P445PT

PARTS CATALOGLP445D, LP445T, MP445D, MP445T, MP445H, MP40C, MP55C, MP65C, NL445D1, NL445T1, and NL445T2Publication #P445PT for models:

CALIFORNIA Proposition 65 Warning:Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Alaska Diesel Electric, Inc. 4420 14th Avenue N.W. Seattle, WA 98107 Tel: (206) 789-3880 Fax: (206) 782-5455Copyright 2003 Alaska Diesel Electric, Inc. All rights reserved. Alaska Diesel Electric, the Alaska Diesel Electric logo, Northern Lights, and the Northern Lights logo are all trademarks of Alaska Diesel Electric, Inc. Printed in U.S.A. PART NO.: P445PT 08/03

PARTS CATALOGLP445D, LP445T, MP445D, MP445T, MP445H, MP40C, MP55C, MP65C, NL445D1, NL445T1, NL445T2Please read thoroughly before attempting to use this manual:Table of Contents ............................................................................................................................................ I Model Designation & Serial Numbers .............................................................................................................. II Reading a Parts Page ..................................................................................................................................... III

for Models

Table of ContentsGROUP 1 - ENGINECylinder Block Assembly .............................. 0- 3 Flywheel Housing ........................................ 4- 5 Crankshaft & Main Bearings ......................... 6- 7 Crankshaft Pulley ........................................ 8- 9 Cylinder Liner Assembly & Connecting Rod .. 10- 11 Timing Cover Plate ........................................ 12 Camshaft ...........................................................13 Timing Cover ..............................................14- 15 Balance Shaft ..............................................16- 17 Oil Filter Assembly, Mounting, & Adapter ..... 18- 20 Oil Pump ................................................................... 21 Oil Pan ............................................................... 22- 23 Oil Drain & Dipstick.......................................... 24- 25 Oil Fill Assembly ............................................... 26- 27 Cylinder Head, Head Gasket, Valves ............ 28- 29 Rocker Cover, Rocker Shaft, Rocker Arm ......... 30- 32 Ventilating System .................................................... 33 Intake Manifold and Air Cleaner .........................0- 1 Air Intake & Turbocharger ................................2- 3 Air Intake & Air Filter ............................................4- 8 Intake Manifold (Industrial) ............................9- 10 Exhaust Manifold & Adapter .......................11- 12, 16 Exhaust Elbows............................................12- 15, 17 Turbocharger Assemblies ................................... 18- 20 Expansion Tank Assembly ..................................0- 1 Heat Exchanger ...............................................2- 3 Coolant Pump Inlet & Assembly ............................4- 5 Raw Water Pump & Mounting................................6- 7 Thermostat Housing ..............................................8 Oil Cooler.................................................................... 9 Idler Shaft.................................................................. 10 Radiator & Mounting ...................................12- 15

GROUP 4 - FUEL SYSTEM

GROUP 5 - ELECTRICAL SYSTEM

Fuel Injection Pump & Fuel Lines ....................0- 13 Injection Pump Applications ............................... 14 Fuel Injector ......................................................15 Fuel Filter & Lines ............................................. 16- 17 Fuel Supply & Return Connections .......................... 18 Fuel Transfer Pump ................................................... 19 12 & 24 Volt, Standard & Isolated Ground ...........0- 7 Stop Solenoid ......................................................8 Alternator and Mounting 12 Volt/55 Amp ............... 9 Optional Alternators & Mounting ...................... 10- 12 12 & 24 Volt Relay Logic Board .............................. 13 Drive Belts and Tensioner ......................................... 14 Circuit Breaker & Relay Panel ................................. 15 Control Panels 12 & 24 Volt .............................. 16- 19 Instrument Panels ............................................... 20- 22 Remote Alarm ........................................................... 23 Belt Guards ........................................................ 24- 27 Engine Overhaul ................................................0- 1 Consult dealer or factory.

GROUP 2 - INTAKE & EXHAUST

GROUP 6 - GASKET SETS

GROUP 7 - GEAR AND ADAPTER PARTS GROUP 8 - FRAMES & MOUNTING

GROUP 3 - COOLING SYSTEM

GROUP 9 - ACCESSORIES & OPTIONAL EQUIPMENT

Base Frames ............................................................0- 5

Low Coolant Level Switch ......................................... 0 Governor Actuator & Mounting.................................. 1 Electric Clutch & PTO Assembly ............................... 2

Proprietary Information

This publication is the property of Alaska Diesel Electric, Inc. It may not be reproduced in whole or in part without the written permission of Alaska Diesel Electric, Inc. Alaska Diesel Electric, Inc. All rights reserved. Litho U.S.A. Publication number P445PT 08/03

P445PT 08/03

I

INTRODUCTION

MODEL DESIGNATIONRefer to the category designations below to find the correct parts pages for your model.LP - MP - NL LP - Lugger propulsion unit MP - Northern Lights marine generator set NL - Northern Lights industrial generator set 445 Base Model # (Deere 4045 Powertech Series engine block) D-T-H-C Aspiration D Natural T Turbocharged

H High Output C Commercial

LP 445 D LP 445 T MP 445 D MP 445 T MP 445 H

= Northern Lights naturally aspirated propulsion engine with a John Deere 4045 engine. = Northern Lights turbocharged propulsion engine with a John Deere 4045 engine. = Northern Lights naturally aspirated marine diesel generator set with a John Deere 4045 engine. = Northern Lights turbocharged marine diesel generator set with a John Deere 4045 engine. =Northern Lights turbocharged high output marine diesel generator set with a John Deere 4045 engine.

MP 40 C MP 55 C MP 65 C NL 445 D

= Northern Lights naturally aspirated marine diesel generator set with a John Deere 4045 engine, 40 kW. = Northern Lights turbocharged marine diesel generator set with a John Deere 4045 engine, 55 kW. = Northern Lights turbocharged marine diesel generator set with a John Deere 4045 engine, 65 kW. = Northern Lights naturally aspirated industrial diesel engine, with a John Deere 4045 engine. = Northern Lights turbocharged industrial diesel generator set with a John Deere 4045 engine.

NL 445 T

All model numbers in parentheses will indicate a John Deere base engine. All variations requiring serial numbers for proper identification will be noted as ADE or John Deere.

SERIAL NUMbERSNORTHERN LIGHTS Your set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate, and 3 a generator set plate. Use the serial number on the generator set plate when ordering parts or in correspondence. The generator set plate is found on the service side of the generator and resembles one of the drawings below.

Lugger Serial Number

Generator Set Serial Number

Generator Set Serial NumberP445PT 08/03

II

INTRODUCTION

READING A PARTS PAGEBefore selecting parts, be sure that you are choosing parts from the correct page. Check the model designation at the page top.Do not use this illustration for parts purchasing.

IMPORTANT:

1

ELECTRICAL SYSTEM

ALTERNATOR ASSEMbLY: M - NL445

4

3

2

6 5KEY 0 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMbER 185046210 185446219 185446217 185716200 185446218 040126210 020210010 027100010 026100010 185446220 015140408 015140425 199236510

7QTY. 1 1 1 1 1 2 1 1 1 1 1 2 1

8DESCRIPTION Alternator Assembly Flywheel, complete Plate, complete Plate Stator, complete Bearing Nut Spring washer Washer Clamp Screw Screw Collar

9SERIALNUMbER

10

-

13 11

P445 06/00

14 12

5-2

REFERENCES: 1. Grouping section title. 2. Model designation of equipment that uses parts listed on this page. 3. Title and description of assembly. 4. Drawing numbers that correspond to key column numbers for parts identification. 5. Key column for locating parts shown on drawing. 6. Part number. NOTE:

7. 8. 9. 10. 11. 12. 13. 14.

Quantity of parts used. Description of each component part. Serial number of unit the part fits. Assembly or kit designated by Key 0 or /. Grouping index number. Page number within the grouping index. Manual title. Page publication date.

a

Arrows always point toward the front of the engine.

P445PT 08/03

III

GROUP 1 ENGINE

Cylinder block

Reproduced by permission of Deere & Co., c2000. Deere & Company. All rights reserved.

TP50808

P445PT 08/03

1-0

GROUP 1 ENGINE

Cylinder blockKEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NUMbER R114241 R132186 T23474 T20168 R119874 R132518 19M8999 R121043 R111137 RE505501 R115299 R26650 AT13740 R115390 R75892 R48685 T18891 R55233 R104592 R131182 R39741 U13639 T43514 R116466 15H624 15H623 QTY 1 4 1 10 10 1 1 2 1 1 1 6 2 1 1 1 2 2 1 5 4 2 2 1 1 1 1 DESCRIPTION Cylinder Block (marked R115081)* Bearing Cap Bearing Cap Cap Screw Washer Bushing, Camshaft Plate Screw, M8 x 25 Valve, Engine Oil By-pass Spring Oil Pressure Regulating Valve ** Bushing, Balancer Shaft Dowel Pin Drain Valve Receptacle Connector Body O-ring Dowel Pin Cap Pipe Plug Pipe Plug Orifice Plug O-ring Gasket Plug Pipe Plug, 1/2" NPT Pipe Plug, 3/8" NPT SERIAL NUMbER - -

*Not available separately - see short block listing.** Replaces Regulating Valve R83169, Spring T27658, and Bushing R26493.

P445PT 08/03

1-1

GROUP 1 ENGINE

Cylinder block


TP55072

P445PT 08/03

1-2

GROUP 1 ENGINE

Cylinder blockKEY PART NUMbER RE516100 RE516099 RE516101 QTY 1 1 1 DESCRIPTION Short Block (LP- MP445D & NL445D1, previously RE65952) Short Block (MP445T & NL445T1, previously RE65954) Short Block (LP445T- MP445H & NL445T2, previously RE65958) SERIAL NUMbER -

P445PT 08/03

1-3

GROUP 1 ENGINE

Flywheel Housing SAE #4


TP54927

KEY 1 2 3 4 5 6

PART NUMbER R503447 RE44574 R131765 19M7838 R135918 19M8306

QTY 1 1 1 2 8 2

DESCRIPTION Housing (SAE #4 formerly #'s R501333 & R121791) Seal Plug Capscrew, M12 x 130 Bolt Capscrew, M12 x 50

SERIAL NUMbER -

P445PT 08/03

1-4

GROUP 1 ENGINE

Flywheel SAE #10


TP58401

KEY 1 2 3 4 5

PART NUMbER RE58574 R114282 19M7493 T77258 R135918

QTY 1 1 ** ** 4

DESCRIPTION Flywheel SAE #4 (marked R122409, includes key #2) Gear (142 teeth) Capscrew, M12 x 40 Washer Bolt ** As required

John Deere S/N up to - 708963 up to - 708963 from 708964 -

P445PT 08/03

1-5

GROUP 1 ENGINE

Crankshaft and Main bearings


TP60710

P445PT 08/03

1-6

GROUP 1 ENGINE

Crankshaft and Main bearingsKEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMbER RE504638 R48685 26M4224 R120631 RE65165 RE65911 RE65168 RE65912 34H283 R114194 RE59811 RE56313 R123174 R120641 34H288 R101225 R114193 R131206 19M8997 19M8966 R131283 RE56369 QTY 1 1 1 1 4 4 1 1 ** 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Crankshaft (marked R113596, also order #9, includes key #2, formerly#RE50618)

John Deere S/N -

Dowel Pin Shaft Key Gear (30 teeth) Bearing Kit (Standard) Bearing Kit (undersize .254 mm) Thrust Bearing Kit (Standard) Thrust Bearing Kit (undersize .254 mm) Spring Pin Shaft, Lower Sleeve (with installation tool) Gear, Upper Idler (marked R120635) Lock Washer Shaft, Upper Spring Pin Thrust Washer Bushing Thrust Washer Screw, M10 x 65 Screw, M10 x 50 Thrust Washer Gear, Lower Idler (includes key #21) ** As required

P445PT 08/03

1-7

GROUP 1 ENGINE

Crankshaft Pulley


TP49052 SERIAL NUMbER -

KEY 1 2 3 4

PART NUMbER R133296 R133295 R500649 R123486 R121897

QTY 1 1 1 1 4

DESCRIPTION Pulley, 188 mm O.D.* Pulley, 168 mm O.D.** Flange (NL445 All) Adapter (LP-MP 445 All) Capscrew, Hex Head, Flanged M10 x 1.25 x 50 mm (Grade 10.9) *For Models LP-MP445T-H **For Models NL445D1/T1/T2 and LP-MP445D

P445PT 08/03

1-8

GROUP 1 ENGINE

Crankshaft Pulley

A-8582, A-8583/ B-3732 KEY 1 2 3 PART NUMbER 34-69502 34-69501 12-00318 15-00321 QTY 1 1 4 4 DESCRIPTION Pulley, Crankshaft, 3-A/B x 8" Pulley, Crankshaft, 4-A x 8" Capscrew, Hex Head, 3/8-16 x 2-1/2" Flat Washer, 3/8" SAE SERIAL NUMbER -

