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8/10/2019 Painting Specification Estructuras Metalicfas
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Vendor Document No. : 18340-SPC-0001_REV 7
1
VENDOR DOCUMENT REVIEW
1 REVISE AND RESUBMIT
2 TO BE ISSUED AS FINAL PROVIDED
COMMENTS AREPROJ: ETILENO XXI PROJECT INCORPORATED
CLIENT: BRASKEM-IDESA-SAPI 3 NO COMMENTFINAL ISSUE
MATERIAL REQUISITION No. 4 FOR INFORMATION ONLY (INTERNALUSE)
2 4 0 8 M R 1 8 0 0 0 1
ITEM: ALL ITEMS U.O.: TECHNIP ITALY S.p.A.
SR Doc. CODE: A0106 BY: DATE:
CLIENT DOC. CODE. : EXXI-4053-00-00-VD-SPC-0001
P.O No. : 2408A0061
F.VARGAS 31/01/2014
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MSPG/18340 Rev 7. Date 31.01.14 2
REVISION HISTORY
Revision Number Date of Revision Revision Details
Rev 0 29.11.12 For approvalRev1 08.01.13 Additional specs included
Rev 3 21.02.13 P3B paint spec added
Rev 4 28.02.13 Further client comments and data sheet added
Rev 5 22.11.13 Site repairs procedure added
Rev 6 09.12.13 To include clients site repair comments
Rev 7 31-1-14 To include clients comments
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MSPG/18340 Rev 7. Date 31.01.14 3
1. PREAMBLE
This document identifies the materials and procedures to be used in the surface
preparation and painting of steel at William Hares Grantham facility
2. REFERENCE DOCUMENTS
a) BS EN ISO 12944 Parts 18 Corrosion protection of steel structures byprotective paint systems.
b) BS EN ISO 8501-1:2007Visual assessment of surface cleanliness.
c) William Hare Standard Procedures.
d) Clients specification 2408-0000-JDS-2300-01
e) Paint manufacturers Product & Health & Safety Data Sheets.
f) William Hare Ltd COSSH Assessments
3. BLASTING STANDARD
The standard achieved at William Hares facility will be ISO 8501 -1-2007
pictorial standard SA 2.5.
The blast standard is checked against the ISO Pictorial Standard to ensure that
the standard is being achieved.
The blast media supplier carries out a monthly inspection of the blast machineand manual blasting facility. A technical service report is issued on the
operational condition of the machine and manual blasting cabinet, the abrasive
is also checked for any contamination, and if anything is identified during this
inspection a copy of the visit report is passed to the maintenance department to
action.
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MSPG/18340 Rev 7. Date 31.01.14 4
4. SURFACE PREPARATION
The items unable to pass through the automatic machine or areas not reached
will be manually cleaned using the manual recovery cabinet method, the
abrasive used in the manual blasting booth is steel grit which gives an angular
profile. This is by design, so as to provide extra key for primer, in inaccessible
or shadowed areas, such as inside end plates and horizontal cleats, as well as
large frame boxes etc.
5. BLASTING
Machine Blasting
Steel is blast cleaned through a Spencer Halsted 8 wheel roller conveyor blast-
cleaning machine.
The blast machine is charged with a mixture of Metabrasive S330 Steel Shot
and Metabrasive GP18 Grit that produces a blast profile between 50 75
microns.The mixture is constantly being cleaned during blasting operations, and the
machine has a full recovery system fitted. These systems remove dust; take
out fines etc, therefore clean abrasive is returned to the feed hopper. The mix
is checked during the suppliers monthly inspection of the machines using ISO
testing sieves. The abrasive is also checked for any contamination, Surface
amplitude (PROFILE) is checked weekly using TESTEX TAPE, the results
are kept for future reference.
The operating mix is maintained by adding new material to the machines
little & often
Manual Blasting
The items unable to pass through the automatic machine or areas not reached
will be manually cleaned using the manual recovery cabinet method,
The abrasive used in the manual blasting booth is GH40 steel grit, which gives
an angular profile. This is by design, so as to provide extra key for primer, in
inaccessible or shadowed areas, such as inside end plates and horizontal cleats,
as well as large frame boxes etc. The mix is also checked during the suppliers
monthly inspection of the machines using ISO testing sieves. The abrasive is
checked for any contamination. Surface amplitude (PROFILE) is checked
weekly using TESTEX TAPE, the results are kept for future reference.
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MSPG/18340 Rev 7. Date 31.01.14 5
6. MATERIAL STOREAGE & MIXING
a) All paint materials shall be stored in accordance with the paintmanufacturers recommendations. Paint materials shall be stored with
their lids secured.
b) Products, which have reached their expiry date, shall not be usedunless checked and approved by the Paint Manufacturer. The material
shall be kept in a quarantine area until it has been tested.
c) The content of each paint tin shall be completely mixed and dispersedto obtain a homogeneous blend. Only power mixers shall be used.
