56
Bed Extension Safety, Operation, Maintenance & Parts Manual BX6 for 1992+ Sawmills* Rev. A.00 - A2.02 BX12 for 1992+ Sawmills** Rev. A.00 - A2.02 BX24 for 1992+ Sawmills** Rev. A.00 - A3.02 *except Remote mills before 1/02. **except all Remote mills (See Table 1-1. ) Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. March 1997 Form #530

Option Manual: Bed Extension (1996+ Sawmills Master)

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Page 1: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed ExtensionSafety, Operation,

Maintenance & Parts Manual

BX6 for 1992+ Sawmills* Rev. A.00 - A2.02BX12 for 1992+ Sawmills**Rev. A.00 - A2.02BX24 for 1992+ Sawmills**Rev. A.00 - A3.02

*except Remote mills before 1/02. **except all Remote mills (See Table 1-1.)

Safety is our #1 concern! Read and understandall safety information and instructions before oper-ating, setting up or maintaining this machine.

March 1997

Form #530

Page 2: Option Manual: Bed Extension (1996+ Sawmills Master)

TOC

©2019

Printed in the United States of America, all rights reserved. No part of this manual may be reproduced in any form by any photographic, electronic, mechanical or other means or used in any information storage and retrieval system without written permission from

Wood-Mizer

8180 West 10th Street

Indianapolis, Indiana 46214

Page 3: Option Manual: Bed Extension (1996+ Sawmills Master)

Table of Contents Section-Page

FORM #359 1996+ BED EXTENSION FOOT DIMENSIONS 1-1

SECTION 1 INSTALLATION 1-1

1.1 Sawmill Preparation .................................................................................................. 1-21.2 Connection Hardware Selection ................................................................................ 1-5

BX6 Rev. A2.00+BX12 Rev. A2.00+BX24 Rev. A3.00+BX6 Rev. A1.00 - A1.01BX12 Rev. A1.00 - A1.01BX24 Rev. A1.00 - A2.00

1.3 Connection Hardware Installation (pre-2002 models) .............................................. 1-71.4 Connection Hardware Installation (2002+ models) .................................................. 1-81.5 Leg Installation.......................................................................................................... 1-91.6 Extension Frame Attachment (Pre-2002 Models) .................................................. 1-111.7 Extension Frame Attachment (2002+ Models) ...................................................... 1-131.8 Support Brace Installation ....................................................................................... 1-141.9 Extra Leg and Bed Rail Installation (24-foot Bed Extensions Only)...................... 1-16

SECTION 2 BED EXTENSION ALIGNMENT 2-1

Pre-2002 Bed Extension/Sawmill OnlyAll Bed Extension/Sawmill Combinations:

SECTION 3 LOG CLAMP OPERATION 3-1

SECTION 4 STORAGE PROTECTION 4-1

SECTION 5 BED EXTENSION PARTS 5-1

5.1 Bed Rail Assembly, Front And Rear......................................................................... 5-15.2 Bed Rail Assembly, Front Middle (BX12 & BX24 Only)........................................ 5-25.3 Bed Rail Assembly, Rear Middle (BX12 & BX24 Only) ......................................... 5-35.4 Pivot Bed Rail Assembly (BX24 Only) .................................................................... 5-45.5 Pivot Bed Rail Assembly (BX12 Only) .................................................................... 5-55.6 Auxiliary Bed Rail Assembly (BX24 Only) ............................................................. 5-65.7 Log Side Support Assembly...................................................................................... 5-7

BX Rev. A1.01+5.8 Log Side Support Assembly...................................................................................... 5-9

BX Rev. A - A1.005.9 Connecting Assembly/Feed Chain (2002+ Models) ............................................... 5-11

BX6 Rev. A2.00+

Table of Contents BX96doc090919 iii

Page 4: Option Manual: Bed Extension (1996+ Sawmills Master)

Table of Contents Section-Page

BX12 Rev. A2.00+BX24 Rev. A3.00+

5.10 Alignment Box/Feed Chain (pre-2002 Models)...................................................... 5-13BX6 Rev. C.00+BX12 Rev. D.00+BX24 Rev. C.00+

5.11 Alignment Box/Feed Chain..................................................................................... 5-14BX6 Rev. A.00 - B.00BX12 Rev. A.00 - C.00BX24 Rev. A.00 - B.00

5.12 Stationary Legs........................................................................................................ 5-165.13 Log Clamp/Winch Cable Pulley.............................................................................. 5-175.14 Brace Kit, BX6 to 1996+ LT30/LT30HD/LT60HD ............................................... 5-185.15 Brace Kit, BX6 to 1992-95 LT30/LT30HD............................................................ 5-195.16 Brace Kit, BX6 & BX12 to 1996+ LT35/LT35HD/LT40/LT40HD/LT50HD/LT70HD

5-205.17 Brace Kit, BX6 to 1992-95 LT40/LT40HD............................................................ 5-215.18 Brace Kit, BX12 to 1992-95 LT40/LT40HD.......................................................... 5-225.19 Brace Kit, BX12 to 1996+ LT30/LT30HD/LT60HD ............................................. 5-235.20 Brace Kit, BX12 to 1992-95 LT30/LT30HD.......................................................... 5-245.21 Brace Kit, BX24 to 1996+ LT30/LT30HD/LT60HD ............................................. 5-255.22 Brace Kit, BX24 to 1996+ LT35/LT35HD/LT40/LT40HD/LT50HD/LT70HD.... 5-265.23 Brace Kit, BX24 to 1992-95 LT30/LT40/LT30HD/LT40HD ................................ 5-275.24 Bed Extension Bracket Assembly (LT28/LT35) .............................................. 5-28

INDEX 1-I

iv BX96doc090919 Table of Contents

Page 5: Option Manual: Bed Extension (1996+ Sawmills Master)

1996

+ B

ed E

xten

sion

Foo

t Dim

ensi

ons

doc0

9091

9P

age

1

FO

RM

#35

919

96+

BE

D E

XT

EN

SIO

N F

OO

T D

IME

NS

ION

S

FIG.

1

LT30

/LT3

0HD

/LT6

0HD

(199

6+) W

ITH

6’ B

ED E

XTEN

SIO

N

FIG.

2

LT28

/LT3

5/LT

35H

D/L

T40/

LT40

HD

/LT7

0HD

(199

6+) W

ITH

6’ B

ED E

XTEN

SIO

N

015

091

W09

517

W09

513

W09

515

W09

515

AB

CE

SM

0197

E

LT30

/LT

30H

D S

awm

ill F

ram

e6’

Be

d E

xten

sion

Bra

ceD

0150

91W

0951

3

W09

517

(All

Exc

ept

LT70

DC

S)

0659

37 (

LT70

DC

S O

nly

)

W09

513

W09

513

W09

515

W09

515

SM

0198

E

LT40

/LT

40H

D S

aw

mill

Fra

me

6’ B

ed

Ext

en

sion

Bra

ce

AB

CD

E

Page 6: Option Manual: Bed Extension (1996+ Sawmills Master)

SIO

N

9D

FIG.

3

LT30

/LT3

0HD

/LT6

0HD

(199

6+) W

ITH

12’

BED

EXT

EN

SM

019

LT30

/LT

30H

D S

awm

ill F

ram

e

Bra

ceD

E

12’ B

ed E

xten

sion

AB

C

Page 7: Option Manual: Bed Extension (1996+ Sawmills Master)

1996

+ B

ed E

xten

sion

Foo

t Dim

ensi

ons

doc0

9091

9P

age

3

FIG.

4

LT28

/LT3

5/LT

35H

D/L

T40/

LT40

HD

/LT7

0HD

(199

6+) W

ITH

12’

BED

EXT

ENSI

ON

FIG.

5

LT30

/LT3

0HD

/LT6

0HD

(199

6+) W

ITH

24’

BED

EXT

ENSI

ON

015

091

W0

951

3

W0

951

7 (

All

Exc

ep

t LT

70D

CS

)06

5937

(LT

70D

CS

On

ly)

W0

951

3

W0

951

3

W09

515

W09

515

SM

0200

E

LT40

/LT

40H

D S

awm

ill F

ram

e1

2’ B

ed E

xten

sion

Bra

ce

AB

CD

E

SM

0201

D

LT30

/LT

30H

D S

awm

ill F

ram

e24

’ Bed

Ext

ensi

on

AF

B

H

CD

EG

Bra

ce/B

ed R

ail

Page 8: Option Manual: Bed Extension (1996+ Sawmills Master)

SIO

N

H

FIG.

