· Operationcontrol system for mass transport剖ionand air traffic control system. (Note 3) Special consideration means to construct safe system (fool proof design， fail safe design，

6F8C0887

Second Edition February 2017 The contents of this manual may be revised without notice.

Copyright 1998-2017 by Toshiba Corporation. All rights reserved.

No part of this manual may be reproduced in any form without permission.

Safety Precautions

Safety Precautions

The instruction manual and the labels affixed to the products or equipment give important

information for using products safely. It helps prevent damage to properties and hazard to people

who use them or work with them.

Make yourself familiar with the signal words and signs in this page， then read the safety

precautions that follow and always follow the instructions to avoid hazards.

Explanation of signal words

Signal word is a word that designates a degree or level of hazard seriousness.

The words WARNING and CAUTION are used for the products.

Indicates a potentially hazardous situation which could

AWARNING result in death or serious injury， if you do not follow the instructions.

ACAUTION Indicates a potentially hazardous situation which may result

in minor or moderate i吋uryand/or prope吋ydamage， if you

do not follow the instructions.

Hazard alert shapes and symbols

Following shapes and symbols are used in the safety precaution labels affixed to the

products and in other places including operation manuals for giving safety instructions .

• Filled circle means "Mandatory Action" or "Do as indicated."

Required action is shown in the circle or described near the circle.

③ Circle band with a diagonal slash means "Prohibition" or" You must not do."

Prohibited action is shown in the circle or described near the circle

ムTriangle means "Hazard Alerting" or "Be alert agaist hazard."

The kind of hazard is shown in the triangle or described near the triangle.

A Exclamation point with a triangle is a safety alert symbol which indicates a

potential hazard. It is used with a Signal Word.

口 Square or rectangle means "Information Messages" or "Notice."

Safety Precautions

ii

1. Safety Precautions for Installation

WARNING

Grounding required: Ground the transmission path at each segment with 100Ω or less ground resistance. Grounding should be made at one point. Otherwise，this can cause a transmission error or this can result in electric shock or fire.

Prohibit excessive voltage: Do not apply voltages higher than the rated voltage (such as 100VAC) to connectors or terminal blocks or do not mistake the polarity of voltages.

CAUTION

Choose proper environment for installation: Avoid installing and storing the equipment in the following environments: Location with considerable dust Location in which flammable or corrosive gases (such as SO2 and H2S) are present Location where vibration or shock exceeds allowable limits Location where condensation may occur due to rapid change in temperature Location where the temperature is not within the specified range for installation Location where the humidity exceeds the specified limits for installation Location in the direct sunlight Location near a device that generates strong radio waves or magnetic fields

Considerations for maintenance and inspection: Install the equipment in a place that facilitates maintenance and inspection. If not, in case of malfunctioning, it may hinder the recovery of the system and result in serious accident. Ensure proper ventilation: Do not block vents, intake or exhaust openings of the equipment. Blocking them may cause mulfunctioning or overheating which may result in fire. Check specifications: Follow the installation conditions written in this manual when mounting and wiring the system. Otherwise，the original performance cannot be achieved，and it may cause the malfunction or system failure. Turn off power before installing modules: Turn off the power before installing modules. Otherwise，it may result in electric shock or module failure. Emergency stop circuit and interlock circuit: Construct the emergency stop circuit and interlock circuit outside the equipment. Otherwise, it may cause an injury accident or damage to the machine if failure or malfunction occurs in the equipment.

Safety Precautions

|2. Safety Precau伽 15制 n5pec伽 1and Maintenance

AWARNING

Turn 0 仔 power:

Turn 0仔powerbefore attaching or detaching modules or before connecting devices. Failure to do so may

result in electric shock or equipment fault.

Make sure that power is 0仔:

Always check and make sure that the external power is turned off before installing or removing modules. Bare

metals appear on the back of external terminal block ofthe module. To avoid electric shock， take precautions against touching them.

ACAUTION

Avoid shock:

00 not drop， bump or give strong shocks to the equipment or modules to avoid fault. Shocks may cause

malfunction.

Oischarge static electricity:

Before handling equipment or modules， discharge static electricity from your body by touching a metal that is

grounded. Static electricity may cause equipment to malfunction or fail.

Use a conductive sheet or bag to avoid static:

When cards and modules are taken out of base-unit， they should be placed on an electrically conductive

sheet (the bag that comes with spare module in it is made of conductive sheet)， which is put on a grounded

work bench. Static electricity may damage electrical pa吋s.

Wipe offdi同:

Wipe off dirt and dust from equipment or modules， using a soft cloth. In case the dirt is persistant， wet a cloth

and wring it dry， then use it on the dirt. Oi吋onthe pa吋smay result in faulty actions and operations.

00 not use paint thinner for cleaning:

00 not use benzene， paint thinner for cleaning equipment or modules. These chemicals will distort or discolor

panels and modules.

-l

-l

・l

Safety Precautions

13. Sa同 Precau伽 lS for Part R削 acement

AWARNING

Ensure to stop fans:

When replacing fan unit， make 5ure to 5tOp the fan by 5witching off the fan unit at the distribution panel (or

circuit breaker)， before detaching the power cord. Failure to do 50 may result in electric shock or injury due to

the fan blades in motion.

|4. Safety Precau伽 sfor D拘 Use

AWARNING

Check specifications:

Before using the equipment， make sure that the capacity， frequency， voltage and regulation of the power supply meet the specifications of the equipment. In case they don't， the equipment may not only work

adequately but may suffer a breakdown or cause overheat that may result in fire.

Turn 0 仔 powerin the event of a problem:

If the temperature in or around the equipment becomes abnormally high or an unusual fault occurs in the

equipment， stop using it and turn 0仔power，then contact your T05hiba representative. If left alone， overheat

may result in fire.

ACAUTION

00 not touch co町、ponents:

00 not touch paはsinside the modules such as ICs， terminals， connectors and soldered surface other than the

operation areas (setting switches inside the module).

ICs， LSls and others can be electro statically damaged and can result in system failure. In addition， you may

get injured with the edges of lead wire of pa吋sor you'lI get burned if you touch heated pa吋s.

00 not disassemble the equipment:

00 not disassemble or modi柑theequipment or modules. Ooing so may lesson equipment safety or result in

equipment malfunction or failure.

Handle cords and cables properly:

00 not force to pull， twist or bend cords and cables of power supply. Otherwise cables may break or become

hot.

IV

Safety Precautions

Keep off metals: Do not insert metal 0同ectsor drop paper clips or something through holes such as vent holes ofthe main unit. This can result in fire or other malfunction of the system.

15. Safety Precau伽可sin Transpor刷 on，Storage or Prod附 Disposal

ACAUTION

Disposal of product:

Observe the regulations and rules of the local governments when disposing of the product.

Transportation and storage of product:

Put the product in a conductive bag and then into a package when transpo吋ingor storing the product. Otherwise， this can result in malfunction of the product.

V

Safety Precautions

Application Restriction

• This product is not meant for use in systems which include (note 1) equipment that directly affects human life. Therefore it is not meant to be used for that purpose.

・Ifthis product is to be used for systems including (note 2) equipment that is a pa吋ofpeople's

safety， and has a great affect on the functional support of the public， please consult with our sales

counter， since (note 3) special consideration is needed concerning the system application， maintenance， and control. (Note 1) Equipment that directly a仔'ectshuman life includes the following:

• Medical instruments， such as life support equipment， and instruments used in an operating room.

(Note 2) Systems which includes equipment that takes paはinpeople's safety， and has great influence on functional support of public includes the following:

• A main control system for a nuc1ear power plant， a safety protection system for nuclear power

facilities， and other important system for safety pu中ose.・Operationcontrol system for mass transport剖ionand air traffic control system.

(Note 3) Special consideration means to construct safe system (fool proof design， fail safe design， a tedious design) upon much discussion with our engineer.

Exemption Matters from Responsibility

• We are not responsible for any damage caused by fire， earthquakes， actions by a third pa吋y，other accidents， any intentional or unintentional misuse， or any use under abnormal conditions.

• We are not responsible for any damage (Ioss of business profit， interruption of business， or change or loss of memory content) related to the use or inability to use this product.

• We are not responsible for any damage caused due to ignorance of the contents on the handling

manual.

• We are not responsible for any damage caused by misoperation when the purchaser combines

an application program created by the purchaser with any of our programs.

• We are not responsible for any damage resulting from malfunction or other phenomena caused

by combination with a connection device.

VI

NOTE When you use mobile phones or the like， use it at a location at least 1 m away什omthe main unit :

of this product while in operation， various transmission cables， 1/0 cables and so on. Radio wave :

interference can cause an incorrect operation of the system. : -・ーーーーーーーーーーーーーー句何回----ーーーーーーーーーー回目陶ー目---ーーーーーーーーーーーー--ーーーーーーーーーーーーー句ーーーーーーーーーーーーーー ω - --ーーーーーーーーーーーーーーー-"

Please keep this manual carefully after reading.

Chapter7 Maintenance and InspectionThis chapter explains details and methods of daily inspection and periodical inspection andmaintenance parts.

Contents

ix

Contents

Safety Precautions i

Introduction vii

1. System Configuration 1 PI/O System Configuration 2 Standard System Expansion Configuration 3 Dual System Expansion Configuration 7

2. Installation and Wiring 9 Precautions in Installation 9

The Installation Environment 9 Ventilation 10

Precautions in Mounting and Wiring 10 Serial Bus Cable Wiring 13 Grounding 15

Mounting 16 Preparation for Terminal Block Unit Mounting 16 Address Settings 17 Communication Base Unit, Terminal Block Unit and I/O base unit Mounting 18 Terminal Block Attachment and Removal 21

Wiring and Connections 23 Communication Base Unit Wiring and Connections 23 Terminal Block Unit Wiring and Connections 25 External wire connection 26

Module Mounting 26

3. Terminal block unit (for model 2000/3000) 29 Communication Section Components 29

Communication Base Unit USCB1/ USCB2 31 Communication Module SBIF1 35 High-Speed Communication module SBIF2 37 Serial Bus Cable ZCS007A***1 39 I/O Bus Cable ZCS005A***1/ZCS006A***1/ZCS008A***1 40

Contents

x

Terminal Block Unit 42 Terminal Block Unit UTBA1 43 Terminal Block Unit UTBA2 46 Terminal Block Unit UTBA3 49 Terminal Block Unit UTBA6 52 Terminal Block Unit UTBA61 55 Terminal Block Unit UTBD1 58 Relay Connection Unit UTRC1 61

I/O base unit 64 I/O base unit UABU1 64 I/O base unit UABU3 66 I/O base unit UDBU1 68 I/O base unit UITU5 70

Option Boards 72 Distributor Module SDA01 72 Distributor Board FDA01 75 I/V Conversion Board FIVC11/FIVC12 77 I/V Conversion Borad FIVC21/FIVC22 79

Accessories 81 Short Bar FSBR2 81 Name Labels 82

Spare Parts 83

4. Terminal Block Unit (for model 1000) 85 Analog Input Terminal Bock Unit 86 Thermocouple Input Terminal Block Unit 88 RTD Temperature Input Terminal Block Unit 89 Analog Output Terminal Block Unit 90 Digital Input/Output Terminal Block Unit 92 Pulse Input Terminal Block Unit 95 IOBUS Junction Terminal Block Unit 96

Contents

xi

5. PI/O Modules 97 Analog Input Module SAI01 98 Analog Input Module SAI02 101 Analog Input Module SAI03 104 Analog Input Module SAI06 107 Analog Input Module STC01 113 Analog Input Module SRT01 116 Analog Output Module SAO01 119 Analog Output Module SAO02 122 Analog Output Module SAO06 125 Digital Input Module SDI01 128 Digital Output Module SDO01 130 Pulse Input Module SPI01 132 Pulse Input Module SPI012 135 Pulse Input Module SPI06 138 Pulse Output Module SPO01 143

6. Troubleshooting 147

7. Maintenance and Inspection 149 Daily Inspection 149 Priodical inspection 150 Maintenance Parts 151

Appendix 1 Specifications 153

Appendix 2 External Dimensions 155 Communication Base Unit 155 Terminal Block Unit 156 Relay Connection Unit 157 Module 157 Option Board 158

Contents

xii

1. System Configuration

1. System Configuration This seria1 PI/O system consisting of intelligent PIIOs (refe 町ed to hereafter as the intelligent

PI/O system) consists of a termina1 b10ck unit that is mounted on a DIN rai1 and PI/O modu1es

that are mounted on this unit ， providing a space saving chassis-1ess system.

Or ト1ine attachment and remova1 that is essentia1 for continuous1y operating instrumentation

con 位01 and dua1 bus signa1s provide high reliability ， and at the same time the system has

intelligent functions for response to a variety of signa1s from the work site so that it can be used in

a wide variety of fie1ds.


PI/O System Configuration

2

The intelligent PIIO system consists of the communication base unit and the terminal block units

shown in Figure 1.1. A communication module is mounted on the communication base unit ， and

intelligent PI/O modules on the terminal block units.

Communication base unit

Terminal block units

一一 Serial bus

Communication modules

__ PI/O module

一一一1/0 bus cable

PI/O module

Option board

Figure 1 .1 Intelligent PI/O system configuration


5tandard 5ystem Expansion Configuration

This system consists of a main unit connecting with each controller of the Integrated Controller V

Series (model 1000， 2000， 3000) and Ethemet* Control LAN， and intelligent PIIO units

connecting with serial bus. (model 1000 is connected to L1PU11 with 1/0 bus.)

From the point of view of hardware the following is the composition of the maximum possible

system.

Table 1 .1 Hardware composition of maximum possible system

Hardware System element( s)

Number of communication Maximum 15 base units

Number of PI/O modules Maximum 14 (for single configuration) Maximum 28 (for dualized configuration) (Up to 14 terminal block units and 1/0 base units)

Serial bus The SBIF1 and SBIF2 can be connected together on the same serial bus.

Serial bus cables Totallength within 30 m

1/0 bus Only the dual SB IF2 modules (SAI06， SA006) can be connected. No other modules (SA101 ， SA001， etc.) can be connected.

1/0 bus cables Overalllength within 5 m including the lengths of terminal block units and 1/0 base units.

1/0 bus power supply Within 2.2 A (per communication base unit) capacity When power capacity overloads， Terminal Block

Unit: 1/0 bus cable (ZCS008A州 *1)should be connected between terminal blocks. 1/0 Base Unit: UITI5 should be connected between units.

3


.An example of model 1000 configuration

TOSLlNE-S20 LP

Par宮onalComputer

Figure 1.2

4



Ethernet

Main unit (single)

RS-232C

L2CPU modules (L2PU.合)

)

m

mM t

ed-Mg

eu 且M

必耐

bh出

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we

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A-

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3 system max

Expansion unit 1・1

1 sys恰mmax

-z

・・閉山Expansion unit 1・3

5

Figure 1.3



Terminal block unit

. : 1/0 bus .

目

Ethernet

〉

-i・閉桐山

Expansion unit 1・7

Figure 1.4

6


Dual System Expansion Configuration

Mode12000 and model 3000 can be equipped with two control stations and two communication

modules (SBIF 1 )/high-speed communication modules (SBIF2) as a redundant system as shown

in Figures 1・5 and 1・6.


Ethernet

With terminal resisto隠

-.・・‘

EE--t'EEE''a.，E

・E・-seta-'EE

，aa'EE--E'BE'''E

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M自inunit (dual)

田』nu

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Composit 旧n of expanded dual system Figure 1.5

7



Main unil (dual)

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間且D

nu n

D

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m

BJE T'

Figure 1.6

8

2. Installation and Wiring


In this chapter installation and wiring of the intelligent PIIO system will be explained.

This system has superior ability to withstand the environment ， but to increase the system

reliability and obtain the most from the system's capabilities ， always read and observe the

following precautions before installing the system.

Precautions in Installation 、NOTICE:

• Always observe the installation conditions given in this manual when installing the

system and mounting the modules.

• Otherwise there is a danger that the system will not perform to its full capab i1ity. ・Install the system where it can be inspected and maintained easily.

• Otherwise there is danger that it will be hard to restore the system to operation if something

goes wrong.

• Keep the input/output signallines as far as possible from power lines and devices that

generate electric and magnetic fields.

• Otherwise the effect of noise can cause misoperation or malfunction.

.The Installation Environment

The intelligent PIIO system can either be mounted directly to a wall or enclosed in a cabine t. In

either case ， observe the following environmental conditions.

Installation location

When mounting the intelligent PI/O system direc t1y on a wall ， or when installing it in a cabinet ， avoid locations such as the following.

• A location where the ambient temperature is outside the range 0 to 55 oC. When the system is

stored inside the panel ， the temperature inside the panel will equalize to the ambient

temperature.

• A location where the relative humidity is outside the range 10 to 90%.

・A location where vibration or shock exceeds the allowable leve 1.

• A location where there is corrosive gas or flammable gas.

Do not install in a location where there is 0.05 ppm or more of sulphurous acid gas ， or 0.01

ppm or more of hydrogen sulphide gas.

9


• A location with a large amount of dust ， salt or iron filings.

・A location exposed to direct sunligh t.

When installed inside a cabinet

When the system is installed inside a cabinet ， observe the following precautions.

• The cabinet in which the system is installed should be kept as far as possible from cabinets

containing a power or high voltage.

• When there is a high frequency device or high frequency fac i1ity ， make sure that the cabinet

in which this system is installed is securely grounded.

• When using the same channel base in common with another cabinet ， make sure that there is

no leakage cuη'ent from the other cabinet or the device installed in it.

.Ventilation

Since the intelligent PI/O system is cooled by natural air convection ， in general it is not necessary

to have forced air cooling for each terminal block uni t. However ， it is normally necessary to have

an exhaust fan in the cabinet in which the system is installed in order to keep the ambient

tempera 加re within the operating range. Estimate the required cooling capacity ofthe fans as the

total amount of heat generated by all of the modules.

See Chapter 3 for the amount of heat generated by each intelligent PIIO module.

Precautions in Mounting and Wiring

10

、NOTICE:

• Keep the input/output signallines as far as possible from power lines and from devices

that generate electric and magnetic fields.

• The effect of noise can cause misoperation or malfunction.

• Do not drop the modules ， let them bang into anything or apply strong shock.

• Doing so can cause malfunction.

