Owner's Manual

CRRFTSMRN°

LAWN TRACTOR18.5 HP, 42" MowerElectric Start

6 Speed Transaxle

Model No.917.275750

[_ his product has a low emission engine which operatesdifferently from previously built engines. Before you start theengine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all SafetyRules and Instructions before

operating this equipment.

For answers to your questions about

this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................. 2Safety Rules ........................................... 3Product Specifications ............................ 6Assembly/Pre-Operation ........................ 8Operation .............................................. 11Maintenance Schedule ......................... 17

Maintenance ......................................... 17

Service and Adjustments ...................... 22Storage ................................................. 28Troubleshooting .................................... 29Repair Parts .......................................... 34Sears Service ......................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner's manual,Sears will repair or replace free of charge any parts that are found to be defective inmaterial or workmanship according to the guidelines of coverage listed below. Sears willalso provide free labor for these applicable warranted parts for the two full years. Duringthe first 30 days of purchase, there will be no charges to service the product at yourhome for issues covered by this warranty. (See exclusions below). For your conve-nience, IN HOME warranty service will still be available after the first 30 days of pur-chase, but a trip charge will apply. This charge will be waived if the Craftsman product isdropped off at an authorized Sears location. For the nearest authorized Sears location,please call 1-800-4-MY-HOME®. This warranty applies only while this product is withinthe United States.

This Warranty does not cover:• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damagecaused by towing objects beyond the capability of the riding equipment, impactingobjects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-trical and mechanical damage caused by improper storage, failure to use the propergrade and amount of engine oil, failure to keep the deck clear of flammable debris,or failure to maintain the equipment according to the instructions contained in theowner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-ment proves defective in material or workmanship and our testing determines the batterywill not hold a charge, Sears will replace the battery at no charge. During the first 30days of purchase, there will be no charges to replace the battery at your HOME. Afterthe first 30 days, for your convenience, IN-HOME warranty service will still be avail-able but a trip charge will apply. This charge will be waived if the Craftsman product isdropped off at an authorized Sears location. For the nearest authorized Sears location,please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, whichvary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-ing objects. Failure to observe the following safety instructions could result in seriousinjury or death.

_kWARNING: In order to prevent ac-cidental starting when setting up, trans-porting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

_WARNING: Do not coast down a hill inneutral, you may lose control of the tractor.

_kWARNING: Tow only the attachmentsthat are recommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Operate only at the lowest possible speedwhen on a slope. Too heavy of a load,while on a slope, is dangerous. Tires canlose traction with the ground and causeyou to lose control of your tractor.

_kWARNING: Engine exhaust, some ofits constituents, and certain vehicle com-ponents contain or emit chemicals knownto the State of California to cause cancer

and birth defects or other reproductiveharm.

_kWARNING: Battery posts, terminalsand related accessories contain lead and

lead compounds, chemicals known to theState of California to cause cancer and

birth defects or other reproductive harm.Wash hands after handling.

I. GENERAL OPERATION• Read, understand, and follow all

instructions on the machine and in themanual before starting.

• Do not put hands or feet near rotatingparts or under the machine. Keep clearof the discharge opening at all times.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such asrocks, toys, wire, etc., which could bepicked up and thrown by the blades.

• Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

3

• Never direct discharged materialtoward anyone. Avoid dischargingmaterial against a wall or obstruction.Material may ricochet back toward theoperator. Stop the blades when cross-ing gravel surfaces.

• Do not operate machine without theentire grass catcher, discharge guard,or other safety devices in place andworking.

• Slow down before turning.• Never leave a running machine

unattended. Always turn off blades,set parking brake, stop engine, andremove keys before dismounting.

• Disengage blades when not mowing.Shut off engine and wait for all parts tocome to a complete stop before clean-ing the machine, removing the grasscatcher, or unclogging the dischargeguard.

• Operate machine only in daylight orgood artificial light.

• Do not operate the machine whileunder the influence of alcohol or drugs.

• Watch for traffic when operating nearor crossing roadways.

• Use extra care when loading or un-loading the machine into a trailer ortruck.

• Always wear eye protection when oper-ating machine.

• Data indicates that operators, age 60years and above, are involved in alarge percentage of riding mower-re-lated injuries. These operators shouldevaluate their ability to operate theriding mower safely enough to protectthemselves and others from seriousinjury.

• Followthe manufacturer's recommen-

dation for wheel weights or counter-weights.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn.Do not allow the mower deck to plowleaves or other debris which can cause

build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool before

storage.

II. SLOPE OPERATIONSlopesarea majorfactor relatedto lossofcontrolandtip-over accidents,which canresult in severe injuryor death. Opera-tion on all slopes requiresextracaution. Ifyou cannotback up the slopeor if you feeluneasyon it, do not mow it.• Mowup and downslopes,not across.• Watchfor holes,ruts, bumps,rocks,or

other hiddenobjects. Uneventerraincouldoverturnthe machine.Tall grasscanhide obstacles.

• Choosea lowgroundspeedso thatyouwill not haveto stop or shift whileon the slope.

• Do not mowon wet grass.Tires maylose traction.Always keepthe machinein gear whengoing downslopes.Do notshift toneutraland coastdownhill.

• Avoidstarting, stopping,or turning ona slope. If the tires losetraction, dis-engage the bladesand proceedslowlystraightdownthe slope.

• Keepall movementon the slopesslowand gradual. Donot makesuddenchangesin speedor direction,whichcouldcausethe machineto roll over.

• Useextracarewhileoperating ma-chinewithgrasscatchersor otherat-tachments;they canaffect the stabilityof the machine.Do nouse on steepslopes.

• Do not try to stabilizethe machinebyputtingyour foot on the ground.

• Do not mowneardrop-offs,ditches,or embankments.The machinecouldsuddenly roll over if awheel is over theedge or if the edge caves in.

II1. CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the machine

and the mowing activity. Never assumethat children will remain where you lastsaw them.• Keep children out of the mowing area

and in the watchful care of a respon-sible adult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or

backed over by the machine.• Never allow children to operate the

machine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may block your view of a child.

IV, TOWING

• Tow only with a machine that has ahitch designed for towing. Do not at-tach towed equipment except at thehitch point.

• Followthe manufacturer's recom-

mendation for weight limits for towedequipment and towing on slopes.

• Never allow children or others in or on

towed equipment.• On slopes, the weight of the towed

equipment may cause loss of tractionand loss of control.

• Travel slowly and allow extra distanceto stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or propertydamage, use extreme care in handlinggasoline. Gasoline is extremely flammableand the vapors are explosive.• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.• Use only approved gasoline container.• Never remove gas cap or add fuel with

the engine running. Allow engine tocool before refueling.

• Never fuel the machine indoors.• Never store the machine or fuel con-

tainer where there is an open flame,spark, or pilot light such as on a waterheater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plasticliner. Always place containers on theground away from your vehicle whenfilling.

• Removegas-poweredequipmentfromthe truckor trailerand refuelit on theground.If this is not possible,thenrefuelsuch equipmentwith a portablecontainer,ratherthan from a gasolinedispensernozzle.

• Keepthe nozzle incontactwith the rimof the fuel tankor containeropeningatall times until fueling is complete.Donot usea nozzle lock-opendevice.

• If fuel is spilledon clothing,changeclothingimmediately.

• Neveroverfill fuel tank.Replacegascapand tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.• Keep all nuts and bolts tight to be sure

the equipment is in safe working condi-tion.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage and remove any fuel-soakeddebris. Allow machine to cool before

storing.• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-sary, before restarting.

• Never make any adjustments or repairswith the engine running.

• Check grass catcher components andthe discharge guard frequently andreplace with manufacturer's recom-mended parts, when necessary.

• Mower blades are sharp. Wrap theblade or wear gloves, and use extracaution when servicing them.

• Check brake operation frequently. Ad-just and service as required.

• Maintain or replace safety and instruc-tion labels, as necessary.

• Be sure the area is clear of by-standers before operating. Stopmachine if anyone enters the area.

• Never carry passengers.• Do not mow in reverse unless

absolutely necessary. Always lookdown and behind before and whilebacking.

• Never carry children, even with theblades shut off. They may fall offand be seriously injured or interferewith safe machine operation. Chil-dren who have been given rides inthe past may suddenly appear inthe mowing area for another rideand be run over or backed over bythe machine.

• Keep children out of the mowingarea and in the watchful care of aresponsible adult other than theoperator.

• Be alert and turn machine off if achild enters the area.

• Before and while backing, lookbehind and down for small children.

• Mow up and down slopes (15 °Max), not across.

• Choose a low ground speed sothat you will not have to stop orshift while on the slope.

• Avoid starting, stopping, or turningon a slope. If the tires lose trac-tion, disengage the blades andproceed slowly straight down theslope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless nec-essary, and then, turn slowly andgradually downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline 2.0Capacity and UnleadedType: Regular

Oil Type SAE 30 (above 32°F)API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter: 3.5 PintsW/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC(Gap: .030")

Ground Speed(MPH):

Forward:1st 1.22nd 1.53rd 2.44th 3.55th 4.86th 5.3

Reverse: 1.5

Tire Pressure: Front: 14 PSIRear: 10 PSI

Charging System: 3 Amps Battery5 Amps Headlights

Battery: Amp/Hr: 28Min. CCA: 230Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. The

instructions will enable you to assembleand maintain your tractor properly. Alwaysobserve the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in main-

taining, caring for and using your tractor.• Follow the instructions under"Mainte-

nance" and "Storage" sections of thisowner's manual.

