OPERATIONS SERVICES AND PARTS MANUAL

Tack DistributorModel No. L150,L250, L500

Manual No. 125201

OPERATIONSSERVICES ANDPARTS MANUAL

Table of Contents

Page

User's Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Warranty Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Warning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety and Informative Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Tack Distributor L150 Trailer Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tack Distributor L150 Skid Mount Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Tack Distributor L250 Trailer Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Tack Distributor L250 Skid Mount Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Tack Distributor L500 Trailer Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Tack Distributor L500 Skid Mount Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Major Components Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Major Components Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Major Components Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Pre-start Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Operation of Tack Distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Operation of Spray Wand and Spray Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Parts Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Major Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

TACK DISTRIBUTOR

TACK DISTRIBUTOR

Parts [List of Illustrations]

Page

L150 Trailer Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

L150 Skid Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

L250 Trailer Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

L250 Skid Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

L500 Trailer Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

L500 Skid Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

L150 Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

L250/L500 Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Propane Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Engine and Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Lower Liquid Asphalt Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Selector Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Spray Select Valve Assembly, Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Spray Select Valve Assembly, Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Spray Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

L150 Idler Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

L150 Axle & Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

L500 Idler Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

L250/L500 Axle & Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

TACK DISTRIBUTOR

TACK DISTRIBUTOR

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3TACK DISTRIBUTOR

DELIVERY DATE______________________________________

UNIT SERIAL NUMBER_________________________________

ENGINE TYPE________________________________________

ENGINE NUMBER_____________________________________

DEALER'S NAME AND ADDRESS

_____________________________________________________

_____________________________________________________

PHONE NUMBER_______________________________________

EQUIPMENT HOURS____________________________________

SERVICE MANAGER ____________________________________

688 North Highway 16 • Denver, North Carolina 28037 • www.LeeBoy.com • (704) 966-3300

USER'S REFERENCE GUIDE

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One Year or 1000 HourLIMITED WARRANTY

WARRANTY

1. If a defect in material or workmanship isfound and the authorized dealer is notifiedduring the warranty period, LeeBoy willrepair or replace any part or component ofthe unit or part that fails to conform to thewarranty during the warranty period.

2. The warranty date will begin upon thecompletion of the warranty form by the initialcustomer and will expire after twelve (12)months have passed. The Warranty Cardshould be filled out within (10) days ofdelivery of the unit.

3. Engines are warranted by theirmanufacturers and may have warrantycoverage that differs from that of LeeBoy.

4. Replacement parts furnished by LeeBoy arecovered for the remainder of the warrantyperiod applicable to the unit or component inwhich such parts are installed.

5. LeeBoy has the right to repair anycomponent or part before replacing it with anew part.

6. All new replacement parts purchased by aLeeBoy dealer will carry a six (6) monthwarranty. Remanufactured parts purchasedby a LeeBoy dealer will carry a ninety (90)day warranty.

ITEMS NOT COVERED

LeeBoy is not responsible for the following:

1. Charges for travel time, mileage, orovertime.

2. Charges related to transporting the productto and from the place at which warrantywork is performed.

3. Airfreight charges related to transportingrepair parts to the place at which warrantywork is performed.

4. All used units or used parts of any kind.

5. Repairs due to normal wear and tear, orbrought about by abuse or lack ofmaintenance of the equipment, except forpremature failures, conveyor chains,polytrack pads, and track rails.

6. Attachments not manufactured or installedby LeeBoy.

7. Liability for incidental or consequentialdamages of any type including, but notlimited to lost profits or expenses of acquiringreplacement equipment.

8. Miscellaneous charges.

LIMITATIONS

LeeBoy has no obligation under this warranty for:

1. Any defects caused by misuse,misapplication, negligence, accident or failureto maintain or use in accordance with themost current operating instructions.

2. Unauthorized alterations.

3. Defects or failures caused by anyreplacement parts or attachments notmanufactured by or approved by LeeBoy.

4. Failure to conduct normal maintenance andoperating service, including without limitation,providing lubricants, coolant, fuel, tune-ups,inspections or adjustments.

5. Unreasonable delay, as established byLeeBoy, in making the applicable units orparts available upon notification of a servicenotice ordered by LeeBoy.

6. The warranty responsibility on all enginesrests with the respective manufacturer.

7. LeeBoy may have support agreements withsome engine manufacturers for warranty andparts support.

OTHER WARRANTIESTHE FOREGOING WARRANTY IS EXCLUSIVE ANDIN LIEU OF ALL OTHER EXPRESSED STATUTORYAND IMPLIED WARRANTIES APPLICABLE TOUNITS ENGINES, OR PARTS WITHOUT LIMITATION,ALL IMPLIED WARRANTIES OF MERCHANTABILITYOR FITNESS FOR ANY PARTICULAR USE ORPURPOSE. IN NO EVENT, WHETHER AS A RESULTOF BREACH OF CONTRACT OR WARRANTY, ORALLEGED NEGLIGENCE OR LIABILITY WITHOUTFAULT, SHALL LEEBOY BE LIABLE FOR SPECIAL,INCIDENTAL OR CONSEQUENTIAL DAMAGES,INCLUDING WITHOUT LIMITATION, LOSS OFPROFIT OR REVENUE, COST OF CAPITAL, COSTOF SUBSTITUTED EQUIPMENT, FACILITIES ORSERVICES DOWNTIME COSTS, LABOR COSTS ORCLAIMS OF CUSTOMERS, PURCHASERS ORLESSEES FOR SUCH DAMAGES.