Observe the following precautions in mounting and wiring the intelligent PIIO system.

・The PI/O modules are not of dust-resistant construction. If at all possible mount the system

inside a cabinet to protect it from dus t.

• Do not mount the system directly over products that produces a great deal ofheat (heater ，

transformer ， large capacity resistor ， etc ふ

・Do not mount inside the same panel with a high voltage device.


• Keep away from high voltage lines and power lines.

• Considering ease of maintenance and safety of operation ， keep away from high voltage

devices and power lines ， or ， if this is impossible ， separate the system from these other

devices ， for example by an iron plate.

• Do not mount a terminal block unit horizontally ， since this obstructs ventilation.

DIN rail

External Wlfe To increase the mouting stability ， lix the DII

rail in place with screws approximately in thf center 01 the uni t to which i t is at tached. (11 the terminal block is mounted Ilush ， the interval becomes about 240 mm.)

or more (wi th short bar at tached)

Figure 2.1 How to mount a terminal block unit

11


• When mounting the DIN ra i1 of the 110 base unit ， make sure to meet the fo l1owing conditions

in view ofbase unit mounting/demounting and strength.

¥Vhen lixing a DIN rai l， the spacing between screws (p) should be within 250 IllIll

andthe spacing between both sides 01 the screw and the lixing screw (c) should be wi thin 50 蜘. The top-to-botto Ill spacing (c) 01 the base unit should be at least 35 IllIll. Leave at least 18 IllIll 01 rail lelt to right as the stopper space (s).

Notel: Recornrnended DIN rails are 15 IllIll in their Illounting lace height and Illadeol stee l.

E自

C由

ー-ーロ=

戸国

U4

U同国国 : s ()18 IllIll)

DIN rail Illounting lace MountingDIN rail

Note 2: In the case DIN rails in general (height: 7.5 rnrn) ， it is diflicult to install thebase uni t. Insert a spacer whose height Iro Ill the DIN rail Illoun t i ng 1 ace i s a t 1 eas t 10rnrn.

Figure 2.2 1/0 Base Unit Mounting Method

Vibration Measure

In the event that measures against vibrations on top and bottom of the base unit are necessary

when the vibrations of the mounting face are large ， it is desirable to add/insert reinforcing

supports (such as DIN rails) as shown in Figure 2.3.

r

aしρし内

dnドs

m胤m川Pd凋斗

l

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伺

dr

M川“I

nHu nH

ハU

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nu

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lob nu

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punR

Mounting DIN rail Reinforcing insertion DIN rail

Figure 2.3 Anti-vibration Measure

12


.Serial Bus Cable Wiring

The signals passing through the serial bus cable (twisted pair cable with shield) are low voltage

type.

The desirable order ofpriority ofwiring routes is given below. Use the exclusive serial bus route

(1) as much as possible.

(1) Use the exclusive serial bus route.

(2) Use the exclusive system route.

(3) Use the general instrumentation route.

(4) Use the shield duc t.

The shielded twisted pair cable specifications are given in Table 2.1.

Table 2.1 Shielded twisted pair cable specifications

Item

Minimum insulation resistance

Characteristic impedance

Minimum allowable bending radius

Precautions in serial bus wiring

Observe the following precautions in wiring the serial bus cable.

• The wiring should be confined to the same cabinet or at most 2 jointed cabinet ， and have total

length within 30 m.

• As a rule ， multi-drop wiring from the controller.

• Ifthe cable is to be bent ， observe the specified minimum bending radius (see Table 2.1) ， or

cable vender' s recommendation.

Precautions in extending the serial bus ， for example when expanding the

system

Observe the following precautions when expanding the intelligent PIIO system.

• Keep the totallength of serial bus wiring within 30 m.

• Ifwiring must unavoidably extend outside the cabinet ， always observe the "wiring inside

cabinet" precautions ofwiring outside cabine t.

• When adding another communication base unit ， note that the maximum number that can be

connected is 15.

13


14

Serial bus cable spare cable wiring

Since the serial bus is dual (standard) ， 2 serial bus cables are used ， for the phase A and the phase

B. Have spare cables on hand so that if a cable is damaged (for example if a wire is cut) in an

accident ， it can be repaired immediately. Protect the snap 幽日tterminals at both ends of the spare

cables with for example oilskin so that they wi11 not corrode ， causing bad contac t.

Wiring inside cabinet

Do not bundle the serial bus cable together with ， for example ， the power cable; keep them as far

apart as possible. For the distance that the wires should be kept apart ， see Table 2.2 ofthe next

section on "Separation ofwires".

As a rule ， the serial bus cable should be wired within a single cabinet or 2 adjacent cabine t. Ifthe

wiring must unavoidably extend outside of a cabinet ， a special metal duct must be installed to

protect the wires from cable and extemal noise (to protect the cable from extemal noise). Keep

the total cable wiring length within 30 m.

For the distance which wires must be kept apart when a metal duct with or without cover is used ，

see Table 2.3 in the next section "Wiring separation".

The duct should be installed as follows.

(1) Use pull boxes ぽ locations where cables are connected or du 出 of different diameter are

coupled. The duct length between pull boxes should be kept to not more than 20 m.

However ， this may be increased to 25 m ifthe ducts are linear and in coplanar.

(2) Along one such segment a duct should not bend in more than 3 places ， and the sum ofthe

bending angles should not exceed 180 o.

(3) The metal ducts must be grounded (100 n or less).

Separation between wires

Keep the serial bus cable at least 2 m from the power line and devices that generate electric and

magnetic fields. If this is difficult ，仕len at least maintain the distances given in Table 2.2 ， based

on the actual voltage and current of the actual induction source.

Keep the voltage and cuηent of the induction source to not more than 440 V and 100 A ，

respecti vel y.


Table 2.2 Recommended minimum separation distance

Induction source Minimum parallel wire separation distance currentlvoltage upto 100A 100 A or less 50 A or less 10 A or less

up to 440 V 2000 2000 2000 2000

440 V or less 2000 600 600 600

220 V or less 2000 600 600 500

110 Vor less 2000 600 500 300

60 V or less 2000 500 300 150

(uni t: mm)

In addition ， free from the problem of noise ， use a covered metal cable duct or a steel protective

duc t. The recommended minimum separation between the signalline and the power line in this

case is given in Table 2.3.

Table 2.3 Minimum recommended separation (when a covered or uncovered

metal duct is used)

.Grounding

Cable power Totallength of parallel wires

10 m or less 25 m or less 100 m or less

125 V or less ， 10 A or less 10 or more 10 or more 50 or more




In excess of the above values 500 or more

(uni t: mm)

Note: Excerpts from “Environmental guideline for microcomputer applied measuring instrument processing" published by Japan Electric Measuring Instruments Manufacturers' Association.

Ground the terminal block FG terminal and the input/output cable shield to the cabinet ground.

Connect the chassis ground to the earth ground used exclusively for the V Series (100 .0 or less

ground resistance). 00 not make a loop in the ground wire; ground it using the shortest possible

length of wire. 00 not ground any other device to the V Series ground.

15


Mounting

Here the intelligent PI/O mounting procedure to construct the intelligent PIIO system w il1 be

explained.

.Preparation for Terminal 810ck Unit Mounting

16

The accessories provided for the terminal block unit in c1ude an option board ， a short bar and a

name labe 1. Mount these as necessary before installing the DIN rai 1. The preparatory procedure to

be performed before mounting the terminal block unit is shown in Figure 2.4.

1) Short bar mounting

Teminal block unit

Name label

3) Name label pasting (for mounted module)

2) Option board mounting

Ir:=r=久下

百minal block unit

Figure 2.4 Preparation for mounting the terminal block unit


.Address Settings

1/0 addresses are set in the communication base units and the PIIO modules. On the

communication base units ， the unit address setting switch sets the unit numbers 1 to F (decimal1

to 15). On the PI/O modules ， the module address setting switch sets the module numbers 1 to E

(decimal1 to 14). 、NOTICE:

・In making the address settings ， use a screwdriver that matches the address setting

switch grooves.

• Otherwise the address setting switches may get damage.

Communication" base unit

PI/O module

Front cover

、Unit address setting switch: ， Sets unit numbers 1 to F I (decimal1 to 15)

|一一ー_Module address setling swilch ---1 Sets modul numb 巴rs 110 E

I _ (decimal1 to 111) ミミ:::-..._I

2) Sel the module number.

Figure 2.5 Address settings

17


.Communication Base Unit， Terminal Block Unit and 1/0 base unit Mounting

18

Mount the communication base units and the terminal block units on the DIN rail according to

the following procedure.

1) Completely loosen the communication base unit or terminal block unit DIN rail tightening

screw. Open the DIN rail stopper on the rear ofthe communication base unit or terminal

block unit ， so that it engages with the DIN rai 1.

2) Sligh t1y li 負 the right side of the communication base unit or the terminal block unit ， then ，

wh i1e fitting the left edge ofthe DIN rail into the DIN rail mounting groove ， slide it a bit to

the right to fit it into the gap between the left edge ofthe DIN rail and the DIN rail stopper.

Push it to the right until it stops completely.

3) Push the right side ofthe communication base unit or terminal block unit to the DIN rail

side until it snaps into place with a clic k.

4) Tighten the DIN tightening screw on the communication base unit or the terminal block

unit ， to fix the communication base unit or the terminal block unit to the DIN rai 1. 、NOTICE:

• Loosen the DIN rail stopper completely before mounting the unit.

• If it is not loosened completely ， it might not be possible to fix the unit in place ， or the case

might be damaged.

DIN rai 1

Communication base unit (or terminal block uni t)

Figure 2.6 Mounting on the DIN rail


The following is the procedure for removing the communication base unit or the terminal block

uni t.

1) Completely loosen the communication base unit or terminal block uni t.

2) Push the DIN rail holder on the right side ofthe communication base unit or the terminal

block unit to the right ， then pull the communication base unit or terminal block unit

.forward a bi t.

3) Slide the communication base unit or terminal block unit slightly to the left ， then remove

、NOTICE:

• After removing the communication base unit or terminal block unit ， always tighten the

DIN rail tightening screw and leave it that way

• Otherwise the DIN rail tightening screw may loose.

DIN rail

Communication base unit (or terminal block unit)

Figure 2.7 Removal from the DIN rail

19


20

The 110 base unit is mounted on the DIN rail in the fo l1owing sequence.

1) Lift the bottom of the communication base unit or the 110 base unit and then ， wh i1e

applying the upper part ofthe DIN ra i1 to the DIN rail mounting groove ， move it

downwards so that the upper end of the DIN ra i1 engages 也e DIN rai 1.

2) Push the bottom of the communication base unit or the terminal block unit toward the DIN

rail side while pressing down the tab of the lower part with a minus screwdriver ， etc. so

that the unit engages the rai 1.

3) Slide the above leftward on the DIN ra i1 and push it to the preceding unit's connector or

stopper until they are adhered firmly to each other. 、Note:

• For removal ， follow the reverse of the procedure above.

• Remove 企om the unit on the right side.

Stopper DIN rail

Figure 2.8 Mounting on the 1/0 Base Unit System DIN Rail


.Terminal Block Attachment and Removal

Remove a terminal block from or attach it to a communication base unit or terminal block unit

according to the following procedure.


To remove a terminal block ， open the terminal block cover ， then loosen the 2 screws that hold the

terminal block in place. After loosening the 2 screws ， pull the screws out by pulling on their

heads (Figure 2.9).

To attach the terminal block ， bring the terminal block to the communication base unit terminal

block attachment position ， then tighten the 2 screws.


After loosening these 2 screws ， pull them out by pulling on Iheir heads.

¥、"¥11)

Figure 2 目9 Removal of a terminal block from a communication base unit

21


Terminal block unit

To remove a terminal block ， remove the terminal block cover ， then loosen the 2 screws that hold

the terminal block in place ， tuming them altemately 2 or 3 tums at a time. When this is repeated ，

the force ofthe screws will pull the terminal block loose (Figure 2.10).

To attach the terminal block ， bring the terminal block to the terminal block unit terminal block

attachment position ， then tighten the 2 screws in place.

t

nH HU

LA

ハUo

hu

nd

nH

///m

--M Tl

Terminal block unit

Figure 2.10 Removal of a terminal block from a terminal block unit

、NOTICE:

• Be careful of attaching or removing a terminal block.

・There is an exposed conductor on the rear of the terminal block that can be shorted.

22


Wiring and Connections

Here the procedure for connecting cables and extemal wires to the communication base units and

the terminal block units is explained.

.Communication Base Unit Wiring and Connections

Wiring and connections to the communication base units are performed according to the

following procedure.

System power supply wiring

Connect the 2 wires of the system power supply (24 V dc) to terminals 7) (24 V dc) and 9) (0 V) on

the communication base unit terminal block. And connect the ground wire to terminalll) (GND)

on the communication base unit terminal bloc k. 、NOTICE:


• After wiring ， if a terminal block with live wires is removed ， the exposed conductors on the rear

ofthe terminal block may cause oftrouble.

• Do not pass electricity through the 1/0 bus connector when it is exposed. Always connect

the 1/0 bus cable or a termination connector.

• Otherwise possibility system power supply may short accidentally.

_11) GND terminal

=---9) 0 V terminal

7) 24 Vdc terminal

Terminal block cover

Comrnunication base unit

Figure 2.11 Power supply wiring

23


Serial bus cable wiring

Wire the serial bus cable to the terminals on tenninal blocks 1) to 6) ofthe communication base

units. Connect termination resistors between terminals 1) and 3) and between terminals 2) and 4)

of the last stage communication base uni t.

From control station ~

or previous unlt 1

nけUU

VA

凸U

門川、J

Tl

ーー」「!ノ

ρ Connect 2 termination

Figure 2.12 Serial bus cable wiring

、IMPORTANT:

Perform serial bus cable shield processing on the side near the control station. 、NOTE:

Conceming the terminal aπangement ， see 3. "Terminal block unit for modeI2000/3000".

24


.Terminal Block Unit Wiring and Connections

Connect the 1/0 bus cable and extemal wires to the terminal block uni t. 、NOTICE:


• If the terminal block is removed with the extemal wiring connected ， a conductor will be

exposed on the rear of the terminal block ， may cause of trouble.

1/0 bus cable connection

Connect the 1/0 bus cable to the 1/0 bus connector on the terminal block unit according to the

following procedure.

1) Connect the 1/0 bus cable in sequence ， starting from the communication base unit and

proceeding to the last stage terminal block uni t.

2) Connect an FSTM 1 termination resistor (accessory to the USCB 1) to the last stage

terminal block unit 1/0 connector.

1/0 bus cablr _

Terminal block unit

Extemal wire terminal block

Terminal block unit

External wire terminal block

1/0 bus conneclor

1) Connect the 1/0 bus cable between the units.

、ごもFix in place with connector screws 白

2) Connect an FSTM1 terminalion ドonne …e…e or the 1/0 bus cable (Iast slage terminal block uni l.

Fix in place with connector screws.

FSTM1 termination connector

Figure 2.1 3 1/0 bus cable connection

25


26

External wire connection

Connect external wires to the external wire terminal block from the left side of the terminal block unit.

Module Mounting Before mounting the PI/O modules and the communication modules, check the module model names and settings. When replacing a unit, be sure to replace it with one of the same model and use the same settings. This module is supports online replacement,but it is allowed assuming that the system supports.Check if the system supports online maintenance of I/O.

NOTICE:

Do not mount a module that does not match on a terminal block unit or a communication base unit.

If a non-matching module is forcibly mounted, it may damage to the terminal block unit or communication base unit and the module. To avoid erroneously inserting the wrong module, paste the correct name labels on the modules as explained in "Preparation for mounting the terminal block units".

Use the correct size screwdriver to attach and remove the blank cover and the modules. Otherwise it may damage to the blank cover and the modules. Always mount blank cover on slots in which modules are not mounted. Otherwise dirt may get in. Removal of blank covers

When a PI/O module or communication module is to be mounted in a slot that is covered by a blank cover, remove the blank cover with a slotted straight-edge screwdriver (Figure 2.14).

Figure 2.14 Blank cover removal


27

Mounting the module.

Mount the module according to the following procedure (Figure 2.15).

1. Push the module in until the claw on the bottom of it engages the guide at the rear of the terminal block unit, I/O base unit or communication unit 1).

2. Push the top of the module all the way in to the terminal block unit or communication base unit 2)).

3. Tighten the mounting screw at the top of the module with a plus (+) screwdriver 3)).

Figure 2.15 Module mounting


28

3. Terminal 810ck Unit (For Mode12000 ， 3000)

3. Terminal Block Unit (For Model 2000， 3000) The intelligent PIIO system includes communication section components ， terminal block units ，

PI/O modules ， option boards and PIIO accessories.

In this chapter ， first we give an ou t1ine ofthe intelligent PIIO system ， then explain the component

units in detai 1. We also explain the PI/O accessories and the spare parts.

Communication Section Components

Each intelligent PIIO system is bui 1t on a single communications unit component made up of a

communications base unit ， communications module ， serial bus cable ， and an 110 bus cable.

Figure 3.1 shows the communications unit componen t.

3) Serial bus cabl 巴

(ZCS004A***1)

L¥ IJ -， 5) Serial bus teminator ~/凶 (UTMN3)

1) Communication base unit (USCB1)

2) Communication module (SBIF1)

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白Unu

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nbnunu

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Figure 3.1 A communication section component

1) Communication base unit (USCB 1)

This is a base on which the serial bus cable ， system power supply (24 V dc) and I10 bus

cable are connected and the communication module is mounted; and in tum is mounted on

the DIN rai 1.

29


30

2) Communication module (SB1F lI SB1F2)

This is the interface between the serial bus and the 110 bus. 1n the case of a single

configuration ， this is mounted in the left-side slo t. The communication modules can be

dual ， in which case 2 are mounted.

3) Serial bus cable (ZCS004A***1)

This exclusive-use cable for transmitting serial bus signals is connected to the MCS 1000

and the communication module.

4) 1/0 bus cable (ZCS005A *** 1/ZCS006A *** 1)

This dedicated cable connects the communication base unit to the te ロninal block uni t.

System power is supplied to the P1I0 unit through this cable. The ZCS006A *** 1 is an

extension cable.

5) Serial bus terminator (UTMN3)

This is a serial bus termination resistor to be connected to the last stage communication

base uni t.

