25
GUSSET PLATES IN RAILROAD TRUSS BRIDGES – FINITE ELEMENT ANALYSIS AND COMPARISON WITH WHITMORE TESTING Walid S. Najjar, Ph.D., P.E. 1 , Frank DeOrtentiis, P.E. WSP SELLS 555 Pleasantville Road, Briarcliff Manor, New York, 10510, U.S.A. 914-747-1120 (phone) / 914-747-1956 (fax) / www.wspsells.com (1) Member of AREMA Committees 8 and 15 ABSTRACT An effective simple procedure for two-dimensional finite element analysis of gusset plates in truss bridges is presented. Gusset and splice plates are modeled with plate elements and truss members are modeled with line or frame elements. While the focus is on gusset plates in railroad truss bridges, the procedure is applicable to gusset plates in highway truss bridges and other types of gusset plate connections. Results from finite element analysis validate key conclusions of the historic and still relevant experimental investigation of stresses in small-scale gusset plates by R. E. Whitmore, pending current large-scale gusset plate testing at the FHWA TFHRC Structures Laboratory. A distribution angle of 30 degrees, the basis of the so-called Whitmore section, provides reasonable estimate of stress. Maximum normal stress along a horizontal section immediately above a bottom chord is located slightly away from the edge of a gusset plate, instead of at the edge as

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Page 1: Paper de Planchas de Gusset

GUSSET PLATES IN RAILROAD TRUSS BRIDGES –

FINITE ELEMENT ANALYSIS AND COMPARISON

WITH WHITMORE TESTING

Walid S. Najjar, Ph.D., P.E.1, Frank DeOrtentiis, P.E.

WSP ▪ SELLS 555 Pleasantville Road, Briarcliff Manor, New York, 10510, U.S.A.

914-747-1120 (phone) / 914-747-1956 (fax) / www.wspsells.com

(1) Member of AREMA Committees 8 and 15

ABSTRACT

An effective simple procedure for two-dimensional finite element analysis of gusset plates

in truss bridges is presented. Gusset and splice plates are modeled with plate elements and

truss members are modeled with line or frame elements. While the focus is on gusset plates

in railroad truss bridges, the procedure is applicable to gusset plates in highway truss

bridges and other types of gusset plate connections. Results from finite element analysis

validate key conclusions of the historic and still relevant experimental investigation of

stresses in small-scale gusset plates by R. E. Whitmore, pending current large-scale gusset

plate testing at the FHWA TFHRC Structures Laboratory. A distribution angle of 30

degrees, the basis of the so-called Whitmore section, provides reasonable estimate of

stress. Maximum normal stress along a horizontal section immediately above a bottom

chord is located slightly away from the edge of a gusset plate, instead of at the edge as

Page 2: Paper de Planchas de Gusset

predicted by simple beam theory. And maximum shear stress is located near the center of

the plate, consistent with that theory.

A Mathcad work sheet has been developed for analysis and evaluation of gusset plates in

railroad truss bridges, by modifying a NYSDOT template to include AREMA MRE

applicable requirements and Committee 15 new requirements on gusset plates. Simple

beam theory is assumed for calculating stresses on horizontal and vertical critical sections

of a gusset plate. The Whitmore section is assumed for distribution of normal load from a

truss member onto a gusset plate.

Outlined in this paper is the development of the finite element analysis and the Mathcad

analysis.

Key Words: Gusset Plates, Railroad Bridge, Mathcad Analysis, Finite Element Analysis,

Load Rating.

INTRODUCTION

Much has been said and written about truss gusset plates, since the unfortunate collapse of

the I-35 Bridge over the Mississippi River. A list of key references (1 to 7) on gusset plate

analysis, design, and evaluation are provided. The intent of this paper is to present a simple

and effective methodology for analysis and evaluation of gusset plates in railroad truss

bridges. While the Mathcad part of the methodology is partly focused on railroad bridges,

the structural analysis part is entirely applicable to both railroad and highway truss bridges.

Two-dimensional structural modeling and analysis of a typical Warren truss is presented.

