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Overcoming the challenges of LNG bunkering OTMW-N conference Glasgow 14-16 September2015 LNG Bunkering & Training Challenges Ola Joslin

Overcoming the challenges of LNG bunkering - …€¦ · •Onshore regulations = ADR •Offshore regulations = IMDG, ADN…. •Various standards, SIS, USCG ... • The simops are

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Page 1: Overcoming the challenges of LNG bunkering - …€¦ · •Onshore regulations = ADR •Offshore regulations = IMDG, ADN…. •Various standards, SIS, USCG ... • The simops are

Overcoming the challenges of

LNG bunkering

OTMW-N conference Glasgow 14-16 September2015

LNG Bunkering & Training Challenges

Ola Joslin

Page 2: Overcoming the challenges of LNG bunkering - …€¦ · •Onshore regulations = ADR •Offshore regulations = IMDG, ADN…. •Various standards, SIS, USCG ... • The simops are

• What are the challenges of providing LNG in

port?

• What sort of training can be given to port

personnel?

• Issues concerning frequent LNG bunkering

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What are the hurdles for ports in

creating LNG bunkering facilities?

• NO EMMISSIONS of NG = NO GAS SLIP

• EU funded study (DMA study):

http://www.dma.dk/themes/LNGinfrastructureproject/Documents/Final%20Report/LNG_Full_report_Mgg_2012_04_02_1.pdf

• Risk analysis, QRA or deterministic,

• see ISO/TS118683: 2015

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In a port

• Approved place for bunkering

• Approved documentation from parties

involved

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How do standards differ from port-

to-port?

• Hopefully not much

• Amsterdam

• Antwerp

• Hamburg

• Rotterdam

• Stockholm…….

• EU, EMSA, IAPH, WPCI checklists,

• It has been suggested that a standard for bunkering LNG should be developed with Dry DisconnectCouplings and Dry Safe Break Away Couplingsand (P)ESD

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IAPH WPCI LNG Fuelled Vessels

Working Group

The work has the aim:

Harmonization of the approach of ports

towards developing rules and regulations

regarding LNG as fuel and creating LNG

awareness.

http://www.lngbunkering.org/

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Why a Working Group on LNG?

Ecological responsibility

• Green image

• Customer demand

• Commitment to sustainability

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Active Ports

Amsterdam

Bremen/Bremerhaven

Brunsbüttel

Fujairah

Gothenburg

Hamburg

Le Havre

Los Angeles

Long Beach

Rotterdam

Stockholm

Zeebrugge

Leadport:

Port of Antwerp

Supported by ESPO and EMSA

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Plans to ensure safety and security

• Risk analysis

• Well trained personell, both delievering and recieving

Suggestion: see www.lng-safety.com

Education made by professionals

• Follow restrictions, instructions, operationalprocedures and checklists

Checklists finalised 2015, see WPCI webpage

http://www.lngbunkering.org/lng/bunker-checklists

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The regulatory basis for LNG as fuel

• IMO - IGC Code

• Class rules for the bunker vessel

• IMO - IGF Code

• Class rules for the receiving ship, the ship using LNG as fuel

• Onshore regulations = ADR

• Offshore regulations = IMDG, ADN….

• Various standards, SIS, USCG

• Lack of international regulation = interface ADR/IMDG (bunkering)

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No regulations

(Port Regulations)

IMDG, ADN ... ADR…

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All port regulations are based on world wide or

European standards, legislation and best practice

guidelines:

– Best practice guidelines: SGMF, DNV-GL, LR

– IAPH / WPCI / LNG: Guidelines and

bunkerchecklists

– Local safety studies

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Viking Grace

here just delivered from the ship yard in January

2013

Sails between Stockholm-Mariehamn-Åbo

Arrival in Stockholm 06:30 Departure Stockholm 07:35

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M/S Viking Grace

• Ship Type: Ro-ro/ passenger ship (Cruise ferry)

• Year Built: 2013

• Length: 218 m

• Beam: 32 m

• Draught: 6.8 m

• Gross Ton.: 57 565

• Ice class: 1 A Super

• Speed: 23 knots (max)

• Capacity: 2 800 passengers

1.275 lane meters for ro-ro cargo

1.000 lane meters for private cars

• Crew: 200

• Ship owner: Viking Line Abp

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Traffic intensity in the Port of

