OVERHEAD CONSTRUCTION MANUAL 11/22/33kV …

OVERHEAD CONSTRUCTION MANUAL

11/22/33kV CONSTRUCTION STEEL POLE Go to SECTION INDEX Back to MAIN INDEX

CONSTRUCTION DESCRIPTION DWG CONSTRUCTION DESCRIPTION DWG

Ergon Energy Corporation Ltd

ABN 50 087 646 062 FILE: 5 19 1676 1

APPROVED

DATE

PASSED

DRAWN L. Burton Index

18.01.08

Sh 1

J. Brooks

A. Croft

A ORIGINAL ISSUE

OVERHEAD DISTRIBUTION 11/22/33kV CONSTRUCTION STEEL POLE INDEX

Construction Code Guide – Rural steel pole tops 1639/1 Construction Code Guide – Normal bridging 1639/2 11/22/33kV RURAL STEEL POLE TOP CONSTRUCTION

Rural flat pin intermediate with crossarm 1515/1 mounting bracket – material

11S/FPB Rural flat pin intermediate with crossarm 1515/2 22S/FPB mounting bracket – material 33S/FPB Rural flat pin intermediate with crossarm 1515/3

mounting bracket Rural delta strain single crossarm – material 1641/1

11S/DS Rural delta strain single crossarm – material 1641/2 22S/DS Rural delta strain single crossarm – material 1641/3 33S/DS Rural delta strain single crossarm 1641/4

Rural delta termination single crossarm – material 1656/1

11S/DT Rural delta termination single crossarm – material 1656/2 22S/DT Rural delta termination single crossarm – material 1656/3 33S/DT Rural delta termination single crossarm 1656/4 Rural delta strain double crossarm – material 1671/1 11S/DS Rural delta strain double crossarm – material 1671/2 22S/DS Rural delta strain double crossarm – material 1671/3 33S/DS Rural delta strain double crossarm 1671/4 Rural delta termination double crossarm – material 1672/1 11S/DT Rural delta termination double crossarm – material 1672/2 22S/DT Rural delta termination double crossarm – material 1672/3 33S/DT Rural delta termination double crossarm 1672/4

11/22/33kV STEEL POLE NORMAL BRIDGING 11S/NBIT 11kV Normal bridging intermediate/termination 1660 22S/NBIT 22kV Normal bridging intermediate/termination 1660 33S/NBIT 33kV Normal bridging intermediate/termination 1660 11S/NBTT 11kV Normal Bridging termination/termination 1658 22S/NBTT 22kV Normal Bridging termination/termination 1658 33S/NBTT 33kV Normal Bridging termination/termination 1658 11S/NBST 11kV Normal Bridging strain/termination 1661 22S/NBST 22kV Normal Bridging strain/termination 1661 33S/NBST 33kV Normal Bridging strain/termination 1661

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CONSTRUCTIONS

VOLTAGE

No. OF PHASES

No. OF CROSSARMS

D = Double arm

(Omit if single arm)

DISC INSUL.TYPE

B = Ball & Socket

S = Synthetic

LOCATION

CONDUCTOR CODE

constructions)

(Omit for Intermediate

ACode shown within dashed box

appears on relevant construction

detail drawings in this manual.

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11 = 11kV

22 = 22kV

33 = 33kV

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INSULATION

UPGRADE

P = Pollution

(Omit for Std

Construction)