The truss model has realistic geometry and sectional properties for a railroad bridge and

Page 3: Paper de Planchas de Gusset

consists of beam elements for truss members and finite elements for gusset plate

connections. Analysis results are compared to experimental stress results from the

landmark research by R. E. Whitmore (1). After almost 60 years, the Whitmore testing of a

small-scale model of a truss joint connected by gusset plates continues to be the key

reference in available literature on structural behavior of gusset plates. Currently at the

FHWA TFHRC Structures Laboratory and as part of NCHRP Project 12-84 (4), full-scale

gusset plates are being tested. However at this time, there is no publicly available

information on the progress of this testing.

DEVELOPMENT OF THE STRUCTURAL MODEL

A Warren type truss has been selected as the subject structure for this research, because it

is considered one of the most common types of bridge trusses, and the Whitmore testing

was done on a small model of a Warren truss joint. Shown in Figure 1 is the subject truss

with an enlarged view of Joint L2 connection. This is a simple span truss, consisting of 14

equal panels, a span length of 542 feet and truss depth of 84 feet. Its geometry and

sectional properties are consistent with the properties of a realistic railroad bridge. The

enlarged view shows only perimeter rivets connecting the gusset plate to the bottom chord,

two diagonal and vertical members of the truss. These rivets are shown to the exclusion of

many other rivets, because their location is used to define the model width of truss

members within the connection and for simplicity of presentation. Gusset plate dimensions

are 124 inches for width, 103 inches for height, and 13/16 inches for thickness. There are

two plates per joint.

Page 4: Paper de Planchas de Gusset

In contrast, the tested Whitmore model connection was based on Joint 2 of a Warren truss,

consisting of 10 equal panels, a span length of 295 feet and truss depth of 43.5 feet. Even

though that truss was a highway bridge truss, comparison to the subject railroad truss in

terms of structural modeling and analysis is valid. Structural behavior of a gusset plate in

response to a moving load, modeled as a series of concentrated loads that are applied

U7

14 x 38.71' = 542'

L0 L1 L2 L3 L4 L5 L6 L7 L'6 L'5 L'4 L'3 L'2 L'1 L'0

U1 U2 U3 U4 U5 U6 U'6 U'5 U'4 U'3 U'2 U'1

84'52.3'

Figure 1: Subject Warren Truss and Joint L2 Gusset Plate (Shown Perimeter Rivets Only)

Page 5: Paper de Planchas de Gusset

strictly at truss joints, is a function of relative member stiffnesses and resulting internal

forces, regardless of the load type.

Figure 2 shows a two-dimensional model of the subject truss with Joint L2 gusset plate

connection. Beam (line) elements represent all truss members (chords, diagonals and

verticals), and plate elements represent the gusset plate as well as segments of the truss

member that frame into the joint. The width of such segment is assumed to be the

perpendicular distance between the two rows of edge rivets that are parallel to the framing

truss member. The thickness of the segment is calculated by dividing the area of the truss

member by the segment width.

While only one joint is represented by plate elements in this particular model, more or all

joints could be represented in the same manner and within the same model. Quadrilateral

elements are used primarily for the framing segments of truss members and the horizontal

zone of the gusset plate above the bottom chord. For the remaining areas of the gusset

plate, a combination of quadrilateral and triangular (three-node) elements are used as

necessary based on the local geometry. Structural modeling and analysis is done through

the latest version of the software program STAAD.Pro (8). The mesh generation capability

of this software is utilized, especially for the quadrilateral elements, which makes the

modeling effort reasonably easy. The master-slave command of the program is used to

model an assumed rigid transition from a beam element to plate elements. Edge nodes

along the equivalent width of a framing truss member are assumed to be rigidly linked to

the connecting interface node.

Page 6: Paper de Planchas de Gusset

ANALYSIS RESULTS AND COMPARISON WITH WHITMORE TEST RESULTS

Live load forces in truss members at Joint L2 are shown in Table 1 for various load cases,

including (i) maximum tension or compression in a particular member with corresponding

force in other members and (ii) maximum tension or compression in each member. Tensile

forces are shown as positive values, while compressive forces are shown as negative

values. The first load case (LC 1) is the most critical because of concurrent maximum

L1-L2 L2-L3

L2-U1 L2-U3 L2-U2

Figure 2: Structural Model of the Subject Truss and Joint L2 Gusset Plate

Page 7: Paper de Planchas de Gusset

tension in both chord members and close to maximum forces in the two diagonals. Gusset

plate stresses at Joint L2 are shown in subsequent figures for only this dominant load case.