Stockholm

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The Viking Grace berth in

Stockholm

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Bunkering, TTS due to delay of the bunker vessel

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Simultaneous operations

• see ISO/TS 18683:2015

• Additional risks

• Risk analysis

• This poses additional requirements on the vessels, operations, planning, personell and their training / education

• Example: Viking Grace has no air intake(ventilation) on its port side (where LNG bunkering is done)

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Simultaneous operations (SIMOPS – SIMBOPS)

Based on risk assessment

• • Not allowed unless:

• the simultaneous activities are stated in

• the ships operational documentation

• the operational documentation in

• question is approved by the flag state

• The simultaneous operational activities

• are in line with the requirements in the

• operational documentation.

• The simops or simbops are in

• compliance with the requirements in the

• license of the LNG bunker vessel

• The simops are in compliance with the

• operational procedures of the terminal

• The risk of falling containers

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Seagas at the Viking Grace in the Port of

Stockholm

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Seagas

connected to

Viking Grace

for bunkering

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Bunker port at Viking Grace and 6 inch hose

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Bunker port at Viking Grace

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Mann-Tek 6” DDC (Dry Disconnect Coupling)

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LNG Bunkering in Stockholm

• Viking Grace – cruise ferry

• Seagas – LNG bunker vessel

• Both are purpose built for each other

• Both has well trained personell

• Both vessels personell have trained the bunkering

procedures (”dry runs”)

• Extensive risk analysis were performed

• Exercise with both vessels and their personell and

pertinent authorities has been performed

• Other bunkering operations may not

have the same preparations

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Experience building

• Seagas has bunkered Viking Grace 763 (STS) times today (13/09-2015) Viking Grace is

doing maintenace until Thursday th 17th of September.

• Seagas has been filled by truck (TTS) about 2280 times

• Compared with a large LNG tanker which

does ~ 12 trips/year means that Seagashas 63,6 years of experience

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LNG safety policy (Stockholm & Rotterdam..)

• The Port consider an LNG tanker (bunker vessel) as a

“normal” tanker carrying dangerous goods and of course

we have regulations for ships and tankers carrying

Dangerous Goods.

• LNG bunkering is a transfer of dangerous goods.

The Port have regulations for the transfer of dangerous

goods.

• An LNG fuelled ship is considered to be a “normal” ship.

The Port are aware of the LNG bunker tank on board

- incident preparedness

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Other port activities

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Training

Usually, training is offered in 3 different levels:

- Thorough and specialized training for employees or

crew who are directly involved in LNG operations

- Safety training for employees or crew who are a part of the safety organization or are responsible for the operations

- Awareness or basic training for employees or crew

who have to be in the vicinity of LNG activities.

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Crew on vessels

• Sea going vessel crews will have mandatory

training (STCW (IMO))

• Inland vessels crews will have mandatory

training (“Schiffspersonalverordnung auf dem

Rhein (RheinSchPersV)” the “Ships crew

regulation for the river Rhine” and ADN)

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Training and Information requirements

To maintain a high level of safety in a port where

LNG activities will be performed, the primary

stakeholders, directly in LNG operations involved

employees or crew, have to be well trained.

Besides the training of these primary stakeholders

a lot of other organizations and people have to

obtain the necessary knowledge on LNG and LNG

activities.

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Training and Information requirements

Defining potential training requirements will not be so much of problem for the personnel on board of LNG carriers or LNG fuelled vessels and the personnel involved in LNG handling.

Defining appropriate training and information requirements is more relevant for the wider port area and all the involved actors on the land side where still some non LNG work needs to be done.

(Ship repair, welding, container handling, passengertransfers, trucking and so on …)

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Awareness

• Secondary stakeholders doesn’t have a direct

connection with an LNG activity, still they have

to be informed of the risk of LNG activities that

others will perform.

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Awareness

A few examples:

(non LNG) Terminals

Alongside a container terminal, LNG fuelled

ships will bunker LNG (during the loading or

unloading of containers).

The terminal employers and employees have to

be aware of the restrictions and risks during the

LNG bunkering.

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Awareness

There will be restricted area’s and procedures for

simultaneous activities.

