1. SAFETY, OPERATION,MAINTENANCE ANDPARTS MANUALP-626P-726P-626 & P-726SEMI-AUTOMATIC STRAPPING MACHINEand P-626E & P-726E Electric Tension versions1/25/09A Samuel Manu-Tech CompanyColumbus, OH Etobicoke, ON Fountain Inn, SC Longview, TXParis, France Scarborough, ON Woodridge, ILDetroit, MIFort Mill, SC Kilnhurst, U.K.Mississauga, ON Rock Hill, SCWinchester, TN

2. SAFETY INSTRUCTIONSTHIS MANUAL GIVES YOU INFORMATION ON SAFETYINSTRUCTIONS, SPECIFICATIONS, OPERATION AND MAINTENANCE OF STRAPPING MACHINES.BEFORE OPERATING OR SERVICING THE MACHINE, PLEASE REVIEW THE ENTIRE MANUAL AND FOLLOW THE SAFETY INSTRUCTIONS CAREFULLY.OPERATION1. Do not operate the machine with the tabletops or covers removed.2. Make sure the proper voltage is being used to operate the machine.3. Never put any part of your body near, under or into a moving machine.4. Do not operate the machine with any safety devices removed or disabled.5. Follow instructions provided in this manual.6. Only trained people should operate this machine.7. Do not attempt to strap any part of your body.8. Do not overload the machine by exceeding the performance limitations specified in this manual.MAINTENANCE1. Shut off and lock out all electrical power before performing any maintenance procedure.2. Use the correct tools and parts to repair the machine.3. Only trained people should service the machine.4. Follow instructions provided in this manual.ADDITIONAL CONSIDERATIONS1. Do not touch the heater and the surrounding area. The heater operates atapproximately 608 deg F. (320 deg C). Allow sufficient time for the heater to cooldown.2. The machine should be placed on a level floor and the surrounding area should bekept free of debris and discarded strap.3. If you are unsure about the operation or the maintenance of the machine, contact your nearest Samuel Strapping Systems office.This symbol: is used throughout this manual and in conjunction with one of threewords: CAUTION, WARNING or DANGER. It is used to alert operators andmaintenance personnel to a condition that requires special to extreme care to avoidpersonal injury. 2 3. TABLE OF CONTENT PAGE #INTRODUCTION 5MAJOR COMPONENTS 5 EXTERIOR MACHINE6 STRAPPING HEAD8INSTALLATION 9PREASSEMBLY OF MACHINE 10THREADING STRAP THRU MACHINE 11OPERATORS CONTROLS 11STRAPPING CYCLE13PRINCIPAL OF OPERATION 14SERVICE ADJUSTMENTS AND CLEARANCES 20MAINTENANCE22TROUBLESHOOTING23PARTS LIST AND EXPLODED VIEWS23ELECTRICAL SCHEMATIC - Standard52ELECTRICAL SCHEMATIC - Elect. Tension Option 53 3 4. 4 5. INTRODUCTIONThis manual contains safety, operating that determined by the timer setting,and maintenance instruction for the P- jog feed will be facilitated by pushing626 and P-726 Semi-automatic Power the Jog Feed button on theStrapping Machines. These models are operators control panel.designed to strap packages withPolypropylene Strap 1/4 to 5/8 (6mm3. WELDING AND CUT-OFF Weldingto 15mm) wide. The strap ends are of the strap ends and cutting of thejoined by means of Hot-Knife weldingstrap supply are facilitated in thisprocess.process. 4. PACKAGE RELEASE After aMAJOR COMPONENTSshort weld-cool period (necessary toIn figures 1 through 4, the majoravoid welded ends from poppingcomponents of the machine and theopen) the package is released.strapping head are shown in detail. Adetailed description of additional (Note:) The previously mentionedsystems and specific components are functions of 1, 3 and 4 are driven by aas follows: cam shaft coupled to the drive system by means of electromagnetic clutchSTRAP DISPENSER: which turns one full revolution per cycle.The dispenser supplies strappingmaterial to the strapping head. It is HOT KNIFE. The Hot Knife is centrallylocated inside the cabinet on the lower located at the front of the strappingleft-hand side. A friction brake is head. Movement of the knife isprovided to limit over-run of strap. controlled by a cam.1. GRIP The grip holds the lead end of ELECTRICAL SYSTEM. An all new the strap beneath the anvil while the electrical system using solid state remainder of the strap is being technology supplies continual power tensioned around the package. supply to the electrical components within the machine. Using simple to2. STRAP FEED AND TENSION Both insert circuit boards provides for safe feed and tension are achieved by two and fast maintenance free operation. sets of gear rollers powered by an electric motor by means of a drive- OPERATOR CONTROLS. The belt and slip-clutch system. Electrical Control panel consists of the Main Power ON-OFF Switch, FeedAn operator controlled adjustable Length Timer, Reset Switch and Feedtimer controls the duration of strap Length Switch (Jog Feed) and Electricfeed. When the set time for feed is Tension Control (on P-626E & P-726Eup, the timer stops feeding strap. If versions).additional feed is required beyond 5 6. 6 7. 7 8. 8 9. INSTALLATIONInstallation requires that the machine be SPARE PARTSuncrated in its proper position and secured inplace with the casters locked. Operation may1 4-08000-140 Brake belt (P-626 only)begin once strap of the proper size is loaded 1 2201213047Brake spring (P-626 only)and the power cord plugged into the appropriate 1 4-01000-150 Retainer, top cover holderelectrical outlet.. See pre-assembly instructions 1 104G001 Microswitch, heavy (LS-1)on the following page for additional set-up 1 2201210020Tension spring, shortinstructions. 