6) Termination connector (FSTMl)

This connector ， with a built-in 1/0 bus termination resistor ， is attached to the last stage

terminal block uni t. if no terminal block unit is connected ， this is attached to the

communication base uni t.

3. Terminal 810ck Unit (For Mode12000， 3000)

.Communication Base Unit USCB1/USCB2

USCB 1 specifications

Item Specification

Model name US8C1

Form of attachment Exclusively for mounting on DIN rail (fixed in place with M4 screws)

Matching module Up to 2 S81F1 modules; in single system mounted on le世(P)side.

Number connected to main Up to 15 can be connected to the serial bus (when SBIF1/SBIF2 module is unit used).

Number of PI/Os connected Up to 14 PI/Os can be connected when single 1/0 Module is used.

Up to 28 PI/Os can be connected when duall/O Module is used.

Serial bus terminal block 12-pin removable terminal block (attached with M3.5 screws). Used for serial bus connection and for receiving system power supply (24 Vdc).

Address setting Set from 1 to F (decimal1 to 15) by front panel address setting switch.

System power supply 24 Vdc士10%(21 .6 to 26.4 V)， ripple 5% or less

Maximum current in mounted 24 Vdc・0.3A (total current consumption of all mounted modules) modules

Maximum current supply to 24 Vdc-2.2 A (total PI/O modules current consumption) 1/0 bus side

Accessories 1 termination connector FSTM1; 1 blank cover FSCV1

External dimensions 80 W x 138 H x 60 D mm (unit by itself， excluding protrusions)

80 W x 138 H x 120 D mm (with module mounted， excluding protrusions)

Weight 300 9 or less (this unit by itself)

USCB2 specifications

Item Specification

Model name USBC2

Form of attachment Only for horizontal mounting of DIN rails (自xedwith specialized stopper fittings)

Matching module Up to 2 SBIF1 modules; in single system mounted on left (P) side.

Number connected to main Up to 15 can be connected to the serial bus (when SBIF1 module is used).

unit

Number of PIIOs connected Up to 14 PI/Os can be connected when single 1/0 Module is used.

Up to 28 PI/Os can be connected when duall/O Module is used.

Serial bus terminal block 12・pinremovable terminal block (attached with M3.5 screws). Used for serial bus connection and for receiving system power supply (24 Vdc).

Address setting Set from 1 to F (decimal 1 to 15) by front panel address setting switch.

System power supply 24 Vdc士10%(21.6 to 26.4 V)， ripple 5% or less

Maximum current in mounted 24 Vdc・0.3A (total current consumption of all mounted modules) modules

Maximum current supply to 24 Vdc・2.2A (total PI/O modules current consumption) 1/0 bus side


80 W x 160 H x 110 D mm (with module mounted， excluding protrusions)

1/0 bus terminating resister Built-in termination resistor

31


Weight 1300 9 or less (this unit by 胸 If)

32

USCB 1 front panel

Posi tion where SBIFl is mounted (P)

side in case 01 single system

DIN rail tightening screw (M4)

Unit address setting switch:

Sets address numbers 1 10 F (decimal 1 to 15)

USCB2 front panel

Where the SBIF1/SBIF2 module

is mounted (P) at the t ime 01 a single system

Unit address setup switch

Unil address numbers 1 to F

(1 to 15) are se t.


TOSHIBA Serial bus terminal block

Position where additionally SBIFl

is mounted (S) side in case 01 dual syslem

1/0 base uni t interconnector

Cover 01 connector used lor testing

Serial bus ter 皿inal block

Where the SBIF1/SBIF2 module is addi t ionally mounted (S) when the

syslem isredundant.

l/O base uni t interconnector

DIN rai 1 hold

33

3. Terminal Block Unit (For Mode12000， 3000)

USCB1/ USCB2 terminal block (TB1)

nv Hua-----Terminal 8ignal name (when used as relay unit) 8ignal name (when used as terminal unit)

LlNE-A1 phase A (+) jumper LlNE-A1 phase A (+) 司砕一一Terminationresistor-

2 LlNE-B1 phase B (+) jumper LlNE-B1 phase B (+) 4-Termination resistor-

3 LlNE-A2 phase A (-) jumper LlNE-A2 phase A (司)

4 LlNE-B2 phase B (・)jumper LlNE-B2 phase B (・)

5 Phase A shield (for next stage U8CB1 use)

6 Phase B shield (for next stage U8CB1 use)

7 24 Vdc (system power supply input) 24 Vdc (system power supply input)

8

9 o V (system power supply input) o V (system power supply input)

10

11 GND (ground terminal) GND (ground terminal)

12

(Note)When terminating， connect termination resistors between terminals 1 and 3 and between terminals 2 and 4 、NOTICE:

• Do not connect any other signal wires or power supply wires to the terminal block， even

to an open terminal.

• Doing so can cause misoperation or malfunction.

34

3. System Configuration Unit and Module

35

Communication Module SBIF1 SBIF1 specifications

Item Specification Model name SBIF1 Matching base unit Communication base unit USCB1; mounted on left (P) side in a single

system. Dual Possible (mount 2 on communication base unit USCB1) Serial bus specifications According to Serial bus specifications I/O bus specifications According to I/O bus specifications Current consumption 24 Vdc-120 mA or less (supplied from the base unit system power supply) External dimensions 40 W × 90 H × 95 D mm Weight 200 g or less (this unit by itself)

SBIF1 module interior circuitry

Phase A

Module connector

RS-485trans-ceiver

RS-485trans-ceiver

Phase B

Dual I/O bus

Serial bus

24 Vdc0 V

Fixed voltagepower supplycircuit

Systempowersupply

Statusindicator/switch

Intemal CPUcircuit

Teminationresistors

I/O businterface

Phase A

RS-485trans-ceiver

RS-485trans-ceiver

Phase BSerial businterface

SBIF1 front panel

RUN indicator:Lights up during normal operation.

Alarm indicator:Blinks in an abnormal operation.

STAND-BY indicator:Lights up during dual stand-by action.

T O S H IB A

SBIF1SERIAL BUS I/F

B

A

A

B

RUN

ALM

STAND-BY

SB

I/O

Serial bus phase A normal operation indicator:Lights up during normal operation.

Serial bus phase B normal operation indicator:Lights up during normal operation.

I/O bus phase A normal operation indicator:Lights up during normal operation.

I/O bus phase B normal operation indicator:Lights up during normal operation.

NOTE:

3. Terminal Block Unit (For Model 2000 ， 3000)

For serial bus and 1/0 bus specifications ， see Appendix 1 Specifications.

36

3. System Configuration Unit and Module

37

High-speed Communication module SBIF2 SBIF2 module specifications

Item Specification Model name SBIF2 Matching base unit Communication base unit USCB1; mounted on left (P) side in a single system. Dual Possible (mount 2 on communication base unit USCB1) Matching I/O module SAI06, SAO06 Serial bus specifications According to "Appended table 1.2 Serial bus specifications" I/O bus specifications According to "Appended table 1.3 I/O bus specifications" Current consumption 24 Vdc-120 mA or less (supplied from the base unit system power supply) Internal heat generation 2.4 W or less (rated condition) External dimensions 40 W × 90 H × 95 D mm (exluding protrusions) Weight 200 g or less

SBIF2 module internal circuit

Phase A

Module connector

RS-485transceiver

Phase B

Dual I/O bus

Serial bus

24 Vdc0 V


Systempowersupply


IntemalCPU circuit

Temination resistors

I/O businterface

Phase A

Phase BSerial businterface

RS-485transceiver

RS-485transceiver

RS-485transceiver

3. Terminal Block Unit (For Model 2000,3000)

38

SBIF2 module front panel


Alarm indicator:Lights up in an abnormal operation.

STAND-BY indicator:Lights up during dual stand-by action.

TOSHIBA

SBIF2SERIAL BUS I/F

B

A

A

B

RUN

ALM

STAND-BY

SB

I/O

Serial bus A system normal operation indicator:Lights up during normal operation.

Serial bus B system normal operation indicator:Lights up during normal operation.

I/O bus A system normal operation indicator:Lights up during normal operation.

I/O bus B system normal operation indicator:Lights up during normal operation.

3. Terminal 810ck Unit (For Model 2000， 3000)

.Serial Bus Cable ZCS007 A州叶

Shape of serial bus cable

Shield wire hu

1

00

nu ρU

l

nしl

Lu

na pし

Method of specifying cable length

The cable length (up to 30 m) is specified as follows.

ZCS.QQ盆A 5..Q11 | I I ↓|

Code indicating type I of serial bus cable ψ

Cable length→盟 1→5 cm

~D.↓↓ cm x 10

n

I ~10n

L一一一一ーさ.**cm

39


.1/0 Bus Cable ZCS005A帥*1/ZCS006A帥叶IZCS008A**叶

40

Shape of 1/0 bus cable ZCS005A * * * 1

This cable is used for connecting the terminal block uni t. The ZCS005A070 1 (length 7 cm) is a

standard accessory for the terminal block uni t.

|c 山 le 酬 j

Shape of bus cable ZCS006A***1

This cable is used only to extend the length between units.

Cable length

Shape of bus cable ZCS008A***1

This cable is only used when the I10 bus power supply capacity exceeds the speci 日cation.

Power supply lead length

Cable length

3. Terminal Block Unit (For Mode12000 ， 3000)

Method of specifying cable length

The cable length is specified as follows.

、IMPORTANT:

ZCS005A 070 1 ZCS006A 070 1

m伊企守14↓|

Code indicating type I 1/0 bus cable ψ

Cable length →QI 1→7 cm

~Q ↓↓ 11 cmx10

I ~10n

」一一一ーーーラ cm

• Keep the total cable length within 5 m including total terminal block length.

• The power supply lead is 3 m long. Adjust its length when the power supply is connected.

41

3. Terminal Block Unit (For Mode12000 ， 3000)

Terminal Block Unit

42

The types ofterminal block unit ofmode12000 ， 3000 are listed in Table 3. 1.

Table 3.1 Terminal block units

Model name Application Matching modules

UTBA1 For8 ・point analog/4 ・point pulse SA101 ， SAI06 ヘSTC01 ，SA001 ， SA006 ぺinput/output use SP101 ， SPI06 ヘSP001

UTBA2 For4 ・point analog use SA102 ， SA103 ， SRT01 ， SA002

UTBA3 For8 ・point uninsulated distributor use SAI01 and SOA01 (used in a pair)

UTBA6 For8 ・point analog/duplexed-system SA106 ， SA006 compatible module

UTBA61 For8 ・point analog/4 ・point pulse/duplexed 開 SA106 ， SA006 ， SPI06 system compatible module

UTB01 For digital inpu t/output use S0101 ， S0001

UTRC1 For inpu t/output relay connection use S0101 ， S0001

* Used as a single configuration

• UTBAl to UTBA3 and UTBA6 凡JTBA61can perform current-voltage conversions when an

option board is mounted.

• UTBA6 凡JTBA61are a terminal block unit dedicated to duplexing. Ifthe system is duplexed ，

set the PIIO modules to the identical address. If the system is single ， mount the PI/O module

on the upper level of the terminal block uni t.


.Terminal Block Unit UTBA1

UTBA 1 specifications

Item Specification

Model name UT8A1

Form of mounting Exclusively for perpendicular mounting on the DIN rail (fixed in place with M4 screws)

Number of modules that can be mounted Up to 2 PI/O modules

Compatible modules SA101， SAI06へSTC01，SA001 ， SA006ぺSP101，

SPI06ヘSP001

Compatible option boards FIVC11， FIVC12 (only SAI01 module can be used)

Compatible short bars FS8R2

Cold contact point compensation for use 8uilt in (valid when STC01 module is used) with thermocouples

External wire terminal blocks 2 removable type terminal blocks (of 21 terminals per block M3.5 screws)

Matching external wire size 1.25 mm2 or less

External power supply 24 Vdc :!: 10%， ripple 5% or less (for SP101， SP001 modules)

Maximum current in 1/0 bus 24 Vdc・2.2A (total PI/O modules current consumption)

Accessories 1 1/0 bus cable ZCS005A0701 1 blank cover FSCV1

Ability of insulation to withstand voltage 500 Vac for 1 minute (between modules， between external and internal signals)

External dimensions 80 W x 240 H x 77 D mm (unit by itself， excluding

protrusions)

80 Wx 240 H x 120 D mm (with PI/O module mounted，

excluding protrusions)


* Used as a single configuration

43


44

UTBA 1 front panel


1/0 bus connector for connection to upper level (Note 1)

PI/O module mounting slot (Note 2)

Option covers: Removewhen mounting option boards

1/0 bus connector for connection to lower level (Note 1)

(Note 1) The upper and lower 1/0 bus connectors from a pair and are connected internally.

(Note 2) 2 compatible PljO modules can be mounted on the upper ar叫 thelower independently.


UTBA 1 terminal block (TB 1， RB2) signal table

T81 PI/O module

T82 SAI01/SAI06 STC01 SA001 SPI01/SAI06 SP001

FG (0) FG FG FG FG FG

1 AI1 (+) TC1 (+) A01 (+) PI1 (+) P010P

2 AI1 (-) TC1 (-) A01 (-) PI1 (-) P01CL

3 AI2 (+) TC2 (+) A02 (+) PI2 (+) P020P

4 AI2 (・) TC2( ・) A02 (-) PI2 (・) P02CL

5 AI3 (+) TC3 (+) A03 (+) PI3 (+) P030P

6 AI3 (ー) TC3( ・) A03( ・) PI3 (・) P03CL

7 AI4 (+) TC4 (+) A04 (+) PI4 (+) P040P

8 AI4 (・) TC4( ・) A04( ー) PI4 (・) P04CL

9 AI5 (+) TC5 (+) A05(+)

10 AI5 (-) TC5( ー) A05 (-)

11 AI6 (+) TC6 (+) A06 (+)

12 AI6 (-) TC6 (-) A06( ・)

13 AI7 (+) TC7 (+) A07 (+)

14 AI7 (ー) TC7 (-) A07 (-)

15 AI8 (+) TC8 (+) A08 (+)

16 AI8 (ー) TC8( ー) A08( ・)

17 24 Vdc (external) 24 Vdc (external)

18 o V (external) o V (external)

19 (CJC) (CJC) (CJC) (CJC) (CJC)

20

、NOTICE:

• Before mounting a PI/O module ， check whether the connected signal matches the

mounted PI/O module rating.

• If a PIIO module is mounted and an erroneous signal is connected ， the PI/O module or extemal

sensor may got damage.

• The FG terminal is a grounded terminal for use with the PI/O module. Always ground it.

• Otherwise parts w i1l be damaged or system w i1l be malfunction.

• Do not connect an external signalline or a power supply line to an open terminal and

(CJC) termina l.

• Doing so may cause parts to be damaged or malfunction.

45



UTBA2 specifications

Item Specification

Model name UT8A2

Form of mounting Exclusively for perpendicular mounting on DIN rail (fixed in place by M4 screws)


Compatible modules SA102， SA103， SRT01 ， SA002

Compatible option boards FIVC21， FIVC22 (only SAI02 and SAI03 modules can be used)

Compatible short bar Unnecessary

Externalline terminal block 2 removable type terminal blocks (M3.5 screws 21 terminals relation between screws and terminals unclear)

Matching externalline size 1 .25 mm2 or less


Accessories 1 1/0 bus cable ZCS005A0701 1 blank cover FSCV1

Ability of insulation to withstand voltage 500 Vac for 1 minute (between external signallines，

between external and internal signallines)

External dimensions 80 W x 240 H x 77 D mm (this unit alone， excluding

protrusions)

80 W x 240 H x 120 D mm (with PI/O module

mounted， excluding protrusions)


46


UTBA2 front panel

External wire -一一termlnal block TB1


External wire -ーー一ーterminal block TB2

1/0 bus connector for connection to upper level (Note 1)

PI/O module mounting slot (Note2)

Option covers : remove when mounting option boards.



(Note 2) 2 compatible PI/O modules can be mounted on the upper加 dthe lower independently.

47


48

UTBA2 terminal block (TB 1， TB2) signal table

T81 PI/O module T82 SAI02 SAI03 SRT01 SA002

FG (0) FG FG FG FG

AI1 (+) AI1 (+) RTD1 (A) A01 (+)

2 AI1 (・) AI1 (・) RTD1 (8) A01( ・)

3 DP1 RTD1 (b)

4 Shield 1 Shield 1 Shield 1 Shield 1

5 AI2 (+) AI2 (+) RTD2 (A) A02 (+)

6 AI2 (・) AI2 (・) RTD2 (8) A02( ー)

7 DP2 RTD2 (b)


9 AI3 (+) AI3 (+) RTD3 (A) A03 (+)

10 AI3 (ー) A13( 圃) RTD3 (8) A03( ー)

11 DP3 RTD3 (b)


13 AI4 (+) AI4 (+) RTD4 (A) A04 (+)

14 AI4 (・) AI4 (ー) RTD4 (8) A04( ・)

15 DP4 RTD4 (b)


17

18

19

20

、NOTICE:

・Before mounting a PI/O module ， check to make sure that the connected signal matches

the mounted PI/O module rating.

• If a PIIO module is mounted and an eπoneous signal is connected ， the PI/O module or extemal


• Each terminal block shield (4 terminals) is connected internally to each FG terminal.

The shield and PI/O are grounded by grounding the FG terminals. Always ground them.

• Othe lWise parts will be damaged or system will be malfunction.

• Do not connect an external signalline or power supply line to an open termina l.




UTBA3 specifications

Item Specification

Model name UTBA3

Form of mounting Exclusively for perpendicular mounting on DIN rail (fixed in place with M4 screws)


Compatible modules Exclusively for use with SA101， SAI06 (upper level) and SDA01 ( lower level)

Compatible option boards FIVC11， FIVC12


External line terminal block 2 removable type terminal blocks (M3.5 screws 21 terminals relation between screws and terminals unclear)

Matching externalline size 1.25 mm2 or less

External power supply 24 Vdc士10%(21.6 to 26.4 V)， ripple 5% or less (for sensor use)

Maximum current in 1/0 bus 24 Vdc・2.2A (total PI/O modules power consumption)

Accessory 1 1/0 bus cable ZCS005A0701

Ability of insulation to withstand voltage 500 Vac for 1 minute (between external and internal signallines)

External dimensions 80 W x 240 H x 77 D mm (the unit alone， excluding

protrusions)

80 W x 240 H x 120 D mm (with PI/O module mounted，

excluding protrusions)


49


50

UTBA3 front panel

External wire terminal block TB1 for channels 1 to 4


External wire 一一一一一-terminal block TB2 for channels 5 10 8

1/0 bus connector for connection 10 upper level (Note 1)

SAI01 module mounting slot (Note2)

----Oplion covers : Remove this cover，自ndmounl an FIVC11 or FIVC21 boards (OP1 side D円Iy).