Terminal operational documentation and logistics

have to be adjusted.

It is not clear if and how the employees in non LNG

terminals will be trained on LNG (bunker) issues.

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(non LNG) Terminals

There is no standard for such training today

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Incident response organizations

Incident response organizations have to be prepared for the

repression of LNG incidents.

Fire brigades, and also the medical health services (frost

bite victims) should have knowledge of LNG and its

special properties and the best reaction on LNG incidents.

It looks like the knowledge and training is available, but

not all the incident response organizations are well trained

and prepared in response for LNG incidents.

There is a lack of LNG incident response training facilities

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In general, crewmembers and local first

responders are expected to follow and comply

with governing regulations, operation manuals,

maintenance regimes, and emergency response

plans for LNG bunkering operations.

These documents will vary according to the type

of installation and/or receiving vessel.

Various training content is required based on the

different levels of employment/ responsibility of

the crewmembers and local first responders.

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Maintenance industry, dry-docks, shipyards

• Repairs on a ship with an LNG bunker tank and a

cryogenic gas installation is specialized work. A lack

of specialists for repairs on LNG installations is

foreseen. The personnel at these sites will have to be

trained.

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• Should a LNG

system onboard

always be gas free

before docking??

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Gas-free chemists (personnel)

A safe guard in the repair procedures is a system of gas-

free certification with gas free certificates issued by experts

in gas-detection and measuring.

LNG properties are different of the general measured

products, the experts should be trained in the measuring of

LNG.

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Enforcement officers

One of the safe guards in a port is enforcement by

authorities. Enforcement is only effective if the

enforcement officers are well qualified on LNG issues

and LNG regulations.

A standard LNG training for enforcement officers

doesn’t exist.

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Port authorities and other local authorities

Port Authorities and other local authorities have to work together

to give the LNG activities a place in the safety systems that

already exist in the port. They have to make decisions on

subjects like:

Spatial planning of LNG activities

Supply chains for LNG bunkering

External safety studies and environmental permits

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Port authorities and other local authorities

Nautical local circumstances which can lead to restrictions.

Port regulations to regulate all LNG activities.

LNG bunker procedures.

Simultaneous activities during LNG bunkering.

Passing distances for other ships.

To deal with this, the authorities must have knowledge of LNG issues.

A basic training for authorities doesn’t exist.

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Bystanders

• Bystanders doesn’t have a connection with an

LNG activity, if they still have to be in the

vicinity of LNG activities they should be aware

of the risks and restrictions of an LNG activity.

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Ship visitors

LNG fuelled ships and LNG tankers can be visited in a port

by many people. Such as cargo surveyors, terminal

representatives, service suppliers, maintenance personal,

authorities, etc. In the chemical industry it is common to

instruct people on safety before they are allowed to enter

the terminals. It is advisable to give visitors on the entrance

of the ship a safety instruction or awareness leaflet

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Service providers

Service suppliers (bunker ships, store ships)

and nautical service providers (Pilots, tug

boats, linesmen) can be alongside or on board

of LNG tankers, LNG bunker vessels or LNG

fuelled ships. They must be aware of the risks

of LNG and LNG bunkering.

An awareness course is advisable.

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Ice and moisture

• Condensated moisture may be a problem if not

handled properly

• When bunkering (connecting) frequently this

risk increases

• Recent developments has ephasised the need

to use experienced consultants/personnel

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Ice and moisture

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Ice and moisture

• When transferring LNG the moisture in the air surrounding transfer equipment like flanges, connectors and hoses condensates on the cold parts and freezes to frost or ice.

• This concern especially bunker vessels or bunker facilities that are or will be frequently used and the transfer equipment does not have time to dry by itself.

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Ice and moisture

If flanges and connectors are not warmed and dried

sufficiently and if hoses not air free or filled with

NG or nitrogen (N2) the condensated moisture, frost

and ice may come into the LNG stream and into

LNG tanks and further into the fuel systems.

(Cryo has introduced a limit for water vapour in air

at -40 C or 125 ppm)

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Ice and moisture

LNG systems contain filters that shall capture ice

If ice still gets into the LNG system such as a

tank it will be a problem

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,

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Gasifying LNG

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Thank you for Listening

Ola Joslin, independent consultant

[email protected], [email protected]