1 2201011022Tension spring, longOne set of tools and spare parts is packed witheach machine for use in making adjustmentsand for replacement of parts as needed. Pleasecompare your supplied tools with the followinglist:TOOL PARTS1 Phillips screwdriver (4)2 8mm/10mm open end wrench1 5mm Allen wrench1 4mm Allen wrench1 3mm Allen wrench1 2.5mm Allen wrench9 10. PREASSEMBLY OF P-626 & P-726 MACHINESThe P-626 and P726 Strapping machines are 1. For an 8 core diameter, position the holesnormally pre-assembled and tested prior to of the Reel Claw (item 6) to the #1 and #3shipping, however, the legs can be adjusted on positions for all three Claws and screw thethe P-626 from 29 to 32 by loosening the leg claw in place with two M6x20 Screws.extension bolts and raising or lowering the 2. For a 9 core diameter, position the holesmachine as shown below.of the Reel Claw (item 6) to the #2 and #4 positions for all three Claws and screw theLoosen the bolts (item 120) and raise or lower claw in place with two M6x20 Screws.leg extensions3. For an 11 core diameter, position the holes of the Reel Claw (item 6) to the #3 and #5 positions for all three Claws and screw the claw in place with two M6x20 Screws.LOADING STRAP INTO THE MACHINEOn the P-726 machine, open the Dispenseraccess panel and remove the dispenser FIGURE 8. P-626 LEG ASSEMBLY assembly as shown on Figure 10.1. Turn the Reel Nut Handwheel to disengagethe handwheel from the shaft.The dispensers are designed to accept strap 2. Remove the Outer Flange from the shaftcore diameters of 8 (200mm), 9 (230mm), and and set aside.11 (280mm). If the Core size is not the same 3. Place a coil of strap on the Inner Flangeas your strap, refer to Figure 10 to make the with the strap pay-off going clockwise asadjustments.shown on Figure 11. Allow the plastic wrapto poke through the shaft. (Note: do notremove the protective plastic wrap from thestrap coil)4. Replace the Outer Flange and reinstall theReel Nut Handwheel.5. Remove the protective plastic wrap fromthe strap coil at this time.6. Place the dispenser assembly back into therear-end of the machine. Make sure theassembly is positioned correctly with theHandwheel facing to the right and the endsof the shaft resting in the machine brackets.7. When the dispenser is installed correctly,close the rear panel door.On the P-626 machine the same procedure isfollowed as in the P-726 machine except, theInner Flange and Shaft assembly are notremoved from the machine and the strap coil isloaded directly onto the machine. 10 11. THREADING STRAP THRU MACHINEThe threading process involves routing the strapOPERATORS CONTROLSfrom the dispenser and up through the strapping The P-626 and P-726 controls are identical,head. Refer to Figure 11 for threading the P-726however, the mechanical and electrical tensionMachine and Figure 11A for threading the P-626versions are different as follows:Machine.On the P-726 Machines:MECHANICAL TENSION VERSIONCONTROL PANEL. The control panel is locatedon the left-hand side of the front panel of themachine. (See Figure 12)FIGURE 12. CONTROL PANEL(1)POWER SWITCH. Pushing the1. Open the right-hand door and pull about 3 Power Switch Button will make a feet (1M) of strap from the coil.RED light on the side of the button glow. This2. Thread the strap through the lopper (B), passindicates all electrical circuits and the electric it under roller (C) and allow it to exit the motor are then energized. Pushing the cabinet. On the P-726, close the right-handPOWER switch once more cuts off all power door.supply to the machine.3. Pull up on the strap, then insert the lead-end between the guide roller (D).(2) MANUAL TAKEUP/RESET4. Continue to push the strap through the headBUTTON. When the GREEN light until it can be seen at point (E). is on, press the button to retract the strap. Whenthe YELLOW light is on, press the button to resetOn the P-626 Machine: the machine.Follow the same procedure except reach in fromthe front or right of the machine and pull about 3(3) FEED LENGTH BUTTON. Whenfeet of strap from the coil.in RESET mode (Green Light ison), press the feed length button to feel out strapmanually. Strap will continue to feed until thebutton is released.(4) STRAP FEED LENGTH TIMER.The length of the pre-fed strapcan be adjusted to automatically feed from 1(25mm) to approximately 25 feet (7620mm)using the LENGTH timer. 11 12. OPERATORS CONTROLS contdCOOLING TIME - MOTOR SHUT DOWN TIME.The cooling time and motor shut down can beset by turning the pots shown on the circuit board(FIGURE 13). Turn the pot CW to increase andCCW to decrease the time settings. CAUTION:Be sure to shut power OFF before making anychanges on the board. FIGURE 13A. COOLING DIP-SWITCHTENSION TIME AND MINIMUM TENSIONThe tension time and minimum tension settingscan be adjusted on the Circuit Board by adjustingthe two pots as shown on FIGURE 13B. Theminimum tension (W1) pot controls the lowerlimit of the tension setting by rotating the pot CWfor more tension and CCW for greater tension.FIGURE 13. CIRCUIT BOARD MECH TENS. The tension time (W2) adjusts the time tension isapplied. Turn W2 CW for more time and CCWELECTRIC TENSION VERSIONfor less time.CONTROL PANEL. The control panel is locatedon the left-hand side of the front panel of themachine. (See Figure 12A)FIGURE 12A. CONTROL PANELThe first four button functions on the ElectricTension version are identical to the MechanicalTension machine. (see Figure 12).FIGURE 13B. CIRCUIT BOARD ELECT TENS(5) TENSION CONTROL.COOL TIME SETTINGThe tension applied to theOne additional control on the Electrical