-SDA01 module mounting slot (Note2)



(Note 2) This terminal block unit is exclusively for mounting the SA101， the SDA01， and the

SAI06

SDA01



UTBA6 unit specifications

Item Specification

Model name UT8A6

Form of mounting Exclusively for perpendicular mounting on the DIN rail (fixed in place with M4 screw)

Number of modules that can be Up to 2 PI/O modules mounted

Compatible modules SA106， SA006

Module dualization Possible (two same modules are mounted)

Compatible option boards FIVC21， FIVC22， FDA01 (Only SAI06 module is usable.)

Compatible short bar Not required

External wire terminal blocks 2 removable type terminal blocks (M3.5 screws， 21 terminals)


External power supply 24 Vdc :t 10%， ripple 5% or less

Maximum current in 1/0 bus 24 Vdc-2.2 A (total PI/O modules current consumption) If the power supply capacity exceeds the specification， connect a power supply relay cable between the terminal blocks.

Accessories 1 1/0 bus cable ZCS005A0701

1 blank cover FSCV1

Ability of insulation to withstand 500 Vac for 1 minute (between external and internal signals) voltage


80 W x 240 H x 120 D mm (with PI/O module mounted， excluding protrusions)


52

UTBA6 unit front panel

External wire terminal block TB1 (CH1 to 4)

DIN rail lighlening screw (M4)


1/0 bus connector for connection to preceding stage (Note 1)

Mm

阿川

E

HMOO

DMY

msl

L'

恰巴一

LH円uadu

判

n剖

:i

。sv'

mm町

fn

〈

tu

uom

pd山

'U

Option covers: Remove when mounting option boards

PI/O module-mounted slol for duplexed system (secondary side)

1/0 bus connector f口rconnection to next stage (Note 1)

(Note 1) The upper and lower I10 bus connectors form a are connected internally.

53


54

UTBA6 terminal block (TB 1， TB2) signal table

PI/O module PI/O module

T81 SAI06option SAI06 option board SA006 T82 SAI06 option SAI06 option SA006 board FDA01 board board FDA01 FIVC21/22 FIVC21/22

FG (0) FG FG FG FG (0) FG FG FG

AI1 (+) AI1 (+) A01 (+) AI5 (+) AI5 (+) A05 (+)

2 AI1 (ー) AI1 (-) A01( ー) 2 AI5 (-) AI5 (ー) A05 (-)

3 DP1 3 DP5

4 Shield 1 Shield 1 Shield 1 4 Shield 5 Shield 5 Shield 5

5 AI2 (+) AI2 (+) A02 (+) 5 AI6 (+) AI6 (+) A06 (+)

6 AI2 (-) AI2 (・) A02( ・) 6 A16( ・) AI6 (・) A06( ・)

7 DP2 7 DP6


9 AI3 (+) AI3 (+) A03 (+) 9 AI7 (+) AI7 (+) A07(+)

10 AI3 (・) AI3 (ー) A03( 圃) 10 AI7 (ー) A17( ・) A07( ・)

11 DP3 11 DP7


13 AI4 (+) AI4 (+) A04 (+) 13 AI8 (+) AI8 (+) A08 (+)

14 AI4 (-) AI4 (・) A04( ー) 14 AI8 (-) AI8 (・) A08( ー)

15 DP4 15 DP8


17 24 Vdc (external) 17

18 o Vdc (external) 18

19 24 Vdc (external) 19

20 o Vdc (external) 20

、NOTICE:

• Before mounting the PIIO module ， always check whether the connected signal matches it.

• If a PIIO module is mounted and an eπoneous signal is connected ， the PI/O module or extemal


• The shields on each terminal block (4 terminals) are all connected to each FG terminal

internally. The shields and the PI/O are grounded by grounding the FG terminals.

Always ground them.

• Otherwise parts will be damaged or system will be malfunction.

• Do not connect an external signalline or a power line to an open terminal.


• When branching the external power supply connected to pins 17 and 18 of the terminal

block (TB2) from pins 19 and 20 ， make sure that the maximum power 聞 on current is

within 2 A.

• Otherwise ， the current may run short thus resulting in buming of the pattem.

3. Terminal Block Unit (For Model 2000， 3000)


UTBA61 unit specifications

Item Specification

Model name UTBA61

Form of mounting Exclusively for perpendicular mounting on the DIN rail (fixed in place with M4 screw)

Number of modules that can be Up to 2 PI/O modules mounted

Compatible modules SA106， SA006， SPI06

Module dualization Possible (two same modules are mounted)

Compatible option boards FIVC21， FIVC22， FDA01 (Only SAI06 module is usable.)

Compatible sho吋bar Not required

External wire terminal blocks 2 removable type terminal blocks (M3.5 screws， 21 terminals)


External power supply 24 Vdc士10%，ripple 5% or less

Maximum current in 1/0 bus 24 Vdc-2.2 A (total PI/O modules current consumption) If the power supply capacity exceeds the specification， connect a power supply relay cable between the terminal blocks.

Accessories 1 1/0 bus cable ZCS005A0701

1 blank cover FSCV1

Ability of insulation to withstand 500 Vac for 1 minute (between external and internal signals) voltage


80 W x 240 H x 120 D mm (with PI/O module mounted， excluding protrusions)


55


UTBA61 unit front panel

External wire terminal block TB1 (CH1 104)

DIN rail tighlening screw (M4)

External wire -terminal block TB2 (CH5 10 8)

1/0 bus connector for conneclion to preceding stage (Note 1)

PI/O module-mounted slot for single system (primary side)

Option covers: Removewhen mounting option boards

PI/O moduleィnountedslol for duplexed system (secondary side)

1/0 bus connector for connection 10 next stage (Nロte1)

(Note 1) The upper and lower 110 bus connectors form a are connected internally.

56


UTBA61 terminal block (TB1， TB2) signal table

PI/O module PI/O module

T81 SAI06 SAI06 option board option board SA006 SPI06

T82 SAI06 SAI06 option board option board SA006 SPI06

FIVC21/22 FDA01 FIVC21/22 FDA01

FG (0) FG FG FG FG FG (0) FG FG FG

AI1 (+) AI1 (+) A01 (+) PI1 (+) 1 AI5 (+) AI5 (+) A05 (+)

2 AI1 (-) AI1 (・) A01 (-) PI1 (聞) 2 AI5 (・) AI5 (・) A05(・)

3 DP1 3 DP5


5 AI2 (+) AI2 (+) A02 (+) PI2 (+) 5 AI6 (+) AI6 (+) A06 (+)

6 AI2 (-) AI2 (ー) A02(・) PI2 (-) 6 AI6 (ー) AI6 (ー) A06 (-)

7 DP2 7 DP6


9 AI3 (+) AI3 (+) A03 (+) PI3 (+) 9 AI7 (+) AI7 (+) A07 (+)

10 AI3 (ー) AI3 (-) A03(ー) PI3 (-) 10 AI7ト) AI7 (ー) A07 (-)

11 DP3 11 DP7


13 AI4(+) AI4 (+) A04 (+) PI4 (+) 13 AI8 (+) AI8 (+) A08 (+)

14 AI4 (・) A14(・) A04(・) PI4 (-) 14 AI8 (-) AI8 (-) A08(ー)15 DP4 15 DP8


17 24 Vdc 24 Vdc 17 (external) (external)

18 OVdc OVdc 18 (external) (external)

19 24 Vdc 24 Vdc 19 (external) (external)

20 OVdc OVdc 20 (externa1) (external)

、NOTICE:

・Beforemounting the PIIO module， always check whether the connected signal matches it.

• Ifa PIIO module is mounted and an erroneous signal is connected， the PI/O module or extemal


• The shields on each terminal block (4 terminals) are all connected to each FG terminal

internally. The shields and the PI/O are grounded by grounding the FG terminals.

Always ground them.

• OtheIWise parts will be damaged or system will be malfunction.

• Do not connect an external signalline or a power line to an open terminal.


• When branching the external power supply connected to pins 17 and 18 ofthe terminal block

(TB2) from pins 19 and 20， make sure that the maximum power-on current is within 2 A.

• OtheIWise， the cuπent may run short thus resulting in buming of the pattem.

57


.Terminal Block Unit UTBD1

UTBD1 specifications

Item Specification

Model name UTBD1

Form of mounting Exclusively for perpendicular mounting on DIN rail (fixed in place with M4 screws)

Number of modules that can be 1 (mounted on upper side) mounted

Compatible modules SD101， SD001

Compatible option board Unnecessary

Compatible sho吋bar FSBR2 (for common wire connection)

External line terminal block 2 removable type terminal blocks (M3.5 screws 21 terminals)

Matching external line size 1.25 mm2 or less

External power supply 24 Vdc :t 10%， ripple 5% or less (external load， for contact use)


Accessories 1 1/0 bus cable ZCS005A0701 1 blank cover FSVC1 1 short bar FSBR2

Ability of insulation to withstand 500 Vac for 1 minute (between external and internal signallines) voltage

External dimensions 80 W x 240 H x 77 D mm (the unit alone， excluding protrusions)

80 W x 240 H x 120 D mm (with PI/O module mounted， excluding

protrusions)

Weight 900 9 or less (unit with short bar attached)

58

UTBD1 front panel

External wire terminal block TB1 for points 1 to 16

DIN rail tighlening screw (M4)

Short bar (for common wlre connection)

External wire terminal block T82 for points 17 to 32



PliO module mounling slol

Option covers : there are no matching optio門

boards.

Blank cover， A PI/O module cannol be mounled on Ihe lower level.

1/0 bus connector for conneclion to lower level (Note)

(Note) The upper and lower 1/0 bus conneclors from and are connected inlernally.

59


60

UTBD1 terminal block (TB1， TB2) signal table

T81 PI/O module

T82 PI/O module

SDI01 SD001 SDI01 SD001

FG(O) FG FG FG(O) FG FG

DI1 D01 DI17 D017

2 DI2 D02 2 DI18 D018

3 DI3 D03 3 DI19 D019

4 DI4 D04 4 DI20 D020

5 DI5 D05 5 DI21 D021

6 DI6 D06 6 DI22 D022

7 DI7 D07 7 DI23 D023

8 DI8 D08 8 DI24 D024

9 DI9 D09 9 DI25 D025

10 DI10 D010 10 DI26 D026

11 DI11 D011 11 DI27 D027

12 DI12 D012 12 DI28 D028

13 DI13 D013 13 DI29 D029

14 DI14 D014 14 DI30 D030

15 DI15 D015 15 DI31 D031

16 DI16 D016 16 DI32 D032

17 24 Vdc (external) 24 Vdc (external) 17 24 Vdc (external) 24 Vdc (external)

18 o V (external) o V (external) 18 o V (externa り o V (external)

19 24 Vdc (external) 24 Vdc (external) 19 24 Vdc (external) 24 Vdc (external)

20 o V (external) o V (external) 20 o V (external) 型竺l己X吟rnal)、NOTICE:

・Before mounting the PI/O module ， check to make sure that the connected signal matches

its rating.

. If a PIIO module is mounted and an erroneous signal is connected ， the PI/O module or extemal


• The terminal block (TB1 ， TB2) external power supply terminals are connected internally in the

SDIOl and SDOOl modules. When it is necessary to wire between terminal units ， use only TBl

terminals or TB2 terminals for all units (do not mix TBl and TB2 among units).

• If the intemal pa 也 from TB 1 to TB2 is used for the jumper wiring to other terminals ， it may

happens that the cuη'ent capacity is inadequate and the pattem is bumed.

• When branching the external power supply connected to pins 17 and 18 of the terminal block

(TB1 ， TB2) from pins 19 and 20 ， make sure that the maximum power-on current is within 2 A.

• Otherwise ， the current may run short thus resulting in buming of the pattem.

• The PI/O module ground is connected to the FG terminal internally. Always ground the

FG termina l. • Otherwise parts will be damaged or system will be malfunction.

• Do not connect an external signalline or a power supply line to an open termina l.



.Relay Connection Unit UTRC1

UTRC1 specifications

Item 8pecification

Model name UTRC1

Form of mounting Exclusively for pe巾endicularmounting on DIN rail (fixed in place with M4 screws)

Number of modules that can Up to 2 PI/O modules be mounted

Compatible modules 8D101， 8D001


External line connector 424・pinconnectors exclusively for relay connection use

Compatible externalline cable Omron G79-*帥 Ccable with connector (1:1)

Compatible relay unit When 8DI01 is used: Omron G70A-ZIM16-5 (Note 1)/G7TC-IA16・5/G7TC-ID16・5(for input use) When 8D001 is used: Omron G70A之OC16-3(Note 1 )/G7TC-OC16/G7VC・0叶6(for output use) (Input and output can be intermingled in 32・pointunits.)

Relay power supply 24V:t 10% (supply to relay unit side)

Maximum current in 1/0 bus 24 Vdc・2.2A(total PI/O modules current consumption)

Accessories 1 1/0 bus cable ZC8005A0701 1 blank cover F8CV1

Ability of insulation to 500 Vac for 1 minute (between modules， between external and withstand voltage internal signallines)

External dimensions 80 W x 240 H x 35 D mm (unit alone， excluding protrusions)

80 W x 240 H x 120 D mm (with PI/O module mounted， excluding

protrusions)

Weight 800 9 or less (unit alone)

(Note 1) For connection to G70A relay unit， the round-shaped crimped terminal cannot be used. Please use the point-opened crimped terminal instead.

61


UTRC 1 front panel

Relay unit connector CN3 points to 16


PI/O module mounting slol (for CN3， CN4)

PI/O module mounting 510t (for CN5， CN6)

1/0 bus connector for connection 10 lower level (Note 1)

(Note 1) The upper and lower 1/0 bus connectors from a pair and are internaliy.

62


UTRC1 四 Table of signal correspondences between 1/0 relay terminals SOl01 S0001 Relay unit terminal Corresponding connectors 011 001 0・CO Upper level PI/O module CN3 012 002 1・C1 Lower level PI/O module CN5 013 003 2・C2014 004 3・C3015 005 4・C4016 006 5・C5017 007 6・C6018 008 7・C7019 009 8・C80110 0010 9・C90111 0011 10 開 C100112 0012 11 ・C110113 0013 12-C12 0114 0014 13 ・C130115 0015 14 ・C140116 0016 15 ・C150117 0017 0・CO Upper level PI/O module CN4 0118 0018 1同C1 Lower level PI/O module CN6 0119 0019 2-C2 0120 0020 3-C3 0121 0021 4・C40122 0022 5・C50123 0023 6・C60124 0024 7・C70125 0025 8・C80126 0026 9・C90127 0027 10 ・C100128 0028 11-C11 0129 0029 12 ・C120130 0030 13 ・C130131 0031 14-C14 0132 0032 15 ・C15

(Note) The signal correspondences given here are for the case in which an Omron G79-**C cable with connector is used 、NOTICE:

• One mounted SD I01 or SD001 module controls 2 relay units (16 points). Input and

output relays should not be mixed among these 32 points.

• Doing so can cause misoperation. ・24 Vdc and OV (external power supply) are connected on the relay unit side. The

external power supply is connected in common in 32 ・point (2 relay unit) units. Always

connect the same power supply to the 2 relay units.

• Failure to do so can cause misoperation.

• Always cover the unused connectors (CN3 to CN6) with connector covers.

• Otherwise the insulation may deteriorate and the connector pins may corrode.

63

3. Terminal Block Unit(For Model 2000, 3000)

64

I/O base unit I/O base units of model 2000,3000 are available in three types as shown in Table 3.2.

Table 3.2 I/O Base Unit

Type Use Applicable module UABU1 For 8-point analog/4-point pulse input/output SAI01､SAI06､SAO01､

SAO06､SPI01､SPI06、 SPO01

UABU3 For 8-point analog/4-point pulse input/output redundant structure modules

SAI06､SAO06､SPI06

UDBU1 For input/output relay connection SDI01､SDO01 UITU5 I/O terminal unit

I/O base unit UABU1

UABU1 unit specifications Parameter Specification

Type UABU1 Mounting type Only for horizontal mounting of DIN rails (fixed with

specialized stopper fittings) Number of mounting modules Up to two PI/O modules Applicable modules SAI01, SAI06*, SAO01, SAO06*, SPI01, SPI06*, SPO01 Input/output signal connector CN1/CN2

Lever type connector (with reverse connection prevention function) Number of connector pins: 20 pins (plug) Type: AXM220001 (Matsushita Electric Industrial Co.)

Conforming cable connector Type: AXM120415 (Matsushita Electric Industrial Co.) Conforming flat cable Type: ZCKFTAB (Cable length: Up to 20 m) Conforming DIN rail 35 mm wide Outer dimensions 80W 160H 15Dmm (excluding protrusions) I/O bus terminating resistor When mounted on the end tail, the final resistor is set to ON. Mass No more than 300 g (Single unit)

Used as a single configuration


Front Side of UABU 1 Unit

External line connector

P!/O module mounlil1g slot

Terminaling resistor swilch

1/0 base uni t interconneclor

Exlernal line connector

UABU1 Unit Connector (CN1， CN2) Signal Table

P1/O module PI/O module

CN1 SA1011 SA0011 SP1011 SP001

SAI06 SA006 SPI06

CN2 SAI011 SA0011 SPI011 SAI06 SA006 SPI06

SP001

1 EXTP2 EXTP24 EXTP2 EXTP24

4 4

2 EXTP2 EXTP24 2 EXTP2 EXTP24 4 4

3 EXTN24 EXTN24 3 EXTN24 EXTN24


5 A18(・) A08(開) 5 A18(・) A08(-)

6 AI8(+) A08(+) 6 AI8(+) A08(+)

7 A17(・) A07(・) 7 A17(・) A07(・)

8 AI7(+) A07(+) 8 AI7(+) A07(+)

9 A16(ー) A06(ー) 9 AI6(-) A06(-)

10 AI6(+) A06(+) 10 AI6(+) A06(+)

11 AI5(-) A05(・) 11 A15(ー) A05(・)

12 AI5(+) A05(+) 12 AI5(+) A05(+)

13 AI4(-) A04(ー) P14(開) P04(CLS) 13 AI4(-) A04(ー) PI4(-) P04(CLS)

14 AI4(+) A04(+) PI4(+) P04(OPN) 14 AI4(+) A04(+) PI4(+) P04(OPN)

15 AI3(-) A03(-) P13(・) P03(CLS) 15 AI3(-) A03(ー) PI3(-) P03(CLS)


17 A12(ー) A02(-) P12(・) P02(CLS) 17 AI2(-) A02(・) PI2(-) P02(CLS)


19 A11(同) A01(-) PI1(-) P01(CLS) 19 A11(・) A01(-) P11(・) P01(CLS)


65


.1/0 base unit UABU3

66

UABU3 unit specifications

Parameter Specification

Type UA8U3

Mounting type Only for horizontal mounting of DIN rails (fixed with specialized stopper fittings)

Number of mounting modules Up to two PI/O modules

Applicable modules SA106， SA006， SPI06

Module redundancy Possible (Two same modules are mounted.)

