Upload
others
View
0
Download
0
Embed Size (px)
Citation preview
OPERATOR’S MANUAL – PARTS BOOK
Ed. 01.2009
2
3
Index
1. Foreword 4
2. General notices 5
3. Identifying the twin-rotor tedder 6
4. Identification of decals and plates 7
5. Getting to know your machine 8
6. Assembly and use 9
7. Starting work 16
8. End of work 16
9. Transport by road 17
10. Routine maintenance 20
11. Transporting the machine by lorry/truck 20
12. Warranty 21
13. Deposing of machine 21
14. Spare parts 22
4
1. Foreword
Read this instructions manual carefully before carrying out any operation on
the machine.
To avoid any risks, all persons operating, supervising, controlling or
servicing the machine must read the user's instructions and comply with
them at all times.
It is extremely important that the indications given in this manual be followed.
The constructor shall not be held responsible for any liability arising from
negligence e or failure to comply with the instructions provided.
5
2. General notices
-Ensure that work is carried out under maximum safety conditions
-The machine must only be used to rake and aerate forage
-All safeties must be installed on the machine as indicated
-All operations must be carried out will the tractor engine turned off and the
machine firmly set to the ground
-Assembly and use of the machine is only permitted to competent adults
who are aware of its intrinsic risks
-Before starting up the tractor and connecting the power take-off, ensure that
the work area is free of persons, animals or objects within a reach of 5
metres from the machine.
6
3. Identifying the twin-rotor tedder
The twin-rotor tedder is constructed in 4 different versions, varying in
working width and overall dimensions. The standard model is supplied with
3-way fixed tractor coupler. Towing bar is available to order.
TECHNICAL DATA
MODELLO 2GS 2GN 2GL WORKING WIDTH m. 1.70 2.20 2.60
OVERALL WIDTH m. 2.00 2.60 3.00
WEIGHT Kg. 145 165 175
ROTOR ARMS N. 4 6 6
ABSORBED POWER HP 15 15 15
POWER TAKE-OFF Rpm 540 540 540
7
4. Identification of decals and plates
Never remove the labels from the machine, and when they are worn or
damaged, request replacements from your reseller or the constructor.
The instruction and maintenance booklet must
be read carefully before starting the machine,
remembering that the booklet itself is an
integral part of the machine and should always
be kept in a safe place.
Hazard warning, keep your distance during
operation of the PTO.
Hazard warning, keep your distance during
operation of the PTO.
Respect the safety distances when the
impellers are in motion
Serial plate. Every machine is fitted with a
serial plate, containing the construction data.
This data must be specified when requesting
spares or assistance.
8
5. Getting to know your machine
LEGEND
1) –Left protective guard 2) –Left rotor 3) –Three point coupler 4) –Towing bar 5) -Casing 6) -Key 7) –Right rotor 8) –Right protective guard 9) –Arm with spring
10) -Weel
9
6. Assembly and use
This chapter illustrates the phases in the start-up for the first time the
machine, its use and routine maintenance. Proper respect of these few rules
will ensure a longer life to your hay tedder.
BEFORE STARTING THE MACHINE ENSURE THAT IT IS COMPLETE
AND WITH ALL ITS PARTS IN GOOD ORDER.
SUPPLYCONDITIONSOFTHEMACHINEASSEMBLY KIT
The Da Ros 4 impeller hay tedders are supplied as an assembly kit. Check
that all components necessary for assembly have been included in the
supply: -the machine body already greased and oiled (warning: the machine
does not have the greasers mounted) -2 arm blocks complete with teeth -1
bag of nuts and bolts -1 power take-off protective casing -2 wheels -2
protective guards -1 key
Con timone traino da aggiungere:
-N.1 timone traino
-N.1 supporto timone traino
ASSEMBLY
-All operations must be carried out wearing protective gloves and with the
machine disconnected from the tractor
10
-Lift the machine approximately 30 cm. off the ground and attach the wheels
(fig.1) and towing bar to the third point on the coupler (fig.2). Now lay the
machine on the ground.
11
-Fit the greasing nipples (for greasing nipples, refer to fig.4)
-Fit the power take-off protective casing (fig.5)
-Fit the toothed arms (fig.6)
12
Make sure that one arm block is fitted with right-hand teeth and the other
arm block with left-hand teeth, as illustrated in the diagram.
ATTENTION: there are 2 arms with threaded hole and 4 fixed arms with
welded pin on each block.
13
CONNECTING CARDAN SHAFT
The tedder can only be operated by means of a cardan shaft, conforming to
EC regulations, complete with the necessary safety devices to prevent
overloading (ratchet stop) and protective guard secured to the machine with
a chain. The cardan stop must be installed facing the tedder and protrude at
least 10/15 cm. to avoid damage to the power take-off (see drawing).