Under no circumstances shall hand mixing be allowed.
d) In the case of two pack products, both components shall be mixedtogether to ensure complete dispersion and mixing. Data sheets shall
be checked to establish if an induction period is required (sweat in-
time) prior to the application of the material. The pot life of the
material is contained in the manufacturers productdata and must be
adhered to.
e) Thinning is not normally required when using airless spray equipmentunless directed by the paint manufacturer.
f) All steelwork will be treated in an enclosed workshop. Painting shallnot take place when the air temperature is less than 10 degrees
centigrade, when the relative humidity exceeds 85% and when the steeltemperature is less than 3 degrees above dew point, environmental
readings will be taken and recorded on GQD01 record sheet four times
a day.
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8. COATING SYSTEM REFERENCE:
Material manufacturer: Hempel Paints
System Ref: F2Corrosive Category C5-1, expected durability Medium as per ISO
12944.
F2B As F2 with unpainted areas, see drawing for details.
Blast clean to SA2
COAT: SUPPLIERS MATERIAL REF: W F T D F T COLOUR REF:
1
st
Hempadure Zinc 17360 125um
75 um GrayishRed
2
nd
Hempadure 15560 175um
100um Grey
Coating system F2 is applicable for carbon steel surface at ambient temperature to be
Foreproofed )with cement based product)
Note: alledgesoffittings,tobestripecoatedbeforeapplicationofeachcoat
Total nominal dry film thickness: 175 Microns
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MSPG/18340 Rev 7. Date 31.01.14 8
9. COATING SYSTEM REFERENCE:
Material manufacturer: Hempel Paints
System Ref: P3Corrosive Category C5-1, expected durability Medium as per ISO
12944.
Blast clean to SA2 1/2
COAT: SUPPLIERS MATERIAL REF: W F T D F T COLOUR REF:
1
st
Hempadure Zinc 17360 125um
75 um Grey
2
nd
Hempadure 15570 /12430 (MIO) 250um
150um
RedishGrey
3
rd
Hempathane HS 55610 125 75 Ral 7035
Coating system P3 is applicable for carbon steel surface at ambient temperature not to
be fireproofed
Note: alledgesoffittings,tobestripecoatedbeforeapplicationofeachcoat
Total nominal dry film thickness: 300 Microns
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MSPG/18340 Rev 7. Date 31.01.14 9
10.COATING SYSTEM REFERENCE:
Material manufacturer: Hempel Paints
System Ref: P32 for ladders, Corrosive Category C5-1, expected durability Medium
as per ISO 12944.
P32B: As P32 with unpainted areas, see drawing for details.
Blast clean to SA2
SPLIT SYSTEM FOR LADDERS.
COAT: SUPPLIERS MATERIAL REF: W F T D F T COLOUR REF:
1
st
Hempadure Zinc 17360 125
um
75 um Grey
2
nd
Hempadure 15570 /12430 (MIO) 250um
150um
ReddishGrey
3
rd
Stringers and RungsHempathane HS 55610
125 75 Ral 7035
3
Safety CagesHempathane HS 55610
125 75 Ral 1021
Coating system P32 is applicable for carbon steel surfaces at ambient temperature notto be fireproofed
Note: alledgesoffittings,tobestripecoatedbeforeapplicationofeachcoat
Total nominal dry film thickness: 300 Microns
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MSPG/18340 Rev 7. Date 31.01.14 10
11.COATING SYSTEM REFERENCE:
Material manufacturer: Hempel Paints
System Ref: Y3Corrosive Category C5-1, expected durability Medium as per ISO
12944.
Y3B: With unpainted areas, see drawing for details
Blast clean to SA2
FOR HANDRAIL
COAT: SUPPLIERS MATERIAL REF: W F T D F T COLOUR REF:
1
st
Hempadure Zinc 17360 125um
75 um Grey
2
nd
Hempadure 15570 /12430 (MIO) 250um
150um
ReddishGrey
3
rd
Hempathane HS 55610 125 75 Ral 1021
Is applicable for system Y3 is applicable for carbon steel surface at ambient
temperature not to be fireproofed
Note: alledgesoffittings,tobestripecoatedbeforeapplicationofeachcoat
Total nominal dry film thickness: 300 Microns
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MSPG/18340 Rev 7. Date 31.01.14 11
SITE REPAIR OF DAMAGED COATINGS
Prior to any on site repair the affected areas should be cleaned toremove all surface contamination using a suitable water solubledetergent applied in accordance with the manufacturesrecommendations.
For all damaged areas including minor scratches.
Manually prepare exposed steel substrate in accordance with BS EN
ISO8501-1 2007 ST3.By very thorough hand and power tool cleaning e.g. hand wire brushand sanding/mechanical wire brush and mechanical sanding. Theresulting surface should be suitably profiled to provide key and be freeof dust etc. prior to coating.The edges of the damaged areas should be feathered back to a firmand tightly adhered surface and lightly abrading the surrounding area toprovide a key for the repair overlap.