Tensionpackage can be controlled by turning the dial CWmachine is located on the right side of thefor more tension and CCW for less tension. Do electrical enclosure. This is a pot that adjustsnot use more tension on the package than is the cool delay for the machine. Turn the Pot CWneeded in order to prevent the strap from for more cool delay, CCW for less cool delay.deforming or breaking.The cool delay allows the welded joint to properlyset before the strap is released. This adjustmentMOTOR SHUT DOWN DIP-SWITCH. is used if an adequate joint is not achieved byThe dip-switch setting allows the user to adjustadjusting the Hot Knife temperature control.the time the machine sits idol before the motorshuts down. Set the dip switches as shown onFigure 13A. CAUTION: Be sure to shut powerOFF before making any dip switch changes. 12 13. STRAPPING CYCLEThe machine is now ready for strapping aRAISING HOT-KNIFE TEMPERATURE - If thepackage. To operate the machine, proceed as weld appears to have insufficient heat to melt thefollows:strap, turn the hot-knife rheostat in a clockwise1. Push the power switch to the ON position direction. and allow the hot knife 5 seconds to reach operating temperature. LOWERING HOT-KNIFE TEMPERATURE - if2. Place a package on the tabletop, directlythe condition of the weld appears to be over above the sealing head. Allow the packageheated, turn the rheostat counterclockwise. to contact the package stop to the right.3. Grasp the end of the strap on the left sideSTRAP GUIDE ADJUSTMENT FOR VARIOUS and bring it over the package and insert the WIDTHS OF STRAP. end into the strap channel on the right side ofThe machine is designed to handle strap widths the package. As the lead-end of the strapof 1/4 to 5/8 (6mm to 16mm). closes LS1, the strap will tension, weld and release the package automatically. To adjust the Exit Guide for the proper strap,CAUTION: Be sure to keep fingersloosen screws (# 5) mounting the adjustable exitfrom beneath the strap. guide (# 2) and slide the adjustable guide as4. Remove the strapped package and note the wide as possible. Do not loosen or move the length of the strap fed out for the next cycle.lower guide (# 1). If the strap is too short or too long, adjust theThread the strap through the machine and have timer as needed. the end extend approximately 6 past the head.5. Note the condition of the weld and the With the edge of the strap against the lower exit tension of the strap on the package. If theguide (#1), slide the adjustable guide against the condition of the weld or the level of tension is strap then back the guide off approximately unsatisfactory, adjust the hot knife 0.004 (1mm). Lock the adjustable guide (# 2) in temperature or the tension level as needed.place with the screws (# 5). Check that the strap Refer to the OPERATING ADJUSTMENTS is not pinched and that it can easily pass through section. the guide.To adjust the Entry Guide loosen the screws (#8 ) and place a scrap piece of strap between theupper (# 6) and lower (# 7) guides. Move thisOPERATING ADJUSTMENTS assembly so that the scrap piece of strap is inline with the strap exiting the head. OnceThe following adjustments may need to bealignment is made, retighten the mountingperformed if changes in the package size, screws (# 8).tension requirements or change in strap size is Apply a few straps on a package. Strap shouldneeded. feed out of the head easily and the weld shouldnot be misaligned. If misalignment occurs,ADJUSTING TENSION readjust the entry guide.On Mechanical Tension machines, if tensionadjustment is required, proceed as follows:Turn the knurled knob located at the rear of themachine, clockwise to increase tension,counterclockwise to decrease tension.On Electric Tension machines, adjust the tensionby turning the tension control knob in the frontpanel.ADJUSTING HOT-KNIFE TEMPERATUREIf the weld does not hold on the package, easilycomes apart, or appears to be overheated, anadjustment to the weld temperature may berequired. The hot-knife rheostat control is foundunder the tabletop in a box mounted next to thestrapping head. Make corrections in smallincrements according to the following conditions. 13 14. PRINCIPAL OF OPERATIONGENERALThe strapping cycle can be divided into three1. NEUTRAL POSITION. When the strap isdistinct operations:initially threaded through the machine, itenters the head under the strap guide anda. Grip and tension over roller D, between two sets of feed andb. Weld, cut, and release tension rollers and on through a slot in thec. Feed end gripper. It then passes beneath theanvil, over the welding clamp and holdingThe following descriptions refer to Figures 15gripper and out into the strap channel on thethrough Figure 20. Note that both the left-hand side of the tabletop where themechanical and the control functions of the micro operator has access to it.switches are described.14 15. 2. ENCIRCLING PACKAGE; TRIPPING LS1. Grip and tension is initiated by the operator who encircles the package with the strap and inserts the strap end into the slot of the upper strap guide on the right-hand end of the machine. In doing so, the strap is guided between the gripper portion of the end gripper and anvil then into a slot in the anvil where it makes contact with the start switch detector lever. As the lever moves to the left, it trips the cycle start switch, LS1. 