Optimum Point Tracker of the Solar Cell Power Supply System

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    Optimum Point Tracker Of The Solar Cell

    Power Supply System

    Project Report

    Submitted to M S Ramaiah Institute of Technology (Autonomous

    Institute Affiliated to VTU, Belgaum) in partial fulfillment of the

    requirements for the award of

    BACHELOR OF ENGINEERING

    In

    TELECOMMUNICATION ENGINEERING

    For the Academic Year 2012-13

    Submitted By

    ARJUN A R, 1MS09TE004

    MANJUNATH T, 1MS09TE021

    MANJUNATHA A, 1MS09TE022

    Under the guidance of

    Internal Guide:

    K.R.ShobhaAssociate. Professor

    Dept.of Telecommunication Engg,MSRIT, Bangalore 560 054

    Head of the department

    Dr.K.Natarajan

    Professor

    Dept.of Telecommunication Engg,

    MSRIT, Bangalore 560 054

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    Department of Telecommunication Engineering

    CERTIFICATE

    This is to certify that the Project work entitled Optimum Point

    Tracker Of The Solar Cell Power Supply Systemcarried out by

    ARJUN A R (1MS09TE004), MANJUNATH T (1MS09TE021),

    MANJUNATHA A (1MS09TE022), bonafide students of

    M.S.Ramaiah Institute of Technology, Bangalore, in partial fulfillment

    for the award of Bachelor of Engineering in Telecommunication

    Engineering, of the Visvesvaraya Technological University,

    Belgaumduring the year 2012-2013. It is certified that all

    corrections/suggestions indicated for Internal Assessment have been

    incorporated in the Report. The Seminar Report has been approved as

    it satisfies the academic requirements in respect of Seminar work

    prescribed for the said Degree.

    Internal guide name: Head of the Dept.

    K.R.Shobha Dr. K Natarajan

    Associate Professor Professor and Head,

    Dept. of TC Egg. Dept. of TC Egg,

    MSRIT MSRIT

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    Declaration

    We Arjun A.R, Manjunath T and Manjunatha A students of

    Telecommunication Engineering, M.S. Ramaiah Institute of

    Technology, Bangalore-560054, hereby declare that the Technical

    Seminar entitled Optimum Point Tracker Of The Solar Cell Power

    Supply System has been carried out by us in M.S. Ramaiah Institute of

    Technology, Bangalore-560054 under the guidance of K.R.Shobha,

    Associate Professor, Dept of Telecommunication Egg, MSRIT,

    Bangalore.

    We declare that the work submitted in this report is our own, except

    where acknowledged in the text, and has not been previously submitted

    for the partial fulfillment of the degree in Bachelor of Engineering at

    the Visvesvaraya Technological University, Belgaum.

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    ACKNOWLEDGEMENTS

    I would like to express my sincere gratitude to Prof.

    K.R.Shobha the internal guide and the contact faculty for her

    constant encouragement, continuous feedback and sparing his

    valuable time for discussion.

    I am grateful to K. Natarajan Prof. and Head, Dept. of

    Telecommunication Engineering for his moral support given at

    various stages.

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    Abstract

    The energy extracted from solar photovoltaic (PV) or solar thermal depends on

    solar isolation. For the extraction of maximum energy from the sun, the plane

    of the solar collector should always be normal to the incident radiation. The

    diurnal and seasonal movement of the earth affects the radiation intensityreceived on the solar collector. Sun trackers move the solar collector to follow

    the sun trajectories and keep the orientation of the solar collector at an optimal

    tilt angle.

    Energy efficiency of solar PV or solar thermal can be substantially improved

    using solar tracking system. In this work, an automatic solar tracking system

    has been designed and developed using LDR sensors and DC motors on a

    mechanical structure with gear arrangement. Two-axis solar tracking has been

    implemented through microcontroller based sophisticated control logic.

    Performance of the proposed system over the important parameters like solar

    radiation received on the collector, maximum hourly electrical power,

    efficiency gain, short circuit current, open circuit voltage and fill factor has

    been evaluated and compared with those for fixed tilt angle solar collector.

