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1 Copyright © 2011 by ASME Proceedings of the 5th International Conference on Energy Sustainability ESFuelCell2011 August 7-10, 2011, Washington, DC, USA ESFuelCell2011-54625 TESTING PERFORMANCE, WEATHERING AND AGING OF PHOTOVOLTAIC MODULES Michele Trancossi Università di Modena e Reggio Emilia - ITIS Nobili Member of ASTM Committee E44 on Solar, Geothermal and Other Alternative Energy Sources Reggio Emilia, RE, Italy ABSTRACT This paper presents the ASTM WK22010 proposed standard on testing of photovoltaic modules. It aims to become a general framework that defines objective parameters regarding output production and lifecycle of modules and includes: - quantifying the PV module performance decay from the global effects of extended outdoor weather exposure and induced fatigue stress; - determine the mechanical resistance of modules to weathering from exposure to real outdoor or artificially created conditions, including extreme weather events; - determine the mechanical resistance and decay of optical characteristics of glasses from exposure to real outdoor or artificially created conditions, including extreme weather events; - determine the effective output production of modules and the resulting decay, during the expected module lifetime in real operating conditions and/or predefined artificial weather conditions; in order to predict performance in different real weather conditions from test result parameters. INTRODUCTION The testing activity and methodologies of photovoltaic modules is a problematic field of applied research. It is due to climatic reasons because photovoltaic modules performances and lifetime duration is directly affected by climatic operative conditions. Different standards can apply to photovoltaic modules performances but they often presents an intrinsic limit related to the specific nature of prescribed tests and difficulties in comparison of results. Starting from the present standardization scenario, this paper aims to present an analysis derived from the personal experience of the author. It aims to discuss the limit of the present standardization and to make some hypothesis about the future possibility of more effective and scientifically validated testing methodologies on PV modules. The exigency of a well designed testing model which can produce comparable data and can help to increase the excellence of industrial production, and can help final users in their commercial choices, regarding PV modules is an important argument and field of research, both for industry and for academia, because it can be a field for an enhanced cooperation to define better testing methodologies. It is not positive to define new bureaucratic procedures but well defined tested procedures which can be positive both for financial institutions and specific photovoltaic modules market. THE PRESENT STANDARDIZATION SCENARIO IEC and IECEE standards The presentation of Liang at SEMI International Standards Workshop [1] describes the present standardization scenario and its possible evolutions. He correctly focused his attention on IEC TC82 Standards, which assume a special importance because they are accepted world wide and they are needed for any commercial module. In particular two standards are used for flat plate PV module performance characterization. They are both developed by IEC TC82 WG2: IEC 61215 Ed.2: 2005-04 Crystalline silicon terrestrial photovoltaic (PV) modules – Design qualification and type approval Ed.1: 1993-04, Ed.3 is under discussion IEC 61646 Ed.2: 2008-04 Thin-film terrestrial photovoltaic (PV) modules – Design qualification and type approval, Ed.1: 1996-11, Ed.3 is under discussion. They focus on how PV modules have to be built and equipped.

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1 Copyright © 2011 by ASME

Proceedings of the 5th International Conference on Energy Sustainability ESFuelCell2011

August 7-10, 2011, Washington, DC, USA

ESFuelCell2011-54625

TESTING PERFORMANCE, WEATHERING AND AGING OF PHOTOVOLTAIC MODULES

Michele Trancossi Università di Modena e Reggio Emilia - ITIS Nobili

Member of ASTM Committee E44 on Solar, Geothermal and Other Alternative Energy Sources Reggio Emilia, RE, Italy

ABSTRACT This paper presents the ASTM WK22010 proposed

standard on testing of photovoltaic modules. It aims to become

a general framework that defines objective parameters

regarding output production and lifecycle of modules and

includes: - quantifying the PV module performance decay from

the global effects of extended outdoor weather exposure and

induced fatigue stress; - determine the mechanical resistance of

modules to weathering from exposure to real outdoor or

artificially created conditions, including extreme weather

events; - determine the mechanical resistance and decay of

optical characteristics of glasses from exposure to real outdoor

or artificially created conditions, including extreme weather

events; - determine the effective output production of modules

and the resulting decay, during the expected module lifetime in

real operating conditions and/or predefined artificial weather

conditions; in order to predict performance in different real

weather conditions from test result parameters.

INTRODUCTION The testing activity and methodologies of photovoltaic

modules is a problematic field of applied research. It is due to

climatic reasons because photovoltaic modules performances

and lifetime duration is directly affected by climatic operative

conditions.