6

LT28

/LT3

5/LT

35H

D/L

T40/

LT40

HD

/LT7

0HD

(199

6+) W

ITH

24’

BED

EXT

EN

015

091

W09

513

W09

517

(All

Exc

ep

t LT

70D

CS

)06

5937

(LT

70D

CS

On

ly)

W09

513

W09

513

W09

515

W09

515

SM

020

2E

LT4

0/LT

40H

D S

awm

ill F

ram

e

24’

Bed

Ext

ensi

on

AF

B

CD

EG

Bra

ce/B

ed R

ail

Page 9: Option Manual: Bed Extension (1996+ Sawmills Master)

Installation 1

B

B

B

B

B

B

B

B

1

SECTION 1 INSTALLATION

The bed extension option includes a 6, 12 or 24-foot frame and the necessary hardwareto attach it to your sawmill. After installation, the extension will allow you to cut longer logsthan is possible with the standard sawmill.

See Table 1-1. See the model and revision of your sawmill below to determine if a bedextension can be used.

The bed extension is designed for operation with a stationary sawmill. A portable mill canbe connected to the extension but will require 2 to 4 hours for each setup. The extensionshould be mounted to a firm, level footing. See Form #359 located at the front of thismanual for foot dimensions for each sawmill model and bed extension combination. Notethe positions labeled A through E on each drawing. These positions will be referred tolater for mounting the legs to the extension frame. Positions F, G and H apply to 24-foot

LT28 LT30LT30

Super LT35 LT35HD LT40LT40

Super

LT30HD&

LT40HD

LT30HD Super & LT40HD Super LT50HD

edX

All

Revs. 1

1 The lower track roller assembly on LT28/LT35/LT35HD sawmills should be replaced with extended dual-roller assembly (057924)to provide smooth transition between sawmill and bed extension track.

Rev.

C7-F3 2

2 Sawmills prior to these revisions (11/91) required the bed extension to be factory matched to the sawmill frame. Beginning withthese revisions, the sawmill and extension frames were designed so any extension would fit any sawmill.

Rev.F4+

AllRevs. 1

AllRevs. 1

Rev.C8-F4 2

Rev.F5+

Rev.D2-F7 2

Rev.F8+

AllRevs.

X6 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

X12 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

X24 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

LT40HDRemote

LT40HDRemote

LT40HD Super

Remote

LT40HD Super

RemoteLT50HD Remote

LT60HD &

LT70HDLT70HDRemote

LT70HDSuper

LT70HDDCS

edX

Rev. H7-J4

Rev.J5+ 3

Rev. H4-J3.0

2

Rev.J4+ 3

AllRevs.

AllRevs.

AllRevs.

AllRevs.

AllRevs.

X6 No 3

3 Because of the limits of the control cables, Remote sawmills with these revisions (before 1/02) cannot accept a bed exten-sion.The cables were extended LT40HD-R Rev. J5.00 and Super LT40HD-R Rev. J4.00 to allow the sawmill to accept a 6-footextension.

Yes No 3 Yes Yes Yes Yes Yes Yes

X12 No 3 No 3 No 3 No 3 No 4

4 Because of the limits of the control cables, Remote and Super sawmills can only accept a 6-foot extension

Yes No 4 No 4 Yes

X24 No 3 No 3 No 3 No 3 No 4 Yes No 4 No 4 N/A

TABLE 1-

Installation BX96doc090919 1-1

Page 10: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationSawmill Preparation1

extensions only.

NOTE: Be sure the sawmill battery box lid is adjusted far enough forward so it does notinterfere with the nuts welded at the front end of the bed extension. Loosen the wing nutson the battery box, pull the lid forward and retighten the jam nuts.

1.1 Sawmill Preparation

1. Remove the feed chain (or rope) from the feed stop bracket at the back end of the sawmillframe. Break apart the master link to disconnect the chain from the bolt.

CAUTION! When removing or replacing the feed chain onsawmills with hydraulic log handling, disconnect the nega-tive battery lead. This will ensure the chain does not shortthe system if it contacts the power supply.

See Figure 1-1.

FIG. 1-1 (LT28 W/POWER FEED, LT30/LT30HD/LT35/LT35HD/LT40/LT40HD/LT50HD SAWMILLS)

DisconnectFeed Chain

Remove Feed StopBracket

3H0315

1-2 BX96doc090919 Installation

Page 11: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationSawmill Preparation 1

2. Remove the bolts and hardware holding the feed stop bracket to the sawmill frame.Remove the entire assembly from the sawmill frame. Use the same bolts and hardware toremount the feed stop bracket assembly to the end of the extension frame.

3. Remove the rear taillight and hardware from the sawmill if applicable.

FIG. 1-1 (LT60HD/LT70HD SAWMILLS)

FIG. 1-1 (LT28 W/MANUAL FEED)

RemoveFeed Stop

Bracket

Disconnect FeedChain

600012-2

Remove FeedStop Bracket

DisconnectFeed Rope

280055

Installation BX96doc090919 1-3

Page 12: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationSawmill Preparation1

4. LT28/LT35/LT35HD Only: Replace the lower track roller assembly located at the bottomof the saw head mast with the extended dual-roller assembly (057924). Place a beamacross two bed rails. Position the saw head over the beam and lower the saw head ontothe beam until weight is removed from the lower track rollers.

See Figure 1-2. Unbolt the track roller assembly from the mast and install the extendedroller assembly to the mast using the same eight bolts and lock nuts. Remove the stopbolt and jam nut from the track roller assembly and install to the threaded block on theextended roller assembly. Adjust the stop bolt close to, but not touching the bottom trackrail.

Raise the saw head off of the beam and check the position of the track rollers relative tothe track rail at the front end and rear end of the sawmill. Both rollers should contact therail evenly. To adjust, loosen the track roller jam nut and adjustment screw jam nuts. Turnthe adjustment screws to move the track roller as desired and tighten the jam nuts.

FIG. 1-2

Install extended rollerassembly with existingbolts and lock nuts

Remove stop bolt &jam nut from old rollerassembly and installto extended roller assembly

Adjustabletrack roller

280026-1

1-4 BX96doc090919 Installation

Page 13: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationConnection Hardware Selection 1

1.2 Connection Hardware Selection

There are two styles of connection hardware available to connect the extension to thesawmill. See the charts below to determine the correct kit for your sawmill and bed exten-sion.

BX6 Rev. A2.00+BX12 Rev. A2.00+BX24 Rev. A3.00+

See Table 1-2. Determine if your sawmill is a 2002 or newer model as indicated by therevision levels shown below:

Sawmill Model Revision

LT28 Rev. A1.00+

LT35 Rev. A1.00+

LT35HD Rev. A1.00+

LT30 Rev. J3.00+

LT40 Rev. J4.00+

LT30HD Rev. J4.00+

LT40HD Rev. J5.00+

LT30 Super Rev. H8.00+

LT40 Super Rev. H9.00+

LT30HD Super Rev. J4.00+

LT40HD Super Rev. J4.00+

LT50HD Rev. A1.01+

LT60HD Rev. A1.00+

LT70HD Rev. A1.00+

LT70HD Remote Rev. A1.00+

LT70HD Super Rev. A1.00+

LT70HD DCS Rev. A1.00+

TABLE 1-2

Installation BX96doc090919 1-5

Page 14: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationConnection Hardware Selection1

BM

B

4B

B

-3

See Table 1-3. If the sawmill is a 2002 or newer model, use the kit corresponding to thebed extension you are connecting:

See Table 1-4. If the sawmill is older than 2002, use the kit corresponding to the bedextension you are connecting:

BX6 Rev. A1.00 - A1.01BX12 Rev. A1.00 - A1.01BX24 Rev. A1.00 - A2.00

See Table 1-5. Use the kit corresponding to the bed extension you are connecting:

Connection Kits for 2002+ BedX To 2002+ Sawmills

edX odel

Connection Kit Part No.

(LT28 1/LT30/LT30HD/LT35/LT35HD/LT40/LT40HD/

LT50HD)

1 3/8" Dia. Solid Braided Polyester feed rope for LT28 w/manual feed sold separately (R02080-1). Order 30.5 ft. plus length of BedXoption.

Connection Kit Part No.

(LT60HD/LT70HD)

Connection Kit Part No.

(LT70HD Remote)

Connection Kit Part No.

(LT70HD Super)

Connection Kit Part No.