Prior to painting ensure the prepared area is free of all contamination.Apply by brush Hemples Hempadure 45880 Alu Mastic at 125m dftoverlapping the existing coating by around 50mm.It may be necessary to apply more than one coat to achieve therequired thickness.
Where practical check the thickness of the repair area before applyingthe intermediate coat.
Apply the intermediate coat Hemples 15560/12430 to achieve 150mdft again this may require more than one coat.
When dried in accordance with the manufactures product data sheetapply Hempathane HS55610 to the required shade at 75m dft.
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MSPG/18340 Rev 7. Date 31.01.14 12
12.INSPECTION AND TESTINGAs defined in 2408-0000-JDS-2300-01 Paragraph 8
Surface preparation in accordance with BS EN ISO 8501-1
Surface profile will be checked by use of Testex
Salt Tests carried out in Accordance with BS EN ISO 8501-6 (Brestle)Salt content < 30m/cm2
Thickness checks carried out in accordance with ISO2808
Checks for curing to be carried out in accordance with ASTM 4541 or
ISO 4624 Adhesion testing to ISO 4624 or ASTM D4541. Minimum value 30
kg/cm2
Visual examination for defects
By the very nature of the process involved, surface preparation and painting is
particularly dependant on quality control procedures whilst in progress, and
for this reason stage inspection is most important.
If a pre-priming inspection results in a FAIL the item isbrought up to an
acceptable standard of cleanliness.
If a final pre-dispatch inspection shows minor non-conformances, remedial
work may be specified by the inspector, which, when carried out is subject to
re-inspection.
Dry-film Thickness
Dry Film Thickness (dft) readings shall in accordance with the criteria in BS
EN ISO 12944:2007, Part 5: sub paragraph 5.4. Nominal dry film thickness
criteria shall be applied. Individual dft readings of less than 80% of the
nominal dft are not acceptable. The measured mean dft must be equal to or
greater than the specified nominal dft.
The maximum dft shall not exceed the coating manufactures
recommendations.
Refer to manufactures technical data sheet
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MSPG/18340 Rev 7. Date 31.01.14 13
13.INSPECTION/TESTING EQUIPMENT
The following testing and inspection equipment is held at William Hares
facilities to ensure that William Hare meet their procedural requirements:
a. Elcometer 319 Dew metermonitors climatic conditions.
b. Elcometer 456 Thickness Gaugecheck dry film thickness.
c. Elcometer High Resolution Probeenables readings to betaken from 05 mm.
d. Fully traceable calibration foils with certificate.
e. TESTEX Taperecording surface amplitude.
f. Elcometer 124 Micrometermeasure amplitude on TESTEXTape.
g. Wet Film thickness Combs.
CALIBRATION OF GUAGES
William Hare dry film thickness gauges are calibrated using Elcometer
standard zero plate, zero and calibrate the instrument using a shim/shims of
known thickness covering the range of the anticipated dry film thickness of the
coating to be measured and in accordance with the manufacturers instructions.
Inspection Reporting
Paint inspection reports will be produced for released items that will includeall relevant information.
Technical data sheets attached.
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Product Data
Description:
Recommended use:
Service temperature:
Certificates/Approvals:
Availability:
HEMPADUR FAST DRY 15560 is a two-component epoxy paint with a very short drying time.Contains zinc phosphate.
As a quick drying primer or intermediate coat in HEMPADUR systems for especially fast recoatable in-shop applications.
Can be used for on-site work too if eg VOC compliance is requested.Maximum, dry exposure only: 140C/284F
Part of Group Assortment. Local availability subject to confirmation.
HEMPADUR FAST DRY 1556015560: BASE 15569 : CURING AGENT 97560
Complies with EU Directive 2004/42/EC: subcategory j.
Product Data
PHYSICAL CONSTANTS:
The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.
Shade nos/Colours:
Finish: Flat
Volume solids, %: 62 1
Theoretical spreading rate: 6.2 m2/l [248.6 sq.ft./US gallon] to 100 micron/4 mils
VOC content:
Fully cured: 7 day(s) 20C/68FDry to touch: 1 to 1.5 hour(s) 20C/68F
Specific gravity:
Flash point:
-
12170* / Grey. see REMARKS overleaf
-*other shades according to assortment list.
27 C [80.6 F]
1.4 kg/litre [11.9 lbs/US gallon]
351 g/l [2.9 lbs/US gallon]
Surface dry: 0.5 approx. hour(s) 20C/68F
APPLICATION DETAILS:
Version, mixed product:
Mixing ratio:
Application method: Airless spray / Air spray / Brush
Thinner (max.vol.):
15560
4 : 1 by volume
08450 (5%) / 08450 (15%) / 08450 (5%)
Pot life:
Nozzle orifice: 0.019 to 0.021 "
2 hour(s) 20C/68F
Nozzle pressure: 175 bar [2537.5 psi]
(Airless spray data are indicative and subject to adjustment)
Indicated film thickness, dry: 100 micron [4 mils] see REMARKS overleaf
Indicated film thickness, wet: 175 micron [7 mils]
Recoat interval, min: According to specification.