_,WARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or state

laws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.In the state of California the above is re-quired by law (Section 4442 of the Califor-nia Public Resources Code). Other statesmay have similar laws. Federal laws applyon federal lands. A spark arrester for themuffler is available through your nearestSears service center (See REPAIR PARTSsection of this manual).REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-chase. Your new Craftsman® product isdesigned and manufactured for years ofdependable operation. But like all products,it may require repair from time to time. That'swhen having a Repair Protection Agreementcan save you money and aggravation.Purchase a Repair Protection Agreementnow and protect yourself from unexpectedhassle and expense.Here's what's included in the Agreement:• Expert service by our 12,000 profe-

sional repair specialists.• Unlimited service and no charge for

parts and labor on all covered repairs.• Product replacement if your covered

product can't be fixed.• Discount of 10% from regular price of

service and service-related parts notcovered by the agreement; also, 10%off regular price of preventive mainte-nance check.

• Fast help by phone- phone supportfrom a Sears technician on productsrequiring in-home repair, plus conve-nient repair scheduling.

Once you purchase the Agreement, asimple phone call is all that it takes for youto schedule service. You can call anytimeday or night, or schedule a service ap-pointment online.Sears has over 12,000 professional repairspecialists, who have access to over 4.5million quality parts and accessories.That's the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come. Purchaseyour Repair Protection Agreement today!Some limitations and exclusions apply.For prices and additional informationcall 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of homeappliances, garage door openers, waterheaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME®

SteeringWheel Insert

SteeringBoot

(1) Hex Bolt5/16-18 x 4 LJ

Steering Wheel

@)Steering

ExtensionShaft

C)(1) Large Flat Washer

a I I u

Steering

Wheel Adapter

(1) 5/16 Lock Washer

Seat

(1) Washer17/32 x 1-3/16 x 12 Gauge

_(t) Knob

Keys

(1) Oil Drain TubeFor Future Use

Slope Sheet

(2) Keys

7

Your new tractor has been assembled at the factory with the exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation of your tractorall parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to insure proper tightness.

TOOLS REQUIRED FORASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.

(1) 3/4" wrench (1) Pliers(1) 1/2" wrench (1) Utility knife(1) Tire pressure gauge

When right or left hand is mentioned inthis manual, it means when you are inthe operating position (seated behind thesteering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts andparts boxes from carton.

2. Cut along dotted lines on all four pan-els of carton. Remove end panels andlay side panels flat.

3. Check for any additional loose parts orcartons and remove.

BEFORE REMOVING TRACTORFROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT ANDBOOT1. Slide extension shaft onto lower steer-

ing shaft.2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor sothey are pointing straight forward.

4. Remove steering wheel adapter fromsteering wheel and slide adapter ontosteering shaft extension.

5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.

6. Assemble large flat washer, 5/16 lockwasher, 5/16 hex bolt and tightensecurely.

7. Snap steering wheel insert into centerof steering wheel.

8. Remove protective materials from trac-tor hood and grill.

SteeringBoot

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustmentknob.

1. Remove adjustment knob and flatwasher securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

3. Place seat on seat pan so head ofshoulder bolts are positioned over thelarge slotted holes in pan.

4. Push down on seat to engage shoulderbolts in slots and pull seat towards rearof tractor.

5. Pivot seat and pan forward and as-semble adjustment knob and flatwasher loosely. Do not tighten.

6. Lower seat into operating position andsit in seat.

7. Slideseat until a comfortablepositionis reachedwhich allowsyou to pressclutch/brakepedalall the waydown.

8. Getoff seatwithout moving its ad-justed position.

9. Raiseseat and tightenadjustmentknobsecurely.

Seat

Seat

ShoulderBolts

Flat Washer

Adjustment Knob

CHECK BATTERY

1. Lift seat pan to raised position.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charging instruc-tions).

Seat

Terminal

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLL TRACTOR OFF SKID (SeeOperation section for location and

function of controls)1. Press lift lever plunger and raise

attachment lift lever to its highest po-sition.

2. Release parking brake by depressingclutch/brake pedal.

3. Place gearshift lever in neutral (N)position.

4. Roll tractor forward off skid.

5. Remove banding holding deflectorshield up against tractor.

TO DRIVE TRACTOR OFF SKID (SeeOperation section for location and

function of controls),_WARNING: Before starting, read, un-derstand and follow all instructions in theOperation section of this manual. Be suretractor is in a well-ventilated area. Be surethe area in front of tractor is clear of otherpeople and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel tank

with gasoline.3. Sit on seat in operating position,

depress clutch/brake pedal and set theparking brake.

4. Place gear shift lever in neutral (N)position.

5. Press lift lever plunger and raiseattachment lift lever to its highest posi-tion.

6. Start the engine. After engine hasstarted, move throttle control to idleposition.

7. Depress clutch/brake pedal into full"BRAKE" position and hold. Move gear-shift lever to 1st gear.

8. Slowly release clutch/brake pedal andslowly drive tractor off skid.

9. Apply brake to stop tractor, set park-ing brake and place gearshift lever inneutral position.

10. Turn ignition key to "STOP" position.Continue with the instructions that follow.

9

CHECK TIRE PRESSURE

The tires on your tractor were overin-flated at the factory for shipping purposes.Correct tire pressure is important for bestcutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-ing should be properly leveled. See "TOLEVEL MOWER HOUSING" in the Serviceand Adjustments section of this manual.

CHECK FOR PROPER POSITIONOF ALL BELTS

See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual. Verify that the belts arerouted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-tor, check to see that the brake is properlyadjusted. See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual.

J CHECKL IS T

Before you operate and enjoy your newtractor, we wish to assure that you receivethe best performance and satisfactionfrom this Quality Product.Please review the following checklist:,/All assembly instructions have been

completed.

,/No remaining loose parts in carton.,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-ping purposes, the tires were overin-flated at the factory).

,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

¢" Check mower and drive belts. Be sure

they are routed properly around pulleysand inside all belt keepers.

¢" Check wiring. See that all connectionsare still secure and wires are properlyclamped.

While learning how to use your tractor, payextra attention to the following importantitems:

¢" Engine oil is at proper level.¢" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.¢" Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

¢" Be sure brake system is in safe oper-ating condition.

¢" Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in this

manual).

10

These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

R N H I'.,I '_REVERSE NEUTRAL HIGH LOW CHOKE FAST

6 GENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE

OPERATIONSYSTEM (ROS)

oiOVER TEMP

LIGHT

BATTERY REVERSEFUEL OIL PRESSURE

mATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

_DLIGHTS ON

FREE WHEEL

(Automatic Models only)

&Failure to follow instructions

could result in serious injury ordeath. The safety alert symbolis used to identify safety inform-ation about hazards which can

result in death, serious injuryand/or property damage.

SLOWIGNITION SWITCH

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

DANGER, KEEP HANDSAND FEET AWAY

t

FORWARD MOWER HEIGHT MOWER LIFT

®@@@@KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

&&&

DANGER indicates a hazard which, if not avoided,will result in death or serious injury.

WARNING indicates a hazard which, if not avoidedcould result in death or serious injury.

CAUTION indicates a hazard which, if not avoidedmight result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damageto the tractor and/or engine.

HOT SURFACES indicates a hazard which,if not avoided, could result in death, serious injuryand/or property damage.

FIRE indicates a hazard which, if not avoided,could result in death, serious injury and/orproperty damage.

11

KNOW YOUR TRACTORREAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

Light Switch

Throttle/ChokeControl

AttachmentClutch Lever

Ignition Switch

ROS "ON"Position

Lift LeverPlunger

AttachmentLift Lever

Clutch/BrakePedal

HeightAdjustmentIndicator

Parking Brake Lever

Gearshift

Our tractors conform to the safety standards of theAmerican National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-tachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck orother attachments mounted to your tractor.CLUTCH/BRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.GEARSHIFT LEVER - Selects the speedand direction of tractor.IGNITION SWITCH - Used for startingand stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing itsposition.LIGHT SWITCH - Turns the headlights onand off.PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.REVERSE OPERATION SYSTEM (ROS)"ON" POSITION - Allows operation ofmower deck or other powered attachmentwhile in reverse.THROTTLE/CHOKE CONTROL- Usedfor starting and controlling engine speed.

12

The operation of any tractor can result in foreign objects thrown intothe eyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask overspectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the way

down and hold.2. Pull parking brake lever up and release

pressure from clutch/brake pedal.Pedal should remain in brake position.Make sure parking brake will hold trac-tor secure.

Attachment Clutch Lever"Engaged' Position

nition Keyed"

Position

Control Parking Brake"Engaged"

"Brake" Position

Clutch/Brake "Disengaged"Pedal Position

GearshiftLever

STOPPING

MOWER BLADES -

• To stop mower blades, move attachmentclutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal all the way down.

• Move gearshift lever to neutral (N)position.

ENGINE -

• Move throttle control between half and

full speed (fast) position.NOTE: Failure to move throttle control

between half and full speed (fast) posi-tion, before stopping, may cause engine to"backfire".• Turn ignition key to "STOP" position and

remove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switchin any position other than "STOP" willcause the battery to discharge and godead.NOTE: Under certain conditions when

tractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.

_,CAUTION: Always stop tractor com-pletely, as described above, before leavingthe operator's position.TO USE THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the gearshift lever.1. Start tractor with clutch/brake pedal de-

pressed and gearshift lever in neutral(N) position.

2. Move gearshift lever to desired po-sition.

3. Slowly release clutch/brake pedal tostart movement.

IMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heightsare approximate and may vary dependingupon soil conditions, height of grass andtypes of grass being mowed.• The average lawn should be cut to approxi-

mately 2-1/2 inches during the cool seasonand to over 3 inches during hot months.For healthier and better looking lawns, mow

13 often and after moderate growth.

• For best cuttingperformance,grassover6 inches in heightshouldbe mowedtwice. Makethe first cut relativelyhigh;the secondto desiredheight.

TO ADJUST GAUGEWHEELSGaugewheels are properlyadjustedwhen theyare slightlyoff the groundwhenmoweris at the desiredcuttingheight inoperatingposition.Gaugewheels thenkeepthe deck in proper positionto helppreventscalping inmost terrainconditions.NOTE:Adjustgaugewheelswith tractoron a flat levelsurface.1. Adjust mowerto desiredcuttingheight

(See "TOADJUST MOWERCUTTINGHEIGHT"in this sectionof manual).