(LT70HD DCS)

Installation Instructions

X6 017767 017843 017843 017843 074068

See Section 1.X12 017768 017844 N/A N/A 074069

X24 017769 017845 N/A N/A N/A

TABLE 1

Connection Kits for 2002+ BedX to Pre-2002 Sawmills

BedX Model Connection Kit Part No. Installation Instructions

BX6 014756

See Section 1.3BX12 A04383

BX24 A11907

TABLE 1-4

Connection Kits for Pre-2002 BedX to Pre-2002 Sawmills

BedX Model Connection Kit Part No. Installation Instructions

BX6 014756

See Section 1.3BX12 A04383

BX24 A11907

TABLE 1-5

1-6 BX96doc090919 Installation

Page 15: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationConnection Hardware Installation (pre-2002 models) 1

1.3 Connection Hardware Installation (pre-2002 models)

Install the alignment box inside the end of the sawmill frame using the two holes the ten-sioner was removed from. Use a 1/2-13 x 1" bolt in the bottom hole and a 3/8-16 x 1 1/2"bolt in the top hole.

See Figure 1-3.

FIG. 1-3

3H03161/2-13 x 1 HexHead Bolt

3/8-16 x 1 1/2"7/8" Hex Head Bolt

AlignmentBox

Installation BX96doc090919 1-7

Page 16: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationConnection Hardware Installation (2002+ models)1

1.4 Connection Hardware Installation (2002+ models)

Remove the four mounting bolts from the connecting assembly. Install the adjustment boltand jam nut to the connecting assembly and into the connection plate. Turn the adjustingbolt counterclockwise until it bottoms against the jam nut to extend the assembly as far aspossible. Install the assembly to the bed extension frame tube and secure with two of themounting bolts, flat washers and nylon lock nuts. Insert a connecting pin into the top andbottom rails of the extension.

See Figure 1-4.

FIG. 1-4

Connecting Pin (2)

ConnectingAssembly

Bolt (2)

Washer (2)

Nut (2)

Bed ExtensionFrame

3H0878-1B

Adjustment Bolt

Left-HandJam Nut

ConnectionPlate

Adjust bolt all theway against jam nutto fully extendconnection plate

1-8 BX96doc090919 Installation

Page 17: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationLeg Installation 1

1.5 Leg Installation

REMINDER: This section refers to positions A through E as labeled in Form #359 locatedat the front of this manual.

1. Remove the rear leg (or outrigger) from position E on the sawmill frame. A support bracewill be installed later that connects the extension frame to the sawmill frame. Theremoved sawmill leg will be repositioned on the support brace.

See Figure 1-5.

2. Use four 3/8-16 x 5" bolts and nylon lock nuts to secure a long leg at each position A andB on the extension frame. Insert the bolts from the outside of the frame tube and attachthe nuts on the leg side of the tube.

3. BX24 only: Install a long leg at position H using four 3/8-16 x 1" bolts and nylon lock nuts.

FIG. 1-5

SM0179

3/8-16 x 5“ CarriageHead Bolts

Long Leg

3/8-16 NylonLock Nut

Installation BX96doc090919 1-9

Page 18: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationLeg Installation1

4. Use four 3/8-16 x 1 1/4" bolts and nylon lock nuts to mount a short leg at position C on theextension frame.

See Figure 1-6.

FIG. 1-6

SM0178B

Short Leg

3/8-16 x 1 1/4“Hex Head Bolt

3/8-16 NylonLock Nut

1-10 BX96doc090919 Installation

Page 19: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationExtension Frame Attachment (Pre-2002 Models) 1

1.6 Extension Frame Attachment (Pre-2002 Models)

1. Position the extension frame at the end of the sawmill frame. Slide the extension frameover the alignment box on the sawmill frame. Sight down the length of the frames to seethat they are lined up as close as possible.

See Figure 1-7. BX6 and BX24 Rev. A.00 - B.00 and BX12 Rev. A.00 - C.00:

2. Install a 1/2-13 x 1" set screw and jam nut to each of the five pre-welded jam nuts at theend of the extension frame. Install one 1/2-20 x 1/2" set screw and jam nut to the hole atthe bottom rear of the extension frame. Skip to Step 4.

FIG. 1-7

1/2-13 x 1" Set Screw (5)

1/2-20Jam Nut

1/2-13 Jam Nut (5)

1/2-20 x 1/2"Set Screw

1/2" Flat Washer (4)

1/2-13 x 6 1/2"Hex Head Bolt (2)

1/2-13 Nylon Lock Nut (2)

Bolt-UpStrap

SM0180

Installation BX96doc090919 1-11

Page 20: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationExtension Frame Attachment (Pre-2002 Models)1

See Figure 1-8. BX6 and BX24 Rev. C.00+ and BX12 Rev. D.00+:

3. Install a 1/2-13 x 3/4" set screw to each of the six pre-welded jam nuts at the end of theextension frame.

4. Secure the frames together with the bolt-up strap, two 1/2-13 x 6 1/2" bolts, flat washersand nylon lock nuts as shown.

FIG. 1-8

1/2-13 x 3/4"Nylock Set Screw (6)

1/2" Flat Washer (4)

1/2-13 x 6 1/2"Hex Head Bolt (2)

1/2-13 Nylon Lock Nut (2)

Bolt-UpStrap

SM0250

1-12 BX96doc090919 Installation

Page 21: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationExtension Frame Attachment (2002+ Models) 1

1.7 Extension Frame Attachment (2002+ Models)

See Figure 1-9. Slide the extension frame and sawmill frame together and align the con-necting pins to the holes in the sawmill track rails. Shim under the feet of the extensionand/or sawmill so the pins align with the holes if necessary. Push the frames together untilthe mounting holes in the connecting assembly align with the holes in the sawmill frametube. Secure with the remaining two mounting bolts, flat washers and lock nuts.

Turn the adjustment bolt clockwise to draw the extension and sawmill frames togetheruntil the track rails are touching snugly. Tighten the adjustment bolt jam nut.

FIG. 1-9

Washer (2)

Nut (2)

Bolt (2)

AdjustmentBolt Access Hole

(See Detail)

Detail

AdjustmentBolt

3H0878-2

Installation BX96doc090919 1-13

Page 22: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationSupport Brace Installation1

1.8 Support Brace Installation

See Table 1-6. A support brace is available to connect the bed extension and the saw-mill. See the chart below to determine which brace you need for your configuration.

1. Mount the support brace tube between the sawmill and extension frames at positions Dand E. Use four 3/8-16 x 1 1/4" bolts and lock nuts to secure the brace at position D andE.

Bed Extension Support Brace Reference Table (’96+ mills)

Sawmill Model Bed-X Brace Kit

1996+ 1

LT30, LT30HD, LT60HD

1 Sawmills have 19ft bed frames.

1996+ BX6 014772

1996+ BX12 014271

1996+ BX24 014273

1996+ 2

LT28, LT35, LT35HD, LT40, LT40HD, LT50HD & LT70HD

2 Sawmills have 24ft bed frames.

1996+ BX6 014270

1996+ BX12 014270 3

3 LT40/50 Remote, LT70 Non-DCS Remote and LT70 Super sawmills cannot accept 12ft or 24ft bedextensions. LT70DCS sawmills require a festoon extension kit with a 6ft bed extension, or 074069Box Assembly with a 12ft bed extension. 24ft bed extensions will not fit LT70DCS sawmills.

1996+ BX24 014272 3

TABLE 1-6

Bed Extension Support Brace Reference Table (92-95 mills)

Sawmill Model

Bed-XLength Brace Kit

1992 1 - 1995LT30 or LT30HD

1 Sawmills manufactured prior to 11/91 (LT30 Rev. C7, LT40 Rev.C8, LT30HD & LT40HD Rev. D2) cannot accept a bed exten-sion unless the bed extension was factory-matched with thesawmill.

6’ 016265

12’ W10338

24’ 014269

1992 1 - 1995LT40 or LT40HD

6’ 016039

12’ W07950

24’ 014269

TABLE 1-6

1-14 BX96doc090919 Installation

Page 23: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationSupport Brace Installation 1

See Figure 1-10.

Tube-Style Braces For BX6 & BX12 to 1992-95 Sawmills: Use the 3/8-16 x 1 1/2" boltssupplied with the brace to bolt the brace at position E and use the four bolts and lock nutssupplied with the extension to secure the brace at position D. Use supplied shims as nec-essary to fill any gap between the brace plate and sawmill frame.