Recoat interval, max: According to specification.
BASE 15569 : CURING AGENT 97560
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint containers,consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.
HEMPEL'S TOOL CLEANER 99610Cleaning of tools:
Page: 1/2
-
Product Data SheetDate of issue: November 2012
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SURFACE PREPARATION: New steel:Remove oil and grease etc. thoroughly with suitable detergent. Remove salts and othercontaminants by high pressure fresh water cleaning. Abrasive blasting to Sa 2 (ISO 8501-1:2007).For temporary protection, if required, use a suitable shopprimer. All damage of shopprimer andcontamination from storage and fabrication should be thoroughly cleaned prior to final painting. Forrepair and touch-up use: HEMPADUR FAST DRY 15560.Repair and maintenance:Remove oil and grease etc. thoroughly with suitable detergent. Remove
salts and other contaminants by high pressure fresh water cleaning. Remove all rust and loosematerial by wet or dry abrasive blasting or power tool cleaning. After wet abrasive blasting hose downthe surface with fresh water and allow drying. Feather edges to sound and intact areas. Dust offresidues. Touch up bare spots to full film thickness.
APPLICATION CONDITIONS: Apply only on a dry and clean surface with a temperature above the dew point to avoid condensation.Use only where application and curing can proceed at temperatures above: 0C/32FThe temperature of paint itself should be 15C/59F or above.In confined spaces provide adequate ventilation during application and drying.
PRECEDING COAT
SUBSEQUENT COAT:
None, or as per specification.
According to specification. HEMPADUR HEMPATEX HEMPATHANE HEMUCRYL
REMARKS:
Weathering/service temperatures: The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more sensitive tomechanical damage and chemical exposure at elevated temperatures is also reflected in this product.
Film thicknesses/thinning:
Shades:
May be specified in another film thickness than indicated depending on purpose and area of use. Thiswill alter spreading rate and may influence drying time and recoating interval. Normal range dry is:75-150 micron/3-6 mils
CURING AGENT 97560 will become darker during storage. This will result in darker and moreyellowish shade than grey 12170. The colour change will have no influence on the performance.The product is also available in a Micaceous Iron Oxide (MIO) pigmented shade (Shade no. 12430 reddish grey).
Application(s) Special care should be taken in relation to irregular surfaces (welding seams, undercuts etc.) asapplication with an excessive film thickness may result in cracking especially on such areas.Excessive film thickness is typically more than 400 micron/ 16 mils per coat.
HEMPADUR FAST DRY 15560 For professional use only.Nota:
Recoating note: In case of recoating with coating other than HEMPADUR, apply a (thin) additional coat of the productwithing the described directions for recoating.
A completely clean surface is mandatory to ensure intercoat adhesion, especially at long recoatingintervals. Any dirt, oil, grease, and other foreign matter must be removed with suitable detergentfollowed by (high pressure) fresh water cleaning. Salts to be removed with by fresh water hosing.Any degraded surface layer, as a result of a long exposure period, must be removed.Wateretting may be relevant to remove any degraded surface layer and may also replace the abovementioned cleaning methods when properly executed. Consult HEMPEL for specific advice if in doubt.To check whether the quality of the surface cleaning is adequate, a test patch may be relevant.
HEMPADUR FAST DRY 15560
This Product Data Sheet supersedes those previously issued.For explanations, definitions and scope, see Explanatory Notes available on www.hempel.com. Data, specifications, directions and recommendations given in this data sheet represent only test
results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or appropriateness under the actual conditions of any intended use of the
Products herein must be determined exclusively by the Buyer and/or User.The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless otherwise expressly agreed in writing.
The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence, except as expressed in said GENERAL CONDITIONS
for all results, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf or otherwise. Product data are subject to changewithout notice and become void five years from the date of issue.
ISSUED BY: HEMPEL A/S 1556012170
Page: 2/2
-
Product Data SheetDate of issue: November 2012
For VOC of other shades, please refer to Safety Data Sheet.
VOC - EU Directive 2004/42/EC: 15 vol. % thinning
426 g/l 500 g/l1556012170
As supplied Limit phase II, 2010
351 g/l
ProductN ot available.
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Product Data
Description:
Recommended use:
Service temperature:
Certificates/Approvals:
Availability:
HEMPADUR 15570 is a two component, polyamide-adduct cured epoxy paint, which cures to a strongand highly corrosion resistant coating, at temperatures down to -10C/14F. The Micaceous Iron Oxidepigmented light grey 12430 quality is also well suited for application under humid conditions, on dampsteel surfaces, and may be applied on moist surfaces.