Different standards can apply to photovoltaic modules

performances but they often presents an intrinsic limit related to

the specific nature of prescribed tests and difficulties in

comparison of results.

Starting from the present standardization scenario, this

paper aims to present an analysis derived from the personal

experience of the author. It aims to discuss the limit of the

present standardization and to make some hypothesis about the

future possibility of more effective and scientifically validated

testing methodologies on PV modules.

The exigency of a well designed testing model which can

produce comparable data and can help to increase the

excellence of industrial production, and can help final users in

their commercial choices, regarding PV modules is an

important argument and field of research, both for industry and

for academia, because it can be a field for an enhanced

cooperation to define better testing methodologies.

It is not positive to define new bureaucratic procedures but

well defined tested procedures which can be positive both for

financial institutions and specific photovoltaic modules market.

THE PRESENT STANDARDIZATION SCENARIO

IEC and IECEE standards The presentation of Liang at SEMI International Standards

Workshop [1] describes the present standardization scenario

and its possible evolutions.

He correctly focused his attention on IEC TC82 Standards,

which assume a special importance because they are accepted

world wide and they are needed for any commercial module.

In particular two standards are used for flat plate PV

module performance characterization. They are both developed

by IEC TC82 WG2:

− IEC 61215 Ed.2: 2005-04 Crystalline silicon terrestrial

photovoltaic (PV) modules – Design qualification and

type approval Ed.1: 1993-04, Ed.3 is under discussion

− IEC 61646 Ed.2: 2008-04 Thin-film terrestrial

photovoltaic (PV) modules – Design qualification and

type approval, Ed.1: 1996-11, Ed.3 is under

discussion.

They focus on how PV modules have to be built and

equipped.

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2 Copyright © 2011 by ASME

Following IEC standards are widely used for flat plate PV

module safety:

− IEC 61730-1 Ed.1: 2004-10 Photovoltaic (PV) module

safety qualification - Part 1: Requirements for

construction

− IEC 61730-2 Ed.1: 2004-10 Photovoltaic (PV) module

safety qualification - Part 2: Requirements for testing

Both Ed.2s are under discussion.

Liang in this presentation also traced the objective related

to the migration from IEC to IECEE, which are connected to

define a common worldwide standardization platform for

electrical devices:

IEC achieved a really important target: one test and one

international certificate; but still one or more marks are needed.

The ideal target if IECEE will be: one test, one certification,

one mark.

ANSI Standards Another important standard, not cited by Liang, is the

ANSI/UL 1703-2004, which prescribes general testing

procedures, which must be passed by a module prior to be

distributed on the market. Laboratories tests are prescribed to

ensure that the modules are compliant with this and other

related standards.

Intertek presents the main reasons of testing fails ANSI/UL

1703-2004 in a well known whitepaper [2]. It says: “When a

product does not meet all of the requirements of the standard,

the manufacturer must make appropriate corrections and

repeat the testing process before receiving certification for

market access…In the testing of PV modules, a large

proportion of products do not receive certification based on

their first testing cycle.”

The Intertek document analyses the most common reasons

of PV modules certification failures and address specific , and

explains some of the reasons why they occur. PV module

manufacturers can use this information to detect and avoid

errors in the design and manufacturing stages, thereby saving

considerable time, cost and frustration.

ASTM activity An important activity has also been performed by ASTM

Committee E44 on Solar, Geothermal and Other Alternative

Energy Sources, and in particular by Committee E44.09 on

Photovoltaic Electric Power Conversion. ASTM E44.09

activity is quite large and important even on arguments related

to the object of this paper. ASTM has been produced many

active standards [8-26].

Also some new and very innovative standards have being

discussed under the jurisdiction of ASTM E44.09:

− WK22009 New Test Method for Reporting

Photovoltaic Non-Concentrator System Performance;

− WK22010 New Guide for Testing Performances,

Weathering and Aging of Photovoltaic Modules;

− WK25362 New Practice for Accelerated Life Testing

of Photovoltaic Modules.

National standards Other standards are approved or under discussion in

different countries worldwide for better PV modules testing

both in terms of performance characterization, safety, and

lifecycle prediction and they are not cited in this paper

presented in the states and regarding mostly US

standardization.

FLASH TEST Most manufacturers classify their modules using a simple

testing procedure called the “flash test”, which is defined in the

standards cited before [3, 4].