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General Information

Congratulations on your purchase of a LeeBoy Tack Distributor. This manual is designed to help with theoperation and service of your new unit. This unit was carefully designed and manufactured to provide yearsof dependable service. To keep your tack distributor operating efficiently and safely, carefully read theinstructions in this manual.

If any questions arise concerning this publication or other manuals in regards to the operation and mainte-nance of this unit, contact our local LeeBoy dealer for the latest available information.

Contents of this manual are based on information in effect at the time of publications and are subject tochange without notice.

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6 TACK DISTRIBUTOR

WARNINGS

ALL WARNING DECALS MUST BE FOLLOWED. IF YOU DO NOT FOLLOW THE INSTRUCTIONS, ANYMISTAKE YOU MAKE COULD RESULT IN SERIOUS INJURY AND/OR PHYSICAL HARM TO YOU OROTHERS. DAMAGE TO THE MACHINE IS ALSO POSSIBLE.

• NEVER DO ANY MAINTENANCE WHILE

BURNERS ARE ON OR ENGINE IS RUNNING.

• NEVER LIGHT TACK BURNERS WITH

ANYTHING BUT LIGHTER PROVIDED.

• NEVER USE SEAL COATING UNLESS FIRST

CONTACTING DISTRIBUTOR FOR CORRECT

SPECIFICATIONS. NEVER USE FIBER BASE

SEAL COAT; THIS COULD DAMAGE THE PUMP

AND CLOG THE SPRAY WAND.

• ALWAYS MAINTAIN TACK LEVEL AT LEAST 3

INCHES ABOVE BURNER FLUE.

• NEVER EXCEED TOWING SPEED SET BY

CITY, STATE, AND FEDERAL LAWS. FURTHER-

MORE, USE LOWER SPEED WHEN TOWING

OVER SLIPPERY OR UNEVEN SURFACES.

• NEVER ALLOW EXCESSIVE TACK TO BUILD

UP ON TACK TANK. THE TACK MAY BE

ACCIDENTALLY IGNITED.

• NEVER FILL FUEL TANK OR TACK WHILE

ENGINE IS RUNNING OR PROPANE

BURNERS ARE LIGHTED.

• ALWAYS SCOTCH/CHOCK TACK DISTRIBUTOR

WHEN LEFT UNATTENDED.

• ALWAYS BE EXTREMELY CAREFUL WHEN

IGNITING BURNERS WITH THE LIGHTER

PROVIDED. MAKE SURE THE LIGHTER IS KEPT

AWAY FROM THE FUEL TANK AND OTHER

FLAMMABLE MATERIAL.

• ALWAYS MAINTAIN DECALS ON MACHINE

AND REPLACE IF MISSING OR BADLY WORN.

• ALWAYS KEEP ALL UNAUTHORIZED

PERSONNEL AWAY FROM WORKING TACK

DISTRIBUTOR. ANY AUTHORIZED PERSONS

SHOULD WEAR PROTECTIVE CLOTHING AND

GLASSES.

• ALWAYS USE A VEHICLE OF ADEQUATE SIZE

WHEN TOWING A TACK DISTRIBUTOR.

QUICK STOPS MAY NOT BE POSSIBLE

WHEN USING AN UNDERSIZED TOWING

VEHICLE.

• NEVER LEAVE TACK DISTRIBUTOR

UNATTENDED WHILE HEATING.

• NEVER REMOVE SPRAY WAND NOZZLE

WHILE ENGINE IS RUNNING.

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7TACK DISTRIBUTOR

9 3 5 11 8

7

10

12 10 13

2

12

7

6

7

4

1

2

3

4

5

FLAMMABLETACK PUMP

FLUSH

DO NOT REMOVE NOZZLEFROM SPRAY WAND WHILE

ENGINE IS RUNNING

KEEP TAR LEVEL3” ABOVE BURNER

IN USE

WARNING!

6

7

8

9

10

11

12

13

USE ONLYEMULSIFIED ASPHALT

THAT WILL SPRAY BELOW 190OF

TURN FLUSH VALVE ONBEFORE STARTING ENGINE

LIQUIDASPHALT

OFF ON

IMPORTANT

DO NOT OPERATE OR TOW THISMACHINE WITHOUT FIRST FULLY

UNDERSTANDING THE CONTENTSOF THE OPERATIONS MANUAL

!

L500

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LeeBoy Model L150 Track Distributor(Trailer Specifications)

Engine: 5 HP Honda gas engine

Asphalt Pump: Specially designed .308 CI Pump

Heat System: Two (2) 54,000 BTU Propane burners, one (1) starter burner

and a 30 lb. fuel tank

Temperature

Gauge: 0-300 degrees Fahrenheit

Tank

Dimensions: Length: 42 1/4"

Width: 34 1/2"

Height: 30 1/2"

Flush Tank: Seven (7) gallon

Hose & Reel: 1/2" x 40' heavy duty hose with a heavy duty re-coil reel

Wand: Six (6) foot wand with on/off valve

and removable spray tip

Fill Spout: 10" x 10"

Clean Out: 4"

Access Valve: 1”

Dimensions: Length: 113 1 /2"

Width: 69 3/4"

Height: 86 3/4"

Shipping Weight: 1,260 lbs.