As a maintenance and repair primer, intermediate, and/or finishing coat in HEMPADUR systems inseverely corrosive environment. As a finishing coat where a cosmetic appearance is of less importance.As a low temperature curing epoxy primer, intermediate, and/or finishing coat in paint systemsaccording to specification. Well suited as a (blast) primer in coal tar epoxy systems.Mist coat on GALVOSIL.
Maximum, dry exposure only: 140C/284FBallast water service. Resists normal ambient temperatures at sea (Avoid long-term exposure tonegative temperature gradients). Other water service: 40C/105F (no temperature gradient)Other liquids. Contact HEMPEL
Part of Group Assortment. Local availability subject to confirmation.
HEMPADUR 1557015570: BASE 15579: CURING AGENT 95570
Tested for non-contamination of grain cargo at the Newcastle Occupational Health, Great Britain.Approved as a low flame spread material. According to IMO resolution MSC 61 (67): Denmark FranceSpainEC-type Examination Certificate: Denmark, France, Indonesia, Malaysia, Singapore, SpainComplies with EU Directive 2004/42/EC: subcategory j.
Product Data
PHYSICAL CONSTANTS:
The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.
Shade nos/Colours:
Finish: FlatVolume solids, %: 54 1
Theoretical spreading rate: 5.4 m2/l [216.5 sq.ft./US gallon] - 100 micron/4 mils
VOC content:
Fully cured: 7 day(s) 20C/68FDry to touch: 3 - 4 approx. hour(s) 20C/68F
Specific gravity:
Flash point:
-
12430* / ( MIO )Reddish grey
- *other shades according to assortment list.
25 C [77 F]
1.4 kg/litre [11.6 lbs/US gallon]
414 g/l [3.4 lbs/US gallon]
APPLICATION DETAILS:Version; mixed product:
Mixing ratio:
Application method: Airless spray / Air spray / BrushThinner (max.vol.):
15570
3 : 1 By volume
08450 (5%) / 08450 (15%) / 08450 (5%)
Pot life:Nozzle orifice: 0.019 - 0.021 "
2 hour(s) 20C/68F
Nozzle pressure: 175 bar [2537.5 psi](Airless spray data are indicative and subject to adjustment)
Indicated film thickness, dry: 100 micron [4 mils] see REMARKS overleaf.
Indicated film thickness, wet: 200 micron [8 mils]Recoat interval, min: According to separate APPLICATION
INSTRUCTIONS
Recoat interval, max: According to separate APPLICATIONINSTRUCTIONS
BASE 15579: CURING AGENT 95570
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint containers,consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.
HEMPEL'S TOOL CLEANER 99610Cleaning of tools:
Page: 1/2
-
Product Data SheetDate of issue: January 2012
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SURFACE PREPARATION: New steel:Abrasive blasting to Sa 2. For temporary protection, if required, use a suitableshopprimer. All damage of shopprimer and contamination from storage and fabrication should bethoroughly cleaned prior to final painting. For repair and touch-up use: HEMPADUROther metals andlight alloys:Thorough degreasing and (light) abrasive sweeping to remove contamination and tosecure adhesion - surface profile depending on later exposure. Stainless steel: (eg. ballast tanks ofchemical carriers) to be abrasive blast cleaned to a uniform, sharp, dense profile (Rugotest No. 3,BN9a, ISO Comparator Medium (G), Keane-Tator Comparator 2.0 G/S) corresponding to Rz minimum50 micron. .Any salts, grease, oil, etc. to be removed before abrasive blasting is commenced. 1557.Steel, maintenance:Remove oil and grease, etc. with suitable detergent. Remove salt and othercontaminants by (high pressure) fresh water cleaning. Clean damaged areas thoroughly by power toolcleaning to St 3 (minor areas) or by abrasive blasting to min. Sa 2, preferably to Sa 2. Improvedsurface preparation will improve the performance of the product.
As an alternative to dry cleaning, water jetting to sound, well adhering coat and/or to steel. Intact coatmust appear with roughened surface after the water jetting. By water jetting to steel, cleanliness shallbe: Wa 2 -Wa 2 (atmospheric exposure) / minimum Wa 2 (immersion) (ISO 8501-4:2006).
Acceptable flash-rust degree before application:maximum M (atmospheric exposure) / M, preferably L (immersion) (ISO 8501-4:2006). Feather edges
to sound and intact areas. Dust off residues. Touch up to full film thickness. This should be done whenthe painted surface has reached the condition of being damp, possibly moist. In case of abrasiveblasting a suitable inhibitor may be used. Surplus inhibitor and residual abrasives and sludge must beremoved by (high pressure) fresh water cleaning before recoating. Cleaning with hot water isrecommended.
APPLICATION CONDITIONS: Use only where application and curing can proceed at temperatures above: - 10C/14F.At the freezing point and below be aware of the risk of ice on the surface, which will hinder adhesion.The temperature of paint itself should be 15C/59F or above.In confined spaces provide adequate ventilation during application and drying.Occurrence of standing water or droplets on the painted surface immediately after application mayresult in discolouration.
