 7386 5 2.2022 7386 6 2.2073 7386 7 2.1971 7386 8 2.2428 7386 9 2.1742 7386 10 2.2123 7386 1 2.1920 7386 2 2.1946 7386 3 2.2428 7386 4 2.1996 7386 5 2.1996 7386 6 2.2073 7386 7 2.1946 7386 8 2.2428 7386 9 2.1793 7386 10 2.2123 7386 1 2.1946 7386 2 2.1920 7386 3 2.2454 7386 4 2.2022 7386 5 2.1996 7386 6 2.2047 7386 7 2.1946 7386 8 2.2377 7386 9 2.1819 7386 10 2.2098 2720 1 2.1895 2720 2 2.1946 2720 3 2.2403 2720 4 2.1946 2720 5 2.1920 2720 6 2.1996
2720 7 2.1920 2720 8 2.2428 2720 9 2.1742 2720 10 2.2098 2720 1 2.1895 2720 2 2.1920 2720 3 2.2377 2720 4 2.1946 2720 5 2.1946 2720 6 2.1996 2720 7 2.1920 2720 8 2.2428 2720 9 2.1742 2720 10 2.2073 2720 1 2.1895 2720 2 2.1946 2720 3 2.2428 2720 4 2.1920 2720 5 2.1946 2720 6 2.1996 2720 7 2.1895 2720 8 2.2403 2720 9 2.1742 2720 10 2.2098 1329 1 2.1920 1329 2 2.1920 1329 3 2.2403 1329 4 2.1971 1329 5 2.1920 1329 6 2.2022 1329 7 2.1920 1329 8 2.2327 1329 9 2.1742 1329 10 2.2098 1329 1 2.1895 1329 2 2.1920 1329 3 2.2403 1329 4 2.1996 1329 5 2.1946 1329 6 2.2022 1329 7 2.1895 1329 8 2.2327 1329 9 2.1742 1329 10 2.2098 1329 1 2.1920 1329 2 2.1920 1329 3 2.2403 1329 4 2.1996 1329 5 2.1971 1329 6 2.2047 1329 7 2.1895 1329 8 2.2352 1329 9 2.1742 1329 10 2.2098
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0008
0.0004
0.0000
PART
Sam
ple
Ran
ge
_R=0.00028
UCL=0.0007208
LCL=0
7363 7381 7386
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
10.92
10.90
10.88
PART
Sam
ple
Mea
n
__X=10.90211UCL=10.90240LCL=10.90183
7363 7381 7386
10987654321
10.92
10.90
10.88
PART
738673817363
10.92
10.90
10.88
EMPLOYEE
10987654321
10.92
10.90
10.88
PART
Ave
rage
73637381
7386
EMPLOYEE
ART
PLOYEE
action
Gage name: MIC RO V U 4Date of study : 1/8/16
Reported by : D. HEA DTolerance: +-.13MMMisc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EM
PART * EMPLOYEE Inter
Cooper FAMILY 2 LOW ID 1-8-16 013
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/8/16 Reported by: D. HEAD Tolerance: +-.13MM Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0238719 0.0026524 461.216 0.000 EMPLOYEE 2 0.0000179 0.0000089 1.554 0.239 PART * EMPLOYEE 18 0.0001035 0.0000058 178.478 0.000 Repeatability 60 0.0000019 0.0000000 Total 89 0.0239952 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000020 0.69 Repeatability 0.0000000 0.01