Loaded Weight: 2,520 lbs.

Optional

Equipment: Eight (8) foot spray bar that

folds to a lockable position.

Separate cut-off valves to

control each spray nozzle.

5 HP Briggs & Stratton

71"42 1/4"

21 1/2"

65 1/4"

11 7/8"69 3/4"

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LeeBoy Model L150 Track Distributor(Skid Mount Specifications)





Temperature


Tank


Width: 34 1/2"

Height: 30 1/2"






Clean Out: 4"

Access Valve: 1”

Dimensions: Length: 62"

Width: 48"

Height: 76 3/8"

Shipping Weight: 900 lbs.


Optional






62" 48"

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Temperature


Tank


Width: 42 1/2"

Height: 32 1/2"






Clean Out: 4"

Access Valve: 1”


Width: 72"

Height: 91 1/4"



Optional






69 3/8�

21 7/8"

48 1/2" 72"

11 7/8"

72"

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Temperature


Tank


Width: 42 1/2"

Height: 32 1/2"






Clean Out: 4"

Access Valve: 1”


Width: 48"

Height: 80 5/8"



Optional






62"

78 13/16"

7 13/16"

48"

80 5/8"

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Temperature


Tank


Width: 48 1/2"

Height: 32"






Clean Out: 4"

Access Valve: 1”


Width: 73 1/8"

Height: 74 5/8"



Optional






70 1/4�83 7/8�

12 1/8�

563/

8�

73 1/8�

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Temperature


Tank


Width: 48 1/2"

Height: 32"






Clean Out: 4"

Access Valve: 1”


Width: 48 1/2"

Height: 64 5/8"



Optional






5 7/8"48 1/2"5 1/8"

64 5/8"

112 3/8"

103"

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Major Components

15. SPRAY WAND SELECT

7. PROPANE TANK

6. FILL NECK

16. SPRAY BAR SELECT

3. ENGINE

4. JACK STAND

8. BURNERS 2. IGNITER9. SPRAY WAND

11. DISTRIBUTORVALVE

12. CIRCULATINGTANK VALVE

10. LIQUIDASPHALT VALVE 14. FLUSH VALVE

5. RELIEF VALVE

13. THERMOMETER

1. FLUSH TANK

MAJOR COMPONENTS

1. Flush TankFlush tank contains the fluids used to flush and clean out the pump and system.

2. IgniterIgniter is used to light the burners for heating. Caution should beused with this because of the gas engine and the fuel in the flushtank. Also, make sure there are no gas flames in the exhauststacks.

3. EngineEngines available on the tack distributor are either Honda or Briggs & Stratton. These are gas enginesand clean gas should be used at all times.

4. Jack StandJack stand is used to hook and unhook the unit from the truck. Caution should be used when unhookingunit to make sure wheels are scotched so unit will not roll.

5. Relief ValveRelief valve adjusts pressure of the pump. It is recommended to have the least amount of pressure onthe valve to prolong the pump life. Set relief valve pressure on initial start-up.

6. Fill NeckFill neck is where you fill tack tank. Make sure splash plate is in place.

7. Propane TankPropane is used to heat tack. The tank pressure should range from eight (8) to ten (10) lbs. of pressure.

8. BurnersRight and left burners heat the tack. Before lighting, make sure valves to burners are off. They should belit with igniter only. Make sure tack level is three (3) inches above burner and unit is sitting level.

9. Spray WandSpray wand is used to spray tack. It has an on/off ball valve that lets you spray small areas and pave-ment edges. Care and caution must be used to keep the nozzle clean and the line flushed after eachuse. WARNING: You should never attempt to clean nozzle out or remove nozzle while machine isrunning. The line can become pressurized and spray tack on an individual. Hot tack causes harmand/or injury.

10. Liquid Asphalt ValveLiquid asphalt valve allows liquid asphalt to be pumped out of the tank and into the spray wand or spraybar. It must be turned off to flush out the system. The only function of this valve is to retrieve tack fromthe tank and should be off at all other times.

11. Distributor ValveDistributor Valve is used to retrieve tack from lines and spraybar.

12. Circulating Tank ValveTank valve is used to circulate the tack back into the tank. It must be closed off to force the tack to thespray bars and wand. It must be off while flushing the system.

13. ThermometerThermometer is used to measure temperature inside the tack tank.Temperature should not exceed 190 deg. (F).

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15TACK DISTRIBUTOR

WHEN IGNITING BURNERS WITH LIGHTERBE EXTREMELY CAREFUL THAT THELIGHTER IS KEPT AWAY FROM THE FUELTANK AND OTHER FLAMMABLE MATERIALS.

! WARNING !

MAJOR COMPONENTS

(cont'd)

14.Flush ValveFlush valve is used to allow the flush material to flow out of the flush tank and into pump system.

15.Spray Wand Select ValveSpraywand select valve allows the tack material to flow to spraywand.

