OPERATOR’S & PARTS MANUAL MODEL 780

OPERATOR’S & PARTS MANUAL

MODEL 780 Piler

PART # 290239

Mission Statement Our mission is to consistently provide high quality, reliable, safe, and well-designed

products and services to meet and exceed the needs of our customers.

Service Centers

Phone: (208) 785-0480

E-Mail: [email protected]

Web Site: www.spudnik.com

BLACKFOOT 584 West 100 North P.O. Box 1045 Blackfoot, ID 83221 Phone (208) 785-0480

HEYBURN 300 Centennial Dr. Heyburn, ID 83336 Phone (208) 436-8052 Fax (208) 495-9170

GRAFTON 1410 12th St. West Grafton, ND 58273 Phone (701) 352-9603 Fax (701) 352-9610

PRESQUE ISLE 80B Airport Drive Presque Isle, ME 04769 Phone (207) 764-4686 Fax (207) 764-4674

Table Of Contents

Description Page #

Introduction ………………………………………………………………………... Forward to Operating Manual …………………………………………………… Warranty …………………………………………………………………………... General ……………………….…………………………………………….……... Product Characteristics ………………………………………………………….. Dangers, operating errors and exemption from liability .……………………… Safety ….…………………………………………………………………….…….. General safety and accident prevention regulations …………………………. Special safety instructions .……………………………………………………… Towed machines …………………………………………………………………. Electrical system, electronics …………………………………………………… Hydraulic system .…………………………………………..……………………. Warning symbols and other instruction notices on the machine ..………….. Configuration and functions of the machine ……………………………….….. Remote ……………………………………………………………………………. Remote Troubleshooting ………………………………………………………... Maintenance ……………………………………………………………………… General Safety ……………………………………………………………………. Special Safety Instructions ……………………………………………………… Spare Parts Procurement ……………………………………………………….. Disposing of Spare Parts ………………………………………………………... Cleaning After …………………………………………………………………….. Parts to Be Cleaned ……………………………………………………………… Storage ……………………………………………………………………………. Shortening/Repairing the Main Webs ………………………………………….. Screwed Connections …………………………………………………………… Main Web Connecting Pieces …………………………………………………... Drawbar Eye for Hitch and Piton Fix Couplings ………………………………. Chassis…………………………………………………………………………….. Tires ……………………………………………………………………………….. Mechanical Drives ……………………………………………………………….. Chain Drives ……………………………………………………………………… Belt Drives ………………………………………………………………………... Lubrication ………………………………………………………………………... Hydraulic System ………………………………………………………………… Electrical System ………………………………………………………………… Braking System ………………………………………………………………….. Machine Parts Breakdown ……………………………………………………...

3 4 5 6 7 8 9

10 11-13

11 12 13

14-15 16

17-20 21-27 28-47 28-29

30 31 31 32 33 34

35-37 38 39 39 40 40 41 42 43 44 45 46 47 48

Operator's Manual Model 780

Page 2

Introduction

Welcome to the SPUDNIK line of potato handling equipment. We appreciate your decision to make our equipment a part of your operation, and look forward to a long term partnership. We strive to put the best quality and workmanship into each of our machines, and hope as you use you’re MODEL 780 Piler, that you will find this to be true. This owner’s/operator’s manual has been prepared to aid you in the safe operation and service of your Piler.

Read this manual carefully to learn how to operate your machine safely and within the designed limits of this machine. Failure to do so could result in personal injury and/or damage to the machine

This manual is considered to be an important part of this machine and should accompany it when moved from location to location

Warranty is provided as, part of the SPUDNIK EQUIPMENT COMPANY LLC service program, for cus-tomers who operate and maintain their equipment as outlined in this manual.

OWNER REGISTRATION

Name

Address

City

State / Province

Country

Model Number Serial Number

Purchase Date


Page 3

Foreword to the Operating Manual

This operating manual is intended to familiarize the user with the 780 Piler and its designated use.

This operating manual contains important information on how to operate the machine safely, properly and efficiently. Observing the instructions in this manual will help to avoid dangers, reduce repair costs and down-times, and to increase the reliability and service life of the machine. Please also take note of the section “Dangers, operating errors and exceptions form liability.”

This manual is to be supplemented by the respective national rules and regulations concerning accident prevention and environmental protection.

The operating manual must always be available whenever the machine is in use.

This operating manual must be read and applied by all persons involved with the machine, such as:

Operation, including setting up, troubleshooting during operations, care, disposal of fuels and consumables

Maintenance (servicing, inspection, repair), and/or

Transport

In addition to this operating manual and the relevant mandatory rules and regulations concerning accident prevention and environmental protection of the country or region in which the machine is being used, the generally recognized technical rules for safe and proper working must also be observed.


Page 4

Limited Warranty Policy for New Spudnik Machinery Spudnik Equipment Company LLC (“Spudnik”) warrants to the original purchaser each new Spudnik machine to be free from defects in material and workmanship. Spudnik will repair or replace, at its option, any part covered by this warranty that is found to be defective during the warranty period outlined below. Warranty service must be performed by an authorized dealer or representative of Spudnik. This warranty is applicable only for the normal service life expectancy of the product or compo-nents, as noted in the following table. Once the warranty period has begun, it cannot be stopped or interrupted.

What is included in the Spudnik Warranty:

Those items that are excluded from this warranty are as follows:

(1) any merchandise or components thereof, which, in the opinion of the company have been subject to: (a) Rock chip dam-age and other abuse to painted surfaces, (b) damage caused by weather (to include UV damage), accident, or acts of God, (c) any product that has been altered or modified in ways not approved by Spudnik Equipment Company LLC., (d) deprecia-tion or damage caused by normal wear, lack of reasonable and proper maintenance, misuse, failure to follow the product’s Operator Manual recommendations, (e) Using machine for other than normal moving of agricultural products during planting, harvest, and processing seasons. Agricultural products to include: Potatoes, beets, onions, carrots, grains, etc., (2) Used products, (3) Repairs made by unauthorized dealers.

To Obtain Warranty Service

To be eligible for the Spudnik warranty, purchaser must: (a) Have already remitted payment in full (b) have filled out and sub-mitted the Spudnik Delivery Declaration form to a Spudnik representative (c) report the product defect to an authorized dealer or Spudnik sales representative and request repair within 30 days of noticing the defect and (d) make the product available to the dealer or service center within a reasonable period of time, transportation charges prepaid.

The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limi-tations of this warranty in any way.

Limited Warranty Statement

To the extent permitted by law, Spudnik does not make any warranty, representation, or promises express or implied as to the quality, performance, or freedom from defect of any Spudnik New Machinery. NO IMPLIED WARRANTY OF MERCHANT-ABILITY OR FITNESS IS MADE. IN NO EVENT WILL SPUDNIK, AN AUTHORIZED SPUDNIK DEALER, OR ANY COM-PANY AFFILIATED WITH SPUDNIK BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. This warranty is subject to any existing conditions of supply which may directly affect our ability to obtain materials or manufacture replacement parts. Spudnik reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. No one is authorized to alter, modify or enlarge this warranty nor the exclu-sion, limitations and reservations.

To obtain more information, please contact your dealer or Spudnik at 1-208-785-0480.

Product Warranty Term

Rollers, Sprockets, Roller Chain, Belt Lacing, and Bearings 180 Days from 1st day of operation or 720 Hours of machine operation, whichever comes first

All paint to include: Insufficient coverage, failure of paint adherence, and excessive runs. NOTE: Excessive runs not to exceed more than 15% of the painted surface on the machine.

12 Months from date of delivery of new Spudnik product to the original retail customer

All other materials and workmanship (except as noted below) 12 Months from date of delivery of new Spudnik product to the original retail customer

Genuine Spudnik replacement parts and components

30 days from date of purchase, or the remainder of the original equipment warranty period, whichever is longer


Page 5

General

Designated use of the machine:

The 780 piler is designed exclusively for normal agricultural operations (designated use).

Using the machine for other purposes or exceeding its designated limits shall be considered as being contrary to the designated use. The manufacturer shall not be liable for any damages caused as a result of such use. The user shall be solely responsible for such risks.

Operating the machine in accordance with its designated use also includes observing the instructions specified in the operating manual and complying with the inspection and maintenance directives.

The piler may only be operated, serviced and repaired by persons who are familiar with the piler and have been informed of the possible dangers.

In order to prevent dangerous situations. The information contained in this operating manual must be read and observed by all persons who operate, service or check this machine. Particular attention should be paid to the section entitled “Safety”. Any instructions which are not understood must be clari-fied before initial operation of the machine. In such cases, please consult your SPUDNIK agent or con-tact us directly.

The relevant accident prevention directives as well as other, generally applicable safety, health and road traffic regulations are to be observed.

Unauthorized modifications and the use of spare parts, accessories and ancillary equipment not sup-plied and/or not approved by SPUDNIK, as manufacturer, can have detrimental effects on the construc-tion of the machine or on its functions and hence impair the machine’s active and/or passive driving and operations safety (accident prevention). The manufacturer does not accept liability for any damage re-sulting from this.

Technical data, dimensions and weights are not binding, we reserve the right to make modification in the course of further engineering developments; errors excepted.

In the direction of product flow.


Page 6

Product Characteristics

Manufacturer’s address

SPUDNIK EQUIPMENT COMPANY LLC

584 W 100 N

PO Box 1045

Blackfoot, ID 83221

Phone: (208) 785-0480

Fax: (208) 785-1497

www.spudnik.com

E-mail: [email protected]

Advice concerning inquiries and orders

Please quote the type designation and the machine number when ordering accessories and spare parts.

The use of spare parts supplied by third parties shall only be permitted after consultation with the manufacture. Original spare parts and accessories approved by the manufacturer are a contribution to safety. The use of other parts may invalidate the liability of the manufacturer for any conse-quences arising out of such use.

Type Plate on machine

Machine serial number

The machine serial no. is punched into

a plate on the frame.

The entire designation has the status of a legal document and may not be removed, changed or rendered illegible!


Page 7

Dangers, operating errors and exemption from liability

1. No responsibility will be accepted for possible dangers arising from operating the machine in a way which does not comply with its designated use.

2. Damage to agricultural produce particularly vulnerable to damage during processing cannot be en-tirely ruled out. Weather conditions, the quality of the produce and many other circumstance beyond our or the operators control have an influence on the vulnerability to damage the produce being processed. For example, when processing the submerged weight, the manuring (nitrogen content), the degree of maturity (firmness of the skin), the temperatures during processing and many other circumstances can have an influence on the vulnerability to damage. The examples do not claim to be exhaustive.

3. To avoid damage to agricultural produce the user must adapt the machine to the respective operat-ing conditions. The results produced by the machine must be constantly monitored and checked.

4. SPUDNIK shall not be liable for any damage to agricultural produce and other items which occurs as a result of operating and adjustment errors or others incorrect usage.

5. SPUDNIK accepts no liability for any damage caused as a result of operators not complying with the designate use of the machine. This also applies to damage to agricultural produce which, because of certain external influences, cannot be avoided with the current state of the art.


Page 8

Text marked with this symbol alerts you to possible accident and injury hazards; hazards to machinery; practical applications, settings or functions; or environmental protection measures.

Qualification and training of personnel

Any work on or with the machine may only be performed by reliable personnel. Statutory minimum age limits must be ob-served.

Employ only trained or instructed staff; the individual responsibilities of the personnel for operation setting-up, maintenance and repair must be clearly established.

Make sure that only authorized personnel work on or with the machine.

Define the machine operator’s responsibilities — also with regard to observing traffic regulation. The operator must have the authority to refuse any instructions issued by third parties which contravene safety!

Persons requiring training or instruction and those in a general training course, should not be allowed to work on with the machine unless they are under the constant supervision of an experienced person.

Work on the machine’s electrical system may only be carried out by an electrician or by persons working under the super-vision and guidance of an electrician; all such work must be carried out in accordance with electrical engineering regula-tions.