2. Bolt the leg previously removed from the sawmill and a supplied short leg to the supportbrace with the bolts and nylon lock nuts supplied with the brace.

3. Attach the supplied length of feed chain to the existing feed chain with the master link pro-vided. Connect the feed chain to the feed stop bracket at the end of the extension frame.Adjust the feed chain tensioner so that the chain is positioned as indicated below. Makesure the feed chain is not twisted or kinked. For LT28 with manual feed, replace the feedrope with the necessary length of rope and attach to the feed stop eye-bolt. Refer to youroperator’s manual for feed rope installation instructions.

FIG. 1-10

BedX Model Distance from top of top track rail to top of feed chain (measure at middle of chain span)

BX6 7 - 8 inches

BX12 8 - 9 inches

BX24 10 - 11 inches

TABLE 1-6

SupportBrace

Brace AdjustmentBolts (4)

3/8-16 x 1 1/4”Hex Head Bolt (8)

3/8-16 x 1 1/4”Hex Head Bolt (8)

3/8-16Nylon Lock

Nut (8)

3/8-16Nylon LockNut (8)

Installation BX96doc090919 1-15

Page 24: Option Manual: Bed Extension (1996+ Sawmills Master)

InstallationExtra Leg and Bed Rail Installation (24-foot Bed Extensions Only)1

1-16 BX96doc090919 Installation

1.9 Extra Leg and Bed Rail Installation (24-foot Bed Extensions Only)

1. The additional long leg should be mounted at position F shown in Form #359. Use3/8-16 x 5" bolts and lock nuts to secure the long leg to the main frame tube.

NOTE: When bolting near the end of the main tube, the tube can collapse or "mushroom"as the bolts are tightened. Do not overtighten the bolts to avoid deforming the main tube.If you find it difficult to align the tracks with the alignment set screws, check that neitherframe tube is deformed. The tube can be pulled back into shape using the alignment setscrews.

See Figure 1-11.

2. Mount the additional bed rail assembly and short leg at position G on the support bracetube. Use 3/8-16 x 2 3/4" bolts and lock nuts to mount the short leg and bed rail to thesupport brace tube. Use 3/8-16 x 5" bolts and lock nuts to mount the other end of the bedrail to the main tube.

FIG. 1-11

3/8-16 x 5" Carriage Head Bolts (8)

3/8-16 NylonLock Nuts (8)

3/8-16 x 2 3/4"Hex Head Bolts (4)

3/8-16 NylonLock Nuts (4)

Short Leg

Long Leg

Bed RailAssembly

Page 25: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension AlignmentPre-2002 Bed Extension/Sawmill Only

Bed Extension Alignment BX96doc090919 2-1

2

SECTION 2 BED EXTENSION ALIGNMENT

Pre-2002 Bed Extension/Sawmill Only

1. Use the six set screws around the extension frame tube to align the upper and lowertracks on the sawmill to the tracks on the extension. You should not be able to detect anyvariance where one track ends and the other starts.

2. Move the cutting head across the area where the sawmill frame and extension meet. Ifthe tracks are properly aligned, you should not be able to tell when the track bearingscross from the sawmill to the extension. Any variance will cause inaccurately sawnboards! Fine tune the set screws until the sawmill and extension tracks are perfectlymatched.

NOTE: Bolting through the main tube can cause the tube to collapse or "mushroom". Ifyou find it difficult to align the tracks with the alignment set screws, check that neitherframe tube is deformed. The tube can be pulled back into shape using the alignment setscrews.

All Bed Extension/Sawmill Combinations:

3. Place two equal height objects on top of the track rail (wrench sockets work well). Pull astring tight over the objects and clamp so there is no sag in the string. Measure from thestring to the track at one end, the middle, and the other end of the track. The track shouldbe 1/16 to 1/8" (1.5 to 3.0 mm) higher in the middle than at the ends. This will compensatefor any sag that occurs as the cutting head reaches the middle of the track. If more bow inthe middle is needed, shim the middle track-mounted legs. If the middle is bowed up toomuch, shim the track-mounted legs at each end of the frame. Shim under any feet that donot touch the ground.

4. Align the sawmill and extension as instructed in your sawmill manual.

Page 26: Option Manual: Bed Extension (1996+ Sawmills Master)

Log Clamp Operation3

3-1 BX96doc090919 Log Clamp Operation

SECTION 3 LOG CLAMP OPERATION

A manual log clamp is supplied with the bed extension to help clamp long logs against theside supports.

1. Insert the log clamp post in the slotted channel between the middle bed rails of the exten-sion. Choose a hole close to the log.

2. Pull the clamp handle to spin the cam against the log and clamp the log firmly against theside supports.

3. Lock the clamp in place with the chain mounted to the extension frame. Stretch the chainup to the clamp and slip the chain through the slot on the clamp handle. Use a link in thechain that holds the clamp firmly against the log.

Page 27: Option Manual: Bed Extension (1996+ Sawmills Master)

Storage Protection

Storage Protection BX96doc090919 4-1

4

SECTION 4 STORAGE PROTECTION

When not using the bed extension, follow the recommendations below to prevent rustand/or corrosion.

1. Coat the top and bottom bed extension rails with a rust inhibitor such as Sherwin-WilliamsP.D.R.P. #710.

2. Coat the power feed chain with a light film of a light-weight lubricant such as Dexron IIIATF. Make sure the connecting link is attached to the chain to prevent chain loss.

3. Coat the threads of the bed rail leveling bolts with a dry lube such as Gunk L-508.

4. Lubricate the pivot block/shaft on the pivot bed rails with NLGI No. 2 grade lithium greasesuch as Amoco Rycon #2 Synthetic Grease.

Preparation For Use

Before using a bed extension that has been stored in the above manner, remove the rustinhibitor protection coat from the bed extension rails. Use a clean, dry cloth and a lightlubricant such as WD-40 to remove the protection coat.

Page 28: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBed Rail Assembly, Front And Rear5

5-1 BX96doc090919 Bed Extension Parts

SECTION 5 BED EXTENSION PARTS

5.1 Bed Rail Assembly, Front And Rear

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BED RAIL ASSEMBLY A09774 2

1 Bed Rail Tube, Long S09102 1

2 Pin, Ramp Mount S04030 1

3 Block, Log Stop S09034 1

4 Nut, 5/8-11 Square Pilot Weld F05010-187 2

5 Nut, 5/8-11 Hex F05010-54 2

6 Bolt, Bed Rail Adjustment S13006 1

7 Plate, Bed Rail End Cap S04058 1

8 BOLT, 1/2-13 X 4" HEX HEAD GRADE 5 F05008-78 4

9 WASHER, 1/2" SAE FLAT F05011-2 8

10 NUT, 1/2-13 NYLON LOCK F05010-8 4

11 COVER, STAINLESS STEEL BED RAIL 016898 1

1 Longer rail 016898 replaces S09944 supplied prior to BX6 Rev. A2.00, BX12 Rev. A2.00 and BX24 Rev. A3.00.

2

12 BOLT, 5/16-18 X 2 1/2" HEX HEAD F05006-10 6

13 NUT, 5/16-18 HEX LOCK F05010-6 6

14 WRENCH, BED RAIL ADJUSTMENT 015970 1

1

2

3

5

6

6

58

8

9

9

10

109

11

12

13

13

14

9

12

230025-1B

4

47

Page 29: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBed Rail Assembly, Front Middle (BX12 & BX24 Only)

Bed Extension Parts BX96doc090919 5-2

55.2 Bed Rail Assembly, Front Middle (BX12 & BX24 Only)

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BED RAIL ASSEMBLY, FRONT MIDDLE A09566 1

1 Bed Rail Tube, Short S09103 1

2 Pin, Ramp Mount S04030 1

3 Nut, 5/8-11 Square Pilot Weld F05010-187 2

4 Nut, 5/8-11 Hex F05010-54 2

5 Bolt, Bed Rail Adjustment S13006 2

6 Plate, Bed Rail End Cap S04058 1

7 BOLT, 1/2-13 X 4" HEX HEAD GRADE 5 F05008-78 4

8 WASHER, 1/2" SAE FLAT F05011-2 8

9 NUT, 1/2-13 NYLON LOCK F05010-8 4

COVER ASSEMBLY, STAINLESS STEEL BED RAIL (LONG) A09956 1

10 Cover, Stainless Steel Bed Rail S09944 1

11 Bolt, 5/16-18 X 2 1/2" Hex Head F05006-10 3

12 Nut, 5/16-18 Hex Lock F05010-6 3

13 WRENCH, BED RAIL ADJUSTMENT 015970 1

1

6

2

3

4

5

43

5

7

8

8

9

78

9

1011

12

13

SM0235B

Page 30: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBed Rail Assembly, Rear Middle (BX12 & BX24 Only)5