It is worthy to compare member force ratios for this load case to the Whitmore force ratios,

as shown in Table 2, in order to justify subsequent comparisons on stress distributions and

locations of maximum stresses. Each force is divided by the maximum force in the group

(or load case), which occurs in chord member L2-L3 for both groups; the ratio for this

member is one. For the tension chord (L1-L2), the ratio is 0.53 for Load Case 1 and 0.58

for Whitmore testing. For the compression diagonal (L2-U3), the ratio is 0.34 for Load

Case 1 and 0.30 for Whitmore testing. The force ratios for each of these members are close

in value, except for the tension diagonal (L2-U1).

Load Cases

Truss Member Forces, kips

L1-L2 L2-U1 L2-U2 L2-U3 L2-L3LC 1 1491 1445 10 -960 2821LC 13 309 47 5 137 269LC 14 105 -33 1 35 67LC 26 1182 1398 6 -1097 2552LC 27 1386 1478 10 -996 2754Maximum 1491 1478 10 137 2821

Minimum 105 -33 1 -1097 67

Table 1: Live Load Member Forces at Truss Joint L2

L1-L2 L2-U1 L2-U2 L2-U3 L2-L3

Load Case 1 Force 1491 1445 10 960 2821 Ratio 0.53 0.51 0 0.34 1.00

Whitmore Test

Force 12.48 7.43 0 6.53 21.6

Ratio 0.58 0.34 0 0.30 1.00

Table 2: Comparison of Joint 2 Forces with Whitmore Test Forces

Page 8: Paper de Planchas de Gusset

It is reasonable to state that most of the force ratios within Load Case 1 are approximately

equal to the Whitmore testing forces ratios. This is significant considering the fact that a

full scale truss and gusset plate model has been analyzed, whereas a small scale model of a

gusset plate was tested by Whitmore, in addition to differences in truss geometry and

relative axial rigidities of truss members.

Principal tensile (major) stress contours at Joint L2 are shown in Figure 3. At the end of

diagonal member L2-U1, there is a zone of high tensile stress in the gusset plate, shown as

a green color. The location of this stress zone is consistent with the Whitmore test results.

The highest tensile stresses, shown as yellow and red colors, are located at the interface

corner zones between truss members especially chord L1-L2 and the gusset plate.

0.5

29 KSI

L1-L2 L2-L3

L2-U2 L2-U3 L2-U1

High Stress

Stress Concentration

PSI

Figure 3: Principal Tensile Stress Contours at Joint L2

Page 9: Paper de Planchas de Gusset

There is high stress concentration in these zones, primarily due to simplifying assumptions

in the model. For instance, rivets are not modeled and therefore stress is transferred totally

at the interface from a truss member to the gusset plate, instead of gradually through the

rivets in an actual joint or a three-dimensional model of a joint. Various interface modeling

schemes have been tried to determine the extent of this stress concentration. When edge

nodes of an interface line are removed from the master-slave list, for example at the bottom

chord interface, the highest stress zone is moved away from the gusset plate and into the

bottom chord segment within the joint. But when the interface master joint of chord L2-L3

is moved away from the edge of the gusset plate and into the chord, requiring additional

plate elements to model the chord, a stress concentration zone remains at the same location

as in Figure 3. Without further research, including laboratory test verification, a firm

conclusion on the observed stress concentration could not be drawn. The Whitmore testing

did not address this issue, but that does not necessarily mean it is a realistic concern or the

other way around.

Figure 4 shows the Whitmore section width at the end of diagonal member L2-U1. This

width is determined by drawing a line starting from each corner rivet in the first row of the

member, along an angle of 30 degrees with respect to member axis, and extending the two

lines until they intersect a third line drawn through the bottom row of rivets. For this case

however, the width is limited by the proximity of rivets in adjacent members. When the

diagonal member is modeled to be shorter in length within the joint, angular divergence or

distribution of tensile stress becomes even more obvious. It is interesting to note that based

on the report of R. E. Whitmore (1), the angle of 30 degrees was commonly used at that

time, implying that it was validated and not initiated by this historic testing.