15 16. PRINCIPAL OF OPERATION cont.3. TENSION. When LS1 is closed, the The tension lever pivots and closes the tension electromagnetic clutch energizes and therollers. The tension rollers close against the camshaft rotates approximately 45 degrees.strap, drawing it back through the head, thus This small amount of shaft rotation istensioning it around the package. When full controlled by LS3, mounted at the right-handtension has been drawn, the electronic tension end of the camshaft. When LS3 closes it de- detector reacts at the same time the energizes the electromagnetic clutch and theelectromagnetic clutch energizes again. end gripper will have been moved upward to contain the upper strap beneath the anvil.16 17. 4. HOLDING GRIPPERS RISES; HOT-KNIFEIts important to note that all tension to MOVES INWARD. Momentarily, the the strap must be released before the electronic tension detector energizes thestrap is cut, otherwise the strap-end control circuit to energize the electromagneticcould be damaged and feeding reliability clutch and turn the cam shaft. As thewill be affected. camshaft turns, the holding gripper rises to contain the other end of the strap beneath The hot-knife moves in between the two the anvil. The tension lever is lowered to layers of strap. release tension and the welding clamp begins to rise.NOTE: TENSION ROLLERS ARERELEASED AND STRAP IS ATREST. 17 18. PRINCIPAL OF OPERATION cont.5. STRAP IS CUT; WELD IS MADE. The welding clamp cuts the strap during its upward movement then pushes the upper surface of the lower strap against the lower surface of the hot-knife. It then pushes the hot-knife against the lower surface of the upper strap.18 19. 6. WELD IS RELEASED; HEAD RETURNS TO HOME POSITION. The hot-knife retracts and the welding clampThe camshaft returns to the home position pushes the two molten surfaces together,and closes LS3 and LS5. The welding the strap.electromagnetic clutch is de-energized by After this short delay, to ensure that the strapLS3 while LS5 energizes SOL1. As the has fused properly, the camshaft again turnssolenoid pulls down on the tensioning lever, and the holding gripper, the welding clampthe feed rollers close against the strap, and the end gripper retract to the neutralpushing it through the head and out into the position. strap channel. The feed timer de-energizes The anvil then retracts and the welded strapand SOL1 is released. is released to the lower side of the packageStrap feed stops and the machine is ready for the next cycle. NOTE: SOL1 ENERGIZES TO CLOSE FEED ROLLERS AND FEED STRAP AFTER THE CAM SHAFT REACHES HOME POSITION19 20. SERVICE ADJUSTMENTS AND CLEARANCESANVIL: To insure that the anvil operatessmoothly, a minimum clearance between theanvil and the left and right guides must bemaintained. To adjust, proceed as follows:1. Make sure the right-hand guide is securely mounted.2. Loosen the two left-hand guide mounting screws.3. Insert a shim, 0.002 (.050mm) thick. x .118 (3mm) wide x 5 (130mm) long between the shoulder of the anvil and the left guide.4. Push the left guide against the anvil and tighten the left guide mount screws.5. Remove the shim and check to make sure the anvil moves smoothly.3. Position LS3 as shown in Figure 23. When set, tighten the mounting screws. As the cam rotates clockwise, the transition from B to A starts the cooling time.SWITCH CAM: The switch cam is a two levelcam. The inner cam actuates LS5. The outerWELDING CLAMP AND END GRIPPER: Tocam actuates LS3.adjust the clearance between the welding clampand the end gripper, refer to Figure 24 andTo make sure the cams are set properly,proceed as follows:proceed as follows:1. Remove the anvil.1. Make sure the machine is in the neutral or2. Loosen the two socket head cap screws that home position. secure the L shaped adjustment bracket to2. If the micro-switches need adjusting, loosen the casting. the mounting screws and set LS5 as shown3. Push the block left or right to adjust the on Figure 22. When properly set, tighten the clearance. mounting screws.4. When set, securely tighten the two mounting screws. 20 21. FEED AND TENSION ROLLERS: When the machine is in the neutral position, the feed and tension rollers should not come into contact with the strap. The clearance between the rollers should be 0.040 (1.0mm). To adjust the feed rollers closer together refer to Figure 26 and proceed as follows: 1. Loosen the locknuts and turn all 4 nutsupward. This will raise the angle plate,pivoting the feed rollers upward. Make alladjustments in very small increments.When set, insert a 0.020 (0.5mm) shimbetween the angle plate and the locknut Band tighten locknut A against locknut B.Note: If the cutting surface of the welding clamp2. Remove the shim and press down on thebecomes dull or chipped, the welding clamp canangle plate. Tighten the locknuts C and D.be turned 180 deg, doubling the life of the part. To adjust the tension rollers away from theTENSION LEVER: Before making any strap, reverse the above procedure.adjustments to the tension lever, check to see ifthe tension lever is in a level condition. Tocheck and adjust the lever, proceed as follows:1. Manually turn the rotor of the electromagnetic clutch until the key, seen at the end of the camshaft, is positioned as shown on Figure 25.2. Make sure the tension lever bearing is in contact with the surface of the cam.3. If there is no clearance at points A, B, and C then the tension lever is considered to be level.4. If there is clearance at any point, loosen the locknuts 1 and 2 and adjust all clearance out at points A, B, and C.5. When set, tighten the