2. Withmowerindesiredheightof cutposition,gaugewheelsshouldbeassem-bledso theyareslightlyofftheground.Installgaugewheelinappropriateholewithshoulderbolt,3/8washer,and3/8-16 Iocknutandtightensecurely.

3. Repeatfor oppositeside, installinggaugewheel insame adjustmenthole.

Gauge WheelMountingBracket

3/8-16Locknut

3/8 Washer

Gauge Wheel

Shoulder

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine. You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough, rolling terrain or hills.1. Select desired height of cut.2. Start mower blades by engaging at-

tachment clutch control.TO STOP MOWER BLADES -

disengage attachment clutch control.

,_CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the deflectorshield in place.

Lever High Position/Attachment _ f. ,_?

Clutch Lever ,!,_ Low"Engaged' ,"? Position

//

"DisengagPosition

Shield

REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a ReverseOperation System (ROS). Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS "ON" position.

,_WARNING: Backing up with the at-tachment clutch engaged while mowingis strongly discouraged. Turning the ROS"ON", to allow reverse operation with theattachment clutch engaged, should onlybe done when the operator decides it isnecessary to reposition the machine withthe attachment engaged. Do not mow inreverse unless absolutely necessary.

USING THE REVERSE OPERATIONSYSTEM -

1. Depress clutch/brake pedal all the waydown and hold.

2. With engine running, turn ignition keycounterclockwise to ROS "ON" posi-tion.

3. Look down and behind before backing.4. Move gear shift lever to reverse (R)

position and slowly release clutch/brake pedal to start movement.

5. When use of the ROS is no longerneeded, turn the ignition key clockwiseto engine "ON" position.

ROS "ON" Position Engine "ON" Position(Normal Operating)

14

TO OPERATE ON HILLS

_,WARNING: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide at the back of this manual.• Choose the slowest speed before start-

ing up or down hills.• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttlecontrol lever to slower position.

• If stopping is absolutely necessary, pushclutch/brake pedal quickly to brake posi-tion and engage parking brake.

• Move gearshift lever to 1st gear. Besure you have allowed room for tractorto roll slightly as you restart movement.

• To restart movement, slowly releaseparking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest positionwith attachment lift control.

• When pushing or towing your tractor,be sure gearshift lever is in neutral (N)position.

• Do not push or tow tractor at more thanfive (5) MPH.

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

TOWING CARTS AND OTHER ATTACH-MENTS

Tow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heavyof a load, while on a slope, is dangerous.Tires can lose traction with the ground andcause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screwcap tight, wait for a few seconds, re-move and read oil level. If necessary,add oil until "FULl" mark on dipstick isreached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness.

,_CAUTION: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.IMPORTANT: When operating in temper-atures below32°F(0°C), use fresh, cleanwinter grade gasoline to help insure goodcold weather starting.CAUTION: Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storage.Acidic gas can damage the fuel systemof an engine while in storage. To avoidengine problems, the fuel system shouldbe emptied before storage of 30 daysor longer. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information. Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.1. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

2. Place gear shift lever in neutral (N)position.

3. Move attachment clutch to disengagedposition.

4. Move throttle control to choke position.

15

NOTE: Before starting, read the warmand cold starting procedures below.5. Insert key into ignition and turn key

clockwise to start position and releasekey as soon as engine starts. Donot run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, move throttle control to fastposition, wait a few minutes and tryagain. If engine still does not start,move the throttle control back to thechoke position and retry.

WARM WEATHER STARTING (50 ° F andabove)

6. When engine starts, move the throttlecontrol to the fast position.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

COLD WEATHER STARTING ( 50 ° F andbelow)

6. When engine starts, leave throttlecontrol in choke position until enginewarms up and begins to run roughly.Once rough running begins, imme-diately move the throttle control to thefast position. Engine warm-up maytake from several seconds to severalminutes (the colder the temperature,the longer the warm-up).

• The attachments can also be used dur-ing the engine warm-up period.

NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual).

COLD WEATHER STARTING ( 50 ° F andbelow)

6. When engine starts, leave throttlecontrol in choke position until enginewarms up and begins to run roughly.Once rough running begins, imme-diately move the throttle control to thefast position. Engine warm-up maytake from several seconds to several

minutes (the colder the temperature,the longer the warm-up).

• The attachments can also be used dur-

ing the engine warm-up period.

NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual).MOWING TIPS

• Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

• The left hand side of mower should be

used for trimming.• Drive so that clippings are discharged

onto the area that has already beencut. Have the cut area to the right ofthe tractor. This will result in a more

even distribution of clippings and moreuniform cutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or two rounds,mow in the opposite direction makingleft hand turns until finished.

f

T• J

• If grass is extremely tall, it should bemowed twice to reduce load and pos-sible fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.

• Do not mow grass when it is wet.Wet grass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of the at-tachment being used.

16

MA,.TE.A.OESCHEDULE o ¢yF,LL,NOATESAS YOU COMPLETEREGULAR SERVICE v,cEOATHS

Check Brake Operation _1_ _1_Check Tire Pressure

Check Operator Presence andT ROS Systems I_

R Check for Loose Fasteners If 1_5 If

A Sharpen/Replace Mower Blades 1_3

C Lubrication Chart _4 if0 Check Battery Level

R Clean Battery and Terminals if

Check Transaxle Cooling tf

Check V-Belts If

Check Engine Oit Level I_ tf

Change Engine Oit (with oil filter) IIp1_1,2

E Change Engine Oil (without oil filter) 11_1,2 ll_

N clean Air Filter 1_2

G clean Air Screen 1_2

NI Inspect Muffler/Spark Arrester if

E Replace Oit Filter (If equipped) _1,2

Clean Engine Cooling Fins ll_ 2

Replace Spark Plug If If

Replace Air Filter Paper Cartridge If2

Replace Fuel Filter

1 - Change more often when operating under a heavy load orin high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operatormust maintain tractor as instructed in thismanual.Some adjustments will need to be madeperiodically to properly maintain yourtractor.At least once a season, check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manual.• At least once a year you should replace

the spark plug, clean or replace air filter,and check blades and belts for wear.

A new spark plug and clean air filterassure proper air-fuel mixture and helpyour engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

ROS systems for proper operation.5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil.4 - Not required if equipped with maintenance-free battery.5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

@ SF -- @ SpindleZerk Zerk

@Front Wheel ,-BearingZerk

@Front WheelBearing Zerk

@Engine

"_Gearshiftoi_ - ', Pivots

d_SAE 30 or 10w30 Motor Oil@General Purpose Grease_PRefer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings. If you feel theymust be lubricated, use only a dry, pow-

7dered graphite type lubricant sparingly.1

TRACTOR

Always observe safety rules when per-forming any maintenance.BRAKE OPERATION

If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted. (See"TO ADJUST BRAKE" in the Service andAdjustments section of this manual).TIRES

• Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harm rub-ber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly. Ifyour tractor does not function as de-scribed, repair the problem immediately.• The engine should not start unless the

brake pedal is fully depressed, and theattachment clutch control is in the disen-gaged position.

CHECK OPERATOR PRESENCESYSTEM

• When the engine is running, any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine.

• When the engine is running and theattachment clutch is engaged, any at-tempt by the operator to leave the seatshould shut off the engine.

• The attachment clutch should never op-erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)SYSTEM

• When the engine is running with theignition switch in the engine "ON" posi-tion and the attachment clutch engaged,any attempt by the operator to shift intoreverse should shut off the engine.

Engine "ON" PositionROS "ON" Position (Normal Operating)

• When the engine is running with the ig-nition switch in the ROS "ON" position andthe attachment clutch engaged, any at-tempt by the operator to shift into reverseshould NOT shut off the engine.BLADE CAREFor best results mower blades must bekept sharp. Replace bent or damagedblades.

CAUTION: Use only a replacementblade approved by the manufacturer ofyour tractor. Using a blade not approvedby the manufacturer of your tractor ishazardous, could damage your tractor andvoid your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al-low access to blades.

2. Remove blade bolt, lock washer andflat washer securing blade.

3. Install new or resharpened bladewith trailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align withstar on mandrel assembly.

4. Reassemble blade bolt, lock washerand flat washer in exact order asshown.

5. Tighten blade bolt securely (27-35 Ft.Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only withapprove bolt shown in the Repair Parts.

Mandrel As_Trailing BladeEdge Up Center

Hole

Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp-ening blade - but if you do, be sure theblade is balanced.Care should be taken to keep the bladebalanced. An unbalanced blade will causeexcessive vibration and eventual damageto mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will need a5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone balancer,follow the instructions supplied withbalancer.)

18

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold thebolt or pin parallel with the ground. Ifblade is balanced, it should remain in ahorizontal position. If either end of theblade moves downward, sharpen theheavy end until the blade is balanced.

5/8" Bolt or PinBlade

Center Hole

BATTERY

Your tractor has a battery charging systemwhich is sufficient for normal use. How-ever, periodic charging of the battery withan automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

2. Rinse the battery with plain water anddry.

3. Clean terminals and battery cable endswith wire brush until bright.

4. Coat terminals with grease or petro-leum jelly.

5. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirtand chaff which can restrict cooling.V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

ENGINE

LUBRICATION

Only use high quality detergent oil ratedwith API service classification SG-SL.

Select the oil's SAE viscosity gradeaccording to your expected operatingtemperature.

SAE VISCOSITY GRADES t

I4_

oN vJ_c _a_tf e

NOTE: Although multi-viscosity oils(5W30, 10W30 etc.)improve starting incold weather, they will result in increasedoil consumption when used above 32°RCheck your engine oil level more frequent-ly to avoid possible engine damage fromrunning low on oil.Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one year.Check the crankcase oil level before start-ing the engine and after each eight (8)hours of operation. Tighten oil fill cap/dipstick securely each time you check theoil level.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SG-SL• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube onto the

fitting.Oil Drain Valve

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pull out on the drain valve.