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    Table of Contents

    Chapter 1: Solar tracker.1.1 Basic concept

    1.2 Problem statement

    1.3 Literature Survey

    Chapter 2: Single axis solar tracker

    2.1 Different implementations of solar trackers

    2.1.1 Horizontal single axis tracker (HSAT)

    2.1.2 Vertical single axis tracker (VSAT)

    2.1.3 Tilted single axis tracker (TSAT)

    2.1.4 Polar aligned single axis trackers (PASAT)

    2.2 Functional block diagram

    Chapter 3: Components

    3.1 LDR

    3.1.1 Photoconductivity

    3.1.2 Photo-resistor

    3.1.3 LDR circuit

    3.1.4 How an LDR works

    3.1.5 Using an LDR in the Real world

    3.1.6 LDR Characteristics

    3.1.7 Applications

    3.1.8 LDR summary

    3.2 Comparator

    3.2.1 Comparator circuit

    3.2.1.1 Potentiometer

    3.2.1.2 Driver

    3.2.1.3 Schmitt Trigger

    3.2.2 Speed and power

    3.2.3 Hysteresis

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    3.2.4 Output type

    3.2.5 Internal reference

    3.2.6 Continuous versus clocked

    3.2.7 Applications

    3.3 8-bit Microcontroller

    3.3.1 Microcontroller basic architecture

    3.3.1.1 Central Processing Unit

    3.3.1.2 Memory unit

    3.3.1.3 Input / Output ports

    3.3.2 Some of Microcontroller Features

    3.3.2.1 Supply Voltage

    3.3.2.2 The Clock

    3.3.2.3 Timers3.3.2.4 Reset Input

    3.3.2.5 Interrupts

    3.3.2.6 Analog-to-Digital Converter

    3.3.2.7 Serial Input-Output

    3.3.3 The 8051 microcontroller

    3.3.3.1 Architecture

    3.3.3.2 Block diagram

    3.3.3.3 The Reset

    3.3.3.4 The clock source

    3.3.3.5 Input /Output Ports (I/O Ports)

    3.3.3.6 Special Function Registers (SFRs)

    3.3.3.7 Counters and Timers

    3.3.3.8 8051 Microcontroller Interrupts

    3.3.3.9 Introduction to assembly programming

    3.3.4 AT89C52 microcontroller3.3.4.1 Description

    3.3.5 8051 circuit board

    3.3.5.1 Rectifier

    3.3.5.2 Voltage regulator

    3.3.5.3 Basic operation

    3.3.5.4 Filter

    3.3.5.5 Bridge rectifier

    3.4 Stepper motor

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    3.4.1 Brushless dc motor