locknuts.21 22. MAINTENANCEGENERAL. Periodic checks of all drive belts forreplacement should be made to prevent wornout or stretched belts, which will affecttensioning.TENSION TRIP ARM ASSEMBLY SLEEVE.Apply a few drops of light machine oil to theedge of the sleeve so that the oil can penetrateto the shoulder of the screw.TOP SLIDE, GUIDE PLATES, WELDINGCLAMP, END GRIPPER, AND HOLDINGGRIPPER. Apply light machine oil to theseparts at the point indicated in figure 27LUBRICATION. Make sure the machine isclean before applying lubricants to the pointsshown in Figure 27. Note: use a brush orcompressed air to remove any dirt or debris.GEAR REDUCER. Replace the oil in the gearreducer once a year in the following manner:1. Remove the OIL FILL plug at the top of the reducer.2. Remove the lower plug and allow the oil to drain from the gear housing.3. Reinstall the lower plug and fill with gear oil.4. Reinstall the upper plug.Note: The following parts should NEVER belubricated:1. Electromagnetic clutch2. Roller assemblies3. Belts and pulleys4. Clutch discs.22 23. TROUBLESHOOTING SYMPTOM CAUSE REMEDYStrap jams in strapping head1. Debris accumulation in1. Disassemble the rollerwhile feedingfeed/tension roller area.assembly and removedebris. See AdjustmentSection, Figure 26.Strap pulls from head before1. Worn gripper. 1. Replace gripper.seal and cut-off.Strap will not feed.1. Solenoid 1 will not activate. 1. Adjust the clearance of LS5in relation to the switchcam. Refer to Figure 22. 2. Replace LS5. 3. Adjust LS3 if needed toinsure the head stops in theHOME position.Strap is not being cut-off at 1. LS3 inoperative.1. Replace and adjust LS3.end of strapping cycle. Refer to Figure 23.2. LS3 improperly adjusted.2. Adjust LS3 as required.3. Clearance between welding 3. Adjust the clearance as clamp and end gripper toodetailed in the Adjustment great. and Clearances Section.4. Cutting surface on welding4. Turn the welding clamp clamp dull.180 to get a new cuttingsurface.Machine will not complete 1. The belt that activates the 1. Replace the belt, ifseal and cut-off.tension trip arm is broken ornecessary. Remount the has come off the pulleys.belt if it has come off thepulleys.2. LS2 Sensor inoperative. 2. Check gap between LS2sensor and Magnet. 3. Replace LS2Poor strap weld.1. Hot-knife temperature is too1. Adjust the hot-knife high or too low. temperature as detailed inthe Operating InstructionsSection.2. The F2 circuit breaker has2. Before resetting the F2 tripped. circuit breaker, attempt toidentify the cause of thefailure and make anynecessary repairs. 23 24. 24 25. PARTS LIST AND EXPLODED VIEWFIGURE# ASSEMBLY PAGEFIGURE 1WELDING COMPONENTS 26-27FIGURE 2DRIVE AND CAM ASSEMBLIES 28-29FIGURE 3-2STRAP FEED/TENSION ASSEMBLY30-31FIGURE 4-1TENSION ADJUSTMENT Standard Machine32-33FIGURE 4-2TENSION ADJUSTMENT (Optional Electric Tension) 32-33FIGURE 4-3TRANSMISSION BRACKET ASSEMBLY34-35FIGURE 5HOT-KNIFE AND TENSION LEVER ASSEMBLIES 36-37FIGURE 6-1CABINET COMPONENTS (P-726 MACHINE) 38-39FIGURE 6-2CABINET COMPONENTS (P-626 MACHINE) 40-41FIGURE 7-1DISPENSER ASSEMBLY (P-726 MACHINE) 42-43FIGURE 8-1DISPENSER BRAKE ARM (P-726 MACHINE)42-43FIGURE 8-2DISPENSER ASSEMBLY (P-626 MACHINE) 44-45FIGURE 9-1ELECTRICAL COMPONENTS (P-726 MACHINE)46-47FIGURE 9-2ELECTRICAL COMPONENTS (P-626 MACHINE)48-49FIGURE 10 ELECT. CONTROL PANEL & CONTROL BOX ASSEMBLY50-51FIGURE 11-1 ELECTRICAL SCHEMATIC Standard Machine 52FIGURE 11-2 ELECTRICAL SCHEMATIC (Optional Electric Tension) 53-54 25 26. PARTS LIST, FIGURE 1. WELDING COMPONENTSKEY QTY. PART NO.DESCRIPTION1 REF4-01010 END GRIPPER UNIT2 REF4-01020 WELDING CLAMP UNIT3 REF4-01030 HOLDING GRIPPER UNIT4 REF4-01041 SEPARATING PLATE UNIT5 REF4-01050 SEPARATING ARM UNIT1114-01000-110 Main body block1214-01000-120 Guide plate, right hand side1314-01000-130 Guide plate, left had side1414-01000-140 Top cover holder1514-01000-150 Retainer, top cover holder1614-01000-162 Microswitch seat1714-01000-170 Microswitch spring plate1814-01000-180 Spring hook1924-01000-190 Screw2014-01000-200 Guide slot2114-01000-210 Guide plate2214-01000-220 L-type angle plate2314-01000-230 Spring hook plate2414-01010-240 End gripper2534-01010-250 Clevis2614-01010-260 Spring hook2714-01020-270 Welding clamp2814-01030-280 Holding gripper2914-01040-290 Separating plate3014-01040-301 Microswitch detector lever (out)3214-01050-320 Separating arm3324-01050-330 Sleeve, separating arm pin3414-01050-340 Separating arm pin101 7200A05012 Socket head cap screw, M5x12102 1200A05006 Socket head cap screw, M5x6103 1200A05016 Socket head cap screw, M5x16104 1200A05020 Socket head cap screw, M5x20105 1200A05025 Socket head cap screw, M5x25106 2200A06025 Socket head cap screw, M6x25107 2200A06050 Socket head cap screw, M6x50108 2200G05008 Socket head cap screw, M5x8109 1200E04015 Phillips head machine screw, M4x15111 3200E03015 Phillips head machine screw, M3x15112 2201A03Hex nut, M3113 1201A04Hex nut, M4114 1201A05Hex nut, M5115 2201A08Hex nut, M8116 2202B03Lock washer, M3117 4202B04Lock washer, M4118 7202B05Lock washer, M5119 1202B08Lock washer, M8120 5202B06Lock washer, M6123 1200A04016 Socket head cap screw, M4x16124 2200E04008 Phillips head machine screw, M4x8125 2202A0410Plain washer, M4x10126 32212310042Compression spring 2.3x10x42127 12201210020Tension spring, short128 42201011022Tension spring, long129 1104G001 Microswitch, heavy (LS-1)130 4210A0635ZZBall bearing, 635ZZ131 1211A0414Spring pin, 4 dia. x 14132 1211A0520Spring pin, 5 dia. x 20133 3211A0514Spring pin, 5 dia. x 14134 5211A0318Spring pin, 3 dia. x 18135 22003P3005 Phillips head screw, M3x5136 2202A0308Plain washer, M3x8 26 27. 