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GTH SERIES PARALLEL TWIN-SPINDLE CNC TURNING CENTER

PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

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Page 1: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

GTH SERIES

PARALLEL TWIN-SPINDLECNC TURNING CENTER

Page 2: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

With leading technology and high quality components, the GTH series is particularly developed for

automobile industry. By applying advanced parallel twin spindles, twin turrets structure and high

efficiency automation system, the GTH provides automatic loading, front/rear cutting, unloading

and work-piece detecting, which make its ultimate machining capabilities a coordinated process.

Furthermore, the GTH series fulfills all types of plate-shape and short-shaft work-piece of automatic

mass production needs.

Major structure adopts modular design which based on machining requirements, machine can be

promoted to be an optimal production line, which highly reduces cost of manpower and increases

production efficiency. ( see page 4 )

Parallel twin-spindle structure can reduce turret interference, which can fulfill precise machining

accuracy of large plate-shape work-piece.

Z-axis traverse is designed as a combination of saddle and bed which its rigidity performs much better

than quill type.

( GTH-2000 model shown with optional accessories. )

PARALLEL TWIN-SPINDLE CNC TURNING CENTER

Live tooling turret and C-axis is available for option,

which can achieve turning, milling and tapping on front

and rear parts of work-piece in one machine as well as

contour machining rear-end and cylinder surface.

Page 3: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

1

2

1

1

2

3

2

3

Large quantity of separated coolant tank adopts front-pull

design, and features front installation of collecting chips, which

can reduce space of operation and maintain conveniently.

Back-exit chip conveyor is good for production arrangement of

centralizing chips.

Front-Pull Type Coolant Tank

Back-Exit Chip Conveyor

Movable Protection Door for Chips Spilling

Prevent any hazard of chips spilling from the machining

operation zone to the loading operation zone.

Movable protection door can increase the space of operation

and much more convenience to setup work-pieces or tools.

Page 4: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

HEAVY-DUTY CONSTRUCTION

Parallel twin-spindle structure adopts modular isolating bed design which can efficiently decrease

cutt ing resonance of t wo spindle systems and increase re l iabi l i t y of machining, roundness and

roughness of appearance.

Major structural components of machine are united into one solid platform. The low center of gravity

design provides firmly stable headstock and turret.

X / Z axes adopt super rigidity box ways design which is through heat treatment and precise finishing

processes. And long span design of traverse can maximize strength and precision. Box way design also

provides the rigidity needed for heavy-duty and interrupted turning applications.

Contact surfaces of all slides, headstock, turret, and ball screw bearing housings with the machine bed are

precision hand scraped to provide maximum assembly precision, structural rigidity, and load distribution.

By using Finite Element Analysis ( FEA ) and high tension Meehanite casting structure, super

rigidity frame of spindles, turrets and saddle are reaching the optimal reinforcement. Mechanical

strength is well enough to load extremely heavy cutting while maintaining long period of

super high accuracy. Moreover, super rigidity of machine can extend life time of tools.

( Casting structure of GTH-2000 model shown. )

Page 5: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

Overhang

3

4

Turnaround unit

Turnaround unit

Turnaround unit Turnaround unit

Turnaround unit

Turnaround unit

Turnaround unit

Turnaround unit

Turnaround unit

Turnaround unit

Turnaround unit

TYPE 1 TYPE 2

TYPE 5 TYPE 6

TYPE 3 TYPE 4

TYPE 7TYPE 8

Turnaround turning

Turnaround turning

Turnaround turning Turnaround turning

Turnaround turning

OP 10 OP 10

OP 10 OP 20OP 10

TurningMachining

Turning ( Both spindle same operation )

Turning ( Both spindle same operation ) Turning ( Both spindle same operation ) Turning & Machining ( Both spindle same operation )

Turning & Machining

Turning & Machining ( Both spindle same operation )

Turning ( Both spindle same operation ) Turning

Turning ( Both spindle same operation )

40 sec.

40 sec.

40 sec.

40 sec.

40 sec.40 sec. 40 sec.

40 sec.40 sec. 40 sec.

160 sec. / 2 work-piece

80 sec. / 2 work-piece 80 sec. / 2 work-piece 80 sec. / 2 work-piece40 sec.

80 sec. / 2 work-piece

80 sec. / 2 work-piece

40 sec.

40 sec.