Work on the wheels, braking and steering systems may only be performed by specially trained personnel.

Work on the hydraulic system may only be carried out by personnel with special knowledge and experience of hydraulics.

The use of spare parts, accessories and auxiliary equipment not supplied and/or not approved by SPUDNIK can have det-rimental effect on the construction of the SPUDNIK machine or on its functions and hence impair the active and/or passive driven and/or operational safety (accident prevention).

SPUDNIK shall not be liable for any damage cause by the use of parts, accessories and ancillary equipment not supplied and/or approved by SPUDNIK.

Conversions of or modifications to the machine may only be carried out after consultation with SPUDNIK.

Safety

This operating manual contains basic directions which should be observed during setting-up, operation and maintenance. Therefore, this operating manual absolutely must be read by the personnel concerned prior to starting up and using the machine, and must be available for them at all times. Any instructions which are not understood must be clarified before initial operation of the machine, for clarification, please consult your SUPDNIK agent or contact us directly.

All safety instructions must be observed, both the general safety instructions given here and the specific safety instructions given elsewhere in this manual.

Observe the advice contained in the operating manual as well as the generally applicable safety and accident prevention regulations!

If safety instructions are not complied with, you risk injury to yourself and others as well as damage to the environment or the machine. Non-compliance with safety instructions can also void claims for damages.

Identification of important instructions in the operating manual


Page 9

General safety and accident prevention regulations

The safety advice and information given in this operating manual, the valid nation regulations concerning accident prevention and any applicable internal employment, operational and safety regulations of the operator are to be observed.

1. Warning signs and other notices on the machine provide important information for safe operation. Observing them will serve your safety.

2. Before starting work, make yourself familiar with all the equipment and controls as well as their functions. To do so when you have already started work is too late!

3. The user should wear close-fitting clothing. Avoid loose-fitting clothing!

4. Keep the machine clean to avoid the risk of fire!

5. Check around the machine before moving off or starting up (watch out for children)! Make sure you have adequate all-around visibility.

6. Always match your speed to the local conditions! Avoid sudden turning maneuvers when driving uphill or downhill or when traveling across a slope!

7. Observe the respective regulations when using public roads!

8. Take into account the wide overhand and/or the sideways force acting on the machine when turning or negotiation curves!

9. Only start up the machine when all guards are attached and in their correct (protective) position!

10. Stay clear of the turning and pivoting areas of the machine!

11. The primary responsibility for safe operation of the Spudnik machine lies with the owner/operator.

12. OSHA (Occupational Safety and Health Administration) requires that all operators be trained at the time of initial assignment, and annually thereafter by the employer, in the safe operation of the machine.

13. Keep hands, feet, long hair, and clothing away from moving and/or rotating parts.

14. Do not attempt to service, lubricate, clean or adjust machine while it is running.

15. Inspect all mechanisms before staring the machine and replace all worn or damaged parts.

16. Replace all worn or missing bolts with SAE Grade 5 or better unless specifically stated otherwise.

Non-observance of the safety and accident prevention regulations entails the following risks:

-Endangering the operator or other nearby persons as a result of safety devices not being fitted or being in their correct (protective) position!

-Damaging important machine functions!

-Errors when carrying out maintenance or repair work!

-Endangering the operator or other nearby persons through certain mechanical or chemical peculiarities!

-Risk of pollution due to leak in the hydraulic system, fuel tank, pipes, as well as in the engine and gearbox!


Page 10

Special safety instructions

Towed machines

1. Risk of injury when hitching up or unhitching machine to/from the towing vehicle!

2. Never allow persons to stand between the tractor and the machine unless the tractor is secured against rolling away by means of the parking brake and/or wheel chocks!

3. Hitch up the machine only in accordance with the instructions and only to the prescribed compo-nents! Follow the instruction in the tractor’s manual.

4. Beware of dangerous points (risk of injury through crushing and shearing) when operating the sup-port foot!

5. Never exceed the permissible nose weight of the machine coupling!

6. Never exceed the permissible axle loads and total weight of the tractor (see vehicle documents)!

7. During transport, secure all moving parts with the retainers provided to prevent movement and hence possible accidents!

8. It is forbidden to allow persons to ride on the machine while traveling on roads!

9. Driving, steering and braking ability!

10. Before leaving the tractor, switch off the engine, remove the ignition key and secure the machine against rolling away. Use wheel chocks!

11. The design and function of intake and discharge mechanisms, e.g.webs, sifting units, chutes, means that they cannot be fully protected. Therefore, keep a safe distance from such moving parts when in operation! This advice applies to all other similar auxiliary equipment!

12. Keep clear of the discharge area!

13. Never stand or work beneath suspended loads! persons are only allowed to stand or work under suspended machines or machine parts (e.g. car elevator, discharge conveyor belt) when safety sup-ports are fitted (e.g. trestle, crane). This particularly applies to maintenance and repair work.

14. Dangerous implements are located behind safety covers. These do not necessarily come to a stand-still as soon as the drive is switched off. Therefore, keep well clear until such parts have come to a standstill! Never open safety devices such as covers, flaps, etc. while the machine is in operation! Never reach under safety devices!

15. Only carry out maintenance, repair and cleaning work on the machine when the drive is switched off and the engine is stationary! Remove the ignition key from the tractor.

16. Wear suitable protective clothing, gloves, footwear, etc. when handling sharp machines, e.g. cutting knives.

17. Keep clear of opening/hinged covers and guards!

18. Only start up the machine when all safety devices are attached and in the correct (protective) posi-tion! It is forbidden to open or remove safety devices (e.g. covers, flaps, etc.) on the machine while it is in operation!

19. Persons are not allowed to be on the machine while it is operation!


Page 11


Electrical system, electronics

Use only original fuses with the specified current rating! Switch off the machine immediately if a fault occurs in the electrical power supply.

Work on the electrical system or equipment may only be carried out by an electrician, or by specially instructed personnel under the control and supervision of an electrician, and in accordance with the ap-plicable electrical engineering regulations.

The machine’s electrical equipment is to be inspected and tested at regular intervals. Defects such as loose connection or scorched cables must be rectified immediately.

The machine is fitted with electronic components and modules, the function of which may be influenced by the electromagnetic fields of other equipment. Such interference can lead to potentially dangerous situations if the following safety advice is not observed.

If electrical or electronic devices and/or components are retrofitted to the machine then it is the responsi-bility of the user to check whether such installations interfere with the vehicle’s electronics or other com-ponents.

This particularly applies to:

-Mobile telephones,

-Radio equipment.

In particular, the following conditions must also be satisfied if mobile communications systems (e.g. ra-dio, telephone are to be installed subsequently:

-Only approved devices complying with the relevant national regulations may be installed.

-The device(s) must form a permanents installation.

-the operation of portable or mobile devices in the tractor or on the machine is only permitted via a con-nection a permanent external aerial.

-The transmitter part must be installed separately from the vehicle electronics.

-A properly installed aerial is to be fitted with a good earth connection between aerial and vehicle chas-sis.

The installation instructions of the machine manufacturer are also to be observed for the wiring and fit-ting as well as the maximum current consumption.


Page 12


Hydraulic system

1. The Hydraulic system is under high pressure!

2. Make sure that the hydraulic system is depressurized (tractor and machine) when connecting the hydraulic hoses to the tractor’s hydraulic system.

3. Hydraulic hose lines should be inspected at regular intervals and replace if damaged or worn! New hose lines must comply with the technical specification of the machine manufacturer! Hoses and hose couplings undergo a natural ageing process, even if stored and used correctly; therefore, their period of storage an use is limited. The service life of a hose may deviate from these figures if ex-perience has shown this to be the case, in particular taking account the potential danger.

4. Fluids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious inju-ries! If such injuries occur, call a doctor immediately! Risk of infection!

5. Lower the machine, depressurize the system and switch off the engine before working on the hy-draulic system!

6. Take care when working on the hydraulic system. Hot hydraulic oil can cause serious burns! Let the hydraulic system cool down beforehand and wear gloves! Collect and dispose of oild oil in accor-dance with the regulations!


Page 13

SIGNAL WORDS:

DANGER, WARNING, and CAUTION are signal words with messages:DANGER: An immediate and specific hazard, which WILL result in

severe injury or death if proper precautions are not taken.WARNING: A specific hazard or unsafe practice, which COULD result in

severe injury or death.CAUTION: Unsafe practices, which COULD result in personal injury if

proper precautions are not taken.

Warning symbols and other instruction notices on the machine

MOVING DRIVES Can cause severe injury.

Shut off power before removing shields.

EXPOSED DRIVE Can cause severe injury

Keep all shields in place while machine is running.

Power driven machinery.Can cause severe injury.

Disconnect power before servicing.Keep hands, feet, clothing away from power driven parts.Do not run machine until all shields are in place.Read operator’s manual before servicing.

MACHINE CAN TIP OVER Can cause severe injury or death.

Keep outriggers in operating position during operation.


Page 14

Warning symbols and other instruction notices on the machine

BOOM MAY MOVE WITHOUT WARNING Can cause serious injury.

Stay clear of boom at all times.Disconnect power before servicing.

Damage to machinery can occur and control of machinery and towing vehicle can be lost.Can cause severe injury or death.

Both hopper and boom braces must be in place and properly secured before towing.

UNGROUNDED MACHINE Can cause severe injury or death.

Connect to external ground per national electrical code.

MACHINE STARTS WITHOUT NOTICE Can cause severe injury.

Disconnect main power before mounting.

HIGH VOLTAGE Will cause severe injury or death.

Disconnect main power before servicing.


Page 15

Configuration and functions of the machine

Method of operation of the machine

The SPUDNIK piler has been designed to pile potatoes for storage.

Also to load them on trucks and trailers for transport in the most efficient manner to maintain integrity and structure of the product.

This section describes the configurations and function of the individual subassemblies.


Page 16

On/Off:

•ON – Push button once to turn on transmitter – red light will turn on.•Hydraulic pump will start on piler

•Off – Push button once to turn off transmitter – red light will turn off.•Hydraulic pump shuts off – all belts stop

Note: Light will flash when battery is low.

Start/Stop:

•Start or Stop belts•To start: push and hold button for 3 seconds until first belt starts.

•Alarm will sound until first belt starts•To stop: push button and all belts will stop

Out/In: moves the boom Out or In

Up/Down: moves the boom Up or Down

Right/Left: moves the boom Right or Left

Fwd/Rev: moves the machine Forward or Backward. (If option installed)

Right/Left: controls the steering to the Left or to the Right. (If option installed)

Fast/Slow: controls the speed of the belts on the Piler. (If option installed)

Conv Stop: Opens conveyor stop loop

Boom Control

WHITE side of black and white buttons:

Remote


Page 17

Swing: Sets swing speed of boom.

•Push and hold swing button

•Push the up or down black button to increase or decrease the swing speed.

•Release button and new setting is saved.

Drop: Sets space from end of boom to top of potato pile

•Push and hold drop button

•Push the up or down black button to increase or decrease the drop distance.

•Release button and new setting is saved.

Up: Used with above swing/delay and drop/distance buttons to change distance or speed.

Auto On/Off: Option – turns fill assist function on or off.

Hold: while in auto mode – swing motion of boom may be stopped when this button is pushed. Swing starts again when button is released.

Remote Options

Delay: Sets how long boom stops when side sensor sees a wall.

•Push and hold delay button

•Push the up or down black button to increase or decrease the delay time.

•Release button and now setting is saved.

Distance: Sets space from boom side sensor and the wall.

•Push and hold distance button

•Push the up or down black button to increase or decrease the space.

•Release button and now setting is saved.

Down: Used with above swing/delay and drop/distance buttons to change distance or speed.

