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March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)1
Overview of SLB ASIC
IntroductionSLB Internal StructureEvaluation for Radiation ToleranceInspection procedure in the productionPlan for Mass-Production
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)2
Introduction
SLB (Slave Board) ASICROHM (Kyoto, J) 0.35um CMOS processed in 9.86x9.86mm2 dieTotal 800Kgates (200K for random logic)Four Blocks can be identified in the mask pattern photo
Macro-core place and routing
Input
JTAG
Readout
Trigger
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)3
Internal Structure
Four BlocksTriggerReadoutJTAGInput
clk,BCR,ECR and
20bit(+20bit)
x4
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)4
Trigger Block: Low pT Trigger6 < pT < 20GeV/C, 3 trigger Schemes
3 out of 4 2 out of 3 1 out of 2~EI/FI
W & S S & EI/FIW
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)5
Readout Block
L1Buffer:212 input bits x 128 step shift register array
Derandomizer212+4+2 input bits x 128 depth FIFO block
Hit data of three bunch crossings aroundL1A (Previous, Current and Next) are sent toROD via SSW
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)6
Input and JTAG Block
Double Mask (160bit x2) StructureFour types of Mask = through, 0, 1 and Test Pulse Pattern
All the internal registers are accessible with JTAGAll the internal registers with R/W prepare so called voting logic structure
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)7
Evaluation for Radiation Tolerance
Measurements of Radiation Characteristics of ROHM 0.35um CMOS (presented in LECC2004)
Radiation Environment of SLBTID test results with soft γ rays from Cobalt-60SEE test results with proton 70 MeV
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)8
Radiation Environment
Ionizing Dose: Gy/year2-3Gy/10year => 140-210Gy/10year
(with Safety Factor:70)
Total Hadron (>20MeV) :/cm2/year1.4-2.8x1010 hadrons/cm2/10year
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)9
TID test results of ROHM 0.35um CMOS PP ASIC (Leakage current vs. Dose)
TID test of Patch Panel ASIC (ROHM CMOS 0.35um)
Four Chips irradiated with γ form Cobalt-60 (3 chips till 300Gy, 1 till 900Gy)Maximum dose for SLB estimated is 200Gy.No significant current increase has been observed till 300Gy for all the chips.
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)10
TID test results CMOS ROHM 0.35umPP ASIC and Ring-Oscillator ASIC
PP ASIC VCON(V) of PLL circuit for variable delay
Special Made Ring Oscillator
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)11
SEE Test results (with Proton 70MeV)
Instead of SLB, we have evaluated SEE of ROHM 0.35um CMOS with 4 bit 256 stage shift registers.Total 185 soft SEE for four chips tested, no hard SEE observed with proton fluence of 6.3x1012 (protons/cm2)σSEE = 2.8x10-14 (cm-2/bit) estimatedSEU rate = σSEE x Nbits x SRLSEEx SFsim
SRLSEE = 2.11x102 (protons/cm2/s) : Radiation Level (hadrons) at SLBSFsim = 5 : Safety Factor (predefined)
Assume Nbits/SLB~3000, Number of SLB chips/System~3000,then SEU rate (day) in whole system ~ 25
Note: this is estimated w/o voting logic
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)12
Inspection of products in the Production Process
More than 3000 SLB ASIC chips will be produced.We anticipate a few % of products will have flaws either in a silicon or in a package.6.4% (1640 out of 25809) failure rate was observed in the PP ASIC routine test last year. Reject them before install chips on PS-board.An effective system and procedure must be established for the chip inspection.
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)13
Inspection Board & Sequence
Trigger TestSet registers of SLB via JTAG3Set SLB Input pattern via JTAG1or set MASK and Test Pulse TriggerSet DATA_LATCH_ & read Output via JTAG2Check Data with PC
Readout TestSet registers of SLB via JTAG3Set SLB Input pattern via JTAG1or set MASK and Test Pulse TriggerInput L1A signal from CPLDReadout data synchronised with RCLK from SLB to CPLDCheck Data with PC
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)14
Inspection Procedure
Inspection must be done by routine-operators for all chips delivered.The Test procedure planned is as follows:
Standard power-on test (current measurement)Check of SLB register access (R/W)Trigger output check with five different types (WD, WT, SD, ST and EI/FI)
With Different delay valuesWith Different coincidence conditionsUsing SLB input or mask set with test pulse trigger
Readout data during the test by inputting L1A in appropriate timing, and check of data consistency.
The test frequency will be suitably determined but lower than 40MHz.
March 15th 2005 PRR of the TGC SLB and SSW (Reported by CF)15
Plan for mass-production
We have now one working version of SLB (version so called 4ECO2).
In the end of March 2005 (next week), version 6 will be delivered. We then check this one, and determine which will be used for theproduction if version 6 works fine. If every part of version 6 works fine, this must be selected for the production.We will make this decision in the middle of April.
We will order ROHM for production immediately. The production takes 1.5-2 months. We will get products early in June at latest.
The inspection will take a month subsequently. We complete SLB production in the beginning of August.
Overall costs for production including inspection takes ¥15M ~ SFr150K