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PAKISTAN STEEL MILLS: INTRODUCTION: Pakistan Steel Mills , is a global competitive multi-billion state-owned megacorporation and the producer of the long rolled steel and heavy metal products and entities in the country. Headquartered in Karachi, Sindh Province of Pakistan, the PSM is the current largest industrial megacorporation undertaking having a production capacity of 1.15.0 million tonnes ] of steel and iron foundries Built with the contributions of the Soviet Union in 1970s, it is the largest industrial megacorporation complex, vastly expanded in an enormous dimensions construction inputs, involving the use of 1.29Mn cubic meters of concrete; 5.70Mn cubic meters of earth work; and contains ~330,000 tonnes of heavy machinery, steel structures and electrical equipments. A controversial attempt was made to privatize the steel mills to global private ownership under a counter-measure Privatization Programme of Prime minister Shaukat Aziz. All attempts were thwarted by the Supreme Court which launched a full-fledged investigation against the attempts to privatize as private sector too lost the control of the steel mills in matter of weeks In spite of its enormous size and expansion, only 18% of the capacity was in use and the steel mills requested a bailout plan of Rs.12 billion to prevent its closure; the bail out plan was dismissed by the government Finally, the steel mills was brought back to government-ownership management under an inverse counter-measure Nationalization Programme ] of Prime Minister Yousaf Raza Gillani and since then, its operational plant capacity has been reached to 30%50% after seeking the government financial assistance. Some Facts about Pakistan Steel Mill: Organization Name: Pakistan Steel Mills Corporation (PVT) LTD. Foundation Stone: Laid on 30th December, 1973 Location: 40 km East of Karachi Production Capacity: 1.1 Million Ton of Steel Expandable upto 3.0 Million Ton per annum. Main Products: Coke, Pig Iron, Billets, Cold Rolled Sheets, Hot Rolled Sheets, Galvanized Sheets. Main Units Products Equipment Coke Oven & By Product Plant Coke 02 Batteries each contains 49 ovens Sintering Plant Sinter 02 sinter Machines Iron Making Department Pig Iron 02 Blast Furnaces

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Page 1: Pakistan Steel Mills annual report from superior university

PAKISTAN STEEL MILLS:

INTRODUCTION:

Pakistan Steel Mills , is a global competitive multi-billion state-owned megacorporation and the

producer of the long rolled steel and heavy metal products and entities in the country.

Headquartered in Karachi, Sindh Province of Pakistan, the PSM is the current largest industrial

megacorporation undertaking having a production capacity of 1.1—5.0 million tonnes] of steel and

iron foundries Built with the contributions of the Soviet Union in 1970s, it is the largest industrial

megacorporation complex, vastly expanded in an enormous dimensions construction inputs, involving

the use of 1.29Mn cubic meters of concrete; 5.70Mn cubic meters of earth work; and contains

~330,000 tonnes of heavy machinery, steel structures and electrical equipments.

A controversial attempt was made to privatize the steel mills to global private ownership under a

counter-measure Privatization Programme of Prime minister Shaukat Aziz. All attempts were

thwarted by the Supreme Court which launched a full-fledged investigation against the attempts to

privatize as private sector too lost the control of the steel mills in matter of weeks In spite of its

enormous size and expansion, only 18% of the capacity was in use and the steel mills requested a

bailout plan of Rs.12 billion to prevent its closure; the bail out plan was dismissed by the

government Finally, the steel mills was brought back to government-ownership management under

an inverse counter-measure Nationalization Programme] of Prime Minister Yousaf Raza Gillani and

since then, its operational plant capacity has been reached to 30%—50% after seeking the

government financial assistance.

Some Facts about Pakistan Steel Mill:

Organization Name: Pakistan Steel Mills Corporation (PVT) LTD. Foundation Stone: Laid on 30th December, 1973 Location: 40 km East of Karachi Production Capacity: 1.1 Million Ton of Steel Expandable upto 3.0 Million Ton per annum. Main Products: Coke, Pig Iron, Billets, Cold Rolled Sheets, Hot Rolled Sheets, Galvanized Sheets.