Page 10: Paper de Planchas de Gusset

The estimated Whitmore section width for the case shown in Figure 4 is 43.2 inches. A

tensile distributed stress of 20.6 ksi on this section is calculated, based on the estimated

width, total gusset plate thickness of 1.625 inches and a tensile force of 1445 kips in

diagonal member L2-U1. This stress value is approximately equal to the finite element

stress of 20.1 ksi shown in green color in Figure 3.

Principal compressive (minor) stress contours at Joint L2 are shown in Figure 5. A zone of

high compressive stress in the gusset plate is shown at the edge of diagonal member L2-

U3, as blue and dark blue colors. This observation is also consistent with the Whitmore

testing. There is divergence of compressive stress; but given the proximity of the diagonal

to the vertical and the tapering of the diagonal as shown in Figure 1, no conclusion could

be drawn on a divergence angle.

30o

30o

W

Figure 4: Whitmore Section Width at the End of Diagonal Member L2-U1

Page 11: Paper de Planchas de Gusset

However, when modifying the model by shortening the length of the diagonal segment

within the gusset plate, stress distribution could be defined with a divergence angle of

approximately 30 degrees, as suggested by Whitmore.

Another key observation is the vertical zone of high compressive stress at the edge of the plate near diagonal member L2-U3. There is a steady decrease in compressive stress along the plate edge, starting at the top and moving downwards to chord member L2-L3. This is significant because when checking edge compressive stress for gusset plate design or evaluation, a maximum normal stress is calculated at the plate edge along a horizontal plane above the chord and the stress is assumed to exist along the vertical edge of the plate.

-19.3

4.4 KSI

L1-L2 L2-L3

L2-U2 L2-U3 L2-U1

High Stress

Stress Concentration

PSI

Figure 5: Principal Compressive Stress Contours at Joint L2

Page 12: Paper de Planchas de Gusset

Shown in Figure 6 are principal shear stress contours at Joint L2. There is a zone of

maximum shear stress in the gusset plate, shown in yellow and green colors along a

horizontal plane above the bottom chord, extending from plate edge above member L2-L3

to below diagonal member L2-U1. Again this observation is consistent with the Whitmore

testing. The highest shear stress shown in red color is due to stress concentration, given the

assumptions in the model and as explained for the principal tensile stress contours.

Local shear stress along a horizontal section above the bottom chord is shown in Figure 7.

For a typical design or evaluation of a gusset plate, this shear stress is calculated by

assuming uniform distribution of the sum of the horizontal force components of the two

diagonal members.

0.2

14.4 KSI

L1-L2 L2-L3

L2-U2 L2-U3 L2-U1

High Stress

Stress Concentration

PSI

Figure 6: Principal Shear Stress Contours at Joint L2

Page 13: Paper de Planchas de Gusset

For the primary load case (LC 1), the sum of the horizontal force components is 1325 kips.

The area of the horizontal section is the plate width (124 inches) multiplied by the plate

thickness (13/16 inches). With two plates resisting member forces, the average shear stress

on the horizontal plane is about 6600 psi, which is consistent with the shear stress shown in

Figure 7.

Local normal stress along the same horizontal section above the bottom chord is shown in Figure 8. Compressive and tensile stresses are shown respectively below and above the horizontal distance axes. Few observations are noteworthy. First, there is high tensile stress at the plate edge connected to chord member L2-L3, where compression is expected. This discrepancy is related to the observed concentration of principal tensile stress shown in Figure 3. The previous discussion of stress concentration applies to both principal and normal stresses. Second, there is tensile stress near chord member L1-L2 and along a horizontal projection of diagonal member L2-U1, as expected.

KSI

12

8

4

4

8

12

0

KSI

12

8

4

4

8

12

0

Figure 7: Local Shear Stress on Horizontal Section above Bottom Chord at Joint L2

Page 14: Paper de Planchas de Gusset

The location of maximum stress is not at the edge, as predicted from beam theory, but

inside the gusset plate area. This result is consistent with the Whitmore testing, except that

the location of maximum tension is farther away from the edge and below the diagonal

member. Third, a similar observation can be made for normal compressive stress within

the plate, regarding its maximum value and location.