PRECEDING COAT
SUBSEQUENT COAT:
None, or as per specification.
None, or as per specification. Recommended systems are: HEMPADUR, HEMPATHANE, HEMPATEX
REMARKS:
Weathering/service temperatures: The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more sensitive to
mechanical damage and chemical exposure at elevated temperatures is also reflected in this product.Film thicknesses/thinning: May be specified in another film thickness than indicated depending on purpose and area of use. This
will alter spreading rate and may influence drying time and recoating interval. Normal range dry is: 50-125 micron/2-5 mils
Curing agents are hazy. This is intended and has no negative influence on the performance.Curing agent:
HEMPADUR 15570 For professional use only.Nota:
HEMPADUR 15570
This Product Data Sheet supersedes those previously issued.For explanations, definitions and scope, see Explanatory Notes available on www.hempel.com. Data, specifications, directions and recommendations given in this data sheet represent only test resultsor experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or appropriateness under the actual conditions of any intended use of the Products herein
must be determined exclusively by the Buyer and/or User.The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless otherwise expressly agreed in writing.The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence, except as expressed in said GENERAL CONDITIONS for allresults, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf or otherwise. Product data are subject to change without noticeand become void five years from the date of issue.
ISSUED BY: HEMPEL A/S 1557012430
Page: 2/2
-
Product Data SheetDate of issue: January 2012
For VOC of other shades, please refer to Safety Data Sheet.
VOC - EU Directive 2004/42/EC: 15 vol. % thinning
480 g/l 500 g/l1557012430
Limit phase II, 2010
414 g/l
Product
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Product Data
Description:
Recommended use:
Service temperature:
Certificates/Approvals:
Availability:
HEMPADUR ZINC 17360 is a two-component, zinc rich epoxy primer. It cures to a hard wearing andhighly weather-resistant coating. Offers cathodic protection of local mechanical damage.
As a "V.O.C.-compliant", versatile, long-term primer on steel for epoxy, vinyl and acrylic coatingsystems in medium to severely corrosive environments.In complience with SSPC-Paint 20, type 2, level 2 and ISO 12944-5.
Maximum, dry exposure only: 160C/320F
Part of Group Assortment. Local availability subject to confirmation.
HEMPADUR ZINC 1736017360 : BASE 17369: CURING AGENT 97040
Complies with EU Directive 2004/42/EC: subcategory j.
Product Data
PHYSICAL CONSTANTS:
The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.
Shade nos/Colours:Finish:
Volume solids, %:
Theoretical spreading rate:
VOC content:Fully cured:
Dry to touch:
Specific gravity:Flash point:
-
19830 / Reddish greyFlat
65 1
13 m2/l [521.3 sq.ft./US gallon] - 50 micron/2 mils
1 hour(s) 20C/68F
7 day(s) 20C/68F
24 C [75.2 F]2.7 kg/litre [22.4 lbs/US gallon]
332 g/l [2.8 lbs/US gallon]
Surface dry: 0.5 approx. hour(s) 20C/68F
APPLICATION DETAILS:
Version, mixed product:
Mixing ratio:
Application method:
Thinner (max.vol.):
17360
4 : 1 by volume
Airless spray / Air spray / Brush
08450 (5%) / 08450 (15%) / 08450 (5%) see REMARKS overleaf
Pot life:Nozzle orifice:
2 hour(s) 20C/68F0.017 - 0.021 "
Nozzle pressure: 150 bar [2175 psi](Airless spray data are indicative and subject to adjustment)
Indicated film thickness, dry: 50 micron [2 mils] see REMARKS overleaf
Indicated film thickness, wet: 75 micron [3 mils]Overcoat interval, min: see REMARKS overleaf Overcoat interval, max: see REMARKS overleaf
BASE 17369: CURING AGENT 97040
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint containers,consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.
HEMPEL'S TOOL CLEANER 99610Cleaning of tools:
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Product Data SheetDate of issue: October 2013
8/10/2019 Painting Specification Estructuras Metalicfas
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HEMPADUR ZINC 17360
SURFACE PREPARATION: Remove oil and grease etc. thoroughly with suitable detergent. Remove salts and other contaminantsby high pressure fresh water cleaning.
Abrasive blasting to Sa 2 (ISO 8501-1:2007) with a sharp-edged surface profile corresponding toRugotest No. 3, BN9a, Keane-Tator Comparator, 2.0 G/S, 2 S, or ISO Comparator, Medium (G).
APPLICATION CONDITIONS: Use only where application and curing can proceed at temperatures above: -10C/14F. Thetemperature of the surface must also be above these limits. The temperature of paint itself should be15C/59F or above. Apply only on a dry and clean surface with a temperature above the dew point toavoid condensation.In confined spaces provide adequate ventilation during application and drying.