    3.4.2 Brushless vs. brushed motors

    3.4.3 Fundamentals of operation

    3.4.4.1 Unipolar motors

    3.4.4.2 Bi polar motor

    3.4.4 Types of stepper motors

    3.4.4.1 Unipolar motors

    3.4.4.2 Bipolar motor

    3.4.5 Higher-phase count stepper motors

    3.4.6 Stepper motor drive circuits

    3.4.7 L/R drive circuits

    3.4.8 Chopper drive circuits

    3.4.9 Phase current waveforms3.4.10 Stepper motor ratings and specifications

    3.4.11 Applications

    3.4.12 Stepper Motor Merits and Demerits

    3.4.13 Normal 4-Step Sequence

    3.4.13.1 Step angle

    3.4.13.2 Steps per second and rpm relation

    3.4.14 the four-step sequence and number of teeth on rotor

    3.4.15 Half-Step 8-Step Sequence

    3.4.16 Unipolar versus bipolar stepper motor interface

    3.4.16 stepper motor interface with microcontroller

    3.5 Battery

    3.5.1 Rechargable battery

    3.5.1.1 Usage and applications

    3.5.1.2 Charging and discharging

    3.5.2 Principle of operation3.5.3 Categories and types of batteries

    3.5.3.1 Primary batteries

    3.5.3.2 Secondary batteries

    3.5.4 Capacity and discharging

    3.5.5 Battery lifetime

    3.5.5.1 Primary batteries

    3.5.5.2 Secondary batteries

    3.6 Solar panel

    3.6.1 Photovoltaics

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    3.6.2 Solar cell

    3.6.2.1 Current developments

    3.6.3 Economics

    3.6.4 Applications

    3.6.4.1 Power stations

    3.6.4.2 In buildings

    3.6.4.3 In transport

    3.6.4.4 Standalone devices

    3.6.4.5 Rural electrification

    3.6.5 Advantages

    3.6.6 Disadvantages

    Chapter 4: Project implementation

    4.1 Circuit diagram

    4.1.1 Comparator circuit

    4.1.2 Stepper motor interfacing circuit

    4.2 Flow chart

    4.3 C code

    4.31 Working of C code

    Chapter 5: Results

    5.1 Observation

    Chapter 6: Conclusion

    Chapter 7: Future scope

    References

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    List of figures

    Fig 2.1 Single axis solar tracker

    Fig 2.2 Functional block diagram of solar tracker

    Fig 3.1 LDR

    Fig 3.2 LDR circuit symbol

    Fig 3.3 Darkness activated LDR circuit

    Fig 3.4 Light activated LDR circuit

    Fig 3.5 Practical LDR circuit

    Fig 3.6 LDR Characteristics

    Fig 3.7 Comparator circuit

    Fig 3.8 Potentiometer

    Fig 3.9 Driver circuit

    Fig 3.10 Change in input voltage with a Schmitt Trigger

    Fig.3.11 Microcontroller central processing unit

    Fig.3.12 Memory unit

    Fig 3.13 Input / Output ports

    Fig.3.14 pin configuration of 8051 Microcontroller

    Fig.3.15 Block diagram of 8051 Microcontroller

    Fig.3.16 the Reset

    Fig.3.17 The clock source

    Fig.3.18 Port 0

    Fig.3.19 Special Function Registers (SFRs)

    Fig.3.20 A Register (Accumulator)

    Fig.3.21 B Register

    Fig.3.22 R Registers (R0-R7)

    Fig.3.23 Program Status Word (PSW) Register

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    Fig.3.24 Data Pointer Register (DPTR)

    Fig.3.25 Stack Pointer (SP) Register

    Fig.3.26 P0, P1, P2, P3 - Input/ Output Registers

    Fig.3.27 TH0 & TLO

    Fig.3.28 Example

    Fig.3.29 TMOD Register

    Fig.3.30 Timer Control (TCON) Register

    Fig.3.31 IE Register

    Fig.3.32 IP Register (Interrupt Priority)

    Fig.3.33 Bridge rectifier operation

    Fig.3.34 Voltage regulator

    Fig.3.35 Stepper motor

    Fig.3.36 Animation of a simplified stepper motor (unipolar)

    Fig.3.37 Different drive modes showing coil current on a 4-phase unipolar

    steppermotor

    Fig.3.38 Rotar allignment

    Fig.3.39 Common Stepper Motor Types

    Fig.3.40 Interfacing Stepper Motor to Microcontroller

    Fig.3.41 Interfacing circuit

    Fig 3.42 Solar panel

    Fig 3.43 Solar cell

    Fig 4.1 Stepper motor interfacing circuit

    Fig 4.2 Comparator circuit

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    Chapter 1

    Introduction

    Solar tracker

    A solar tracker is a device that orients a payload toward the sun. Payloads can be

    photovoltaic panels, reflectors, lenses or other optical devices.

    In flat-panel photovoltaic (PV) applications, trackers are used to minimize the

    angle of incidence between the incoming sunlight and a photovoltaic panel. This

    increases the amount of energy produced from a fixed amount of installed power

    generating capacity. In standard photovoltaic applications, it is estimated that

    trackers are used in at least 85% of commercial installations greater than 1MW

    from 2009 to 2012.

    In concentrated photovoltaic (CPV) and concentrated solar thermal (CSP)

    applications, trackers are used to enable the optical components in the CPV and

    CSP systems. The optics in concentrated solar applications accept the direct

    component of sunlight light and therefore must be oriented appropriately to collect

    energy. Tracking systems are found in all concentrator applications because such

    systems do not produce energy unless pointed at the sun.

    1.1Basic conceptSunlight has two components, the "direct beam" that carries about 90% of the solar

    energy, and the "diffuse sunlight" that carries the remainder - the diffuse portion is

    the blue sky on a clear day and increases proportionately on cloudy days. As the

    majority of the energy is in the direct beam, maximizing collection requires the sun

    to be visible to the panels as long as possible.