Input/output signal connector CN1

Lever type connector (with reverse connection prevention function)

Number of connector pins: 20 pins (plug) Type: AXM220001 (Matsushita Electric Industrial Co.)

Conforming cable connector Type: AXM120415 (Matsushita Electric Industrial Co.)

Conforming flat cable Type: ZCKFTA8 (Cable length: Up to 20 m)

Conforming DIN rail 35 mm wide

Outer dimensions 80W x 160H x 15Dmm (excluding protrusions)

1/0 bus terminating resistor When mounted on the end tail， the final resistor is set to ON

Mass No more than 300 9 (Single unit)

Front Side of UABU3 Unit

PI/O module mounting slot

(Pr imary)

Terminating resistor switch


PI/O module mounting slot

(Secondary)


UABU3 Unit Connector (CN1) Signal Table

CN1 SAI06

PI/O module

SA006 SPI06

EXTP24

2 EXTP24

3 EXTN24

4 EXTN24

5 A18(一) A08(一)

6 AI8(+) A08(+)

7 A17(一) A07(一)

8 AI7(+ ) A07(+)

9 A16(一) A06(一)

10 AI6(+) A06(+)

11 A15(ー) A05(ー)

12 A15( +) A05(+)

13 A14(一) A04(一) P14(一)

14 AI4(+) A04(+) PI4(+)

15 A13(一) A03(一) P13(一)

16 AI3(+ ) A03(+) PI3(+)

17 A12(一) A02(一) PI2(一)

18 AI2(+) A02(+) PI2(+)

19 A11(一) A01(一) P11(一)

20 AI1(+) A01(+) P11( +)

67


.1/0 base unit UDBU1

68

UDBU1 unit specifications

Parameter 8pecification

Type UD8U1


Number of mounting modules Up to one PI/O modules

Applicable modules 8D101， 8D001

Input/output signal connector CN1/CN2 8crew fixing connector (with reverse connection prevention function) Number of connector pins: 24 pins (plug) Type: FCN・364P024-AU(Fujitsu Ltd.)

Conforming 1/0 cable connector Type: G79-*帥 C(Omron Corp.)*州:100， 150，200，300，500 (If cables are going to be made by Toshiba， refer to the Omron company's catalog.)

Conforming 1/0 relay terminal OUT: G7TC・OC16IN: G7TC-ID16・5

Conforming DIN rail 35 mm wide

Outer dimensions 60W x 160H x 15D mm (excluding protrusions)

1/0 bus terminating resistor When mounted on the end tail， the final resistor is set to ON.

Mass No more than 250 9 (8ingle unit)

Front Side of UDBU1 Unit

Terrninating resistor switch

1/0 base unit interconnector


Dl1 -16

D01 -16


DI17 -32

D017 -32

PI/O rnodule rnounting slot


UDBU1 Unit Connector (CN1， CN2) Signal Table

CN1 PI/O module

SDI01 SD001 CN2

PI/O module

SDI01 SD001

1 DI01 D001 1 DI17 D017

2 DI02 D002 2 DI18 D018

3 DI03 D003 3 DI19 D019

4 DI04 D004 4 DI20 D020

5 DI05 D005 5 DI21 D021

6 DI06 D006 6 DI22 D022

7 DI07 D007 7 DI23 D023

8 DI08 D008 8 DI24 D024


10 EXTP24 EXTP24 10 EXTP24 EXTP24

11 DI09 D009 11 DI25 D025

12 DI10 D010 12 DI26 D026

13 DI11 D011 13 DI27 D027

14 DI12 D012 14 DI28 D028

15 DI13 D013 15 DI29 D029

16 DI14 D014 16 DI30 D030

17 DI15 D015 17 DI31 D031

18 DI16 D016 18 DI32 D032


20 EXTP24 EXTP24 20 EXTP24 EXTP24

21 21

22 22

23 23

24 24

69


.1/0 base unit UITU5

70

UITU5 unit specifications

Parameter Specification

Type UITU5


Input/output signal connector T81

Terminal block (M3 screw; 12 pins) For 1/0 bus connection and system power (24 Vdc) receiving

Conforming 1/0 cable Cross-section 1.5mm2(AWG14)

Conforming DIN rail 35 mmwide

Outer dimensions 60W x 160H x 15D mm (excluding protrusions)

1/0 bus terminating resistor When mounted on the end tail， the final resistor is set to ON.

Mass No more than 250 9 (Single unit)

Front Side of UITU5 Unit

Terminating

resistor switch

1/0 base uni t

interconnector

1/0 bus extension

terminal block

DIN rai 1 hold


UDBU1 Unit Terminal Block (TB1) Signal Table

TB1 Signal name

1 LlNE-B1 B system(+) throughout

2 LlNE-B2 B system(ー)throughout

3

4

5 DC24V(I/O system power i nput)

6 OV(I/O system power)

7 LlNE-A1 A system(+) throughout

8 LlNE-A1 A system(・)throughout

9

10 GND(接地端子)

11 DC24V(I/O system power i nput)

12 OV(I/O system power)

71


Option Board

.Oistributor Module SOA01

SDA01 module specifications

Item Specification

Model name SDA01

Sensor power supply output 8 points

Insulation None

Sensor current limit 21 to 35 mA/point

Sensor power supply voltage drop 3.5 V or less with respect to input power supply (when sensor current is 21 mA)

Output protection conditions (1) sensor short up to 4 points simultaneously (continuous rating)

(2) output short to ground up to 1 point (continuous rating)

Alarm conditions (1) during sensor current limit action

(2) input power supply cuto仔

Alarm output (1) alarm contact (rating 24 Vdc・100mA， b contact)

(2) alarm indicator (effective except when input power supply is cut OFF).

Sensor power supply switch For each output + side

Insulation resistance 100 MQ or more (measured with 500 Vdc megger， between alarm

contact and power supply circuit)

Ability of insulation to withstand 500 Vac for 1 minute (between alarm contact and power supply

voltage circuit)

External power supply 24 Vdc :1:10%・180mA (all-sensor current 20 mA)， UTBA3 external power supply

System power supply current consumption

Internal heat generation 1 W or less (without current limiter action)

Compatible terminal block unit UTBA3 (can be mounted on lower level)

Compatible 1/0 module SA101， SAI06 (mounted on upper level of UTBA3)

Compatible options FIVC11， FIVC12 (mounted on OP1 side)

External dimensions 40 W x 90 H x 95 D mm (excluding protrusions)

Weight 300 9 or less

72


SDA01 module internal circuitry SDA01 module front panel

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o

a斗‘2

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REDS

Cur ren t Status indicator limiting circuit

Alarm

Module connector

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q

υ

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73


SDA01 module external wiring

・Whenmounted on UTBA3

(TB l) (OPl) SAIOl

4-20 Iype

r--- ，

! 250 n I FG

:4:コ寸 1All (t)

All (ー)

:L.cJ-， 1

AI2 (t)

AI2 (ー)

AI3(t) :Ltコ11 AI3( 一)

AI4(t) iL二J， i AI4( - )

AI5 (t) iL[二コー1! AI5( ー)

AI6(t) 竺ロっ l AI6( ー)

!L[二h:AI7(t)

AI7 (ー)

竺己11 A18(+) ! ::---r:t ! I AI8 (ー)

一一 (FIVCll ， FIVCI2) 一

ー

(TB2)

SDAOl

DPl 」ー'ーーーー DP2

一 DP3

DP4 DP5

DP6

DP7 DP8

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C 4-20 mAdc 2-wi re "

s

e

p

--

SAIOI and SDAOl (ー) te l'minals al'e all connect ed t oge tb er i n I ernall y

74


.Oistributor Board FOA01

FDA01 boad specifications

Item Specification

Model name FDA01

Sensor power supply output 4 points

Insulation None

Sensor current limit 21 to 35 mA/point

Sensor power supply voltage 3.5 V or less with respect to input power supply (when sensor drop current is 21 mA)

Output protection conditions (1) sensor short up to 4 points simultaneously (continuous rating)

(2) output short to ground up to 1 point (continuous rating)

IN converter circuits 4 circuits (250 Q connected)

IN conversion accuracy Within土0.2%

Tmperature coefficient 25 ppm/oC

Resistance section switch Located at each current input point (4 points)

Sensor power supply switch For each output + side (4 points)

Insulation resistance 100 MQ or more (Between mutual input circuits)

Ability of insulation to withstand 500 Vac for 1 minute (Between mutual input circuits)

voltage

External power supply 24 Vdc:t1 0%， UTBA6 external power supply

Internal heat generation 1 W or less (without current limiter action)

Compatible terminal block unit UTBA6， UTBA61 (can be mounted on OP1/0P2)

Compatible 1/0 module SAI06

External dimensions 15 W x 85 H x 45 D mm


FDA01 board front panel

Sellsor power supply swilches

CHl 10 CH4.

Vollage (V) /curre1l1 (1) selec(or

swi Iches CHl 10 CH4

75

3. Terminal Block Unit (For Mode12000. 3000)

FDA01 board internal circuitry and connection terminals

76

(TB1/TB2)

AI2/6(t)

AI2/6( - )1

仁D-話;γ::;;(yAI 3/7 (t)

AI 3/7 (一

巳号百円;;(y(Note) All SAI06 module inputs ((ー)s ide) ar

connec ted together in ternally


.IN Conversion Board FIVC刊IFIVC12

FIVC11 /FIVC12 board specifications

Item Specification

Model name FIVC11

Number of IN converter circuits 8 circuits

IN conversion accuracy Within土0.2%

Temperature coefficient :t25 ppm/oC

Current rating 20 mAdc

Resistance section switch Yes (corresponds to current input point)

Switch open circuit voltage 28 Vdc or less

Internal heat generation 0.8 W (total input 20 mAdc)

Compatible terminal block units UTBA1 (OP1， OP2)， UTBA3 (OP1)

Compatible 1/0 module SA101， SAI06

External dimensions 15 W x 85 H x 45 D mm


FIVC11 board front panel

Voltage (V) /current (l) selector switches 1 to 8

FIVC12

8 circuits

Within土0.2%

:t25 ppm/oC

20 mAdc

No (exclusively for current input)

0.8 W (total input 20 mAdc)

UTBA 1 (OP1， OP2)， UTBA3 (OP1 )

SA101， SAI06

15 W x 85 H x 45 D mm

100 9 or less

77


FIVC11/FIVC12 board internal circuitry and connection terminals

(181/182) SAIOI (181/182) SAIOI

(Note) All SAIOl ， SAI061 module inputs ((ー)side) are connected together internally ，

78


.IN Conversion Board FIVC21/FIVC22

FIVC21/FIVC22 board specifications

Item Specification

Model name FIVC21 FIVC22

Number of IN converter circuits 4 circuits 4 circuits

IN conversion accuracy Within :t0.2% Within :t0.2%

Temperature coefficient :t25 ppm/oC :t25 ppm/oC

Current rating 20 mAdc 20 mAdc

Resistance section switch Yes (corresponds to current No (exclusively for current input point) input use)

Switch open circuit voltage 28 Vdc or less 一Insulation resistance 100 MQ or more (measured with 500 Vdc megger，

between input circuits)

Ability of insulation to withstand 500 Vac for 1 minute (between input circuits) voltage

Internal heat generation 0.4 W (total input 20 mAdc) 0.4 W (total input 20 mAdc)

Compatible terminal block unit UTBA2 (OP1， OP2) UTBA2 (OP1， OP2) UTBA6 (OP1， OP2) UTBA6 (OP1， OP2) UTBA61 (OP1， OP2) UTBA61 (OP1， OP2)

Compatible 1/0 modules SA102， SA103， SAI06 SA102， SA103， SAI06

External dimensions 15 W x 85 H x 45 D mm 15 W x 85 H x 45 D mm

Weight 100 9 or less 100 9 or less

FIVC21 board front panel

Vollage (V) /currenl (1)

seleclor swilches 1 104

79


FIVC21/FIVC22 board internal circuitry and connection terminals

(TBI/TB2) (TBIITB2) FIVC22

80


Accessories

The PI/O accessories listed in Table 3.3 are available.

.Short Bar FSBR2

Table 3.3 PI/O accessories and applications

Accessory 1 Application

Short bar 1 For ∞mmon wire processing of signal lines connected to terminal block unit， and shield processing.

Name label I Name labels (various types) specified for PI/O modules mounted on terminal block units

FSBR2 specifications

Item

Model name

Number of terminals

Mounting screw

Application terminal block unit

Specification

FSBR2

M3.5-33 terminal

4M4s/set (accessory)

UTBD1 (common wire processing; standard form is to be provided already mou川ed)UTBA1 (shield processing)

Minimum number of sets per order 11 set

Shape of FSBR2

@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@$

81


.Name Labels

These labels are to be pasted to the part ofthe terminal block unit to which the PI/O module is

mounted. These are convenient for checking when mounting or replacing a module.

Label name Printing on label Order unit

FSL01 0101 Sheet units

FSL02 0001 (10 labels/sheet)

FSL03 AI01

FSL04 AI02

FSL05 AI03

FSL06 RT01

FSL07 TC01

FSL08 A001

FSL09 A002

FSL10 PI01

FSL11 P001

FSL12 OA01

Figure 3目2 Name labels

82


Spare Parts

The following spare parts are available for the units and modules that comprise the system.

6)

6)

No. Name Model Unit order Remarks

Blank cover FSCV1 2 Cover for unused PI/O module mounting location.

2) Option cover FSCV2 2 Terminal block unit option section

Termination connector FSTM1 1 For terminating the 1/0 bus

4) Tag card FSTG1 Units of 10 For terminal block (21 terminals) use

5) Tag card FSTG2 For use with PI/O modules otherthan the SOl01 and S0001 modules.

6) Tag card FSTG3 For use with S0101， S0001 and SBIF1 modules.

7) Terminal block cover FSCV4 2 For use with 21-terminal externallines， with tag card.

8) Terminal block cover FSCV5 2 Fore use with 12・terminalcommunication section; with tag card.

Figure 3.3 Spare parts (1)

83


No. Name

1) I Connector protection cover

2) I Stopper fitting

2) E三ヨ

<<) <<)

Remarks

|10 bus interconnector protection cover

1/0 base unit bracket

Figure 3.4 Spare parts (2)

84

4. Terminal Block Unit(for model 1000)

85

4. Terminal Block Unit(for model 1000) The types of EC352 Series terminal Block Units are shown in Table 4.1.

Table 4.1 EC352 Series Terminal Block Units

Type name Application Terminal type Applicable moduleUT5L12 Loop I/O SLP01,SLP02 EC352AI0151 8-point Analog Input (Voltage Input) Cable connection SAI01,SAI06 EC352AI0171 8-point Analog Input (Current/Voltage Input) Cable connection SAI01,SAI06 EC352AI0251 4-point Analog Input (Voltage Input) Cable connection SAI02 EC352AI0271 4-point Analog Input (Current/Voltage Input) Cable connection SAI02 EC352AI02C1 4-point Analog Input (Voltage Input) Screw connection SAI02 EC352AI02D1 4-point Analog Input (Current/Voltage Input) Screw connection SAI02 EC352AI0351 4-point Analog Input (Voltage Input) Cable connection SAI03 EC352AI0371 4-point Analog Input (Current/Voltage Input) Cable connection SAI03 EC352TC0151 Thermocouple Temperature Input Cable connection STC01 EC352RT0151 RTD Temperature Input Cable connection SRT01 EC352AO0151 8-point Analog Output Cable connection SA001,SA006 EC352AO0251 4-point Analog Output Cable connection SA002 EC352AO02C1 4-point Analog Output Screw connection SA002 EC352DI0151 32-point Digital Input Cable connection SDI01 EC352DO0151 32-point Digital Output Cable connection SD001 EC352DO0161 32-point Digital Output Cable connection SD001 EC352PI0151 4-point Pulse Input Cable connection SPI01,SPI06 3Y8A2156G001 IOBUS Junction Terminal Block Cable connection － 3Y8A1467G001 IOBUS Junction Terminal Block Screw connection －


86

Analog Input Terminal Block Unit

EC352AI0151,EC352AI0171 Terminal No. Signal name External wiring

1 Analog Input (AI1) (+)AI1(-) (+)AI2(-) (+)AI3(-) (+)AI4(-) (+)AI5(-) (+)AI6(-) (+)AI7(-) (+)AI8(-)

2 Analog Input (AI2) 3 Analog Input (AI3) 4 Analog Input (AI4) 5 Input Signal Common (SC)6 Input Signal Common (SC)7 Analog Input (AI5) 8 Analog Input (AI6) 9 Analog Input (AI7)

10 Analog Input (AI8) 11 Input Signal Common (SC)12 Input Signal Common (SC)

･Terminals(No.5,6,11 and 12) of Input Signal Common are connected

internally.


1 Analog Input (AI1+) (+) (-) (+) (-) (+) (-) (+) (-)

2 Analog Input (AI1-) 4 Analog Input (AI2+) 5 Analog Input (AI2-) 7 Analog Input (AI3+) 8 Analog Input (AI3-)

10 Analog Input (AI4+) 11 Analog Input (AI4-)

･Terminals (No.3,6,9 and 12) are unused terminals.