This test consists in a short time exposure of a module,

from 1ms to 30 ms bright, to a bright flash of light from a

xenon-arc lamp of 100 mW/cm2. The output is collected by a

computer and the data is compared to a reference solar module.

The reference module has its power output calibrated to

standard solar irradiation [10]. The results of the flash test are

compared to the specifications of the PV module datasheet and

the numbers printed on the PV module’s back.

During Flash test module parameters are measured at

standard test conditions (STC). STC specifies a temperature of

25 °C and an irradiance of 1000 W/m2 with an air mass 1.5

(AM1.5) spectrum. These correspond to the irradiance and

spectrum of sunlight incident on a clear day upon a sun-facing

37°-tilted surface with the sun at an angle of 41.81° above the

horizon.

This ideal condition aims to represent approximately solar

noon conditions near equinoxes at a latitude about 40, with

surface of the cell aimed directly at the sun.

The use of STC conditions is due to the importance of

temperature on the PV module performance. As the temperature

of a module increases two things happen:

1. the voltage output decreases;

2. the current output of each cell increases slower.

This standard has not any effective relation with effective

operating conditions.

RESULTS OF THE FLASH TEST With the use of the flash test, the following parameters are

tested. All measurements are made at the module’s electrical

terminals mounted on the module’s back, using highly accurate

instruments.

PV Modules are rated at two voltage levels:

1. VOC (V): open-circuit voltage, measured with the

module disconnected from any load;

2. VMP (V): voltage at maximum power point, measured

at the voltage at which the module puts out the most

power.

They are also rated in terms of current intensity at two

important levels:

1. ISC (A): short-circuit current, the amount of current

that the PV module supplies into a dead short;

2. Imp (A), Current at maximum power point, intensity of

current delivered by the module at its maximum power

point.

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3 Copyright © 2011 by ASME

It is also possible to define:

1. Pm (W): Maximum Power and Maximum Power Point.

In which two measures are performed:

- power is equal to Amperes times Volts

P=IE [W] = [A V].

- Specific point on its power curve where the product

IE yields the greatest power.

2. FF (%), Fill Factor: defined as the maximum power

produced (at MPP) divided by the product of Isc and

Voc.

Some considerations can be expressed both on PM and FF.

Pm is the Maximum Power Point, and the module’s power

output is rated at this point’s voltage and current. To calculate

maximum power point, the flash test takes data over the entire

range of voltage and current and in this way the wattage for

each current and tension data point can be calculated. By doing

this it is possible to plot current versus tension graphs.

The Fill Factor will always be less than 1. The use of the

fill factor instead of conversion efficiency is caused by the

obvious difficulties connected to conversion efficiency

calculation using short times.

FLASH TEST ADVANTAGES AND LIMITS Every manufacturer should provide the flash test of all

solar panels delivered. It can be also performed by final

customers to verify if all quality criteria are met.

This test has a great advantage f compared to any other

possible testing method, but present many problems related to

his scientific validity. It is a comparison between the

performances of a single module to a reference module of

comparable characteristics. It can be certainly a good test to

verify by comparison with an ideal reference module of the

same type subject to an ideal light. It gives an instantaneous

response about the potential performances of a PV module in

fast transient conditions.

In can be certainly useful for a correct string balancing,

because it is well known that modules with results of flash test

of the same order works better together. It can also give a

comparative information on same model products.

They are certainly important information, but the not solve

the problems of a correct classifications of modules based on

common parameters such as nominal performances, aging

behavior, stress and failure modes.

VISUAL INSPECTION AND COMMON DEFECTS OF PV MODULES

Some defects are common results of PV when testing solar

panels:

1. Scratches on frame/glass

2. Excessive or uneven glue marks

3. Glue marks on glass

4. Gap between frame and glass due to poor sealing

5. Delamination of EVA degrading the optical coupling

between the cell and the front glass;

6. Lower output than stated in data sheet (we require

positive tolerance on each solar panel)

7. Lower FF than stated in requirements

In the case of producers with a well tested quality system

identified defective solar panels straight after production. They

can be declassed (2nd, 3

rd choice), replaced or repaired. This is

the only approach that will ensure that your solar panels will

perform at 100% and are perfect in appearance as well. This

approach helps solar panel system installers to prevent time

consuming problems when defective solar panels are identified

after arrival. The main problem is that some solar

manufacturers continue to fail in quality exam and choice of

modules before shipping.

UNSOLVED PROBLEMS IN PV EVALUATION The cited standards can solve some industrial problems and

many safety related ones, but they are really far from a general

vision of the photovoltaic modules characterization. This is a

really hard to solve problem because too many parameters

influence both testing conditions and results. It is true both for

artificial light tests and for natural sunlight exposure tests.