BLACK side of black and white buttons:


Page 18

Programming Button Sequence:

•Push the Select button – the number on the left of the display will light up

•Push the Up or Down button – numbers range from 0-9 (see chart below)

After the desired number is selected:

•Push the Select button again – now the number on the right side of the display will light up

•Push the Up or Down button – to select the desired number (see chart below)

•Hit Select once more to program.

To exit without a change to program, push up and down buttons at the same time.

0 1 2 3 4 5 6 7 8 9

0

1

2

3

4

5

6

7

8

Ch 8

9

Ch 7Ch 6Ch 5Ch 4

AllOn

Ch 3

OnSmooth

Ch 2

On Swing

Ch 1

On

On

Off

Off

Frequency

Signal Strength

Not in use

Not in use

Not in use

Not in use

Not in use

Not in use

Not in use

Fill Assist

Up

Select

Down

Lef

t D

igit

Right Digit

Note: Fault light on door will flash for low battery

Fault light will be on steady for sensor problem on machines with assist option.


Page 19

1 2 3

4 5 6

7 8 9

0

Note: The remote system has eight channels

To set channel:

1) Push and hold the red Conv Stop button and the black Hold button.

2) Push the On/Off button.

3) Release all buttons

4) Push the button that matches the channel to set. (1-8)

5) Channel selection is now complete

• If you need to exit without setting a new channel, push the “0” (Left/Distance) button.

Remote Channel Selection


Page 20

Remote Control Operation Troubleshooting

Transmitter Specifications

Transmit Frequency 418.00 MHz, or 433.0 MHzSAW controlled

Modulation FM DIGITAL

Antenna Internal Helical

Range 100ft/ 30 meter, nominal

Power Source Standard 9V battery, Alkaline, or for best operation, Lithium. (Lithium batteries will give double the service life of the best Alkaline batteries). Continuous operation will give about 130 hours of use on Lithium batteries. Rechargeable batteries may be used with less operational time.Unit will operate with battery voltage down to 5V.The unit will give approximately 20 hours or more of use after LOW BATTERY INDICATOR shows low battery and with standard Alkaline batteries. About 40 hours are available with Lithium batteries.BATTERY POLARITY IS NOT IMPORTANT. INSTALL BATTER EITHER WAY WITHOUT REGARD TO POLARITY.

Environmental 14°F to 120°F (-10°C to +49°C)

Case Milled aluminum, with sealed, tactile feedback keypad, and leather carrying case with strap.

Relay controlled outputs using high capacity 10 amp relays controlling the solenoids and contactors.All circuits are fused for protection.Relay circuits are normally open contacts, if power is lost to unit, all relays open, preventing uncontrolled startup.

Output

0.5 uV (20db quieting)Sensitivity

20VAC ±10%Power Source

FM DIGITALAll functions are under microprocessor control with 10-bit security and 8-bit data bus.

Receiver Type

418.00 MHz, or 433.0 MHzSAW controlled

Receive Frequency

Receiver Specifications


Page 21


Transmitter Operation

Keypad When a key is pressed, the transmit light will flash for as long as the key is pressed.The LOW BATTERY INDICATOR uses the transmit light, but when a key is pressed, the transmit light will be on steady for as long as the key is pressed.

ON/ OFF Turns transmitter on or off. When turned ON, transmit light is on for about one second, and NO other keys should be pressed during this time. Transmitter checks the keypad during this time and if all is ok, a code is sent to the receiver that allows the other keys to operate.When turned OFF, transmit light stays off and transmitter is off.

START START key starts the belts, and turns on the hydraulic pump.Push the START key and hold it. The alarm will sound while the key is held, and must be held for 3 seconds to start belts. At the start of the first belt, the alarm stops and the START key can be released. After a short pause the second belt will start, and again after a short pause, the third belt will start. (Note: all belts start at once on hydraulic Pilers)After the belts have started, the START key may be used as a signal to sound the alarm when pressed, for scooper alert, or other uses.

E. STOP This key is the emergency stop and stops all functions. In addition, all keys and functions are locked off.To restart Piler from E. STOP, turn the remote off with the ON/OFF key and then back on. This will unlock the keys to operate again.

STOP This key stops all three Piler belts. Holding key for one second will turn off hydraulic pump.

CONV STOP Stops conveyor belt only.

Boom Control

OUT Moves boom out, also starts hydraulic pump

IN Moves boom in, also starts hydraulic pump

UP Moves boom up, also starts hydraulic pump

DOWN Moves boom down, also starts hydraulic pump

LEFT Moves boom to the left, also starts hydraulic pump

RIGHT Moves boom to the right, also starts hydraulic pump


Page 22


Transmitter Operation

Speed Control

SLOW Pressing the “turtle” or SLOW key slow the belts on the Piler.

FAST Pressing the “rabbit” or FAST key moves the belts faster on the Piler.

FWD Moves the machine forward, also starts hydraulic pump

REV Moves the machine back, also starts hydraulic pump

LEFT Controls the steering to the left, also starts hydraulic pump

RIGHT Controls the steering to the right, also starts hydraulic pump

Piler Control

The receiver picks up the transmissions from the transmitter and under microprocessor control routes the commands to the control relays.Each code received is checked for proper sequence and if all is ok, then the proper relay is energized.The receiver layout chart shows all connections to the receiver board and the troubleshooting lights in case of problems with the system.

Receiver Overview


Page 23


Does the Transmit light come on for 1 second then goes

off?

Check Battery is it Dead?

Call for Service

Replace Battery

START

Turn Transmitter Power OFF then ON

If a key is pressed does the transmit

light flash?

Does the light stay on while key is

pressed?

Defective transmitter return for service

Open the door on receiver and apply power to the system. Do

not touch anything inside.

Are the two green power lights +5V and

+12V on?

Press a key on transmitter and observe red RX light.

Is it on when a key is pressed?

Check .250A line fuse ok?

Call for service

Lights on?

Replace fuse

Check for power to piler, if ok call for

service

yes

yes

yes

yes

yes

yes

yes

yes

no no

nono

nono

no

no


Page 24

yes


With key pressed is the red data light on?

Check code number on receiver and transmitter

Are codes the same?

Get proper transmitter for piler or call service

Does each relay light come on when a key

is pressed?

Call for service

Use a meter to check voltage out of

active relay. Is it same as common?

Remote control is ok. Problem is in panel or a relay or solenoid. Refer to piler manual

Call for service

yes

yes

no

no

no

Call for serviceno

yes

yes


Page 25


Refer to the receiver function chart to aid in locating the specific test lights.

1. First check the battery in the transmitter to verify if it is indeed a good battery. To do this, turn on the transmitter with the ON/OFF key and push a key. (The STOP is good to use as it will not activate the Piler). Check to see that the transmit light is blinking while the key is pressed. If it is on all the time the key is pressed or not on at all, then the battery is low and should be replaced.

Reread transmitter operation section of this manual to be sure that proper sequence is used to turn on, off and use the transmitter.

2. Open the door on the receiver and with power applied to the receiver, check the two green lights labeled +5V and +12V. Both lights should be on. If only one is on, call for service. If both lights are off, first check that there is power to the Piler. If yes, turn off the power to the Piler, and check the fuse labeled MAIN .250A. If it is bad, use the spare one labeled (SPARE .250A MAIN FUSE). Turn on power to unit. This should restore the two green lights to ON. If not, call for service.

3. Locate the red RX light. Push a key on the transmitter and observe the RX light.

When a key is pressed the light should be ON, and when released it should be OFF, if not call for service. If the RX light comes ON< then check the DATA red light and verify that it comes ON when a key is press4ed. It will come ON slightly after the RX light, and if not the transmitter code may be set for a different receiver. Transmitter and receiver must have the same code. Code is set at the factory and should not be changed. Each Piler has it’s own unique code and will not operate another Piler. Check the front of this manual for proper code, and check serial number of transmitter and receiver to see that the first four numbers are the same. If not, call for service.

4. Next, check that each relay light comes on as a key is pressed and that the corresponding relay activates at the same time.

5. Use a meter to verify voltage out of the activated relay terminal. It should be the same voltage as on the COMMON of the corresponding terminal block. If not, check the fuse associated with the affected relay. A spare fuse is available at the location labeled (SPARE RELAY FUSE). After replacing the fuse, verify that voltage is available out of the activated relay terminal.

6. If the fuse does not repair the problem, a contactor or solenoid may be defective or the relay may be at fault. Call for service.


Page 26

Remote Control Operation TroubleshootingTransmitter Quick Operation

1. Install battery in battery compartment. Battery may be installed either way without regard to battery polarity.

2. Turn on remote with ON/OFF green key

3. Unit checks keyboard at this time so push only the ON/OFF key.

4. Push start key and hold it for 3 seconds to start belts. The alarm will sound during this time and stops when the belts start. After this time pressing START key will sound the alarm while key is pressed for alerting personnel in the area.

5. When Start key is pressed, the hydraulic pump will start.

6. Push STOP key to stop belts. May be restarted as in #4 above. Hold STOP key for one second to shutoff hydraulic pump.

7. E. STOP stops all functions and requires turning off the remote with the ON/OFF key and then back on as in step #2 to start again.

8. All other keys work as shown on the operational diagram and are momentary keys.


Page 27

MaintenanceGeneral safety instructions

Regular maintenance is a prerequisite for operational reliability. The following safety advice is to be observed during any maintenance, cleaning or repair work.

To prevent accidents, all relevant rules and regulations concerning safe and competent working must be observed!

•Observe the adjustment, maintenance and inspection activities and intervals specified in this operating manual, including details concerning the replacement of parts, subassemblies and equipment. These activities may only be executed by trained personnel.

•Instruct operating personnel before beginning special operations and maintenance work! Delegate a supervisor!

•Always observe the relevant safety measures and instructions specified in the operating manual when carrying out work related to the operation, adaptation, conversion or adjustment of the machine as well as maintenance, inspection and repair activities.

•Ensure the working area is adequately secured during the maintenance work!

•Use suitable, tested tools when working on the machine. Wear gloves!

•Switch off the machine completely before maintenance and repair work and ensure that it is secured against inadvertent starting. The machine must not be switched on again while the work is being carried out!

-Switch off operating facilities.

-In the case of tractors, self-propelled harvesting machines and engine-driven machines, switch off the engine, remove the ignition key and, if necessary, lock the cabin. Nobody is allowed to be within reach of the controls so that functions cannot be switched on again by accident.

-Switch off the main switch and attach a warning sign, if necessary.

-Disconnect the machine from the power supply. Depressurize the hydraulic system and compressed air lines and disconnect them from the supply.

•Carry out maintenance and repair work only when the machine is positioned on firm and level ground and has been secured against inadvertent movement and toppling.

•When replacing individual parts and larger subassemblies, they should be carefully attached to lifting gear and secured against falling down. To avoid the risk of accidents, sharp edges, corners and dangerous projections must be covered and a warning sign attached. Use only suitable hoisting and lifting gear with adequate load capacity which is in a proper working condition. Never work or stand under suspended loads!

•The securing of loads and the instruction of crane operators should only be entrusted to experienced persons. A signaler giving instructions must be within sight of the crane operator and must be provided with a radio link.

•Only carry out overhead assembly work using suitable ladders and platforms. Never climb on the machine itself! Wear a safety harness when carrying out maintenance work at greater heights.

•Keep all handles, steps, handrails, platforms, landings and ladders free from dirt, snow and ice.


Page 28

Maintenance

•Clean the machine, especially connections and threaded unions of any traces of oil, fuel or preservatives before carrying out maintenance/repairs. Never use aggressive detergents. Use lint-free cleaning cloths.

•Before cleaning the machine with water or steam jets (high-pressure cleaners) or other cleaning agents, cover or tape all openings which – for safety and operational reasons - must be protected against ingress of water, steam or leaning agents. Special care must be taken with electric motors and switching cabinets, as well as all additional electrical or electronic components. After cleaning, remove all covers and tape completely.