160 sec. / 2 work-piece

OP 20 OP 20

OP 20 OP 20

OP 30 OP 30

OP 30

OP 20 OP 20OP 10

OP 10 OP 30OP 20 OP 40

OP 10

OP 10

OP 10

OP 10

OP 10

OP 10

Line tact time 40 sec. / work-piece

Line tact time 40 sec. / work-piece

Line tact time 40 sec. / work-piece

Line tact time 40 sec. / work-piece

Line tact time 40 sec. / work-piece

Line tact time 40 sec. / work-piece

Line tact time 40 sec. / work-piece

Line tact time 40 sec. / work-piece

Saddle features bed structure

Full travel of saddle and turret are firmly supported

by bed, and distance of overhang of turret is shorter

which increase cutting rigidity.

Z-axis super rigidity structure

Varies applications

Page 6: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

Cool AirCool A

ir

ULTIMATE MACHINING POWER

Spindle output

rpm

5

10

15

20

100120

50

0

200196

162150

1000 2000 3000 4000875729 3500

15 kW15 kW

11 kW

( N-m ) ( kW )Torque Output

Pneumatic tube

Jaw

Work-piece

Work-piece positioning detector

( 30 min. )( 25 % )

( cont. )

Torque ( 30 min. )

Torque ( 25 % )

Torque ( cont. )

Head stocks feature even thickness sides, which evenly distribute cutting forces to the

machine bed, resulting in exceptional vibration dampening characteristics and forms a

stronger structure to handle interrupted and heavy cutting applications.

P4 grade ( Class 7 ) super-high precision bearings are directly assembled for maximum level

of support and precision. Bearing configuration is designed for super heavy-duty cutting

with ultra-smooth performance and long term durability with a higher level of accuracy.

Heat dispensing fins around the headstock

evenly dispense heat to reduce deformation,

therefore, increasing machining accuracy.

1

2

3

1 2 3

Apply pneumatic f low to detect work-piece

a n d f i t o f c l a m p i n g j aw s u r f a ce. Wh e n n o t

adjust c losely to f i t , robot arm wi l l re - load

again to ensure operation safety.

Optional Pneumatic Work-Piece Positioning Detector

190 mm 190 mm

Page 7: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

ADVANCED TURRET TECHNOLOGY

Concave ConvexCurvic Coupling

Ø 210 mm ( 8.26" ) diameter super high precision CURVIC couplings accurately

position the turret disk ( ± 2 sec. of arc ) and 4,000 Kg of clamping force ensures

abundant turret rigidity for all cutting conditions.

The CURVIC coupling is provided with automatic

centering, cleaning and super large contact area

of tooth flank, which ensures long-term usage of

cutting rigidity and positioning accuracy.

Heavy-duty servo indexing turret achieves 0.2 second indexing times for adjacent

stations and 0.5 second times for stations at the opposite end of the disk turret.

5

6

Page 8: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

0 10 20 30 33 rpm

0.75

1

240216

0.5

1.5

200

100

300

2400

25

( N-m ) ( kW )

1500 45003000 6000 rpm

2

4

6

8

1400

5.5 kW5.5 kW

3.7 kW

10

20

30

40

0

3537

23

( N-m ) ( kW )

LIVE TOOLING TURRET

The 12-station GOODWAY live tooling turret offers 12 station available for live tooling ( live tooling tools rotate in

working position only ) and features a non-lifting turret disk.

GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times

for adjacent stations and 0.5 second for stations at the opposite end of the disk.

With the latest technology, live tooling is driven by an AC servo motor to provide ample power, in the form of

torque. Now, even the toughest of jobs may be tackled without a sweat.

Working with the live tooling turret, the Cf-axis and disk brake system enables the machine to perform multiple

tasks, such as drilling, tapping, and milling operations, including cylindrical and polar coordinate interpolations,

resembling a 4th-axis rotary table on a machining center.

With the FANUC servo motor generating an ultra high resolution of 33,000,000 pulses per spindle rotation

and 480 N-m of spindle torque ( Cont. ), machined surface finishes are much superior than Cs-axis ( driven by

spindle motor ) equipped machines. Plus, dynamic accuracy is within ± 0.02° even under heavy cutting loads.