In the Strategic Planning Session 2009 of ASTM E44 [30]

the author obtained the inclusion in the list of standard needs

the performance testing of PV modules, using the following

definition: “Solid, rigid and well tested method in order to

determinate the main characteristic of different panels, both in

terms of performance and electric circuit characteristics”.

Some month before an independent standard project had

started to encourage discussion on the still opened problem of

PV modules testing for different exigencies. It is the ASTM

WK 22010 “New Guide for Testing Performances, Weathering

and Aging of Photovoltaic Modules”.

The primary exigency of this standard has been

synthesized by some arising limit observed in further activity of

the ASTM committee.

The author expressed, during his activity in ASTM E44.09

sub-committee a negative vote [31] on a proposed test method

to define the performances of PV modules. A citation of this

negative can be useful to understand better the main problems

related to natural sunlight exposure testing:

“By considering paragraphs 6.4 and 6.5, there appears

many problems concerning climatic data evaluation:

− In 6.4 it is written that if temperature does not reach the

standard testing temperature it can be affirmed that

temperature is different. This means that it is possible to

test the modules in every desired condition, without any

comparative analysis of results.

− In 6.5 it is stated: “A different reporting wind speed may be

selected from local meteorological data, or the effects of

wind speed may be neglected entirely by fixing the data to

0 m/s”. This means that by the faculty of imposing a wind

velocity at 0 m/s value can produce effect on increasing the

values of producibility by ignoring the effects of convection

on panel heat dissipation during the production top.

Those effects have negative effect not only in terms of lack

of generality of produced results but can produce a general

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4 Copyright © 2011 by ASME

anarchy about testing conditions and can have negative effects

in order to produce an effective evaluation about PV plants

productivity, with negative effects on the banking system by

giving an idealized producibility of modules and not a realistic

and comparable one.

All data during tests must be declared and if exists

formulas to evaluate the productivity in any other location

different than the testing one must be provided also to

guarantee a correct evaluation of the results.

The suggested methodology does not take in account some

specific scientific evidences: the well known the importance of

climatic and altitude factors on PV modules production.

By these considerations it can be deduced that it is not

possible to define a natural exposure testing procedure without

declaring exactly the testing conditions. If they are not declared

or if they can impose equal to a standard value, there will not

be any scientific validity of tests.

Even if this problem is really far from producers and

resellers of PV equipment, it can conduce to many future

problems especially for producers and resellers, because it can

be easy to destroy the declared specifications of the products in

any court of justice. It can be said that actual standardization

prescribes only simple practices for PV modules evaluation.

This idea has been evidenced in another negative by Burns

[32]:

“Examples of practices include, but are not limited to: …

assessment…" and a "Test Method, n— a definitive procedure

that produces a test result. A precision and bias statement shall

be reported at the end of a test method." In that this standard

does not describe a 'definitive procedure' nor produce a test

results, hence it is a Practice.”

This definition is directly related to the ASTM’s definition

of practice and of test method:

“Practice, is a definitive set of instructions for performing

one or more specific operations that does not produce a test

result”.

STRESS AND AGING TESTS The above cited negative vote comments by David Burns

also explain one of the key problems related to testing

methodologies about PV modules:

“This standard is based on the assumption that total UV

exposure (dosage) is the sole driving force for degradation of

PV properties. This assumes the Law of Reciprocity is

universally valid. It is well established in the technical

literature that universal Reciprocity is a gross simplification

(see Hardcastle's 2006 ATCAE Conference paper "A

Characterization of the Relationship between Light Intensity

and Degradation Rate for Weathering Durability"). It is also

well established that there are significant differences between

natural outdoor and machine exposure results – unless

significantly greater attention is paid to characterizing the

response of the specific materials/systems under test than is

provided for in this Practice. Sec. 5.4 states of this document

states "…xenon-arc exposure … may not be equivalent to an

outdoor exposure conducted to…" the same total UV exposure.

Well, if they are not equivalent, then why does this standard

imply they will be? This is sufficient justification to split this

into multiple practices.”

After this negative, during the 2010 E44 meeting [7],

Burns extended the exigency of a well defined testing

methodology also for stress resistance of PV modules.

MOST IMPORTANT PARAMETERS INFLUENCING PV MODULE BEHAVIOUR

Classification of parameters governing the PV process

A PV module is a system designed to transform, under

certain environmental and climatic dynamic conditions, an

external input (solar radiation) into electric energy.

