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PACKAGING ANDPALLETIZINGWEBINAR BY Misa Ilkhechi
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INTRODUCTIONABOUT THE SPEAKER
• Misa Ilkhechi
• Business Development Manager
• Email : [email protected]
• Cell: +1 (773)-678-0980
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INTRODUCTIONWEBINAR OVERVIEW
PACKAGING AND PALLETIZING
• Introduction about Universal Robots
• What is a collaborative robot
• Packaging and palletizing benefits
• Packaging and palletizing customer stories
• Leasing
• Academy, training
• Q&A
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ABOUTUNIVERSAL ROBOTS
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HISTORY
2014TUV Nord, certifies the safety
systems of UR robots
2015Universal Robots was acquired
by Teradyne for $285M
2016Launch of Universal Robots+
ISO/TS 15066:2016 published
guidelines for cobots
2017Launch of Universal
Robots Academy
2019Launch of UR16e -
Heavy-Duty
Payload Cobot
2005Universal Robots founded
by 3 members in Denmark
2008UR5, the world’s first cobot
2012Launch of UR10 – longer
reach and greater payload
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20 29 680+EmployeesOfficesCountries
40+ 50% 65PatentsMarket share*Nationalities
Source: Bis Research Analysis, Global Collaborative Industrial Robot Market, 2018-2022; Interact Analysis, The Collaborative Robot Market - 2018
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42,000+ COBOTSSOLD WORLDWIDE
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COLLABORATIVE ROBOT
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INDUSTRIAL ROBOTS
COLLABORATIVE ROBOTS
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INDUSTRIAL ROBOTS COLLABORATIVE ROBOTS
V S.
Fast set-upDifficult set-up
High programming expertise
needed
Fixed installations
Extensive space requirements
Need a safety fence
Numerous
additional costs
Anyone can program
Flexible deployment
Limited space requirements
Collaborate side-by-side with
humans
Cost effective with fast
payback
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MEET THE e-Series FAMILY
UR3eAutomate tasks up to: 3 kg
Working radius: 500 mm
(Best deployed in tight
spaces or on table tops)
UR5eAutomate tasks up to: 5 kg
Working radius: 850 mm
UR10eAutomate tasks up to: 10 kg
Working radius: 1300 mm
(For tasks across large areas)A collaborative solution for every need
UR16eAutomate tasks up to: 16 kg
Working radius: 900 mm
(designed for heavy-duty
applications)
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UNIVERSAL ROBOTS SET THE STANDARD…WITH OUR KEY VALUE DRIVERS
Fast Set-up
Flexible Deployment
Easy Programming
Fast Set-up
Flexible Deployment
Collaborative and Safe
Fastest Payback in the Industry
▪ UR designs and builds revolutionary
collaborative robots
▪ Perfect for all sizes of business
▪ UR products are so user-friendly that anyone
can operate them
▪ And so affordable that it is worthwhile for
anyone to invest in them
▪ Low total cost of ownership
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EASY PROGRAMMING
Patented and intuitive 3D-
interface.
A user friendly and intuitive
teach pendant.
Free-drive, program a cobot
by moving the arm with the
hand.
Drag-and-drop functions on
a touchscreen tablet.
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FAST SET-UP
1 hour to unpack the cobot,
mount it and program the 1st
simple task
2 boxes (controller + arm)
220V
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FLEXIBLE DEPLOYMENT
Adaptable
UR cobots can be easily
redeployed in other
production environment to
meet with your production
needs
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SAFE
17 safety functions,
all EN ISO 13849-1,
Cat.3, PL d, certified
by TÜV NORD
Full EN ISO 10218-1
compliance, certified
by TÜV NORD
Customizable stopping
time and stopping distance
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Packaging and
Palletising
Gluing, Dispensing
and Welding
Injection
Moulding
Screw Driving
Lab Analysis
Machine Tending
Assembly
Pick and Place
Quality Inspection
APPLICATIONS
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PACKAGING AND PALLETIZING BENEFITS
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BUSINESS BENEFITS
• More than 50% footprint reduction
compared to traditional robot solutions
• Less than 1 year payback time
• Modular and fenceless, easy to move
and reallocate
• Fast setup of new pallet patterns
• 24/7 operation
• Ergonomic solution, decrease workers injuries and increase productivity
• Empowered workers, from repetitive and heavy lifting to robot operators and
programmers
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TECHNICAL SPECIFICATIONS
• Maximum total payload 35 lb (including tool and products)
• Designed to work alongside personnel
• Pallet height up to ~5 feet with UR10e, 10 feet and more
with a lifting base
• Up to 6-10 cycles per minute for palletizing, and more for
primary and secondary packaging
• Tracking up to two conveyors
• Floor, wall, ceiling and any other robot mounting angle
• Built-in Force/Torque (FT) sensor at the wrist
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LAYOUT
Most common palletizing configurations
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PACKAGING AND PALLETIZINGCUSTOMER STORIES
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Case study
Challenges
SANOFI - PHARMA
Improve production performance by optimizing
packaging lines
Release operators carrying 700kg per person every
day, boxes from 3 to 8 kilos each
HOW 7 COBOTS HAVE HELPED SANOFI
FREEING UP OPERATORS FROM REPETITIVE
TO MORE REWARDING TASKS
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Case study
Challenges
PASTA PACKAGINGCOLLABORATIVE ROBOTS TO increase
Flexibility on small batch line
Replace old traditional robots (large foot print,
complex programming, safety concerns)
Improve production performance by optimizing
packaging lines
Quick change over for short production runs and
large family of products
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LEASING
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UNIVERSAL ROBOTS FINANCIAL SERVICESREMOVE THE LAST BARRIER TO
AUTOMATION
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ROBOT LEASING: 8 FINANCIAL ADVANTAGES
No big cash
outlay
Acquire the cobots you
need now, without
significant down payment.