SUBSEQUENT COAT: According to specification.
REMARKS: Note:If used as anticorrosive protection under insulation of high temperature equipment it is veryimportant that NO moisture can penetrate during slow-down periods. This to avoid risk of "wetcorrosion" when the temperature rises.
Weathering/service temperatures: The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more sensitive tomechanical damage and chemical exposure at elevated temperatures is also reflected in this product.
Film thicknesses/thinning: May be specified in another film thickness than indicated depending on purpose and area of use. Thiswill alter spreading rate and may influence drying time and recoating interval. Normal range dry is:50-75 micron/2-3 mils. Thicknesses down to 15 micron/0.6 mils (extra thinning) and up to 80 micron/3.2 mils may be possible. This will alter spreading rate and may influence amount of thinning necessary,drying time, and recoating interval.(The dry film thickness range does not take into account the correction factors for rough surfaces aslisted in ISO 19840).
HEMPADUR ZINC 17360 For professional use only.Note:
Overcoating: Overcoating intervals related to later conditions of exposure: I f the maximum overcoating interval isexceeded, roughening of the surface is necessary to ensure intercoat adhesion.Before overcoating after exposure in contaminated environment, clean the surface thoroughly withhigh pressure fresh water hosing and allow drying.
A specification supersedes any guideline overcoat intervals indicated in the table.
X Move PDS Disclaimer to Second page
Stirring: Before mixing with the curing agent stir the base thoroughly in order to redisperse any possible settlingafter storage. After mixing it is equally important to maintain stirring to keep the wet paint as ahomogeneous mixture.This is specifically important in case of a high level of thinning and/or long break in application, wherethe risk of settlement of zinc particles is the highest.
Overcoating note: A completely clean surface is mandatory to ensure intercoat adhesion, especially at long overcoating
intervals. Any dirt, oil, grease, and other foreign matter must be removed with suitable detergentfollowed by (high pressure) fresh water cleaning. Salts to be removed by fresh water hosing. Inaddition, scrubbing with a stiff brush may be necessary to remove zinc corrosion products (white rust).If the maximum overcoating interval is exceeded, roughening of the surface is necessary to ensureintercoat adhesion.
ISSUED BY: HEMPEL A/S1736019830
For VOC of other shades, please refer to Safety Data Sheet.
VOC - EU Directive 2004/42/EC: 15 vol. % thinning
410 g/l 500 g/l1736019830
As supplied Limit phase II, 2010
332 g/l
ProductN ot available.
HEMPATEX 5 h 4 d 2 h 54 h 30 m 12 h
Environment
Min Max Min Max Min Max
HEMPATHANE 36 h 90 d 18 h 45 d 4 h 10 d
Atmospheric, medium
HEMPADUR 18 h None None9 h None2 h
-10C (14F) 0C (32F) 20C (68F)
NR = Not Recomended, Ext. = Extended, m = minute(s), h = hour(s), d = day(s)
Surface temperature:
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Product Data SheetDate of issue: October 2013
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HEMPADUR ZINC 17360This Product Data Sheet supersedes those previously issued.
For explanations, definitions and scope, see Explanatory Notes available on www.hempel.com. Data, specifications, directions and recommendations
given in this data sheet represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy,
completeness or appropriateness under the actual conditions of any intended use of the Products herein must be determined exclusively by the Buyer
and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless
otherwise expressly agreed in writing. The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including butnot limited to negligence, except as expressed in said GENERAL CONDITIONS for all results, injury or direct or consequential losses or damages arising
rom the use of the Products as recommended above, on the overleaf or otherwise. Product data are subject to change without notice and become void
ive years from the date of issue.
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Product Data SheetDate of issue: October 2013
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Product Data
Description:
Recommended use:
Service temperature:
Certificates/Approvals:
Availability:
HEMPATHANE HS 55610 is a two-component polyurethane topcoat, cured with aliphatic isocyanate,with good gloss and colour retention. Contains zinc phosphate.
As a VOC-compliant, high-build finishing coat for protection of structural steel in corrosive environment.May be specified as a one coat "Direct To Metal" system in environments classified as C2 and C3.
Maximum, dry exposure only: 120C/248F see REMARKS overleaf
Part of Group Assortment. Local availability subject to confirmation.
HEMPATHANE HS 5561055610: BASE 55619: CURING AGENT 97050
Product Data
PHYSICAL CONSTANTS:
The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.