•After cleaning, examine all fuel, lubricant and hydraulic oil lines for leaks, loose connections, scuffing marks and damage,. Any defects found must be rectified without delay.

•Immediately retighten any screwed connections that have been unscrewed during maintenance and repairs.

•Any safety devices removed for setting-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work.

•Ensure that all fuels, consumables and replaced parts are disposed of safely and with minimum environmental impact.


Page 29

Maintenance


Safety devices

Never stand beneath suspended loads!

Never stand or work beneath suspended loads!Engage safety catches!

Never stand or work beneath suspended loads.

Adjustment and maintenance work on these parts of the machine may only be carried out with the safety devices engaged.


Page 30

Maintenance

Spare parts procurement

Please quote the details on the type plate(s) as well as the machine’s serial no. on every order for spare parts or accessories, or inquires of a technical nature.

The use of spare parts supplied by third parties Is prohibited. Original spare parts and accessories approved by the manufacturer are a contribution to safety and guarantee proper functioning. No liability can be taken for consequences resulting from the use of other parts.

When replacing electrical or hydraulic parts, ensure that only original SPUDNIK spare parts are used. The use of non-SPUDNIK parts can cause malfunctioning of the machine.

Type plate on machine

Machine serial numberThe machine serial no. is punched intoa plate on the frame.

The entire designation has the status of a legal document and may not be removed, changed or rendered illegible!

Disposing of replaced parts

The following points should be observed before replacing or disposing of parts.

-Replaced parts which still function should be cleaned and stored in an orderly manner.

-Machine parts which cannot be repaired should only be disposed of at appropriate collecting points or be collected by a scrap metal dealer.

So called “valuable” materials should be deposed of in a proper way, i.e. plastics, rubber, scrap metal, etc. should be recycled.

Collect and dispose of old oil in accordance with the regulations.


Page 31

Repairs to the electrical system may only be carried out by authorized dealers.

Exercise extreme care when working on engine or hydraulics – risk of serious burns!

In order to keep wear down to a minimum, clean the machine thoroughly inside and outside. Non-observance of the instructions can lead to malfunctions or premature wear. In this case the user carries sole responsibility for any damage which occurs.

To ensure the operational reliability of the machine, prevent accidents and avoid, damage, remove dirt, deposits and inflammable materials from the machine on a daily basis!

Only carry out cleaning work when the engine is switched off!

Remove the ignition key!

Secure the machine against rolling away!

Protect the electrical system from moisture and dirt. This particularly applies when cleaning high pressure cleaning equipment.

Maintenance

Cleaning after every operation

In order to keep wear down to a minimum, follow the instructions given below:

-Remove dirt, deposits and flammable material from the machine on a daily basis.

-Inspect the machine for damage once a week and replace defective parts immediately

-Take note of and comply with the information regarding cleaning with high-pressure cleaning equipment.

The following figure show the parts of the machine, which must be cleaned after each use:


Page 32

Maintenance

Parts to be cleaned

Cleaning with high-pressure cleaning equipment

Clean the machine thoroughly, inside and outside. Dirt attracts moisture and leads to corrosion. The following advice should be adhered to when using high-pressure cleaning equipment to wash down the machine:

Cleaning instructions:

During the first six weeks do not wash down the machine with high-pressure cleaning equipment.

Thereafter:

-Do not direct the jet of water at bearings.

-Do not direct the cleaning jet towards electrical/electronic components.

-Only use a wide-jet nozzle; machine nozzle clearance to be min. 2ft (600 mm).

-Always keep the wide-jet nozzle moving from side to side.

-Nozzle spraying angle min. 25degrees.

-Spraying pressure max. 1450 psi.

-Water temperature max. 68 degrees Fahrenheit.

-Do not use any cleaning additives.


Page 33

Maintenance

Storage

Only carry out adjustments and maintenance work when the engine is switched off!Remove ignition key!Secure the machine against rolling away!

Secure machine against rolling away!Engage parking brake and use wheel chocks!

Careful storage of the machine or the spare parts avoids repair costs and downtimes. At the same time, reliability and service life are improved

Make a note of all maintenance work to be carried out before the next season and arrange for this to be carried out in good time.

Your SPUDNIK dealer is in a better position to perform maintenance work and any repairs that may be necessary outside the season.

The instruction below should be followed at the end of the harvesting season:

Storage instructions See section for further information

Clean the machine thoroughly. Dirt attracts moisture and leads to corrosion.

Cleaning the machine

Store the machine in a dry place. Do not store in the vicinity of artificial fertilizers (mineral).

---

Clean all drive chains thoroughly and spray them with chain spray in order to prevent corrosion.

Chain drive

Smear grease on all unpainted parts, the piston rods of all hydraulic cylinders and the threads of all spindles.

---

Check moving parts (hinges etc.) for ease of movement, dismantle if necessary, clean and check for signs of wear. Replace with new parts if necessary.

---

Grease the machine thoroughly. Lubrication

Repair paint defects, protect any bare metal with a good coating to rust inhibitor.

---

Follow the instructions for engine storage in the case of self-propelled machines.

---


Page 34

Maintenance

Belt portion of Belted Chain

Note The bet is made up of Notches and Cams

The End Link is shaped as shown ,to fit the Notch and Cam portion of the Belt . It also is Bent in a way to hold a Chain Link

Notch and Cam

Chain Link bent slot , Chain link sets inside between link and belt

Cut off belt at end of cam as shown , make sure that the belt end does not go past the edge of link as shown. The belt must not protrude in to the Loop area of the link , as this will interfere with the Master Link Rod.

The link is held in place with 3 Rivets, 2 in the end 3/16 x 1 & 3/16” and 1 in the center 3/16 x 7/8” long


Page 35

MaintenanceShortening/repairing the main webs

Main webs with main web connectors

Procedure for shortening or repairing main webs or ( Belted Chain) with main Belt or Web connectors:

Increased risk of injury when using cutting tools. Wear gloves!

Note , The Belt or Web end Link of the belted chain is symmetrical , any link will fit in any end link position .

End link Loops are joined together as shown

Note , The Master Chain Link Rod , it has Two notches or slots cut in the end of the link Rod . These match the Loops in the End Link . Push the Link Loops together and insert the Master Chain Link Rod . One of the End Link’s set of Loops will set inside the notches in the Rod . The Belt tension will hold the Rod in position


Page 36

Maintenance

Slide End Link over Cam of Belt , with back edge in slot

Slide Chain Link Rod under Belt and between End Link , inside bent opening of End Link as shown on previous page

Drill 3, 3/16” holes in Belt using link as a guide . Insert Rivets

Long Rivets in end and shorter one in center or middle.

Mash or Squeeze together End Link and flatten or brad over Rivets


Page 37

Maintenance

Screwed connections

Screwed connections in general

Only carry out adjustments and maintenance work when the engine is switched off!

Remove ignition key!


The tightening torques given in the table below do NOT apply when a different torque is specified in this manual for a particular screwed connection. Check all nets, bolts and screws regularly for tightness. Shear pins are designed in such a way that they shear off at a certain load. When replacing shear pins, make sure that only pins of the same grade are used.

When replacing nuts and bolts, make sure that nut/bolt pairs are of the same or higher grade. Nuts, bolts and screws of a higher grade should be tightened with the same torques the original parts being replaced make sure that threads are clean and that they engage properly. This prevents damage upon tightening.

The tightening torques required are given in the adjacent table.

The strength grade is specified on the screw head.

A = thread sizeAF = distance across flats (mm)MA = tightening torque (Nm)

Screwed connections with special maintenance requirements


The following screwed connections require special maintenance. Non-compliance could result in damage to the machine or chassis.

Bolt Size Torque Bolt Size Torque

7/16”-14 317.0

4-40 4.3 7/16”-20 357.0

4-48 5.4 1/2”-13 422.0

6-32 7.9 1/2”-20 443.0

6-40 9.9 9/16”-12 558.0

8-32 16.2 9/16”-18 615.0

8-36 18.0 5/8”-11 907.0

10-24 18.6 5/8”-18 1016.0

10-32 25.9 3/4”-10 1249.0

1/4”-20 61.5 3/4”-16 1220.0

1/4”-28 77.0 7/8”-9 1905.0

5/16”-18 107.0 7/8”-14 1895.0

5/16”-24 116.0 1”-8 2815.0

3/8”-16 192.0 1”-14 2545.0

3/8”-24 212.0 - -

2-56 2.0

Torque Values = inch-lbs


Page 38

Maintenance

Main web connecting pieces

All main webs and discharge conveyor belts are fitted with a connecting piece so that each web can be easily changed.

The screws of the connecting pieces are to be checked for tightness at the following intervals:

-After the first digging operation,-After 50 operating hours,-Thereafter, every 200 operating hours.

Drawbar eye for hitch and Piton-Fix couplings

The screwed connection shown must be checked for tightness at the following intervals:

-Prior to the first use under load,-After the first use under load,-After 50 operating hours,-After 100 operating hours, -Thereafter, every 200 operating hours.Type of bolt: 1” UNCNo. of bolt: 2Tightening torque: 250 ft lb


Page 39

Maintenance

Chassis

Any adjustments or repairs to the chassis which are not shown here may only be carried out by an authorized dealer.

Non-compliance with this rule invalidated the warranty.

The adjustments shown here may only be carried out when the engine is switched off!


Secure machine against rolling away!

Never overload axles, brakes or chassis.

Note: Use a torque wrench to tighten the wheel nuts!

Tires

Repair work to the wheels may only be carried out by an authorized dealer.

Only work on the wheels when the engine is switched off!



Maintain the prescribed tire pressures and measure once a week (see technical specifications)

There is a risk of bursting if the tire pressures are too high!

Stand clear of the tires when pumping them up.

Check tire pressures regularly.

Tires with divided rim: Release tire pressure before attempting repairs!

When working on the wheels, secure the machine against rolling away (wheel chocks)!

Never work on machine which is supported only by a jack.

Make sure that the jack has adequate load-carrying capacity.


Page 40

Maintenance

Mechanical drives

Gearboxes




Mount all guards correctly after completing any adjustments.

Clean gearboxes before carrying out maintenance.

Periodic maintenance:- Visual inspection for leaks.- Check level as instructed.

Maintenance at the end of the harvesting season:- Visual inspection for leaks.- Change oil as instructed.

Changing the oil:- Drain off the old oil from the gearbox through the drain plug.- Refit the drain plug after all the oil has been drained.- Fill up through the filler plug with the required quantity of new oil to the correct

specification.

Level control:

Two methods of checking the level are possible for the gearboxes:

1. Checking the level by means of the over flow plug:- remove overflow plug from gearbox.- the oil level in the gearbox must be such that the oil just runs out of the opening.- if necessary, top off the oil level via the filler plug.- refit overflow plug.

2. Checking the level by means of a dipstick:- remove dip stick from gearbox.- the oil level must lie between the upper and lower marks on the dipstick.- if necessary, top off the oil level via the filler plug.- refit dipstick.

Operator's manual MODEL 780

Page 41

Maintenance

Chain drives

Gearboxes





Periodic maintenance:• Check chain tension• Carry out a visual inspection for damage.• Lubricate with chain spray as instructed.

Maintenance at the end of the harvesting season:• Clean all drive chains and spray them with chain spray in order to prevent corrosion• Replace worn parts.• Check chain tension.

Check chain tension:

• During the first few operating hours, check the chains frequently for the correct tension.

• The sag of a chain should be equal to approx. 2% of the distance between the shafts of driving and driven chain sprockets, measured on the side opposite the chain tensioner. The chain should not sag at all on the side of the chain tensioner.

Example:

• If the shaft spacing between driving and driven chain sprockets is equal to 250mm, then the sag of the chain should be 5mm

• Chains which are too loose cause rapid and excessive wear on the roller links and chain sprockets.

• Chains which are too taut cause excessive wear on the chain, the bearings and the shafts.

• All further information necessary for the care of chain drives can be found on the following pages.