Reproducibility 0.0000020 0.68 EMPLOYEE 0.0000001 0.04 EMPLOYEE*PART 0.0000019 0.64 Part-To-Part 0.0002941 99.31 Total Variation 0.0002961 100.00 Process tolerance = 0.26 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0014299 0.008579 8.31 3.30 Repeatability 0.0001795 0.001077 1.04 0.41 Reproducibility 0.0014186 0.008511 8.24 3.27 EMPLOYEE 0.0003258 0.001955 1.89 0.75 EMPLOYEE*PART 0.0013807 0.008284 8.02 3.19 Part-To-Part 0.0171486 0.102892 99.65 39.57 Total Variation 0.0172081 0.103249 100.00 39.71 Number of Distinct Categories = 16 EMPLOYEE PART TRIAL 7386 1 10.9204 7386 2 10.8830 7386 3 10.8818 7386 4 10.9192 7386 5 10.9145 7386 6 10.9063 7386 7 10.9139 7386 8 10.9013 7386 9 10.8712 7386 10 10.9053 7386 1 10.9205 7386 2 10.8829 7386 3 10.8816 7386 4 10.9191 7386 5 10.9146 7386 6 10.9063 7386 7 10.9138 7386 8 10.9009 7386 9 10.8712 7386 10 10.9053 7386 1 10.9203 7386 2 10.8829 7386 3 10.8817 7386 4 10.9190 7386 5 10.9144 7386 6 10.9061 7386 7 10.9138 7386 8 10.9010 7386 9 10.8710 7386 10 10.9053 7363 1 10.9214 7363 2 10.8837 7363 3 10.8843 7363 4 10.9221
7363 5 10.9154 7363 6 10.9055 7363 7 10.9132 7363 8 10.9000 7363 9 10.8710 7363 10 10.9037 7363 1 10.9215 7363 2 10.8839 7363 3 10.8842 7363 4 10.9222 7363 5 10.9154 7363 6 10.9055 7363 7 10.9135 7363 8 10.9000 7363 9 10.8712 7363 10 10.9040 7363 1 10.9214 7363 2 10.8837 7363 3 10.8839 7363 4 10.9217 7363 5 10.9151 7363 6 10.9057 7363 7 10.9136 7363 8 10.8998 7363 9 10.8704 7363 10 10.9037 7381 1 10.9216 7381 2 10.8815 7381 3 10.8856 7381 4 10.9215 7381 5 10.9178 7381 6 10.9040 7381 7 10.9134 7381 8 10.9005 7381 9 10.8750 7381 10 10.9070 7381 1 10.9208 7381 2 10.8811 7381 3 10.8849 7381 4 10.9212 7381 5 10.9176 7381 6 10.9040 7381 7 10.9133 7381 8 10.9006 7381 9 10.8751 7381 10 10.9071 7381 1 10.9213 7381 2 10.8814 7381 3 10.8854 7381 4 10.9213 7381 5 10.9178 7381 6 10.9041 7381 7 10.9134 7381 8 10.9004 7381 9 10.8750 7381 10 10.9073
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
0.008
0.004
0.000
PART
Sam
ple
Ran
ge
_R=0.002455
UCL=0.006321
LCL=0
1329 2720 7386
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
2.25
2.22
2.19
PART
Sam
ple
Mea
n
__X=2.20399UCL=2.20650LCL=2.20147
1329 2720 7386
10987654321
2.25
2.22
2.19
PART
738627201329
2.25
2.22
2.19
EMPLOYEE
10987654321
2.25
2.22
2.19
PART
Ave
rage
1329
27207386
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/6/16
Reported by : D. HEA DTolerance: +/-.08Misc: C S
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
Cooper FAMILY 3 HIGH CS 1-6-16 908
Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/6/16 Reported by: D. HEAD Tolerance: +/-.08 Misc: CS
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0354999 0.0039444 317.655 0.000 EMPLOYEE 2 0.0002840 0.0001420 11.436 0.001 PART * EMPLOYEE 18 0.0002235 0.0000124 4.558 0.000 Repeatability 60 0.0001634 0.0000027 Total 89 0.0361708 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000103 2.30 Repeatability 0.0000027 0.61 Reproducibility 0.0000076 1.69 EMPLOYEE 0.0000043 0.97