19

5. After oil has drained completely, closeand lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.

6. Remove the drain tube and replace thecap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-stick tube. Pour slowly. Do not overfill.For approximate capacity see "PROD-UCT SPECIFICATIONS" section of thismanual.

8. Use gauge on oil fill cap/dipstick forchecking level. For accurate reading,tighten dipstick cap securely onto thetube before removing dipstick. Keep oilat "FULl" line on dipstick. Tighten caponto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every seasonor every other oil change if the tractor isused more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using adirty air filter. Replace pre-cleaner afterevery 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often under dustyconditions.

1. Pull up on air filter cover handle androtate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge andpre-cleaner from base.

4. Clean base carefully to prevent debrisfrom falling into carburetor.

NOTE: If very dirty or damaged, replacecartridge.5. Place new pre-cleaner and cartridge

firmly in base.6. Align tabs on cover with slots in blower

housing and replace cover.7. Hook handle on cover and push down

on handle to close.

IMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deterio-ration of the cartridge. Do not oil car-tridge. Do not use pressurized air to cleancartridge.

Handle

Cartridge

"Slots

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cool-ing system. Remove blower housing andclean area shown to prevent overheatingand engine damage.

Clean out chaffAir Screen and debris

20

MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUG(S)

Replace spark plug(s) at the beginningof each mowing season or after every100 hours of operation, whichever occursfirst. Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-retor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-retor.

3. Be sure there are no fuel line leaksand clamps are properly positioned.

4. Immediately wipe up any spilled gaso-line.

CLEANING

• Clean engine, battery, seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheels freeof all gasoline, oil, etc.

• Protect painted surfaces with auto-motive type wax.

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out. Waterin engine or transmission will shorten theuseful life of your tractor. Use compressedair or a leaf blower to remove grass,leaves and trash from tractor and mower.

Clam p_ ClampI Filter

21

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.2. Place gearshift lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key to "STOP" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.1. Place attachment clutch in "DISEN-

GAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spring, and

remove clutch spring off pulley bolt.5. Remove large retainer spring, slide

collar off and push housing guide out ofbracket.

6. Disconnect anti-sway bar from chassisbracket by removing retainer spring.

7. Disconnect suspension arms from reardeck brackets by removing retainersprings.

8. Disconnect front links from deck byremoving retainer springs.

9. Raise lift lever to raise suspension arms.Slide mower out from under tractor.

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links and hookthe clutch spring Into square hole in frame.TO INSTALL MOWER

1. Raise attachment lift lever to its highestposition.

2. Slide mower under tractor with deflec-tor shield to right side of tractor.

3. Lower lift lever to its lowest position.4. Connect front links to mower deck and

secure with retainer springs.5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.6. Connect anti-sway bar to chassis

bracket and secure with retainer spring.7. Push clutch cable housing guide into

bracket, slide collar onto guide andsecure with large retainer spring.

8. Place flat washer and clutch spring onidler pulley bolt and secure with smallretainer spring.

9. Install belt onto engine pulley.

Small Retainer SpringClutch S

Small

Clutch Spring

Retainer S

Anti-Sway Bar

HousingRetainer SpringsBoth Sides)

Deflector ShieldBracketLarge Retainer Spring 22

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,you will not properly adjust your mower.SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" on bothsides of mower should be the same orwithin 1/4" of each other.

• If adjustment is necessary, make adjust-ment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjusting.

Bottom edge Bottom edge ofof mower to r---_ _r0_er to groundground \ f /_,t_ _,/I //

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links. Tightennut "E" on both front links an equal num-ber of turns. The two front links must

remain equal in length.• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

_ Mandrel

Both Front Unks Should beEqual in Length

Nut ,_E _

Arm

Lift Link N_Adjustment

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-toside. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will stay levelside-to-side.

To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is in

its highest position.Check adjustment on right side of trac-tor. Measure distance "D" directly in frontand behind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut"E"

on both front links an equal number ofturns.

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVEBELT

The mower blade drive belt may be re-placed without tools. Park the tractor onlevel surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TOREMOVE MOWER" in this section of

manual).2. Work belt off both mandrel pulleys and

idler pulleys.3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleysand idler pulleys

2. Make sure belt is in all pulley groovesand inside all belt guides.

3. Install mower (See "To Install Mower" inthis section of this manual).

23

Mandrel With Parking Brake "Engaged"Idler Pulleys

MandrelPulley

Nut "A"

Jam Nut

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theright side of the transaxle.If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete orpaved surface, depress clutch/brakepedal all the way down and engageparking brake.

2. Place gear shift lever in neutral (N)position.

The rear wheels must lock and skid when

you try to manually push the tractor for-ward. If the rear wheels rotate, the brakeneeds to be adjusted or the pads need tobe replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the waydown and engage parking brake.

2. Measure distance between brake oper-ating arm and nut "A" on brake rod.

3. If distance is other than 1-1/2", loosenjam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut "A'.

4. Road test tractor for proper stoppingdistance as stated above. Readjustif necessary. If stopping distance isstill greater than five (5) feet in highestgear, further maintenance is neces-sary. Replace brake pads or contact aSears or other qualified service center.

Arm

00238

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottom sideof left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVEMOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.2. Remove belt from stationary idler and

clutching idler.3. Remove belt downward from around

engine pulley.4. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxlepulley by deflecting belt keepers.

5. Remove belt from center span keeperand pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down betweentransaxle belt keepers and onto theinput pulley.

2. Slide belt into the center span keeper.3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.4. Install belt through stationary idler and

clutching idler.5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

24

Engine

Clutching

Center.-SpanKeeper

Stationary Idler

Transaxle

TRANSAXLE GEAR SHIFT LEVER NEU-TRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lockgate) position. The adjustment is presetat the factory; however, if adjustment isneeded, proceed as follows:1. Make sure transaxle is in neutral (N).NOTE: When the tractor rear wheels move

freely, the transaxle is in neutral.2. Loosen adjustment bolt in front of the

right rear wheel.3. Position the gear shift lever in the neu-

tral (N) position.4. Tighten adjustment bolt securely.NOTE: If additional clearance is needed

to get to adjustment bolt, move mowerdeck height to the lowest position.

Neutral Lock GateGearshift

y,,-"

...... ,:,.... Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-MENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, remove steer-ing wheel and reassemble with crossbarshorizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage hasoccurred to affect the front wheel toe-in or

camber, contact a Sears or other qualifiedservice center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle. Insertsquare key.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures and preventflat tires due to slow leaks, purchase anduse tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

RetainingRing

AxleCover

Square Key _(Rear Wheel Only) v

TO START ENGINE WITH A WEAK BAT-TERY

_,WARNING: Lead-acid batteries gen-erate explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protection whenaround batteries.

If your battery is too weak to start theengine, it should be recharged. (See "BAT-TERY" in the MAINTENANCE section of

this manual).If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt system. The other vehiclemust also be a 12 volt system. Do not useyour tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cableto the POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) offully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,away from fuel tank and battery.

25

TO REMOVE CABLES, REVERSEORDER -

1. BLACK cable first from chassis andthen from the fully charged battery.

2. RED cable last from both batteries.

02614

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERY

_IbWARNING: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatch bands,rings, etc.Positive terminal must be connectedfirst to prevent sparking from accidentalgrounding.1. Lift seat pan to raised position.2. Disconnect BLACK battery cable first

then RED battery cable and carefullyremove battery from tractor.

3. Install new battery with terminals insame position as old battery.

4. First connect RED battery cable topositive (+) terminal with hex bolt andkeps nut as shown. Tighten securely.Slide terminal cover over terminal

5. Connect BLACK grounding cable tonegative (-) terminal with remaininghex bolt and keps nut. Tighten securely.

TO REPLACE HEADLIGHT BULB

1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wiring may causeyour tractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILL AS-SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. When replacing hood, be sure to re-connect the headlight wire connector.

Hood

Headlight WireConnector

SeatLabel

Terminal Cover Keps Nut

HexBolt

(Red)Cable Negative (Black)

Cable 26

ENGINE

Maintenance, repair, or replacement of theemission control devices and systems, whichare being done at the customers expense,may be performed by any non-road enginerepair establishment or individual. Warrantyrepairs must be performed by an authorizedengine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROLCABLEThe throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:1. With engine not running, move throttle

control lever from slow to choke posi-tion. Slowly move lever from choke tofast position.

2. Check that holes "A" in governorcontrol lever and hole in governor plateline-up. If holes "A" are not aligned,loosen clamp screw and move throttlecable until holes are aligned. Tightenclamp screw securely.

TO ADJUST CARBURETOR

Governor Control Lever GovernorPlate

Holes ThrottleClamp CableScrew

NOTE: The carburetor on this engine islow emission. It is equipped with an idlefuel adjusting needle with a limiter cap,which allows some adjustment within thelimits allowed by the cap. Do not attemptto remove the limiter cap. The limiter capcannot be removed without breaking theadjusting needle.The carburetor has been preset at thefactory and adjustment should not be nec-essary. However, minor adjustment maybe required to compensate for differencesin fuel, temperature, altitude or load. If thecarburetor does need adjustment, proceedas follows:

In general, turning idle mixture valve in(clockwise) decreases the supply of fuel tothe engine giving a leaner fuel/air mix-ture. Turning the idle mixture valve out(counterclockwise) increases the supplyof fuel to the engine giving a richer fuel/airmixture.

IMPORTANT: Damage to the needlevalve and the seat in carburetor may resultif screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem-bled to the carburetor when makingcarburetor adjustments.

2. Be sure the throttle control cable is

adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.

2. Move throttle control lever to slow posi-tion. With finger, rotate and hold throttlelever against idle speed screw. Turnidle speed screw to attain 1750 RPM.

3. While still holding throttle lever againstidle speed screw, turn idle mixturevalve full travel clockwise then coun-

terclockwise until engine runs rough.Turn valve to a point midway betweenthose two positions. Release throttlelever.