14
TOWING BAR (TRACTOR COUPLING)
The towing bar is connected directly to the tractor bar. Regulate the working
height with the screw (A) fitted above the towing bar so that the teeth just touch
the ground. Make sure that the cardan shaft does not obstruct the towing bar
and is fitted as indicated above. Ensure that the weight of the machine is
concentrated on the towing bar (even when the tedder is detached from the
tractor, make sure that it does not over-balance at the back).
Fitting the protective guards (fig.11)
15
3-POINT COUPLER ON TRACTOR (fig.11)
This operation should be carried out on a flat surface. Remember
to turn off the tractor whenever leaving the driver's seat. Fitting
additional equipment on the tractor tends to set the weights on the axes off
balance. If this is the case, ballast should be applied to the front of the tractor.
The tedder with either fixed or articulated 3-point coupler can be fitted to any
tractor supplied with universal three-point coupler, category I or II. The coupler is
connected as illustrated in the diagram, using an appropriate locking mechanism
to secure the three pins. Remember to lift the supporting foot, fitting it at the
same point, but turned upward.
16
7. Starting work Operation of the machine is accompanied by a certain number of intrinsic
risks which cannot be eliminated. To avoid hazardous situations,
concentrate solely on the operation of the machine. Do not attempt to use
the machine when tired or when reflexes are slow. Once the tractor has
been turned off: -adjust the position of the third point on the coupler so that
the rotors face forward and the teeth just touch the ground; check that this
position is maintained during operations. Engage the power take-off, having
checked that there is no-one within a 10 m. radius of the machine and start
up the engine. Operate the machine at a speed which enables the forage to
be raked in the correct manner.
8. End of work The tractor engine must be switched off and the machine firmly set on the
ground when the following operations are carried out. Before detaching the
tedder from the tractor, remove the cardan shaft and make sure that the
tedder is perfectly stable.
17
9. Transport by road
Block the wheels (using the 3-point coupler). To make the machine more
compact and thereby easier to transport, remove the two socket head screws
securing the threaded arms on each rotor, using the key provided. Pull out the
arms until they fit into the next hole and secure them in place with the screw.
Then fit the key into the tube welded to either the 3-point coupler or towing bar,
with the shank inserted and the head turned downward, so that one of the arms
is secured and the rotors are thereby locked.
18
19
20
10. Routine maintenance The tractor engine must be switched off and the machine firmly set on the
ground when the following operations are carried out:
- -grease the four rotating wheel shafts before starting up the
machine;
- -tighten all the screws after the first few hours work;
- -ensure that the tyres are kept at a pressure of 1.2 bar;
- -grease all the points indicated in figure 4 every 20 hours work;
- -check the level of the oil in the central gearcase every 50 hours,
topping up if necessary with SAE 140 type oil;
- -check the condition of the teeth, replacing any which are either
missing or excessively worn;
- -check the position in which the teeth are fitted, either on the left or
on the right.
11.Transporting the machine by lorry/truck
The body of the tedder must be hooked with a belt between the PTO and
the central body.
21
12. Warranty The machine has a 24 month warranty from the date of delivery. On arrival
of the machine, check it for transport damage and that all the accessories
have been included. Any claims must be notified in writing within 8 days to
DA ROS GREEN S.R.L.. The warranty shall lose validity in the event that
repair or manhandling is performed without prior consent from the
constructor.
13. Deposing of machine The machine is constructed in steel and iron. Remove oil from central sump
and submit to separate salvaging company.