27 28. PARTS LIST, FIGURE 2. DRIVE AND CAM ASSEMBLIESKEY QTY. PART NO.DESCRIPTION1 REF4-02010 REDUCTION GEAR UNIT2 REF4-02021 CAM UNIT3 REF4-02031 MOTOR FAN UNIT, 60Hz1114-02010-110 Pulley1214-02010-120 Reduction gear1414-02020-140 Cam shaft1514-02020-150 Cam1614-02020-160 Cam1714-02020-170 Cam1814-02020-180 Cam1914-02020-190 Cam2014-02021-200 Cam2114-02020-211 Bearing bracket (aluminum)2214-02020-221 Bearing bracket (aluminum)2314-02000-231 Motor pulley, 60Hz2414-02000-240 Motor fan2514-02000-250 Microswitch seat2714-02000-270 Plate2814-02999-280 Clutch shim101 10 200E04008 Phillips head machine screw, M4x8102 10 202B04Lock washer, M4103 2201A10Hex nut, M10104 1202B10Lock washer, M10105 2201A03Hex nut, M3106 4200C06025 Hex bolt, M6x25107 8202A0613Plain washer, M6x13108 12 202B06Lock washer, M6109 8201A06Hex nut, M6110 4200C06020 Hex bolt, M6x20112 1200G06010 Socket head set screw, M6x10113 2200A05012 Socket head set screw, M5x12114 3200A06020 Socket head set screw, M6x20115 1200A06045 Socket head set screw, M6x45116 2200E03030 Phillips head machine screw, M3x30118 2202B05Lock washer, M5119 2202B03Lock washer, M3120 4202A061620Plain washer, M6x16x2121 2212AS17 Ring, S-17122 2210A6201Clutch ball bearing, 6201ZZ123 1101A1160018 Motor, 1 phase, 110V, 60 Hz.124 2210A6003ZZBall bearing, 6003ZZ125 1202G121604Spacer 12x16x4126 1202E121702Shim M12x17x0.2127 2213A0505014 Key, 5x5x14128 1213A0505080 Key, 5x5x80129 2213A0505016 Key, 5x5x16130 2202F172906Plastic washer, M17x29x6131 2202F172910Plastic washer, M17x29x10132 2202F172912Plastic washer, M17x29x12133 1202G121608Spacer 12x16x8135 1226K163 Oil cover136 1227A02020 Rubber washer, 20 dia.137 1102F06A Magnetic clutch CD-F-0.6A138 2104G012 Microswitch heavy (LS3, LS5)28 29. 29 30. PARTS LIST, FIGURE 3-2. STRAP FEED/TENSION ASSEMBLYKEYQTY. PART NO.DESCRIPTION1REF4-03011 BEARING HOUSING, UPPER UNIT2REF4-03021 BEARING HOUSING, LOWER UNIT11 14-03010-110 Roller shaft 15x8512 14-03010-120 Roller shaft 15x6613 14-03010-130 Bearing housing, upper14-1 24-03010-140 Steel roller14-2 24-03010-142 Steel roller15 24-03010-150 Nylon gear, 20 teeth16 14-03010-160 Gear17 24-03010-170 Strap guide18 14-03010-180 Strap guide20 14-03020-200 Pin21 14-03020-210 Roller shaft, 10x4922 14-03020-220 Roller shaft, 15x8523 14-03020-231 Tightness adjustment shaft 15x28524 14-03020-240 Bearing housing, lower25 14-03020-250 Nylon gear, 40 teeth27 14-03020-270 Steel gear28 14-03020-280 Plastic roller29 14-03020-290 Strap guide30 14-03020-300 Strap guide31 14-03020-310 Strap guide32 14-03020-320 Strap guide33 14-03020-330 Strap guide35 14-03020-350 Magnet1001200E03016 Phillips head machine screw, M3x161016200E04008 Phillips head machine screw, M4x810312 200F04008 Flat head cap screw, M4x81051200A05012 Socket head cap screw, M5x121062200G05008 Socket head set screw, M5x81084202B06Lock washer, M61094200A06020 Socket head cap screw, M6x201101104Y002 Magnetic sensor SK3-X1117202B04Lock washer, M41127202A0410Plain washer, M4x101141202B05Lock washer, M51151202A0512Plain washer, M5x121161202A062120Plain washer, M6x211171200G06008 Socket head set screw, M6x81192201A04Hex nut, M41201200E04020 Phillips head machine screw, M4x201211202B03Lock washer, M31221202A0308Plain washer, M3x81238210A6002ZZBall bearing, 6002ZZ1243202F152205Plastic washer, M15x22x51254202E152110Plain washer, 15x21x11266202F152204Plastic washer, M15x22x41272213A0505012 Key, 5x5x121286213A0505016 Key, 5x5x161291213A0505032 Key, 5x5x321309212AS15 Ring, S-151312212AS10 Ring, S-1013212130505014Key, 5x5x141371213A0505010 Key, 5x5x1030 31. 31 32. PARTS LIST, FIGURE 4-1. TENSION ADJUSTMENT - STANDARDKEY QTY.PART NO.DESCRIPTION1 REF 4-04010 MECHANICAL TENSION ADJUSTMENT UNIT122 4-04000-120 Spring guide131 4-04010-130 Tightness adjustment cover141 4-04010-140 Tightness adjustment sleeve151 4-04010-150 Tightness adjustment nut161 4-04010-160 Tightness director171 4-04000-170 Tightening pulley181 4-04000-180 Tightening pulley191 4-04000-190 Tightening pulley202 4-04000-200 Clutch disc351 4-04000-350 Plastic sleeve102 1 200A06016 Socket head cap screw, M6x16116 1 202A06120 Plain washer, M6x21x2118 1 212AR32 Ring, R-32120 1 2214239052Compression spring, 4.2x39x52121 2 214AK019V-belt, K019123 4 210A6002ZZBall bearing, 6002ZZ125 1 210A6000ZZBall bearing, 6000ZZ131 2 200A0508Socket head cap screw, M5x8PARTS LIST, FIGURE 4-2. TENSION ADJUSTMENT Optional Electric TensionKEY QTY.PART NO.DESCRIPTION1 REF 4-04310 ELECTRICAL TENSION ADJUSTMENT UNIT122 4-04000-120 Spring guide171 4-04000-170 Tightening pulley381 4-04310-380 Adjustment nut391 4-04310-390 Attractive plate110 1 200G06008 Socket head set screw, M6x8114 2 202A152105Plain washer, M15x25x0.5117 2 202A152110Plain washer, M15x21x1.0118 1 212AR32 Ring, R-32120 1 2213039062Compression spring, 3.0x39x62123 4 210A6002Ball bearing, 6002ZZ133 1 102J15Magnet clutch.32 33. 33 34. PARTS LIST, FIGURE 4-3. TRANSMISSION BRACKET ASSEMBLYKEY QTY.PART NO. DESCRIPTION3 REF 4-04031TRANSMISSION BRACKET UNIT271 4-04030-270Transmission bracket pin281 4-04030-281Transmission bracket shaft 15x123291 4-04030-291Transmission seat301 4-04030-301Transmission bracket311 4-04030-311Pulley321 4-04030-321Pulley102 2 200A106016 Socket head cap screw, M6x16103 1 200C06070Hex bolt, M6x70104 2 200G06010Socket head set screw, M6x10105 1 200G06006Socket head set screw, M6x6106 5 201A06 Hex nut, M6111 6 202B06 Lock washer, M6112 7 202A061620 Plain washer, M6x16x2113 4 202A0613 Plain washer, M6x13121 2 214AK019 V-Belt, k-19122 1 214AM030 V-Belt, M30123 4 210A6002ZZ Ball bearing, 6002ZZ126 2 212AS15Ring, S-15 34 35. 