Output

Output

Torque

Torque

C-axis

( 30 min. )( 25 % )

( cont. )

Torque ( cont. )

Torque ( 25 % )

Torque ( 30 min. )

ULTIMATE C-AXIS SPINDLE

Live Tooling Turret

C-axis

Page 9: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

NC INTELLIGENCE

Programming Setting Test-Run Actual Production Daily Used

Comprehensive Functions

Significant Production Efficiency

7

8

3D advance tool path and cutting simulation

Tool load monitor

3D Real-time cutting simulation and interference check

Tool load monitor

Program check

Smart balance detection

3D Real-time cutting simulation and interference check

Program management

Friendly programing environment

Programming auxiliary

Manual Guide i

Embedded E-manual

Safety signal viewer

Fast alarm check productivity

Productivity management

Twin operation system switch

Maintenance management

Advanced Hardware

Outstanding Operability

Streamlined Programming

High Security and Shortened Machining Setting

Reliable Continuous Operation

Shortened Troubleshooting Time

Improved Utilization Rate

Advanced hardware combined with intelligent software, makes your machine smarter

General Production Process

Setting

Setting

Test-Run

Test-Run

Actual Production

Actual Production Utilization Rate 30%Using 3D SimulationInspection

The 3D simulation inspection can greatly reduce test-run timeand improve overall utilization rate

Page 10: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

AUTOMATIC PRODUCTION SYSTEM

1

2

3

12

Gantry type loading / unloading systemLoader work-piece handling capacity ( weight ) 3 Kg x2

Loader work-piece handling capacity ( size ) Ø 150 x 80 mm

X-axis ( Left / Right )Stroke 4,200 mm*1

Max. speed 2,500 mm/sec.

Y-axis ( Up / Down )Stroke 800 mm

Max. speed 2,000 mm/sec.

Z-axis ( Front / Rear )Stroke 210 mm

Max. speed 500 mm/sec.

C -axisStroke 180˚

Max. speed 1 sec. / 180˚

Depend on different work-piece specifications

and machining characteristics, GOODWAY

provides elastic configurations of automatic

production system to ensure operation needs of

high efficiency and unmanned machinery space.

Work-piece engage

First Spindle unloading / loading

Flipping work-piece

2,500 ( mm/sec. )

X-axis Rapids Specifications are subject to change without notice.*1 Stroke varies from requirements.

Page 11: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

9

10

4

5

3

45

Rotary Twin Jaws Robot Arm

Work-piece Detecting System

Depend on actual needs to setup accuracy

condition, qualified and unqualified products

will be automatically distinguished, which

efficiently saves manpower.

Feature pneumatic work-piece positioning

detector, unloading, positioning detector,

loading can be done in one setup which is

pretty safe and quick.

Second spindle unloading / loading

Work-piece detection / unloading

Page 12: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

12.6

76.7

195 105 195 19570

12.6

40195

90

76.7

Ø245

Ø674

10"

Ø40

Ø674

Ø260

Ø300Ø253

220

140

220

195195

2015

500

70

163 163

137

□25□25.4

Ø40Ø38.1

□25□25.4

□25□25.4

□25□25.4

□25□25.4

□25□25.4

□25□25.4

□25□25.4

Ø40mmØ38.1mm

Unit : mm

( Work Range )

( Interference Diagram )

( Tooling System ) ( Tooling System )

O.D. Tools O.D. Tools

Z1-a

xis

stro

keX1-axis stroke

Z2-a

xis

stro

ke

X2-axis stroke

I.D. Tools I.D. Tools

Sleeve Sleeve

SleeveSleeve

Sleeve

Sleeve

I.D. Tools I.D. Tools

I.D. Tools

I.D. Tools

DrillDrill

I.D. Tool HolderI.D. Tool Holder

90˚ Live Tool Holder

0˚ Live Tool Holder

Face Tool Holder Face Tool Holder

O.D. Tool Holder O.D. Tool Holder

Face Tools Face Tools

Chuck

Max. Swing Dia.

Max. Swing Dia.

Max. Turning Dia.

Standard 12-Station Turret

Standard 12-Station Turret 12-Station Live Tooling Turret

DIMENSIONS

Page 13: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

480500

220

220

71

195

10

69

163

163

137

20

177

19522

014

0

500

70

195

15163 163

137

195

20 5170

210

10

220

10"

12.6

76.7

138

195 105 195

Ø674 Ø674

Ø20

20

138

Ø40

100

Ø260

Ø245

1957040195

12.6

76.7

Ø300

11

12

( Work Range )

( Interference Diagram )

Z1-a

xis

stro

keZ1

-axi

s st

roke

X1-axis stroke

X1-axis stroke

Z2-a

xis

stro

keZ2

-axi

s st

roke

X2-axis stroke

X2-axis stroke

Chuck

Max. Swing Dia. Max. Swing Dia.