EMPLOYEE*PART 0.0000032 0.72 Part-To-Part 0.0004369 97.70 Total Variation 0.0004472 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0032054 0.019233 15.16 12.02 Repeatability 0.0016505 0.009903 7.80 6.19 Reproducibility 0.0027479 0.016487 12.99 10.30 EMPLOYEE 0.0020784 0.012470 9.83 7.79 EMPLOYEE*PART 0.0017975 0.010785 8.50 6.74 Part-To-Part 0.0209019 0.125412 98.84 78.38 Total Variation 0.0211463 0.126878 100.00 79.30 Number of Distinct Categories = 9 EMPLOYEE PART TRIAL 7386 1 2.1946 7386 2 2.1946 7386 3 2.2403 7386 4 2.2022 7386 5 2.2022 7386 6 2.2073 7386 7 2.1971 7386 8 2.2428 7386 9 2.1742 7386 10 2.2123 7386 1 2.1920 7386 2 2.1946 7386 3 2.2428 7386 4 2.1996 7386 5 2.1996 7386 6 2.2073 7386 7 2.1946 7386 8 2.2428 7386 9 2.1793 7386 10 2.2123 7386 1 2.1946 7386 2 2.1920 7386 3 2.2454 7386 4 2.2022 7386 5 2.1996 7386 6 2.2047 7386 7 2.1946 7386 8 2.2377 7386 9 2.1819 7386 10 2.2098 2720 1 2.1895 2720 2 2.1946 2720 3 2.2403 2720 4 2.1946 2720 5 2.1920 2720 6 2.1996
2720 7 2.1920 2720 8 2.2428 2720 9 2.1742 2720 10 2.2098 2720 1 2.1895 2720 2 2.1920 2720 3 2.2377 2720 4 2.1946 2720 5 2.1946 2720 6 2.1996 2720 7 2.1920 2720 8 2.2428 2720 9 2.1742 2720 10 2.2073 2720 1 2.1895 2720 2 2.1946 2720 3 2.2428 2720 4 2.1920 2720 5 2.1946 2720 6 2.1996 2720 7 2.1895 2720 8 2.2403 2720 9 2.1742 2720 10 2.2098 1329 1 2.1920 1329 2 2.1920 1329 3 2.2403 1329 4 2.1971 1329 5 2.1920 1329 6 2.2022 1329 7 2.1920 1329 8 2.2327 1329 9 2.1742 1329 10 2.2098 1329 1 2.1895 1329 2 2.1920 1329 3 2.2403 1329 4 2.1996 1329 5 2.1946 1329 6 2.2022 1329 7 2.1895 1329 8 2.2327 1329 9 2.1742 1329 10 2.2098 1329 1 2.1920 1329 2 2.1920 1329 3 2.2403 1329 4 2.1996 1329 5 2.1971 1329 6 2.2047 1329 7 2.1895 1329 8 2.2352 1329 9 2.1742 1329 10 2.2098
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0002
0.0001
0.0000
PART
Sam
ple
Ran
ge
_R=0.0000343
UCL=0.0000884
LCL=0
1329 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
2.695
2.690
2.685
PART
Sam
ple
Mea
n
__X=2.68960UCL=2.68964LCL=2.68957
1329 2720 7381
10987654321
2.695
2.690
2.685
PART
738127201329
2.695
2.690
2.685
EMPLOYEE
10987654321
2.695
2.690
2.685
PART
Ave
rage
1329
2720
7381
EMPLOYEE
ART
PLOYEE
action
Gage name: MIC RO V U 4Date of study : 1/7/16
Reported by : D. HEA DTolerance: +-.022"Misc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EM
PART * EMPLOYEE Inter
COOPER FAMILY 3 HIGH ID 1/7/16 147
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/7/16 Reported by: D. HEAD Tolerance: +-.022" Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0017115 0.0001902 130679 0.000 EMPLOYEE 2 0.0000000 0.0000000 8 0.003 PART * EMPLOYEE 18 0.0000000 0.0000000 2 0.025 Repeatability 60 0.0000000 0.0000000 Total 89 0.0017115 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000000 0.01 Repeatability 0.0000000 0.00
