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Packaging machines for your chemical products
Food Single Serve Cosmetics Chemicals
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Day after day, unimaginable quantities of food, cosmetics and chemical products are dosed, filled and packed. Many of them with machines from Optima Consumer and this for several reasons: machine flexi-bility, high output rates, product protec-tion and process assurance are
prime advantages. From starter models to complete lines, including some with hand-ling and assembly functions.
Optima Consumer offers everything that makes dosing, filling and packaging easier, safer and even more economical. Optima
Consumer machines are also continuously optimized with respect to the total cost of ownership. Thus they require only a mini-mum of service, wear and tear and replace-ment parts while offering long-term high performance and precise and consistent weighing results.
Only experts master future technologiesChallenges? That´s what we like.
Innovative packaging machines demand a high le-vel of specialization. Optima meets this requirement with innovative concepts for the development and manufacture of branch-oriented systems in its four areas of Consumer, Nonwovens, Pharma and Life
Science. Continuous growth has characterized this family business since it was established in 1922. With more than 1,700 employees worldwide, Optima has deliberately chosen to maintain flexibility and cus-tomer focus as central principles.
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4 – 5 Filling and closing machines
6 – 7 Plant protection agents and fertilizers - liquid
8 – 9 Plant protection agents and fertilizers - dry
10 – 11 Washing and cleaning agents - liquid
12 – 13 Washing and cleaning agents - dry
14 – 15 Refined products
16 Portion packs for chemicals
17 Functional Closures
18 – 19 Your product in the bag
20 Service Lifecycle
21 Your contact partner
22 An overview of OPTIMA Consumer
23 Addresses worldwide
Contents
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Filling and closing machines for your product diversity
Machine types
f Laboratory machines
f Pilot lines
f Semi automatic and fully automatic machines
Product characteristics
f Liquid f Pasty f Powdery f Granulated f In pieces
Containers
f Glass f Plastic f Composite paper f Foil f Metal
Closures
f Screw closures f Press-in closures f Pump closures f Press-on closures f Stoppers f Trigger and spray closures with dip tube
Dry and liquid chemical products require specific dosing devices. The Optima Consumer volumetric and gravimetric systems for dry products allow the user freedom of choice: Extreme product pro-tection, high output rates, high filling level precision – the ideal solution weights and unites every aspect. The same applies for li-quid chemicals: the high quality dosing solutions are continually further developed and implemented by Optima Consumer.
All portioning and dosing systems are customized exactly to Opti-ma Consumer assembly, closing and packaging machines, but can also be integrated into existing systems at any time. Additional functions are implemented in monoblock machines or complete lines.
Engineering capacities ensure that all systems meet the exact needs of the customer. Extensive projects are set up for customers as turnkey projects.
Powerful dosing and packaging technologies for chemicals
f Monoblock machines (filling and closing on one machine)
f Packaging systems for portion packs
f Complete turnkey lines
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fContainer feeding
fCleaning
fDosing
fFilling
fClosing
fWeighing
fAssembling
fLabeling
The processes
fCartoning
fCoding
fHandling
fEnd of Line
The best solution for each requirement
mg – kg ml – l up to
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This is what matters
f Modular construction with changing trolleys possible for contamination-free change of product
f Easy access enabled by compact construction
f Toolless and quick change of format parts
f Explosion-protected execution
f Vapor extraction
Technical details
f Container size: up to 300 x 450 mm f Filling volume: up to 30 l f Output: up to 180 containers/min. (dependent on volume and product)
Pesticides and fertilizers liquid
up to 180 containers/min. Fungicides, herbicides, insecticides, fertilizers
Figure shows an example:
OPTIMA MDM
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Pesticides and fertilizers liquid
The processesfor liquid pesticides and fertilizers
Cleaning f Automatic cleaning of the filling nozzles in cleaning bath or reception tulips (CIP cleaning)
Dosing systems f Coriolis mass flow meters (MDM) f Electromagnetic flow meters (IDF) f Product feed via pressure vessel, pump, gravity or supplied feeding system
Filling f Up to 16 filling heads f Explosion-protected execution possible f Freely programmable movement and speed of filling nozzles