This definition intended to evidence the factors which

govern the PV transformation and PV modules. They can vary

under some well known parameters. They are both external and

internal. These two classes can be defined as follows.

External parameters can be defined as the external factors

which presents an indirect effect on PV module nominal

performances, lifecycle performance degradation and duration.

These parameters are directly connected with

environmental conditions in which the modules are tested or in

which they work. Any operative condition can have direct

effects on the modules, both in terms of electrical productivity

and in terms lifecycle performance degradation.

Internal parameters are connected on the way the module is

realized, adopted materials and installed components. They can

be defined as the way in which module components and

materials interact when the module is exposed to external

parameters.

These definitions can be useful to classify the real

parameters affecting the PV transformations. It is also evident

that internal parameters are conditioned deeply by external

ones. In particular a very general classification can be the

following:

Main external parameters are air temperature, wind speed,

solar radiation, atmospheric filter, and atmospheric deposition

on the modules.

Main internal parameters are equilibrium temperature;

cells, connections, glass and EVA, other electrical components

quality and aging.

Combination of these parameters The results of the combination of internal and external

parameters are the electricity produced and how it can vary as a

function of time, at least in terms of average values. It is

evident that both parameters will concur to this result.

Other fundamental results are the life cycle duration

estimation and the failure modes analysis on different operative

conditions.

The present standardization about photovoltaic modules

performance lacks in terms of evaluation of the external

parameters, especially during performance testing. A correct

standardization policy needs to improve a more rigorous and

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5 Copyright © 2011 by ASME

effective testing policy for photovoltaic modules. It can provide

a correct response to an effective quality exigency of the

market, which can be reached only in case of transparent and

declared testing conditions.

A THERMODYNAMIC ANALYSIS OF PV PROCESS The PV productivity is affected by two main parameters:

solar effective irradiance and equilibrium temperature.

The equilibrium temperature is influenced by too many

factors, such as solar radiation collected, convective exchanges

with the surrounding air and radiant exchanges. Even

conductive heat transfer is difficult to evaluate and presents

certain variability depending on the fixing system and on

contacts with other modules. Also natural solar radiation

intensity is affected by different climatic and environmental

factors and is subject to a certain degree of uncertainness.

QIRR SUN

QIRR 1

QIRR 2

QCONV 1

v8

vdd QCONV 2

Fig. 1 - Diagram of the energy exchanges of a photovoltaic panel

It is well known that the equilibrium temperature can be

calculated as the result of the equation of equilibrium thermal

exchanges of the module. Many thermodynamic models of PV

modules have been presented in scientific literature. The most

interesting is certainly the Colozza formulation:

( )cond conv irr el cellQ Q Q Q Q f Tατ ≅ + + + = (1)

where τα is the coefficient of transmission-absorption panel. The terms which appear in the equation by Colozza are

graphically explicated in the image below (Fig. 1).

In testing conditions, but also in many Pv plants the

conductive term, Qcond, can be ignored, because both in the case

of a good insulation and of an isolated module it certainly

negligible. The term Qirr can be corrected to consider

atmospheric turbidity effects. The main problem of outdoor

tests is the convective problems which presents some problems

connected to his calculation. This term presents an evident

uncertainness related to the convective exchange term. It can

assume unpredictable variations depending on air temperature

and wind speed. This uncertainness condition reflects on the

problem of equilibrium temperature evaluation which affects

the performance of the modules directly, because they increase

as a function of equilibrium temperature.

In precedent papers it has evaluated the equilibrium

temperature in different cases, mostly concerning aeronautics

and high altitude performance prediction of PV plants [8-10],

but it has been evaluated for long term evaluations, which

reduce the error by assuming an average value of the above

influencing parameters.

It can be concluded that the evaluation of the equilibrium

temperature of PV modules, during natural sunlight outdoor

tests, appear present some problems because of results usually

depends on the location.

By this consideration all proposed outdoor testing

procedures can affected by errors which can grow in the case of

shirt time solar expositions.

So this kind of test, without a complete analysis of

environmental and climatic data can lead to unforced errors and

to a certain difficulty related to the possibility to have really

comparable results. But a complete declaration of the testing

conditions can help may be through software codes to produce

some kind of correlation between the performance of modules

which are not test simultaneously and/or in identical conditions.