Reproducibility 0.0000000 0.00 EMPLOYEE 0.0000000 0.00 EMPLOYEE*PART 0.0000000 0.00 Part-To-Part 0.0000211 99.99 Total Variation 0.0000211 100.00 Process tolerance = 0.044 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0000363 0.0002175 0.79 0.49 Repeatability 0.0000271 0.0001624 0.59 0.37 Reproducibility 0.0000241 0.0001447 0.52 0.33 EMPLOYEE 0.0000185 0.0001108 0.40 0.25 EMPLOYEE*PART 0.0000155 0.0000931 0.34 0.21 Part-To-Part 0.0045966 0.0275797 100.00 62.68 Total Variation 0.0045968 0.0275806 100.00 62.68 Number of Distinct Categories = 178 EMPLOYEE PART TRIAL 7381 1 2.69563 7381 2 2.69126 7381 3 2.69148 7381 4 2.69590 7381 5 2.68696 7381 6 2.68455 7381 7 2.68110 7381 8 2.68796 7381 9 2.69029 7381 10 2.69145 7381 1 2.69545 7381 2 2.69121 7381 3 2.69143 7381 4 2.69583 7381 5 2.68695 7381 6 2.68452 7381 7 2.68111 7381 8 2.68792 7381 9 2.69026 7381 10 2.69143 7381 1 2.69544 7381 2 2.69120 7381 3 2.69145 7381 4 2.69583 7381 5 2.68695 7381 6 2.68450 7381 7 2.68112 7381 8 2.68790 7381 9 2.69026 7381 10 2.69142 2720 1 2.69543 2720 2 2.69121 2720 3 2.69146 2720 4 2.69584
2720 5 2.68696 2720 6 2.68448 2720 7 2.68109 2720 8 2.68788 2720 9 2.69025 2720 10 2.69141 2720 1 2.69539 2720 2 2.69115 2720 3 2.69142 2720 4 2.69579 2720 5 2.68694 2720 6 2.68448 2720 7 2.68113 2720 8 2.68788 2720 9 2.69025 2720 10 2.69141 2720 1 2.69542 2720 2 2.69117 2720 3 2.69141 2720 4 2.69578 2720 5 2.68695 2720 6 2.68448 2720 7 2.68114 2720 8 2.68787 2720 9 2.69025 2720 10 2.69140 1329 1 2.69539 1329 2 2.69116 1329 3 2.69144 1329 4 2.69580 1329 5 2.68697 1329 6 2.68449 1329 7 2.68116 1329 8 2.68789 1329 9 2.69025 1329 10 2.69138 1329 1 2.69541 1329 2 2.69118 1329 3 2.69145 1329 4 2.69581 1329 5 2.68698 1329 6 2.68449 1329 7 2.68114 1329 8 2.68786 1329 9 2.69023 1329 10 2.69138 1329 1 2.69540 1329 2 2.69118 1329 3 2.69145 1329 4 2.69580 1329 5 2.68698 1329 6 2.68448 1329 7 2.68114 1329 8 2.68786 1329 9 2.69022 1329 10 2.69138
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
0.008
0.004
0.000
PART
Sam
ple
Ran
ge
_R=0.002455
UCL=0.006321
LCL=0
1329 2720 7386
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
2.25
2.22
2.19
PART
Sam
ple
Mea
n
__X=2.20399UCL=2.20650LCL=2.20147
1329 2720 7386
10987654321
2.25
2.22
2.19
PART
738627201329
2.25
2.22
2.19
EMPLOYEE
10987654321
2.25
2.22
2.19
PART
Ave
rage
1329
27207386
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/6/16
Reported by : D. HEA DTolerance: +/-.08Misc: C S
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
Cooper FAMILY 3 LOW CS 1-6-16 908
Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/6/16 Reported by: D. HEAD Tolerance: +/-.08 Misc: CS
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0354999 0.0039444 317.655 0.000 EMPLOYEE 2 0.0002840 0.0001420 11.436 0.001 PART * EMPLOYEE 18 0.0002235 0.0000124 4.558 0.000 Repeatability 60 0.0001634 0.0000027 Total 89 0.0361708 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000103 2.30 Repeatability 0.0000027 0.61 Reproducibility 0.0000076 1.69 EMPLOYEE 0.0000043 0.97
EMPLOYEE*PART 0.0000032 0.72 Part-To-Part 0.0004369 97.70 Total Variation 0.0004472 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0032054 0.019233 15.16 12.02 Repeatability 0.0016505 0.009903 7.80 6.19 Reproducibility 0.0027479 0.016487 12.99 10.30 EMPLOYEE 0.0020784 0.012470 9.83 7.79 EMPLOYEE*PART 0.0017975 0.010785 8.50 6.74 Part-To-Part 0.0209019 0.125412 98.84 78.38 Total Variation 0.0211463 0.126878 100.00 79.30 Number of Distinct Categories = 9 EMPLOYEE PART TRIAL 7386 1 2.1946 7386 2 2.1946 7386 3 2.2403 7386 4 2.2022 7386 5 2.2022 7386 6 2.2073 7386 7 2.1971 7386 8 2.2428 7386 9 2.1742 7386 10 2.2123 7386 1 2.1920 7386 2 2.1946 7386 3 2.2428 7386 4 2.1996 7386 5 2.1996 7386 6 2.2073 7386 7 2.1946 7386 8 2.2428 7386 9 2.1793 7386 10 2.2123 7386 1 2.1946 7386 2 2.1920 7386 3 2.2454 7386 4 2.2022 7386 5 2.1996 7386 6 2.2047 7386 7 2.1946 7386 8 2.2377 7386 9 2.1819 7386 10 2.2098 2720 1 2.1895 2720 2 2.1946 2720 3 2.2403 2720 4 2.1946 2720 5 2.1920 2720 6 2.1996
2720 7 2.1920 2720 8 2.2428 2720 9 2.1742 2720 10 2.2098 2720 1 2.1895 2720 2 2.1920 2720 3 2.2377 2720 4 2.1946 2720 5 2.1946 2720 6 2.1996 2720 7 2.1920 2720 8 2.2428 2720 9 2.1742 2720 10 2.2073 2720 1 2.1895 2720 2 2.1946 2720 3 2.2428 2720 4 2.1920 2720 5 2.1946 2720 6 2.1996 2720 7 2.1895 2720 8 2.2403 2720 9 2.1742 2720 10 2.2098 1329 1 2.1920 1329 2 2.1920 1329 3 2.2403 1329 4 2.1971 1329 5 2.1920 1329 6 2.2022 1329 7 2.1920 1329 8 2.2327 1329 9 2.1742 1329 10 2.2098 1329 1 2.1895 1329 2 2.1920 1329 3 2.2403 1329 4 2.1996 1329 5 2.1946 1329 6 2.2022 1329 7 2.1895 1329 8 2.2327 1329 9 2.1742 1329 10 2.2098 1329 1 2.1920 1329 2 2.1920 1329 3 2.2403 1329 4 2.1996 1329 5 2.1971 1329 6 2.2047 1329 7 2.1895 1329 8 2.2352 1329 9 2.1742 1329 10 2.2098
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0010
0.0005
0.0000
PART
Sam
ple
Ran
ge
_R=0.00052
UCL=0.001339
LCL=0
1329 2720 7386
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
23.50
23.35
23.20
PART
Sam
ple
Mea
n __X=23.4408UCL=23.4414LCL=23.4403
1329 2720 7386
10987654321
23.50
23.35
23.20
PART
738627201329
23.50
23.35
23.20
EMPLOYEE
10987654321
23.50
23.35
23.20
PART
Ave
rage
1329
2720
7386
EMPLOYEE
ART
PLOYEE
action
Gage name: MIC RO V U 4Date of study : 1/8/16