ACCELERATION TEST -

4. Move throttle control lever from slow

to fast position. If engine hesitates ordies, turn idle mixture valve out (coun-terclockwise) 1/8 turn. Repeat test andcontinue to adjust, if necessary, untilengine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust - damage may result.IMPORTANT: Never tamper with theengine governor, which is factory setfor proper engine speed. Overspeed-ing the engine above the factory highspeed setting can be dangerous. If youthink the engine-governed high speedneeds adjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

Idle Speed ThrottleScrew

Idle Mixture Valve -"'- --With Limiter

27

Immediately prepare your tractor for stor-age at the end of the season or if the trac-tor will not be used for 30 days or more.

_ICAUTION: Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to cool beforestoring in any enclosure.

TRACTORRemove mower from tractor for winter

storage. When mower is to be stored for aperiod of time, clean it thoroughly, removeall dirt, grease, leaves, etc. Store in aclean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of thismanual).

2. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments section ofthis manual).

3. Lubricate as shown in the Maintenancesection of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see "TOCLEAN BATTERY AND TERMINALS" inthe Maintenance section of this manual).

• After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage. Also, alcohol

blended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.• Empty the fuel tank by starting the en-

gine and letting it run until the fuel linesand carburetor are empty.

• Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank or stor-age container. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the car-

buretor. Do not empty the gas tank andcarburetor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)

1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitable pro-tective cover that does not retain mois-ture. Do not use plastic. Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust.

IMPORTANT: Never cover tractor whileengine and exhaust areas are still warm.

28

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will notturn over

Engine clicks butwill not start

CAUSE

1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded.

4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7 Water in fuel.

8. Loose or damaged wiring.9. Carburetor out of adjustment.

10. Engine valves out ofadjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.

6. Loose or damaged wiring.7. Carburetor out of adjustment.

8. Engine valves out ofadjustment.

1. Clutch/brake pedal notdepressed.

2. Attachment clutch is engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.

9. Faulty operator presenceswitch(es).

1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.

3ORRECTION

1. Fill fuel tank.2. See "TO START ENGINE"

in Operation section.3. Wait several minutes

before attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

8. Check all wiring.9. See "To Adjust Carburetor"

in Service and Adjustmentssection.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Empty fuel tank and refill tank

with fresh, clean gasoline.6. Check all wiring.7. See "To Adjust Carburetor"

in Service and Adjustmentssection.

8. Contact a Sears or otherqualified service center.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. Check/replace solenoid or

starter.9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or

starter.

29

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

CAUSE CORRECTION

1. Cutting too much grass/toofast.

2. Throttle in "CHOKE" position.3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.5. Low oil level/dirty oil.6. Faulty spark plug.

7. Dirty fuel filter.8. Stale or dirty fuel.

PROBLEM

Loss of power

Excessivevibration

Engine dies whentractor is shiftedinto reverse

Engine continuesto run when

operator leavesseat with attach-ment clutchengaged

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of adjustment.

15. Engine valves out ofadjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

.

.

Reverse operation system(ROS) is not "ON" whilemower or other attachmentis engaged.

Faulty operator-safetypresence control system.

.

2.3.

4.

5.

Worn, bent or loose blade.

Mower deck not level.Buildup of grass, leaves,and trash under mower.Bent blade mandrel.

Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

Poor cut - uneven

1. Raise cutting height/reducespeed.

2. Adjust throttle control.3. Clean underside of mower

housing.4. Clean/replace air filter.5. Check oil level/change oil.6. Clean and regap or change

spark plug.7. Replace fuel filter.8. Empty fuel tank and refill tank

with fresh, clean gasoline.9. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

10. Connect and tighten sparkplug wire.

11. Clean engine air screen/fins.12. Clean/replace muffler.13. Check all wiring.14. See "To Adjust Carburetor"

in Service and Adjustmentssection.

15. Contact a Sears or otherqualified service center.

1. Replace blade.Tighten blade bolt.

2. Contact a Sears or otherqualified service center.

3. Tighten loose part(s).Replace damaged parts.

1. Turn ignition key toROS "ON" position.See Operation section.

. Check wiring, switches andconnections. If not correctedcontact Sears or otherqualified service center.

1. Replace blade. Tightenblade bolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Contact a Sears or other

qualified service center.5. Clean around mandrels to

open vent holes.

30

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

Mower blades willnot rotate

PROBLEM CAUSE CORRECTION

1. Remove obstruction.

Poor grassdischarge

Headlight(s) notworking(if so equipped)

Battery will notcharge

Engine "backfires"when turningengine "OFF"

1. Obstruction in clutchmechanism.

2. Worn/damaged mower drivebelt.

3. Frozen idler pulley.4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves andtrash under mower.

8. Mower drive belt worn.9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

1. Light switch is "OFF".2. Bulb(s) or lamp(s) burned out.3. Faulty light switch.4. Loose or damaged wiring.5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections.

3. Faulty regulator(if so equipped).

4. Faulty alternator.

. Engine throttle control not setbetween half and full speed(fast) position before stoppingengine.

2. Replace mower drive belt.

3. Replace idler pulley.4. Contact a Sears or other

qualified service center.

1. Place throttle control in

"FAST" position.2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.

5. Check tires for proper airpressure.

6. Replace/sharpen blade.Tighten blade bolt.

7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.

10. Replace with blades listedin this manual.

11. Clean around mandrels to

open vent holes.

1. Turn light switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connections.5. Replace fuse.

1. Replace battery.2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

. Move throttle controlbetween half and full speed(fast) position beforestopping engine.

31

32

SCHEMATICTRACTOR - - MODEL NUMBER 917.275750

02831_193372

BATTERYm

.......................................................................................................................................SOLENOID

AMMETER FUSE(OPTIONAL)

STARTER

BLACK

GRAY

IGNITION S_'_(_ ,ARK-, GAPPLUGSUNIT (2 PLUGS •

ON TWIN CYL. ENGINES)

HOUR BLACKMETER

(OPTIONAL)

\\\

\

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1RUNsOVERRIDEB+A1

RUN B+A1 L+A2

START B + S + A1

HEADLIGHTS

NOTEYOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DiM. AS THE ENGINE iSSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST.

02831

• ©NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPSWERE REMOVED FOR SERVICING OFUNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING.

33

ELECTRICALTRACTOR - - MODEL NUMBER 917.275750

25

34

16

I \

] \\

/

/

48

\\

\\\

\

/

/

/

i \

I\1

34

ELECTRICALTRACTOR - - MODEL NUMBER 917.275750

KEY PARTNO. NO. DESCRIPTION

1 163465 Battery2 74760412 Bolt Hex Hd 1/4-20 unc x 3/48 176689 Box Battery16 176138 Switch, Interlock21 183759 Harness Asm Light W/4152j22 4152J Bulb Light #115624 4799J Cable Battery 6 Ga. 11" red25 146147 Cable Battery 6 Ga. w/16 wire red26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 unc28 4207J Cable Ground 6 Ga. 12" black29 192749 Switch Seat30 193350 Switch Ign33 140403 Key Ign34 110712X Switch Light40 193372 Harness Ign41 71110408 Bolt BIk. Fin Hex 1/4-20 uncx 1/242 131563 Cover Terminal Red43 178861 Solenoid

48 140844 Adapter Ammeter52 141940 Protection Wire Loop90 180449 Cover Terminal92 193465 Harness Pigtail Reverse Switch93 193540 Screw Plastite 10-14 x 2.094 191834 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917,275750CHASSIS AND ENCLOSURES

28

212

261

259

260

258

18

39

278

208

31 _/5

@/5

209208

/

20960

2_

206 209

74

-37

208

chassis-Laser -It.stk 18

36

TRACTOR - - MODEL NUMBER 917.275750CHASSIS AND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION

1 174619 Chassis2 176554 Drawbar

5 155272 Bumper Hood/Dash9 193510X012 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 3/411 174996 Panel, Dash, L.H.13 172105X010 Panel, Dash, R.H.14 17490608 Screw Thdrol 3/8-16 x 1/2

17 185682X613 Hood Assembly18 184921 Bumper Hood26 STD541437 Nut

28 184247 Grille/Lens Asm. (includes Key Nos. 212, 258,259, & 260)30 187845X012 Fend/Ftrest

31 139976 Bracket, Fender Support37 17490508 ScrewThdrol 5/16-18 x 1/2

38 175710 Pivot Bracket Assembly, Rear39 174714 Bracket Pivot Laser Lt

60 72140606 Bolt Rdhd Sqnk 3/8-16 unc x 164 154798 Dash Lower STLT74 STD541437 Nut Crownlock 3/8-16 unc114 158112 Keeper Belt Rear LH115 17490620 Screw Thdrol 3/8-16 x 1-1/4142 175702 Plate Reinforcement STLT

143 186689 Bracket Swaybar Chassis144 175582 Bracket Pnt Footrest STLT145 156524 Rod Pivot Chassis/Hood159 155123X428 Cupholder Stlt Black206 170165 Bolt Shoulder 5/16-18 TT207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt208 17670608 ScrewThdrol 3/8-16 x 1/2209 17000612 Screw Hexwsh Thdr. 3/8-16 x 3/4

211 145212 Nut Hexflange Lock212 184248 Insert Lens Reflective258 184245X599 Lens RH259 184246X599 Lens LH260 184250X428 Cover Lens261 184258X428 Insert Grille

278 191611 Screw #10 x 3/4 Single Lead - Hex- - 187801 Plug Dome Plastic-- 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

37

TRACTOR - - MODEL NUMBER 917.275750

GROUND DRIVE

/26 27

drive-fender.stlt_38

38

TRACTOR - - MODEL NUMBER 917.275750GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 Transaxle Peerless 206-545C 62 8883R(See Breakdown) 63 175410