Page 42

Maintenance

Belt drives





Periodic maintenance:• Check belt tension.• Carry out a visual inspection for damage.

Maintenance at the end of the harvesting season:• Detension all drive belts.• Replace worn parts.

Check belt tension:

• Loosen the pulleys when fitting a new belt. Never force a belt over a pulley as this will damage the

• integral fibers and hence weaken the belt. • New belts stretch initially. Therefore, retension frequently during the first few days. More belts are

ruined through inadequate tension than through excessive tension!


Page 43

Maintenance

Lubrication





Only use a good quality brand-name grease, e.g. Shell Retinaz A EP2 multipurpose grease.

Remove dirt from lubrication nipples prior to applying grease. Wipe away any excess grease escaping from bearings.


Page 44

Maintenance

Hydraulic system


The hydraulic system is under high pressure!Fluids escaping under high pressure can penetrate the skin and cause serious injuries! If such injuries occur, call a doctor immediately as otherwise there is a risk of serious infection!

Repair work to the hydraulic system may only be carried out by an authorized dealer.

Hydraulic oil and used oil filters are to be stored in suitable containers and disposed of in accordance with the regulations.

Caution! Hot oil can cause serious burns!

Only work on the hydraulic system when the engine is switched off!Remove ignition key!Secure the machine against rolling away!

Hydraulic cylinders

Prior to storing the machine (e.g. for winter period), all hydraulic cylinders must be cleaned and completely retracted to protect them against contamination and corrosion. If a complete retraction is not possible, lubricate the cylinders and cover them by means of a blanket. Contaminated and corroded cylinder rods my damage the seals of the hydraulic cylinders when being retracted/extended the first time after the winter storage!

Periodic maintenance:

-Visual inspection for leads.-Check contamination indicator on filter (only with optional separate hydraulics)

Maintenance at the end of the harvesting season:

-Change filter as instructed

Changing the filter:

-Cleanliness is important when changing a filter.-Insert the new filter immediately after removing the old one.-Release filter, unscrew and replace with an original SPUDNIK filter.

Insert the new filter as follows:

-Moisten the sealing face with oil.-After the filter seal has made contact with the sealing face of the filter housing, tighten the filter approximately one more turn.-Check the filter for leads after a test run; retighten if necessary.-Check the hydraulic fluid level and top up if necessary.


Page 45

Maintenance

Hydraulic system

Periodic maintenance:

-Visual inspection for leads.-Check level

Maintenance at the end of the harvesting season:

-Change oil as instructed

Changing the oil and checking the level:

Clean the area around the filling nozzle thoroughly before filling the system with new oil.-Drain the old oil from the tank through the drain plug.-Collect waste oil and dispose of in accordance with the statutory regulations on environmental protection.-Refit the drain plug after all the oil has been drained.-Fill up through the filter plug with the required quantity of new oil to the correct specification.-Check the level.

Electrical system

Always disconnect the power supply prior to carrying out any work on the electrical system.

Only use original fuses. The use of fuses with a higher rating will cause irreparable damage to the electrics.

Power supply

Only available when the tractor is supplied with the retrofitting cable

Electrical panel

The machine’s entire electrical controls are located in the electrical panel. All the fuses for protecting the machines are located here.

All the drawings for the machine are also kept in the electrical panel:

-Fuse diagram

-Wiring diagrams

-Hydraulic layouts

It is advisable to keep this operating manual in the electrical panel as well. This ensures that the manual is always available wherever the machine is being used.


Page 46

Maintenance

Braking system

Never overload axles, brakes or chassis.

Any adjustments and repairs to the axles which are not shown here may only be carried out by an authorized dealer. Non-compliance with this rule invalidates the guarantee.

Always depressurize the compressed air system before carrying out any work.

Machines with compressed-air brake (option)

Maneuvering without compressed-air brake connected:

If the compressed-air hoses are not connected to the tractor, then the machine cannot be towed in the condition.

Note: Different types of compressed air connections are required in some countries. In such cases, the compressed air connections can be combined in a common housing.

If the air pressure in the reservoir exceeds 4 bar, then the brake can be released by depressing the push-button. The push-button returns to its original position as soon as the compressed-air hoses are connected.

If the air pressure in the reservoir drops below 4 bar, then the residual pressure must be bled off at the drain valve. Only now can the machine be moved.

Secure the machine against rolling away before operating the release valve or bleeding the air pressure from the reservoir. Use wheel chocks!

Further maintenance instructions:

Coupling cones

-Close sealing caps on hydraulic hoses immediately after uncoupling.

-Replace damaged seals without delay.


Page 47

Notes !!


Page 48

Machine Parts Breakdown

Description_______________________________________________________

Belt And Belted Chain Information…………………..………...……………

Front Axle ………….....................……………………..……….……………

Rear Axle ………….........………………………………..…….……………

Crab Steering Rear Axle ..………………….............……..…..……………

Outrigger Assembly ………………............…………………………………

Standard Hitch ……..……...………………..…………………..……………

Hydraulic Hitch …....………………………..………………….……………

Post Assembly ……………………………….………………....……………

Frame Assembly ……………...………………..……………….……………

Dirt Cross Conveyor ..……........……………………………………………

Upright Light RH Assembly …..………………………………..……………

37" Elevator ……………………..……………………...............……………

43" Elevator …………................……………………………………………

Elevator and Boom Hyd Lifts ………………………………….……………

Two Belt Boom Assembly ……….……………………………..……………

Continuous Belt Boom Assembly ……………………...……...……………

Boom Assist …..…………………….…………………………..……………

Towing Braces ………………………………………………………………

Schematics ……..………………………………………………....………….

Page #

50

52

53

54

56

57

58

60

62-64

65

66

68

70

72

74-82

84-92

94

96

97


Page 49

BELT AND BELTED CHAIN INFORMATION

BELTED CHAIN ELEVATOR

WIDTH DESCRIPTION PART #

36" ASSY,BC,36"x11MMx36MM 3D1S1U1S LAP 50'0" 353313




BELT ELEVATOR


36" BELT,ASSY,780,36"x49'0" 1"CHEVRON ELEV. 262509

36" BELT,ASSY,780,36"x49'0" 1"CLTD BLT ELEV. 262511

42" BELT,ASSY,780,42"x49'0" 1"CHEVRON ELEV. 262510

42" BELT,ASSY,780,42"x49'0" 1"CLTD BLT ELEV. 262512

CONTINUOUS BOOM BELT


36" BELT,ASSY,36"x114'8" C-SEC NTCH BOOM 261720

42" BELT,ASSY,42"x114'8" C-SEC NTCH BOOM 261722

2 BELT BOOM TOP BELT


36" BELT,ASSY,780,36"x58'0"FLAT 52' TOP BOOM 261780

42" BELT,ASSY,780,42"x58'0"FLAT 52' TOP BOOM 261768

2 BELT BOOM BOTTOM BELT


36" BELT,ASSY,780,36"x51'4"FLAT 52' BTM BOOM 261779

42" BELT,ASSY,780,42"x51'4"FLAT 52' BTM BOOM 261767


Page 50

FRONT AXLE

2

3

12

7

8

10

11

4

6

113

5

9


Page 51

FRONT AXLE

Item # QTY DESCRIPTION PART #

1 1 BOLT,HEX,HD,1"-8UNC x 11" GR8 502627

2 2 BRNG,THRUST,2" BORE TIMKEN T-202 231154

3 2 COLLAR,SHAFT,SET,SCREW,2" 501954

4 1 CYLNDR,TIE,ROD,3"x8" ASAE 20-1/4"2500PSI 601583

5 1 HITCH,DRAWBAR,2-1/2"ID,35K,BDB125015 981276

6 1 HITCH,TOW, TONGUE STEERING PILER MDL 780 172787

7 2 HUB,COMPLETE,6 HOLE #H13LBS 951037

8 2 NUT,SLOTTED,HEX,1"-14NF JAM 1/2" THICK 951098

9 1 SPINDLE,STRNG,LH,6 HOLE 2.25"x11" 780 201087

10 1 SPINDLE,STRNG,RH,6 HOLE 2.25"x11" 780 201088

11 2 TIEROD,TONGUE STEERING PILER MDL 780 981622

12 2 TIRE&RIM,750x16/10 NANKANG N101, 6 HOLE 951485

13 1 TUBE, TONGUE STEERING PILER 780 132299


Page 52

REAR AXLE

4

2

1

3


1 2 AXLE BOLT ON PILER 560/780 2006 193215

2 2 GRBX,PLNTRY,AUBURN,WHL DRV,34:1,W/Q.D. 571429

3 2 MTR,HY,8.0CUIN,13T-SPLINE,SAE-A,TB-SERIE 603293

4 2 TIRE&RIM,10.00x15 NANKANG 14 PLY, 8 HOLE 951483


Page 53

CRAB STEERING REAR AXLE

11

5

8

1

6

7

2

3

10

4

9


1 2 BRNG,THRUST,3" BORE TIMKEN T-302 2311112 2 CRAB STEERING AXLE BOLT ON BUSHING 1932163 1 CYLINDER BRACKET CRAB STEERING, 780 1946274 1 CYLNDR,TIE,ROD,2"x12"SAE 22-1/4" 3000PSI 6018915 2 GRBX,PLNTRY,AUBURN,WHL DRV,34:1,W/Q.D. 5714296 2 KING PIN,CRAB STEERING,3"DIAx12"LG W/PLT 1817627 2 MTR,HY,8.0CUIN,13T-SPLINE,SAE-A,TB-SERIE 6032938 1 SPINDLE, CRAB STEERING, LEFT 1932189 1 SPINDLE, CRAB STEERING, RIGHT 2006 193217

10 1 TIE ROD,ASSEM,CRAB STEERING, PILER,2006 13364211 2 TIRE&RIM,10.00x15 NANKANG 14 PLY, 8 HOLE 951483


Page 54

OUTRIGGER ASSEMBLY

7

2

3

4

5

1

6


Page 55

OUTRIGGER ASSEMBLY

Item # QTY DESCRIPTION PART #:

1 1 CYL,3.00"x18",TIE ROD,28.25",1.375",3/4 602622

2 2 HUB,COMPLETE,5 HOLE #H545LBS 951029

3 2 NUT,SLOTTED,HEX,1"-14NF JAM 1/2" THICK 951098

4 2 OUTRIGGER SPINDLE BRACKET 560/780, 2006 193436

5 2 OUTRIGGER,780 PILER 10" TIRE, 2008 195044

6 2 PIN,HITCH,1-1/4" RED TOP HH #20173 502605

7 2 TIRE,&,RIM,20.5/8.0-10/10LOW PROFILE 951394


Page 56

STANDARD HITCH

2

13

12

14

5

16

15

11

6

7

9

1

3

4

8


1 1 BALL,TRAILER,2" WITH 3/4"x1-1/2" SHANK 981060

2 2 BRACE,PUP,HITCH, 780 PILER, 2013 175666

3 15 GROMMET,EPDM, 3" ID, 1/4" WOG, 4" OD 982305

4 2 HITCH PIN, SWIVEL-LOCK, 1" DIA x 3-1/2" 982341

5 1 HITCH,ADAPTER, 2" BALL, PILERS, 2014 176306

6 1 HITCH,PUP,SINGLE/DOUBLE, 780 PILER,2013A 197826

7 3 HITCH,PUP,SWING ARM,780 PILER, 2013A 197827

8 1 JACK,RATCHET HEAVY DUTY #SL1541GT 951284

9 2 MCC,DOUBLE,PUP,OPTION 230V 3PH W/CORDS 411040

10 1 PANEL, TRNSFRMR,15KVA, BOLT ON, PILER 176336

11 2 PIN,PUP,SWING,1-5/8" x 17-1/2" 196223

12 1 PUP HITCH ELECTRIC PANEL, LH, 780, 2013 175671

13 1 PUP HITCH ELECTRIC PANEL, RH, 780, 2013 175670

14 3 PUP HITCH, LOCK PLATE, WRAP AROUND, 780 175678

15 1 TRNSFRMR, BOLT PLATE, PILERS 176338

16 1 TRNSFRMR, LOCK PLATE, PILERS 176337

17 1 TRNSFRMR,15KVA,1PH 600/120-240 402608

17

10


Page 57

HYDRAULIC HITCH6 1

48

5

9

3

2

10


1 2 BRACE,PUP,HITCH,HYD, 3"CYL, PILERS,2013 197996

2 2 CPLG,HYD,90DEG,6801-6-8 (6MJ-8MB) 601323

3 1 CPLG,HYD,90DEG,6801-LL-6-8(6MJ-8MB LONG) 602125

4 2 CPLG,HYD,STR,6400-6-8 (6MJ-8MB) 601477

5 2 CYL,3.00"x10",TIE ROD,20.25",1.375",3/4 602620

6 1 HITCH,PUP,SINGLE/DOUBLE, 780 PILER,2013A 197826

7 2 PUP HITCH, HYD. PANEL, 780 PILER, 2013 175677

8 1 VALVE ASSY,4W 2P,DUAL P.O.CHECK,SAE8 603024

9 1 VALVE,ACCESORY,STD.LEVER M8x1.25x150mm 602474

10 1 VALVE,MONOBL,1-ST,DBL-ACT,OC&CC 602839

5

1

2

7

4

7


Page 58

POST ASSEMBLY

7

1

3

9

2

2

10

8

6

5

4


Page 59

POST ASSEMBLY


1 1 BRNG,INSERT,3"BORE,HALF,SPHERICAL B48SA 231137

2 2 BRNG,INSERT,3"BORE,SPHR,PLAIN SEALED 231112

3 2 BUSHING,TENSION 1"ID x 1/8"WALL x 1"L 231155

4 2 BUSHING,TENSION 1"ID x 1/8"WALL x 3/4"L 231152

5 1 COLLAR,SHAFT,SET,SCREW,2" 501954

6 1 PIN,HINGE,BOOM,480/780,2x65-1/2, 2006 193313

7 1 PIN,POST,BOTTOM,3"x4-1/4"LONG STEEL 181572

8 1 PIN,POST,TOP,3"x10-1/2" PILERS, 2008 194950

9 1 POST,RECT,TUBE,4"x8", MDL 780, 2006 193407

10 1 SPACER,3.5"ODx3/8"THICK PILER POST 181605


Page 60

FRAME ASSEMBLY

STANDARD PANEL

1347 5

STANDARD PANEL WITH CRAB STEERING

1347 8

MANUAL VALVE PANEL

5134934

MANUAL VALVE PANEL WITH CRAB STEERING

8134934

2


Page 61

FRAME ASSEMBLY

1 1 PANEL,VALVE,LH,REAR 780 PILER 2006 193774

1 1 PANEL,VALVE,RH,REAR 780 PILER 2006 193773

Item QTY DESCRIPTION PART #2 1 VALVE ASSY,D03,5ST,PARALLEL,STD.PILER 6030563 2 VALVE,ACCESORY,STD.LEVER M8x1.25x150mm 6024744 1 VALVE,ACCESORY,STD.LEVER M8x1.25x200mm 6024755 1 VALVE,MONOBL,3-ST,3XDBL-ACTING,OC & CC 6023906 1 REMOTE ELECTRICAL 780 EA01507 1 ELECTRIC-HYD.CONTROLS, PILERS 12vDC EA0156

Item QTY DESCRIPTION PART #2 1 VALVE ASSY,D03,5ST,PARALLEL,STD.PILER 6030563 3 VALVE,ACCESORY,STD.LEVER M8x1.25x150mm 6024744 1 VALVE,ACCESORY,STD.LEVER M8x1.25x200mm 6024756 1 REMOTE ELECTRICAL 780 EA01507 1 ELECTRIC-HYD.CONTROLS, PILERS 12vDC EA01568 1 VALVE,MONOBL,4-ST,4XDBL-ACTING,OC & CC 602391

Item QTY DESCRIPTION PART #2 1 VALVE ASSY,D03,5ST,PARALLEL,STD.PILER 6030563 4 VALVE,ACCESORY,STD.LEVER M8x1.25x150mm 6024744 4 VALVE,ACCESORY,STD.LEVER M8x1.25x200mm 6024755 1 VALVE,MONOBL,3-ST,3XDBL-ACTING,OC & CC 6023906 1 REMOTE ELECTRICAL 780 EA01509 1 VALVE, MONOBL,5-ST,5XDBL-ACTING,OC & CC 602392

Item QTY DESCRIPTION PART #2 1 VALVE ASSY,D03,5ST,PARALLEL,STD.PILER 6030563 5 VALVE,ACCESORY,STD.LEVER M8x1.25x150mm 6024744 4 VALVE,ACCESORY,STD.LEVER M8x1.25x200mm 6024756 1 REMOTE ELECTRICAL 780 EA01508 1 VALVE,MONOBL,4-ST,4XDBL-ACTING,OC & CC 6023919 1 VALVE, MONOBL,5-ST,5XDBL-ACTING,OC & CC 602392