Main Units Products Equipment

Coke Oven & By Product Plant

Coke 02 Batteries each contains 49 ovens

Sintering Plant Sinter 02 sinter Machines

Iron Making Department

Pig Iron 02 Blast Furnaces

Page 2: Pakistan Steel Mills annual report from superior university

Steel Making Plant Cast Bloom, Cast Billet, Cast Slab

02 L.D.Converters, 01 Bloom Caster 01 Billet Caster 02 Slab Casters

Billet Mill Billets 800 mm Reversible Stand

Hot Strip Mill H.R.Coils / Plates 02 Reheating Furnaces 1700 mm Universal stand

Cold Rolling Mill C.R. Coils / Sheets,Galvanized,Coils / sheets, H.R. Sheets

Four high reversible machines 01 bell type Annealing furnace

Thermal Power Plant & Turbo Blower Station

Electricity 110 MW 3 Generators of 55 mw each

Iron Ore & Coal Jetty

unloaders having 27.5 ton lifting capacity and 1000 ton/hour unloading capacity

02 unloader which 7km conveyor belt upto plant for dumping through universal machines

Steell Mills in Private Sector:

About 15 Arc furnaces of capacity 5 mt were installed in the private sector in early 70's and they have started their production to support Pakistan Steel Mills in producing steel in the country. And now, there are more than 140 steel melting induction furnaces installed in different areas of Pakistan who are producing good quality steel to meet Pakistan's steel requirments. As Arc furnaces are expensive and takes longer production time than Induction furnaces, so most of the private sector is shifted to Induction furnaces. Private factories are now producing steel with latest technology induction furnaces and they are trying their best to compete the international market.

Pakistan Steel mills is producing about 1 million ton per year steel where private sector is producing 30 million ( including billet, rebars, channel and angle etc) The other requirements are fulfilled with ship breaking and other steel products.

NAMES OF PAKISTAN STEEL MILLS:

1.M/s. Modem Pipe Mills (Pvt.)

2. M/s. Karachi Tube Mills (Pvt.)

3. M/s. Ajmer Traders

4. M/s. Hajvery Traders.

5. M/s. Mahboob Tube Mills.

6. M/s. BBJ Pipe Industries (Pvt.)

7. M/s. Paramount Steel Traders.

Page 3: Pakistan Steel Mills annual report from superior university

8. M/s. Fast Tube Mills (Pvt.) Ltd.

9. M/s. MP Industries

10. M/s. City Steel Mills (Pvt.) ltd.

11. M/s. A Haq Pipe Industries (Pvt.)

12. M/s. A.F. Steel Re-rolling Mills

13 M/s. A.N. Industries.

14. M/s. Sufi Steel.

15. M/s. Shalimar Steel

16. M/s. New Shalimar Steel.

17. M/s. Mughal Steel Industries

18. M/s. Supreme Tube Mils.

19. M/s. Bashir Pipe Mills. MODERN PIPE MILLS:

They are the manufacturer of G.I.,M.S., & Conduit Pipes in

Pakistan. They manufacture pipes ranging from 1/2" to 6". They do manufacture pipes as per

BSS 1387, API 5L Grade B, and other international standards.

Address: Office: 89-Circular Road, Factory: Baradari Road, Shahdara - Lahore Lahore

Testing Facilities: NON DESTRUCTUVE INSPECTION HYDRO TESTING ZINC COATING

TEST THICKNESS TEST BEND TEST FLATTENING TEST.

KARACHI TUBE MILLS: Pipe & Fittings G.I.

Pipes

Pipes Mild Steel

Address: 186-Loha Market,Farooq Chowk,Badami Bagh,Lahore

Page 4: Pakistan Steel Mills annual report from superior university

MUGHAL STEEL MILLS: Mughal Steel Mills (Pvt) Ltd is one of the leading steel manufacturing industry in Pakistan. Mughal Steel produces 219,000 tons of steel per annum, which is the next highest output after Pakistan Steel Mills. The durability and quality of Mughal steel is equally appreciated on national and international level. The company possesses facilities of re-rolling and steel aligning. Mughal Steel also manufactures alloy metal and carbon steel. All the products of Mughal Steel Mills are produced according to the standards of ASTM, AISI, SAE, DIN and SUP. Address: 41-PECO Road, Badami Bagh, Lahore

MAHBOOB STEEL MILLS:

Manufacturers of M.S. Pipes with different Sizes

and Shapes.

Address: Street # 1, Near Jamia Masjid, Ravi Town, Saeed Park, Shahdra, Lahore-Pakistan.

BBJ PIPE STEEL MILLS: BBJ is a reputed manufacturer of MS & GI pipes. The Industry is located at Industrial

Estate Chunian on the main Lahore-Multan Highway with its Head Office at Lahore. The factory is equipped with the sate of art machinery in pipe production, having high frequency induction welding plants with duel capability for using either the induction or contact type of welding processes.

Page 5: Pakistan Steel Mills annual report from superior university

BBJ has the capability to produce pipes fully conforming to international standard e. g.

BSS, API & ASTM. BBJ is approved company in Pakistan having license of API 5L (USA), ISO 9001 – 2000.