163919 1639 1

7.12.07

C.Wesener

R = Rural

RAI

SUL

APP

BAN

CHE

LIB

MOO

MAR

PLU

CHL

HEL

IOD

GZ

AC = 3/2.75 SCAC

= 3/2.75 SCGZ

= Raisin 3/4/2.5 ACSR

= Apple 6/1/3.0 ACSR

= Sultana 4/3/3.0 ACSR

= Banana 6/1/3.75 ACSR

= Cherry 6/4.75 - 7/1.60 ACSR

= Libra 7/3.0 AAC

= Mars 7/3.75 AAC

= Moon 7/4.75 AAC

= Pluto 19/3.75 AAC

= Chlorine 7/2.5 AAAC

= Helium 7/3.75 AAAC

= Iodine 7/4.75 AAAC

FLU = Fluorine 7/3.0 AAAC

NEO = Neon 19/3.75 AAAC

= No conductor fittings000

EXAMPLE:-

CROSSARM SIZE - COMPOSITE FIBRE

CROSSARM SIZE - WOOD

3 = 2400x150x100 11kV

4 = 2400x175x125 11kVDS = Delta Strain

3 = Three

1 = Single

17 = 3300x100x125 22/33kV

13 = 3000x100x100 11kV

14 = 3000x100x125 11kV

16 = 3300x100x100 22/33kV

7 = 2700x150x100 22/33kV

8 = 2700x175x125 22/33kV

DT = Delta Termination

CONSTRUCTION CODE GUIDE

11/22/33kV CONSTRUCTION STEEL POLE

FPB = Flat Pin Intermediate to Mounting Bracket

1 = 2400x100x100 11kV

2 = 2400x125x100 11kV

5 = 2700x100x100 22/33kV

6 = 2700x100x125 22/33kV

3 = 273mm

4 = 323mm

POLE DIA.

11S/FPB 3/3/50 - / - /MOO/R/-

POLE TYPE

S = Steel Pole

11S/FPB/3/3/50/AC/U/P = 11kV, Steel Pole, Flat Pin Intermediate with Mounting Bracket, 273mm Pole dia, three phase,

3000x100x100 - 11kV composite intermediate crossarm, 3/2.75 SCAC, rural.

RURAL STEEL POLE TOP - CONSTRUCTION CODE

RURAL STEEL POLE TOPS

1

HARD COPYUNCONTROLLED

B 11.7.08

C

45 = 2700x125x125 - 22/33kV Composite

40 = 2400x125x125 - 11kV Composite

55 = 3300x100x100 - 22/33kV Composite

50 = 3000x100x100 - 11kV Composite

C 13.1.10

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F

F

F

F

F

Construction Type

F

STEPS

POLE

HEIGHT

CONDUCTOR

DEPTH

SETTING

LENGTH

POLE

12.5

14.0

2.00

2.15

11.275

12.625

9

12

F

11S/FPB

22S/FPB

33S/FPBSupply

Load

Pole

Steel

319 1515 3

1515

Assy 2038-1Stay Position

Working Steps

Stay Position

800

700

500

200

100

00

5003300 X-ARM 22/33kV

2.11.07

3000 X-ARM 11kV

CROSSARM MOUNTING BRACKET

RURAL FLAT PIN INTERMEDIATE WITH

60-12

41-1, 2, 3, 4, 8 or 9 or

Assy Selection

2013-2 or 10

2002-2, 4, 12 or 14 or

Assy Selection


213-7

46-1, 2, 3 or

Assy Selection

B 10.7.08

C. Noel

C. Avenell

L. Burton

C 5.9.13

C

2035-10 or 12

2020-9 or 11 and

Assy Selection


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7.11.07

19 1641 11


MATERIAL

QTY

MATERIAL

11kV 22/33kVDESCRIPTIONASSY

Refer sheet 4

2049-2 Gain base bracket to concrete / steel pole

2026-1

2026-3

Brace double to predrilled x-arm (150)


2014-4

30-1

30-2

83-1

83-2

2014-14

Crossarm predrilled 2400x150x100 strain/term 11kV


Crossarm predrilled 2700x150x100 strain term 22/33kV


74-5

74-6

Eyebolt M20 to predrilled 125/150 x-arm


Crossarm composite fibre 2400x125x125 strain/term 11kV

Crossarm composite fibre 2700x125x125 strain/term 22/33kV

1 1

1 1

1

1

4 4

1 1

Crossarm predrilled single (100) 11/22/33kV to concrete / steel pole



2028-14

2028-16

RURAL DELTA STRAIN SINGLE CROSSARMB 10.7.08

C

2038-1 Step to concrete / steel pole

C 11.1.10

2028-12 Brace double to predrilled x-arm (100/125)