LH VALVE PANEL

RH VALVE PANEL

STANDARD PANEL

STANDARD PANEL WITH CRAB STEERING

MANUAL VALVE PANEL

MANUAL VALVE PANEL WITH CRAB STEERING


Page 62

FRAME ASSEMBLY

1714

6

3

4

5

1

8

2

11 16

8

139107

15

12


Page 63

FRAME ASSEMBLY

Item # DESCRIPTION PART #

1 COVER,JNCT,BLANK 1 GANG SP41G 401258

2 ELEV,DIRT PAN PILER MDL 580 172154

3 ENCL,24Hx24Wx8D C-SD24248 401905

4 ENCL,30Hx24Wx10D C-SD302410 402818

5 ENCL,8Hx6Wx4D,TRNSMTTR HLDR A-864CHQRFG 402084

6 FILTER,ELEM,5",10µ,BETA 75,SYNTHETIC 602154

7 HORN,WARNING,110V.32TONE,AB W/BACK BOX 403037

8 LGHT,LED,WORKLIGHT 48W 60DEG 12VCD 402997

9 MNT,MTR/HYD,PUMP,5HP 5" 6HOLE #M182522A 601632

10 MTR,C-FACE,3PH 7.5HP 213TC 1-3/8" W/FT 651074

11 PANEL SHIELD, 780 PILERS, 2006 173506

12 PANEL,RH,CONTROL, 780 PILER 2006 193042

13 PUMP,PIST,14ccm,3/4"KEY,SAE-A,PVWJ 602820

14 TANK,HYD, LEFT, 15GAL PILER, 2013 197928

15 TRNSFRMR,2KVA,1PH 240/480-120V HVY DUTY 401730

16 TRNSFRMR,7.5KVA,1PH 240/480PRM 120/240SC 401663

17 WEIGHT,PILER,1700#,20"Wx45"Lx23"H 780/480 132196


Page 64

DIRT CROSS CONVEYOR

11

12

5

25

26

27

14

17

8

6

7

2

1

16

10

9

13

3

15

18

19 20

21

22 23

24

4


1 1 BELT,ASSY,20"x20'3"FLAT X-CONV 780PILER 261871

2 1 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 231241

3 1 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184

4 1 CHN,RLR,60 PITCH x 4.75LNF 351005

5 1 CROSS CONV,MOUNT,SUPPORT BRACE 173111

6 1 CROSS CONVEYOR MOUNT, LH, MDL 780, 2012 197108

7 1 CROSS CONVEYOR MOUNT, RH, MDL 780, 2012 197109

8 1 FRAME,CROSS,CONV,RH 20"x10' 780 194326

9 1 GRBX,L/F,C-FACE,26AKV 15:1 2.77 GROVE 571380

10 1 LINK,CHN,RLR,MASTER,60 PITCH 351010

11 1 LOCK HANDLE CROSS CONVEYOR 780 PILER 172986

12 1 LOCK, RH, HANDLE BRACKET 780 PILER 173102

13 1 MTR,C-FACE,3PH 1.5HP 145TC 7/8" 651016

14 1 NUBBIN,1-1/4"ODx1-3/8"LONG DT 5/8" 181047

15 1 PSC,1-1/4" BORE x 19-1/2",6-3/16" OD 781232

16 1 RLR,CAST,3-1/2" FLANGE STD STACKING RLR 321023


17 1 RP,20-1/2" 2"x18"PIPE 3/4"SHAFT DT3/8" 181340

18 1 SHFT,SK 1-7/16"x26" (6) 821854

19 1 SHFT,SK,1-7/16"x28" (10) 821855

20 1 SHLD,OVAL,HINGED,W/BACK,3"x9"x30" 841112

21 1 SHLD,TAKEUP BEARING,#981572 TAKEUP 841286

22 1 SPRCKT,H60BS13x1-1/4" BORE 881105

23 1 SPRCKT,H60BS18x1-7/16" BORE 881112

24 1 SPRING,4" x 13/16" BULK BED LATCH 981148

25 1 STOP,CENTER,CROSSCONVEYOR PILER 173971

26 1 STOP,LEFT HAND,CROSSCONVEYOR PILER 173972

27 1 STOP,RIGHT HAND,CROSSCONVEYOR PILER 173973


Page 65

UPRIGHT LIGHT RH ASSEMBLY

4

1

2

5

3


1 1 BOX,JNCT,1 GANG W/4 1/2" HUBS 401249

2 1 COVER,JNCT,BLANK 1 GANG SP41G 401258

3 1 LGHT,LED,WORKLIGHT 48W 60DEG 12VCD 402997

4 1 MOUNT, LIGHT, SWING, UNIVERSIL, 2014 198701

5 1 STRN,RLF,NPT,.24-.47",1/2"(16-4) 402828


Page 66

37" ELEVATOR12

18

4

18

316

21

10 2

14

711 17 9 19

15 3 4 13

18

14

22

6

8

5

23

24

1

20

FOR CHEVRON BELT

FOR CLEATED BELT25


Page 67

37" ELEVATOR


1 BOLT,HEX,HD,5/8"-11UNC x 3-1/2" GR 5 501131

2 BRNG,2BOLT,FLNG,1"BORE VF2S116 BROWING 231042

3 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 231241

4 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184

5 COLLAR,SHAFT,SET,SCREW,1-5/16" 502821

6 ELEV,HINGE,BUSH,1-1/4"BOREx.75"L 1/2"W 181888

7 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 571130

8 HINGE PIN,1-1/4"ODx2-1/8" LG D 5/8", 780 051070

9 KNOB,CONTROL,DIE CAST DT 5/8"-11UNC 981255

10 LIFT PLATE,PILERS,ELEVATOR,2010 174697

11 MTR,C-FACE,3PH 5HP 184TC 1-1/8" W/FT 651073

12 RBO,37" 3"x35"PIPE 1-1/4" SHAFT DT 5/8" 181609

13 RLR, LDG 5" OD X 35-1/2" TL, HVY WALL, P1 781259

14 RP,37" 2"x30" PIPE 3/4" SHAFT DT 3/8" 133669

15 SHFT,DK,1-7/16"x44-1/2" (12) & (6 BLIND) 051071

16 SHFT,SK 1-7/16"x42-1/2" (6) BLIND 821849

17 SHIELD, END DRIVE,PILER,5-7HP, 780, 2013 198202

18 SHLD,TAKEUP BEARING,#981572 TAKEUP 841286

19 SPRCKT,H80BS14x1-1/4" BORE 1/4" KEYWAY 881397

20 SPRCKT,H80BS15x1-7/16"BORE 3/8" KEYWAY 881398

21 TAKE UP,LG,TUBE TYPE,1-7/16" BOT. TAP BRNG 981678

22 TAKE UP,TUBE TYPE,1-7/16" BOTTOM TAP BRNG 981572

23 WASHER,FLAT,5/8" USS ZINC PLT (13/LB) 501907

24 WASHER,LOCK,SPLIT,5/8" 501935

37" CLEATED

25 RCB,36"HD,34"RD1"x40-1/2"SHFT1"CLEAT 199563

37" CHEVRON

25 RLR,STEEL,PIPE,33",CBR 1"x40-1/2" SOLID 199561


Page 68

43" ELEVATOR

1

3

4

16

14

20

18

11 7 1719

6

8

5

418

3

21

102

15

22

9

15

13

12

FOR CHEVRON BELT

FOR CLEATED BELT23


Page 69

43" ELEVATOR


1 BOLT,HEX,HD,5/8"-11UNC x 3-1/2" GR 5 501131

2 BRNG,2BOLT,FLNG,1"BORE VF2S116 BROWING 231042

3 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 231241

4 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184

5 COLLAR,SHAFT,SET,SCREW,1-5/16" 502821

6 ELEV,HINGE,BUSH,1-1/4"BOREx.75"L 1/2"W 181888

7 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 571130

8 HINGE PIN,1-1/4"ODx2-1/8" LG D 5/8", 780 051070

9 KNOB,CONTROL,DIE CAST DT 5/8"-11UNC 981255

10 LIFT PLATE,PILERS,ELEVATOR,2010 174697

11 MTR,C-FACE,3PH 5HP 184TC 1-1/8" W/FT 651073

12 PSC,TL,41-1/2" 6-3/16" O.D. 781251

13 RBO,43" 3"x41"PIPE 1-1/4"SHFT DT5/8" 133672

14 RLR,LGD,5-5/8"ODx41-1/2" TL HEAVY WALL 781250

15 RP,43" 2"x36" PIPE 3/4" SHAFT DT3/8" 133668

16 SHFT,DK,1-7/16"x50-1/2" (12) & (6 BLIND) 051067

17 SHIELD, END DRIVE,PILER,5-7HP, 780, 2013 198202

18 SHLD,TAKEUP BEARING,#981572 TAKEUP 841286

19 SPRCKT,H80BS14x1-1/4" BORE 1/4" KEYWAY 881397

20 SPRCKT,H80BS15x1-7/16"BORE 3/8" KEYWAY 881398

21 TAKE UP,LG,TUBE TYPE,1-7/16" BOT. TAP BRNG 981678

22 WASHER,FLAT,5/8" USS ZINC PLT (13/LB) 501907

43" CLEATED

23 RCB,42",HD,40"RD 1"x46/1/2" SHFT 1" CLT 199562

43" CHEVRON

23 RLR,STEEL,PIPE,39",CBR 1"x46-1/2" SOLID 199560


Page 70

ELEVATOR AND BOOM HYD LIFTS

1

1

3

2


Page 71

ELEVATOR AND BOOM HYD LIFTS


1 2 CYLINDER, TIE ROD 4"x18" SAE 28-1/4" 601387

2 1 CYLNDR,TIE,ROD,3"x8"x20-1/4" REPHASING 601792

3 1 CYLNDR,TIE,ROD,3-1/4"x8"x20-1/4" REPHSNG 601793

NOTE: 601793 IS PLACED ON THE SAME SIDE AS THE VALVE PANEL


Page 72

TWO BELT BOOM ASSEMBLY

12

5

7

13

14

2

3

6

15

10

81

49

16

17

18

11


Page 73



1 2 BRACKET,STACKING,780,LOWER BOOM 1727082 2 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 2312413 2 BUSHING,P1x1-7/16" BORE SPLIT TAPER 7811844 2 CHANNEL C017475 1 CHN,RLR,60 PITCH x3.854LNF 3510056 1 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 5711307 1 LINK,CHN,RLR,MASTER,60 PITCH 3510108 4 NUBBIN,1-1/4"ODx1-3/8"LONG DT 5/8" 1810479 1 PILER,BOOM SENSOR TARGET, 2012 175355

10 4 RLR,CAST,3-1/2" FLANGE STD STACKING RLR 32102311 1 SHIELD,PLATE,BOTTOM BOOM 780 19185012 1 SHLD,OVAL,HINGED,W/BACK,3"x9"x24" 84111513 1 SPRCKT,H60BS18x1-7/16" BORE 88111214 1 SPRCKT,H60BS24x1-1/4" BORE 88104515 2 TAKEUP,CHAIN,TELE,BOOM,LH 2060 5/8" ROD 19128916 2 TAKEUP,CHAIN,TELE,BOOM,RH 2060 5/8" ROD 191288

Item QTY DESCRIPTION PART #17 1 RLR,LGD,5"ODx35-1/2" TL HEAVY WALL 78125918 1 SHFT,SK,1-7/16"x43-1/2" (10) 821108

Item QTY DESCRIPTION PART #17 1 RLR,LGD,5-5/8"ODx41-1/2" TL HEAVY WALL 78125018 1 SHFT,SK,1-7/16"x49-1/2" (10) 821324

42" BOOM

36" BOOM


Page 74


15

8

11

10

7

11

21

18

5

6 1213 20

112

163

21

A

DETAIL A 19

12217 4

717

149

24

23


Page 75



1 2 BRNG,2BOLT,FLNG,1-1/4" BORE VF2S-120 2310822 2 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 2312413 2 BUSHING,P1x1-7/16" BORE SPLIT TAPER 7811844 2 CHN,RLR,2060 EXTENDED PITCH 39'4" 3522385 1 CHN,RLR,60 PITCH x4.354LNF 3510056 1 CONNECTOR,SENSOR,M12,NAMUR 90DEG. B94.022407 3 IDLER,60,PITCH,5/8" BORE 15 TOOTH 8810798 2 KNOB,CONTROL,DIE CAST DT 5/8"-11UNC 9812559 1 LGHT,STROBE,AMBER,12vDC,SY361100-A 402816

10 1 LINK,CHN,RLR,MASTER,60 PITCH 35101011 1 MTR,HY,17.9CUIN,1-1/4"KEY,W/BRAKE(COMPL) 60266312 1 PILER,BOOM,SENSOR BRACKET, 2 BELT BOOM 17535613 1 SENSOR,PROXIMITY,M18,NAMUR B94.0167514 1 SHLD, BOOM, TELE, 4 1/2x12x24 84112915 1 SHLD,BOOM,TELE,OPEN,END, 780 PILER,2010 19563416 2 SHLD,TAKEUP BEARING,#981572 TAKEUP 84128617 3 SPRCKT,H60BS14x1-1/4" BORE 88110718 1 SPRCKT,H60BS14x1-1/4"BORE 5/16"KEYWAY 88133519 1 TAKEUP,BOLT,780 TELE-BOOM BRAKE IDLER 19184820 1 UHMW, PROXIMITY SENSOR SHIELD, PILERS 98229921 1 WASHER,FLAT,5/8" USS ZINC PLT (13/LB) 501907

Item QTY DESCRIPTION PART #22 1 PSC,TL,35-1/2" 6-3/16" O.D. 78118123 1 SHFT,DK,1-1/4"x44 (5-5)JACK SHFT PILER 82151724 1 SHFT,SK,1-7/16"x42" (5) BLIND 821729

Item QTY DESCRIPTION PART #22 1 PSC,TL,41-1/2" 6-3/16" O.D. 78125123 1 SHFT,DK,1-1/4"x50 (5-5)JACK SHFT PILER 82150424 1 SHFT,SK,1-7/16"x48" (6) BLIND 821822

36" BOOM

42" BOOM


Page 76


1

4

5

9

7

1111

8

10

12

3

6

2


Page 77



1 2 BRACKET,STACKING,780,BOTTOM BOOM 1734242 2 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 2312413 2 BUSHING,P1x1-7/16" BORE SPLIT TAPER 7811844 4 NUBBIN,1-1/4"ODx1-3/8"LONG DT 5/8" 1810475 4 RLR,CAST,3-1/2" FLANGE STD STACKING RLR 3210236 2 SHLD,TAKEUP BEARING,#981572 TAKEUP 8412867 2 TURNDOWN,BOOM,FIXED,WEDGE,ASSIST PILER 193474

Item QTY DESCRIPTION PART #8 1 END,BOOM,BRNG,BRCKT,36",ASSISED,2008 1949329 1 EXT,BOOM,W/ROLLERS,36"x2FT MDL 780 19221010 1 PSC,TL,35-1/2" 6-3/16" O.D. 78118111 1 RBO,36-1/2" 3"x35"PIPE 1-1/4"SHFT DT5/8" 18147712 1 SHFT,SK,1-7/16"x42" (5) BLIND 821729

Item QTY DESCRIPTION PART #8 1 END,BOOM,BRNG,BRCKT,42",ASSISED,2008 1949339 1 EXT,BOOM,W/ROLLERS,42"x2FT MDL 780 13221210 1 PSC,TL,41-1/2" 6-3/16" O.D. 78125111 1 RBO,42-1/2" 3"x41"PIPE 1-1/4"SHFT DT5/8 18142812 1 SHFT,SK,1-7/16"x48" (6) BLIND 821822

36" BOOM

42" BOOM


Page 78


2

1

16

18

1

2

19

123

9

11

5

7

15

A

DETAIL A

8

13 4

6

10

13

14

17


Page 79



1 2 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 2312412 2 BUSHING,P1x1-7/16" BORE SPLIT TAPER 7811843 1 CHN,RLR,60 PITCH x3.75LNF 3510054 1 CONNECTOR,SENSOR,M12,NAMUR 90DEG. B94.022405 1 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 5711306 2 IDLER,60,PITCH,5/8" BORE 15 TOOTH 8810797 1 LINK,CHN,RLR,MASTER,60 PITCH 3510108 1 SENSOR,PROXIMITY,M18,NAMUR B94.016759 1 SHLD,OVAL,HINGED,W/BACK,2-1/4"x9"x40"PLR 841121

10 2 SPACER,1-1/4"ODx.624"IDx.625"LONG 17150811 1 SPRCKT,H60BS18x1-7/16" BORE 88111212 1 SPRCKT,H60BS21x1-1/4" BORE 88115313 1 STUD, SHEILD MOUNTING 5 W/NUT 19168414 1 TAKEUP,BOOM,2 BOLT ADJ BRNG BARE 780 17269515 1 UHMW, PROXIMITY SENSOR SHIELD, PILERS 982299

Item QTY DESCRIPTION PART #16 1 RLR,LGD,5"ODx35-1/2" TL HEAVY WALL 78125917 1 RP,36-1/2" 2"x33"PIPE 3/4"SHAFT DT3/8" 18134318 1 SHFT,SK,1-7/16"x47, (10) 82134319 1 STOP,ROLL,BACK,36",PILER 780,BOOM,BELT 191843

Item QTY DESCRIPTION PART #16 1 RLR,LGD,5-5/8"ODx41-1/2" TL HEAVY WALL 78125017 1 RP,42-1/2" 2"x39" PIPE 3/4" SHAFT DT3/8" 18144318 1 SHFT,SK,1-7/16"x53" (10) 82150119 1 STOP,ROLL,BACK,42",PILER 780,BOOM,BELT 191844

36" BOOM

42" BOOM


Page 80


A

DETAIL A

21

B

DETAIL B

12


Page 81


Item QTY DESCRIPTION PART #1 38 PR,16-7/8" 2"x13-1/2"PIPE 3/4"SHFT DT3/8 1811302 4 RBO,36-1/2" 3"x35"PIPE 1" SHAFT DT1/2" 181250

Item QTY DESCRIPTION PART #1 38 RP,19-7/8" 2"x16-1/2"PIPE 3/4"SHFT DT3/8 1816302 4 RBO,42-1/2" 3"x41"PIPE 1"SHAFT DT1/2" 181507