P445PT 08/03

1-9

GROUP 1 ENGINE

Cylinder Liner Assembly and Connecting Rod


RGP6650

P445PT 08/03

1 - 10

Corrected Page 10-19-06 GROUP 1 ENGINE

Cylinder Liner Assembly and Connecting RodKEY PART NUMbER RE505110 RE505111 RE507920 RE505112 RE507850 RE66271 RE507852 2 3 4 5 6 7 M41029 R54114 R123178 R123177 QTY 4 4 4 4 4 4 4 8 8 4 4 DESCRIPTION Piston-Liner Kit (LP-MP445D & NL445D1, includes keys 1 & 4-6,formerly #RE65966) Piston-Liner Kit (MP445T & NL445T1, includes keys 1 & 4-6, formerly #RE65967, marked RE505100 replaced by RE507920) Piston-Liner Kit (MP445T & NL445T1, includes keys 1 & 4-6, formerly RE505111, marked RE515373) Piston-Liner Kit (LP445T-MP445H & NL445T2, includes keys 1 & 4-6, formerly #RE65969, marked RE505102 replaced by RE507850) Piston-Liner Kit (LP445T-MP445H & NL445T2, includes keys 1 & 4-6, formerly #RE505112, marked RE509540) Piston Ring Kit (LP445D - MP445T - NL445T use with RE505110 & RE505111) Piston Ring Kit (LP445T - MP445H - NL445T2, formerly #RE66820 use with RE507920, RE505112, & RE507850) Snap Ring (LP- MP445D - MP445T - NL445T1) Snap Ring (LP445T - MP445H - NL445T2) Piston Pin (LP- MP445D - MP445T - NL445T1) Piston Pin (LP445T - MP445H - NL445T2)

Deere S/N up to - 793937 Dubuque -036627 Torreon from 793938 Dubuque -036627 Torreon up to - 793937 Dubuque from 793938 -

1

AR65507 RE60272 RE500002 RE50770 RE500608

4 4 4 4 4 4 4 8 8 4 4

Piston Not available separately Cylinder Liner O-ring Kit (Cylinder Liner) Connecting Rod (Marked R123959, replaced by RE500002, LP-

}

MP445D & T, NL445D1 & T1, includes keys 8-9)

Connecting Rod (Marked R500000, LP- MP445D - MP445T NL445D1 & T1, includes keys 8-9)

Connecting Rod (Marked R500000, replaced by RE500608, LP445T- MP445H, NL445T2, includes keys 8-9)

Connecting Rod (Marked R500335, LP445T - MP445H, NL445T2,includes keys 8-9) Bushing (LP-MP445D, MP445T, NL445D1 & T1) Bushing (LP445T, MP445H, & NL445T2)

8 9 10

R123960 R114082 R114083 R501124 RE65908 RE65909

Screw 65 mm long Screw 62 mm long Bearing (Std.) Bearing (.010" undersize)Note: Cylinder Liner Shims, 002" #CD15466 and .004" #R65833, Refer to Workshop Manual CTM104 for application instructions.

P445PT 08/03

1 - 11

GROUP 1 ENGINE

Timing Cover Plate


TP50813ab John Deere S/N up to - 703905 from - 703906 on up to - 703905 up to - 703905 -

KEY 1 2 3 4 5

PART NUMbER R121671 R134526 R136475 R136475 R135757 T20758 19M7790

QTY 1 6 4 1 1 2

DESCRIPTION Plate* Plate Screw Screw Cover O-ring Capscrew, M12 x 1.75 x 35 mm

*No longer available: Replaced by Plate 134526, Cover R501297, Gasket R196515 , Stud 134518 (2 ea.), and Nut 14-80811 (2 ea.) P445PT 08/03

1 - 12

GROUP 1 ENGINE

Camshaft



KEY 1

PART NUMbER RE56375

QTY 1

DESCRIPTION Camshaft and Gear (marked R135439)

P445PT 08/03

1 - 13

GROUP 1 ENGINE

Timing Cover


TP59257

P445PT 08/03

1 - 14

GROUP 1 ENGINE

Timing CoverKEY 1 PART NUMbER R121625 R501297 R504724 R136515 RE501938 51M7044 19M8317 RE67239 19M8291 19M7801 R121424 R121411 19M7775 R67239 RE59810 QTY 1 1 1 1 1 1 10 1 1 1 1 1 3 2 1 1 1 1 ** 2 2 4 2 2 DESCRIPTION Timing Cover (with access to #12-13 Pressure Regulating Valveand Spring) *

John Deere S/N up to - 703904 from 703905 -892612 from 892613 from 703905 from 703905 -

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

A4827R T27657 14-80811 19M7979 R123584 R134518 14-80811

Timing Cover (with access to #12-13 Pressure Regulating Valve and Spring) *** Timing Cover Gasket Plug (includes key #4) O-ring Capscrew, M8 x 1.25 x 40 mm Capscrew, M8 x 1.25 x 45 mm (with sealant) Capscrew, M8 x 1.25 x 35 mm Capscrew, M8 x 1.25 x 60 mm O-ring Cover Capscrew, M6 x 1.0 x 16 mm Capscrew, M8 x 1.25 x 45 mm (with sealant) Seal Pressure Regulating Valve **** Spring **** Washer Plug (use only with #12 Valve & #13 Spring) Flange Nut, M10 x 1.5 Capscrew, M8 x 1.25 x 55 mm Stud Stud Flange Nut, M10 x 1.5 * No longer available. Replaced by Cover R504724, GasketR136515, Stud R134518 (2 ea), and Hex Nut 14-80811 (2 ea), and Regulating Valve RE505501. **As required. ***Replaced by Cover R504724 and Regulating Valve RE505501. ****Replaced by RE505501. Also use Plug R91692 if used with Timing Cover having valve retaining plug.

P445PT 08/03

1 - 15

GROUP 1 ENGINE

Engine balancer Shaft


TP59252

P445PT 08/03

1 - 16

GROUP 1 ENGINE

Engine balancer ShaftKEY 1 2A 2B 3 4 5 6 7A 7B 8A 8B 9 10 11A 11B 12 PART NUMbER R115299 R134358 R134359 R500650 R500265 T28745 T15634 R120639 R116078 26M4224 34M7069 RE52196 RE69365 RE500449 19M8998 R120637 RE52197 RE69364 RE500448 19M8882 QTY 6 4 4 4 4 4 4 1 2 2 1 1 1 1 4 1 1 1 1 8 DESCRIPTION Bushing Weight (LP445T -MP445H -NL445T2) Weight (LP445D -MP445D & T -NL445D1 & T1) Weight (LP445T -MP445H -NL445T2) Weight (LP445D -MP445D & T -NL445D1 & T1) Bolt Nut Gear, (Left hand shaft, 15 teeth) Plate Key Dowel Pin Balancer Shaft, (Left hand, marked R115301) Balancer Shaft, (Left hand, marked R134357) Balancer Shaft, (Left hand, marked R500266) Screw, M6 x 12 Gear (Right hand shaft, 15 teeth) Balancer Shaft (Right hand, marked R115301) Balancer Shaft (Right hand, marked R134357) Balancer Shaft (Right hand, marked R500668) Screw, M8 x 40 SERIAL NUMbER 700677 - 776566 700677 - 776566 from 776567 from 776567 700877 - 776566 700677 - 776566 up to - 776566 from 776567 up to - 700876 700876 - 776566 from 776567 up to - 700876 700877 - 776566 from 776567 from 776567 -

P445PT 08/03

1 - 17

GROUP 1 - ENGINE

Oil Filter Assembly LP445

A-8801/ B-6229

P445PT 08/03

1 - 18

GROUP 1 - ENGINE

Oil Filter Assembly LP445

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMbER RE60153 23-89401 12-00954 15-00912 12-00831 15-00804 21-09504 18-09401 18-09601 R123525 RE71062 RE52242 19M7913 RE67238 19M7802 24-01002 16-09501 16-09502

QTY 1 1 4 4 2 2 4 1 1 1 1 ** 1 1 4 1 1 ** **

DESCRIPTION Oil Filter Head Assembly Bracket, Rear Engine & Oil Filter Capscrew, Hex Head, M12 x 1.75 x 35 mm Lock Washer, Helical M12 Cap Screw, Hex Head, M10 x 1.5 x 25 mm Wave Washer, M10 Male Connector, Steel, 1-14 O-Ring Face Seal(Includes keys 18-19)

SERIAL NUMbER -

Hose Assembly, 1/2" I.D. x 16" Hose Assembly, 1/2" I.D. x 18" Gasket Adapter Plug Capscrew, M8 x 90 Capscrew, M8 x 20 (with pre-applied sealant) Capscrew, M8 x 65 Adapter (R123591 no longer available, replaced by RE60153) Oil Filter O-ring O-ring ** As required

P445PT 08/03

1 - 19

GROUP 1 - ENGINE

Oil Filter and Adapter



KEY 1 2 3 4 5 6 7

PART NUMbER RE71598 RE52242 51M7042 R501484 19M7802 RE67238 24-01002

QTY 1 ** ** 1 5 1 1

DESCRIPTION Filter Head Plug (includes key #3) O-ring Gasket Capscrew, M8 x 1.25 x 65 mm Capscrew Oil Filter **As required.

P445PT 08/03

1 - 20

GROUP 1 - ENGINE

Oil Pump



KEY 1 2 3 4 5 6 8 7 8 9

PART NUMbER RE504914 R120638 14M7066 19M8987 R121376 R97185 R61871 RE70073 RE57619 R61871 19M8986

QTY 1 1 1 2 1 1 1 1 1 1 2

DESCRIPTION Oil Pump (marked R502687, formerly RE502269, RE70153, all marked R123179) Gear (30 teeth) Nut, M12 Capscrew, M8 x 65 Tube O-ring O-ring Oil Pump Intake (NL445D1 with stamped steel oil pan only) Oil Pump Intake O-ring Capscrew, M8 x 100

P445PT 08/03

1 - 21

GROUP 1 - ENGINE

Oil Pan, Stamped SteelMP445D & NL445D1



KEY 1 2 3 4 5 6 7

PART NUMbER RE59430 R123352 19M8062 19M8163 RE46685 16-09503 21-11004

QTY 1 1 6 22 2 2 1

DESCRIPTION Oil Pan (marked R56281, includes keys 5-6) Gasket Capscrew, M8 x 20 Capscrew, M8 x 16 Plug O-ring Plug, 3/4" NPT

P445PT 08/03

1 - 22

GROUP 1 - ENGINE

Oil Pan, Cast AluminumLP445D & T, MP445D-T-H, NL445T1- T2



KEY 1 2 3 4 5 6 7 8 9

PART NUMbER R121621 R123353 19M7799 19M7867 19M7868 RE46687 16-09503 RE46685 15H690

QTY 1 1 4 18 6 2 5 3 1

DESCRIPTION Oil Pan Gasket Capscrew, M8 x 45 Capscrew, M8 x 25 Capscrew, M8 x 30 Plug O-ring Plug Plug, 3/4 NPT

P445PT 08/03

1 - 23

GROUP 1 - ENGINE

Oil Drain Assembly

A-8361/ B-1907

KEY 1 2 3 4 5 6

PART NUMbER 21-70014 36-71002 41-01032 21-71042 21-71040 21-10005

QTY 1 1 16 2 1 1

DESCRIPTION Female Adapter, Steel, 3/8 NPT x M18 x 1.5 Shut Off Valve, 3/8 NPT x 1/2-45T Hose, 1/2" ID Push-on Female Swivel Brass, 1/2 Hose Barb x 1.2-45T Male Connector Brass, 1/2 NPT x 1/2-45T Plug, Hex Head, Steel, 1/2 NPT

SERIAL NUMbER -

P445PT 08/03

1 - 24

GROUP 1 - ENGINE

Dipstick & Tube (Left or Right Side)



KEY 1 2 3

PART NUMbER RE69243 R130055 R134240

QTY 1 1 **

DESCRIPTION Dipstick Dipstick Tube Plug (for unused tube location) **As required

P445PT 08/03

1 - 25

GROUP 1 - ENGINE

Oil Fill AssemblyRight Side or Left Side (Without Governor Actuator)

A-8347/ B-5846

KEY 1 2 3 4 5 6 7

PART NUMbER 36-01002 11-79501 12-00714 15-00701 198436010 052300400 21-00012

QTY 1 1 2 2 1 1 **

DESCRIPTION Oil Filler Neck Oil Filler Mounting Gasket Capscrew, Hex Head M8 x 1.25 x 40 mm Flat Washer, M8 Oil Fill Cap O-Ring Plug, Hex Head, Brass, 1/8 NPT ** As required

SERIAL NUMbER -

P445PT 08/03

1 - 26

GROUP 1 - ENGINE

Oil Filler Assembly, Left Side (with Governor Actuator)and Oil Fill Block-Off, Left or Right Side


RGP5993

KEY 1 2 3 4 5 6 7 8 9

PART NUMbER RE501377 11-79501 R136514 6132-11-4690 15-00805 RE500005 R116296 RE67238 21-79502

QTY 1 4 1 2 2 1 1 2 1

DESCRIPTION Filler Neck Gasket Spacer Capscrew, Hex Head, M8 x 1.25 x 115 mm Flat Washer, M8 Filler Cap Plate Screw, M8 x 20 (with pre-applied sealant) Spacer (use with actuator bracket, not shown)

SERIAL NUMbER -

P445PT 08/03

1 - 27

GROUP 1 - ENGINE

Cylinder Head


TP58413

P445PT 08/03

1 - 28

GROUP 1 - ENGINE

Cylinder HeadKEY 1 2 3 4 PART NUMbER RE57234 21-09507 R43409 R98063 R98335 R85687 R93910 CD16284 R104592 21-13101 R90692 R97492 R97493 R98062 R97490 R97491 RE31617 R26125 RE60005 R91889 R116515 R85363 QTY 1 ** 2 4 4 4 4 1 1 ** 4 ** ** 4 ** ** 8 8 8 16 1 18 DESCRIPTION Cylinder Head (includes keys 2-6 & 8-13) Plug, Socket Head, Steel 5/8 O-ring Port Cap Valve Seat Insert, Standard Size Intake Valve Valve Seat Insert, Oversize Intake Valve Valve Seat Insert, Standard Size Exhaust Valve Valve Seat Insert, Oversize Exhaust Valve Cap Pipe Plug Plug, 1/2 NPT Exhaust Valve, Standard Exhaust Valve, .015" Oversize Exhaust Valve, .030" Oversize Intake Valve, Standard Intake Valve, .015" Oversize Intake Valve, .030" Oversize Seal Spring Rotater Retainer Head Gasket Capscrew (SAE Standard Thread) **As required SERIAL NUMbER -

5 6 7 8

9

10 11 12 13 14 15

P445PT 08/03

1 - 29

GROUP 1 - ENGINE

Rocker Shaft Assembly & Push Rods


TP49263

KEY 1 2 3 4 5 6 7 8 9 10 11

PART NUMbER R54565 R123513 T20316 T20314 R123271 R42729 R123161 14M7148 RE68695 R123565 R107731

QTY 2 1 2 3 4 4 4 1 8 8 8

DESCRIPTION Plug Rocker Arm Shaft Washer Spring Stud Washer Support Nut, M10 Rocker Arm Cam Follower Push Rod

SERIAL NUMbER -

P445PT 08/03

1 - 30

GROUP 1 - ENGINE

Rocker Arm Cover

LP-MP445

A-8281/ C-4091

KEY 1 2 3 4 5 6 7 8 9 10

PART NUMbER 10-09402 14-71002 15-09007 16-15005 R123542 R120467 16-01000 00-09504 00-09507 41-00004 21-00025

QTY 1 4 4 4 1 1 1 1 1 ** **

DESCRIPTION Rocker Arm Cover Hex Nut, M8 x 1.25 x 53.5 mm Special Flat Washer, M12 S/S O-ring Gasket, Rocker Arm Cover Mounting Elbow, Vent System Connection O-ring Label "Lugger" Label "Northern Lights" Hose, 3/4" I.D. (sold per inch) Vent Elbow **As required

SERIAL NUMbER -

P445PT 08/03

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GROUP 1 - ENGINE

Rocker Arm Cover NL445D1 &NL445T1-T2


TP61819

KEY 1A 1B 2 3 4 5 6

PART NUMbER RE70403 RE70401 R123542 H23125 R123574 R123575 RE500005

QTY 1 1 1 4 4 4 1

DESCRIPTION Rocker Arm Cover, Rear Oil Fill (NL445D1) Rocker Arm Cover, Front Fill (NL445T1 & T2) Gasket Plug Nut O-ring Filler Cap

SERIAL NUMbER -

P445PT 08/03

1 - 32

GROUP 1 - ENGINE

Ventilating System


TP61896

KEY 1 2 3 4 5

PART NUMbER R120467 R72328 R72659 19M7866 41-00004

QTY 1 1 1 1 53"

DESCRIPTION Elbow Fitting, 90 Degree O-ring Clamp Capscrew, M8 x 20 Hose, 3/4" I.D.

SERIAL NUMbER -

P445PT 08/03

1 - 33

GROUP 2 - INTAKE AND EXHAUST SYSTEMS

Intake Manifold & Air Filter LP-MP445D

O -TO R

CKER

ARM

COVE

R

A-3821/ B-1731B

P445PT 08/03

2-0


Intake Manifold & Air Filter LP-MP445D

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15a 15b 16 17 18

PART NUMbER 10-21400 11-21011 12-00819 12-00088 15-00804 23-21610 12-00311 15-00302 24-21003 18-21004 19-00036 19-00072 19-00128 21-00012 28-21001 23-49507 15-00301 21-00025 41-00004

QTY 1 2 1 1 2 1 2 2 1 1 1 1 1 1 1 1 2 1 4"

DESCRIPTION Intake Manifold Gasket Capscrew, Hex Head, M10 x 1.5 x 75 mm Capscrew, Hex Head, M10 x 1.5 x 95 mm Wave Washer, M10 Bracket Capscrew, Hex Head 3/8-16 Lock Washer 3/8" Air Filter Hump Hose Hose Clamp #36 Hose Clamp #72 Hose Clamp #128 Hex Plug 1/8 NPT Spacer (MP445) Bracket (LP445) Flat Washer 3/8 Male Elbow 90 PVC 3/4" Hose Barb Hose 3/4" I.D.

SERIAL NUMbER -

P445PT 08/03

2-1


Intake, Turbocharger, and Air Filter AssemblyLP445T & MP445T-H

A-8345-6/ C-4137

P445PT 08/03

2-2


Intake, Turbocharger, and Air Filter AssemblyLP445T & MP445T-HKEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 PART NUMbER 30-21400-1 30-31426-1 11-31401 13-00814 14-00817 15-00804 18-21016 19-01028 27-21010 18-21014 10-21400 11-21011 12-00071 12-00819 12-00051 12-00088 15-00804 21-00012 11-31031 27-31602 12-00711 15-00702 18-11010 19-01012 27-31402 R41285 16-01000 R43928 11-31012 12-00714 21-52800 27-09401 21-09502 21-52213 19-72252 12-00751 15-00702 15-00701 18-21004 19-00036 19-00072 24-21000 23-21003 12-00814 15-00802 15-00805 19-00128 21-00025 41-00004 21-00077 15-09501 21-10001 27-21002 16-21001 27-21001 QTY 1 1 1 4 4 4 1 4 1 1 1 ** 1 1 1 1 2 1 1 1 2 4 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 9" 1 1 1 1 2 2 DESCRIPTION Turbocharger - Generator Units (see Parts Detail) Turbocharger - Propulsion Units (see Parts Detail) Gasket Stud, M10 x 1.5 x 30 mm (42 mm LOA) Hex Nut, M10 x 1.5 S/S Wave Washer, M10 Hose, 2" I.D. x 1-3/4" 3 Ply Silicone Hose Clamp #28 Intake Tube Assembly (Includes keys #50-52) Hose, 2" I.D. x 2-3/8" Intake Manifold Gasket (**As required) Capscrew, Hex Head, M10 x 1.5 x 70 mm (Generator Units) Capscrew, Hex Head, M10 x 1.5 x 75 mm (Propulsion Units) Capscrew, Hex Head, M10 x 1.5 x 90 mm (Generator Units) Capscrew, Hex Head, M10 x 1.5 x 95 mm (Propulsion Units) Wave Washer, M10 Plug, Hex Head, Brass 1/8 NPT Gasket Pipe, Turbo Oil Return (Upper) Capscrew, Hex Head, M8 x 1.25 x 20 mm Lock Washer, Helical M8 Hose, 3/4" I.D. x 4-1/4" Hose Clamp #12 Pipe, Turbo Oil Return (Lower) Adapter O-ring Adapter Gasket Capscrew, Hex Head, M8 x 1.25 x 40 mm, all thread Male Connector, Steel, 3/8 NPT x 3/8-37T Tube Assembly, Turbocharger oil supply Male Connector, Steel, 3/8-37T x M16 x 1.5 Elbow, 90 , Swivel, Steel, 3/8-37T Adelle Clamp, 3/8" I.D. x 3/8" Stud Capscrew, Hex Head, M8 x 1.25 x 16 mm Lock Washer, Helical, M8 Flat Washer, M8 Hump Hose Hose Clamp #36 Hose Clamp #72 Air Filter Bracket Capscrew, Hex Head, M10 x 1.5 x 35 mm Lock Washer, Helical M10 Flat Washer, M10 Hose Clamp #128 Male Elbow, 90 , PVC 3/4 HB x 3/4 HB Hose, 3/4" I.D. 1 Ply Female Adapter, Steel, 1/8 NPT x M22 x 1.5 Sealing Washer, Copper M22 Drain Cock, Brass, 1/8 NPT Intake Tube O-Ring Intake ElbowP445PT 08/03

SERIAL NUMbER -

2-3

GROUP 2 INTAKE AND EXHAUST SYSTEMS

Intake and Filter, MP40CEarly Production

Intake Filter Early MP40

KEY 1 2 3 4 5 6 7 8 9 10 11

PART NUMbER 24-20001 T31948 21-00012 R501472 11-21011 19-00044 12-34808 15-00805 21-51097 21-18301 41-00004

QTY 1 1 1 2 3 1 2 2 1 1 14"

DESCRIPTION Air Filter, MP40C Air Inlet Plug, Hex Head, Brass, 1/8 NPT Spacer, Air Inlet Gasket, Intake Port Hose Clamp #44 Capscrew, Socket Head, M10 x 1.5 x 80 mm Flat Washer, M10 Street Elbow 90 Degrees, Brass, 3/8 NPT Male Connector, Brass, 3/8 NPT x 3/4 HB Hose, 3/4" I.D.

SERIAL NUMbER -

P445PT 08/03

2-4


Intake and Filter, MP40CLate Production

Intake Filter Late MP40

KEY 1 2 3 4 5 6 7 8

PART NUMbER 24-20001 10-29501 11-21011 19-00044 12-00831 15-00804 21-00129 41-00004

QTY 1 1 1 1 2 2 1 13"

DESCRIPTION Air Filter, MP40C Air Inlet Gasket Hose Clamp #44 Capscrew, Hex Head, M10 x 1.5 x 25 mm Wave Washer, M10 Male Connector, Brass 1/2 NPT x 3/4 HB Hose, 3/4" I.D.

SERIAL NUMbER -

P445PT 08/03

2-5


Intake and Filter, NL445DEarly Production

NL445D Intake Filter, Early

KEY 1 2 3 4 5

PART NUMbER 24-21406 R123569 11-21011 R500934 19-00044

QTY 1 1 1 2 1

DESCRIPTION Air Filter Air Inlet Gasket Capscrew, Flanged Head, M10 x 1.5 x 35 Hose Clamp #44

SERIAL NUMbER -

P445PT 08/03

2-6


Intake and Filter, NL445DLate Production

NL445D Intake Filter, Late

KEY 1 2 3 4 5 6 7 8

PART NUMbER 24-21406 R501472 11-21011 19M8292 19-00044 R133893 R501472 RE502903

QTY 1 1 1 2 1 1 1 1

DESCRIPTION Air Filter Air Inlet Gasket Capscrew, Hex Head Flanged, M10 x 1.5 x 25 Hose Clamp #44 Gasket Spacer, Air Inlet Plug

SERIAL NUMbER -

P445PT 08/03

2-7


Air Filter Assembly NL445T1 & NL445T2


RGP6292

KEY 1 2 3 4 5 6 7 8 9 10 11 12

PART NUMbER AT203471 RE501727 R122386 AT203469 AT203470 AT175358 T158495 AR35435 19M7784 14-80811 R128438 AT56657 AT50923

QTY 1 1 1 1 1 1 1 2 4 4 1 1 1

DESCRIPTION Air Filter Assembly (Includes Keys #1-7) Cover Clip Outer Element Inner Element Rain Cap Valve Mounting Bracket Screw, M10 x 1.5 x 20 mm Flange Nut, M10 x 1.5 Hose Hose Clamp Hose Clamp

SERIAL NUMbER -

P445PT 08/03

2-8

GROUP 2 INTAKE AND EXHAUST SYSTEM

Intake Manifold NL445T1 & T2Early Production



KEY 1 2 3 4 5 6 7

PART NUMbER RE64105 R81275 19M7784 19M7785 RE502903 R56551 R110531

QTY 1 1 1 2 1 1 2

DESCRIPTION Intake Manifold Gasket Capscrew, M10 x 20 Capscrew, M10 x 25 Plug Hose Clamp

P445PT 08/03

2-9


Intake Manifold NL445T1 & T2Late Production



KEY 1 2 3 4 5 6 7 8 9 10

PART NUMbER RE502492 R81275 R110531 R56551 RE60071 19M8292 19M7784 R501472 R133893 RE502903

QTY 1 1 2 1 1 2 1 1 1 1

DESCRIPTION Intake Manifold Gasket Clamp Hose Plug Screw, M10 x 50 mm Screw, M10 x 20 mm Spacer Gasket Fitting

P445PT 08/03

2 - 10


Exhaust Manifold - Marine Application

A-8341, A-8342, A-8343/ C-2632

KEY 1 2 3 4 5 6 7 8 9 10

PART NUMbER 10-31000 10-31001 10-31002 27-11012 16-31000 11-39501 13-34801 13-05001 15-00300 14-00810 11-31011 17-10001

QTY. 1 1 1 1 1 1 8 2 10 10 4 5

DESCRIPTION Exhaust Manifold Assembly w/ Dry Flange * Exhaust Manifold Assembly w/ Wet Flange * Exhaust Manifold Assembly w/ Wet Elbow Adapter * Coolant Connector O-Ring Gasket Stud, M10 x 1.5 x 35 mm Stud, M10 x 1.5 x 25 mm Washer (special) Hex Nut, M10 x 1.5 Gasket Expansion Plug * See Exhaust Manifold & Adapter Detail for components

SERIAL NUMbER -

Exhaust Manifold and Adapter - Marine Application

A-4653, A-4654, A-4655/ C-2648

KEY 1 2 3 4 5 6

PART NUMbER 10-31504 10-31513 10-31506 31-31012 11-30013 12-00414 15-00402 21-10001

QTY. 1 1 1 1 1 4 4 1

DESCRIPTION Exhaust Manifold Dry Exhaust Flange Adapter Wet Exhaust Flange for Turbo Mounting Wet Exhaust Elbow Adapter Gasket Capscrew, Hex Head 7/16-14 x 1-1/2" Lock Washer 7/16 Drain Cock 1/8NPTP445PT 08/03

SERIAL NUMbER -

2 - 11


Exhaust Adapter LP-MP445D

A-459C/ B-1729B

KEY 1 2 3 4 5

PART NUMbER 31-31000 11-31615 12-00315 14-00311 15-00302

QTY. 1 1 4 4 4

DESCRIPTION Exhaust Adapter 3" NPT Gasket Capscrew, Hex Head 3/8-16 x 1-3/4" Hex Nut 3/8-16 Lock Washer, Helical 3/8

SERIAL NUMbER -

Dry Exhaust Elbow LP-MP445D

A-457D/ B-1725

KEY 1 2 3 4 5 6 7 8 9 10

PART NUMbER 27-31011 11-31615 21-31002 12-00315 14-00311 15-00302 12-00914 15-00902 14-00911 11-31094

QTY. 1 1 1 4 4 4 4 4 4 1

DESCRIPTION Dry Exhaust Elbow 3" Gasket Plug, Square Head Brass 3/8 NPT Capscrew, Hex Head 3/8-16 x 1-3/4" Hex Nut 3/8-16 Drain Cock 1/8NPT Capscrew, Hex Head 5/8-11 x 1-3/4" Lock Washer, Helical 5/8 Hex Nut 5/8-11 GasketP445PT 08/03

SERIAL NUMbER -

2 - 12


Dry Exhaust Elbow LP-MP445T & H

A-6337/ B-4638

KEY 1 2 3 4 5 6 7

PART NUMbER 19-31401 21-31002 27-31407 12-00916 15-00902 14-00911 11-31099

QTY. 1 1 1 8 8 8 1

DESCRIPTION V-Clamp Plug, Square Head Brass 3/8 NPT Dry Exhaust Elbow 3" Capscrew, Hex Head 5/8-11 x 2" Lock Washer, Helical 5/8 Hex Nut 5/8-11 Gasket

SERIAL NUMbER -

P445PT 08/03

2 - 13


4" Wet Exhaust Elbow LP445D (Heat Exchanged Units)

A-3023/ B-2919

KEY 1 2 3 4 5

PART NUMbER 27-31412 19-31401 21-31007 18-31605 19-00016

QTY. 1 1 1 1 2

DESCRIPTION Wet Exhaust Elbow 4" V-Clamp Male Elbow, Copper 1" NPT x 1-1/4" HB Hose, 1-1/4 x 32" Wire Reinforced Hose Clamp #16

SERIAL NUMbER -

4" Wet Exhaust Elbow LP445T (Heat Exchanged Units)

A-3022D/ B-2918B

KEY 1 2 3 4 5 6 7

PART NUMbER 27-31412 19-31401 21-31007 18-31605 19-00016 27-10001 18-11003

QTY. 1 1 1 1 3 1 1

DESCRIPTION Wet Exhaust Elbow 4" V-Clamp Male Elbow, Copper 1" NPT x 1-1/4" HB Hose, 1-1/4 x 32" Wire Reinforced Hose Clamp #16 Tube, Gear Oil Coolant Outlet Hose, 1-1/4" ID x 2-1/2" 2 PlyP445PT 08/03

SERIAL NUMbER -

2 - 14


4" Wet Exhaust Elbow MP445D (Heat Exchanged Units)

A-8512/ B-1728z

KEY 1 2 3 4 5 6 7 8 9 10

PART NUMbER 27-31412 19-31401 21-31007 41-01070 19-00020 27-19504 18-19501 19-01020 23-19503 19-00016

QTY. 1 1 1 20" 2 1 1 2 1 1

DESCRIPTION Elbow, Wet Exhaust 4" V-Clamp Male Elbow, 900, Copper, 1" NPT x 1-1/4" HB Hose, 1-1/4" ID, Wire Reinforced Hose Clamp, #20 Tube, Raw Water Outlet Hose, 1-1/4" ID x 2-1/2" 3 Ply Silicone Hose Clamp, #20 Extended Band S/S Bracket, Tube Support Hose Clamp #16

SERIAL NUMbER -

4" Wet Exhaust Elbow MP445T & H (Heat Exchanged Units)

A-8514/ B-6790

KEY 1 2 3 4 5 6 7 8 9 10

PART NUMbER 27-31412 19-31401 21-31007 41-01070 19-00020 27-19503 18-19501 19-01020 23-19503 19-00016

QTY. 1 1 1 24 4 1 1 2 1 1

DESCRIPTION Wet Exhaust Elbow 4" V-Clamp Male Elbow, Copper 1" NPT x 1-1/4" HB Hose, 1-1/4 ID, Wire Reinforced Hose Clamp #20 Tube, Raw Water Discharge Hose, 1-1/4" ID x 2-1/2" 3 Ply Silicone Hose Clamp #20 Extended Band S/S Bracket, Tube Support Hose Clamp #16P445PT 08/03

SERIAL NUMbER -

2 - 15


Exhaust Manifold


TP53343

KEY 1 2 3 4

PART NUMbER R122497 R132373 R90658 19M7810

QTY 1 1 4 8

DESCRIPTION Exhaust Manifold (naturally aspirated model) Exhaust Manifold (turbocharged models) Gasket Capscrew, M10 x 80

SERIAL NUMbER -

P445PT 08/03

2 - 16


Exhaust Elbow NL445T1 & T2


TP49256

KEY 1 2 3 4 5

PART NUMbER R123246 R87732 RE70212 19M8162 14M7296

QTY 1 1 1 4 4

DESCRIPTION Exhaust Elbow Adapter Clamp Capscrew, M10 x 40 Flange Nut, M10

SERIAL NUMbER -

P445PT 08/03

2 - 17


K26 Turbocharger Assembly

P445PT 08/03

2 - 18


K26 Turbocharger AssemblyKEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NUMbER 30-21400-1 30-31426-1 30-31430 30-31429 30-31431 30-31433 30-31434 30-31435 30-31436 30-31437 30-31438 30-31439 30-31440 30-21401 30-31441 30-31442 30-31443 30-31444 30-31445 30-31446 30-31447 30-31432 30-21402 30-31448 12-00030 30-31450 14-01131 30-31452 30-31453 13-00814 30-31454 30-31455 30-31428 30-31631 QTY 1 1 1 1 1 1 2 4 1 1 1 1 1 1 4 1 1 1 4 1 1 1 1 3 6 3 6 6 4 4 1 2 1 2 DESCRIPTION Turbocharger Assembly (ID Tag #5326 970 60 90 - includes all Keys) Turbocharger Assembly (ID Tag #5326 970 64 93 - includes all Keys) Repair Kit (includes Keys 4,5, 11-17, 19-22, 24, & 28) Spacer Sleeve Turbine Housing Bearing Housing Bushing Snap Ring Heat Shield Shaft & Turbine Wheel Assembly Thrust Ring Flinger Sleeve Compressor Wheel (for Turbo 30-31426) Compressor Wheel (for Turbo 30-21400) Piston Ring Thrust Bearing OilDeflector Backing Plate Capscrew, Socket & Head, M6 x 1.0 x 16 mm Grade 10.9 Lock Nut O-ring Compressor Housing (for Turbo 30-31426) Compressor Housing (for Turbo 30-21400) Clamp Plate Capscrew, Socket Head M6 x 1.0 x 16 mm Clamp Plate Hex Nut M6 x 1.0 Stud, M6 x 1.0 Flat Washer, M6 Stud, M10 x 1.5 x 30 mm Name Plate Rivet O-ring Plug, Socket Head, Steel M22 x 1.5 SERIAL NUMbER -

P445PT 08/03

2 - 19


Turbocharger NL445T1-T2


RGP6264

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMbER RE60076 R123572 19M7785 14M7296 M87733 R63548 RE501260 R63548 38H5154 51M7042 RE59547 R123570 19M7866 R76973 19-01012 RE54885

QTY 1 1 4 4 2 2 1 2 1 2 1 1 2 1 2 1

DESCRIPTION Turbocharger (Remanufactured) Gasket Capscrew, M10 x 25 Flange Nut, M10 Adapter O-ring Hose Assembly, Oil Supply (replaces RE59488) O-ring Adapter O-ring Tube, Oil Return Gasket Screw Hose Clamp Hose Fitting (replaces R120757)

SERIAL NUMbER -

P445PT 08/03

2 - 20


Notes

P445PT 08/03

2 - 21


Expansion Tank Assembly

A-8340A/ C-5005

P445PT 08/03

3-0


Expansion Tank AssemblyKEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 PART NUMbER 10-19501 10-11023 11-11022 12-20111 15-00018 21-10007 17-10001 21-74801 12-00098 15-19502 21-00530 21-11003 21-11004 21-31003 21-00136 21-72044 21-10001 12-00313 15-00302 11-11023 23-19502 12-00831 15-00802 12-00311 15-00301 27-19501 35-11000 35-10004 11-10015 35-11004 12-00223 15-00222 15-11000 10-11024 11-11013 12-00212 15-00202 41-01013 00-71000 00-00006 10-11006 11-11043 15-00302 12-00313 21-00027 21-51901 QTY 1 1 1 6 6 1 4 1 1 1 ** 1 1 ** 1 1 1 6 9 1 1 2 2 3 3 1 1 1 2 1 2 2 2 1 1 4 4 30" 1 1 1 1 3 3 ** ** DESCRIPTION Expansion Tank Filler Neck Assembly Gasket Capscrew, Socket Head, 1/4-20 x 3/4 Lock Washer, High Collar, 1/4 Filler Cap Expansion Plug Male Connector, Steel, 3/4 NPT x 5/8-37T Capscrew, Hex Head 1/4-20 x 1/2" S/S Sealing Washer Plug, Hex Head, Brass, 1/2 NPT Plug, Socket Head, Steel, 1/2 NPT Plug, Socket Head, Steel, 3/4 NPT Plug, Hex Head, Brass, 3/8 NPT Bushing, Brass, 1/2 NPT x 1/8 NPT Street Elbow 90 Degrees, Brass, 1/8 NPT Drain Cock, Brass, 1/8 NPT Capscrew, Hex Head 3/8-16 x 1-1/4" Lock Washer, Helical 3/8 Gasket Bracket Capscrew, Hex Head, M10 x 1.5 x 25 mm Lock Washer, Helical M10 Capscrew, Hex Head, 3/8-16 x 3/4" Flat Washer, 3/8" Tube Assembly Thermostat, 1800F/ 820C (formerly #35-10002) Thermostat, 1690F/ 760C (replaces 35-10003) Seal Ring Clamp Capscrew, Hex Head, 5/16-18 x 3/4" S/S Lock Washer, Helical 5/16" S/S Flat Washer, 5/16 USS S/S Cover Gasket Capscrew, Hex Head 5/16-18 x 1" Lock Washer, Helical 5/16 Hose, 5/16" I.D., Polyvinyl Nameplate "Lugger" Nameplate "Northern Lights" Keel Cooling Outlet (Generator Units) Gasket Lock Washer, 3/8 Capscrew, Hex Head 3/8-16 x 1-1/4" Plug, Socket Head, Brass 1/8 NPT Plug, Socket Head, Brass 1/4 NPT **As required SERIAL NUMbER -

P445PT 08/03

3-1


Heat Exchanger

A-8348/ C-4143

P445PT 08/03

3-2


Heat ExchangerKEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NUMbER 20-19501 11-11043 16-19502 12-00313 12-00340 15-00302 13-00335 15-70007 15-19504 14-00322 18-62520 19-01028 27-11035 21-00530 16-14804 12-00753 15-00702 20-19502 16-19501 12-09312 15-19501 21-51905 21-10000 21-10010 QTY 1 1 1 2 1 3 3 6 3 3 1 2 1 1 1 2 2 2 2 2 2 ** 2 2 DESCRIPTION Heat Exchanger Assembly (Includes keys #18-24) Gasket O-ring Capscrew, Hex Head, 3/8-16 x 1-1/4" Capscrew, Hex Head, 3/8-16 x 4" Lock Washer, Helical 3/8 Stud, 3/8-16 x 3/8-24 x 1-1/4" Snubbing Washer Neoprene Washer Hex Nut, Nylock 3/8-24 Hose, 1-3/4" I.D. x 2-1/4" Hose Clamp #28 Tube, Coolant Pump Inlet Plug, Hex Head, Brass, 1/2 NPT O-ring Capscrew, Hex Head, M8 x 1.25 x 30 mm Lock Washer, Helical M8 End Cover O-ring Capscrew, Hex Head, 3/8-16 x 1" S.S. Sealing Washer Plug, Socket Head, 1" NPT Zinc Plug Zinc Electrode **As required SERIAL NUMbER -

P445PT 08/03

3-3


Coolant Pump Inlet


RGP6248

KEY 1

PART NUMbER 27-19506 27-19507 R121634 16-14804 19M7867 21-13101

QTY 1 1 1 1 2 **

DESCRIPTION Inlet Adapter, 2-1/4" Hose Barb (Generator units) Inlet Adapter, 2-3/8" Hose Barb (Propulsion units) Inlet Adapter, 2" Hose Barb (Industrial units) O-ring Capscrew, M8 x 25 Plug, 1/2" NPT **As required

SERIAL NUMbER -

2 3 4

P445PT 08/03

3-4


Coolant Pump


TP50847 & RGP6114

KEY

PART NUMbER RE500737

QTY 1

DESCRIPTION Coolant Pump, Aluminum (marked RE500737, RE56737, or RE70683, replacedbyRetrofitKit#25-19400)** Coolant Pump, Cast Iron (marked R503509) Seal Kit Impeller (marked R121036) * Seal * Housing * Ball Bearing * Ring * Shaft * Snap Ring O-ring Gasket Plug Filter (use with RE70683) Filter (use with RE500737) Capscrew, M6 x 25 Capscrew, M6 x 30 Gasket Pulley, 112 mm OD Capscrew, Flanged Head M6 x 1.0 x 12 mm Timing Cover Insert Kit (not shown) * Not available separately - order Pump Repair Kit or CoolantPump Assembly **Note:RetrofitKitincludesPumpRE505981,TimingCoverInsert, Gaskets, and instructions. P445PT 08/03

ENGINE S/N up to -124800 from 124801 -

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

RE505981 RE70962

1 1

A364R 51M7043 R123226 RE46685 R98527 R100369 19M7863 19M7796 R123417 R121038 19M7784 RE508566

1 1 1 1 2 2 5 3 1 1 1 1

3-5


Raw Water Pump and Mounting

A-8362/ C-4177

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMbER 25-19501 R135101 15-19503 14-19501 32-00005 16-19503 12-00954 15-00912 27-19502 18-19501 19-01020 19-71031 12-00805 15-00802 15-00805

QTY 1 1 1 1 1 1 2 2 1 2 4 1 1 1 1

DESCRIPTION Raw Water Pump (See Parts Detail) Gear Shaft Flat Washer Hex Nut, Slotted Cotter Pin O-Ring Capscrew, Hex Head, M12 x 1.75 x 35 mm Lock Washer, Helical M12 Tube Hose, 1-1/4" I.D. x 2-1/2" Hose Clamp #20 Adelle Clamp Capscrew, Hex Head, M10 x 1.5 x 20 mm Lock Washer, Helical M10 Flat Washer, M10

SERIAL NUMbER -

P445PT 08/03

3-6


Raw Water Pump Assembly

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMbER 25-19501 25-19502 25-19503 25-11621 25-11619 25-19504 25-19506 25-19507 25-19508 25-19509 25-19511 25-19512 25-11011 25-11017 25-19513 25-19514 25-19516 25-19517 12-00776 15-00705

QTY 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 6 1 1 3 3

DESCRIPTION Raw Water Pump Assembly (Includes all Keys) Housing Shaft Cam Screw Bearing Spacer Seal, Lip Type Seal, Mechanical/Carbon Support Washer Wear Plate Snap Ring Impeller with Gasket Gasket Cover Capscrew Flange O-Ring Capscrew, Hex Head, M8 x 1.25 x 20 mm S/S Lock Washer, Helical M8 S/S

SERIAL NUMbER -

P445PT 08/03

3-7


Thermostat & Housing AssemblyNL445D1 - NL445T1 - NL445T2


RGP6117 &6121

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMbER 19M7809 51M7041 RE46684 15H624 19M7786 R123629 19M7788 R123323 R123324 R123226 R135896 R501556 RE64354

QTY 1 ** ** 3 2 1 1 1 1 1 1 1 1

DESCRIPTION Capscrew, M10 x 70 O-ring Plug Pipe Plug Capscrew, M10 x 30 Tube Screw, M12 x 25 Clamp Clamp Gasket Gasket Cover Thermostat, 1800F/ 820C **As required

SERIAL NUMbER -

P445PT 08/03

3-8


Engine Oil Cooler


RGP6253 SERIAL NUMbER -

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NUMbER RE59812 RE59296 RE67231 R123501 T122075 R123471 RE46685 RE46686 R501428 R61105 R115252 R135177 19M7970 RE67238 19M7802

QTY 1 1 1 1 2 1 1 1 1 2 1 1 2 1 2

DESCRIPTION Oil Cooler Element (without turbocharger) Oil Cooler Element (with turbocharger) Capscrew, M6 x 16 Gasket O-ring Housing Plug Plug Gasket O-ring Tube Adapter Capscrew, M8 x 100 Capscrew, M8 x 20 Capscrew, M8 x 65

P445PT 08/03

3-9


Idler Shaft Assembly


RGP6123 & RGP6278

KEY 1 2 3 4 5 6 7

PART NUMbER RE500539 H80753

QTY 1 1 1 1 4 1 1 4

DESCRIPTION Idler Shaft (includes keys 2-4) Snap Ring Bearing* Hub* Capscrew Pulley, 168 mm O.D. (LP445D - T- MP445D-T-H - NL445T1-T2) Pulley, 140 mm O.D. (NL445D1) Capscrew *No longer available separately - use RE500539.

SERIAL NUMbER -

19M7835 R128660 R128658 19M7784

P445PT 08/03

3 - 10


Notes

P445PT 08/03

3 - 11


RadiatorNL445D1

A-7614/ C-5780

P445PT 08/03

3 - 12


RadiatorNL445D1KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMbER 39-11015 39-11016 23-11010 39-11017 RE64110 RE64109 RE64108 RE47518 R128442 12-80049 12-00312 12-00311 12-00362 15-00321 15-00302 14-00312 14-00301 12-00209 15-00202 15-00221 R128455 R128456 19-00028 19-00036 19-00032 00-70082 41-01013 21-10002 QTY 2 1 2 1 1 1 1 1 1 4 4 12 6 18 8 12 6 16 20 8 1 1 2 1 1 1 36 1 DESCRIPTION Side Panel Top Panel Bracket, Radiator Mtg. Grille Radiator Fan Shroud Fan Guard Fan 18" (Blower) Spacer, Fan Mtg. Capscrew, Hex Head Flanged M10 x 1.5 x 80 mm Capscrew, Hex Head 3/8- 16 x 1" Capscrew, Hex Head 3/8- 16 x 3/4" Capscrew, Hex Head 3/8- 16 x 1/2 Flat Washer 3/8" SAE Lock Washer, Helical 3/8 Hex Nut, Nylock 3/8- 16 U-nut 3/8- 16 Capscrew, Hex Head 5/16- 18 x 3/4" Lock Washer, Helical 5/16 Flat Washer 5/16" SAE Hose, Radiator Inlet Hose, Radiator Outlet Hose Clamp #28 Hose Clamp #36 Hose Clamp #32 Label, "Northern Lights" Hose, Polyvinyl 5/16" ID x 7/16" OD Drain Cock, Brass 1/4 NPT SERIAL NUMbER -

P445PT 08/03

3 - 13


RadiatorNL445T1 - T2

A-7615/ C-5778

P445PT 08/03

3 - 14


RadiatorNL445T1 - T2KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 PART NUMbER 39-11015 39-11016 21-11001 39-11017 RE64112 RE64114 RE57059 AT24834 R128442 12-80049 12-00313 12-00362 12-00311 12-00314 15-00302 15-00301 14-00312 14-00301 12-03310 R128455 R128480 00-70082 41-01013 21-10002 19-00028 19-00032 19-00036 QTY 2 1 2 1 1 1 1 1 1 4 4 4 14 2 10 6 14 6 4 1 1 1 36 1 2 1 1 DESCRIPTION Side Panel Top Panel Spacer Plate, Radiator Mtg. Grille Radiator Fan Shroud Fan Guard Fan 23" (Blower) Spacer, Fan Mtg. Capscrew, Hex Head Flanged M10 x 1.5 x 80 mm Capscrew, Hex Head 3/8- 16 x 1- 1/4" Capscrew, Hex Head 3/8- 16 x 1/2" Capscrew, Hex Head 3/8- 16 x 3/4" Capscrew, Hex Head 3/8- 16 x 1- 1/2" Lock Washer, Helical 3/8 Flat Washer, 3/8" Hex Nut, Nylock 3/8- 16 U-nut, 3/8- 16 Capscrew, Flangehead Socket 3/8- 16 x 3/4" Hose, Radiator Inlet Hose, Radiator Outlet Label "Northern Lights" Hose, Polyvinyl 5/16" ID x 7/16" OD Drain Cock, Brass 1/4 NPT Hose Clamp #28 Hose Clamp #32 Hose Clamp #36 SERIAL NUMbER -

P445PT 08/03

3 - 15


Fuel Injection System LP445D


RGP6045

P445PT 08/03

4-0


Fuel Injection System LP445D

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NUMbER R123593 AR85519 RE68748 RE70848 RE19797 19M7923 RE59447 RE59448 RE59449 RE59450 R67364 12M7065 T27860 14M7273 RE19799 19M7923 51M7040 RE60029 R502076 R116386 26H10 R132267 R132874 R91360 R51936

QTY 8 2 2 1 2 2 1 1 1 1 1 3 3 3 1 1 1 1 1 3 1 1 1 1 1 9

DESCRIPTION Nut Plug Tube Assembly (includes keys 1 & 26) Tube Assembly (includes keys 1 & 26) Clamp Capscrew, M6 x 12 Fuel Line, No. 1 Fuel Line, No. 2 Fuel Line, No. 3 Fuel Line, No. 4 Elbow Fitting, No. 2 Lock Washer Washer Nut, M8 Clamp Capscrew, M6 x 12 O-ring Fitting O-ring Stud Shaft Key Fuel Injection Pump (See Application Chart page 4-12) Gear Washer Nut, M14 Tube Seal

SERIAL NUMbER -

P445PT 08/03

4-1


Fuel Injection System LP445T


RGP6059

P445PT 08/03

4-2


Fuel Injection System LP445T

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PART NUMbER AR85519 R123593 RE60012 RE68748 RE19797 19M7300 RE60042 RE60043 RE60044 RE60045 19M7865 R116116 T14050 14M7298 RE19799 19M7300 51M7040 RE60029 14M7273 R116386 26H10 R132267 R132874 R91360 RE60028 T27860 12M7065 22-59601 22-59501 R128799 R51936

QTY 1 8 1 3 2 2 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 3 3 1 1 1 9

DESCRIPTION Plug Nut (replaces R51937) Tube Assembly (includes keys 2 & 31) Tube Assembly (includes keys 2 & 31) Clamp Capscrew, M6 x 10 Fuel Line, No. 1 Fuel Line, No. 2 Fuel Line, No. 3 Fuel Line, No. 4 Capscrew, M8 x 16, No. 2 Bracket Clamp Flange Nut, M8 Clamp Capscrew, M6 x 10 O-ring Fitting Nut, M8 Stud Shaft Key Fuel Injection Pump (See Application Chart page 4-12) Gear Washer Nut, M14 Fitting Washer Lock Washer Solenoid, 12 Volt (Energize-to-stop) Solenoid 12 Volt Isolated Ground (Energize-to-stop) O-ring Tube Seal *Replaced by Solenoid 22-59501 and Harness Assembly 22-59504

SERIAL NUMbER -

P445PT 08/03

4-3


Fuel Injection System MP445D - T - H


RGP6037

P445PT 08/03

4-4


Fuel Injection System MP445D - T - H

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NUMbER R123593 AR85519 RE68748 RE70848 RE19797 19M7923 RE59447 RE59448 RE59449 RE59450 RE19799 19M7923 51M7040 RE60029 14M7273 R132267 R132874 R91360 R67364 12M7065 T27860 R502076 T16318 R51936

QTY 8 2 2 1 2 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 3 3 1 1 9

DESCRIPTION Nut Plug Tube Assembly (includes keys 1 & 24) Tube Assembly (includes keys 1 & 24) Clamp Capscrew, M6 x 12 Fuel Line, No. 1 Fuel Line, No. 2 Fuel Line, No. 3 Fuel Line, No. 4 Clamp Capscrew, M6 x 12 O-ring Fitting Nut, M8 Fuel Injection Pump (See Application Chart page 4-12) Gear Washer Nut, M14 Elbow Fitting Lock Washer Washer O-ring (replaces R89944) O-ring Tube Seal

JOHN DEERE S/N -

P445PT 08/03

4-5


CORRECTEd PAgE 9-7-06

Double Wall Fuel LinesMP445D- T- H

A-/ STI3097-1Giro&ST14555-2

P445PT 08/03

4-6

CORRECTEd PAgE 9-7-06


Double Wall Fuel LinesMP445D- T- HKEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMbER 27-59401 27-59402 27-59403 27-59404 10-59401 21-59504 15-59501 43-00008 21-55703 10-50002 21-50041 19-50014 19-50012 23-59601 12-00753 15-00701 14-04802 12-00911 15-00912 QTY 1 1 1 1 1 4 8 1 1 1 1 1 2 1 2 4 2 2 2 DESCRIPTION Injection Line #1 Double Wall Injection Line #2 Double Wall Injection Line #3 Double Wall Injection Line #4 Double Wall Drain Manifold Banjo Bolt M8 x .75 x 16 mm Sealing Washer, Copper M8 Tubing 8 mm O.D. Union, Steel 8 mm Alarm Tank Assembly Reducing Union Brass 3/16 x 5/16 Clamp Assembly, 4 Lines Clamp Assembly, 2 Lines Bracket, Alarm Tank Mtg. Capscrew, Hex Head M8 x 1.25 x 30 mm Flat Washer M8 Hex Nut, Nylock M8 x 1.25 Capscrew, Hex Head M12 x 1.75 x 20 mm Lock Washer, Helical M12 SERIAL NUMbER -

P445PT 08/03

4-7


Fuel Injection System NL445D1


RGP6044

P445PT 08/03

4-8


Fuel Injection System NL445D1KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NUMbER AR85519 R123593 RE60012 RE68748 RE19797 19M7300 RE59447 RE59448 RE59449 RE59450 19M7865 R116116 T14050 14M7298 RE19799 19M7300 51M7040 RE60029 14M7273 R116386 26H10 R132267 R132874 R91360 R63604 T27860 12M7065 R502076 R51936 QTY 1 8 1 3 2 2 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 3 3 1 9 DESCRIPTION Plug Nut (replaces R51937) Tube Assembly (includes keys 2 & 30) Tube Assembly (includes keys 2 & 30) Clamp Capscrew, M6 x 10 Fuel Line, No. 1 Fuel Line, No. 2 Fuel Line, No. 3 Fuel Line, No. 4 Capscrew, M8 x 16, No. 2 Bracket Clamp Flange Nut, M8 Clamp Capscrew, M6 x 10 O-ring Fitting Nut, M8 Stud Shaft Key Fuel Injection Pump (See Application Chart page 4-12) Gear Washer Nut, M14 Fitting (replaces RE60028) Washer Lock Washer O-ring (replaces R89944) Tube Seal JOHN DEERE S/N up to - 717811 " " " " " " " " " " " " " " " " " " " " " " " " " " " " "

P445PT 08/03

4-9


Fuel Injection System NL445D1


RGP6037

P445PT 08/03

4 - 10


Fuel Injection System NL445D1KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NUMbER R123593 AR85519 RE68748 RE70848 RE19797 19M7923 RE59447 RE59448 RE59449 RE59450 RE19799 19M7923 51M7040 RE60029 14M7273 R132267 R132874 R91360 R67364 12M7065 T27860 R502076 T16318 R51936 QTY 8 2 2 1 2 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 3 3 1 1 9 DESCRIPTION Nut Plug Tube Assembly (includes keys 1 & 24) Tube Assembly (includes keys 1 & 24) Clamp Capscrew, M6 x 12 Fuel Line, No. 1 Fuel Line, No. 2 Fuel Line, No. 3 Fuel Line, No. 4 Clamp Capscrew, M6 x 12 O-ring Fitting Nut, M8 Fuel Injection Pump (See Application Chart on page 4-12) Gear Washer Nut, M14 Elbow Fitting Lock Washer Washer O-ring (replaces R89944) O-ring Tube Seal JOHN DEERE S/ N From 717812 " " " " " " " " " " " " " " " " " " " " " " " "

P445PT 08/03

4 - 11


Fuel Injection System NL445T1 & T2


RGP6044

P445PT 08/03

4 - 12


Fuel Injection System NL445T1 & T2KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NUMbER AR85519 R123593 RE60027 RE68748 RE19797 19M7300 RE59447 RE59448 RE59449 RE59450 19M7865 R116116 T14050 14M7298 RE19799 19M7300 51M7040 RE60029 14M7273 R116386 26H10 R132267 R132874 R91360 R63604 T27860 12M7065 R502076 R51936 QTY 1 8 1 3 2 2 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 3 3 1 9 DESCRIPTION Plug Nut (replaces R51937) Tube Assembly (includes keys 2 & 30) Tube Assembly (includes keys 2 & 30) Clamp Capscrew, M6 x 10 Fuel Line, No. 1 Fuel Line, No. 2 Fuel Line, No. 3 Fuel Line, No. 4 Screw, M8 x 16, No. 2 Bracket Clamp Flange Nut, M8 Clamp Capscrew, M6 x 10 O-ring Fitting Nut, M8 Stud Shaft Key Fuel Injection Pump (See Application Chart on page 4-12) Gear Washer (replaces R48600) Nut, M14 Fitting (replaces RE60028) Washer Lock Washer O-ring (replaces R89944) Tube Seal JOHN DEERE S/N -

P445PT 08/03

4 - 13


Injection Pump Applications

PART NUMbER

DESCRIPTION

Marine & Industrial Generator Units - Energize-to-runMP445D & NL445D1 RE506132 RE506131 26-59401 26-59402 1800 RPM 12 Volt (replaces RE67558 & RE505070) 1800 RPM 24 Volt (replaces RE67561) 1500 RPM 12 Volt 1500 RPM 24 Volt MP445T & NL445T1 RE67562 RE67563 26-59403 26-59404 1800 RPM 12 Volt 1800 RPM 24 Volt 1500 RPM 12 Volt 1500 RPM 24 Volt MP445H & NL445T2 RE67564 RE67566 26-59406 26-59407 1800 RPM 12 Volt 1800 RPM 24 Volt 1500 RPM 12 Volt 1500 RPM 24 Volt

Propulsion Units - Energize-to-stopLP445D RE502711XD RE502715XD 12 Volt Standard Ground 24 Volt Standard Ground LP445T RE64133XD 12 Volt Standard Ground Note: Basic injection pump part numbers are listed above. Alaska Diesel Electric also provides special accessories. Injection pump part numbers mayshowsuffixlettersindicatinganoptionalconfiguration.Please order replacement pumps using complete part number on data plate. Example:RE67564XB-Pumphasbeenconfiguredtoisolatedground solenoid and includes lever for use with governor actuator. PropulsionUnitLP445Twithscrew-infuelsolenoidmaynothavesuffix letters after basic part number - do not order from John Deere without installing correct fuel solenoid (ADE # 22-59601).

P445PT 08/03

4 - 14


Fuel Injector


RGP6035

KEY 1 2 3 4 5 6 7

PART NUMbER RE48786 RE60062 R92352 R500390 R79604 R79605 R79606 R116366

QTY 1 1 1 1 1 1 1 1

DESCRIPTION Fuel Injector (with turbocharger, includes keys 2-3) Fuel Injector (without turbocharger, includes keys 2-3) Packing Washer Nut Packing Tee Fitting Screw

SERIAL NUMbER -

P445PT 08/03

4 - 15


Fuel Filter and Fuel Lines


RGP6172

P445PT 08/03

4 - 16


Fuel Filter and Fuel Lines

KEY 1 2 3 4 5 6 7 8A 8B 9 10

PART NUMbER RE51649 RE60037 51M7040 RE60029 RE46686 16-59501 21-59505 19M7785 19M8328 RE50752 24-51003 24-51004 24-51005 RE70358 RE63181 RE60006 RE60025 14M7298 T14050 R116116 19M7865 RE60854 R74012 R56588 24M7096 24-51006 24-51002

QTY 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 1 1

DESCRIPTION Seal Kit Tube Assembly (includes key #18) O-ring Fitting Plug, M12 x 1.5 O-ring Vent Plug Assembly (includes key #6) Capscrew, M10 x 25 Capscrew, M10 x 25 Seal Kit Fuel Filter without Drain Valve Fuel Filter with Plastic Drain Valve (NL445 only) Fuel Filter with Metal Drain Valve (can use on all applications) Filter Head Assembly (with metric ports) Filter Head Assembly (with SAE ports - replaced by RE70358 and2 ea. RE60029 and 51M7040) Tube Assembly ( LP445T only, includes key #18) Tube Assembly (includes key #18)

John Deere S/N from 706489 from 706489 up to - 795805 from 795806 from 706489 up to - 706488 from 795806 -

11

12 13 14 15 16 17 18 19 20 21

Flange Nut, M8 Clamp Bracket Screw, M8 x 16 Valve and Vent Kit (Industrial Units Only) Sealing Washer Strap Washer Drain Valve, Metal Drain Valve, Plastic (Industrial Units Only)

P445PT 08/03

4 - 17


Fuel Supply & Return Connections

A-8507/ C-4210

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMbER 23-09501 15-00802 12-00805 27-59501 21-52211 14-00012 19-72252 12-00751 15-00702 15-00701 21-60009 R123593 R51936

QTY 1 4 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Bracket, Tube Support Lock Washer, Helical M10 Capscrew, Hex Head M10 x 1.5 x 20 mm Tube Assembly, Fuel Return Bulkhead Union, Steel 1/4-37T Bulkhead Nut, 7/16-20 (1/4-37T) Adelle Clamp 3/8" ID x 3/8" Stud Capscrew, Hex Head M8 x 1.25 x 16 mm Lock Washer, Helical M8 Flat Washer M8 Adapter, Steel 1/8 NPT x M10 x 1.0 Nut Tube Seal

SERIAL NUMbER -

P445PT 08/03

4 - 18


Fuel Transfer Pump


RGP6186

KEY 1 2 3 4 5 6 7

PART NUMbER RE68345 R500269 R500271 R500270 R133405 R123273 RE504233

QTY 1 ** 2 1 1 1 2

DESCRIPTION Fuel Pump (includes keys 2-5) Fitting O-ring Fitting Push Rod O-ring Capscrew ** As required

SERIAL NUMbER -

P445PT 08/03

4 - 19

GROUP 5 - ELECTRICAL SYSTEMS

Electrical System 12V Standard Ground MP445

A-8363/ C-4471

P445PT 08/03

5-0


Electrical System 12V Standard Ground MP445KEY 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NUMbER 22-49401 22-70083 22-70086 12-00001 14-00006 22-40915 22-41016 22-71016 22-41026 22-71026 22-40907 21-05400 RE502214 13-05001 14-80811 12-80832 22-41080 23-40009 14-00112 19-00060 00-40028 22-40904 22-40910 22-40901 21-00023 22-41077 21-00135 QTY 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 DESCRIPTION Engine Wire Harness, (Standard Ground) Relay Board Assembly, 12 volt (see Parts Detail) Relay Board Assembly, 12 volt (Autostart units - see Parts Detail) Machine Screw, BH Slotted #10-32 x 3/4" S/S Hex Nut, Nylock #10-32 Pressure Switch, 15 PSI, 1/8 NPT Pressure Sender, 0-80 PSI, (Standard Ground 1/8 NPT, Single Station) Pressure Sender, 0-80 PSI, (Standard Ground 1/8 NPT, Dual Station) Temperature Sender, 2500F, (Standard Ground 1/2 NPT, Single Station) Temperature Sender 2500F, (Standard Ground 1/4 NPT, Single Station) Temperature Switch, 2050F, (3/8 NPT, replaced by #20 when equipped withpre-alarm option)

Serial # -

Street Tee, Steel, 1/8 NPT Starter, 12V Standard Ground Stud, M10 x 1.5 x 25 mm Hex Nut, Flanged, M10 x 1.5 Cap Screw, Hex Head, Flanged, M10 x 1.5 x 30 mm Solenoid, 12V DC 65 amp, N.O. Isolated Ground Bracket, Solenoid Mounting Hex Nut, Nylock, 1/4-20 Hose Clamp #60 Grommet Temperature Switch, 2050F (with Pre-alarm option, formerly #22-40902) Temperature Switch, 1950F (with Pre-alarm option) Pressure Switch, 25 PSI (with Pre-alarm option) Adapter 1/8 NPT (with Pre-alarm option) Terminal Strip (with Pre-alarm option) Bushing, Brass 1/2 NPT x 1/4 NPT (for #7 22-71026)Note: Solenoid Part # RE503633 for Starter RE502214

P445PT 08/03

5-1


Electrical System 12V Isolated Ground MP445

A-8524/ C-4471

P445PT 08/03

5-2



KEY 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 23 24 25

PART NUMbER 22-49404 22-70083 22-70086 12-00001 14-00006 22-40915 22-42803 22-74803 22-42802 22-74802 22-40907 21-05400 22-41078 13-05001 14-80811 12-80832 22-41080 23-40009 14-00112 19-00060 00-40028 22-40904 22-40910 21-00023 22-41077 21-00135

QTY 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

DESCRIPTION Engine Wire Harness, Isolated Ground Relay Board Assembly, 12 Volt (see Parts Detail) Relay Board Assembly, 12 Volt (Autostart units - see Parts Detail) Machine Screw, BH Slotted #10 -32 x 3/4" S/S Hex Nut, Nylock #10 -32 Pressure Switch, 15 PSI 1/8 NPT Pressure Sender, 0-80 PSI (Isolated Ground 1/8 NPT Single Station) Pressure Sender, 0-80 PSI (Isolated Ground 1/8 NPT Dual Station) Temperature Sender, 2500F (Isolated Ground 1/2 NPT Single Station) Temperature Sender, 2500F (Isolated Ground 1/4 NPT Dual Station) Temperature Switch, 2050F 3/8 NPT (replaced by #20 when equippedwith pre-alarm option)

SERIAL NUMbER -

Street Tee, Steel, 1/8 NPT Starter, 12V Isolated Ground Stud, M10 x 1.5 x 25 mm Hex Nut, Flanged M10 x 1.5 Cap Screw, Hex Head Flanged M10 x 1.5 x 30 mm Solenoid, 12V 65 amp, N.O. Isolated Ground Solenoid Mounting Bracket Hex Nut, Nylock 1/4-20 Hose Clamp #60 Grommet Temperature Switch, 2050F (with Pre-alarm option, formerly #22-40902) Temperature Switch, 1950F (with Pre-alarm option) Adapter 1/8 NPT (with Pre-alarm option) Terminal Strip (with Pre-alarm option) Bushing, Brass 1/2 NPT x 1/4 NPT (for #7 22-74802)

P445PT 08/03

5-3


Electrical System 24V Standard Ground MP445

A-8525/ C-4471

P445PT 08/03

5-4


Electrical System 24V Standard Ground MP445KEY 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NUMbER 22-49401 22-70084 22-70087 12-00001 14-00006 22-40915 22-41016 22-71016 22-41026 22-71026 22-40907 21-05400 22-41414 13-05001 14-80811 12-80832 22-41079 23-40009 14-00112 19-00060 00-40028 22-40904 22-40910 22-40901 21-00023 22-41077 21-00135 QTY 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 DESCRIPTION Engine Wire Harness, Standard Ground Relay Board Assembly, 24 Volt (see Parts Detail) Relay Board Assembly, 24 Volt (Autostart units - see Parts Detail) Machine Screw, BH Slotted #10-32 x 3/4" S/S Hex Nut, Nylock #10-32 Pressure Switch, 15 PSI 1/8 NPT Pressure Sender, 0-80 PSI (Standard Ground, 1/8 NPT Single Station) Pressure Sender, 0-80 PSI (Standard Ground, 1/8 NPT Dual Station) Temperature Sender, 2500F (Standard Ground, 1/2 NPT Single Station) Temperature Sender, 2500F (Standard Ground, 1/4 NPT Single Station) Temperature Switch, 2050F (3/8 NPT replaced by #20 when equippedwith pre-alarm option)

SERIAL NUMbER -

Street Tee, Steel, 1/8 NPT Starter, 24V Isolated Ground Stud, M10 x 1.5 x 25 mm Hex Nut, Flanged M10 x 1.5 Capscrew, Hex Head Flanged M10 x 1.5 x 30 mm Solenoid, 24V DC 65 amp N.O. Isolated Ground Solenoid Mounting Bracket Hex Nut, Nylock 1/4-20 Hose Clamp #60 Grommet, 7/8" I.D. x 1-3/8" O.D. 5/64" G.W. Temperature Switch, 2050F (with Pre-alarm option, formerly #22-40902) Temperature Switch, 1950F (with Pre-alarm option) Pressure Switch, 25 PSI (with Pre-alarm option) Adapter 1/8 NPT (with Pre-alarm option) Terminal Strip (with Pre-alarm option) Bushing, Brass 1/2 NPT x 1/4 NPT (for #7 22-71026)

P445PT 08/03

5-5



A-8526/ C-4471

P445PT 08/03

5-6


Electrical System 24V Isolated Ground MP445KEY 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NUMbER 22-49404 22-70084 22-70087 12-00001 14-00006 22-40915 22-42803 22-74803 22-42802 22-74802 22-40907 21-05400 22-41414 13-05001 14-80811 12-80832 22-41079 23-40009 14-00112 19-00060 00-40028 22-40904 22-40910 22-40901 21-05400 22-41077 12-00005 14-00003 21-00135 QTY 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 DESCRIPTION Engine Wire Harness, Isolated Ground Relay Board Assembly, 24 Volt (see Parts Detail) Relay Board Assembly, 24 Volt (Autostart units - see Parts Detail) Machine Screw, BH Slotted #10 -32 x 3/4" S/S Hex Nut, Nylock #10 -32 Pressure Switch, 15 PSI 1/8 NPT Pressure Sender, 0-80 PSI (Isolated Ground 1/8 NPT Single Station) Pressure Sender, 0-80 PSI (Isolated Ground 1/8 NPT Dual Station) Temperature Sender, 2500F (Isolated Ground 1/2 NPT Single Station) Temperature Sender, 2500F (Isolated Ground 1/4 NPT Dual Station) Temperature Switch, 2050F 3/8 NPT (replaced by #20 when equippedwith pre-alarm option)

SERIAL NUMbER -

Street Tee, Steel, 1/8 NPT Starter, 24V Isolated Ground Stud, M10 x 1.5 x 25 mm Hex Nut, Flanged M10 x 1.5 Cap Screw, Hex Head Flanged M10 x 1.5 x 30 mm Solenoid, 24V DC 65 amp, N.O. Isolated Ground Solenoid Mounting Bracket Hex Nut, Nylock 1/4-20 Hose Clamp #60 Grommet, 7/8" I.D. x 1-3/8" O.D. 5/64" G.W. Temperature Switch. 2050F (formerly #22-40902) Temperature Switch, 1950F Oil Pressure Switch, 25 PSI, 1/8 NPT Street Tee, Steel, 1/8 NPT Terminal Strip, 10 Connection 600 VA Machine Screw, BH Slotted, #8-32 x 3/4" Hex Nut, Nylock #8-32 Bushing, Brass 1/2 NPT x 1/4 NPT (for #7 22-74802)

P445PT 08/03

5-7


Stop Solenoid 12 & 24 Volt (Injection Pump Mounted) Stanadyne


T20527

KEY 1 2 3 4 5 6 7 8 9

PART NUMbER RE37091 M63431 AR50874 R47077

QTY 1 2 3 ** 1 2 2 1 1 1 1 1 1 1 1 2

DESCRIPTION Hardware Kit (includes keys 1-6 & 10) Lock Nut Washer (not available separately) Ground Strap Lock Washer Nut (not available separately) Washer (not available separately) Cover (without penetrations for solenoid terminals- manual shut-off) Cover (with penetrations for solenoid terminals) Gasket Solenoid Assembly, 12 Volt (Generator Units - Energize-to-run,includes key 11)

SERIAL NUMbER -

T11919 26-41001 T11918 RE37089 22-51000 22-51002 22-51003

Solenoid Assembly, 24 Volt (Generator Units - Energize-to-run,includes key 11)

Solenoid Assembly, 6 Volt (Propulsion Units - Energize-to-stop12 Volt System use, includes key 11) Solenoid Assembly, 12 Volt (Propulsion Units - Energize-to-stop24 Volt System use, includes key 11)

10 11

12-H295 T11937

Internal Star Washer #10 Insulator **As requiredP445PT 08/03

5-8


12 Volt 55 Amp Medium Frame Alternator & MountingMarine Generator & Propulsion Units

A-8530/ B-6406A

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMbER RE506196 23-49501 R132166 19M7801 19M7785 19M7812 R64525 R100377 14-80811 15-49501 12-80753 T158584 R501192 14M7265 14M7165

QTY 1 1 1 2 2 1 1 1 1 ** 1 1 1 2 1

DESCRIPTION Alternator, 12 Volt 55 amp, Standard Ground (formerly #RE501634) Bracket, Medium Frame Alternator Mounting Bracket Capscrew, Hex Head, Flanged, M8 x 1.25 x 60 mm Capscrew, Hex Head, Flanged, M10 x 1.5 x 25 mm Capscrew, Hex Head, Flanged, M10 x 1.5 x 100 mm Shim Bushing Flange Nut Spacer Capscrew, Hex Head, Flanged, M8 x 1.25 x 30 mm Fan Pulley Lock Nut Lock NutP445PT 08/03

SERIAL NUMbER -

5-9


Medium Frame Alternator MountingIndustrial Generator Units


RGP6256

KEY 1 2 3 4 5 6 7 8

PART NUMbER 19M7786 R132167 R132166 19M7785 19M7801 R132913 14M7296 R100377

QTY 4 1 1 2 2 1 3 1

DESCRIPTION Screw, M10 x 30 Strap Bracket Capscrew, M10 x 25 Screw, M8 x 60 Support Flange Nut, M10 Bushing

SERIAL NUMbER -

P445PT 08/03

5 - 10


Medium Frame Alternator & Mounting

12 Volt 90 Amp 12 Volt 65 Amp 24 Volt 40 Amp 24 Volt 35 Amp Marine Generators & Propulsion Units

A-8531, A-8532, A-8533/ B-6405 KEY 1 PART NUMbER 22-40332 22-40276 22-40278 22-71052 34-49502 23-49501 31-49501 21-49502 12-80088 14-80811 12-00213 15-00202 15-00221 R132166 19M7801 19M7785 15-49501 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 ** DESCRIPTION Alternator, 12 Volt 90 Amp, Isolated Ground Alternator, 12 Volt 65 Amp, Standard Ground Alternator, 24 Volt 40 Amp, Standard Ground Alternator, 24 Volt 35 Amp, Isolated Ground 8 Groove Pulley, 2.36" O.D. x 5/8" I.D. Medium Frame Alternator Mounting Bracket Alternator Mounting Adapter Spacer, Steel, 1" O.D. x 13/32" I.D. x 6.8 mm Capscrew, Hex Head Flanged, M10 x 1.5 x 95 mm Hex Nut, Flanged, M10 x 1.5 Cap Screw, Hex Head, 5/16 -18 x 1 -1/4" Lock Washer, Helical, 5/16 Flat Washer, 5/16" SAE Bracket Capscrew, Hex Head, Flanged, M8 x 1.25 x 60 mm Capscrew, Hex Head, Flanged, M10 x 1.5 x 25 mm Spacer (**As required)P445PT 08/03

SERIAL NUMbER -

2 3 4 5 6 7 8 9 10 11 12 13 14

5 - 11


Large Frame Alternators & Mounting12 Volt 130 Amp 24 Volt 75 Amp Marine Generators & Propulsion Units

A-8609, A-8610/ C-4545

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMbER 22-40282 22-40277 34-49503 23-49502 23-49503 23-49504 12-00831 15-00802 12-00814 12-00812 14-00811 12-00515 15-00504 14-00512 12-00518 15-00502 19M7786 19M7801 12-00516

QTY 1 1 1 1 1 1 2 4 1 1 2 1 3 2 1 1 ** 2 1

DESCRIPTION Alternator, 12 Volt 130 Amp Isolated Ground Alternator, 24 Volt 75 Amp Isolated Ground 8 Groove Pulley, 3-1/4" O.D. x 7/8" I.D. Alternator Support Mounting Bracket Alternator Mounting Bracket Alternator Mounting Bracket Capscrew, Hex Head Flanged, M10 x 1.5 x 25 mm Lock Washer, Helical, M10 Capscrew, Hex Head, M10 x 1.5 x 35 mm Capscrew, Hex Head, M10 x 1.5 x 40 mm Hex Nut, M10 x 1.5 Capscrew, Hex Head, 1/2 -13 x 1 -3/4" Flat Washer, 1/2" SAE Hex Nut, Nylock 1/2-13 Capscrew, Hex Head, 1/2 -13 x 2 -1/2" Lock Washer, Helical 1/2" Capscrew, Hex Head Flanged, M10 x 1.5 x 30 mm (**As required) Capscrew, Hex Head Flanged, M8 x 1.25 x 60 mm Capscrew, Hex Head 1/2 -13 x 2"P445PT 08/03

SERIAL NUMbER -

5 - 12


Large Frame Alternator & Mounting24 Volt 100 Amp Marine Generators & Propulsion Units

A-1023/ C-4545

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMbER 22-45018 34-40002 23-49502 23-49503 23-49505 12-00831 15-00802 12-00814 12-00812 14-00811 12-00515 15-00504 14-00512 12-00518 15-00502 19M7786 19M7801 12-00516