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L. Burton 1641

20.12.07

19 1641 22


MATERIAL

Bolt and Nut M20 x 350

2

ASSY DESCRIPTIONØ323

QTY

2


2

Ø273

2

MATERIAL - BOLTS & EYEBOLTS TO STEEL POLE

2037-4

2037-5

Eyebolt M20 to concrete / steel pole (300)


2035-10

2035-12



2036-14

2036-16 1

1

ASSY

41-1

11kVDESCRIPTION

MATERIAL - INSULATOR PINS

41-2

41-3

41-4

Pin insulator 11kV to 100 predrilled crossarm

Pin insulator 11kV to 125/150 predrilled crossarm

Pin insulator 22/33kV to 100 predrilled crossarm

Pin insulator 22/33kV to 125/150 predrilled crossarm

QTY

60-12

2

2

33kV

Pollution

2Stud insulator M24 to 100/125/150 predrilled crossarm


22/33kV or

22kV Pollution

11kV

Pollution

41-8

41-9

Pin insulator 11kV pollution to 100 predrilled crossarm

Pin insulator 11kV pollution to 125/150 predrilled crossarm2


B

2035-17

2035-18

ASSY DESCRIPTION



150 X-ARM 175 X-ARM125 X-ARM

MATERIAL - BOLTS TO X-ARM & STEEL POLE

1

1

1

1

1

1

Ø273 Ø323 Ø273 Ø323Ø273 Ø323

2035-16 Bolt and Nut M20 x 500

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C. Wesener

Construction Type

1641

20.12.07

F

F

12.5

14.0

2.00

2.15

POLE

STEPS

SETTING

DEPTH

POLE

LENGTH

10.85

19 1641 44

LoadCONDUCTOR

HEIGHT

9.50

F

F

F

F

F

F

F

F

11S/DS

22S/DS

33S/DS

F

Supply

Non Tension Connector

Refer Assembly 90

F

Assy Selection

2037-4 or 5

F

F

125150175

F

F

2700 X-ARM 22/33kV

2400 X-ARM 11kV

00100175250

475

1000

405

650

1200

1650

2100

1655

Stay Position

Stay Position

Stay Position

Working Steps

Stay Position1300


Assy 2038-1

Steel

Pole

Assy Selection

173-1 or 7

Assy Selection

2049-2 and

2035-10 or 12

Assy Selection

44-6 or

157-2 or

45-2 or 3


Assy Selection

46-1, 2 or 3 or

213-7

Assy Selection

41-1, 2, 3, 4, 8 or 9 or

60-12

Assy Selection

2028-12, 14 or 16 and

2036-14 or 16

Assy Selection

30-1 or 2 or

83-1 or 2 or

2014-4 or 14

Assy Selection

74-5 or 6

8

11


C

Assy Selection

2026-1 or 3 and

2035-16, 17 or 18

C 11.1.10

100

F

F

125

(Composite only)

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C.Wesener 1656

7.11.07

19 1656 11


MATERIAL

QTY

MATERIAL


Refer sheet 4

2026-1

2026-3



2014-4

30-1

30-2

83-1

83-2

2014-14





74-5

74-6



Crossarm composite fibre 2400x125x125 strain/term 11kV


1 1

1

1

2 2

1 1




2028-14

2028-16

2028-12

RURAL DELTA TERMINATION SINGLE CROSSARM


B 10.7.08

C

C 11.1.10

Brace double to predrilled x-arm (100/125)