2 146682 Spring, Return, Brake 64 1739373 123666X Pulley, Transaxle 65 100407004 12000028 Ring, Retainer 66 1547785 121520X Strap, Torque 69 1424326 17060512 Screw 5/16-18 x 3/4 70 1346838 192502 Rod Shifter Fender STLT 74 137057

10 STD561210 Pin, Cotter 75 121749X11 105701X Washer, Shift Plate 7613 74550412 Bolt 1/4-28 unf W/Patch Gr. 8 77 123583X14 10040400 Washer Lock Hvy Helical 78 121748X15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 79 STD58002516 STD541431 Nut Lock HxW/Ins 5/16-18 unc 80 114509018 STD523710 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 81 16559219 STD541437 Nut 82 16571121 106933X Knob 83 1917121622 130804 Rod, Brake 84 16623124 STD541237 Nut 85 15036025 106888X Spring, Brake Rod 8926 STD551037 Washer 96 STD62400327 STD561210 Pin 112 19091210

28 175765 Rod, Parking Brake 113 127285X29 71673 Cap, Parking Brake 116 7214060830 169592 Bracket, Transaxle 120 7390060032 STD523107 Bolt 150 175456

34 175578 Shaft Assembly, Foot Pedal 151 1913321035 120183X Bearing, Nylon 156 16600236 STD551062 Washer 158 16558937 STD571810 Roll Pin 159 183900

38 179114 Pulley, Composite, Flat 161 7214040639 72110622 Bolt 162 73680400

41 175556 Keeper, Belt, Idler 163 7478041647 127783 Pulley, idler, V-Groove, Plastic 165 16562348 154407 Bellcrank Clutch Grnd Drv Stl 166 1749051049 123205X Retainer, Belt 168 16549250 72110612 Bolt 169 16558051 STD541437 Nut Crown Lock 3/8-16 unc 170 18741452 STD541431 Nut Crown Lock 5116-18 unc 197 16961353 105710X Link, Clutch 198 16959355 105709X Spring, Clutch Return 202 7211061456 17060620 Screw 3/8-16 x 1-1/4 212 14521257 130801 V-Belt, Ground Drive59 169691 Keeper, Belt, Center Span61 17120614 Screw 3t8-16 x .875

DESCRIPTION

Cover, PedalPulley, EngineBolt, 7/16-20 x 1.5Washer

Keeper, Belt, Engine, Fool ProofScrew HexWsh Hi-Lo 1/4 x 1/2 uricGuide, Mower Drive Belt, R.H.Spacer, AxleWasher 25/32 x 1-1/4 x 16 Ga.

STD581075 E-RingKey, Square 2.0 x .1845/1865Washer 25132 x 1-518 x 16 Ga.

Key WoodruffArm, ShiftShaft Asm Cross Tapered 650 20Spring, TorsionWasher 17132 x 3/4 x 16 Ga.Link Transaxle

Nut, Nylock192388X428 Console, Shift, STLT

Retainer SpringWasher 9/32 x 3/4 x 10 Ga.

Strap Torque 90 DegreesBolt Rdhd Sqneck 3/8-16 x 1Nut Lock Fig. 3/8-16 uncSpacer RetainerWasher 13/32 x 2 x 10 Ga.Washer Srrted 5/161D x 1.125Bracket Shift MountHub ShiftBolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5Nut Crownlock 1/4-20 uncBolt Hex Fin 1/4-20 uncx 1 Gr. 5Bracket Pivot LeverScrew 5t16-18 x 5t8 TT YellowBolt Shoulder 5/16-18 x .561Plate Fastening LtKeeper Belt TransaxleNyliner Snap-in 5/8 IDWasher Nyliner 7/8 ID x .105 HdBolt Carr. SH 3/8-16 x 1-314 Gr. 5

Nut Hex Flange Lock

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

39

TRACTOR - - MODEL NUMBER 917,275750STEERING ASSEMBLY

_2J_39

L

i!2--37_7" --'-'-"-36

15 15

steedng_pl It 57

46

/10

13

65

68 6767

67

43

/

/

40

TRACTOR - - MODEL NUMBER 917.275750STEERING ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 186780 Steering Wheel2 184706 Axle Assembly3 169840 Spindle Assembly, LH.4 169839 Spindle Assembly, R.H.5 6266H Bearing, Race, Thrust, Hardened6 121748X Washer 25/32 x 1-5/8 x 16 Ga.

8 12000029 Ring, Klip10 175121 Draglink11 STD551137 Washer, Lock13 136518 Spacer Bearing Axle Front15 145212 Nut, Hex Flange Lock17 190753 Shaft Steering26 126847X Bushing, Link, Drag28 19131416 Washer 13/32 x 7/8 x 16 Ga.29 17000612 Screw 3/8-16 x 3/430 STD561210 Pin Cotter32 130465 Rod, Tie34 10040500 Washer Lock Hvy HIcl Spr 5tl 636 155099 Bushing, Steering37 152927 Screw38 186781 Insert, Steering Wheel39 19183812 Washer 9/16 x 2-318 12 Ga.40 STD541537 Nut Lock Center 3/8-24 unf

41 186737 Adaptor, Steering Wheel42 145054X428 Boot, Steering Shaft43 121749X Washer 25t32 x 1-1/4 x 16 Ga.44 190752 Extension Shaft Steering46 184946X505 Cap, Spindle65 160367 Spacer Brace Axle67 72110618 Bolt RDHD Sqnk 3/8-16 x 2-1/468 169827 Axle, Brace71 175146 Steering Asm.82 169835 Bracket Susp. Chassis Front87 173966 Washer Flat88 175118 Bolt Shoulder 7/16-20 unc

91 175553 Clip Steering95 188967 Washer Hardened97 74780564 Bolt 5/16-18 unc x 4" Gr. 5

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

41

ENGINETRACTOR - - MODEL NUMBER 917,275750

31

I

29

81

38

14

23

7262

/13

4

OPTIONAL EQUIPMENT

Spark Arresterengine-bs.lcy! 48

KEY PARTNO. NO.

1 170545X5052 17720408

3

4 13735213 16529114 14845623 16983729 13718031 18553432 14052733 123487X

DESCRIPTIONKEYNO.

Control, Throttle/Choke 37Screw, Hex Head, Thread 38Cutting 114-20 x 112 44Engine, B&S Model31P777-0299-E1 (See Breakdown) 45Muffler 46Gasket 62Tube Drain Oil Easy 72Shield Brn/Dbr Guard 78Arrestor, Spark 81Tank, FuelCap Assembly, FuelClamp, Hose

PARTNO.

13704018165417670412

170006121909141610010500710705121706062073510400

DESCRIPTION

Line, FuelPlug Drain Oil EasyScrew, Hex Washer Head,Thd., Roll. 1/4-20 x 3/4Screw Hxwsh Thdr 3/8-16 x 3/4Washer 9/32 x 7/8 x 16 Ga.

Washer, SplitScrew Hex Hd. Cap 5/16-18 x 3/4Screw 3/8-16 x 1-1/4Nut Keps Hex 1/4-20 unc

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

42

TRACTOR - - MODEL NUMBER 917.275750LIFT ASSEMBLY

7

13

4

3

2

611 5

19

13

13

20 20

32 _ 19 _ 1513 -..........-......._31 .

32lift-rh.lpiece 3

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.

1 159460 Washer Asm Inner Spring 13 STD624008W/Plunger 15 173288

2 159471 Shaft Asm. Lift 16 733508003 105767X Pin Groove 17 1756894 12000002 E Ring #5133-62 18 738008005 19211621 Washer 21/32 x 1 x21 Ga. 19 139868

6 120183X Bearing Nylong 20 1635527 125631X Grip Handle Fluted 31 1698658 122365X Button Plunger Read 32 7354060011 139865 Link Asm Lift L.H.12 139866 Link Asm Lift R.H.

DESCRIPTION

Retainer SpringLink FrontNut Jam Hex 1/2-13 uncTrunnion BIk ZincNut Lock w/Wsh 1/2-13 uricArm Suspension MowerRetainer SpringBearing, Pvt. LiftNut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

43

TRACTOR - - MODEL NUMBER 917.275750SEAT ASSEMBLY

17

seat It.knob 9

12

I

11

10

KEY PARTNO. NO.

1 1805972 1801663 711106164 191316105 1450066 STD5414377 124181X8 170006169 1913161410 18018611 166369

DESCRIPTION

Seat

Bracket Pnt Pivot Seat (blk)Bolt Fin Hex 3/8-16 unc x 1Washer 13/32 x 3/4 x 10 Ga.Clip Push In HingedNut Hex Lock w/Ins 3/8-16 uncSpring Seat Cprsn 2 250 BIk ZiScrew 3/8-16 x 1Washer 13/32 x 1 x 14 Ga.

Pan Pnt Seat (blk)Knob Seat Adj Wingnut

KEY PARTNO. NO. DESCRIPTION

12 17464813 121248X14 7205041215 13430016 121250X17 123976X21 17185222 STD54143124 19171912

Bracket Pnt Mounting SwitchBushing Snap BIk Nyl 50 IdBolt Rdhd Sht Nk 1/4-20 x 1-1/2Spacer Split 28 x 96 ZincSpring Cprsn 1 27 BIk PntNut Lock 1/4 Lge Fig Gr. 5 ZincBolt Shoulder 5/16-18 unc-2ANut Hex Lock w/Ins 5/16-18Washer 17/32 x 1-3/16 x12 Ga.

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

44

DECALSTRACTOR - - MODEL NUMBER 917,275750

3 11 11lO

20

13

15

\12 13

14

KEY PARTNO. NO.

1 1933082 193595 Decal3 186280 Decal4 186281 Decal5 138047 Decal6 133644 Decal7 191777 Decal8 172331 Decal9 186282 Decal10 156439 Decal11 186283 Decal

DESCRIPTION

Decal Oper. instr.

KEY PARTNO. NO.