Reported by : D. HEA DTolerance: +-.25MMMisc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EM
PART * EMPLOYEE Inter
Cooper FAMILY 3 LOW ID 1-8-16 213
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/8/16 Reported by: D. HEAD Tolerance: +-.25MM Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.914463 0.101607 947521 0.000 EMPLOYEE 2 0.000000 0.000000 2 0.193 PART * EMPLOYEE 18 0.000002 0.000000 1 0.444 Repeatability 60 0.000006 0.000000 Total 89 0.914472 Alpha to remove interaction term = 0.25
Two-Way ANOVA Table Without Interaction Source DF SS MS F P PART 9 0.914463 0.101607 967660 0.000 EMPLOYEE 2 0.000000 0.000000 2 0.165 Repeatability 78 0.000008 0.000000
Total 89 0.914472
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000001 0.00 Repeatability 0.0000001 0.00 Reproducibility 0.0000000 0.00 EMPLOYEE 0.0000000 0.00 Part-To-Part 0.0112897 100.00 Total Variation 0.0112898 100.00 Process tolerance = 0.5 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.000329 0.001971 0.31 0.39 Repeatability 0.000324 0.001944 0.30 0.39 Reproducibility 0.000054 0.000326 0.05 0.07 EMPLOYEE 0.000054 0.000326 0.05 0.07 Part-To-Part 0.106253 0.637517 100.00 127.50 Total Variation 0.106253 0.637520 100.00 127.50 Number of Distinct Categories = 455 EMPLOYEE PART TRIAL 7386 1 23.3718 7386 2 23.5036 7386 3 23.5016 7386 4 23.4991 7386 5 23.4311 7386 6 23.5301 7386 7 23.5322 7386 8 23.3158 7386 9 23.5040 7386 10 23.2180 7386 1 23.3720 7386 2 23.5034 7386 3 23.5014 7386 4 23.4996 7386 5 23.4312 7386 6 23.5307 7386 7 23.5317 7386 8 23.3148 7386 9 23.5048 7386 10 23.2181 7386 1 23.3719 7386 2 23.5036 7386 3 23.5016 7386 4 23.4994 7386 5 23.4314 7386 6 23.5312 7386 7 23.5316 7386 8 23.3147
7386 9 23.5050 7386 10 23.2177 2720 1 23.3718 2720 2 23.5032 2720 3 23.5014 2720 4 23.4994 2720 5 23.4316 2720 6 23.5314 2720 7 23.5319 2720 8 23.3157 2720 9 23.5044 2720 10 23.2180 2720 1 23.3716 2720 2 23.5034 2720 3 23.5014 2720 4 23.4995 2720 5 23.4315 2720 6 23.5307 2720 7 23.5317 2720 8 23.3151 2720 9 23.5052 2720 10 23.2189 2720 1 23.3717 2720 2 23.5032 2720 3 23.5013 2720 4 23.4997 2720 5 23.4317 2720 6 23.5311 2720 7 23.5319 2720 8 23.3157 2720 9 23.5055 2720 10 23.2183 1329 1 23.3718 1329 2 23.5034 1329 3 23.5013 1329 4 23.4995 1329 5 23.4315 1329 6 23.5307 1329 7 23.5316 1329 8 23.3148 1329 9 23.5041 1329 10 23.2192 1329 1 23.3719 1329 2 23.5032 1329 3 23.5014 1329 4 23.4993 1329 5 23.4318 1329 6 23.5311 1329 7 23.5319 1329 8 23.3150 1329 9 23.5049 1329 10 23.2187 1329 1 23.3720 1329 2 23.5034 1329 3 23.5014 1329 4 23.4998
1329 5 23.4312 1329 6 23.5304 1329 7 23.5315 1329 8 23.3156 1329 9 23.5047 1329 10 23.2180