35 36. PARTS LIST, FIGURE 5. HOT-KNIFE AND TENSION LEVER ASSEMBLIESKEYQTY. PART NO.DESCRIPTION1REF4-05010 HEATER ARM UNIT2REF4-05020 HEATER HEAD UNIT3REF4-05030 TENSION LEVER UNIT4REF4-05040 STRAP GUIDE UNIT, ENTRY5REF4-05050 STRAP GUIDE UNIT, EXIT11 14-05010-110 Heater arm side plate12 14-05010-120 Heater arm13 14-05010-130 Heater arm screw14 14-05020-140 Heater blade holder15 14-05020-150 Instant heating heater plate16 14-05030-160 Adjustable nut17 14-05030-170 Tension lever18 14-05000-180 Solenoid shaft assembly21 44-05000-210 Spring cover22 14-05000-220 Bracket23 14-05000-230 Feed back arm screw26 14-05050-260 Strap guide, exit27 14-05050-270 Strap guide adjuster, exit28 14-05050-280 Guide nut, M429 14-05040-290 Strap guide adjuster, entry30 14-05040-300 Strap guide, entry31 14-05030-310 Cap sleeve1011200C06090 Hex bolt, M6x901021200C06010 Hex bolt, M6x101031200A06050 Socket head cap screw, M6x501041200E04016 Phillips head machine screw, M4x161055200A05012 Socket head cap screw, M5x121069202B05Lock washer, M51072201A04Hex nut, M41085201A05Hex nut, M51092202B04Lock washer, M411013 201A06Hex nut, M61119202B06Lock washer, M61121201A08Hex nut, M81132202B08Lock washer, M81141200E04015 Philips head machine screw, M4x151152200A04025 Socket head cap screw, M4x251168200C05012 Hex bolt, M5x121179202A0512Plain washer, M5x121182202A0613Plain washer, M6x131197202A0409Plain washer, M4x91211202A062120Plain washer, M6x21x212212200505006Heater spring, 0.5x0.5x6.512312201011022Tension spring, long, 1x10.8x2212422211012051Compression spring, 1x12x511252210A0635ZZBall bearing, 635ZZ12612214024039Compression spring, 4x24x391271212AE12 Ring, E-1212912211610026Compression spring, 1.6x10x261302211A0440Spring pin, 4 dia.x401311211A0520Spring pin, 5 dia.x201321103T024-1 Solenoid, 24VDC1331227A02016 Rubber washer (16 dia)1344200C04010 Hex bolt, M4x101354200M05012 Hex bolt with washer, M5x12 36 37. 37 38. PARTS LIST, FIGURE 6-1. CABINET COMPONENTS (P-726 MACHINE)KEY QTY. PART NO.DESCRIPTION1 REF4-06010 PLASTIC ROLLER BRACKET UNIT1114-06500-110 Body1214-06000-120 Door, right hand1314-06000-130 Door, left hand1444-06000-140 Door magnet1514-06000-150 Plastic package stop1614-06200-161 Stainless steel top cover1744-06200-170 Wheel, Swivel1824-06000-180 Door holder1914-06000-191 Sustaining plate2014-06000-200 Guide plate2114-06400-210 Hinge2324-06000-230 Top cover screw2414-06010-240 Plastic roller2514-06010-250 Roller pin2614-06010-260 Roller frame101 25 200C06012 Hex bolt, M6x12102 21 202B06Lock washer, M6103 41 202A0613Plain washer, M6x13104 16 201A06Hex nut, M6105 4200C06020 Hex bolt, M6x20107 2200A06020 Socket head cap screw, M6x20109 2200E04012 Phillips head machine screw, M4x12110 10 202B04Lock washer, M4111 2201A04Hex nut, M4112 8200E04010 Phillips head machine screw, M4x10113 12 202A0408Plain washer, M4x8114 8202A061620Plain washer, M6x15x2117 2200A06012 Socket head cap screw, M6x12118 1118B180-2B1ACable119 1See Pages 50-51 Electrical controls121 1200F06020 Flat head cap screw, M6x20123 2201K06Wing nut, M638 39. 39 40. PARTS LIST, FIGURE 6-2. CABINET COMPONENTS (P-626 MACHINE)KEYQTY. PART NO. DESCRIPTION1REF4-06010PLASTIC ROLLER BRACKET UNIT11 14-06200-112Body12 14-06200-121Door14 1297E0010 Door magnet15 14-06000-151Plastic package stop16 14-06201-160Stainless steel top cover17 2229D16075CH-GY Wheel swivel, 75mm17-1 2229E16075CH-GY Wheel fixed, 75mm18 14-06000-180Door holder19 14-06000-191Sustaining plate20 14-06000-200Guide plate21 14-06400-211Hinge22 14-06000-222Collar23 24-06000-230Top cover screw24 14-06010-240Plastic roller25 14-06010-250Roller pin26 14-06010-260Roller frame30 44-06200-300Leg, long35 14-06000-352Bracket1002202H04 Tooth head washer, M41011211A0514 Spring pin, 5 dia. X 141024201B06 Hex nut, M61034202A0613 Plain washer, M6x1310418 201A06 Hex nut, M61056200C06020Hex bolt, M6x201068202B08 Lock washer, M81072200A06020Socket head cap screw, M6x201088202A0816 Plain washer, M8x161092200E04012Phillips head machine screw, M4x121102202B03 Lock washer, M31112201A04 Hex nut, M41122200E03010Phillips head machine screw, M3x101132202A0308 Plain washer, M3x81142202A061620 Plain washer, M6 (16mm O.D.)1172200A06012Socket head cap screw, M6x121181118B180-2B1A Cable1192200H05020Truss head screw, M5x201208200C08020Hex bolt, M8x201232201K06 Wing nut, M61242202B04 Lock washer, M41254202A0409 Plain washer, M4x91302200M06012Hex bolt w/washer, M6x121321200AR06020 Socket head cap screw, M6x2040 41. 41 42. PARTS LIST, FIGURE 7-1. DISPENSER ASSEMBLY (P-726 MACHINE)KEY QTY. PART NO.DESCRIPTION1 14-07000 PLASTIC FLANGE UNIT1114-07000-110 Plastic flange1214-07000-120 Plastic flange1314-07000-130 Reel center claw1414-07000-140 Reel shaft1514-07000-150 Y-type washer1614-07000-160 Plain washer, M40x31714-07000-170 Pin1914-07000-190 Reel nut handwheel2014-07000-200 Left bracket2114-07000-210 Right bracket100 1212AS25 Ring, R-25101 4200A06012 Socket head cap screw, M6x12102 6200A06020 Socket head cap screw, M6x20103 1212CR8Spring pin-RPARTS LIST, FIGURE 8-1. DISPENSER BRAKE ARM (P-726 MACHINE)KEY QTY. PART NO.DESCRIPTION1 1408000BRAKE UNIT111408000-110Pin121408000-120Plastic roller131408000-130Roller frame141408000-140Brake rubber151408000-150Angle plate161408000-160Brake fixed pin171408000-170Brake arm102 4202B06Lock washer M6104 6201A06Hex nut, M6105 2200C06020 Hex bolt, M6x20106 12201213047Brake spring, 1.2x13x47107 2200AE04 Ring, E-4108 3212AS10 Ring, S-10109 2200A06020 Socket head cap screw, M6x20110 2202A0613Plain washer, M6x1342 43. 