    The energy contributed by the direct beam drops off with the cosine of the angle

    between the incoming light and the panel. In addition, the reflectance (averaged

    across all polarizations) is approximately constant for angles of incidence up to

    around 50, beyond which reflectance degrades rapidly.

    For example trackers that have accuracies of 5 can deliver greater than 99.6% of

    the energy delivered by the direct beam plus 100% of the diffuse light. As a result,

    high accuracy tracking is not typically used in non-concentrating PV applications.

    The sun travels through 360 degrees east to west per day, but from the perspective

    of any fixed location the visible portion is 180 degrees during an average 1/2 day

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    period (more in spring and summer; less, in fall and winter). Local horizon effects

    reduce this somewhat, making the effective motion about 150 degrees. A solar

    panel in a fixed orientation between the dawn and sunset extremes will see a

    motion of 75 degrees to either side, and thus, according to the table above, will lose

    75% of the energy in the morning and evening. Rotating the panels to the east and

    west can help recapture those losses. A tracker rotating in the east-west direction is

    known as a single-axis tracker.

    The sun also moves through 46 degrees north and south during a year. The same set

    of panels set at the midpoint between the two local extremes will thus see the sun

    move 23 degrees on either side, causing losses of 8.3% A tracker that accounts for

    both the daily and seasonal motions is known as a dual-axis tracker. Generally

    speaking, the losses due to seasonal angle changes is complicated by changes in the

    length of the day, increasing collection in the summer in northern or southern

    latitudes. This biases collection toward the summer, so if the panels are tilted closer

    to the average summer angles, the total yearly losses are reduced compared to a

    system tilted at the spring/fall solstice angle (which is the same as the site's

    latitude).

    There is considerable argument within the industry whether the small difference in

    yearly collection between single and dual-axis trackers makes the addedcomplexity of a two-axis tracker worthwhile. A recent review of actual production

    statistics from southern Ontario suggested the difference was about 4% in total,

    which was far less than the added costs of the dual-axis systems. This compares

    unfavorably with the 24-32% improvement between a fixed-array and single-axis

    tracker.

    1.2 Problem statementTo generate maximum output power, the plain of the solar panel must always be

    perpendicular to the Suns incident rays. In ordinary solar power generation

    system, the plane of the solar panel will receive perpendicular Suns rays for only a

    fraction of time.Hence the system doesnt make optimum usage of the available

    Suns energy. By employing single axis solar tracker technique, the plain of the

    panel is rotated to an optimum position so that the panel absorbs maximum amount

    of incident Suns energy and hence generating more output power. Hence the

    power generation can be increased using single axis solar tracker technique.

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    1.3 Literature survey

    Paper 1

    "Solar Tracker Robot using Microcontroller" by A.B. Afarulrazi, W. M. Utomo,

    K.L. Liew and M. Zarafi published in 2011 International Conference on Business,

    Engineering and Industrial Applications.

    Summary

    In the paper entitled," Solar Tracker Robot using Microcontroller" by A.B.

    Afarulrazi, W. M. Utomo, K.L. Liew and M. Zarafi published in 2011 International

    Conference on Business, Engineering and Industrial Applications describes to

    design and develop an automatic Solar Tracker Robot (STR) which is capable to

    track maximum light intensity. The efficiency of the solar energy conversion can be

    optimized by receiving maximum light on the solar panel. STR is microcontroller

    based and built to move the solar panel in one axis, which is from east to west and

    vice versa. Servo motor is the actuator used to move the solar panel due to the high

    torque and small in size. The STR will automatically adjust the position of the

    robot so that it always faces the same direction. This will ensure the solar panel

    receiving optimum sunlight if external force is applied to move the STR.

    Paper 2

    "Design and Construction of an Automatic Solar Tracking System by Md. Tanvir

    Arafat Khan, S.M. ShahrearTanzil, RifatRahman, S M ShafiulAlam published in

    6th Interna-tional Conference on Electrical and Computer Engineering ICECE

    2010, 18-20 December 2010, Dhaka, Bangladesh.