16. Spray Bar Select ValveSpraybar select valve allows the flow of material to the spraybar.

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PRE START-UP INSPECTION

GENERAL OPERATIONTo assure that the tack distributor provides the best possible service before use, a pre-start up inspection should be performed.

1. Engine(A) Check oil level.(B) Check fuel tank level.(C) Check for any cracked, broken or worn parts.

2. Tack Tank and Attaching Components(A) Check tack level, fill if needed.(B) Remove contamination on surface.(C) Check spray wand valve to make sure it works freely.(D) Check propane level.(E) Check flow valves to make sure they are working freely.(F) Check flush tank level.(G) Check for cracked, broken or worn parts.(H) Check wheel lugs.(I) Check tire pressure.

START-UP

GENERAL OPERATION

An engine manual is provided with the tack distributor and should be used whenever start-ing, operating, and servicing engine.

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TURN FLUSH VALVE ON BEFORE STARTING ENGINE

OPERATION OF TACK DISTRIBUTOR

Before putting the tack distributor into operation, make sure it has been secured so the unit does not roll ormove unintentionally during operation. Follow the procedures below and use good safe operating practiceswhen involved in the operation of the tack distributor.

1. Make sure all valves are off.

2. Check asphalt level in tank. It must be at least 3” above flue before lighting burners.

3. Open the valve on the propane tank. Remove the igniter from its stowed position. Open valve on igniter and light.

4. Regulate the propane pressure to 8 to 10 psi. (max) by adjusting knob on regulator.

5. To light burner, hold igniter flame in front of burner before opening gas valve. Now, light the other burner in the same manner.

6. After burner is lit, bring the liquid asphalt temperature to material specifications. (This should not exceed 190 deg. F or 88 deg. C).

7. Monitor temperature by referring to temperature gauge.

8. Turn flush valve on before starting engine.

9. After asphalt is at specified temperature start engine according to engine manual.

10. Turn off flush valve after engine is running.

11. Turn liquid asphalt tack on.

12. Unroll spray wand and spray tack.

13. While spraying, set relief for desired pressure (the least amount of pressure on relief, the longer the life of pump).

14. Spraying Tack:Tack valve should be on. Circulating valve should be closed.Distributor valve knob should be pulled out.Select spray bar or spray wand to use while spraying tack.

15. Spray wand selected:Open wand select valve to spray tack.Open valve on wand to spray.

16. Spray bar selected:Open nozzles desired on spray bar.Open and close spray bar select valve for spraying of tack .

NOTE: When allowing machine to run for short periods of time without spraying, open circulating valve to relieve excessive pump pressure.

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Spray Wand Select

Spray Bar Select

Circulating ValveDistributor Valve

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19TACK DISTRIBUTOR

OPERATION OF SPRAY WAND AND SPRAY BAR

17. Back flush:Open circulating valve to let material flow back into tank.Close tack valve at bottom of tank.Push in distributor valve to retrieve material out of hose.

18. Wand:Open spray wand valve and allow 30 seconds before flushing.

19. Spray bar:Open spray bar select valve.Allow 30 seconds then close nozzle valve closest to center of spray bar.Allow 10 seconds then close the next valve towards outside of spray bar.Repeat until all nozzles are flush.

Flushing spray wand:Close the circulating valve.Close the valve on the wand.Open the wand select.Pull out distributor valve knob.Open flush valve on hose coming out of flush tank.Open valve on wand and flush until you see flush material.Close valve on wand, and shutdown engine.Check all valves on machine to make sure they are all closed.

Flushing spray bar:Close the circulating valve on tank.Open spraybar select valve to let material flow to bars.Pull out distributor valve knob.Open flush valve to let flush material go to spray bar.Open all nozzle valves one at a time, until flush material is visible; then close valves.Shut down engine and make sure all valves are shut.

20. Height of the Spray Bar may be adjusted by removing two bolts and raising or lowering the bar to desired height.

21. Six Spray Nozzles may be turned off or on individually or the entire bar may turned off or on throughone valve.

NOTE: When moving from one job site to another, turn the individual nozzle valves off to prevent dripping.

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20 TACK DISTRIBUTOR

PARTS INFORMATION

In order to expedite locating and shipping of parts you may need, please refer to the fol-lowing information:

1. All parts must be ordered by a LeeBoy dealer.

2. The model and serial number of the unit should be given when ordering parts.

3. Parts should be ordered by part number and description.


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MAJOR WEAR PARTS

PART NO. DESCRIPTION

230190 BURNER NOZZLE, TACK TANK, SCREED230200 BURNER NOZZLE, IGNITER280020 PUMP, TACK150150A CPLG. HALF, 5 HP ENGINE280040 INSERT, 3 JAW CPLG.280050 CPLG. HALF, TACK PUMP280100 VALVE, RELIEF280290 BALL VALVE, 1/2"150090A WHEEL-TIRE ASSY., (1-250/1-500)280020-1 SEAL KIT, PUMP230110 GAUGE, L.P.G. PRESS.151 150 1-150 DECAL KIT151250 1-250 DECAL KIT151500 1-500 DECAL KIT280310 TACK SPRAY NOZZLE280110 HOSE, HOSE REEL