5-3 BX96doc090919 Bed Extension Parts

5.3 Bed Rail Assembly, Rear Middle (BX12 & BX24 Only)

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BED RAIL ASSEMBLY, REAR MIDDLE PAINTED 1

1 Bed Rail Tube, Short S09103 1

2 Block, Log Stop w/Threaded Hole 014639 1

3 Bolt, 3/8-16 x 1 1/2 Full Thead Hex Head F05007-17 1

4 Nut, 3/8-16 Hex Jam F05010-29 1

5 Nut, 5/8-11 Square Pilot Weld F05010-187 2

6 Nut, 5/8-11 Hex F05010-54 2

7 Bolt, Bed Rail Adjustment S13006 2

8 Plate, Bed Rail End Cap S04058 1

9 BOLT, 1/2-13 X 4" HEX HEAD GRADE 5 F05008-78 2

10 WASHER, 1/2" SAE FLAT F05011-2 4

11 NUT, 1/2-13 NYLON LOCK F05010-8 2

COVER ASSEMBLY, STAINLESS STEEL BED RAIL (LONG) A09956 1

12 Cover, Stainless Steel Bed Rail S09944 1

13 Bolt, 5/16-18 X 2 1/2" Hex Head F05006-10 3

14 Nut, 5/16-18 Hex Lock F05010-6 3

15 WRENCH, BED RAIL ADJUSTMENT 015970 1

1

2

34

8

5

6

6

5

7

7

9

9

10

10

11

1110

10

HD0117D

1213

14

13

14

14

13

15

Page 31: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsPivot Bed Rail Assembly (BX24 Only)

Bed Extension Parts BX96doc090919 5-4

55.4 Pivot Bed Rail Assembly (BX24 Only)

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

PIVOT BED RAIL ASSEMBLY A13015 2

1 Pivot Bed Rail Weldment W13014 1

2 Nut, 5/8-11 Square Pilot Weld F05010-187 1

3 Nut, 5/8-11 Hex F05010-5 1

4 Bolt, Bed Rail Adjustment S13006 1

5 Bracket, Pivot Rail Mounting W13090 1

6 Bolt, 1/2-13 x 1” Hex Head Grade 2 F05008-50 1

7 Washer, 9/16” Flat SAE F05011-52 1

8 Nut, Pivot Rail Adjustment S13016 1

9 Screw, 1/4-28 x 1/4” Brass Tip Set F05005-42 2

10 Fitting, 3/16” Grease P04107 1

11 BOLT, 3/8-16 X 4 3/4” CARRIAGE HEAD F05007-114 2

12 BOLT, 3/8-16 X 5” CARRIAGE HEAD F05007-113 6

13 WASHER, 3/8" SAE FLAT F05011-3 8

14 NUT, 3/8-16 NYLON LOCK F05010-10 8

15 COVER, STAINLESS STEEL PIVOT BED RAIL S13012 2

16 BOLT, 5/16-18 X 2 1/2" HEX HEAD F05006-10 4

17 NUT, 5/16-18 HEX LOCK F05010-6 4

WRENCH, BED RAIL ADJUSTMENT (NOT SHOWN) 015970 1

3H0128C

1

67

8

9

4

2

3

15

11

1616

12

12

12

17

17

1413

5

10

Page 32: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsPivot Bed Rail Assembly (BX12 Only)5

5-5 BX96doc090919 Bed Extension Parts

5.5 Pivot Bed Rail Assembly (BX12 Only)

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

PIVOT BED RAIL COMPLETE KIT K06897 1

Pivot Bed Rail Assembly A09435 1

1 Pivot Bed Rail Weldment W09320 1

2 Bolt, 1/2-13 X 2 1/4" Hex Head Full Thread F05008-2 1

3 Washer, 1/2" Split Lock F05011-9 1

4 Nut, 1/2-13 Hex F05010-35 1

Bag Assembly, Pivot Bed Rail A06893 1

5 Screw, 1/2-13 X 1" Socket Head Oval Point F05008-9 1

6 Screw, 1/2-13 X 1 1/2" Socket Head Flat Point F05008-31 3

7 Nut, 1/2-13 Hex Jam F05010-31 3

Instruction Sheet, Pivot Bed Rail K06897-270 1

8 Bolt, 3/8-16 X 5" Hex Head F05007-5 4

9 Nut, 3/8-16 Nylon Lock F05010-10 4

COVER ASSEMBLY, STAINLESS STEEL PIVOT BED RAIL A09609 1

10 Cover, Stainless Steel Pivot Bed Rail (Short) S09252 1

11 Bolt, 5/16-18 X 2 1/2" Hex Head F05006-10 2

12 Nut, 5/16-18 Hex Lock F05010-6 2

1

2

3

4

56

6

7

7

6

7 8

8

9

9

10

11

12

12

11

3H0039B

Page 33: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsAuxiliary Bed Rail Assembly (BX24 Only)

Bed Extension Parts BX96doc090919 5-6

55.6 Auxiliary Bed Rail Assembly (BX24 Only)

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

RAIL KIT, BX24 AUXILIARY BED K12017 1

Bed Rail Assembly, BX24 W12016 1

1 Rail Weldment, BX24 Auxiliary Bed 036277 1

2 Base Weldment, BX24 Bed Rail 036276 1

Bolt Assembly, Bed Rail A09775 2

3 Nut, 5/8-11 Hex F05010-54 2

4 Bolt, Bed Rail Adjustment S13006 2

5 Bolt, 1/2-13 X 4" Hex Head F05008-26 2

6 Washer, 1/2" SAE Flat F05011-2 4

7 Nut, 1/2-13 Nylon Lock F05010-8 2

8 Bolt, 3/8-16 x 5” Carriage Head F05007-113 4

9 Nut, 3/8-16 Nylon Lock F05010-10 4

Cover Assembly, Stainless Steel Bed Rail (Long) A09956 1

10 Cover, Stainless Steel Bed Rail S09944 1

11 Bolt, 5/16-18 X 2 1/2" Hex Head F05006-10 3

12 Nut, 5/16-18 Hex Lock F05010-6 3

WRENCH, BED RAIL ADJUSTMENT (NOT SHOWN) 015970 1

1

2

3

4

3

4

55

6

6

7

6

6

7

8

9

1011

11

11

12

12

12

SM0206B

Page 34: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsLog Side Support Assembly5

5.7 Log Side Support Assembly

BX Rev. A1.01+

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

1 SUPPORT, LOG SIDE (QTY. 1 PER BX6/4 PER BX12 AND BX24) 015235 1/4

2 Fitting, 3/16" Grease P04107 2/8

MOUNTING KIT, LOG SIDE SUPPORT 016559 1 1/4

3 Pin, Log Side Support Pivot 016544 1

4 Bolt, 1/4-20 X 1 1/2" Hex Head Grade 5 F05005-4 1

5 Washer, 1/4" SAE Flat F05011-11 2

6 Nut, 1/4-20 Self Locking F05010-9 1

7 Plate, Log Side Support End 016555 1

8 Bolt, 1/2-13 X 3 1/2" Hex Head Grade 5 F05008-61 2

1

3

4

5

56

7

8

9

1011

12

2

2

13

1414

15

15

15

15

16

17

18

18

SM0271C 9

5-7 BX96doc090919 Bed Extension Parts

Page 35: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsLog Side Support Assembly 5

9 Washer, 1/2" SAE Flat F05011-2 2

10 Nut, 1/2-13 Hex Nylon Lock F05010-8 3

11 Washer, 1/2" SAE Flat 014632 2 1

12 Bolt, 1/2-13 X 1 1/2" Hex Head Grade 5 F05008-33 1

13 Plate, Side Support Washer Clamp 016558 1

ROLLER KIT, SIDE SUPPORT (OPTIONAL) 016562 3 1/4

14 Roller, Side Support 016561 2

15 Washer, 5/8” SAE Flat F05011-5 6

16 Bolt, 5/8-11 x 3 3/4” Hex Head Grade 5 F05009-118 4 1

17 Nut, 5/8-11 Hex Nylon Lock Jam F05010-96 1

18 Bushing, Bronze 5/8” x 1” x 3/4” 016560 2

Instruction Sheet, Side Support Roller 016562-526 1

1 Mounting Kit 016559 replaces kit K09344 supplied prior to Rev. A1.01. New mounting pin, plate and clamp plate improve stability ofside support adjustment.