EC352AI02C1 Terminal No. Signal name External wiring

1 Analog Input (AI1+) (+) (-) (+) (-) (+) (-) (+) (-)

2 Analog Input (AI1-) 4 Analog Input (AI2+) 5 Analog Input (AI2-) 7 Analog Input (AI3+) 8 Analog Input (AI3-)

10 Analog Input (AI4+) 11 Analog Input (AI4-)

AI1

AI2

AI3

AI4

AI1

AI2

AI3

AI4


87


1 Analog Input (AI1+) (+) (-) DP1 (+) (-) DP2 (+) (-) DP3 (+) (-) DP4

2 Analog Input (AI1-) 3 Transmitter Power(DP1+) 7 Analog Input (AI2+) 8 Analog Input (AI2-) 9 Transmitter Power(DP2+)

11 Analog Input (AI3+) 12 Analog Input (AI3-) 13 Transmitter Power(DP3+) 17 Analog Input (AI4+) 18 Analog Input (AI4-) 19 Transmitter Power(DP4+)

･Terminals(No.4,5,6,10,14,15,16 and 20) are unused terminals.

AI1

AI2

AI3

AI4


88

Thermocouple Input Terminal Block Unit

EC352TC0151,EC352TC0171 Terminal No. Signal name External wiring

1 TC Input (TC1+)

2 TC Input (TC1-) 3 TC Input (TC2+) 4 TC Input (TC2-) 7 TC Input (TC3+) 8 TC Input (TC3-) 9 TC Input (TC4+)

10 TC Input (TC4-) 11 TC Input (TC5+) 12 TC Input (TC5-) 13 TC Input (TC6+) 14 TC Input (TC6-) 17 TC Input (TC7+) 18 TC Input (TC7-) 19 TC Input (TC8+) 20 TC Input (TC8-)

･Terminals(No.5,6,15 and 16) are unused terminals.

AI1

AI2

AI3

AI4

AI5

AI6

AI7

AI8


89

RTD Temperature Input Terminal Block Unit

EC352RT0151 Terminal No. Signal name External wiring

1 RTD1(A)

2 RTD1(B) 3 RTD1(b) 4 RTD2(A) 5 RTD2(B) 6 RTD2(b) 7 RTD3(A) 8 RTD3(B) 9 RTD3(b)

10 RTD4(A) 11 RTD4(B) 12 RTD4(b)

RTD1

RTD2

RTD3

RTD4


90

Analog Output Terminal Block Unit

EC352AO0151 Terminal No. Signal name External wiring

1 Analog Output (AO1+) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-)

2 Analog Output (AO1-) 3 Analog Output (AO2+) 4 Analog Output (AO2-) 7 Analog Output (AO3+) 8 Analog Output (AO3-) 9 Analog Output (AO4+)

10 Analog Output (AO4-) 11 Analog Output (AO5+) 12 Analog Output (AO5-) 13 Analog Output (AO6+) 14 Analog Output (AO6-) 17 Analog Output (AO7+) 18 Analog Output (AO7-) 19 Analog Output (AO8+) 20 Analog Output (AO8-)


(-)terminals of each output are connected inside the terminal block.


1 Analog Output (AO1-) (+) (-) (+) (-) (+) (-) (+) (-)

2 Analog Output (AO1+) 4 Analog Output (AO2-) 5 Analog Output (AO2+) 7 Analog Output (AO3-) 8 Analog Output (AO3+)

10 Analog Output (AO4-) 11 Analog Output (AO4+)


AO1

AO2

AO3

AO4

AO1

AO2

AO3

AO4

AO5

AO6

AO7

AO8


91


1 Analog Output (AO1-) (+) (-) (+) (-) (+) (-) (+) (-)

2 Analog Output (AO1+) 3 Analog Output (AO2-) 4 Analog Output (AO2+) 5 Analog Output (AO3-) 6 Analog Output (AO3+) 7 Analog Output (AO4-) 8 Analog Output (AO4+)

AO1

AO2

AO3

AO4


92

Digital Input/Output Terminal Block Unit

EC352DI0151 Terminal No. Signal name Terminal No. Signal name

1 Digital Input (DI1) 21 Digital Input (DI17) 2 Digital Input (DI2) 22 Digital Input (DI18) 3 Digital Input (DI3) 23 Digital Input (DI19) 4 Digital Input (DI4) 24 Digital Input (DI20) 5 Digital Input (DI5) 25 Digital Input (DI21) 6 Digital Input (DI6) 26 Digital Input (DI22) 7 Digital Input (DI7) 27 Digital Input (DI23) 8 Digital Input (DI8) 28 Digital Input (DI24) 9 Digital Input (DI9) 29 Digital Input (DI25) 10 Digital Input (DI10) 30 Digital Input (DI26) 11 Digital Input (DI11) 31 Digital Input (DI27) 12 Digital Input (DI12) 32 Digital Input (DI28) 13 Digital Input (DI13) 33 Digital Input (DI29) 14 Digital Input (DI14) 34 Digital Input (DI30) 15 Digital Input (DI15) 35 Digital Input (DI31) 16 Digital Input (DI16) 36 Digital Input (DI32) 17 External Power 24 Vdc(+) 37 External Power 24 Vdc(+) 18 External Power 24 Vdc(+) 38 External Power 24 Vdc(+) 19 External Power 24 Vdc(-) 39 External Power 24 Vdc(-) 20 External Power 24 Vdc(-) 40 External Power 24 Vdc(-)

･Terminals (No.17,18,37 and 38) are connected to each other internally.


･External powers in the table above are used for input circuits.Power for the main circuit is

supplied from PS591.


93

EC352DO0151 Terminal No. Signal name Terminal No. Signal name

1 Digital Output (DO1) 21 Digital Output (DO17) 2 Digital Output (DO2) 22 Digital Output (DO18) 3 Digital Output (DO3) 23 Digital Output (DO19) 4 Digital Output (DO4) 24 Digital Output (DO20) 5 Digital Output (DO5) 25 Digital Output (DO21) 6 Digital Output (DO6) 26 Digital Output (DO22) 7 Digital Output (DO7) 27 Digital Output (DO23) 8 Digital Output (DO8) 28 Digital Output (DO24) 9 Digital Output (DO9) 29 Digital Output (DO25) 10 Digital Output (DO10) 30 Digital Output (DO26) 11 Digital Output (DO11) 31 Digital Output (DO27) 12 Digital Output (DO12) 32 Digital Output (DO28) 13 Digital Output (DO13) 33 Digital Output (DO29) 14 Digital Output (DO14) 34 Digital Output (DO30) 15 Digital Output (DO15) 35 Digital Output (DO31) 16 Digital Output (DO16) 36 Digital Output (DO32) 17 External Power 24 Vdc(+) 37 External Power 24 Vdc(+) 18 External Power 24 Vdc(+) 38 External Power 24 Vdc(+) 19 External Power 24 Vdc(-) 39 External Power 24 Vdc(-) 20 External Power 24 Vdc(-) 40 External Power 24 Vdc(-)



･External powers in the table above are used for output circuits.Power supply for the main

circuit is supplied from PS591.


94

EC352DO0161 CN1 Terminal No.

Signal name CN2 Terminal No.

Signal name

0 C0

DO1(+) DO1(-)

0 C0

DO17(+) DO17(-)

1 C1

DO2(+) DO2(-)

1 C1

DO18(+) DO18(-)

2 C2

DO3(+) DO3(-)

2 C2

DO19(+) DO19(-)

3 C3

DO4(+) DO4(-)

3 C3

DO20(+) DO20(-)

4 C4

DO5(+) DO5(-)

4 C4

DO21(+) DO21(-)

5 C5

DO6(+) DO6(-)

5 C5

DO22(+) DO22(-)

6 C6

DO7(+) DO7(-)

6 C6

DO23(+) DO23(-)

7 C7

DO8(+) DO8(-)

7 C7

DO24(+) DO24(-)

8 C8

DO9(+) DO9(-)

8 C8

DO25(+) DO25(-)

9 C9

DO10(+) DO10(-)

9 C9

DO26(+) DO26(-)

10 C10

DO11(+) DO11(-)

10 C10

DO27(+) DO27(-)

11 C11

DO12(+) DO12(-)

11 C11

DO28(+) DO28(-)

12 C12

DO13(+) DO13(-)

12 C12

DO29(+) DO29(-)

13 C13

DO14(+) DO14(-)

13 C13

DO30(+) DO30(-)

14 C14

DO15(+) DO15(-)

14 C14

DO31(+) DO31(-)

15 C15

DO16(+) DO16(-)

15 C15

DO32(+) DO32(-)

+ External Power 24 Vdc(+) + External Power 24 Vdc(+) - External Power 24 Vdc(-) - External Power 24 Vdc(-)

･CN1(+) and CN2(+) terminals are connected to each other internally.

･CN1(-) and CN2(-) terminals are connected to each other internally.


95

Pulse Input Terminal Block Unit

EC352PI0151 Terminal No. Signal name External wiring

1 Pulse Input (PI1+) (+) (-) (+) (-) (+) (-) (+) (-) (+) (-)

2 Pulse Input (PI1-) 4 Pulse Input (PI2+) 5 Pulse Input (PI2-) 7 Pulse Input (PI3+) 8 Pulse Input (PI3-)

11 Pulse Input (PI4+) 12 Pulse Input (PI4-) 17 External Power 24 Vdc(+) 18 External Power 24 Vdc(+) 19 External Power 24 Vdc(-) 20 External Power 24 Vdc(-)

･Terminals (No.3,6,9,10,13,14,15 and 16) are unused terminals.

PI1

PI2

PI3

PI4

24VDC


96

IOBUS Junction Terminal Block Unit

3Y8A2156G001 Terminal No. Signal name

5 24Vdc(I/O system power supply +) 6 0V(I/O system power supply -) 7 IOBUS (+) internally connected 8 IOBUS (-) internally connected

10 GND(Grounding terminal) 11 24Vdc(I/O system power supply +) 12 0V(I/O system power supply -)

･Terminals (No.1,2,3,4, and 9) are unused terminals.

3Y8A1467G001 Terminal No. Signal name

1 IOBUS (+) internally connected 2 IOBUS (-) internally connected 3 GND(Grounding terminal) 4 GND(Grounding terminal) 5 0V(I/O system power supply -) 6 24Vdc(I/O system power supply +) 7 0V(I/O system power supply -) 8 24Vdc(I/O system power supply +)

5. PI/O Module

97

5. PI/O Modules The types of PI/O module and option board are shown in Table 5.1.

Table 5.1 PI/O modules and option boards

Model Name Number of points Specifications

SAI01 Analog input module 8 points mV, V input SAI02 Analog input module 4 points 1-5 Vdc (isolated) input SAI03 Analog input module

with distributor 4 points 2-wire type sensor power supply

1-5 Vdc (isolated) input SAI06 Analog input module

(dual possibility) 8 points mV, V input

STC01 Analog input module 8 points Thermocouple (isolated) input SRT01 Analog input module 4 points Thermistor (isolated) input SAO01 Analog output module 8 points 4-20 mAdc output SAO02 Analog output module 4 points 4-20 mAdc (isolated) output SAO06 Analog output module

(dual possibility) 8 points 4-20 mAdc output

SDI01 Digital input module 32 points 24 Vdc-5 mA (ON resistance 500 or less) SDO01 Digital output module 32 points 24 Vdc-100 mA (maximum) SPI01 Pulse input module 4 points Non-voltage contact (open collector input/

Voltage pulse) SPI012 Pulse input module 4 points Non-voltage contact (open collector input/

Voltage pulse) SPI06 Pulse input module

(dual possibility) 4 points Non-voltage contact (open collector input/

Voltage pulse)

SPO01 Pulse output module 4 points Open collector output SDA01 Distributor module 8 points 2-wire type sensor power supply

5. PI/O Module

98

Analog Input Module SAI01

SAI01 module specifications Item Specification

Model name SAI01 Number of input points 8 points Input insulation unit 8 points isolated together (input(-) side common) Input signal level Bipolar: 10 mVdc, 20 mVdc, 50 mVdc, 100 mVdc, 1 Vdc, 5 Vdc

Unipolar: 1-5 Vdc J type: 0 to +200,0 to +400,0 to +400,0 to +600,+300 to +600K type: 0 to +300,0 to +600,0 to +1200, +600 to +1200 T type: 0 to +300 E type: 0 to +200,0 to +400,0 to +600,0 to +800 R type: 0 to +1000,0 to +1600,+800 to +1600 S type: 0 to +1000,0 to +1600,+800 to +1600 B type: +600 to +1700 Each point set independently, mix of bipolar and unipolar not allowed. In addition,DC1-5V and TC cannot be set together.(Note 1)

Maximum applied voltage 30 V peak Input impedance 1 M or more Data update period Bipolar: 355/302 ms(50/60 Hz filter, either can be selected)

Unipolar: 40 ms A/D conversion data Bipolar: -32000 to +32000 counts

Unipolar: +6400 to +32000 counts CMRR 100 dB or more (100 Vac-50/60 Hz) Standard input accuracy mVN: 0.1% of full scale TC:±0.2% of full scale Cold junction compensation accuracy ±1 Temperature drift Within 0.015%/C Power supply voltage drift Within 0.1% of full scale (in a system power supply fluctuation of 10%)Input wire break characteristics Down scale (TC input is Downscale/Upscale, set by Software) Input wire break detection time 2 seconds (bipolar), 10 seconds (unipolar) Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting switch. Diagnosis of trouble Analog standard voltage, transmission, CPU, memory Insulation resistance 100 M or more (measured with 500 Vdc megger, between total inputs

and internal circuits) Ability of insulation to withstand voltage

500 Vac for 1 minute (between total inputs and internal circuits)

Current consumption 24 Vdc-50 mA or less (system power supply) Internal heat generation 1.2 W or less (rated condition) Compatible terminal block units UTBA1, UTBA3 (when SDA01 module is used),EC352AI0151,

EC352AI0171 Compatible options FIVC11, FIVC12, SDA01 (when UTBA3 is used) Compativle I/O base unit UABU1 External dimensions 40 W x 90 H x 95 D mm (excluding protrusions) Weight 200 g or less

(Note1) Thermocouple type and temperature range can be set with the Engineering Tool. See

Chapter2,”Registering Hardware” in the ”Engineering Tool Manual (6F8C1006)”.

5. PI/O Module

99

SAI01 module internal circuitry

Phase A

Module connector

V/F convertercircuit


InternalCPUcircuit

RS-485trans-ceiver

RS-485trans-ceiver


InsulatedDC/DCcorvertercircuit

Internal powersupply

Signalisolationcircuit8-

channelanalogmulti-plexercircuit

Phase B

System powersupply(24 Vdc)

Dual I/O bus

AI1(+)

AI1( - )

AI8(+)

AI8( - )

5. PI/O Module

100

SAI01 module external wiring When mounting on UTBA1 When mounted on UTBA3

GND

+

-

+

-

+

-

+

-

4-20 mAdc2-wire typesensor

Alarm load

24Vdc

GND

+

-

+

-

+

-

+

-

(FIVC11,FIVC12)

4-20 mAdc2-wire type sensor

24Vdc

AI5(+)AI5( - )

AI6(+)AI6( - )

AI7(+)AI7( - )

AI8(+)AI8( - )

AI1(+)AI1( - )

AI2(+)AI2( - )

AI3(+)AI3( - )

AI4(+)AI4( - )

FGFG1234567891011121314151617181920

(TB1)

FG1234567891011121314151617181920

(TB2)

250

Alarm

P24( - )

SDA01Powersupply

SAI01

Terminals identified by (-) symbolare connected together internally.

GND

(Externalsensor)

A short bar (FSBR2) is used for shielding.GND

FG123456789

1011121314151617181920

(TB1/TB2)

250

SAI01FGAI1(+)AI1( - )AI2(+)AI2( - )AI3(+)AI3( - )AI4(+)AI4( - )AI5(+)AI5( - )AI6(+)AI6( - )AI7(+)AI7( - )AI8(+)AI8( - )

(FIVC11,FIVC12)

( - )side internalconnection

RUN indicator:Lights up during normaloperation.

Alarm indicator:Blinks in an abnormaloperation.

Module address setting switch:Sets address numbers 1 toE(decimal 1 to 14).

AI01UNIVERSAL

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1

90 8

F

7

E

6

D

5

+

SAI01 module front panel

5. PI/O Module

101

Analog Input Module SAI02 SAI02 module specifications

Item Specification Model name SAI02 Number of input points 4 points Input insulation unit Each point is isolated separately. Input signal level 1-5 Vdc Maximum applied voltage 30 V peak Input impedance 1 M or more Data updating period 18 ms A/D conversion data +6400 to +32000 counts CMRR 100 dB or more (100 Vac-50/60 Hz) Standard input accuracy Within .1% of full scale Temperature drift Within 0.015%/C Power supply voltage drift 0.1% of full scale (in a system with power supply fluctuation of

10%) Input wire break characteristics Down scale Input wire break detection time Within 10 seconds Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting

switch. Diagnosis of breakdown Analog standard voltage, transmission, CPU, memory Insulation resistance 100 MΩ or more (measured with 500 Vdc megger, between input

channels, between total inputs and internal circuits) Ability of insulation to withstand voltage

500 Vac for 1 minute (between input channels, between total inputs and internal circuits)

Current consumption 24 Vdc-60 mA or less (system power supply) Internal heat generated 1.5 W or less (rated condition) Compatible terminal block unit UTBA2,EC352AI0251,EC352AI0271,EC352AI02C1,

EC352AI02D1 Compatible options FIVC21, FIVC22 External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 150 g or less

5. PI/O Module

102

SAI02 module internal circuitry

Phase A

Module connector



Internal CPUcircuit

RS-485trans-ceiver

RS-485trans-ceiverFixed voltage power

supply circuit

Insulated DC/DC convertercircuit

Internalpowersupply

Signalisolationcircuit

Filter

Phase B

System power supply(24 Vdc)

Dual I/O bus

AI1(+)

AI1( - )

AI4(+)

AI4( - )

5. PI/O Module

103

SAI02 module external wiring

When mounting on UTBA2

GND

(External sensor)

(TB1/TB2)

250

SAI02

(FIVC21, FIVC22)

FG1234567891011121314151617181920

FGAI1(+)AI1( - )

AI2(+)AI2( - )

AI3(+)AI3( - )

AI4(+)AI4( - )




Module address setting switch:Sets address numbers 1 to E(decimal 1 to 14).