MODELING AND ANALYSIS OF NON-TYPICAL GUSSET PLATE GEOMETRY

The modeling and analysis procedure presented before is applicable to any gusset plate

joint geometry. To demonstrate its versatility, the procedure is applied to a non-typical

gusset plate connection, specifically Joint U1, which has non-rectangular plate geometry

and non-symmetric configuration of four connecting truss members. Joint L2 in contrast

has rectangular plate geometry and approximately symmetric configuration of five

connecting members, which is typical for other lower chord joints such as L4 and L6, each

KSI

9

6

3

3

6

9

0

KSI

9

6

3

3

6

9

0

Figure 8: Local Normal Stress on Horizontal Section above Bottom Chord at Joint L2

Page 15: Paper de Planchas de Gusset

with two connecting diagonals. The same can be stated for upper chord joints with five

connecting members, such as U5 and U7.

Figure 9 shows a finite element model of gusset plates at upper chord Joint U1. The same

modeling procedure is applied, whereby (i) rectangular plate elements are used primarily to

represent truss member segments within the joint and (ii) triangular plate elements are used

for other areas of the joint. For each of the four connecting truss members, a rigid link is

provided at the interface between the beam element representing the member and the finite

elements, as described before.

U1-L1

U1-L0

U1-L2

U1-U2

Figure 9: Finite Element Model of Upper Chord Joint U1

Page 16: Paper de Planchas de Gusset

Shown in Table 3 are live load forces in truss members at Joint U1 for various load cases,

including maximum tension or compression force in a member with corresponding force in

other members, and maximum tension or compression in each member. Positive values

indicate tensile forces and negative values indicate compressive forces. Load Case 1 is

dominant because of concurrent maximum compression in the upper chord and end post

members and close to maximum forces in the vertical and diagonal members. The force in

diagonal member U1-L2 is slightly different (0.5% less) than the force in the same member

resulting from the analysis for Joint L2. The reason for this insignificant difference is that

each joint is modeled separately, resulting in slightly different length and axial rigidity of

this member.

Gusset plate stresses at Joint U1 are presented for the dominant load case only. Figure 10

shows principal tensile stress contours in Joint U1. There is a high tension zone in the

gusset plate, shown by the colors green and yellow, near the intersection of members U1-

L0 and U1-U2 and above diagonal member U1-L2.

Load Cases

Truss Member Forces, kips

U1-L0 U1-L1 U1-L2 U1-U2LC 1 -2495 292 1438 -2417LC 13 -516 297 45 -345LC 14 -175 148 -34 -87LC 26 -1978 -5 1393 -2072LC 27 -2319 144 1472 -2330Maximum -175 297 1472 -87

Minimum -2495 -5 -34 -2417

Table 3: Live Load Member Forces at Truss Joint U1

Page 17: Paper de Planchas de Gusset

This is consistent with the fact that the diagonal member has the highest tensile force,

while members U1-L0 and U1-U2 have almost equal compressive forces that counteract

the tensile force. The noted tensile zone is located between the end of the diagonal member

and the intersection of the compression members. The maximum tensile principal stress in

this zone is about 10 ksi. This value can be checked by assuming the diagonal force to be

distributed over a section along its interior end rivets, which extends to neighboring rivets

in the upper chord and end post and is limited by two lines making 30 degree angles with

the axis of the diagonal. With an estimated distribution width of 50 inches, sum of gusset

plate thickness of 2.75 inches, and tensile force of 1438 kips, a tensile stress of 10.5 ksi is

calculated. Even though this is a normal stress, not a principal stress, it provides a rough

check on the analysis results.

U1-L1U1-L0 U1-L2

U1-U2 1.5

12.9 KSI

High Stress

Stress Concentration

Stress Concentration

PSI

Figure 10: Principal Tensile Stress Contours at Joint U1

Page 18: Paper de Planchas de Gusset

There are stress concentrations, shown in Figure 10 in the colors red and yellow, at the

interface between members U1-L2 and U1-U2 and the gusset plate. A discussion of stress

concentration and the effects of modeling assumptions on this behavior are presented

before.

Figure 11 shows principal compressive stress contours in Joint U1. Stress concentrations

are shown in this figure in pink and brown colors, at the gusset plate interface with

members U1-L0 and U1-U2. An elongated zone of maximum compression is shown along

the inside edges of members U1-L0 and U1-U2.