Shade nos/Colours:Finish:
Volume solids, %:
Theoretical spreading rate:
VOC content:
Fully cured:
Dry to touch:
Specific gravity:
Flash point:
-
10000/ White.Glossy
65 1
6.5 m2/l [260.7 sq.ft./US gallon] - 100 micron/4 mils
5 approx. hour(s) 20C/68F
7 day(s) 20C/68F
31 C [87.8 F]
1.4 kg/litre [12.1 lbs/US gallon]
338 g/l [2.8 lbs/US gallon]
Surface dry: 3 approx. hour(s) 20C/68F
APPLICATION DETAILS:
Version, mixed product:
Mixing ratio:
Application method:
Thinner (max.vol.):
55610
7:1 by volume
Airless spray (see REMARKS overleaf) / Brush (see REMARKS overleaf)
08080 (5%) / 08080 (5%)
Pot life:Nozzle orifice:
2 hour(s) 20C/68F0.017 - 0.021 "
Nozzle pressure: 175 bar [2537.5 psi](Airless spray data are indicative and subject to adjustment)
Indicated film thickness, dry: 100 micron [4 mils] / 4 mils (see REMARKS overleaf)Indicated film thickness, wet: 150 micron [6 mils] / 6 milsOvercoat interval, min: see REMARKS overleaf Overcoat interval, max: see REMARKS overleaf
BASE 55619: CURING AGENT 97050
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint containers,consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.
HEMPEL'S THINNER 08080Cleaning of tools:
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Product Data SheetDate of issue: November 2013
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HEMPATHANE HS 55610
SURFACE PREPARATION: According to specification.
APPLICATION CONDITIONS: Apply only on a dry and clean surface with a temperature above the dew point to avoid condensation.Minimum temperature for curing is: -10C/14F
At the freezing point and below be aware of the risk of ice on the surface, which will hinder adhesion.
The film formation may be adversely affected by light rain, high humidity and/or condensation duringapplication and the following interval after application:24 hours , 20C/68FIn confined spaces provide adequate ventilation during application and drying.
PRECEDING COAT:
SUBSEQUENT COAT:
According to specification. Recommended systems are: HEMPADUR FAST DRY 15560,HEMPADUR MASTIC 45880/45881
None.
REMARKS:
Colours/Colour stability:
Weathering/service temperatures:
Certain lead-free red and yellow colours may discolour when exposed to chlorine-containingatmosphere. To obtain full opacity, an extra coat may be necessary, especially for certain lead-freecolours in red, orange, yellow and green.
At service temperature above 100C/212F, slight discolouration may be expected. The product willbecome softer.
Film thicknesses/thinning: May be specified in another film thickness than indicated depending on purpose and area of use. Thiswill alter spreading rate and may influence drying time and recoating interval. Normal range dry is:minimum 50 micron/2 mils (diluted), minimum 75 micron/3 mils (undiluted), maximum 125 micron/5mils
Application(s): When specified as a one coat Direct to Metal-system follow Good Painting Practise and applystripe coating before the spray application on areas difficult to cover properly by spray application.CURING AGENT 97050 : is sensitive to moisture.Even small traces of water in the mixed paint will reduce the pot life and result in film defects.
Open curing agent cans with caution as overpressure might exist.Curing agent:
HEMPATHANE HS 55610 For professional use only.Note:
Overcoating: Overcoating intervals related to later conditions of exposure: I f the maximum overcoating interval isexceeded, roughening of the surface is necessary to ensure intercoat adhesion.Before overcoating after exposure in contaminated environment, clean the surface thoroughly with
high pressure fresh water hosing and allow drying.
A specification supersedes any guideline overcoat intervals indicated in the table.
This Product Data Sheet supersedes those previously issued.
For explanations, definitions and scope, see Explanatory Notes available on www.hempel.com. Data, specifications, directions and recommendations
given in this data sheet represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy,
completeness or appropriateness under the actual conditions of any intended use of the Products herein must be determined exclusively by the Buyer
and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless
otherwise expressly agreed in writing. The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but
not limited to negligence, except as expressed in said GENERAL CONDITIONS for all results, injury or direct or consequential losses or damages arising
rom the use of the Products as recommended above, on the overleaf or otherwise. Product data are subject to change without notice and become void
ive years from the date of issue.
X Move PDS Disclaimer to Second page
Storage Conditions: Store in a dry place and keep the can tightly closed unti l use.
A completely clean surface is mandatory to ensure intercoat adhesion, especially at long overcoatingintervals. Any dirt, oil, grease, and other foreign matter must be removed with suitable detergentfollowed by (high pressure) fresh water cleaning. Salts to be removed by fresh water hosing.To check whether the quality of the surface cleaning is adequate, a test patch may be relevant.
Overcoating intervals:
ISSUED BY: HEMPEL A/S5561010000
For VOC of other shades, please refer to Safety Data Sheet.
VOC - EU Directive 2004/42/EC: 5 vol. % thinning
364 g/l 500 g/l5561010000
As supplied Limit phase II, 2010
338 g/l
ProductN ot available.
Environment
Min Max Min Max Min Max
Atmospheric, medium
HEMPATHANE 4 d None None2 d None16 h
-10C (14F) 0C (32F) 20C (68F)
NR = Not Recomended, Ext. = Extended, m = minute(s), h = hour(s), d = day(s)
Surface temperature: