6
1 2007 - DR - RAM 1500 PICKUP - 5.7L HEMI V8 - MDS P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT C2 C2 C2 C2 C1 1 10 1 10 1 3 1 3 1 3 29 38 29 38 81456016 2 2 3 3 1 1 3 1 27 34 27 29 35 20 DB/DG 20 DB/DG 20 PK/YL 20 YL/PK 18 DB/DG 20 DB/GY 18 YL/PK 18 PK/YL 20 BR/LB K900 K900 F856 F855 F855 F856 K44 K900 K24 S132 S150 S154 MODULE- POWERTRAIN CONTROL CRANKSHAFT POSITION SENSOR SENSOR- CRANKSHAFT POSITION SENSOR- CRANKSHAFT POSITION MODULE- POWERTRAIN CONTROL C2 MODULE- POWERTRAIN CONTROL C1 SENSOR- CRANKSHAFT POSITION SENSOR- CAMSHAFT POSITION SENSOR GROUND 5 VOLT SUPPLY CMP SIGNAL 5 VOLT SUPPLY CKP SIGNAL 5.7L 3.7L/4.7L BLACK/ORANGE BLACK/BLACK (4.7L) (5.7L/SRT) (3.7L) (NGC) (NGC) For a complete wiring diagram Refer to the Wiring Information. When Monitored: With the engine speed between 480 and 6816 RPM and no CMP or CKP sensor DTCs detected. Set Condition:

P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT · P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT C2 C2 C1 C2 C2 10 1 10 1 1 3 3 1 1 3 38 29 38 29 81456016 2 2 3 3 1 1 3 1 27 34 27 29

Embed Size (px)

Citation preview

Page 1: P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT · P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT C2 C2 C1 C2 C2 10 1 10 1 1 3 3 1 1 3 38 29 38 29 81456016 2 2 3 3 1 1 3 1 27 34 27 29

1

2007 - DR - RAM 1500 PICKUP - 5.7L HEMI V8 - MDS

P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT

C2C2C2 C2 C1

110 110

1 31 313

2938 2938

81456016

22

3 3

1

1

3

1

27 34 27 29 35

20

DB/DG

20

DB/DG

20

PK/YL

20

YL/PK

18

DB/DG

20

DB/GY

18

YL/PK

18

PK/YL

20

BR/LB

K900 K900

F856 F855

F855F856K44K900 K24

S132

S150S154

MODULE-

POWERTRAIN

CONTROL

CRANKSHAFT

POSITION

SENSOR

SENSOR-

CRANKSHAFT

POSITION

SENSOR-

CRANKSHAFT

POSITION

MODULE-

POWERTRAIN

CONTROL C2

MODULE-

POWERTRAIN

CONTROL C1

SENSOR-

CRANKSHAFT

POSITION

SENSOR-

CAMSHAFT

POSITION

SENSOR

GROUND

5 VOLT

SUPPLY

CMP

SIGNAL

5 VOLT

SUPPLY

CKP

SIGNAL

5.7L

3.7L/4.7L

BLACK/ORANGE BLACK/BLACK

(4.7L)(5.7L/SRT)

(3.7L)(NGC) (NGC)

For a complete wiring diagram Refer to the Wiring Information.

• When Monitored:

With the engine speed between 480 and 6816 RPM and no CMP or CKP sensor DTCs detected.

• Set Condition:

Page 2: P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT · P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT C2 C2 C1 C2 C2 10 1 10 1 1 3 3 1 1 3 38 29 38 29 81456016 2 2 3 3 1 1 3 1 27 34 27 29

2

Powertrain Control Module detects an error when the camshaft position is out of phase with the crankshaft position.One Trip Fault. Three good trips to turn off the MIL.

Possible Causes

ERRATIC CAM POSITION SENSOR SIGNAL

CAMSHAFT POSITION SENSOR TONE WHEEL/PULSE RING

ERRATIC CRANKSHAFT POSITION SENSOR SIGNAL

CRANKSHAFT POSITION SENSOR TONE WHEEL/PULSE RING

TIMING SPROCKET ALIGNMENT

CAMSHAFT POSITION SENSOR

CRANKSHAFT POSITION SENSOR

Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 28 - DTC-BasedDiagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure).

1. ACTIVE DTC

1. Turn the ignition on.

2. With the scan tool select View DTCs.

3. Record the related Freeze Frame data.

4. With the scan tool clear DTCs.

5. Start the engine and allow it to reach operating temperature.

WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near thepulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result inpossible serious or fatal injury.

6. With the scan tool select View DTCs.

NOTE: If the DTC does not reset it may be necessary to test drive the vehicle.

Is the DTC Active at this time?

Yes • Go To 2

No • Refer to the INTERMITTENT CONDITION Diagnostic Procedure. (Refer to 28 - DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure).

2. CAMSHAFT POSITION SENSOR CIRCUIT WIRING OR CONNECTORS

1. Turn the ignition off.

2. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Camshaft PositionSensor and the Powertrain Control Module (PCM).

3. Look for any chafed, pierced, pinched, or partially broken wires.

4. Look for broken, bent, pushed out or corroded terminals.

5. Inspect the Camshaft Position Sensor for conditions such as loose mounting screws, damage, or cracks.

Page 3: P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT · P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT C2 C2 C1 C2 C2 10 1 10 1 1 3 3 1 1 3 38 29 38 29 81456016 2 2 3 3 1 1 3 1 27 34 27 29

3

Were any problems found?

Yes • Repair as necessary.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).

No • Go To 3

3. CAMSHAFT POSITION SENSOR CIRCUIT WIRING OR CONNECTORS

1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Camshaft PositionSensor and the Powertrain Control Module (PCM).

2. Look for any chafed, pierced, pinched, or partially broken wires.

3. Look for broken, bent, pushed out or corroded terminals.

4. Inspect the Camshaft Position Sensor for conditions such as loose mounting screws, damage, or cracks.

Were any problems found?

Yes • Repair as necessary.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).

No • Go To 4

4. CRANKSHAFT, TONE WHEEL OR FLEX PLATE

1. Turn the ignition off.

2. Remove the Crankshaft Position Sensor.

3. Inspect the Crankshaft Position Sensor and mounting area for any condition that would result in an incorrect signal,such as damage, evidence of foreign material, or excessive movement.

Were any problems found?

Yes • Repair as necessary in accordance with the Service Information.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).

No • Go To 5

5. CAMSHAFT, TONE WHEEL OR PULSE RING

1. Turn the ignition off.

2. Remove the Camshaft Position Sensor.

3. Inspect the Camshaft Position Sensor and mounting area for any condition that would result in an incorrect signal, suchas damage, evidence of foreign material, or excessive movement.

Were any problems found?

Yes • Repair as necessary in accordance with the Service Information.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).

Page 4: P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT · P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT C2 C2 C1 C2 C2 10 1 10 1 1 3 3 1 1 3 38 29 38 29 81456016 2 2 3 3 1 1 3 1 27 34 27 29

4

No • Go To 6

6. TIMING SPROCKET ALIGNMENT

1. Turn the ignition off.

2. Verify proper timing sprocket alignment in accordance with the Service Information.

Were any problems found?

Yes • Repair as necessary in accordance with the Service Information.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).

No • Go To 7

7. CAMSHAFT POSITION SENSOR IRREGULAR SIGNAL

1. Turn the ignition off.

2. Install any previously removed components. Connect all connectors.

3. Using a lab scope and the Miller special tool # 6801 , backprobe the (K44) CMP Signal circuit in the CamshaftPosition Sensor harness connector.

4. Turn the ignition on.

5. Wiggle the related wire harness and lightly tap on the Camshaft Position Sensor while monitoring the lab scope screen.

6. Start the engine.

WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near thepulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result inpossible serious or fatal injury.

7. Monitor the Camshaft Position Sensor signal on the lab scope screen.

Were any Camshaft Position Sensor signals irregular or missing?

Yes • Go To 9

No • Go To 8

8. CRANKSHAFT POSITION SENSOR IRREGULAR SIGNAL

1. Turn the ignition off.

2. Using a lab scope and the Miller special tool # 6801 , backprobe the (K24) CKP Signal circuit in the CrankshaftPosition Sensor harness connector.

3. Turn the ignition on.

4. Wiggle the related wire harness and lightly tap on the Crankshaft Position Sensor while monitoring the lab scopescreen.

5. Start the engine.

WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near thepulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result inpossible serious or fatal injury.

6. Monitor the Crankshaft Position Sensor signal on the lab scope screen.

Page 5: P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT · P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT C2 C2 C1 C2 C2 10 1 10 1 1 3 3 1 1 3 38 29 38 29 81456016 2 2 3 3 1 1 3 1 27 34 27 29

5

Were any Crankshaft Position Sensor signals irregular or missing?

Yes • Go To 10

No • Go To 11

9. CAMSHAFT POSITION SENSOR

1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Camshaft PositionSensor and the Powertrain Control Module (PCM).

2. Look for any chafed, pierced, pinched, or partially broken wires.

3. Look for broken, bent, pushed out or corroded terminals.

Were any problems found?

Yes • Repair as necessary.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).

No • Replace the Camshaft Position Sensor in accordance with the Service Information.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).

10. CRANKSHAFT POSITION SENSOR

1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Crankshaft PositionSensor and the Powertrain Control Module (PCM).

2. Look for any chafed, pierced, pinched, or partially broken wires.

3. Look for broken, bent, pushed out or corroded terminals.

Were any problems found?

Yes • Repair as necessary.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).

No • Replace the Crankshaft Position Sensor in accordance with the Service Information.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).

11. POWERTRAIN CONTROL MODULE (PCM)

1. Ignition on, engine not running.

2. With the scan tool clear DTCs.

3. Start the engine.

WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near thepulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result inpossible serious or fatal injury.

4. Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.

5. Turn the ignition off.

Page 6: P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT · P0016-CRANKSHAFT/CAMSHAFT TIMING MISALIGNMENT C2 C2 C1 C2 C2 10 1 10 1 1 3 3 1 1 3 38 29 38 29 81456016 2 2 3 3 1 1 3 1 27 34 27 29

6

6. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Camshaft PositionSensor and the Powertrain Control Module (PCM) and between the Camshaft Position Sensor and the PowertrainControl Module (PCM).

7. Look for any chafed, pierced, pinched, or partially broken wires.

8. Look for broken, bent, pushed out or corroded terminals. Verify that there is good pin to terminal contact in the Sensorand Control Module connectors.

9. Look for the data to change or for the DTC to reset during the wiggle test.

10. Refer to any Technical Service Bulletins that may apply.

Were any problems found?

Yes • Repair as necessary.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).

No • Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information.

• Perform the POWERTRAIN VERIFICATION TEST. (Refer to 28 - DTC-Based Diagnostics/MODULE,Powertrain Control (PCM) - Standard Procedure).