12 146046Replacement 13 191551Hood, R.H. 14 160396Hood, L.H. 15 179128Battery 20 149516Customer Maintenance - - 138311HP Engine - - 184310X428Mower Srs - - 184311X428Fender - - 194228

Fender Danger - - 194229Hood Side

DESCRIPTION

Decal, V-Belt Drive SchematicDecal, ChassisDecal, V-Belt SchematicDecal, Deck B 42"Decal, Battery Dngr/Psn EngDecal, Lift HandlePad, Footrest LH STLTPad, Footrest RH STLTManual, Owner's, EnglishManual, Owner's, Spanish

WHEELS & TIRES

2 _ 5,8

7

6 -----_

4,10

wheel 1

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap Value Tire2 65139 Stern Value3 106222X Tire F Ts 15 x 6.0 - 6 Service4 59904 Tube Inner Front #350605 106732X624 Rim Asm 6" front Service6 278H Fitting Grease7 9040H Bearing Flange8 106108X624 Rim Asm 8" rear Service9 138468 Tire R Ts 20 x 8-8 Service10 7152J Tube Rear 9.5 x 8 Service

11 104757X428 Cap Axle BIk 1 50 x 1 00- - 144334 Sealant, Tire (10 oz. tube)

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

45

TRACTOR - - MODEL NUMBER 917,275750MOWER DECK

67

il 47142

117

119 118 J" G

56

1/ 21

42_D_ma n-t-path_stlt 3

ii

21

28

2918

119 _. 117

27

46

TRACTOR - - MODEL NUMBER 917.275750MOWER DECK

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 1658922 STD5331073 1380174 1654605 STD6240086 1780248 8508579 STD55113710 140296

11 138971

-- 134149

-- 139775

13 13764514 12877415 110485X16 17449318 7214050519 13282720 15977021 STD54143123 17756324 105304X25 123713X26 110452X27 130968X42828 1911101629 13149130 17398431 18769032 15353533 17834234 7211061236 13149440 STD54143744 14008845 STD62400346 13772948 13394452 139888

Mower Deck Assembly, 42" 53 184907Bolt 54 178515Bracket Assembly, Sway Bar, Front 55 155046Bracket Sway Bar 38142" Deck 56 165723Retainer Spring 59 141043Bar Sway Deck 67 184939Bolt, Hex 3/8-24 x 1.25 Gr. 8 68 144959Washer, Lock 92 STD541437Washer, Hardened 111 179292(The following blades are available) 112 179293Blade, 42" Hi-Lift 113 17000510(For bagging or discharging) 116 4898HBlade, 42" Mulching Std 117 188606(For mulching mowers only) 118 73930600Blade, 42" Mulching Premium 119 19121414(For better wear when mulching) 129 19131312Shaft Assembly, Mandrel, Vented 130 STD523710Housing, Mandrel, Vented 131 STD533710Bearing, Ball, Mandrel 142 165890Stripper, Vented Mower Deck 143 157109Bolt, Carriage 5/16-18 x 5/8 144 158634Bolt, Shoulder 145 165888Baffle, Vortex 146 171977Nut Crownlock 5/16-18 unc 147 131335Bracket, Deflector 148 169022Cap, Sleeve 149 165898Spring, Torsion, Deflector 150 19091210Nut, Push 152 169676Shield, Deflector 158 17720408Washer 11/32 x5/8 x 16 Ga. 159 72140614

Rod, Hinge 184 19131410Screw Thdrol Washer Head 185 188234

Washer, Spacer - - 130794Pulley, MandrelNut, Toplock, FlangedBolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5

Pulley, Idler, Flat - - 169583Nut Crownlock 3/8-16 uncGuard, Mandrel, L.H.RetainerScrew, Thd. Roll 1/4-20 x 5t8Washer, HardenedBolt, Shoulder 5/16-18 unc

Arm Assembly, Pad, BrakeWasher, HardenedArm, IdlerSpacer, RetainerGuard, TUV IdlerKnob Custom OvalV-BeltNut

Bracket Gauge Wheel LhBracket Gauge Wheel RhScrew 5t16-18 uncBolt Shoulder

Wheel GaugeNut Centerlock 318-16 uncWasher 3/8 x 7/8 x 4 Ga.Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5Bolt, Rdhd Sqnk 318-16 unc x 1Arm Spring Brake MowerBracket Arm Idler 42"

Keeper Belt 42" Clutch CablePulley Idler FlatBolt Carriage idlerSpring ExtensionSpring Return idlerRetainer Spring Yellow ZincWasher 9/32 x 3/4 x 10 Ga.Cable Clutch 42 InScrew HexThd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn 3/8-16 unc x 3/4Washer 13/32 x 7/8 x 10 Ga.Head Asm. Cable Clutch

Mandrel Assembly (includesHousing, Shaft and ShaftHardware Only - Pulley NotIncluded)Replacement Mower, Complete(Std. Deck-Order separatelygauge wheel components key nos.116 - 119)

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917,274750PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

_A

47

/

184

51

,52

2g

MODEL and SERIALNUMBERS HERE

Model et S_riel iCh ffre c J

79

42A

48

TRACTOR - - MODEL NUMBER 917.274750PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

REF PART REF PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 7721472 780086A3 7701284 7763955 7764096 7783646A 7783697 7783308 7921808A 7920479 78435210 78437811 77833412 77830913 778368

14 778368

15 77837017 78618818 78610220 792077A21 79207822 79207925 792073A25A 79217726 79212527 79203528 78804029 78007229A 78016029B 78005129C 78019930 78010831 780001

31A 78019532 78808334 78019435 78019335A 78019736 79007537 79000738 79902139 78602640 792076A

Transaxle Cover 41A 790079Needle Bearing 5/8" 42 792073ATransaxle Case 42A 792085ACountershaft 43 792075Output Shaft 44 790025Spur Gear (38 teeth) 45 786066Spur Gear (15 teeth) 46 786086Spur Gear (11 teeth) 47 774690Shift Key 48 774691Woodruff Key #9 49 778356Shift Collar 50 778338Shift Rod & Fork 51 778354Bevel Gear (30 teeth) 52 778352Input Bevel Pinion (13 teeth) 53 778350Bevel Gear (13 teeth) 54 778346(Include. 14) 56 778355Bevel Pinion (13 teeth) 57 778337(Include. 13) 58 778353Ring Gear (43 teeth) 59 778351Drive Pin 60 778349Spacer 1.130 X .695 61 778345Ball 5/16" dia 65 780189Set Screw 3/8 - 16 x 3/8" 66 776422Spring .310 OD x .625 L 67 776396Screw 1/4 - 20 x 1-1/4" 69 792170Screw 1/4-20 x 1-3/8" 70 786187Retaining Ring (pkg of 2) 71 788069Retaining Ring 71B 788092Retaining Ring 76 780090Thrust Washer .627 ID x .031W 77 788078AThrust Washer .762 ID x .031W 79 792144Thrust Washer .762 ID x .031W 82 778333Anti-Rotation Washer .632Cup Washer 1.127 ID x .032W 83Flat Washer .750 ID x .056W 85(Use As Needed) 87Flat Washer .750 ID x .062W 150Oil Seal 5/8" 157Bushing .563 180Flanged Bushing 5 / 8" ID 900Flanged Bushing .751Brake DiskBrake Pad PlateBrake Pad (pkg of 2)Dowel PinFlat Washer .312 ID x .059W

778338792154788089A788093A788088A730229A794712

Brake LeverScrew 1/4 - 20 x 1-1 /4"Screw 1/4 - 20 x 2 1/4"Locknut 5 / 16 - 24Brake Pad HolderSpacer .2625 x 1.0Brake Lever BracketAxle (11-15 / 16" Long)Axle (16 - 1 / 2" long)Spur Gear (29 teeth'Spur Gear (27 teeth'Spur Gear (23 teeth'Spur Gear (19 teeth'Spur Gear (16 teeth'Spur Gear (15 teeth'Spur Gear (11 teeth'Spur Gear (13 teeth'Spur Gear (17 teeth'Spur Gear (21 teeth'Spur Gear (24 teeth'Spur Gear (25 teeth'Flat Washer .563 ID x .062WInput ShaftShifter & Brake ShaftRetaining RingSpacer .890Square Cut Ring"O" RingFlat Washer 1.128 ID x .058WInverted Retaining RingSpring .430 OD x .5000 LBevel & Spur Gear(30 & 13 teeth)Spur Gear (27 teeth)Oil Fill PlugOil Seal 9 / 16"Liquid Gasket RTV SiliconeOil Seal 3/4"Gear Oil 80W90Replacement MST - 206-545CTransaxle

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

49

TRACTOR - - MODEL NUMBER 917.274750BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1

I 1330 REPAIR MANUAL I

11329REPLACEMENTENGINEI3o7_

358 ENGINE GASKET SET

3@12

20@ 617 0

868 _)

943 O

1022

1288

524 _ 8420 _

24

88,t 11_584_ _'

9_1264_

7581 1270

__ 759 _

1019 LABEL KIT I

I 1058 OWNER'S MANUAL

I 1036EMISSIONLABELI

I

7505

15_

200 89

1027

50

TRACTOR - - MODEL NUMBER 917.274750BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1

238

35

1022

103z

6170

616_::_ 1022

404 # 914614 _

643

1095 VALVE GASKET SET

617 0 1022

8G8@

525

[ 524F9

11!9_ [_J %_

801

_ 544_

803 _ 310_

802 @

729

697 "

1040

3os%

1005

363#

1070

1044_

" 1051&

51

TRACTOR - - MODEL NUMBER 917.274750BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1

93'@

692

142_ 117

_1o6105 _

_L_1°41

137

276 @

950

I08

127 G

51

1127

105A

127A

276A@

947A [_

NIKKI ]