2 Oversized Washer 014632 replaces 1/2” SAE Flat Washer F05011-2 to provide larger clamping area during adjustment (12/99).F05011-2 replaced F05011-90 .5” x 1.63” Serrated Washer supplied prior to Rev. A1.02. Serrated Washer no longer required withcurrent side support mount arrangement.

3 Roller Kit 016562 replaces kit 015109 supplied prior to Rev. A1.01.4 Longer bolt replaces 3 1/2” F05009-93 used before 3/07.

Bed Extension Parts BX96doc090919 5-8

Page 36: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsLog Side Support Assembly5

5.8 Log Side Support Assembly

BX Rev. A - A1.00

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

1 SUPPORT, LOG SIDE (QTY. 1 PER BX6/4 PER BX12 AND BX24) 015235 1/4

2 Fitting, 3/16" Grease P04107 2/8

MOUNTING KIT, LOG SIDE SUPPORT K09440 1 1/4

3 Pin, Log Side Support Pivot W09238 1

4 Bolt, 1/4-20 X 1 1/2" Hex Head Grade 5 F05005-5 1

5 Washer, 1/4" SAE Flat F05011-11 2

6 Nut, 1/4-20 Self Locking F05010-9 1

7 Plate, Log Side Support End S09148 1

8 Bolt, 1/2-13 X 3 1/2" Hex Head F05008-15 2

9 Washer, 1/2" SAE Flat F05011-2 2

10 Nut, 1/2-13 Hex Nylon Lock F05010-8 3

11 Bolt, 1/2-13 X 1 1/2" Hex Head Grade 5 F05008-33 1

1

3

4

5

5 6

7

8

8910

1012

11

2

2

13 1314

14

15

16

SM0190D

5-9 BX96doc090919 Bed Extension Parts

Page 37: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsLog Side Support Assembly 5

12 Washer, .5” x 1.63” x 11” Ga. 014632 2 1

ROLLER KIT, SIDE SUPPORT (OPTIONAL) 015109 3 1/4

13 Roller Assembly, Side Support 015014 2

14 Washer, 5/8” SAE Flat F05011-5 4

15 Bolt, 5/8-11 x 3” Hex Head Grade 5 F05009-37 1

16 Nut, 5/8-11 Nylon Lock F05010-34 1

Instruction Sheet, Side Support Roller 015109-526 1

1 Upgrade mounting kit 016559 also available. Replaces Pin Weldment and Mounting Plate to new design to improve stability of sidesupport adjustment (See Section 5.7).

2 Replaces S09225 1/2" I.D. X 1 1/2" O.D. X .1196" Washer (12/97).3 Roller kit replaced by new kit 016562 (See Section 5.7).

Bed Extension Parts BX96doc090919 5-10

Page 38: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsConnecting Assembly/Feed Chain (2002+ Models)5

5.9 Connecting Assembly/Feed Chain (2002+ Models)

BX6 Rev. A2.00+BX12 Rev. A2.00+BX24 Rev. A3.00+

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BOX ASSEMBLY, BX6 PARTS (2002) 017767 1

BOX ASSEMBLY, BX12 PARTS (2002) 017768 1

BOX ASSEMBLY, BX24 PARTS (2002) 017769 1

BOX ASSEMBLY, BX6 PARTS (LT60/70) 017843 1

BOX ASSEMBLY, BX12 PARTS (LT60/70) 017844 1

BOX ASSEMBLY, BX24 PARTS (LT60/70) 017845 1

BOX ASSEMBLY, BX6 PARTS (70 DCS) 074068 1

BOX ASSEMBLY, BX12 PARTS (70 DCS) 074069 1

Connection Assembly, Bed Extension 017700 1

1 Box Weldment, Bed Extension Connection 017695 1

2 Screw, Bed Extension Connection Adjustment 017690 1

3 Plate Weldment, Bed Extension Connection 017699 1

4 Nut, 1-14 Hex Head Left-Hand Thread Jam F05010-172 1

5 Bolt, 3/8-16 x 4 3/4" Hex Head Grade 5 F05007-109 4

6 Washer, 3/8" SAE Flat F05011-3 4

7 Nut, 3/8-16 Hex Nylon Lock F05010-10 4

8 Pin, Bed Extension Connection 017689 2

1

2

3

4

5

6 7

5

67

9

10

11

8

8

3H0878-3B

5-11 BX96doc090919 Bed Extension Parts

Page 39: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsConnecting Assembly/Feed Chain (2002+ Models) 5

9 Chain, #40 x 75 1/2” (BX6) P11602 1

Chain, #40 x 143 1/2” (BX12) P07355 1

Chain, #40 x 286 1/2” (BX24) P11909 1

Chain, #60 x 70 1/2" (BX6 LT60/70/DCS) 017840 1

Chain, #60 x 143 1/4" (BX12 LT60/70/DCS) 017841 1

Chain, #60 x 286 1/2" (BX24 LT60/70) 017842 1

10 Link, #40 Master P04200 1

Link, #60 CL (LT60/70/DCS) 042398 1

11 Cap Weldment, 2x4 Bed Tube 014652 2

Cap Weldment, 2x4 Bed Tube (LT60/70 DCS) 038843 2

Cable Assembly, DCS 6’ Bed-X Festoon Trolley (LT60/70 DCS) 065920-6 1

Cable Assembly, DCS 12’ Bed-X Festoon Trolley (LT60/70 DCS) 065920-12 1

Cable Assembly, DCS 6’ Bed-X Festoon (LT60/70 DCS) 068309 1

Cable Assembly, DCS 12’ Bed-X Festoon (LT60/70 DCS) 068311 1

Trolley, LT70 Festoon (LT60/70 DCS; 1 for 6’; 2 for 12’) 076078 1/2

Manual, Bed Extension Option M294 1

12 ROPE, 3/8" DIA. SOLID BRAIDED POLYESTER (LT28 MANUAL FEED ONLY) R02080-1 1 A/R

1 Sold separately. Order 30.5 ft. plus length of BedX option.

Bed Extension Parts BX96doc090919 5-12

Page 40: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsAlignment Box/Feed Chain (pre-2002 Models)5

5.10 Alignment Box/Feed Chain (pre-2002 Models)

BX6 Rev. C.00+BX12 Rev. D.00+BX24 Rev. C.00+

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BOX ASSEMBLY, BX6 PARTS 014756 1

BOX ASSEMBLY, BX12 PARTS A04383 1

BOX ASSEMBLY, BX24 PARTS A11907 1

1 Box Weldment, Bed Extension Alignment W12010 1

2 Bolt, 1/2-13 x 1” Hex Head F05008-50 1

3 Bolt, 3/8-16 x 1 1/2” 7/8” Hex Head F05007-28 1

4 Screw, 1/2-13 x 3/4” Socket Head Flat Point Nylock Set F05008-117 1

1 Replaces set screws and jam nuts used on prior revisions (See Section 5.11).

6

5 Bolt, 1/2-13 x 6 1/2” Hex Head F05008-6 2

6 Washer, 1/2” SAE Flat F05011-2 4

7 Nut, 1/2-13 Hex Nylon Lock F05010-8 2

8 Plate, Bed Extension Bolt-Up S12021 1

9 Chain, #40 x 75 1/2” (BX6) P11602 1

Chain, #40 x 143 1/2” (BX12) P07355 1

Chain, #40 x 286 1/2” (BX24) P11909 1

10 Link, #40 Master P04200 1

12

34

4

4

4 4

4

5

6

67

6

7

6

5

8

9

10

SM0251

5-13 BX96doc090919 Bed Extension Parts

Page 41: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsAlignment Box/Feed Chain 5

5.11 Alignment Box/Feed Chain

BX6 Rev. A.00 - B.00BX12 Rev. A.00 - C.00BX24 Rev. A.00 - B.00

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BOX ASSEMBLY, BX6 PARTS 014756 1