BBJ Pipes are subjected to hydrostatic pressure test to check the weld strength. To maintain strict quality control, samples of the product are also regularly checked for tensile, flattening and bend tests according to prescribed standards. To ensure that quality pipes are being produced, we use on line Eddy Current and seam annealing to normalize weld seam according to APL 5L, to avoid tempered marten site in the weld seam and in heat affected zone.

Address: BBJ House 40 Abbot Road Lahore, Pakistan

MP INDUSTRIES: M.P. INDUSTRIES (PVT) LTD. is one of the Pipes & Fittings in Lahore, Punjab – Adress: located in 90-Railway Road. Contact the M.P. INDUSTRIES (PVT) LTD.

NEW SHALIMAR STEEL MILLS: New Shalimar Steel Industries Pvt. Ltd. is one of the oldest and largest manufacturers and stockists of rolled steel profiles, which is serving the nation for over three decades. The company was initially established as New Shalimar Steel Re-Rolling Mills in 1969 as a partnership concern and was later upgraded to New Shalimar Steel Industries Pvt. Ltd. in the year 1986 under the company’s ordinance of 1984. Today, as a result of this expansion, they are not only serving private but also semi-government and government institutions in their automobile, engineering, chemical, agricultural, construction and numerous other fields.

New Shalimar steel Industries Pvt. Ltd. is a group of steel concerns that begins at importing raw materials including scrap and chemicals from different countries of the world. The company not only manufactures and sells its own

Page 6: Pakistan Steel Mills annual report from superior university

finished products but also stocks steel profiles manufactured by other organizations in order to meet the requirements of our valued customers. The quality policy of company can be seen from the fact that it has achieved International Standard of ISO 9002. –

Adress: 45 Peco Road badami bagh LHR PAK.

SUFI STEEL MILLS: Sufi Steel Industries (Pvt.) Ltd. Is one of the largest manufacturers of structural steel

products and reinforcement bars in Pakistan. Situated in industrial area of Lahore, consisting of most modern Steel Re-rolling mills and high frequency Steel Furnace with continues Casting Plant, capable of producing top quality steel products.

Our Product range includes Structural Steel Products (Angle, Flat Tee, Girder, Channel, H-Beam, Round Bar and Square Bar) and Reinforcement Bars (high Tensile Twisted Bars and Hot Rolled Deformed bars). Sufi's Products promise superior formability, flatness, accurate sizes, smooth surface, exact thickness, consistency and strength.

As wells establish leading organization, we have a strong client base. The client base consisting of both old and loyal customers and new entrants is a result of our unwavering commitment to the quality products. Export is a major portion of our products sales. Address: Kalakhatai Road, Shahdra, Lahore, Pakistan

SUPREME TUBE MILLS:

This project was inaugurated as down steam project of PAKISTAN STEEL MILLS KARACHI in 1985 and today has the honor of being one of the leading industry manufacturing M.S and G.I pipes with diameters ranging from ½’’ to 6’’. The Steel Pipe/ Tubes are made of Hot Rolled Coils, Cold Rolled Coils & Galvanized Coils on automatic plant. The welding is carried by the ERW (Electric Resistance Welding) process on the Japanese High Frequency Welding Plant.

Currently the company is equipping up with CRC Mill which is the third CRC mill in Pakistan.

SUPREME is exporting in various parts of the world including Afghanistan, Saudi Arabia, Dubai etc. SUPREME TUBE INDUSTRIES is also the member of the International Tube Association thus following the International Standards of the Tube manufacturing.

Page 7: Pakistan Steel Mills annual report from superior university

The production is rigorously inspected and they go through hydraulic pressure testing upto specified pressure to ensure customer satisfaction. Moreover we at SUPREME TUBE INDUSTRIES adopts the concept of Specialization & TQM (Total Quality Management) which creates a sense of good quality

.

BASHIR PIPE MILLS:

Mild Steel (M.S. Pipes) & Galvanized Iron (G.I. Pipes)

Carbon Steel Pipes, ERW Pipes Round, Square & Rectangular Steel Tubes Lighting Poles (Tubular, Octagonal, Conical Poles)

Address: Head Office: 99-Railway Road, Lahore 54000 Pakistan.

Page 8: Pakistan Steel Mills annual report from superior university

PAKISTAN STEEL MILLS

CONTENTS

INTRODUCTION

NAMES OS PAKISTAN STEEL MILLS

MODERN PIPE STEEL MILLS

KARACHI TUBE MILLS

MUGHAL STEEL MILLS

MAHBOOB STEEL MILLS