f Product contacting parts can be made to specification f Vapor extraction possible
Closing f Positive closure transfer by Pick-and-Place system f Quality assurance via control functions f Torque disconnect device via friction clutch, magnetic clutch or servo for high torques
Weighing f In-process controls available as tare weighing, shut-off, gross weighing
Further processes f Semi and fully automatic container transfer, e. g. depalletizing, fully automatic container unscrambler, Pick-and-Place processes
f Container cleaning f Labeling and coding f End of line packaging, e. g. palletizing, cartoning
Fungicides, herbicides, insecticides, fertilizers
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Technical details
f Container size: up to 300 x 450 mm f Weight range: 5g – 25 kg
This is what matters f Product savings by permanent average value monitoring and regulation (in connection with weighing systems)
f Compact construction
f Frameless machine protection with safety glass
f Toolless format changes
Fungicides, herbicides, insecticides, fertilizers
Figure shows an example:
OPTIMA FC2 with SD2
5 g – 25 kg
Pesticides and fertilizers dry
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The processesfor dry pesticides and fertilizers
Dosing systems f Auger dosing f Fill weighers f Volumetric dosing
Filling f Vibration stations to settle the product into the containers and increase output in combination with accompanying hoppers
f Bulk density fluctuations are detected and immediately compensated for
f Virtually dust-free filling by lifting the container during the filling procedure
f Materials to suit the product
Closing f Servomotor driven capping spindle with adjustable revolutions
f Positive closure transfer by Pick-and-Place system f Quality assurance via control functions f Torque disconnect device via friction clutch, magnetic clutch or servo for high torques
Weighing f In-process controls available as tare weighing, shut-off, gross weighing
Further processes f Semi and fully automatic container transfer, e. g. depalletizing, fully automatic container unscrambler, Pick-and-Place processes
f Container cleaning f Labeling and coding f End of line packaging, e. g. palletizing, cartoning
Fungicides, herbicides, insecticides, fertilizers
Pesticides and fertilizers dry
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up to 360 containers/min.Professional cleaning agents, vehicle care products,
brake cleaners, WC cleaners, concentrates
This is what matters f Toolless format changes
f Explosion-protected execution possible
f Filling process can be individually set e.g. for foaming products
f Avoidance of swashing for low viscosity products
Technical details
f Container size: up to 300 x 450 mm f Filling volume: up to 30 l f Output: up to 360 containers/min. (dependent on volume and product)
Figure shows an example:
OPTIMA OF-OV
Washing and cleaning agents liquid
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The processes for liquid washing and cleaning agents
Cleaning f Automatic cleaning of the filling nozzles in cleaning bath or reception tulips (CIP cleaning)
Dosing systems f Coriolis mass flow meters (MDM) f Electromagnetic flow meters (IDF) f Piston pump f Product feed via pressure vessel, pump, gravity or supplied feeding system
Filling f Up to 32 filling heads f Explosion-protected execution possible f Freely programmable movement and speed of filling nozzles f Product contacting parts can be made to specification f Piston cavity rinsing possible as option (only for piston pumps)
f Vapor extraction possible
Closing f Positive closure transfer by Pick-and-Place system f Quality assurance via control functions f Torque disconnect device via friction clutch, magnetic clutch or servo
Weighing f In-process controls available as tare weighing, shut-off, gross weighing
Further processes f Semi and fully automatic container transfer, e. g. depalletizing, fully automatic container unscrambler, Pick-and-Place system
f Container cleaning f Labeling and coding f End of line packaging, e. g. palletizing, cartoning
Washing and cleaning agents liquid
Professional cleaning agents, vehicle care products, brake cleaners, WC cleaners, concentrates
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This is what matters
f Product savings by permanent average value monitoring and regulation (in connection with weighing technology)
f Smooth surfaces for easy cleaning
f Protective housing and effective dust extraction prevent dust emission to the surroundings
f Continual self optimization of all operating parameters
f Toolless installation and demounting of the weighing pans (filling and weighing machine)
up to 320 portions/min.
Figure shows an example:
OPTIMA DF
Washing powder, scouring powder
Technical details
f Volume range: 100 – 25,000 ml f Weight range: 100 – 15,000 g f Output: up to 320 portions/min.