BOX ASSEMBLY, BX12 PARTS A04383 1

BOX ASSEMBLY, BX24 PARTS A11907 1

1 Box Weldment, Bed Extension Alignment W12010 1

2 Bolt, 1/2-13 x 1” Hex Head F05008-50 1

3 Bolt, 3/8-16 x 1 1/2” 7/8” Hex Head F05007-28 1

4 Screw, 1/2-13 x 1” Socket Head Flat Point Set F05008-72 1 5

5 Nut, 1/2-13 Hex Jam F05010-31 1 5

6 Nut, 1/2-20 Hex Jam F05010-16 1 1

7 Screw, 1/2-20 x 1/2” Socket Head Flat Point Set F05008-14 1 1

8 Bolt, 1/2-13 x 6 1/2” Hex Head F05008-6 2

9 Washer, 1/2” SAE Flat F05011-2 4

10 Nut, 1/2-13 Hex Nylon Lock F05010-8 2

12

34 5

5

5

5

4

4

4

4

67

8

9

910

9

10

9

8

511

12

13

SM0203

Bed Extension Parts BX96doc090919 5-14

Page 42: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsAlignment Box/Feed Chain5

11 Plate, Bed Extension Bolt-Up S12021 1

12 Chain, #40 x 75 1/2” (BX6) P11602 1

Chain, #40 x 143 1/2” (BX12) P07355 1

Chain, #40 x 286 1/2” (BX24) P11909 1

13 Link, #40 Master P04200 1

1 Set screws and jam nuts replaced with Nylock set screw on later revisions (See Section 5.10)

5-15 BX96doc090919 Bed Extension Parts

Page 43: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsStationary Legs

Bed Extension Parts BX96doc090919 5-16

55.12 Stationary Legs

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

1 LEG WELDMENT, LONG STATIONARY (2 REQ’D FOR BX6 & BX12; 4 FOR BX24) W09513 2/4 1

1 Qty. of W09513 changed from 3 to 4 for BX24 Rev. A2.00.

2 BOLT, 3/8-16 X 5” CARRIAGE HEAD F05007-113 8/12

3 NUT, 3/8-16 HEX NYLON LOCK F05010-10 8/12

4 LEG WELDMENT, SHORT STATIONARY (2 REQ’D FOR BX6 & BX12; 3 FOR BX24) W09515 2/3

5 BOLT, 3/8-16 X 1 1/4” HEX HEAD F05007-2 2

2 Replaces 3/8-16 x 1” Hex Head Grade 2 Bolt (F05007-7) to secure leg with thicker 1/4” mounting plate provided after 11/99.

8/12

6 NUT, 3/8-16 HEX NYLON LOCK F05010-10 8/12

1

2

63

4

5

SM0204

Page 44: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsLog Clamp/Winch Cable Pulley5

5-17 BX96doc090919 Bed Extension Parts

5.13 Log Clamp/Winch Cable Pulley

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

1 CLAMP, LOG W09412 1

2 CHAIN, LOG CLAMP M04311 1

3 BOLT, 3/8-16 X 1" HEX HEAD F05007-7 1

4 WASHER, 3/8" STANDARD FLAT F05011-3 1

5 NUT, 3/8-16 HEX NYLON LOCK F05010-10 1

6 SPRING, LOG CLAMP CHAIN P09136 1

7 PLATE, LOG CLAMP STOP W09404 1

8 BOLT, 1/2-13 X 1 1/2" HEX HEAD GRADE 5 F05008-33 2

9 WASHER, 1/2" SAE FLAT F05011-2 2

10 NUT, 1/2-13 HEX NYLON LOCK F05010-8 2

WINCH CABLE GUIDE PULLEY PARTS (BX12 & BX24 ONLY)

11 BRACKET WELDMENT, WINCH PULLEY W09429 1

12 PULLEY, WINCH CABLE S09393 1

13 PIN, 1/2” X 1 27/64” CLEVIS F05012-24 1

14 WASHER, 1/2” SAE FLAT F05011-2 1

15 PIN, 1/8” X 1” COTTER F05012-1 1

16 BOLT, 5/8-11 X 4” HEX HEAD FULL THREAD F05009-8 1

17 NUT, 5/8-11 HEX NYLON LOCK F05010-34 1

Page 45: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBrace Kit, BX6 to 1996+ LT30/LT30HD/LT60HD

Bed Extension Parts BX96doc090919 5-18

55.14 Brace Kit, BX6 to 1996+ LT30/LT30HD/LT60HD

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACE KIT, LT30/LT30HD/LT60HD BX6 (FOR 1996+ MODEL SAWMILL ONLY 1)

1 See Section 1.8 for complete brace application chart.

014772 1

1 Brace Weldment, LT30 Bed Extension 014265 1

2 Brace Weldment, BX6 014771 1

3 Bolt, 1/2-13 x 1 1/2” Hex Head Grade 5 F05008-33 4

4 Washer, 1/2” SAE Flat F05011-2 4

5 Nut, 1/2-13 Hex Nylon Lock F05010-8 4

6 Bolt, 3/8-16 x 1” Hex Head F05007-7 8

7 Nut, 3/8-16 Hex Nylon Lock F05010-10 8

12

3

4

5

6

76

7

SM0207

Page 46: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBrace Kit, BX6 to 1992-95 LT30/LT30HD5

5-19 BX96doc090919 Bed Extension Parts

5.15 Brace Kit, BX6 to 1992-95 LT30/LT30HD

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACE KIT, LT30/LT30HD BX6 (FOR 1992-95 MODEL SAWMILL ONLY 1)

1 See Section 1.8 for complete brace application chart.

016265 1

1 Brace Weldment, 1992-95 LT30 Bed Extension N/A 1

2 Bolt, 3/8-16 x 3" Hex Head Full Thread F05007-1 8

3 Nut, 3/8-16 Hex Nylon Lock F05010-10 8

4 Bolt, 3/8-16 x 1 1/2” Hex Head Grade 5 F05007-78 4

5 Shim, 7GA BedX S12025-7 2

6 Shim, 11GA BedX S12025-11 4

7 Shim, 16GA BedX S12025-16 2

1

2

3

2

3

4

5

67

SM0322

Page 47: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBrace Kit, BX6 & BX12 to 1996+ LT35/LT35HD/LT40/LT40HD/LT50HD/LT70HD

Bed Extension Parts BX96doc090919 5-20

55.16 Brace Kit, BX6 & BX12 to 1996+

LT35/LT35HD/LT40/LT40HD/LT50HD/LT70HD

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACE KIT, LT35/LT35HD/LT40/LT40HD/LT70HD BX6/BX12 (FOR 1996+ MODEL SAW-

MILL ONLY 1)

1 See Section 1.8 for complete brace application chart.

014270 1

1 Brace Weldment, LT40 Bed Extension 014264 1

2 Brace Weldment, BX6/BX12 014267 1

3 Bolt, 1/2-13 x 1 1/2” Hex Head Grade 5 F05008-33 4

4 Washer, 1/2” SAE Flat F05011-2 4

5 Nut, 1/2-13 Hex Nylon Lock F05010-8 4

6 Bolt, 3/8-16 x 1” Hex Head F05007-7 8

7 Nut, 3/8-16 Hex Nylon Lock F05010-10 8

1

2

3

4

5

6

7

6

7

SM0208

Page 48: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBrace Kit, BX6 to 1992-95 LT40/LT40HD5

5-21 BX96doc090919 Bed Extension Parts

5.17 Brace Kit, BX6 to 1992-95 LT40/LT40HD

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACE KIT, LT40/LT40HD/LT70HD BX6 (FOR 1992-95 MODEL SAWMILL ONLY 1)

1 See Section 1.8 for complete brace application chart.

016039 1

1 Brace Weldment, 1992-95 LT40 Bed Extension N/A 1

2 Bolt, 3/8-16 x 3" Hex Head Full Thread F05007-1 8

3 Nut, 3/8-16 Hex Nylon Lock F05010-10 8

4 Bolt, 3/8-16 x 1 1/2” Hex Head Grade 5 F05007-78 4

5 Shim, 7GA BedX S12025-7 2

6 Shim, 11GA BedX S12025-11 4

7 Shim, 16GA BedX S12025-16 2

1

2

3

2

3

4

5

67

SM0323

Page 49: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBrace Kit, BX12 to 1992-95 LT40/LT40HD

Bed Extension Parts BX96doc090919 5-22

55.18 Brace Kit, BX12 to 1992-95 LT40/LT40HD

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACE KIT, LT40/LT40HD/LT70HD BX12 (FOR 1992-95 MODEL SAWMILL ONLY 1)