AI021-5V dc

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

5. PI/O Module

104

Analog Input Module SAI03 SAI03 module specifications

Item Specification Model name SAI03 Number of input points 4 points (with distributor) Input insulation unit Each point is isolated separately. Input signal level 1-5 Vdc Maximum applied voltage 30 V peak Input impedance 1 M or more Data updating period 18 ms A/D conversion data +6400 to +32000 counts CMRR 100 dB or more (100 Vac-50/60 Hz) Standard input accuracy Within 0.1% of full scale Temperature drift Within 0.015%/C Power supply voltage drift 0.1% of full scale (in a system with power supply fluctuation of

10%) Input wire break characteristics Down scale Input wire break detection time Within 10 seconds Sensor power supply 18 to 30 Vdc (load current 20 mA or less, including

FIVC21/FIVC22 resistance board voltage drop Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting

switch. Diagnosis of breakdown Analog standard voltage, transmission, CPU, memory Insulation resistance 100 M or more (measured with 500 Vdc megger, between total

input channels, between total inputs and internal circuits) Ability of insulation to withstand voltage


Current consumption 24 Vdc-300 mA or less Internal heat generated 7.2 W or less (rated condition) Compatible terminal block unit UTBA2,EC352AI0351,EC352AI0371 Compatible options FIVC21, FIVC22 External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 250 g or less

5. PI/O Module

105

SAI03 internal circuitry

Phase A

Module connector



Intemal CPUcircuit

RS-485trans-ceiver


supply circuitInternalpowersupply


Filter

Phase B


Dual I/O bus

AI1(+)

AI1( - )

AI4(+)

DP4

DPI

AI4( - )


5. PI/O Module

106

SAI03 module external wiring

When UTBA2 is mounted

GND

4-20 mAdc 2-wiretype sensor

(TB1/TB2)

250

SAI03

(FIVC11, FIVC12)

FG1234567891011121314151617181920

FGAI1(+)AI1( - )

AI2(+)AI2( - )

AI3(+)AI3( - )

AI4(+)AI4( - )

-

+

-

+

-

+

-

+

DP1

DP2

DP3

DP4

SAI03 front panel

RUN indicator:Lights up duringnormal operation.



AI031-5V dc DIS

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

CH1

CH4

CH3

CH2

OFF ON

Sensor power supply switches(CH1 to CH4)

5. PI/O Module

107

Analog Input Module SAI06

Item Specification Model name SAI06 Number of input points 8 points Input insulation unit 8 points are isolated together (input(-) side common) Input signal level Bipolar: 10 mVdc, 20 mVdc, 50 mVdc, 100 mVdc, 1 Vdc, 5 Vdc*

Unipolar: 1-5 Vdc* Each point can be set independently. However, it is not possible to set bipolar and unipolar together. (Note 1)

Maximum applied voltage 30 Vpeak Input impedance 1 M or more Data update period Bipolar: 355 ms/302 ms (50 Hz/60 Hz filter)*

Unipolar: 40 ms A/D conversion data Bipolar: -32000 to +32000 counts

Unipolar: +6400 to +32000 counts CMRR 100 dB or more (100 Vac, 50/60 Hz) Standard input accuracy Within 0.1% of full scale Temperature drift Within 0.015%/C Power supply voltage drift 0.1% of full scale (in a system power supply fluctuation of 10%) Input wire break characteristics Down scale Input wire break detection time Bipolar: Within 2 seconds Unipolar: Within 10 seconds Diagnosis of trouble Analog standard voltage, I/O bus transmission, CPU, memory, analog

input value comparison diagnosis (implemented on SBIF2. The diagnosis is implemented under dual system.)

Dualization Possible (Two units are mounted on terminal block units UTBA6/UTBA61 or I/O base unit UABU3.)

Dualized switching condition When a major alarm (such as ADC error or I/O bus transmission interruption) has occurred to the online module

Address setting Set the address by selecting between 1 and E (1 to 14) by front panel address setting switch. (For duplexed configuration, set both the primary and secondary modules to the same address)

Insulation resistance 100 M or more (measured with 500 Vdc megger, between total inputs and internal circuits)

Ability of insulation to withstand voltage 500 Vac for 1 minute (between total inputs and internal circuits) Current consumption 24 Vdc-50 mA or less (I/O system power supply) Internal heat generation 1.2 W or less (rated condition) Compatible terminal block units UTBA1 (for single configuration),UTBA3 (single configuration; used

together with SDA01),UTBA6 (for dualized configuration),UTBA61 (for dualized configuration),EC352AI0151(for single configration), EC352AI0171(for single configration)

Compatible options UTBA1: FIVC11, FIVC12 UTBA3: FIVC21, FIVC22 UTBA6: FIVC21, FIVC22, FDA01 UTBA61:FIVC21,FIVC22,FDA01

Compativle I/O base unit UABU1(for single configuraiton) UABU3(for dualized configuration)

Compatible communication modules SBIF2 I/O bus transmission speed 375 kbps External dimensions 40 W 90 H 95 D mm (excluding protrusions)

5. PI/O Module

108

Weight 200 g or less

(Note1)The Input ranges of each channel can be set with the Enginnering Tool. See Chapter2,”Registering Hardware” in the ”Engineering Tool Manual (6F8C1006)”.

5. PI/O Module

109

SAI06 Module Internal Circuit

SAI06 (PRM)

SAI06 (SCD)

4)

UTBA6

Module connector



InternalCPUcircuit

RS-485trans-ceiver

RS-485trans-ceiver






AI1(+)

AI1( - )

AI8(+)

AI8( - )

24 V Dual I/O bus

24 VModule connector



InternalCPUcircuit

RS-485trans-ceiver

RS-485trans-ceiver






AI1(+)

AI1( - )

AI8(+)

AI8( - )

Dual I/O bus

1)

3)

2)

1)

3)

2)

1)4)

Diagnostic functions

1) ADC reference Input diagnostics 2) ROM/RAM check; WDT supervision; and power supply supervision 3) I/O bus transmission diagnostics 4) Analog deviation diagnostics

*1: The panel SW and the status display are not included in the diagnostics. At the times of regular repair, it is possible to check the presence or absence of any panel SW failure as well as the lighting status of panel LEDs by conducting the power-ON/OFF tests.

*2: One-off errors may not be detected depending on diagnostic cycle timing, etc.

5. PI/O Module

110

SAI06 module external wiring When mounting on UTBA1 When mounted on UTBA6 (mounted on FIVC 21/22)

GND

+

-

+

-

+

-

+

-

GND

+

-

+

-

+

-

+

-

FIVC21/22

Externalsensor

FG1234567891011121314151617181920

(TB1)

FG1234567891011121314151617181920

(TB2)

250

(-) side internalconnections

GND

(Externalsensor)

A ground bar (FSBR2) is used for shielding.GND

FG1234567891011121314151617181920

(TB1/TB2)

250

SAI06FGAI1(+)AI1( - )AI2(+)AI2( - )AI3(+)AI3( - )AI4(+)AI4( - )AI5(+)AI5( - )AI6(+)AI6( - )AI7(+)AI7( - )AI8(+)AI8( - )

(FIVC11,FIVC12)

( - )side internalconnection




AI06UNIVERSAL

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

STAND-BY

STAND-BY indicator:Lights up duringstand-by action .

FIVC21/22

Externalsensor

AI5(+)AI5( - )

AI6(+)AI6( - )

AI7(+)AI7( - )

AI8(+)AI8( - )

AI1(+)AI1( - )

AI2(+)AI2( - )

AI3(+)AI3( - )

AI4(+)AI4( - )

FG

UpperprimarySAI06

AI5(+)AI5( - )

AI6(+)AI6( - )

AI7(+)AI7( - )

AI8(+)AI8( - )

AI1(+)AI1( - )

AI2(+)AI2( - )

AI3(+)AI3( - )

AI4(+)AI4( - )

FG

LowersecondarySAI06


5. PI/O Module

111

When mounted on UTBA6 (mounted on FDA01)

GND

+

-

+

-

+

-

+

-

GND

+

-

+

-

+

-

+

-

FG1234567891011121314151617181920

(TB1)

FG1234567891011121314151617181920

(TB2)

250

(-) side internal connections

FDA01

AI5(+)AI5( - )

AI6(+)AI6( - )

AI7(+)AI7( - )

AI8(+)AI8( - )

AI1(+)AI1( - )

AI2(+)AI2( - )

AI3(+)AI3( - )

AI4(+)AI4( - )

FG

UpperprimarySAI06

AI5(+)AI5( - )

AI6(+)AI6( - )

AI7(+)AI7( - )

AI8(+)AI8( - )

AI1(+)AI1( - )

AI2(+)AI2( - )

AI3(+)AI3( - )

AI4(+)AI4( - )

FG

LowersecondarySAI06

Powersupply

FDA01

Powersupply


24 Vdc

+


5. PI/O Module

112

When mounted on UTBA3

250

(FIVC11, FIVC12)

GND


(TB2)FG1234567891011121314151617181920

-

+

-

+

-

+

-

+

24 Vdc

4321

FG

+

GND


(TB1)FG1234567891011121314151617181920

-

+

-

+

-

+

-

+

Alamload

4321

FG(OP1) SAI06

FG1234AI3(+)AI3( - )AI4(+)AI4( - )AI5(+)AI5( - )AI6(+)AI6( - )AI7(+)AI7( - )AI8(+)

AI2( - )AI2(+)AI1( - )AI1(+)FG

AI8( - )

SDA01

4DP2DP3DP4DP5DP6DP7DP8

Alarm

P24

DP1

( - )

SAI06 and SDA01 modules ( - ) terminals are all connected together internally.

24 Vdc

5. PI/O Module

113

Analog Input Module STC01 STC01 module specifications

Item Specification Model name STC01 Number of input points 8 points Input insulation unit Each point is isolated separately. Input signal level TC (thermocouple: Types B, R, S, J, K, T, E can each be set

independently). (Note 1) Input impedance 1 M or more Data updating period 355/302 ms (50/60 Hz filter, selection possible) A/D conversion data +6400 to +32000 counts CMRR 100 dB or more (100 Vac-50/60 Hz) Input wire break characteristics Upscale/down scale (selection possible) Input wire break detection time Within 1 seconds Standard input accuracy B 600-1700C (0.13%) R 0-1000C ( 0.18%), 0-1600C ( 0.2%), 800-1600C ( 0.12%) S 0-1000C ( 0.14%), 0-1600C ( 0.17%), 800-1600C ( 0.14%) J 0-200C ( 0.12%), 0-400C ( 0.1%), 0-600C ( 0.1%), 300-600C

(0.1%) K 0-300C ( 0.12%), 0-600C (0.1%), 0-1200C ( 0.1%), 600-1200C

( 0.1%) T 0-300C ( 0.1%) E 0-200C ( 0.1%), 0-400C ( 0.1%), 0-600C ( 0.1%), 0-800C (

0.1%) Cold contact compensation accuracy

Within 1C

Temperature drift Within 0.015%/C Power supply voltage drift 0.1% of ull scale (in a system with power supply fluctuation of 10%)Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting switch.Breakdown diagnosis Analog standard voltage, transmission, CPU, memory Insulation resistance 100 M or more (measured with 500 Vdc megger, between total inputs

and internal circuits) (measured with 250 Vdc megger, between input channels)

Ability of insulation to withstand voltage

500 Vac for 1 minute (between total inputs and internal circuits) 175 Vac for 1 minute (between input channels)

Current consumption 24 Vdc-70 mA or less (system power supply) Internal heat generation 1.7 W or less (rated condition) Compatible terminal unit UTBA1,EC352TC0151 Compatible options - External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 200 g or less

(Note 1)The input ranges of each channel can be set with the Engineering Tool. See

Chapter2,”Registering Hardware” in the ”Engineering Tool Manual (6F8C1006)”.

5. PI/O Module

114

STC01 module internal circuitry

Inputprotec-tivecircuit

Phase A

Module connector



InternalCPUcircuit

RS-485trans-ceiver

RS-485trans-ceiver


InsulatedDC/DCconverter



8-channelanalogmulti-plexercircuit

Phase B


Dual I/O bus

TC1(+)

TC1( - )

TC8(+)TC8( - )

CJCCold contactcompensationcircuit

STC01 module external wiring


GND

TC

A ground bar (FSBR2) is used for shielding.GND

FG1234567891011121314151617181920

(TB1/TB2) STC01FGTC1(+)TC1( - )TC2(+)TC2( - )TC3(+)TC3( - )TC4(+)TC4( - )TC5(+)TC5( - )TC6(+)TC6( - )TC7(+)TC7( - )TC8(+)TC8( - )

5. PI/O Module

115

STC01 module front panel




TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

TC01THERMOCOUPLE

5. PI/O Module

116

Analog Input Module SRT01 SRT01 module specifications

Item Specification Model name SRT01 Number of input points 4 points Input insulation unit Each point is isolated separately. Input signal level 3-wire type RTD (resistance temperature detector: Pt385, Pt3916

can be set). (Note 1) Data updating period 186/159 ms (50/60 Hz filter, selection possible) A/D conversion data +6400 to +32000 counts CMRR 100 dB or more (100 Vac-50/60 Hz) Input wire break characteristics Upscale Input wire break detection time Within 2 seconds Conducting wire resistance 10 or less Standard input accuracy

Pt385 0-150C (0.1%), 0-300C (0.1%), 0-500C (0.1%), -50-100C (0.1%), -150-50C (0.1%)

Pt3916 0-150C (0.1%), 0-300C (0.1%), 0-500C (0.1%), -50-100C (0.1%), -150-50C (0.1%)

Temperature drift Within 0.015%/C Power supply voltage drift 0.1% of full scale (in a system power supply fluctuation of 10%)Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting

switch. Breakdown diagnosis Analog standard voltage, transmission, CPU, memory Insulation resistance 100 M or more (measured with 500 Vdc megger, between input

channels, between total inputs and internal circuits) Ability of insulation to withstand voltage


Current consumption 24 Vdc-70 mA or less (system power supply) Internal heat generation 1.7 W or less (rated condition) Compatible terminal block unit UTBA2,EC352RT0151 Compatible options - External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 250 g or less

(Note 1)The input ranges of each channel can be set with the Engineering Tool. See

Chapter2, ”Registering Hardware” in the ”Engineering Tool Manual (6F8C1006)”.

5. PI/O Module

117

SRT01 module internal circuitry

Phase A

Module connector



Internal CPUcircuit

RS-485trans-ceiver


supply circuitInternalpowersupply


Current output

Phase B


Dual I/O bus

RT1(A)

RT1(B)

RT4(A)

RT4(b)

RT1(b)

RT4(B)


Resistancedetection

Analogmultiplexercircuit

5. PI/O Module

118

SRT01 module external wiring


GND

3-wire type RTD

SRT01FGRT1(A)RT1(B)RT1(b)

RT2(A)RT2(B)RT2(b)

RT3(A)RT3(B)RT3(b)

RT4(A)RT4(B)RT4(b)

FG1234567891011121314151617181920

(TB1/TB2)

SRT01 module front panel




TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

RT01Pt385/Pt3916

5. PI/O Module

119

Analog Output Module SAO01 SAO01 module specifications

Item Specification Model name SAO01 Number of output points 8 points Output isolation unit 8 points are isolated together (output (-) side common). Output signal level 4-20 mAdc Load resistance range 0-750 Through-rate 10 ms (0-63%) D/A conversion data +800 to +4000 counts CMRR 100 dB or more (100 Vac-50/60 Hz) Standard output accuracy Within 0.125% of full scale Load fluctuation Within 0.05% (250 W standard) Temperature drift Within 0.01%/C Power supply voltage drift Within 0.1% of full scale (in a system with power supply

fluctuation of 10%) Output ripple Within 0.5% of full scale Output specification in emergency

HOLD mode (output hold) or RESET mode(output OFF) can be selected. (Note 1)

Address settings Set from 1 to E (decimal 1 to 14) by front panel address setting switch.

Breakdown diagnosis Output current lead-back(Note 2), transmission, CPU, memoryInsulation resistance 100 M or more (measured with 500 Vdc megger, between

total outputs and internal circuits) Ability of insulation to withstand voltage

500 Vac for 1 minute (between total outputs and internal circuits)

Current consumption 24 Vdc-300 mA or less (system power supply) Internal heat generation 7.2 W or less (rated condition) Compatible terminal block unit UTBA1 Compatible options - Compatible I/O base unit UABU1 External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 200 g or less

(Note 1)Output specification when an error occurs can be set with the Engineering Tool. See Chapter2,”Registering Hardware” in the ”Engineering Tool Manual (6F8C1006)”.

(Note 2) Read-back error occurs during output disconnecting.

5. PI/O Module

120

SAO01 module internal circuitry

Phase A

Module connector


InternalCPU circuit

RS-485trans-ceiver

RS-485trans-ceiver

Fixed voltagepower supplycircuitInsulated DC/

DC convertercircuit

Internalpowersupply


Phase B


Dual I/O bus

AO1(+)

AO1( - )

AO8(+)

AO8( - )

D/A conversioncircuit withanalog lead-back

Analog circuitpower supply

5. PI/O Module

121

SAO01 module external wiring


SAO01 module front panel




AO014-20 mAdc

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

GND

( - ) side internal connections

(External load)

(TB1/TB2)FG1234567891011121314151617181920

SAO01 FGAO1(+)AO1( - ) AO2(+)AO2( - ) AO3(+)AO3( - ) AO4(+)AO4( - ) AO5(+)AO5( - ) AO6(+)AO6( - ) AO7(+)AO7( - ) AO8(+)AO8( - )

5. PI/O Module

122


Item Specification Model name SAO02 Number of output points 4 points Output isolation unit Each point is isolated separately. Output signal level 4-20 mAdc Load resistance range 0-750 Through-rate 10 ms (0-63%) D/A conversion data +800 to +4000 counts CMRR 100 dB or more (100 Vac - 50/60 Hz) Standard output accuracy Within 0.125% of full scale Load fluctuation Within 0.05% (250 W standard) Temperature drift Within 0.01%/C Power supply voltage drift Within 0.1% of full scale (in a system with power supply fluctuation

of 10%) Output ripple Within 0.5% of full scale Output specification in emergency

HOLD mode (output hold) or RESET mode(output OFF) can be selected.(Note 1)

Address settings Set from 1 to E (decimal 1 to 14) by front panel address setting switch.