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C.Wesener 1656

20.12.07

19 1656 22


MATERIAL

ASSY DESCRIPTIONØ323

QTY

1

Ø273

1


2037-4

2037-5



2035-17

2035-18



2036-14

2036-16 1

1

ASSY DESCRIPTION



150 X-ARM 175 X-ARM125 X-ARM


1

1

1

1

1

1


Ø273 Ø323 Ø273 Ø323Ø273 Ø323

RURAL DELTA TERMINATION SINGLE CROSSARMB 2.2.10

B

2035-16 Bolt and Nut M20 x 500

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C. Wesener

Construction Type

1656

20.12.07

F

F

12.514.0

2.002.15

POLE

STEPS

SETTING

DEPTH

POLE

LENGTH

10.85

19 1656 44

Load

CONDUCTOR

HEIGHT

9.50

F

F

F

F

11S/DT

22S/DT

33S/DT

F

Supply

F

Assy Selection

2037-4 or 5

F

F

125150175

F

2700 X-ARM 22/33kV

2400 X-ARM 11kV

00100175250

475

1000

405

650

1200

1650

2100

1655

Stay Position

Stay Position

Stay Position

Working Steps

Stay Position1300


Assy 2038-1

Steel

Pole

Assy Selection

44-6 or

157-2 or

45-2 or 3


Assy Selection

74-5 or 6

Assy Selection

30-1 or 2 or

83-1 or 2 or

2014-4 or 14

Assy Selection

2028-12, 14 or 16 and

2036-14 or 16

Assy Selection

2026-1 or 3 and

2035-16, 17 or 18

811

RURAL DELTA TERMINATION SINGLE CROSSARMB 10.7.08

C

C 11.1.10

100

F

F

125

(Composite only)

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19 1671 11671

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L. Burton

10.01.08

MATERIAL

QTY

MATERIAL


Refer sheet 4

2026-9


30-1

83-1

83-2

2014-14





1 1

2

2

2 2

Crossarm predrilled double (100) 11/22/33kV to concrete / steel pole

2028-14

30-2 Crossarm predrilled 2400x175x125 strain/term 11kV


2038-1

4 474-5 Eyebolt M20 to predrilled 125/150 x-arm


ASSY DESCRIPTIONQTY

2037-4

2037-5





2036-14

2036-16

2

1

Ø323

2

1

Ø273

Bolt and Nut M20 x 3502035-10

Bolt and Nut M20 x 4002035-12

2

2

RURAL DELTA STRAIN DOUBLE CROSSARM HARD COPYUNCONTROLLED

Step bolt to concrete / steel pole

B 10.7.08

C

2049-2 Gain base bracket to concrete / steel pole 1 1


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2014-4 Crossarm composite fibre 2400x125x125 strain/term 11kV

Crossarm predrilled double (125) 11/22/33kV to concrete / steel pole2026-11

74-6 Eyebolt M20 to predrilled 175 x-arm

Brace double to predrilled x-arm (175)2028-16

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19 1671 21671

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2L. Burton

10.01.08

MATERIAL


2035-19

2035-20

2035-22

ASSY DESCRIPTION




35-5

35-6

35-7

Bolt combiner double crossarm (650)



2

Ø273 Ø323

2

2

2

1

1

1

1

RURAL DELTA STRAIN DOUBLE CROSSARMHARD COPYUNCONTROLLED


B 18.8.10

B

2

2

1

12035-24 Bolt and Nut M20 x 800

35-8 Bolt combiner double crossarm (800)

125 x 125 Crossarm

Ø273 Ø323

150 x 100 Crossarm

Ø323Ø273

175 x 125 Crossarm

ASSY

41-1

11kVDESCRIPTION

MATERIAL - INSULATOR PINS

41-3

Pin insulator 11kV to 100 predrilled crossarm

Pin insulator 22/33kV to 100 predrilled crossarm

QTY

60-12

2

2

33kV

Pollution

2Stud insulator M24 to 100/125/150 predrilled crossarm

22/33kV or

22kV Pollution

11kV

Pollution

41-8 Pin insulator 11kV pollution to 100 predrilled crossarm2

41-2

41-9

41-4

Pin insulator 11kV to 125/150 predrilled crossarm

Pin insulator 11kV pollution to 125/150 predrilled crossarm

Pin insulator 22/33kV to 125/150 predrilled crossarm

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Construction Type

Load

F

F

F

11S/DS

22S/DS

33S/DS

F

Supply

F

Assy Selection

2037-4 or 5

F

F175

125150

2700 X-ARM 22/33kV

2400 X-ARM 11kV

00100175250

475

1000

405

650

1200

1650

2100

1655

Stay Position

Stay Position

Stay Position

Working Steps

Stay Position1300

Assy 2038-1

Assy Selection

74-5 or 6

F

F175

125150

F

F


Assy Selection

35-5, 6, 7 or 8

Steel

Pole

F

F

12.514.0

2.002.15

POLE

STEPS

SETTING

DEPTH

POLE

LENGTH

10.85

CONDUCTOR

HEIGHT

9.50 811

F

Assy Selection

44-6 or

157-2 or

45-2 or 3

Assy Selection

46-1, 2 or 3 or

213-7

F

F

Assy Selection

41-1, 3 or 8 or

60-12

Assy Selection

2049-2 and

2035-10 or 12

RURAL DELTA STRAIN DOUBLE CROSSARM HARD COPYUNCONTROLLED

B 10.7.08

C

Assy Selection

173-1 or 7

F

F

C 11.1.10

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100

F

F

125

(Composite only)