43 44. PARTS LIST, FIGURE 8-2. DISPENSER ASSEMBLY (P-626 MACHINE)KEY QTY. PART NO.DESCRIPTION1 REF4-08200 REEL BRAKE UNIT1114-08000-110 Pin1214-08000-120 Plastic roller1314-08000-130 Roller frame1414-08200-140 Brake belt1614-08200-160 Belt pin1714-08200-170 Reel brake arm1814-08200-180 Belt holder plate1914-08200-190 Reel shaft2024-07000-110 Plastic flange2214-07000-130 Reel center claw2314-07000-150 Y-type washer2414-07000-160 Plain washer, M40x32514-07000-170 Pin2714-07000-190 Reel nut handwheel2814-08200-280 Brake belt tightener2914-08200-290 Spring pillar3014-08200-300 Reel brake pulley3114-08200-310 Plastic cap3214-08200-320 Reel brake bracket3314-08200-330 Brake shaft3714-08500-370 Brake arm fixed shaft100 7202B06Lock washer, M6101 7200A06020 Socket head cap screw, M6x20102 1212AS25 Ring, S-25103 4200E04025 Phillips head machine screw, M4x25104 8201A04Hex nut, M4105 14 202A0409Plain washer, M4x9106 2212AE04 Ring, E-4107 1212AS10 Ring, S-10108 2210A6003ZZBall bearing, 6003ZZ109 1212AS15 Ring, S-15110 3202A0613Plain washer, M6x13111 1212CR8Spring pin, R-8113 6200E04016 Phillips head machine screw, M4x16114 3202B08Lock washer, M8115 1202A0816Plain washer, M8x16116 3201A08Hex nut, M8117 1200A08030 Socket head cap screw, M8x30118 1200A06016 Socket head cap screw, M6x16119 5201A06Hex nut, M6120 8202B04Lock washer, M4121 4200C06025 Hex bolt, M6x25122 8202A061620Plain washer, 6x16x2123 2212AS20 Ring, S-20125 12201213047Brake spring, 1.2x13x47 44 45. 45 46. PARTS LIST, FIGURE 9-1. ELECTRICAL COMPONENTS (P-726 MACHINE)KEY QTY.PART NO. DESCRIPTION1 REF4-09010SMOKE FAN UNIT2 REF4-09020INSTANT HEATING TRANSFORMER UNIT1213 4-09041-120Switch holder1314-09010-132Fan bracket1414-09010-143Protective cover1514-09010-151Protective cover bracket1624-09020-160Instant heating cable1724-09020-170Insulating tube1814-09020-180Transformer foot1914-09000-190Heating transformer cover2714N01000-470Liner4114-09041-121Stop leaf104 2200F05030Flat head set screw, M5x30106 10 202B04 Lock washer, M4107 10 201A04 Hex nut, M4108 2202B05 Lock washer, M5109 2201A04 Hex nut, M5112 6202A0510 Plain washer, M5x10115 6200E04012Phillips head machine screw, M4x12116 6202B04 Lock washer, M4123 22210708021 Spring, 0.7x8.2x20.5124 1116AD024 Smoke fan, 24VDC, 80x80125 1103A1101 Instant heating transformer, 110V-1V126 1104Y1638 Cut safety switch, XK-1099127 1153K0619RKnob128 1PC-FP-24D03-11060Heating PC assy, FP-24D03 110V/60Hz130 2200E05016Phillips head machine screw, M5x16132 2202B05 Lock washer, M5134 4202A0510 Plain washer, M5x10136 2201A05 Hex nut, M5138 4200C04010Hex bolt, M4x10For Control Panel and Control Box components, see Pages 50-5146 47. 47 48. PARTS LIST, FIGURE 9-2. ELECTRICAL COMPONENTS (P-626 MACHINE)KEY QTY. PART NO. DESCRIPTION1 REF4-09010SMOKE FAN UNIT2 REF4-09020INSTANT HEATING TRANSFORMER UNIT1214-09041-120Switch holder1314-09010-132Fan bracket1414-09010-143Protective cover1514-09010-151Protective cover bracket1624-09020-160Instant heating cable1724-09020-170Insulating tube1814-09020-180Transformer foot1914-09000-190Heating transformer cover2714N01000-470Liner4114-09041-121Stop leaf104 2200F05030Flat head set screw, M5x30106 10 202B04 Lock washer, M4107 10 201A04 Hex nut, M4108 2202B05 Lock washer, M5109 2201A04 Hex nut, M5112 6202A0510 Plain washer, M5x10115 6200E04012Phillips head machine screw, M4x12116 6202B04 Lock washer, M4123 22210708021 Spring, 0.7x8.2x20.5124 1116AD024 Smoke fan, 24VDC, 80x80125 1103A1101 Instant heating transformer, 110V-1V126 1104Y1638 Cut safety switch, XK-1099127 1153K0619RKnob128 1PC-FP-24D03-11060Heating PC assy, FP-24D03 110V/60Hz130 2200E05016Phillips head machine screw, M5x16132 2202B05 Lock washer, M5134 4202A0510 Plain washer, M5x10136 2201A05 Hex nut, M5138 4200C04010Hex bolt, M4x10For Control Panel and Control Box components, see Pages 50-5148 49. 49 50. PARTS LIST, FIGURE 10. CONTROL PANEL AND CONTROL BOXKEY QTY.PART NO.DESCRIPTION1114-10200-110 Control box (P-626, P-626E Only ) 4-10200-111 Control box (P-726, P-726E Only )1214-10200-120 Control box cover (P-626, P-626E Only) 4-10200-121 Control box cover (P-726, P-726E Only )171PC-FP-30B01 Control PC board assembly, FP-30B01 (Standard Machine) PC-FP-30C01 Control PC board assembly, FP-30C01 (Opt. Electric Tension)102 1103B1122035 Transformer, 110-22V., 35VA104 1115C1502Circuit Protector, ZE800, 15A (FU-1)105 1115C0302Circuit Protector, ZE800, 3A (FU-2)106 1115C0202Circuit Protector, ZE800, 2A (FU-3) (Standard Machine) 115C0302Circuit Protector, ZE800, 3A (FU-3) (Opt. Electric Tension)108 4200E03006 Phillips head machine screw, M3x10109 4153AJ002Speed clamp112 4200F03012 Flat head screw, M3x12113 8202B03Lockwasher, M3114 8201A03Hex nut, M3115 1PC-FP-30S Control PC Board assembly, FP-30S119 1104A001BPower switch121 2108BK500Potentiometer, 500K122 2153K0617B Knob (Standard Machine)3153K0617B Knob (Opt. Electric Tension)123 1108BK010Potentiometer, NR-10KB(24D), (Opt. Electric Tension)124 1254A0010Label (Standard Machine) 254A0011Label (Opt. Electric Tension) 50 51. 51 52. ELECTRICAL SCHEMATIC, FIGURE 11-1 (Standard Machine)52 53. ELECTRICAL SCHEMATIC, FIGURE 11-2 (Opt. Elect. Tension)53 54. Samuel Strapping Systems1401 Davey Road, Suite 300Woodridge, IL 605171-800-323-4424Rev 1-25-09 EXS-201, EXS-301EXS-201E, EXS301E