Washing and cleaning agents dry
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The processes for dry washing and cleaning agents
Filling and dosing systems for powders, granulates and coarse grain products Innovative weighing technology
f Stationary and rotary model f Volumetric and gravimetric dosing systems f Covering a large volume area without format change f Bulk density fluctuations are detected and immediately compensated for (in connection with weighing technology)
f Large filling range without format change f High precision and temperature resistant weighing cells f Product contacting metal parts in stainless steel f Stored formula parameters can be retrieved off at any time for quick product or weight changeover
f Safe and robust mechanics f The most modern control and drive components
Washing powder, scouring powder
Washing and cleaning agents dry
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This is what matters
f Easy access enabled by compact construction
f Toolless format changeovers
f Regulation available for automatic compensation of tempe-rature fluctuations of the product
Figure shows an example:
OPTIMA SHF
up to 280 containers/min.
Refined products
Additives, engine and gear oils, lubricants
Technical details
f Packaging size: up to 300 x 450 mm f Filling volume: up to 30 l f Output: up to 280 containers/min.
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The processesfor refined products
Cleaning f Automatic cleaning of the filling nozzles in cleaning bath or reception tulips (CIP cleaning)
Dosing systems f Coriolis mass flow meters (MDM) f Electromagnetic flow meters (IDF) f Piston pump f Product feed via pressure vessel, pump, gravity or supplied feeding system
Filling f Up to 16 filling heads f Explosion-protected execution possible f Freely programmable movement and speed of filling nozzles f Product contacting parts can be made to specification f Piston cavity rinsing possible as option (only for piston pump)
f Vapor extraction possible
Closing f Positive closure transfer by Pick-and-Place system f Quality assurance via control functions f Torque disconnect device via friction clutch, magnetic clutch or servo
Weighing f In-process controls available as tare weight, shut-off, gross weighing
Further processes f Semi and fully automatic container transfer, e. g. depalletizing, fully automatic container unscrambler, Pick-and-Place system
f Container cleaning f Labeling and coding f End of line packaging, e. g. palletizing, cartoning
Refined products
Additives, engine and gear oils, lubricants
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Portion packs for chemical products
up to1,500 portion packs/min.
The solution for portion packaging
The demand for portion packaging, in both nonwoven and plastic packaging materials, has increased constantly since their intro-duction.Optima offers filling and packaging machines specially designed for the rational and flexible manufacture of small packaging sizes. The special features of the different products and the typical ways in which they are packaged can be taken into account individually by the modular construction. The quality of the product has first priority. With the integrated combination of dosing and weighing technology, high output rates with the highest level of filling pre-cision can be achieved.
Processes f Manufacturing machine for portion packaging f Dosing systems: Auger dosing, drum dosing, net weighing system, multi-head weighing machines
f Assembly and closure systems f 100% weight control f Welding and sealing technology for metal, plastic or nonwovens
f End of line packaging for portion packaging
This is what matters
f Modular system
f Integrated controls / components
f Only one operator panel for all function modules
f Function modules can be moved on a patented track system
f Multi-lane and intermittently working model
f Servo-driven dosing technology
f Individual lanes can be switched off
f Integrated weighing technology
f Robust construction for operation under harsh conditions
f Quick and easy cleaning
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Portion packs for chemical products Functional Closures
Functional Closures – Closure with additional function(s)
With modularly designed filling and assembly machines Optima Consumer provides solutions for closures with additional functio-nalities. Several machine functions can be integrated: Dosing sys-tems for contents, sorting and assembly of various components and in addition control functions for the leak tightness of the clo-sure. Particularly important for the closure´s reliability is the accu-racy of the manufacturing process.
This is how it works:With activation of the Functional Closure - also called Ingredient Release or Dispensing Closure - liquid or dry contents automati-cally gets released into the container.Functional Closures are applicable for chemical concentrates, to achieve a longer shelf-life in the closure and guarantee safe dosing.Further applications are possible for food items, cosmetics or OTC.
Processes f Sorting f Transporting f Dosing (dry and liquid) f Foil sealing f 100% leak tightness check for all seals f Mounting of various components f Coding
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Your product in the bagIntelligent solutions for a multitude of applications
This is what matters
f Inline pre and post processing
f Linear, one line or multi-lane projects
f Format changeover times of less than a minute due to interchangeable filling systems
f Fully automatic CIP cleaning
Bag in Box Inline Production
Figure shows an example:
OPTIMA BiBM
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Liquid in bag
A new packaging form, in the next trend. The applications for bag or refill packs for concentrates, liquid soaps and cleaning agents are diverse.
Optima offers individual solutions for dosing, closing and secon-dary packaging processes for liquids and viscous products.
Processes f Bag production or bag feed f Bag labeling on both sides f Leak detection f Filling station with mass flow and inductive dosing systems
f Ventilation facility f Closing station f Placing in pucks or cartons
Service Lifecycle
ServiceLifecycle
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Service = Security
With the acquisition of an Optima machine all the benefits of a long-term partnership are united. For example, regular mainte-nance by the experts of our globally available service network minimizes the risk of machine downtime. Optima emergency ser-vice is available to customers around the clock in person, via tele-service and online.Perfect service needs an extensive spare parts warehouse. Our proven logistics system guarantees that the replacement parts reach you in the shortest possible time. Original replacement parts are of course in Optima quality.
We also offer you an extensive selection of format parts that enable you to respond flexibly to market changes. In parti- cular, components and modules such as manipulators, robots
and line automation, sorting modules and conveying systems are available.
Service begins when the machines are taken into operation. Indi-vidual training concepts lead to confident handling of the user friendly technology. A further aspect is that it is not always neces-sary to invest in new machine systems. Innovative machine up-grades and individual conversion packages from Optima bring your machines up to the latest state of technology.
Consulting, development and integration of various systems to ensure faultless filling and packaging processes e.g. SCADA sys-tems, line monitoring, track & trace solutions or optical ins-pection systems all belong to our daily business.
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Your contact partner We are at your service
We can also be contacted on our Service-Hotline 24 hours a day: + 49 7333 808-133
Contact our worldwide subsidiaries and service support centers.
We can be contacted as follows:
Phone: +49 791 94606-0 Fax: +49 791 94606-3019
Phone: +49 791 506-0 Fax: +49 791 506-9000
E-mail: [email protected] [email protected]
Our Service Team is at your disposal!
Our hours of business:Monday – Friday7:00 am – 5:00 pm (CET)
Verpackungsmaschinenfür Ihre Lebensmittelproduktion
Member of
Verpackungsmaschinenfür Ihre Kosmetikproduktion
Member of
Member of
Service weltweit Das lückenlose Serviceprogramm
Excellence in Packaging
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OPTIMA consumer GmbH | Geschwister-Scholl-Str. 89 | 74523 Schwäbisch Hall | Germany Tel.: +49 791 94606-0 | Fax: +49 791 94606-3019 | [email protected] | www.optima-consumer.com
OPTIMA SD1Schneckendosierer für pulvrige oder körnige Produkte
OPTIMA SD1
Dosierbereich 100 mg – 200 g
Schneckendurchmesser4 – 30 mm mit unterschiedlichenLängen und Steigungen
Gewicht ca. 250 kg
Technische Daten
Seitenansicht Vorderansicht
AbsperrsystemUnterschiedliche Absperrsysteme wie z.B. Stift-/Schieberverschluss oder Spinner Plate sind speziell auf die zu dosierenden Produkte abgestimmt. Sie erhöhen die Genauigkeit und sorgen außerdem für Sauberkeit im Umfeld der Dosierung.
DosierschneckenDie hochgenauen Schnecken und Buchsen aus Edelstahl sind aus dem Vol-len gefertigt.
Touch-ScreenDas Touch-Screen mit grafischer Oberflä-che erhöht die Produktionssicherheit und sorgt für eine schnelle Produktumstellung. Alle Parameter wie z.B. Drehzahl, Absperr-zeiten und Rühreinstellung werden unter dem Produktnamen bzw. der Artikelnum-mer hinterlegt.
WägetechnikDer Schneckendosierer kann optional mit unserer bewährten Wägetechnik kombi-niert werden. Sie folgt dem Kraftkompen-sationsverfahren und erhöht die Präzision.
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Wir arbeiten ständig an der Weiterentwicklung unserer hochwertigen Maschinen. Texte, Abbildungen und Zahlenangaben in diesem Prospekt sind daher unverbindlich und exemplarisch.