INDOOR TESTING Indoor tests can certainly be considered more affordable

because, if a testing facility/apparatus is well designed in

standard climatic conditions and the exposure is realized by

well designed xenon lamps, it presents less degree of freedom

than outdoor testing. Notwithstanding this, also indoor tests,

presents problems and most evident is an exact solution of the

equilibrium equation (1).

Equilibrium temperature of the PV module is also difficult

to be measured because of it is related to cells temperature

while top and back temperature can be experimentally

measured and the temperature of the cells must be calculated on

a flat commercial module.

Both for performance and stress tests on photovoltaic

modules tests in a climatic chamber with controlled ventilation

can only guarantee identical testing condition can produce an

effective experimental characterization of PV modules end an

effective definition of characteristic curves such as the one

related to the effect of production variation as a function of

equilibrium temperature, or most precisely on the temperatures

of the top or the back face of the module, because they can be

easily measured and so are more significant than a temperature

such as the equilibrium temperature is indirectly calculated

because cannot be directly measured.

. Climatic Indoor testing equipments will also simplify the

realization of stress tests, especially regarding accelerated one.

These test, can permit a complete control of the testing process

parameters and will permit to conduce an effective analysis of

the influence of the different parameters on the failure modes

and on lifecycle duration. If variations of a single parameter are

performed it can be defined and weighted with more precision

the effect of any parameter on the failure mode and on

operative life of the module.

A COMMON MISTAKE One of the most common mistakes about PV testing

conditions has been clearly defined by David Burns during an

ASTM E44 discussion [32].

One of the most dangerous problems about PV testing is

“the erroneous concept that xenon-arc and natural outdoor

exposures will produce identical results… Yes, there are a few

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6 Copyright © 2011 by ASME

general caveats noted in a subsequent section, however this

document is intended for industrial users 'of ordinary skill in

the art' rather than 'experts'. I fully support the use of xenon-

arc artificial for assessing the effects of irradiance on the

environmental stability of PV modules.”

This confusion and the misleading possibilities which

derive from this error can produce dangerous effects about

testing activities.

Some comparisons in terms of equivalence can be

approached by considering some well tested solar irradiation

calculation methods such as ASHRAE clear sky models. The

absence of any direct perturbation on radiation in xenon-arc

testing apparatus can produce large deviations from solar

natural irradiance effects.

To reduce this anomaly it can be also approached a further

standardization activity on solar emulation systems which can

define, in accord with scientific literature a detailed analysis on

artificial radiation spreading and diffusion to enhance the

possibilities of a more effective solar emulation even if in well

defined conditions.

EFFECTIVE COMPARATION POSSIBILITY The above description about the possibilities related to

indoor and outdoor testing, permit also to deduce that indoor

test in climatic chamber permit an effective comparison

between different modules and different producers.

The possibility of producing tests in well defined

conditions in a controlled environment and the possibility to

trace in a reduced time well defined experimental curves of

modules performances and their variation in function of the

most important environmental parameters. This testing

modality helps also to compare in identical conditions the

module lifecycle analyzing the influence of the most significant

climatic and environmental parameters on different failure

modes. This possibility will produce an effective possibility of

evaluation of the investments by customers and financial

institutions.

ASTM WK22010 The standard ASTM WK22010 New Guide for Testing

Performances, Weathering and Aging of Photovoltaic Modules

[12] aims to create the first organic framework for PV testing.

At the moment it is a growing Collaboration Standard Work

project which defines some important innovations about solar

photovoltaic equipments testing.

The main Scope of this standard under definition is moving

in the exact direction traced in this paper about problems

related to testing procedures for PV modules:

“In order to simplify standards for photovoltaic modules, a

general framework that defines objective parameters regarding

output production and lifecycle of modules is required, which

includes:

− quantifying the PV module performance decay from

the global effects of extended outdoor weather

exposure and induced fatigue stress;

− determine the mechanical resistance of modules to

weathering from exposure to real outdoor or

artificially created conditions, including extreme

weather events;

− determine the mechanical resistance and decay of

optical characteristics of glasses from exposure to real

outdoor or artificially created conditions, including

extreme weather events;

− determine the effective output production of modules

and the resulting decay, during the expected module

lifetime in real operating conditions and/or predefined

artificial weather conditions; in order to predict

performance in different real weather conditions from

test result parameters.

Any testing or stress procedure must satisfy three elemental

requisites: publication of test or stress conditions (e.g., use of

the same standards and methods and equivalent equipment),

reproducibility of the test or stress (e.g., at different locations,

and comparability of results (e.g., measure the same

parameters or implement the same stresses).

− Technical and geometric characteristics of reduced

size modules are defined to be as close in design and

function as possible to full-size modules.

− Stress and Test equipment and methodologies are fully

defined in order to ensure fully comparable results.

− Artificial weather conditions for stress are fully

defined to produce comparable results in terms of

aging, weathering, and decay during the modules

lifetime.

Accelerated exposure stressing is realized using simulated

sunlight in predefined conditions. Testing and stressing using

full-size modules are preferable, but in the case of accelerated

stressing reduced size compact devices are acceptable. If the

stress equipment is not large enough to accept full-size

photovoltaic modules, the stress and test procedures may only

be suitable for smaller test modules.

When using smaller test modules, the criteria for

equivalence with components in full-size modules shall be

specified. If the scaling can influence the results, the evaluation

of the influence of the factor scales must be clearly reported.

The stress and test methods do not provide for weathering

studies on individual components of photovoltaic modules, but

the methods can predict the influence of individual components

on module performance, resistance, and lifetime. No other

similar standards exist for long-term weathering of PV

modules. Users are primarily PV and test equipment

manufacturers.”

CONCLUSIONS Maybe that WK 22010 is not the best possible framework

to ensure a better quality of PV modules testing procedures, but

is actually the only attempt to define some basic and minimal

requirements to ensure that future testing on PV modules will

be more correct and valuable on the common basis of scientific

methodologies. More rigorous testing methodologies will

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ensure producers, customers and financial institutions, because

they produce a more effective information to the market and

may help to define a correct commercial evaluation of products

based on effective technical parameters, stimulating positively

the competition.

The author of this Paper serves both in ASTM and ASME

and hopes that other can follow this method to increase the

cooperation possibilities between companies and academia.

In particular, the PV testing methods can be an interesting

field for a future active cooperation between academia,

laboratories, financial institutions and producer to define a new

generation of simple tests which can increase the volume of

information about solar photovoltaic modules and to validate

these expected results with more effective data collection

procedures scientifically validated.

NOMENCLATURE PV Photovoltaic

I Current Intensity [I],

E Tension [V],

P Power [W],

VOC open-circuit voltage [V],

VMP voltage at maximum power point, [V],

ISC short-circuit current [A],

Imp Current at maximum power point [A],

Pm Maximum Power [W],

MPP Maximum Power Point [V],

FF Fill Factor [%],

Q Heat Flux [W/m2],

REFERENCES [1] Liang Ji, PV Module Standards, Implementation, and

Update, Underwriters Laboratories Inc., SEMI

International Standards Workshop, October 9, 2009 Taipei

[2] Intertek, Five Reasons PV Modules Fail Product Certification Testing the First Time, corporate Whitepaper,

www.intertek-etlsemko.com

[3] IEC 61215 Ed.2: 2005-04 Crystalline silicon terrestrial photovoltaic (PV) modules – Design qualification and type

approval Ed.1: 1993-04

[4] IEC 61646 Ed.2: 2008-04 Thin-film terrestrial photovoltaic (PV) modules – Design qualification and type approval,

Ed.1: 1996-11

[5] IEC 61730-1 Ed.1: 2004-10 Photovoltaic (PV) module safety qualification - Part 1: Requirements for construction

[6] IEC 61730-2 Ed.1: 2004-10 Photovoltaic (PV) module safety qualification - Part 2: Requirements for testing

[7] ANSI/UL 1703-2004

[8] ASTM E44.09 Committee, ASTM E772-05 Standard Terminology Relating to Solar Energy Conversion

(WK26379 proposed revision);

[9] ASTM E44.09 Committee, ASTM E927-10 Standard Specification for Solar Simulation for Terrestrial

Photovoltaic Testing;

[10] ASTM E44.09 Committee, ASTM E948-09 Standard Test Method for Electrical Performance of Photovoltaic Cells

Using Reference Cells Under Simulated Sunlight

(WK22011 proposed revision);

[11] ASTM E44.09 Committee, ASTM E973-10 Standard Test Method for Determination of the Spectral Mismatch

Parameter Between a Photovoltaic Device and a

Photovoltaic Reference Cell

[12] ASTM E44.09 Committee, ASTM E1021-06 Standard Test Method for Spectral Responsivity Measurements of

Photovoltaic Devices;

[13] ASTM E44.09 Committee, ASTM E1036-08 Standard Test Methods for Electrical Performance of Nonconcentrator

Terrestrial Photovoltaic Modules and Arrays Using

Reference Cells;

[14] ASTM E44.09 Committee, ASTM E1038-10 Standard Test Method for Determining Resistance of Photovoltaic

Modules to Hail by Impact with Propelled Ice Balls

(WK26383 proposed revision);

[15] ASTM E44.09 Committee, ASTM E1040-10 Standard Specification for Physical Characteristics of

Nonconcentrator Terrestrial Photovoltaic Reference Cells

[16] ASTM E44.09 Committee, ASTM E1125-10 Standard Test Method for Calibration of Primary Non-Concentrator

Terrestrial Photovoltaic Reference Cells Using a Tabular

Spectrum;

[17] ASTM E44.09 Committee, ASTM E1143-05(2010) Standard Test Method for Determining the Linearity of a

Photovoltaic Device Parameter with Respect To a Test

Parameter;

[18] ASTM E44.09 Committee, ASTM E1171-09 Standard Test Methods for Photovoltaic Modules in Cyclic Temperature

and Humidity Environments (WK22006 proposed

revision);

[19] ASTM E44.09 Committee, ASTM E1328-05 Standard Terminology Relating to Photovoltaic Solar Energy

Conversion (WK26380 proposed revision);

[20] ASTM E44.09 Committee, ASTM E1362-10 Standard Test Method for Calibration of Non-Concentrator Photovoltaic

Secondary Reference Cells;

[21] ASTM E44.09 Committee, ASTM E1799-08 Standard Practice for Visual Inspections of Photovoltaic Modules;

[22] ASTM E44.09 Committee, ASTM E1802-07 Standard Test Methods for Wet Insulation Integrity Testing of

Photovoltaic Modules;

[23] ASTM E44.09 Committee, ASTM E1830-09 Standard Test Methods for Determining Mechanical Integrity of

Photovoltaic Modules (WK22007 proposed revision);

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8 Copyright © 2011 by ASME

[24] ASTM E44.09 Committee, ASTM E2047-10 Standard Test Method for Wet Insulation Integrity Testing of Photovoltaic

Arrays;

[25] ASTM E44.09 Committee, ASTM E2236-10 Standard Test Methods for Measurement of Electrical Performance and

Spectral Response of Nonconcentrator Multijunction

Photovoltaic Cells and Modules;

[26] ASTM E44.09 Committee, ASTM E2527-09 Standard Test Method for Electrical Performance of Concentrator

Terrestrial Photovoltaic Modules and Systems Under

Natural Sunlight;

[27] ASTM E44.09 Committee, ASTM WK22009 New Test Method for Reporting Photovoltaic Non-Concentrator

System Performance;

[28] ASTM E44.09 Committee, ASTM WK22010 New Guide for Testing Performances, Weathering and Aging of

Photovoltaic Modules;

[29] ASTM E44.09 Committee, ASTM WK25362 New Practice for Accelerated Life Testing of Photovoltaic Modules.

[30] AA. VV., Standards Needs: Solar Energy, ASTM E44.09, Strategic Planning Session, , Thursday, February 19, 2009

[31] Trancossi M., Comment on.a Negative Vote on a Ballot, ASTM E44.09, 2010

[32] Burns D., Comment on.a Negative Vote on a Ballot, ASTM E44.09, 2009

[33] Colozza A., Initial Feasibility Assessment of a High Altitude Long Endurance Airship. NASA/CR 2003-

212724.

[34] Dumas A., Trancossi M. and Anzillotti S., “An Airship Design Methodology Based On Available Solar Energy In

Low Stratosphere”, International Mechanical Engineering

Congress And Exposition 2010, Imece2010-38931,

Vancouver Canada, 12-18 November 2010.

[35] Dumas A., Anzillotti S. and Trancossi M., Photovoltaic stratospheric isle for conversion in hydrogen as energy

vector, Proceedings of the Institution of Mechanical

Engineers, Part G: Journal of Aerospace Engineering,

P.E.P., ISSN 0954-4100

[36] Dumas A., Anzillotti S., Madonia M. and Trancossi M., ”Effects of Altitude on Photovoltaic Production of

Hydrogen”, ASME 5th International Conference on

Energy Sustainability”, ESFuelCell2011 2011-54624,

August 7-10, 2010, Washington, DC, USA (Under review)

[37] ASHRAE Technical Committee In: ASHRAE Handbook Fundamentals, American Society of Heating, Refrigerating

and Air Conditioning Engineers, New York (1972).

CONTACTS

Author :

Dr. Michele Trancossi Ph.D.:

[email protected]

ASTM E44 Committee:

[email protected]

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