High Stress

Figure 11: Principal Compressive Stress Contours at Joint U1

-12.7

2.5 KSI

PSI

U1-L1U1-L0 U1-L2

U1-U2

Stress Concentration

Page 19: Paper de Planchas de Gusset

Principal shear stress contours are shown in Figure 12. The highest shear stress zone in the

gusset plate occurs near the intersection of members U1-L0 and U1-U2 and above diagonal

member U1-L2, and is shown by the colors red and brown. This zone is approximately at

the same location as the zone for high principal tensile stress.

MATHCAD ANALYSIS AND DESIGN CHECKS

A Mathcad work sheet is developed for analysis and evaluation of gusset plates in railroad

truss bridges. It has been achieved by modifying a NYSDOT work sheet template (3) to

include applicable requirements from AREMA Manual of Railway Engineering (9) and

new requirements on gusset plates by AREMA Committee 15. Stresses on horizontal and

vertical critical sections of a gusset plate are calculated by assuming simple beam theory.

U1-L1U1-L0 U1-L2

U1-U2 0.1

8.3 KSI PSI

High Stress

Figure 12: Principal Shear Stress Contours at Joint U1

Page 20: Paper de Planchas de Gusset

Truss member forces are distributed along a Whitmore section, as previously described in

this paper.

Figure 13 shows the assumed critical sections on Joint L2. A horizontal section (A-A) is

located above the bottom chord at the location of the lowest rivet or line of rivets. A

vertical section (B-B) is located on one side of the vertical member, along the line of

perimeter rivets. On the other side of the vertical member, another vertical section (C-C) is

assumed in a similar manner.

The analysis part of the Mathcad procedure consists of the following steps:

1. Resolve member forces into horizontal and vertical force components

A A

B

B

C

C

Figure 13: Critical Sections for Mathcad Analysis

Page 21: Paper de Planchas de Gusset

2. Calculate properties of each section, specifically area, moment of inertia, neural

axis, section modulus and moment arms

3. Add separately components of axial force, shear force and bending moment,

4. Calculate stresses, specifically axial stress (force divided by area), flexural stress

(moment divided by section modulus), and average shear stress (force divided by

area)

5. Combine axial stress with flexural stress to calculate maximum compression and

tension at plate edges.

Calculations for Load Case 1 on Joint L2 result in the following stresses on the horizontal

section (A-A): an axial tension stress of 1.6 ksi, a flexural stress of 5.3 ksi, and a shear

stress of 6.5 ksi. The axial and flexural stresses are combined (added or subtracted) to

calculate a tension stress of 6.9 ksi at the left edge of the plate (near member L2-L1) and a

compressive stress of 3.7 ksi at the right edge of the plate (near member L2-L3).

In comparison and as shown in Figure 8, the finite element analysis results in the following

local stresses on the critical horizontal section – a tension stress of 2 ksi at plate edge,

maximum tension stress of 8 ksi within the plate, and maximum compressive stress of 5.5

ksi within the plate. The stress concentration at the interface of the gusset plate and

member L2-L3 is not considered, considering previous discussion. A key difference

between the two sets of results is the location of maximum normal stress. Aside from this,

the values of maximum stress calculated through Mathcad are 14% less for tension and

33% less for compression, as compared to the finite element analysis.

Page 22: Paper de Planchas de Gusset

Referring to Figure 7, the local shear stress on the horizontal section as a result of the finite

element analysis is as follows: a maximum value of 12.5 ksi near member L2-L3, and two

peak values of 9.5 ksi and 10.5 ksi within the gusset plate. The maximum value is

influenced by stress concentration at the interface between the plate and the truss member.

In comparison, an average shear stress of 6.6 ksi is calculated through Mathcad, which is

consistent with manual calculations. Based on simple beam theory, a maximum shear

stress of 1.5 times the average stress (9.8 ksi) is assumed to occur at the middle of a

section. This maximum value is approximately equal to the peak shear stresses calculated

through finite element analysis.