    Summary

    In the paper entitled," Design and Construction of an Automatic Solar Tracking

    System by Md. Tanvir Arafat Khan, S.M. ShahrearTanzil, RifatRahman, S M

    ShafiulAlam published in 6th International Conference on Electrical and Computer

    Engineering ICECE 2010, 18-20 December 2011, Dhaka, Bangladesh describes a

    microcontroller based design methodology of an automatic solar tracker. Light

    dependent resistors are used as the sensors of the solar tracker. The designed

    tracker has precise control mechanism which will provide three ways of controlling

    system. A small prototype of solar tracking system is also constructed to implement

    the design methodology presented here. In this paper the design methodology of amicrocontroller based simple and easily programmed automatic solar tracker is

    presented. A prototype of automatic solar tracker ensures feasibility of this design

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    methodology.

    Paper 3

    "IMPLEMENTATION OF A PROTOTYPE FOR A TRADITIONAL

    SOLAR TRACKING SYSTEM" by Nader Barsoum published in the 2009

    Third UKSim European Sympo-sium on Computer Modeling and Simulation.

    Summary

    In the paper," IMPLEMENTATION OF A PROTOTYPE FOR A

    TRADITIONAL SO-LAR TRACKING SYSTEM" by Nader Barsoum

    published in the 2009 Third UKSim Euro-pean Symposium on Computer

    Modeling and Simulation describes in detail the design and construction of a

    prototype for solar tracking system with two degrees of freedom, whichdetects the sunlight using photocells. The control circuit for the solar tracker is

    based on a PIC16F84A microcontroller (MCU). This is programmed to detect

    the sunlight through the photocells and then actuate the motor to position the

    solar panel where it can receive maximum sunlight. This paper is about

    moving a solar panel along with the direction of sunlight; it uses a gear motor

    to control the position of the solar panel, which obtains its data from a

    PIC16F84A microcontroller. The objective is to design and implement an

    automated, double-axis solartracking mechanism using embedded system

    design in order to optimize the efficiency of overall solar energy output.

    Paper 4

    "Microcontroller Based Solar Tracking System" by AleksandarStjepanovic,

    SladjanaStjepanovic, FeridSoftic, ZlatkoBundalo published in Serbia,Nis,October

    7-9, 2009.

    Summary

    In the paper entiled," Microcontroller Based Solar Tracking System" by

    AleksandarStjepanovic, SladjanaStjepanovic, FeridSoftic, ZlatkoBundalo

    published in Serbia,Nis,October 7-9, 2009 describes the design and construction

    of a microcontroller based solar panel tracking system. Solar tracking allows

    more energy to be produce because the solar array is ableto remain aligned to the

    sun. The paper begins with presenting background theory in light sensors and

    stepper motors as they apply to the project.In the conclusions are given

    discussions of design results. The paper begins with presenting background

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    theory, light sensors and stepper motors as they apply to the project. The paper

    continues with specific design methodologies pertaining to photocells, stepper

    motors and drivers, microcontroller selection, voltage regulation, physical

    construction, and a software/system operation expla-nation. The paper concludes

    with a discussion of design results and future work.

    Paper 5

    "Microcontroller-Based Two-Axis Solar Tracking System" by LwinLwinOo

    and Nang KaythiHlaing published in Second International Conference on

    Computer Research and Development.

    Summary

    In the paper entiled " Microcontroller-Based Two-Axis Solar Tracking

    System" by LwinLwinOo and Nang KaythiHlaing published in Second

    International Conference on Computer Research and Development describes

    to develop and implement a prototype of two-axis solar tracking system based

    on a PIC microcontroller. The parabolic reflector or parabolic dish is

    constructed around two feed diameter to capture the suns energy.The focus of

    the parabolic reflector is theoretically calculated down to an infinitesimally

    small point to get extremely high temperature. This two axis auto-tracking

    system has also been constructed using PIC 16F84A microcontroller. The

    assembly programming language is used to interface the PIC with two-axis

    solar tracking system. The temperature at the focus of the parabolic reflector

    is measured with temperature probes. This auto-tracking system is controlled

    with two 12V, 6W DC gear box motors. The five light sensors (LDR) are used

    to track the sun and to start the operation (Day/Night operation). Time Delays

    are used for stepping the motor and reaching the original position of the

    reflector. The two-axis solar tracking system is constructed with both

    hardware and software implemen-tations. The designs of the gear and the

    parabolic reflector are carefully considered and precisely calculated.