Member of
OPTIMA SD2 bestServogesteuerter Schneckendosierer mit integrierter
Abschaltwaage für pulvrige oder körnige Produkte
Eigenschaften
f Reproduzierbares Abfüllergebnis durch Parameterverwaltung
f Optimaler Zugang durch schwenkbare Anordnung
f Schnelle Produktumstellung
f Stufenlos einstellbare Rührerdrehzahl
f Touch-Screen mit grafischer Anzeige
f Auf Füllgut abgestimmte Verschließsysteme
f Hochgenaue Dosierschnecken (Vollmaterial)
f Geschlossenes System
f Antrieb durch verschleißfreien Servomotor
f Produktberührende Metallteile aus Edelstahl bzw.
lebensmittelechten Kunststoff
f Sehr geringer Produktverlust durch kontinuierliche
Selbstoptimierung
Dosierbereich bis zu 30 kg
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An overview of OPTIMA consumer
We will be pleased to send you further information.
OPTIMA - Excellence in Packaging
f Milestones f Globally active, close to the customer f Service global f Nonwovens f Consumer f Pharma f Life science
Packaging machines for your food products
f Instant products f Soups & Sauces / Spices - dry and liquid
f Concentrates
Packaging machines for your cosmetic products
f Body care f Hair care f Decorative cosmetics f Perfume
Service worldwide –A Comprehensive Service Program
f Start up f Produce f Maximizing availability f Optimize f Develop further
Semi-automatic machines
f Auger dosing feeders f Filling and weighing machines f Liquid filling f Closers
OPTIMA packaging group GmbHSteinbeisweg 20
74523 Schwaebisch Hall
Tel.: +49 791 506-0
Fax: +49 791 506-9000
www.optima-ger.com
OPTIMA consumer GmbHGeschwister-Scholl-Str. 89
74523 Schwaebisch Hall
Tel.: +49 791 94606-0
Fax: +49 791 94606-3019
www.optima-consumer.com
OPTIMA Packaging Machinery PLC 7 Loader Close
Kings Worthy
Hampshire SO23 7TF, UK
Tel.: +44 1962 620898
Fax: +49 791 506 6500
www.optima-gb.com
OPTIMA packaging France S.A.R.L.Zone d´Activités de l´Energie
4, rue Ampère B.P. 9
59559 Comines Cédex, France
Tel.: +33 320 6306-48
Fax: +33 320 6306-41
www.optima-fra.com
AMOTEK S.r.l. a socio unicoVia Piemonte 5
40069 Zola Predosa
Bologna, Italy
Tel.: +39 051 61868-11
Fax: +39 051 61868-88
www.amotek-ita.com
OPTIMA Machinery Corporation1330 Contract Drive
Green Bay, WI 54304, USA
Tel.: +1 920 339-2222
Fax: +1 920 339-2233
www.optima-usa.com
OPTIMA packagingmachines, S.A. de C.V.San Jorge 198
Col. Pedregal Santa Úrsula
Del. Coyoacán
C.P. 04600 México, D.F. México
Tel.: +52 55 5421-0271
Fax: +52 55 5610-4452
www.optima-mex.com
OPTIMA do Brasil Máquinas de Embalagem Ltda.Rua Joana Foresto Storani, 500
13280-000 Vinhedo - SP, Brazil
Tel.: +55 19 3886-9800
Fax: +55 19 3886-9810
www.optima-bra.com
OPTIMA India packaging machines Pvt. Ltd.No. 2, 2nd Floor, Sri Datri Nivas
Nagawara Circle, Outer Ring Road
Opp. Manyata Softech Park
Bengaluru – 560045
Karnataka, India
Tel.: +91 80-40854449
www.optima-ind.com
OPTIMA Japan Co. Ltd. 362 Shimizu-cho
Kawaramachi-dori
Nijio-agaru, Nakagyo-ku
Kyoto 6040911, Japan
Tel.: +81 75 223-1588
Fax: +81 75 223-1595
OPTIMA Korea Ltd.1107 HyunDai Topics
44-3 Bangi-dong, Songpa-gu,
Seoul 138-827, Korea
Tel.: +82 2 414 7105
Fax: +82 2 414 7106
OPTIMA Packaging Machines (Shanghai) Co., Ltd.No. 695 Fengmao Road
Malu Town, Jiading District
Shanghai 201801, China
Tel.: +86 21 6707 0888
Fax: +86 21 6707 0889
www.optima-cn.com
OPTIMA PACKAGING MACHINES (M) SDN. BHD.5008 A 1st Floor
Jalan Lunas, Batu 2.5
09000 Kulim, Kedah
Malaysia
Tel.: +60 4 495 1619
www.optima-mal.com
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Addresses worldwideThe security of a strong partner
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More information:
www.optima-consumer.com