QTY 1 1 1 1 1 2 4 1 1 2 1 3 2 1 1 ** 2 1

DESCRIPTION Alternator, 24 Volt 100 Amp Isolated Ground 8 Groove Pulley, 3-1/4" O.D. x 7/8" I.D. Alternator Support Mounting Bracket Alternator Mounting Bracket Alternator Mounting Bracket Capscrew, Hex Head Flanged, M10 x 1.5 x 25 mm Lock Washer, Helical, M10 Capscrew, Hex Head, M10 x 1.5 x 35 mm Capscrew, Hex Head, M10 x 1.5 x 40 mm Hex Nut, M10 x 1.5 Capscrew, Hex Head, 1/2 -13 x 1 -3/4" Flat Washer, 1/2" SAE Hex Nut, Nylock 1/2 -13 Capscrew, Hex Head, 1/2 -13 x 2 -1/2" Lock Washer, Helical 1/2" Capscrew, Hex Head Flanged, M10 x 1.5 x 30 mm (**As required) Capscrew, Hex Head Flanged, M8 x 1.25 x 60 mm Capscrew, Hex Head 1/2 -13 x 2"P445PT 08/03

SERIAL NUMbER -

5 - 13


Harness Assembly with Circuit breaker & Relay PanelPropulsion Units

A-8804 / B-3139z KEY 1 2 3 4 5 6 7 8 9 PART NUMbER 22-49402 23-40019 22-41070 22-40391 22-40393 22-42047 22-40085 12-03010 14-00001 12-03011 15-00032 QTY 1 1 1 2 2 2 2 2 4 2 2 DESCRIPTION Wire Harness Assembly with Relay Bases (w/o Relays) Bracket 40 Amp Circuit Breaker Relay Base Terminal Retainer 12 Volt Start Relay 24 Volt Start Relay Machine Screw, 10 -32 x 3/8", 1000 Hex Nut, 10 -32 Counter Machine Screw, 10 -32 x 3/4" 1000 Flathead Flat Washer #10 SERIAL NUMbER -

P445PT 08/03

5 - 14


12 & 24 Volt Relay Logic board

A-8851, A-8852, A-8854, A-8855/ C-2041

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMbER 22-70083 22-70084 22-70086 22-70087 22-41060 22-42047 22-40085 22-40391 22-40393 22-40193 22-40018 28-40001 22-40393 12-00083 12-00082 14-00003 12-00089 15-00001 22-40347 22-40392

QTY 1 1 1 1 2 4 4 4 4 1 1 1 4 2 4 4 2 4 1 1

DESCRIPTION 12V Relay Logic Board, Manual Start (Includes all keys) 24V Relay Logic Board, Manual Start (Includes all keys) 12V Relay Logic Board, Autostart (Includes all keys) 24V Relay Logic Board, Autostart (Includes all keys) 6 amp Diode (not shown) 12V Relay SPDT 24V Relay SPDT Relay Base Clip 12 Connection Terminal Board, 600 VAC 10 amp Circuit Breaker Relay Board Mounting Plate Terminal Retainer Clip (not shown) Machine Screw, Flat Head Countersunk #8-32 x 3/4" Machine Screw, Flat Head Countersunk #8-32 x 3/8" Hex Nut, Nylock, #8 x 32 Machine Screw, Flat Head Countersunk, #8-32 x 7/8" Flat Washer, #8 Wire Harness, Manual Start } Not shown Wire Harness, AutostartP445PT 08/03

SERIAL NUMbER -

5 - 15


Drive belt Applications & Tensioner

RGP6132 & 6280

KEY

PART NUMbER

QTY

DESCRIPTION Standard Or Optional Medium Frame Size Alternators 12V/ 55A - 12V/ 90A - 24V/ 35A - 24V/ 40A:

SERIAL NUMbER

R123439 R123463 R123440 R123462

1 1 1 1

Drive Belt, LP-MP445D (non-turbo) Drive Belt, NL445D1 (non-turbo) Drive Belt, LP-M445T-H (with turbo) Drive Belt, NL445T1-T2 (with turbo) Optional Large Frame Size Alternators - 12V/ 130A - 24V/ 75A:

-

R123461 R123457

1 1

Drive Belt, LP-MP445D (non-turbo) Drive Belt, LP-MP445T-H (with turbo)

-

NOTE: ADE supples an additional spare belt on units equipped with front power take-off. Contact dealer or factory for belts on custom engineered accessories (unit serial number required).

1 2

RE518097 19M8131 19M7811

1 1 1

Belt Tensioner Assembly (formerly #RE70536) Capscrew, Socket Head M10 x 1.5 x 70 mm (use with RE70536) Capscrew, Flanged Head M10 x 1.5 x 90 mm (use with RE518097)

-

P445PT 08/03

5 - 16


Harness Assembly with Circuit breaker & Relay PanelPropulsion Units

A-8804/ B-3139z

KEY 1 2 3 4 5 6 7 8 9

PART NUMbER 22-49402 23-40019 22-41070 22-40391 22-40393 22-42047 22-40085 12-03010 14-00001 12-03011 15-00032

QTY 1 1 1 2 2 2 2 2 4 2 2

DESCRIPTION Wire Harness Assembly with Relay Bases (w/o Relays) Bracket 40 Amp Circuit Breaker Relay Base Terminal Retainer 12 Volt Start Relay 24 Volt Start Relay Machine Screw, 10 -32 x 3/8, 1000 Hex Nut, 10 -32 Countersunk Machine Screw, 10 -32 x 3/4, 1000 Flathead Flat Washer #10

SERIAL NUMbER -

P445PT 08/03

5 - 17


S-1 Control Panel 12 & 24 Volt

A-8555-6/ B-5970

KEY 1 23

PART NUMbER 22-90610 22-90615 00-40013 22-90167 22-90168 22-40388 22-40389 22-41077 22-40012 00-00013 00-00014 22-00052

QTY 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION S-1 Control Panel Assembly, 12 Volt (includes all keys) S-1 Control Panel Assembly, 24 Volt (includes all keys) Plate, S-1 Control Panel Rocker Switch Rocker Switch Wire Harness, 12 Volt Wire Harness, 24 Volt Terminal Strip Resistor, 24 Volt Label "12 Volt" * Label "24 Volt" * Number Strip, Flush Panel * *Not shownP445PT 08/03

SERIAL NUMbER -

4 5 6 7 8

5 - 18


Notes

P445PT 08/03

5 - 19


S-3b Control Panel 12 & 24 Volt

A-4722/ C-2470

KEY 1 23

PART NUMbER 22-91065 22-91066 39-40008 37-40010 37-40011 37-40012 37-40014 37-40013 00-91018 22-41077 22-41051 22-00052 22-40004 22-44852 22-44853 22-40257

QTY 1 1 1 1 1 1 1 1 1 1 2 1 2 ** ** 1

DESCRIPTION S-3B Control Panel Assembly, 12 Volt (includes all keys) S-3B Control Panel Assembly, 24 Volt (includes all keys) Enclosure Oil Pressure Gauge Engine Temperature Gauge DC Volt Meter, 12 Volt DC Volt Meter, 24 Volt Hour Meter Decal Terminal Board Switch Number Strip Resistor Kit (24 Volt Panel only) Bulb, 12 Volt * Bulb, 24 Volt * Wire Harness * *Not shown **As requiredP445PT 08/03

SERIAL NUMbER -

4 5 6 7 8 9 10 11 12

5 - 20


S-3C Control Panel 12 & 24 Volt

A-4735, A-4734/ C-2465

KEY 1 23

PART NUMbER 22-91070 22-91071 28-90010 37-40010 37-40011 37-40012 37-40014 37-40013 23-91019 12-90001 22-41051 22-41077 22-00052 12-00005 15-00000 14-00000 22-40004 22-44852 22-44853

QTY 1 1 1 1 1 1 1 1 1 4 2 1 1 2 2 2 2 ** **

DESCRIPTION S-3C Control Panel Assembly, 12 Volt (includes all keys) S-3C Control Panel Assembly, 24 Volt (includes all keys) Plate Oil Pressure Gauge, 0-80 PSI Engine Temperature Gauge, 2500 DC Volt Meter, 12 Volt DC Volt Meter, 24 Volt Hour Meter Bracket Screw, Philips Round Head #6 x 1" Black Switch Terminal Board Number Strip Machine Screw, #8-32 x 3/4" Lock Washer, Helical #8 Hex Nut, Steel #8-32 Resistor Kit (24 Volt Panel only) Bulb, 12 Volt* Bulb, 24 Volt* *Not shownP445PT 08/03

SERIAL NUMbER -

4 5 6 7 8 9 10 11 12 13 14 15

**As required

5 - 21


Main Instrument Panel 12 & 24 Volt LP445

A-8803, A-9271/ B-4734-2

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20

PART NUMbER 22-99400 22-99415 37-96801 37-90022 37-90023 37-90024 37-90025 37-90026 37-90033 37-90034 22-40263 37-99401 37-99402 22-44851 22-44852 22-44853 37-94803 22-40247 22-41060 22-00044 22-41008 37-91007 22-44859 22-44861 12-90002 37-96805

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 ** ** 1 1 2 1 1 1 2 1 4 1

DESCRIPTION Main Instrument Panel, 12 Volt (includes all keys) Main Instrument Panel, 24 Volt (includes all keys) Panel Plate Voltmeter, 12 Volt Voltmeter, 24 Volt Hourmeter Temperature Gauge, 12 Volt Temperature Gauge, 24 Volt Oil Pressure Gauge, 0-80 PSI, 12 Volt Oil Pressure Gauge, 0-80 PSI, 24 Volt Alarm Horn 12/24 Volt Tachometer, 0-3000 RPM, 12 Volt Tachometer, 0-3000 RPM, 24 Volt Fault Lamp Holder, Amber Bulb, Clear 12 Volt Bulb, Clear 24 Volt Key Switch Toggle Switch (for panel lights) Diode Fuse Holder Fuse, 7-1/2 Amp Push Button Wire Harness Red Diffuser (for hourmeter) Screw, Self Tapping #8 Key, Double Sided **As requiredP445PT 08/03

SERIAL NUMbER -

5 - 22


Flybridge Panel 12 & 24 Volt

A-8862, A-8863, A-8885, A-8886/ B-4734-3

KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NUMbER 22-99405 22-99410 22-99404 22-99409 28-96802 37-99401 37-99402 37-90033 37-90034 37-90025 37-90026 22-40263 22-44851 22-44852 22-44853 22-40247 22-41060 22-00044 22-41008 37-91007 22-90003 22-40361 12-90002 22-41001 22-71009

QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 ** ** 1 2 1 1 2 2 1 4 1 1

DESCRIPTION Flybridge Panel Kit, 12 Volt (includes all keys) Flybridge Panel Kit, 24 Volt (includes all keys) Flybridge Panel Kit, 12 Volt (includes all keys) Flybridge Panel Kit, 24 Volt (includes all keys) Panel Plate Tachometer 0-3000 RPM, 12 Volt Tachometer 0-3000 RPM, 24 Volt Oil Pressure Gauge, 0-80 PSI, 12 Volt Oil Pressure Gauge, 0-80 PSI, 24 Volt Temperature Gauge, 12 Volt Temperature Gauge, 24 Volt Alarm Horn - 12/24 Volt Fault Lamp Holder, Amber Bulb, Clear - 12 Volt Bulb, Clear - 24 Volt Toggle Switch (for panel lights) 6 Amp 50 Volt Diode In-Line Fuse Holder 7.5 Amp Fuse Push Button Weatherproof Wire Harness Toggle Switch Boot Self Tapping Screw #8 x 1, Type AB Philips Extension Harness 10 ft. (not shown) Double Plug "Y" Harness (not shown) **As requiredP445PT 08/03

SERIAL NUMbER -

5 - 23


Auxiliary Instrument Panel 12 & 24 VoltTurbocharged Propulsion Applications

A-8845, A-8846, A-8865, A-8866/ B-4766

KEY 1 2

PART NUMbER 22-90640 22-90645 22-90639 22-90644 28-74801 37-90029 37-90030 21-34802 37-90035 37-90036 37-90063 37-90064 22-44865 12-90002 22-44852 22-44853 37-41004 37-41003 22-41016 22-40239 21-00139 22-94803 21-34802

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 4 ** ** ** ** 1 1 1 1 1

DESCRIPTION 12 Volt Auxiliary Panel Kit (includes all keys) 24 Volt Auxiliary Panel Kit (includes all keys) 12 Volt Auxiliary Panel (includes keys #1 - #7) 24 Volt Auxiliary Panel (includes keys #1 - #7) Panel Plate Pyrometer Assembly (includes thermocouple & harness) Pyrometer (gauge only) Pyrometer Probe Connector (not shown) Oil Pressure Gauge, 0-400 PSI, 12 Volt Oil Pressure Gauge, 0-400 PSI, 24 Volt Pressure Gauge, 0-28 PSI, 12 Volt Pressure Gauge, 0-28 PSI, 24 Volt Wire Harness Self Taping Screw #8 x 1 Type AB Phillips Bulb, Clear - 12 Volt Bulb, Clear - 24 Volt Bulb, Clear - 12 Volt Bulb, Clear - 24 Volt Pressure Sender 0-80 PSI (not shown) Pressure Sender 400 PSI (not shown) Adapter 1/8 BSPT x 1/8 NPT (not shown) Exten

Documents

P445PT