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22 TACK DISTRIBUTOR

ITEM NO. QTY. PART NO. DESCRIPTION REFERENCE LOCATION

1 1 150020 HOSE REEL ASSY.2 1 280300 DRAIN PLUG3 1 851957 SELECTOR VALVE ASSY. SEE PAGE 324 1 851898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 315 1 230010-30 PROPANE TANK, 30#, L.P.G.6 1 800006 TANK ASSY., FLUSH7 1 150230 MANIFOLD, L.P.G.8 2 230190 BURNER NOZZLE, TACK TANK, SCREED HEAT9 1 230100 GAUGE/REGULATOR, L.P.G.10 1 230200 BURNER NOZZLE, IGNITER11 1 330040 GAUGE, TEMPERATURE12 1 280302 WAND, TACK SPRAY13 1 150033 BATTERY BOX14 1 150202 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3115 1 280301 PLUG, 2" N.P.T.16 1 150220 JACK STAND17 2 150090 WHEEL, 5 LUG18 1 851965 TACK TANK, DRAIN PIPING19 1 150010 SPRAY BAR ASSY., 8 FT. SEE PAGE 3320 1 920152 BATTERY21 1 851941 SPRAY SELECTOR VALVE ASSY., TRAILER SEE PAGE 3222 1 150040 AXLE ASSY., IDLER 3500# SEE PAGE 34*22 1 150040C AXLE ASSY., BRAKE 3500# (*OPTIONAL) SEE PAGE 35

L150 Trailer

95

10

13, 20

14

16

11483

21

7

1

6

12

19

15

17

18222


1 1 150020 HOSE REEL ASSY.2 1 280300 DRAIN PLUG3 1 851957 SELECTOR VALVE ASSY. SEE PAGE 324 1 851898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 315 1 230010-30 PROPANE TANK, 30#, L.P.G.6 1 800006 TANK ASSY., FLUSH7 1 150230 MANIFOLD, L.P.G.8 2 230190 BURNER NOZZLE, TACK TANK, SCREED HEAT9 1 230100 GAUGE/REGULATOR, L.P.G.10 1 230200 BURNER NOZZLE, IGNITER11 1 330040 GAUGE, TEMPERATURE12 1 280302 WAND, TACK SPRAY13 1 150033 BATTERY BOX14 1 150202 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3115 1 851967 SPRAY SELECTOR VALVE, SKID SEE PAGE 3216 1 280210 BALL VALVE, 1 "17 1 920152 BATTERY18 1 280301 PLUG, 2" N.P.T.

TACK DISTRIBUTOR

23TACK DISTRIBUTOR

L150 Skid

95

10

13, 20

14

16

11483

21

7

1

6

12

19

15

17

18222

TACK DISTRIBUTOR

24 TACK DISTRIBUTOR


1 1 150020 HOSE REEL ASSY.2 1 280300 DRAIN PLUG3 1 851957 SELECTOR VALVE ASSY. SEE PAGE 324 1 851898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 315 1 230010-30 PROPANE TANK, 30#, L.P.G.6 1 800006 TANK ASSY., FLUSH7 1 150230 MANIFOLD, L.P.G.8 2 230190 BURNER NOZZLE, TACK TANK, SCREED HEAT9 1 230100 GAUGE/REGULATOR, L.P.G.10 1 230200 BURNER NOZZLE, IGNITER11 1 330040 GAUGE, TEMPERATURE12 1 280302 WAND, TACK SPRAY13 1 150033 BATTERY BOX14 1 150202 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3115 1 150040B AXLE ASSY., BRAKE 5200# SEE PAGE 3716 1 150220 JACK STAND17 2 150090A WHEEL, 6 LUG18 1 851965 TACK TANK, DRAIN PIPING19 1 150010 SPRAY BAR ASSY., 8 FT. SEE PAGE 3320 1 920152 BATTERY21 1 851941 SPRAY SELECTOR VALVE ASSY., TRAILER SEE PAGE 3222 1 280301 PLUG, 2" N.P.T.

L250 Trailer

9

5

10

20, 13

11

14

1684

3

21

7

6

1

12

2 15 18

17

22

19

TACK DISTRIBUTOR

25TACK DISTRIBUTOR


1 1 150020 HOSE REEL ASSY.2 1 280300 DRAIN PLUG3 1 851957 SELECTOR VALVE ASSY. SEE PAGE 324 1 851898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 315 1 230010-30 PROPANE TANK, 30#, L.P.G.6 1 800006 TANK ASSY., FLUSH7 1 150230 MANIFOLD, L.P.G.8 2 230190 BURNER NOZZLE, TACK TANK, SCREED HEAT9 1 230100 GAUGE/REGULATOR, L.P.G.10 1 230200 BURNER NOZZLE, IGNITER11 1 330040 GAUGE, TEMPERATURE12 1 280302 WAND, TACK SPRAY13 1 150033 BATTERY BOX14 1 150202 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3115 1 851967 SPRAY SELECTOR VALVE, SKID SEE PAGE 3216 1 280210 BALL VALVE, 1"17 1 920152 BATTERY18 1 280301 PLUG, 2" N.P.T.