1 See Section 1.8 for complete brace application chart.

W07950 1

1 Brace Weldment, 1992-95 LT40 Bed Extension N/A 1

2 Bolt, 3/8-16 x 3" Hex Head Full Thread F05007-1 8

3 Nut, 3/8-16 Hex Nylon Lock F05010-10 8

4 Bolt, 3/8-16 x 1 1/2” Hex Head Grade 5 F05007-78 4

5 Shim, 7GA BedX S12025-7 2

6 Shim, 11GA BedX S12025-11 4

7 Shim, 16GA BedX S12025-16 2

2

3

2

3

4

5

67

SM0324

Page 50: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBrace Kit, BX12 to 1996+ LT30/LT30HD/LT60HD5

5-23 BX96doc090919 Bed Extension Parts

5.19 Brace Kit, BX12 to 1996+ LT30/LT30HD/LT60HD

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACE KIT, LT30/LT30HDLT60HD BX12 (FOR 1996+ MODEL SAWMILL ONLY 1)

1 See Section 1.8 for complete brace application chart.

014271 1

1 Brace Weldment, LT30 Bed Extension 014265 1

2 Brace Weldment, BX12 014267 1

3 Bolt, 1/2-13 x 1 1/2” Hex Head Grade 5 F05008-33 4

4 Washer, 1/2” SAE Flat F05011-2 4

5 Nut, 1/2-13 Hex Nylon Lock F05010-8 4

6 Bolt, 3/8-16 x 1” Hex Head F05007-7 8

7 Nut, 3/8-16 Hex Nylon Lock F05010-10 8

1

2

3

45

6

7

6

7

SM0209

Page 51: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBrace Kit, BX12 to 1992-95 LT30/LT30HD

Bed Extension Parts BX96doc090919 5-24

55.20 Brace Kit, BX12 to 1992-95 LT30/LT30HD

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACE KIT, LT30/LT30HD BX12 (FOR 1992-95 MODEL SAWMILL ONLY 1)

1 See Section 1.8 for complete brace application chart.

W10338 1

1 Brace Weldment, 92-95 LT30 Bed Extension W10339 1

2 Bolt, 3/8-16 x 3" Hex Head Full Thread F05007-1 8

3 Nut, 3/8-16 Hex Nylon Lock F05010-10 8

4 Bolt, 3/8-16 x 1 1/2” Hex Head Grade 5 F05007-78 4

5 Shim, 7GA BedX S12025-7 2

6 Shim, 11GA BedX S12025-11 4

7 Shim, 16GA BedX S12025-16 2

1

2

3

2

3

4

5

67

SM0321

Page 52: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBrace Kit, BX24 to 1996+ LT30/LT30HD/LT60HD5

5-25 BX96doc090919 Bed Extension Parts

5.21 Brace Kit, BX24 to 1996+ LT30/LT30HD/LT60HD

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACE KIT, LT30/LT30HD/LT60HD BX24 (FOR 1996+ MODEL SAWMILL ONLY 1)

1 See Section 1.8 for complete brace application chart.

014273 1

1 Brace Weldment, LT30 Bed Extension 014265 1

2 Brace Weldment, BX24 014268 1

3 Bolt, 1/2-13 x 1 1/2” Hex Head Grade 5 F05008-33 4

4 Washer, 1/2” SAE Flat F05011-2 4

5 Nut, 1/2-13 Hex Nylon Lock F05010-8 4

6 Bolt, 3/8-16 x 1” Hex Head F05007-7 8

7 Nut, 3/8-16 Hex Nylon Lock F05010-10 12

8 Bolt, 3/8-16 x 2 3/4” Hex Head F05007-29 4

1

2

3

4

5

6

7

6

8

7

7

SM0210

Page 53: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBrace Kit, BX24 to 1996+ LT35/LT35HD/LT40/LT40HD/LT50HD/LT70HD

Bed Extension Parts BX96doc090919 5-26

55.22 Brace Kit, BX24 to 1996+

LT35/LT35HD/LT40/LT40HD/LT50HD/LT70HD

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACE KIT, LT35/LT35HD/LT40/LT40HD/LT70HD BX24 (FOR 1996+ MODEL SAW-

MILL ONLY 1)

1 See Section 1.8 for complete brace application chart.

014272 1

1 Brace Weldment, LT40 Bed Extension 014264 1

2 Brace Weldment, BX24 014268 1

3 Bolt, 1/2-13 x 1 1/2” Hex Head Grade 5 F05008-33 4

4 Washer, 1/2” SAE Flat F05011-2 4

5 Nut, 1/2-13 Hex Nylon Lock F05010-8 4

6 Bolt, 3/8-16 x 1” Hex Head F05007-7 8

7 Nut, 3/8-16 Hex Nylon Lock F05010-10 12

8 Bolt, 3/8-16 x 2 3/4” Hex Head F05007-29 4

1

2

3

45

6

7

6

8

7

7

SM0211

Page 54: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBrace Kit, BX24 to 1992-95 LT30/LT40/LT30HD/LT40HD5

5-27 BX96doc090919 Bed Extension Parts

5.23 Brace Kit, BX24 to 1992-95 LT30/LT40/LT30HD/LT40HD

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACE KIT, LT30/LT40/LT30HD/LT40HD BX24 (FOR 1992-95 MODEL SAWMILL ONLY 1)

1 See Section 1.8 for complete brace application chart.

014269 1

1 Brace Weldment, 92-95 LT30/LT40 Bed Extension 014266 1

2 Brace Weldment, 96 BX24 014268 1

3 Bolt, 3/8-16 x 1” Hex Head F05007-7 8

4 Nut, 3/8-16 Hex Nylon Lock F05010-10 12

5 Bolt, 1/2-13 x 1 1/2” Hex Head Grade 5 F05008-33 4

6 Washer, 1/2” SAE Flat F05011-2 4

7 Nut, 1/2-13 Hex Nylon Lock F05010-8 4

8 Bolt, 3/8-16 x 2 3/4” Hex Head F05007-29 4

1

2

3

4

5

6

7

8

4

3

4

SM0325

Page 55: Option Manual: Bed Extension (1996+ Sawmills Master)

Bed Extension PartsBed Extension Bracket Assembly (LT28/LT35)

Bed Extension Parts BX96doc090919 5-28

5

5.24 Bed Extension Bracket Assembly (LT28/LT35)

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

BRACKET ASSEMBLY, LT28/LT35 LOWER CAM BED EXTENSION 057924 1

1 Bearing Weldment, LT28/LT35 Lower Cam 057920 1

2 Bearing, 1 1/2" Cam Follower 012797 2

3 Nut, 5/8-18 Hex Jam F05010-11 2

4 Screw, 3/8-24x1 SHFP Set SS F05007-184 1

5 Nut, 3/8-24 Hex Jam F05010-22 2

6 Screw, 3/8-24x1 1/4 SHFP SS Set F05007-96 1

1 Added F05007-96 to improve range of adjustment; changed quantity of F05007-184 from 2 to 1 (3/22/2019).

1

1

2

3

45

280053B

6

Page 56: Option Manual: Bed Extension (1996+ Sawmills Master)

i BX96doc090919 Index

A

alignment 2-1

C

clamp operation 3-1

I

installationauxiliary bed rail & leg (BX24) 1-16bedx frame (2002+) 1-13bedx frame (pre-2002) 1-11connection hardware (2002+) 1-8connection hardware (pre-2002) 1-6connection hardware selection 1-5legs 1-9sawmill preparation 1-2support brace 1-14

R

replacement partsalignment box 5-13, 5-14bed rails

auxiliary (BX24) 5-6

front/rear 5-1

middle front (BX12/BX24) 5-2

middle rear (BX12/BX24) 5-3

pivot (BX12) 5-5

pivot (BX24) 5-4brace kit (’92-95 LT30/LT40BX24) 5-27brace kit (’92-95 LT30BX12) 5-24brace kit (’92-95 LT30BX6) 5-19brace kit (’92-95 LT40BX12) 5-22brace kit (’92-95 LT40BX6) 5-21brace kit (’96+ LT30BX12) 5-23brace kit (’96+ LT30BX24) 5-25, 5-26brace kit (’96+ LT30BX6) 5-18brace kit (’96+ LT40BX6/BX12) 5-20clamp 5-17connecting assembly 5-11feed chain 5-11, 5-13, 5-14legs 5-16roller assembly (LT28) 5-28side supports 5-7, 5-9winch cable pulley 5-17

S

storing the bedx 4-1

INDEX