22
14. Spare parts
23
24
25
POS COD. DESCRIZIONE DESCRIPTION
1 6600020 COPPA CENTRALE CENTRAL GROUP
2 8900402 TAPPO OLIO 3/8 GAS FORO UP SCREW PLUG
3 9160031 CHIAVETTA 10X8X30 SP LINE 10/8/30
4 5200020 DISTANZIALE 2GN DX SPACER RIGHT 2GN
5 5200040 DISTANZIALE 2GS DX SPACER RIGHT 2GS
5200060 DISTANZIALE 2GL DX SPACER RIGHT 2GL
5200080 DISTANZIALE 2GEX DX SPACER RIGHT 2GEX
6500100 ALBERO CENTRALE 2GN CENTRAL SHAFT 2GN
6500110 ALBERO CENTRALE 2GS CENTRAL SHAFT 2GS
6500090 ALBERO CENTRALE 2GL CENTRAL SHAFT 2GL
6500080 ALBERO CENTRALE 2GEX CENTRAL SHAFT 2GEX
6 6300120 SPESSORE CORONA SPACER
7 9030208 CUSCINETTO 30208 BEARING
8 8900300 PARAOLIO 40/70/10 OIL SEAL 40/70/10
9 9006207 CUSCINETTO 6207 BEARING
10 6500150 INGR.SEMPLICE PER GIRELLO Z21 LATERAL GEAR
11 6500120 CORONA GIRELLO Z27 CROWN
12 6600000 CURVA LATERALE LATERAL GROUP
13 9141010 SPINA SPIROL 10X50 SPIROL PIN
14 9150012 RONDELLA PIANA 11X40X2.5 WASHER
15 9101006 VITE M10X20 SCREW
16 9152012 RONDELLA DENT. EST. D.12 WASHER
17 9101208 VITE M12X40 SCREW
18 9111006 VITE TF M10X30 SCREW
19 9152010 RONDELLA DENT. EST. D.10 WASHER
20 8900403 TAPPO OLIO INF GAS DOWN SCREW PLUG
21 6300140 SPESSORE GAMBA L.42/30/21 SPACER
22 9006206 CUSCINETTO 6206 BEARING
23 3000040 FLANGIA CON ING. E BARRETTE FLANGE WITH GEAR
24 9111408 VITE TF M14X40 ZN SCREW
25 9030206 CUSCINETTO 30206 BEARING
26 9150036 RONDELLA PIANA FE 30X61X0.5 WASHER
27 4100061 ALBERO GAMBA DESTRO WHEEL SHAFT RIGHT
28 8910106 PARAFIENO INTERNO WHEEL PROTECTION
26
29 8910107 PARAFIENO ESTERNO WHEEL PROTECTION
31 8910105 DISCO COMPLETO P/CENTR. DISK
32 8910006 RUOTA 15/600/6 COMPLETA COMPLETE WHEEL 15/600/6
33 9110015 DADO AUT. 14MB LOCK-NUT WITH NYLON INSERT
34 9100002 FASCETTA 80/100 HOSECLAMP 80/100
35 9500205 CUFFIA CON COLLARE 35/41 CASING
37 8900301 PARAOLIO 35/72/10 SEAL OIL 35/72/10
38 9130011 ANELLO ARRESTO EST 35 RETAINING RING FOR SHAFT
39 9140022 ANELLO ARRESTO PER TUBO D72 RETAINING RING
40 9006207 CUSCINETTO 6207 BEARING 6207
41 6300110 SPESSORE 70X2 SPACER
42 9030207 CUSCINETTO 30207 BEARING
43 9150038 RONDELLA DM 36X53X1 WASHER
44 6500140 PIGNONE GIRELLO Z9 BEVEL GEAR
45 6100240 ASTA 2GN - 4GL 1F. + 1P. FIXED ARMS 2GN
6100260 ASTA 4GS 2GS FIXED ARMS 2GS
6100270 ASTA FISSA 2GL 1 FOR+1 PERN FIXED ARMS 2GL
6100290 ASTA FISSA 2GEX FIXED ARMS 2GEX
46 6100250 ASTA REG. 2GN - 4GLS ADJUSTABLE ARMS 2GN
6100260 ASTA 4GS 2GS ADJUSTABLE ARMS 2GS
6100280 ASTA REG. 2GL + 1 FORO +1 FIL ADJUSTABLE ARMS 2GL
6100300 ASTA REG 2GEX ADJUSTABLE ARMS 2GEX
47 6900000 MOLLA GIRELLO DM.9 NERO TEETH
48 3000030 PIASTRINA GIRELLO PLATE
49 9110014 DADO AUT. 14MA LOCK-NUT WITH NYLON INSERT
54 9160020 CHIAVETTA 8X7X30 KEY 8/7/30
55 5200030 DISTANZIALE 2GN SX SPACER LEFT 2GN
5200050 DISTANZIALE 2GS SX SPACER LEFT 2GS
5200070 DISTANZIALE 2GL SX SPACER LEFT 2GL
5200090 DISTANZIALE 2GEX SX SPACER LEFT 2GEX
27
56 4100071 ALBERO GAMBA SINISTRO WHEEL SHAFT LEFT
57 9121405 VITE TC M14X25 SCREW TC
58 9006208 CUSCINETTO 6208 BEARING
59 8800000 PROTEZIONE DX GIRELLO RIGHT PROTECTION
60 9150016 RONDELLA 24X14X15 WASHER
61 9100012 DADO 12MA LOCK-NUT WITH NYLON INSERT
62 9140030 FERRO AD U DM. 12 U BOLT
63 8800010 PROTEZIONE SX GIRELLO SAFETY GUARD LEFT 2GS
66 9105002 INGRASSATORE M.8X1,25 GREASE NIPPLES
70 4100080 GAMBA SUP. ESTERNA +GANC. SUPPORT WHEEL SHAFT
28
29
DA ROS GREEN s.r.l. Via G.Galilei,
38 31010 MARENO DI PIAVE (TV)
Italy tel. 0039.0438.499934 fax
0039.0438.308296 web :
www.daros.it e-mail : [email protected]