L250 Skid

9

5

10

1

13, 17

11144

8

3

15

12

7

6

18

16 2

26

12

16

17

2

2514

1

19

206

21

3

274

2423

22

13, 18

158

11

7

910

5

TACK DISTRIBUTOR

26 TACK DISTRIBUTOR


1 1 150020 HOSE REEL ASSY.2 1 280300 DRAIN PLUG3 1 851957 SELECTOR VALVE ASSY. SEE PAGE 324 1 851898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 315 1 230010-30 PROPANE TANK, 30#, L.P.G.6 1 800006 TANK ASSY., FLUSH7 1 150230 MANIFOLD, L.P.G.8 2 230190 BURNER NOZZLE, TACK TANK, SCREED HEAT9 1 230100 GAUGE/REGULATOR, L.P.G.10 1 230200 BURNER NOZZLE, IGNITER11 1 330040 GAUGE, TEMPERATURE12 1 280302 WAND, TACK SPRAY13 1 150033 BATTERY BOX14 1 280210 BALL VALVE, 1 "15 1 150202 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3116 1 150010 SPRAY BAR ASSM, 8' SEE PAGE 3317 1 150710 HEATER, ELECTRIC 120V18 1 920152 BATTERY19 1 150021 HOSE ASSY., DISTRIBUTOR VALVE TO HOSE REEL20 1 150022 HOSE ASSY., DISTRIBUTOR VALVE TO SPRAY BAR21 1 851941 SPRAY SELECT VALVE ASSY., TRAILER SEE PAGE 3222 1 150220A JACK STAND, TOWING TONGUE23 1 150210A PINTLE EYE ASSY., TOWING TONGUE24 1 510200 PINTLE EYE25 1 150040B AXLE ASSY., BRAKE 5200# SEE PAGE 3726 1 150040A AXLE ASSY., IDLER 5200# SEE PAGE 3627 2 150090A WHEEL, 6 LUG

L500 Trailer

TACK DISTRIBUTOR

27TACK DISTRIBUTOR


1 1 150020 HOSE REEL ASSY.2 1 280300 DRAIN PLUG3 1 851957 SELECTOR VALVE ASSY. SEE PAGE 324 1 851898 LOWER LIQUID ASPHALT VALVE ASSY. SEE PAGE 315 1 230010-30 PROPANE TANK, 30#, L.P.G.6 1 800006 TANK ASSY., FLUSH7 1 150230 MANIFOLD, L.P.G.8 2 230190 BURNER NOZZLE, TACK TANK, SCREED HEAT9 1 230100 GAUGE/REGULATOR, L.P.G.10 1 230200 BURNER NOZZLE, IGNITER11 1 330040 GAUGE, TEMPERATURE12 1 280302 WAND, TACK SPRAY13 1 150033 BATTERY BOX14 1 150202 ENGINE & PUMP ASSY., (HONDA) SEE PAGE 3115 1 920152 BATTERY16 1 280301 PLUG, 2" N.P.T17 1 280210 BALL VALVE, 1 "18 1 851967 SPRAY SELECT VALVE ASSY., SKID SEE PAGE 32

L500 Skid

9 5

10

1

13, 15

11

14

4

8

3

18

7

12

6

1716

2

Shown without heaterItem 16 used to cap heater port.

TACK DISTRIBUTOR

28 TACK DISTRIBUTOR

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 150026 HOSE ASSY., TANK VALVE RETURN TO LIQUID VALVE2 1 230290 HOSE ASSY., FLUSH VALVE3 1 150028 HOSE ASSY., TACK PUMP FEED4 1 150027 HOSE ASSY., RELIEF VALVE TO UPPER TANK VALVE5 1 150030 HOSE ASSY., UPPER VALVE TO HOSE REEL (SKID ONLY)6 1 2501-8-8 ADAPTER, HOSE TO PIPE (SKID ONLY)7 1 280110 HOSE, HOSE REEL8 1 150021A HOSE, SELECTOR VALVE TO HOSE REEL9 1 150022A HOSE, SELECTOR VALVE TO SPRAY BAR

L150 Hoses

Trailer Skid

2

4

6

7

3

1

5

2

31

4

8

9

TACK DISTRIBUTOR

29TACK DISTRIBUTOR

Trailer Skid


1 1 150026 HOSE ASSY., TANK VALVE RETURN TO LIQUID VALVE2 1 230290 HOSE ASSY., FLUSH VALVE3 1 150028 HOSE ASSY., TACK PUMP FEED4 1 150027 HOSE ASSY., RELIEF VALVE TO UPPER TANK VALVE5 1 150030 HOSE ASSY., UPPER VALVE TO HOSE REEL (SKID ONLY)6 1 2501-8-8 ADAPTER, HOSE TO PIPE (SKID ONLY)7 1 280110 HOSE, HOSE REEL8 1 150021 HOSE, SELECTOR VALVE TO HOSE REEL9 1 150022 HOSE, SELECTOR VALVE TO SPRAY BAR

L250/L500 Hoses

9

8

4

13

2

4

5

1 3 2

7

6

TACK DISTRIBUTOR

30 TACK DISTRIBUTOR


1 1 230010-30 PROPANE TANK, 30#, L.P.G.2 2 230190 BURNER NOZZLE, TACK TANK, SCREED HEAT3 1 230200 BURNER NOZZLE, IGNITER4 1 230100 REGULATOR W/ GAUGE, L.P.G.5 1 150230 MANIFOLD., L.P.G.6 1 230260 HOSE ASSY., L.P.G. IGNITER7 1 230270 HOSE ASSY., L.P.G. TANK TO REGULATOR8 2 230280 HOSE ASSY., L.P.G. MANIFOLD TO BURNER NOZZLE9 1 230030 P.O.L. ADAPTOR, L.P.G. TANK10 1 230068 COUPLING, 1/4" PIPE11 3 230280 VALVE, 1/4"12 1 230101 ELBOW, 1/4" F.P.T. x 1/4" M.P.T.13 1 230110 GAUGE, L.P.G. PRESS.

