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1
Overview of
International Experiences on
Eco Industrial Development
2
Global Eco Industrial Park
Initiatives
Canada USA Mexico Puerto Rico Argentinia Norway Great Britain Netherlands France Portugal GermanyDenmark Germany Austria Italy Tunisia China India Thailand Japan Taiwan Philippines IndonesiaAustralia Morocco
GTZ Industrial Estates Initiatives
Industrial Estates Initiatives
China
Tunisia
India Thailand
Philippines
Indonesia
Morocco
Argentinia
3
Example of Industrial Symbiosis
at Kalundborg, Denmark
Problem:Environmental problems from individual industries
in industrial parks» Water consumption
» Fuel consumption for steam
» Waste water
» Wastes
4
Example of Industrial Symbiosis
at Kalundborg, Denmark
Municipality of
Kalundborg
Asnaes
Power Station
Fertilizer
Industry
Statoil
Refinery
Gyproc
RGS
90
KARA/Noveren
Concrete & Cement
Industry
Fish
Farm
Pig Farms Farms
Industrial Symbiosis
Institute
Novozymes
Novo Nordisc
Co-existence between 20 projects; Developed over 25 years
19 different projects – water recycle, transfer of energy, recycling of waste products etc.
5
Example from Germany
Problem:» Industrial Parks are not well planned
» Do not attract adequate investments
» Not adequate employment
» Cannot survive long
6
Example from Germany
Leverkusen Site
7
Example from Germany
Chemical Park Krefeld-
Uerdingen , Germany
» Site occupied since 1877
» Covers 300 hectares, 27 of which are
available for new businesses
» Approximately 9,500 employees
» Chemical Park Partners: BMS,
Lanxess, BIS, BBS, BTS, Chemion
Logistik, IVG, and Kerr McGeea
8
Site Master Planning of
New Industrial Parks
Problem:» Lack of infrastructure
» Lack of attractiveness for industries
» Lack of marketing advantage
9
Site Master Planning of
New Industrial Parks
» 5,560 acres with targeted investments of US$ 35-50 billion (INR 150,000 –215,000 crores)
» From site planning to industry production in less than 10 years with about US$ 9 billion investments
» Common Effluent Treatment Plant, Pipe racks, Steam distribution, Cogeneration plant
» Disaster management centre» Park management - control on plot allocations and services
Example from ChinaShanghai Chemical Industrial Park
Medium hazard
industry
High hazard
industry
Low hazard
industry
Low hazard
activity at
periphery
Green
belt/buffer
Green
belt/buffer
Green
belt/buffer
Green
belt/buffer
Green
belt/buffer
Emergency
exit
Emergency
exit
Emergency
exit
Emergency
exit
Emergency
exit
Fire station
Container
terminal
Disaster
management
facility
Truck
parking
Site Master Planning of
New Industrial Parks
Example of Special Economic Zone, Andhra Pradesh, India
Example of Transformation of
Existing Industrial Parks
Problem:» Lack of waste water management infrastructure
» Lack of waste management
» Pollution riks
Example of Transformation of
Existing Industrial Parks
» Sewerage systems, Drainage systems, Rain water harvesting
» Common effluent treatment plants (CETPs), recycle/reuse
» Plantation/green belts
» Solar energy farms, Energy efficient buildings
» Waste management
» Disaster management
Pilot in 2 Parks; Expanded to 32 existing Parks; Over 300 parks in phased manner
13
Fairfield Ecological Industrial Park - Baltimore,
Maryland, USA(1300 acres, 60 operating companies)
» State sponsored pollution prevention mentoring program
» Integrating innovative environmental technologies
» Streamlining State and City permitting processes
» Site master planning – infrastructure etc.
Example of Transformation of
an Existing Industrial Area
14
Example of Relocation of
Existing Polluting Cluster
Problem:» Location of polluting industries in congested residential
areas
» Toxic emissions, hazardous wastes, toxic effluents
» Handling of toxic and hazardous chemicals
15
Example of Relocation of
Existing Polluting Cluster
» Eco Electroplaters Park, Madurai, Tamil Nadu
» ≈ 25 acres land away from city
» 100 polluting SME electroplating industries from
congested residential areas
» US $ 10 mio
Strengthening of Environmental
Management of Industrial Parks
Support
Services to
industries
Environment
Information
Pollution
Control
Awareness
Programmes
Environmental
Monitoring
Environment
Management
Cells
Example of Industrial Parks in Andhra Pradesh, India
» Loss of energy is ~ 600 000 kWh/year
» CO2 reduction ~450 t/year
» Cost savings: 100,000 US $ per year
» Back back period: 2.5 days
Performance Improvement of
Industries
Example of “EcoProfit”
Change Management
Example from Andhra Pradesh Industrial Infrastructure Corporation Ltd., Andhra Pradesh, India
19
Eco Industrial Development
Benefits:
» Economic benefits, high investments
» Environmental and climate benefits
» Social benefits, high employment
» Sustainable development
20
Eco Industrial Development
Building Blocks
Transformation of Existing Industrial
AreasPlanning of New Industrial Parks
Improvement in Individual
CompaniesCapacity Building
Disaster Management
Corporate Social Responsibility
Activities
Public Participation
WasteManagement
Waste Water Management
Pollution Monitoring &
Control
21
Thank You