4311

1266 0

118

527(_

977 CARBURETOR GASKET SET

51_ 276@ /

95

121 CARBURETOR OVERHAUL KIT

104 _ 1270

105 _ 137@

106 _ 142_117,_

231"_ 987('°9

276 @ _634_ 1266

6170 1266A C_ _

121A CARBURETOR OVERHAUL KIT

51 _ _ 6170

634A95A

/_ 127A O104A 987A

105A _ _(_

52

TRACTOR - - MODEL NUMBER 917.274750BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 697174 Cylinder Assembly 106 6905772 399265 Kit-Bushing/Seal (Magneto 108 690464

Side) 108A 6954193 391086 • Seal-Oil (Magneto Side) 117 694352

4 697188 Sump-Engine 117A 6994575 698147 Head-Cylinder 118 6972287 699168 o+ Gasket-Cylinder Head 118A 6994589 697109 • Gasket-Breather 121 69724111 697113 Tube-Breather 121A 69952112 697110 • Gasket-Crankcase 125 698445

13 690360 Screw (Cylinder Head) 125A15 690946 Plug-Oil Drain16 697127 Crankshaft

20 690947 • Seal-Oil (PTO Side) 127 69500522 692125 Screw (Crankcase CovertSump) 127A 69072723 693557 Flywheel 130 69175024 222698 Key-Flywheel 130A 69950025 699052 Piston Assembly (Standard) 131 494379-- 699054 Piston Assembly (.020" 131A 699501

Oversize) 133 494381

26 699051 Ring Set (Standard) 133A 694914-- 697559 Ring Set (.020" Oversize) 135 69878027 698469 Lock-Piston Pin 137 28116528 697099 Pin-Piston 137A 698781

29 697126 Rod-Connecting (Standard) 141 495097-- 697263 Rod-Connecting (.020"

Undersize) 141A 69877832 692852 Screw (Connecting Rod) 142 69714033 695760 Valve-Exhaust 146 69163934 695761 Valve-Intake 187 699331

35 691279 Spring-Valve (Intake) 188 69169336 691279 Spring-Valve (Exhaust) 192 69198637 697352 Guard-Flywheel 202 69184140 690964 Retainer-Valve 209 69220843 691968 Slinger-Governor/Oil 216 691840

45 690564 Tappet-Valve 222 69404246 698492 Camshaft 227 69137448 697762 Short Block 232 691842

50 690193 Manifold-Intake 238 69184351 692137 oO5+ Gasket-intake 240 39435853 690227 Stud (Carburetor) 265 69102454 691148 Screw (Intake Manifold) 267 695134

73 697133 Screen-Rotating 276 69225574 697897 Screw (Rotating Screen) 276A 69541078 691003 Screw (Flywheel Guard) 304 69982889 690283 Plug-Oil 305 69710293 690602 O Bushing-Throttle Shaft 305A 69710394 498030 Kit-Idle Mixture 306 69710794A 695425 Kit-idle Mixture (Nikki) 307 691003

95 691636 Screw (Throttle Valve) 309 69355195A 690718 O Screw (Throttle Valve (Nikki)98 495800 Kit-idle Speed Included98A 695408 Kit-Idle Speed (Nikki) O Included104 690525 O Pin-Float Hinge 121

104A 694918 O Pin-Float Hinge (Nikki) $ Included105 231855 O Valve-Float Needle 977105A 696136 O Valve-Float Needle (Nikki) + Included

O Seat-inlet

Valve-Choke (Manual Choke)Valve-Choke (Nikki)

O Jet-Main (Standard)O Jet-Main (Standard) (Nikki)

Jet-Main (High Altitude)Jet-Main (High Altitude) (Nikki)Kit-Carburetor Overhaul

Kit-Carburetor Overhaul (Nikki)Carburetor

Carburetor (For CompleteCarburetor, Service with698445)

Plug-WelchO Plug-Welch (Nikki)

Valve-Throttle

Valve-Throttle (Nikki)Kit-Throttle Shaft

Kit-Throttle Shaft (Nikki)Float-Carburetor

Float-Carburetor (Nikki)Tube-Fuel Transfer

O5 Gasket-Float BowlO Gasket-Float Bowl (Nikki)

Kit-Choke Shaft (ManualChoke)Kit-Choke Shaft (Nikki)

O Nozzle-Carburetor

Key-TimingLine-Fuel

Screw (Control Bracket)Adjuster-Rocker ArmLink-Mechanical Governor

Spring-GovernorLink-ChokeBracket-Control

Lever-Governor Control

Spring-GovernorCap-ValveFilter-Fuel

Clamp-CasingScrew (Casing Clamp)

O5 Washer-SealingWasher-SealingHousing-BlowerScrew (Blower Housing)Screw (Blower Housing)Shield-CylinderScrew (Cylinder Shield)Motor-Starter

in Engine Gasket Set, Key. No. 358in Carburetor Overhaul Kit, Key. No.

in Carburetor Gasket Set, Key. No.

in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.274750BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0299-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

310 690323 Bolt (Starter Motor) 851 692424 Terminal-Spark Plug311 497608 Brush Set 868 690968 o+ Seal-Valve

333 495859 Armature-Magneto 914 691108 Screw (Rocker Cover)334 691061 Screw (Magneto Armature) 943 690589 • SeaI-O Ring (Oil Pump Cover)

337 691043 Plug-Spark 947 694393 Solenoid-Fuel358 697191 Gasket Set-Engine 947A 695423 Solenoid-Fuel (Nikki)363 19203 Flywheel Puller 950 691657 Screw (Float Bowl)383 89838 Wrench-Spark Plug 965 499613 Cover-Oil Pump404 691691 Washer (Governor Crank) 967 697015 Filter-Pre Cleaner431 697122 Elbow-Intake 968 699848 Cover-Air Cleaner

445 698083 Filter-Air Cleaner Cartridge 975 495933 Bowl-Float462 691261 Washer (Starter Cable) 975A 699502 Bowl-Float (Nikki)474 696459 Alternator 977 690192 Gasket Set-Carburetor

503 691532 Strap-Starter 987 691326 O Seal-Throttle Shaft505 691251 Nut (Governor Control Lever) 987A 698777 O Seal-Throttle Shaft (Nikki)510 693699 Drive-Starter 1005 699043 Fan-Flywheel

513 692024 Clutch-Drive 1017 690770 Screen-Oil Pump523 697086 Dipstick 1019 698814 Kit-Label

524 691032 • Seal-Dipstick Tube 1022 272475 o+ Gasket-Rocker Cover525 697184 Tube-Dipstick 1023 692492 Cover-Rocker Arm527 698467 Clamp-Tube 1024 499054 Pump-Oil544 692034 Starter-Armature 1026 692003 Rod-Push (intake)

552 697144 Bushing-Governor Crank .... 692011 Rod-Push (Exhaust)559 693675 Screw (Remote Choke Stop) 1027 492932 Filter-Oil562 691119 Bolt (Governor Control Lever) 1029 691751 Arm-Rocker579 691029 Nut (Starter Cable) 1034 690822 Guide-Push Rod

584 697112 Cover-Breather Passage 1035 693784 Shaft-Pump601 95162 Clamp-Hose 1036 695700 Label-Emission614 691620 Pin-Cotter 1040 699852 Plate-Trim

616 692012 Crank-Governor 1044 698139 Screw (Flywheel)

617 692138 O • SeaI-O Ring (Intake Manifold) 1051 691265 Ring-Retaining634 690801 O Spring/Seal Assembly (Manual 1058 275038 Owner's Manual

Choke) 1059 698516 Kit-Screw/Washer634A 698779 O Spring/Seal Assembly (Nikki) 1070 690372 Screw (Flywheel Fan)635 691909 Boot-Spark Plug 1090 691293 Retainer-Brush643 698401 Retainer-Air Filter 1091 691333 Cap-Limiter

654 690958 Nut (Carburetor) 1095 690190 Gasket Set-Valve684 697157 Screw (Breather Passage 1119 691183 Screw (Alternator)

Cover) 1127 695407 Screw-Float Bowl691 692407 ° Seal-Governor Shaft 1263 697124 Reed-Breather

692 690572 Spring-Detent 1264 697104 Screw (Breather Reed)

697 690372 Screw (Drive Cap) 1266 691917 °0 SeaI-O Ring (intake Elbow)718 690959 Pin-Locating 1266A 697123 O SeaI-O Ring (intake Elbow)729 691224 Clip-Wire 1267 697424 Latch-Blower Housing741 697128 Gear-Timing 1270 697156 Plug-AVS Counterweight750 691033 Screw (Oil Pump Cover) 1329 31Q777-0036 Replacement Engine757 697607 Link-Counterweight 1330 272147 Repair Manual

758 697134 Counterweight759 697392 Pin-Counterweight Included in Engine Gasket Set, Key. No. 358783 693713 Gear-Pinion O Included in Carburetor Overhaul Kit, Key. No.

789 698329 Harness-Wiring 121797 693167 Nut (Brush Retainer) $ Included in Carburetor Gasket Set, Key. No.801 691283 Cap-Drive 977802 691286 Cap-End + Included in Valve Gasket Set, Key. No. 1095803 693757 Housing-Starter

830 691095 Stud (Rocker Arm) NOTE: All component dimensions given in U.S. inches842 691031 ° SeaI-O Ring (Dipstick Tube) 1 inch = 25.4 mm847 697611 Dipstick/Tube Assembly

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

(31(_

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

15 DEGREES MAX,

_ ARNING: To avoid serious injury, operate your tractor up anddown the face of slopes, never across the face. Do not mowslopes greater than 15 degrees. Make turns gradually to preventtipping or loss of control. Exercise extreme caution whenchanging direction on slopes.

t. Fold this page along dotted _ine indicated above.2. Hold page before you so that its left edge is vertically paraHet to a tree

trunk or other upright structure.3. Sight across the fotd in the direction of hiti stope you want to measure.4. Compare the angle of the fotd with the s_ope of the hill.

iiiiiiiiiiiiiiiiiiii

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For repair - in your home - of aH major brand appliances,lawn and garden equipment, or heating and cooling systems,

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® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMarca de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co.

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194228 Rev. 2 05.17.05 RD/TR Printed inU.S.A.