Propane Tank Assembly9

1

6

3

10

11

10

21110

8

211

10

8

5

4

12

13

7

TACK DISTRIBUTOR

31TACK DISTRIBUTOR

Engine & PumpAssembly

Lower Liquid AsphaltValve Assembly

1

11

9

5

87

6 10 12

13 4 32

1

4

1

2

5 6

7

5

1

38

9


1 1 150200H ENGINE, HONDA 5HP1 1 150200 ENGINE, BRIGGS & STRATTON 5 HP2 1 150160 ADAPTER, PUMP TO ENGINE3 1 150150A CPLG. HALF, 5 HP ENGINE4 1 280040 INSERT, 3 JAW CPLG5 1 280050 CPLG. HALF, TACK PUMP6 1 280020 PUMP, TACK7 1 280270 NIPPLE, 1/2" x 2" LG8 1 280100 VALVE, RELIEF9 1 2501-8-8 ADAPTER, PIPE TO HOSE (90 DEG.)10 1 5602-8-8-8 ADAPTER, PIPE TO HOSE (TEE)11 1 210100A LINE, RELIEF VALVE12 1 2501-12-8 ADAPTER, PIPE TO HOSE (90 DEG.)13 1 280020-1 SEAL KIT, PUMP* 1 50200HE ENGINE (OPTIONAL),

HONDA 5 HP W/ ELEC. START


1 3 280200 NIPPLE, 1 " PIPE x CLOSE2 1 280170 ELBOW, 1 "PIPE3 1 280230 CROSS, 1 " PIPE4 1 280210 BALL VALVE, 1 "5 2 280240 BUSHING, HEX HEAD 1"x 1/2"6 1 280270 NIPPLE, 1/2" PIPE x CLOSE7 1 280290 BALL VALVE, 1/2"8 1 2404-12-16 ADAPTER, PIPE TO HOSE9 1 2501-8-8 ADAPTER, PIPE TO HOSE

TACK DISTRIBUTOR

32 TACK DISTRIBUTOR

Selector Valve Assembly

454

2

1 3 4

2

12

3

5

5

6

4

2

3

1 3

2

1

3

4

5

54 1


1 1 910080 VALVE, SELECTOR2 2 280270 NIPPLE, 1/2" PIPE x CLOSE3 1 280290 BALL VALVE, 1/2"4 3 2404-8-8 ADAPTER, PIPE TO HOSE5 2 280140 TEE, 1/2" PIPE

Spray Select Valve Assembly, Trailer


1 1 280330 ELBOW, STREET 1/2" NPT2 2 280290 BALL VALVE, 1/2"3 2 2404-8-8 ADAPTER, PIPE TO HOSE4 1 280090 NIPPLE, 1/2" x 5 1/2" LG5 2 280270 NIPPLE, 1/2" PIPE x CLOSE6 1 280140 TEE, 1/2" PIPE

Spray Select Valve Assembly, Skid


1 3 280270 NIPPLE, 1/2" PIPE x CLOSE2 1 280140 TEE, 1/2" PIPE3 2 280330 ELBOW, STREET 1/2" NPT4 2 280290 BALL VALVE, 1/2"5 2 2404-8-8 ADAPTER, PIPE TO HOSE

TACK DISTRIBUTOR

33TACK DISTRIBUTOR


1 1 851939 MOUNTING ASSY., SPRAY BAR2 2 851928 SPACER, SPRAY BAR ARM3 2 851931 ARM, SPRAY BAR ARM4 4 851932 SPRAY BAR, MOUNTING BRKT5 1 550201 MANIFOLD6 2 490080 NUT, FRICTION7 2 240030 PIN, CLEVIS8 6 150810 TEE, 1 " 3000# SCH 409 6 280250 PLUG, 1 " PIPE10 6 280240 BUSHING, 1 " M.P.T. x 1 /2" F.P.T.11 6 280270 NIPPLE, 1/2" PIPE x CLOSE12 6 280290 BALL VALVE, 1 / "13 6 280320 BUSHING, 1/2" M.P.T. x 1/4" F.P.T.14 6 280310 NOZZLE, TACK SPRAY15 4 150781 NIPPLE, 1 " PIPE x 18" LONG16 2 2501-16-12 ADAPTER ELBOW, PIPE TO HOSE17 1 150023 HOSE ASSY., MANIFOLD TO L.H. ARM18 1 150025 HOSE ASSY., MANIFOLD TO R.H. ARM19 1 930039 CLIP, CLEVIS PIN