Design or Evaluation Checks

The second part of the Mathcad procedure consists of checking various design

requirements for gusset plates in the AREMA Manual of Railway Engineering, including

new requirements by AREMA Committee 15, for each of three critical sections (A-A, B-B,

and C-C). This part consists of the following steps:

1. Design checks consistent with draft Article 15-9.1.5.4.b:

Normal stresses on the Whitmore section

Compressive stress at plate edge

Tensile stress at plate edge

Average shear stress

Unsupported edge length requirement

Rivet or bolt shear capacity

Bolt slip-capacity

Bearing capacity

Block shear capacity

2. Allowable stresses per Table 15-1-11:

Page 23: Paper de Planchas de Gusset

Shear on gross section (0.35Fy)

Tension on gross section (0.55Fy)

Compression on gross section (< 0.55Fy) based on buckling of unsupported

edge and buckling factor and average buckling length for Whitmore section

as per draft Article 15-9.1.5.4.b

Shear on rivet or bolt

Bearing on rivet or bolt

3. Allowable block shear per Article 15-1.5.9.e

4. Unsupported edge length to thickness ratio of less than or equal to 2.06 √E/Fy as

per draft Articles 15-7.3.4.1.c and 1.5.4.c

5. Slenderness ratio (ratio of length to least radius of gyration) of less than or equal to

100 per draft Article 15-9.1.5.4.b

A detailed presentation of an example with design checks is beyond the scope of this

paper.

CONCLUSIONS

Presented in this paper is a simple and effective procedure for performing two-dimensional

structural analysis of gusset plates in railroad truss bridges, through combined use of beam

elements for truss members and plate elements for gusset plate. A typical lower chord joint

is modeled and analyzed, and stress results are compared to the historic Whitmore testing.

Locations of peak values of principal stresses as determined by the analysis are consistent

with those reported by Whitmore. The same is true for the normal stress on a horizontal

section, whereby peak values of either tensile or compressive stresses are located within

the gusset plate, not at its edges as predicted by simple beam theory. Further, the

distribution section for truss member forces is consistent with the Whitmore section,

defined by two lines making 30 degrees with the axis of a member, starting at its outer

Page 24: Paper de Planchas de Gusset

corner rivets and intersecting a third line drawn along its inner row of rivets. Versatility of

the finite element procedure is demonstrated by modeling and analyzing a non-typical

gusset plate at an upper chord joint.

A Mathcad work sheet is developed for analysis and evaluation of gusset plates. The

analysis part of the worksheet consists of calculating normal and shear stresses on

horizontal and vertical sections. For the typical lower chord joint, calculated stresses on a

horizontal section are compared with those from the finite element analysis. Maximum

normal stress values from Mathcad are 14% to 33% less than those from the finite element

analysis. An average shear stress from Mathcad is converted to maximum shear stress,

which is approximately equal to peak shear stresses from the finite element analysis. Listed

in the design and evaluation part of the Mathcad work sheet are various checks on gusset

plate design, as per the AREMA Manual of Railway Engineering, including draft

requirements by AREMA Committee 15.

REFERENCES

1. Whitmore, R.E., Experimental Investigation of Stresses in Gusset Plates, May 1952

2. FHWA Report H-08-1, Adequacy of the U10 & L11 Gusset Plate Designs for the

Minnesota Bridge 9340 (I-35W over the Mississippi River), January 2008

3. NYSDOT Technical Advisory 08-001, Truss Gusset Plate Analysis, May 2008

4. NCHRP 12-84 Guidelines for the Load and Resistance Factor Design and Rating of

Riveted, Bolted and Welded Gusset-Plate Connections for Steel Bridges, June 2008

– Present (In-progress Testing at the Federal Highway Administration (FHWA),

Turner-Fairbanks Highway Research Center (TFHRC))

Page 25: Paper de Planchas de Gusset

5. FHWA, Finite Element Modeling of I-35W Bridge Collapse Final Report, TFHRC

Report, October 2008

6. FHWA-IF-09-014, Load Rating Guidance and Examples for Bolted and Riveted

Gusset Plates in Truss Bridges, February 2009

7. NCHRP, Guidelines for the Load and Resistance Factor Design and Rating of

Riveted, Bolted, and Welded Gusset-Plate Connections for Steel Bridges, Project

12-84, 2008-Present

8. Bentley Systems, Inc., STAAD.Pro Structural Software, Version V8i, 2010

9. AREMA, Manual of Railway Engineering, American Railway Engineering and

Maintenance-of-Way Association (AREMA), 2010