Max. Turning Dia.

12-Station Live Tooling Turret

Unit : mm

Page 14: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

LIVE TOOLING TURRET ( OPTIONAL )Max. turning diameter Ø 300 mm

Live tooling stations 12 ( Opt. 16 )

Live tooling motor output ( Cont. / 30 min. ) AC 3.7 / 5.5 kW

Indexing drive FANUC AC Servo motor

Indexing speed 0.2 sec. ( Adjacnt ) / 0.5 sec. ( 180˚ Single step )

O.D. tool shank size □ 25 mm

I.D. tool shank size Ø 40 mm

Live tooling shank size ER 32 ( Ø 20 mm )

Live tooling RPM range 6,000 rpm

CAPACITY GTH-2000

Max. turning diameter Ø 300 mm

Standard turning diameter Ø 260 mm

Max. turning length 205 mm

Chuck size 10"

SPINDLEHole through spindle Ø 66 mm

Spindle bearing diameter ( Front / Rear ) Ø 100 / Ø 90 mm

Spindle nose A2-6

Motor output ( Cont. / 30min. ) 11 / 15 kW

Motor full output speed 1,500 rpm

Spindle drive system Direct Belt Drive

Spindle speed range 24 ~ 4,000 rpm

Spindle full output speed 875 rpm

Spindle torque ( Cont. / 30min. ) 120 / 162 N-m

Cf-AXIS ( OPTIONAL )Cf-axis motor AC 1.2 kW

Cf-axis rapids 33 rpm

Max. Cf-axis torque ( Cont. ) 240 N-m

X & Z AXESMax. X / Z axes travel 195 / 220 mm

X / Z axes rapids 24 m/min.

Slide way type Box way

Feed rates 0~ 500 mm/min.

X / Z axes servo moter AC 1.6 / 3 kW

X / Z axes ball screw Ø / pitch Ø 32 mm / Pitch 8

X / Z axes thrust ( Cont. ) 644 / 958 Kgf

TURRETStation 12

Indexing drive FANUC AC Servo motor

Indexing speed 0.2 sec. ( Adjacnt ) / 0.5 sec. ( 180˚ Single step )

O.D. tool shank size □ 25 mm

I.D. tool shank size Ø 40 mm

MACHINE SPECIFICATIONS

Page 15: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

TAI-SAN

R48

3

1

NGOKDATARANK

4,840

2,860

2,25

0

3,45

0

2,155

3,45

0

2,50

0

Unit : mm

Machine Layout

523 400 7001,203990

170

3,02

0

420

2,15

6

210

1,39

5

Space Requirement

Operator

13

14

Specifications are subject to change without notice.

GENERAL GTH-2000

CNC control FANUC Oi -TF ( Opt. 31i )

Voltage / Power requirement AC 220 V / 65 kVA

Hydraulic tank capacity 30 L

Coolant tank capacity 160 L

Machine weight 6,800 Kg

Dimensions ( L x W x H ) 4,840 x 2,155 x 3,450 mm

Page 16: PARALLEL TWIN-SPINDLE CNC TURNING CENTER...GOODWAY's live tooling turret utilizes advance servo indexing technology to achieve 0.2 second indexing times for adjacent stations and 0.5

GOODWAY MACHINE CORP.

No.13, 5Th Road,

Taichung Industrial Park,

Taichung City, 407, Taiwan, R.O.C.

E-mail : [email protected]

No. 38, Keyuan Road,

Central Taiwan Science Park.Taichung,

Taichung City, 407, Taiwan, R.O.C.

TEL : + 886-4-2463-6000

FAX : + 886-4-2463-9600

GOODWAYCNC.com

GOODWAY MACHINE ( WUJIANG ) CO.,LTDHEADQUARTERS CENTRAL TAIWAN SCIENCE PARK BRANCH

No. 4888, East Lake Taihu Avenue, WujiangEconomic and Technological Development Zone, Jiangsu, ChinaSales Hotline : + 86-512-8286-8068Service Hotline : + 86-512-8286-8066FAX : + 86-512-8286-8620E-mail : [email protected]

Copyright 2016 by Goodway Machine Corp. All rights reserved

G-GTH-EN-201604