Spray Bar Assembly

4

3 5

437

19

16 17

6

7

18

16

1

2

15

14

13

1211

1098

TACK DISTRIBUTOR

34 TACK DISTRIBUTOR


1 1 150040 AXLE ASSY., IDLER 3500#2 2 150040-1 WHEEL HUB ASSY., 3500#3 1 150830 CUP, ROLLER BEARING4 1 150840 CONE, ROLLER BEARING5 1 150430 CUP, ROLLER BEARING6 1 150440 CONE, ROLLER BEARING7 5 620510 WHEEL STUD8 1 150420 WHEEL SEAL, 3500#9 1 150850 GREASE CAP, 3500#10 5 620520 LUG NUT11 2 150060 SPRING, AXLE12 2 150050 U-BOLT KIT, 3500#13 2 610260 HEX CROWN AXLE NUT14 2 610250-1 D-HOLE FLAT WASHER15 2 610250 LOCKWASHER

• ITEM 2 INCLUDES ITEMS 3 THRU 10.

L150 Idler Axle Assembly

2

1

12

11

6, 5

10, 7

4, 3 13, 15

9

14

128

TACK DISTRIBUTOR

35TACK DISTRIBUTOR


1 1 150040C AXLE ASSY., BRAKE 3500#2 2 150540 BRAKE DRUM ASSY., 3500#3 1 150830 CUP, ROLLER BEARING4 1 150840 CONE, ROLLER BEARING5 6 620510 WHEEL STUD6 1 150420 WHEEL SEAL 3500#7 1 150850 GREASE CAP 3500#8 6 620520 LUG NUT9 1 150430 CUP, ROLLER BEARING10 1 150440 CONE, ROLLER BEARING11 1 150460R BRAKE ASSEMBLY 3500R12 1 150460L BRAKE ASSEMBLY 3500L13 2 150541 BRAKE SHOE KIT12 x 214 1 340110A BRAKE ADJUSTER15 1 340100 ELECTRO-MAGNET16 2 150060 SPRING, AXLE 3500#17 2 150050 U-BOLT KIT 3500#18 2 610260 AXLE NUT19 2 610250-1 D-WASHER20 2 610250 LOCKWASHER21 2 340130 SPRING KIT22 1 340110B SPRING• ITEM 2 INCLUDES ITEMS 3 THRU 10.• ITEM 11 INCLUDES ITEMS 13 THRU 15.• ITEM 12 INCLUDES ITEMS 13 THRU 15.

L150 Axle & Brake Assembly2

11

17

1 12

21

6

9.10

3, 4

19

7

18, 198, 5

152214

13

16

TACK DISTRIBUTOR

36 TACK DISTRIBUTOR


1 1 150040A AXLE ASSY., IDLER 5200#2 2 610220 WHEEL HUB ASSY., 5200#3 1 610200 CUP, ROLLER BEARING4 1 610210 CONE, ROLLER BEARING5 1 610230 CUP, ROLLER BEARING6 1 610240 CONE, ROLLER BEARING7 6 620510 WHEEL STUD8 1 610190 WHEEL SEAL 5200#9 1 340040 GREASE CAP 5200#10 6 620520 LUG NUT11 2 150060A SPRING, AXLE 5200#12 2 150050A U-BOLT KIT 5200#13 2 610260 HEX CROWN AXLE NUT14 2 610250-1 D-WASHER15 2 610250 LOCKWASHER

• ITEM 2 INCLUDES ITEMS 3 THRU 10.

L500 Idler Axle Assembly

2

1

11

12

3, 4

10, 7

6, 5

14

28

9

15, 13

TACK DISTRIBUTOR

37TACK DISTRIBUTOR


1 1 150040B AXLE ASSY., BRAKE 5200#2 2 317030 BRAKE DRUM ASSY., 5200#3 1 610230 CUP, ROLLER BEARING4 1 610240 CONE, ROLLER BEARING5 6 620510 WHEEL STUD6 1 610190 WHEEL SEAL 5200#7 1 340040 GREASE CAP 5200#8 6 620520 LUG NUT9 1 610200 CUP, ROLLER BEARING10 1 610210 CONE, ROLLER BEARING11 1 340060R BRAKE ASSEMBLY 5200R12 1 340060L BRAKE ASSEMBLY 5200L13 2 340070-A BRAKE SHOE KIT 12 x 214 1 34011 0-A BRAKE ADJUSTER15 1 340100 ELECTRO-MAGNET16 2 150060A SPRING, AXLE 5200#17 2 150050A U-BOLT KIT 5200#18 2 610260 AXLE NUT19 2 610250-1 D-WASHER20 2 610250 LOCKWASHER21 2 340130 SPRING KIT22 1 340110B SPRING• ITEM 2 INCLUDES ITEMS 3 THRU 10.• ITEM 11 INCLUDES ITEMS 13 THRU 15.• ITEM 12 INCLUDES ITEMS 13 THRU 15.

L250/L500 Axle & Brake Assembly2

11

17

1 12

216

19

7

9, 10

18, 20

3, 4

8, 5

152214

13

16

85OO Elite II Ashpalt Paver

42O Pneumatic Roller

685 Motor Grader

688 North Highway 16 • Denver, North Carolina 28037 • www.lee-boy.com • (704) 483-9721

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