36" BOOM

42" BOOM


Page 82

CONTINUOUS BELT BOOM ASSEMBLY

25

25

26

32

334

13

6

1 22

30

3

20

2

1624

10

12 295 29 12

2

130

19

3

5

12

29

29

12

27

7

9

14

15

23

11

4

28

33

21

31

1817

8


Page 83

CONTINUOUS BELT BOOM ASSEMBLYItem # QTY DESCRIPTION PART #

1 2 BOLT,TU,ACME,1-1/8"-5 480 PILER 1941722 2 BRNG,2BOLT,FLNG.SCJT 1-7/16" BORE 2310503 2 BRNG,PB,2-3/16" BORE VPE-135 2311044 2 BUSHING,Rx2-3/16" BORE SPLIT TAPER 7812615 2 CHN,RLR,2060 EXTENDED 60 PITCH x 50'-4" 3525936 1 CHN,RLR,60 PITCH x 49-1/2" LG 3510057 1 CHN,RLR,80 PITCH x 7.8LNF 3512758 1 CONNECTOR,SENSOR,M12,NAMUR 90DEG. B94.022409 1 GRBX,PAR,14:1,10HP,215TC D BROWN MDL580 571277

10 1 GROMMET,1/8" RUBBER,1/2"IDx1"OD 98175011 1 IDLER, 80 PITCH, 3/4" BORE 12 TOOTH #705 88128412 4 LINK,CHN,RLR,MASTER,2060 PITCH 35101113 1 LINK,CHN,RLR,MASTER,60 PITCH 35101014 1 LINK,CHN,RLR,MASTER,80 PITCH 35127815 1 MTR,C-FACE,3PH 10HP 215TC 1-3/8"W/FT 65108716 1 MTR,HY,17.9CUIN,1-1/4"KEY,W/BRAKE(COMPL) 60266317 1 PILER,BOOM,SENSOR BRACKET,SINGLE BELT 17536218 2 SENSOR,PROXIMITY,M18,NAMUR B94.0167519 1 SHLD,BOOM DRIVE GEARBOX 480, 2006 19361820 1 SHLD,BOOM TELESCOPING 480, 2006 17356121 1 SHLD,LH,DRIVE ROLLER 560 PILER 2006 19318122 1 SHLD,RH,DRIVE ROLLER 480 PILER 2006 19318223 1 SPACER,1-1/4"ODx.624"IDx.625"LONG 17150824 1 SPACER,BREAK TELESCOPING PILERS 2006 17356025 2 SPRCKT,H60BS14x 1-7/16" BORE 3/8" KEYWAY 88136326 1 SPRCKT,H60BS14x1-1/4"BORE 5/16"KEYWAY 88133527 1 SPRCKT,H80BS14x1-5/8" BORE 88124828 1 SPRCKT,H80BS26 x 2-3/16" BORE 1/2" KEYWAY 88134729 4 TAKEUP,CHAIN,TELE,BOOM 5/8" 480 PILER 19441430 2 WELD, 2-3/16" BEARING TAKE-UP SLIDE 194837

Item QTY DESCRIPTION PART #31 1 RLR,C-SECT DRIVE, 36"C 780 PILER, 2010 78151432 1 SHFT,DK 1-7/16"x48" (12), (4) BLIND 05062733 1 SHFT,SK,2-3/16"x51" (10) BLIND 050494

Item QTY DESCRIPTION PART #31 1 RLR,C-SECT DRIVE, 42", 780 PILER, 2010 78151532 1 SHFT,DK 1-7/16"x54" (12), (4) BLIND 05062133 1 SHFT,SK,2-3/16"x57" (10) BLIND 050450

42" BOOM

36" BOOM


Page 84


7

11

10

7

692 48

8

3

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9

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3 2

5 5


Page 85


Item # Qty Description Part #1 2 BOLT,CARRIAGE,5/8"-11UNC x 2-1/2" GR 2 5013352 2 BOLT,CARRIAGE,5/8"-11UNC x 3" GR 2 5013383 2 NUT,HEX,TOPLOCK,5/8"-11UNC 5026554 2 NUT,LOCK,HEX,5/8"-11UNC NYLON INSERT 5012755 2 PILER,BOOM SINGLE BELT SENSOR TARGET,780 1753636 2 RLR,BLTD,CHN,5/8"x4" RUBBER 821R 3513147 2 ROLLER BRACKET INNER BOOM 480 1736998 4 ROLLER,BEARING WHEEL,3"OD 480 PILER 1332489 2 STANDOFF, RLR,BLTD,CHN,5/8"x1-1/4" 351309

Item QTY DESCRIPTION PART #10 1 PSC,1-7/16",BRNGx31-1/2" 6-5/8"O.D. 78146611 1 SHFT,DT,1-7/16"x32-1/2" DT 3/4" 050288

Item QTY DESCRIPTION PART #10 1 PSC,1-7/16",BRNG,37-1/2" 6-5/8"O.D. 78149811 1 SHFT,DT,1-7/16"x38-1/2" DT 3/4" 50448

42" BOOM

36" BOOM


Page 86


A

DETAIL A

B

DETAIL B1

2 1

3

4


Page 87


Item QTY DESCRIPTION PART #1 22 PR,16-7/8" 2"x12-1/2"PIPE 3/4"SHFT DT3/8 1331962 1 RBO,37-1/2"(2)3"x17" PIPE 1-1/4" SHFT DT5/8" 1816883 26 RP,15-1/4" 2"x12" PIPE 3/4" SHFT DT3/8" 1331974 1 RP,36-1/2" 2"x13"PIPE(2) 3/4"SHFT DT3/8" 181530

Item QTY DESCRIPTION PART #1 22 PR,19-7/8" 2"x15-1/2"PIPE3/4"SHFT DT3/8 1331952 1 RBO,43-1/2"(2)3"x20" PIPE 1-1/4" SHFT DT5/8" 1818963 26 RP,18-1/4" 2"x15"PIPE 3/4"SHFT DT3/8,780 1331744 1 RP,42-1/2" 2"x16"PIPE(2) 3/4"SHFT DT3/8" 132807

36" BOOM

42" BOOM


Page 88

CONTINOUS BELT BOOM ASSEMBLY

8

7

1

2

5 3 9 4 6

45 3


Page 89

CONTINOUS BELT BOOM ASSEMBLY

Item # QTY DESCRIPTION PART #:1 1 BOOM,INNER,36" 780 PILER 2010 1957792 1 BRNG,BOOM,END,CONT. BELT,36" 780, 2010 1957803 2 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 2312414 2 BUSHING,P1x1-7/16" BORE SPLIT TAPER 7811845 2 SHLD,TAKEUP BEARING,#981572 TAKEUP 841286

Item QTY DESCRIPTION PART #6 1 PSC,TL,W/TRACK,35-1/2LG,6 OD 7813297 1 RBO,37-1/2" 3"x36"PIPE 1-1/4"SHAFT DT5/8 1816748 1 RBO,37-1/2"(2)3"x14"PIPE1-1/4"SHFT5/8"DT 1332299 1 SHFT,SK,1-7/16"x43-1/2" (6) BLIND 050228

Item QTY DESCRIPTION PART #6 1 PSC,TL,W/TRACK,41-1/2"LG,6 OD 7814067 1 RBO,43-1/2" 3"x42"PIPE 1-1/4"SHFT DT5/8 1818958 1 RBO,43-1/2"(2)3"x17"PIPE1-1/4"SHFT5/8"DT 1332289 1 SHFT,SK,1-7/16"x49" (6) BLIND 821846

36" BOOM

42" BOOM


Page 90


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Page 91


Item # QTY DESCRIPTION PART #1 1 BOOM SUPPORT ROD 780 PILER 2007 1944782 2 BRNG,PB,1-7/16" BORE TAPPED BASE VTBE-123 2312413 2 BUSHING,P1x1-7/16" BORE SPLIT TAPER 7811844 1 CONNECTOR,SENSOR,M12,NAMUR 90DEG. B94.022405 2 IDLER,60,PITCH,5/8" BORE 15 TOOTH 8810796 4 NUBBIN,1-1/4"ODx1-3/8"LONG DT 5/8" 1810477 1 PILER,BOOM,SENSOR BRACKET,SINGLE BELT 1753628 4 RLR,CAST,3-1/2" FLANGE STD STACKING RLR 3210239 1 SENSOR,PROXIMITY,M18,NAMUR B94.01675

10 2 SHLD,TAKEUP BEARING,#981572 TAKEUP 84128611 2 SPACER,1-1/4"ODx.624"IDx.625"LONG 17150812 2 STACKING BRKT SINGLE BELT 480 PILER 2006 17354813 1 TELESCOPING CHN IDLER, LH BRKT 480, 2006 17381114 1 TELESCOPING CHN IDLER, RH BRKT 480, 2006 17381015 1 TELESCOPING LOCK OUTER BOOM 2010 195743

Item QTY DESCRIPTION PART #16 1 PSC,TL,W/TRACK,35-1/2LG,6 OD 78132917 1 SHFT,SK,1-7/16"x42-1/2" (6) BLIND 821849

Item QTY DESCRIPTION PART #16 1 PSC,TL,W/TRACK,41-1/2"LG,6 OD 78140617 1 SHFT,SK,1-7/16"x48-1/2" (6) BLIND 821847

36" BOOM

42" BOOM


Page 92

BOOM ASSIST

1015 7 10 2

5

4

58110102

3

9

6

5

4


Page 93

BOOM ASSISTItem # QTY Title Part #

1 2 BEARING END SENSOR BRACKET,HORIZONTAL 173391

2 2 BEARING END SENSOR BRACKET,VERTICAL 173622

3 1 FLOW PADDLE, ASSIST PILER 132750

4 1 GROMMET,RUBBER,1"IDx1-3/4"OD 981671

5 2 GROMMET,RUBBER,1-1/4"IDx1-7/8"OD 981668

6 1 PROXIMITY,SENSOR,HOLDER,PILER 173390

7 1 SENSOR GUARD LH PILER 193487

8 1 SENSOR GUARD RH PILER 193488

9 1 SENSOR,PROXIMITY,M18,NAMUR B94.01675

10 4 SENSOR,ULTRASONIC,6"-36",4-20mA,BANNER 402845

Item QTY DESCRIPTION PART #11 1 FLOW SUPPORT PLATE FOR ASSIST PILER 36" 193486

Item QTY DESCRIPTION PART #11 1 FLOW SUPPORT PLATE FOR ASSIST PILER 42" 193485

36" BOOM ASSIST

42" BOOM ASSIST


Page 94

TOWING BRACES

TWO BELT BOOM

SINGLE BELT BOOM

2

1

1

2

2

1

2

1


Page 95

TOWING BRACES


1 2 BRACE,TRAILING 76-1/4" WEDGE BOOM 780/480 172652

2 2 BRACKET,TRAILING BRACE PIN WEDGEBOOM2006 193399


1 2 BRACE,TRAILING 91-1/4" LONG PILER 580 172159

2 2 BRACKET,TRAILING BRACE PIN 780PILER 2006 193398

SINGLE BELT BOOM

2 BELT BOOM


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Page 100

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450096 - (2) 1K

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Exhibit B

Spudnik Equipment Company, LLC

584 West 100 North Box 1045

Blackfoot, Idaho 83221 208‐785‐1497

Delivery Declaration Dear Spudnik Dealer, The information below is required to activate the Spudnik warranty and to receive product updates. Please fill out the letter below or log on to www.spudnik.com/dealer to register the recently sold machine. Providing the customer name and address is optional and at your discretion. It will aid Spudnik in providing product updates to your customer should the necessity arise. The serial number and date the machine was delivered is mandatory.

Please mail to: Spudnik Equipment Company, LLC Attn: Warranty Administrator PO Box 1045 Blackfoot, ID 83221 Or email to [email protected] Or FAX to 208‐785‐1497 If you have any questions, please call (208) 239‐5791 Best Regards, Spudnik Equipment Company, LLC.

Documents

OPERATOR’S & PARTS MANUAL MODEL 780