Get the equipment
you need to grow
Finance your entire automation
solution – robot, end-effector,
conveyor, installation, service and
additional hardware.
Go with the cash flow
Flexible financing options let you
customize payments to fit cash flow
changes and seasonal fluctuation.
Make lower payments when revenue
drops, higher payments when business
peaks, or skip a month all together. It’s
the ultimate financial flexibility.
Low rates
DLL offers low and highly-
competitive rates on new
and used equipment.
Stay tech agile
Emerging technology helps you
win now, but it can quickly
become outdated. Upgrade at
any time during or at the end
of your contract to stay current.
Keep your credit available
Unlike traditional lending, our
financing products don’t affect
your bank lines of credit. Your
access to capital remains intact.
Maximize tax advantages
Deductible business expenses,
accelerated equipment depreciation,
interest deduction and more. Leasing
offers a variety of tax benefits,
depending on the finance product
you select.
Flexible end-of-
contract options
At the end of your
agreement, continue
financing, lease new
equipment or return your
cobots. You are in control.
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ACADEMY TRAINING
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The E-learning contains modules that
gives the basics and ”must haves” for
operating our collaborative robots.
• Makes up the very basics of robot programming
• Designed as interactive simulations – not just passive transfer of information
• Available online on computer and tablet
• Certificate on completion of all modules
• Currently available in English, German, Spanish, French, Chinese, Japanese & Korean
Pass the e-learning course to gain access to Core Training
E-LEARNING
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QUESTIONS
CONFIDENTIAL
CONFIDENTIAL
MECHANICAL DESIGN
ROBOTICS ENGINEERING
CONTROLS ENGINEERS
CUSTOMER EXPERIENCE TEAM
VladMatt Christian Amanda Karen DannyDrew
Chris Thomas Joel Rob Karl Debbie Karen
MAKING THE DREAM WORK!
CONFIDENTIAL
TAKING YOUR PACKAGING COLLABORATIVE
CALIBRATING EXPECTATIONS AND
WHAT TO LOOK FOR – OPTIONS
AND GUIDANCE
WHAT INDUSTRIES?
• FMCG
• PCG
• 3PL
• E-Commerce
• Co-Packing
• Food Manufacturers
• Consumer Electronics
• Plastics
GOOD COBOT PACKAGING APPLICATIONS
• HUMAN CADENCE
• LIGHTER WEIGHTS; <32#
• FREQUENT CHANGEOVER
• REPEATABILITY
• ORDER OF MAGNITUDE
• ERGONOMICALLY CHALLENGING
• ROI CAN BE NEATLY DEFINED
DO IT YOURSELF!
• BANDWIDTH
• PROJECT SCOPE
• FAMILIARITY WITH SAFETY STANDARDS
• UR+ Ecosystem
WORK WITH A PARTNER
EVALUATING PARTNERSHIPS
• COMMITMENT TO PROGRESS
• EXPERIENCE WITH COLLABORATIVE
• WILLINGNESS TO APPLY NEW TOOLS
WHAT DID WE DISCOVER?
• Evaluate the entire cell, not just the robot for safety
• Leverage the tools and partners that are available rather than starting from scratch
• Pick a winner! Don’t start with a borderline application or a science project.
• Eliminating barriers is just the starting point for rethinking how cells should function!
IRIS STANDARD PALLETIZER
CUSTOM PALLETIZER
INJECTION MOLDING – MATERIAL HANDLING + PALLETIZING
DE-PALLETIZING / FIBER LOADING
CORNER BOARD PLACEMENT
CONFIDENTIAL
IRIS CASE FORMER + CASE PACKER
GET IN TOUCH!
• www.iriscs.com
• 630.465.9167
Linkedin.com/company/Iris-factory-automation
@irisfactoryautomation