(Composite only)

Assy Selection

2026-9 or 11 and

2035-19, 20, 22 or 24

Assy Selection

2028-12, 14 or 16 and

2036-14 or 16

Assy Selection

30-1 or 2 or

83-1 or 2 or

2014-4 or 14

Refer assy 30 & 83

for drilling detail

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L.Burton 19 1672 11672

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17.12.07

MATERIAL

QTY

MATERIAL


Refer sheet 4

2026-9


30-1

83-1

83-2




1 1

2

2

2 2

Crossarm predrilled double (100) 11/22/33kV to concrete / steel pole

2028-14

30-2 Crossarm predrilled 2400x175x125 strain/term 11kV


2 274-6


RURAL DELTA TERMINATION DOUBLE CROSSARM HARD COPYUNCONTROLLED


B 10.7.07

C

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C 18.8.10

2014-4 Crossarm composite fibre 2400x125x125 strain/term 11kV

2014-14 Crossarm composite fibre 2700x125x125 strain/term 22/33kV

Crossarm predrilled double (125) 11/22/33kV to concrete / steel pole2026-11

74-5 Eyebolt M20 to predrilled 125/150 x-arm

Eyebolt M20 to predrilled 175 x-arm

2028-16 Brace double to predrilled x-arm (175)

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L.Burton 19 1672 21672

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17.12.07

MATERIAL

2

ASSY DESCRIPTIONQTY

2037-4

2037-5





2036-14

2036-16

1

1

Ø323

1

1

Ø273




B 18.8.10

B

2035-19

2035-20

2035-22

ASSY DESCRIPTION




35-5

35-6

35-7




2

Ø273 Ø323

2

2

2

1

1

1

1


2

2

1

12035-24 Bolt and Nut M20 x 800

35-8 Bolt combiner double crossarm (800)

125 x 125 Crossarm

Ø273 Ø323

150 x 100 Crossarm

Ø323Ø273

175 x 125 Crossarm

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DATE

PASSED

APPROVED


A ORIGINAL ISSUE

ABN 50 087 646 062Dwg Sh


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4

20.12.07

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Construction Type

Load

F

F

F

F

11S/DT

22S/DT

33S/DT

F

Supply

F

Assy Selection

2037-4 or 5

F

F175

125150

2700 X-ARM 22/33kV

2400 X-ARM 11kV

00100175250

475

1000

405

650

1200

1650

2100

1655

Stay Position

Stay Position

Stay Position

Working Steps

Stay Position1300

Assy 2038-1

Assy Selection

44-6 or

157-2 or

45-2 or 3

Assy Selection

74-5 or 6

Steel

Pole

F

F

125150

F

F


Assy Selection

35-5, 6, 7 or 8

F

F

12.514.0

2.002.15

POLE

STEPS

SETTING

DEPTH

POLE

LENGTH

10.85

CONDUCTOR

HEIGHT

9.50 811


B 10.7.08

C

C 18.8.10

100

F

F

125

(Composite only)

(Composite only)

175

Assy Selection

30-1 or 2 or

83-1 or 2 or

2014-4 or 14

Assy Selection

2026-9 or 11 and

2035-19, 20, 22 or 24

Assy Selection

2028-12, 14 or 16 and

2036-14 or 16

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�DRAWN

DATE

PASSED

APPROVED


A ORIGINAL ISSUE

ABN 50 087 646 062Dwg Sh


FILE: 5

...\51916611.dgn 7/08/2008 2:02:23 PM

Documents

OVERHEAD CONSTRUCTION MANUAL 11/22/33kV …