Breakdown diagnosis Output current lead-back(Note 2), transmission, CPU, memory Insulation resistance 100 M or more (measured with 500 Vdc megger, between output

channels, between total outputs and internal circuits) Ability of insulation to withstand voltage

500 Vac for 1 minute (between output channels, between total outputs and internal circuits)

Current consumption 24 Vdc-200 mA or less (system power supply) Internal heat generation 4.8 W or less (rated condition) Compatible terminal block unit UTBA2,EC352AO0251,EC352AO02C1 Compatible options - External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 250 g or less

(Note 1)Output specification when an error occurs can be set with the Engineering Tool. See Cahpter2, “Registering Hardware” in the “Engineering Tool Manual (6F8C1006)”.


5. PI/O Module

123

SAO02 module internal circuit

Phase A

Module connector


Internal CPUcircuit

RS-485trans-ceiver

RS-485trans-ceiverFixed voltage

power supplycircuit


Phase B


Dual I/O bus

AO1(+)

AO1( - )

AO4(+)

AO4( - )

D/A conversioncircuit withanalog lead-back

Internalpowersupply


5. PI/O Module

124

SAO02 module external wiring






AO024-20 mAdc

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

GND

(External load)

(TB1/TB2)FG1234567891011121314151617181920

SAO02FGAO1(+)AO1( - )

AO2(+)AO2( - )

AO3(+)AO3( - )

AO4(+)AO4( - )

5. PI/O Module

125


Item Specification Model name SAO06 Number of output points 8 points Output isolation unit 8 points are isolated together (output (-) side common). Output signal level 4-20 mAdc Load resistance range 0 to 600 Through-rate 10 ms or less (0 to 90%, resistance load) D/A conversion data +800 to +4000 counts CMRR 100 dB or more (100 Vac-50/60 Hz) Standard output accuracy Within 0.125% of full scale Load fluctuation Within 0.05% (250 standard) Temperature drift Within 0.01%/C Supply voltage drift 0.1%/full-scale (system power supply variation 10%) Output ripple Within 0.5% of full scale Diagnosis of trouble Output current lead-back(Note 2), transmission, CPU, memory Dualization Possible (Two units are mounted on the UTBA6 terminal block

units.) Dualized switching condition When a major alarm has occurred to the online module Output bump at dualized switching

Stabilized within 1ms (when the data output is constant)

Address settings Set from 1 to E (decimal 1 to 14) by front panel address setting switch. When dualized, the pair is set for the same address.

Output specification in emergency

HOLD mode (output hold) or RESET mode (output OFF) can be selected.(Note 1)

Insulation resistance 100 M or more (measured with 500 Vdc megger, between outputs and internal circuits)

Ability of insulation to withstand voltage

500 Vac for 1 minute (between Outputs and internal circuits)

Current consumption 24 Vdc-200 mA or less (system power supply) Internal heat generation 4.8 W or less Compatible terminal block unit UTBA1 (for single configuration), UTBA6 (for dualized configuration),

UTBA6 1(for dualized configuration),EC352AO0151(for single configuration)

Compatible options - Compatible I/O base unit UABU1(for single configuration),UABU3(for dualized configuration)Compatible communication module

SBIF2

I/O bus transmission speed 375 kbps External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 200 g or less

(Note 1)Output specification when an error occurs can be set with the Engineering Tool. See Cahpter2, “Registering Hardware” in the “Engineering Tool Manual (6F8C1006)”.


5. PI/O Module

126

SAO06 module internal circuit, and the extent of fault diagnostics

UTBA6

1)

(Module connector)


InternalCPU circuit

RS-485trans-ceiver

RS-485trans-ceiver


24 V Dualized switching signal

AO1(+)

AO1( - )

AO8(+)

AO8( - )

D/A conver-sion circuitwith analoglead-back

Isolation analog circuitpower supply

Internalpower supply

DC/DCconverter

SAO06 (PRM)

2)

3)

4)

1)

(Module connector)


InternalCPU circuit

RS-485trans-ceiver

RS-485trans-ceiver


24 V Dualized switching signal

AO1(+)

AO1( - )

AO8(+)

AO8( - )

D/A conver-sion circuitwith analoglead-back

Isolation analog circuitpower supply

Internalpower supply

DC/DCconverter

SAO06 (SCD)

2)

3)

4)

Diagnostic functions Output current read-back diagnostics ROM/RAM check; WDT supervision; and power supply supervision I/O bus transmission diagnostics Duplex switching status diagnostics

*1: Part of the duplex switching circuit is not subject to diagnostics. At the time of regular repair, it is possible to check the presence or absence of errors by conducting duplex switching tests.

*2: In standby operation, the output diode open failure may not be detected; in online operation, the short-circuit failure may not be detected. At the time of regular repair, it is possible to check the presence or absence of errors by conducting duplex switching tests.

*3: The panel SW and the status display are not included in the diagnostics. At the time of regular repair, it is possible to check the presence or absence of any panel SW failure as well as the illumination status of panel LEDs by conducting the power ON/OFF tests.

*4: One-off errors may not be detected depending on diagnostic cycle timing, etc.

5. PI/O Module

127

AO06 module external wiring When mounting on UTBA1 When mounted on UTBA6

GND

GND

Externalload

FG123456789

1011121314151617181920

(TB1)

FG123456789

1011121314151617181920

(TB2)

(-) side internal connections




AO064-20mAdc

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

STAND-BY


Externalload

AO5(+)AO5( - )

AO6(+)AO6( - )

AO7(+)AO7( - )

AO8(+)AO8( - )

AO1(+)AO1( - )

AO2(+)AO2( - )

AO3(+)AO3( - )

AO4(+)AO4( - )

FG

UpperprimarySAO06

FG

LowersecondarySAO06

GND

( - ) side internalconnections

Externalload

(TB1/TB2)FG123456789

1011121314151617181920

SAO06

FGA01(+)A01( - )A02(+)A02( - )A03(+)A03( - )A04(+)A04( - )A05(+)A05( - )A06(+)A06( - )A07(+)A07( - )A08(+)A08( - )

AO5(+)AO5( - )

AO6(+)AO6( - )

AO7(+)AO7( - )

AO8(+)AO8( - )

AO1(+)AO1( - )

AO2(+)AO2( - )

AO3(+)AO3( - )

AO4(+)AO4( - )


NOTICE:

Make sure the STAND-BY LED is on before removing the unit during dualization.

FG AO1(+) AO1( - ) AO2(+) AO2( - ) AO3(+) AO3( - ) AO4(+) AO4( - ) AO5(+) AO5( - ) AO6(+) AO6( - ) AO7(+) AO7( - ) AO8(+) AO8( - )

5. PI/O Module

128

Digital Input Module SDI01 SDI01 module specifications

Item Specification Model name SDI01 Number of input points 32 points Input insulation unit The 32 input points are isolated together (one side common). Input signal Non-voltage contact/open collector input Input current 5 mA (external power supply 24 Vdc, contact resistance 0 W) Contact resistance ON: 500 or less; OFF: 50 k or more Input response frequency 50 Hz or less Data updating period 10 ms Input processing Scan transmission data Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting switch.Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory Insulation resistance 100 M or more (measured with 500 Vdc megger, between total

inputs and internal circuits) Ability of insulation to withstand voltage

500 Vac for 1 minute (between total inputs and internal circuits)

External power supply 24 Vdc10% (21.6 to 26.4V), ripple 5% or less. When used with external 24V at 26,.4V, ambient temperature 55C should be derated to 50C

Current consumption 24 Vdc-35 mA or less (system power supply) Internal heat generation 4.8 W or less (external 24 Vdc, all points ON) Compatible terminal block units UTBD1 (1 can be mounted), UTRC1 (2 can be mounted),

EC352DI0151 Compatible options - Compatible I/O base unit UDBU1 External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 200 g or less

SDI01 module internal circuitry

Phase A

Module connector

Internal CPUcircuit

RS-485trans-ceiver

RS-485trans-ceiver


Filtercircuit

Phase B


Dual I/O bus

DI1

DI32

24 Vdc0 V


Fixed voltage powersupply circuit

External powersupply monitoning

Externalpowersupply

5. PI/O Module

129

SDI01 module external wiring When mounted on UTBD1 When mounted on UTRC1

GND

24Vdc

Use a short bar (FSBR2) for externalcommon terminal processing.

SDI01FG1234567891011121314151617181920

(TB1)

FG1234567891011121314151617181920

(TB2)GND

DI1DI2

DI5DI6

DI9DI10

DI13DI14

FG

DI7DI8

DI3DI4

DI11DI12

(DC24V)(0V)

DI15DI16

DI17DI18

DI21DI22

DI25DI26

DI29DI30

FG

DI23DI24

DI19DI20

DI27DI28

DI31DI32

SDI01

DI1DI2

DI16

DI3DI4

CN3/CN5

DI17DI18

DI32

DI19DI20

CN4/CN6

Input relay cableconnection

16-point input

16-point input

When mounted on upper level:CN3, CN4, connected

When mounted on lower level:CN5, CN6, connected




DI01DIG/TAL IN

TOSHIBA

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

SELECT

RUN 1/17 9/25

2/18

3/19

4/20

5/21

6/22

7/23

8/24

10/26

11/27

12/28

13/29

14/30

15/31

16/32

1-16

17-32

Indicator selector switch:Switches indicated data in16-point units.

Input data indicators:Indication changes in 16-pointunits.

Data group indicators

+

SDI01 module front panel

5. PI/O Module

130

Digital Output Module SDO01 SDO01 module specifications

Item Specification Model name SDO01 Number of output points 32 points Output insulation unit The 32 output points are isolated together (one side common). Output signal Open drain output Output current 100 mA (maximum) Voltage drop when output is ON 0.8 V (load 24 Vdc-100 mA) Leak current when output is ON 0.1 mA or less Output specification in emergency

HOLD mode (output hold) or RESET mode (output OFF) can be selected.

Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting switch.Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory, data

read- back check Insulation resistance 100 M or more (measured with 500 Vdc megger, between total

outputs and internal circuits) Ability of insulation to withstand voltage


External power supply 24 Vdc10% (21.6 to 26.4 V), ripple 5% or less Current consumption 24 Vdc-50 mA or less (system power supply) Internal heat generation 4.5 W or less (external 24 Vdc, all points rated ON) Compatible terminal block units UTBD1 (1 can be mounted), UTRC1 (2 can be mounted),

EC352DO0151,EC352DO0161 Compatible options - Compatible I/O base unit UDBU1 External dimensions 40 W x 90 H x 95 D mm (excluding protrusions) Weight 250 g or less

SDO01 module internal circuitry

Phase A

Module connector

Output larchcircuit

RS-485trans-ceiver

RS-485trans-ceiver


Phase B


Dual I/O bus

DO1

DO32

24 Vdc0 V Fixed voltage

power supplycircuit

Externalpowersupply

Statusindicator/switchPhoto-

couplerinsulationcircuit

Read-backInternal CPUcircuit

External powersupply fixedvoltage circuit

5. PI/O Module

131

SDO01 module external wiring When mounted on UTBD1 When mounted on UTRC1

GND

24Vdc

Use a short bar (FSBR2) for externalcommon terminal processing.

SDO01FG1234567891011121314151617181920

(TB1)

FG1234567891011121314151617181920

(TB2)GND

DO1DO2

DO5DO6

DO9DO10

DO13DO14

FG

DO7DO8

DO3DO4

DO11DO12

(DC24V)(0V)

DO15DO16

DO17DO18

DI21DO22

DO25DO26

DO29DO30

FG

DO23DO24

DO19DO20

DO27DO28

DO31DO32

SDO01

DO1DO2

DO16

DO3DO4

CN3/CN5

DO17DO18

DO32

DO19DO20

CN4/CN6

Output relaycable connection

16-point output

16-point output

When mounted on upper level:CN3, CN4, connected

When mounted on lower level:CN5, CN6, connected

+

Externalload

Externalload




DO01DIG/TAL OUT

TOSHIBA

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

SELECT

RUN 1/17 9/25

2/18

3/19

4/20

5/21

6/22

7/23

8/24

10/26

11/27

12/28

13/29

14/30

15/31

16/32

1-16

17-32

Indicator selector switch:Switches indicated data in16-point units.

Output data indicators:Indication changes in 16-pointunits.

Data group indicators

SDO01 module front panel

5. PI/O Module

132

Pulse Input Module SPI01 SPI01 module specifications

Item Specification Model name SPI01 Number of input points 4 points Input insulation unit The 4 points are isolated together Input signal (Note 1) Non-voltage contact (open collector Input)/Each voltage pulse

point can be set independently Counter 16 bit up counter Input current (Non-voltage contact) 7 mA (24 Vdc) Input resistance (Voltage pulse) With power ON/power OFF: 10 k MIN. Input frequency Non-voltage contact: DC-50Hz

Voltage pulse: DC-10kHz Rated input voltage Non-voltage contact:

ON Potential between external supply voltage (+) and PI (+) 18 V

OFF Potential between external supply voltage (+) and PI (+) 4 V

Voltage pulse: 2-30 VP-P DC bias for voltage pulse 1-13 Vdc Minimum pulse width Non-voltage contact: 10 ms (ON/OFF)

Voltage pulse: 50 s (ON/OFF) Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting

switch. Pulse threshold voltage setting (Note 2)

Set from 1 to D (decimal 1 to 13) by front panel setting switch.

Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory, Basic pulse


Ability of insulation to withstand voltage 500 Vac for 1 minute (between total inputs and internal circuits) External power supply 24 Vdc10% (21.6 to 26.4V), ripple 5% or less. External power supply current consumption

24 Vdc-50 mA or less

Current consumption 24 Vdc-150 mA or less (system power supply) Internal heat generation 4.8 W or less (external 24 Vdc, all points input) Compatible terminal block units UTBA1 ,EC352PI0151 Compatible options - Applicable I/O base unit UABU1 External dimensions 40 W 90 H 95 D mm (excluding protrusions)

Weight 150 g or less

(Note 1) The setting (non-voltage/voltage, instantaneous unit time) of each channel should be performed using the engineering tool. See Chapter2,”Registering Hardware” in the ”Engineering Tool Manual (6F8C1006)”.

(Note 2) The pulse width must be at least 1 V for the pulse threshold set voltage.

5. PI/O Module

133

SPI01 module internal circuitry

Phase A

Module connector

Internal CPUcircuit

RS-485trans-ceiver

RS-485trans-ceiver


Phase B


Dual I/O bus

PI1(+)

PI1( - )

24 Vdc0 V



External powersupply monitoring

Externalpowersupply

AMP

PI4(+)PI4( - )

Trans-formerinsula-tioncircuit

SPI01 module external wiring


A ground bar (FSBR2) is used for shielding.

FG123456789

1011121314151617181920

(24 Vdc)(0 V)

FGPI1 (+)PI1 ( - )PI2 (+)PI2 ( - )PI3 (+)PI3 ( - )PI4 (+)PI4 ( - )

(TB1/TB2) SPI01GND

+24 Vdc

GND( - ) side internalconnection.

FG123456789

1011121314151617181920

(24 Vdc)(0 V)


(TB1/TB2) SPI01GND

+-

+24 Vdc

Pulsegenerator

Pulsegenerator

( - ) side internalconnection.

5. PI/O Module

134

SPI01 module front panel




PI01PULSE IN

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

4

C

3

B

2A

1 90 8

F

7

E

6

D

5

4

C

3

B

2A

1 90 8

F

7

E

6

D

5

4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

CN1

CN2

CN3

CN4

Threshold level setting switch:Sets threshold levelnumbers 1 to E (decimal 1 to 14).

THRESHOLDLEVEL

5. PI/O Module

135


Item Specification Model name SPI012 Number of input points 4 points Input insulation unit The 4 points are isolated together Input signal (Note 1) Non-voltage contact (open collector input)/Each voltage pulse

point can be set independently Counter 16 bit up counter Input current (Non-voltage contact) 7 mA (24 Vdc) Input resistance (Voltage pulse) With power ON/power OFF: 10 k MIN. Input frequency Non-voltage contact: DC-50Hz

Voltage pulse: DC-10kHz Rated input voltage Non-voltage contact:

ON Potential between external supply voltage (+) and PI (+) 18 V

OFF Potential between external supply voltage (+) and PI (+) 4 V

Voltage pulse: 2-30 VP-P DC bias for voltage pulse 1-13 Vdc Minimum pulse width Non-voltage contact: 10 ms (ON/OFF)

Voltage pulse: 50 s (ON/OFF) Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting

switch. Pulse threshold voltage setting (Note 2)

1 to 14V; in terms of 1V as a unit; setup accuracy: (set value's 6% + 0.3V)

Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory, Basic pulse


Ability of insulation to withstand voltage 500 Vac for 1 minute (between total inputs and internal circuits) External power supply 24 Vdc10% (21.6 to 26.4V), ripple 5% or less. External power supply current consumption


Current consumption 24 Vdc-150 mA or less (system power supply) Internal heat generation 4.8 W or less (external 24 Vdc, all points input) Compatible terminal block units UTBA1 ,EC352PI0151 Compatible options - Applicable I/O base unit UABU1 External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 150 g or less

(Note 1) The setting (non-voltage/voltage, instantaneous unit time) of each channel should be performed using the engineering tool. See Chapter2,”Registering Hardware” in the ”Engineering Tool Manual (6F8C1006)”.

(Note 2) The pulse width must be at least 1 V for the pulse threshold set voltage.

5. PI/O Module

136

SPI012 module internal circuitry

Phase A

Module connector

Internal CPUcircuit

RS-485trans-ceiver

RS-485trans-ceiver


Phase B


Dual I/O bus

PI1(+)

PI1( - )

24 Vdc0 V



External powersupply monitoring

Externalpowersupply

AMP

PI4(+)PI4( - )





FG123456789

1011121314151617181920

(24 Vdc)(0 V)


(TB1/TB2) SPI01GND

+24 Vdc

GND( - ) side internalconnection.

FG123456789

1011121314151617181920

(24 Vdc)(0 V)


(TB1/TB2) SPI01GND

+-

+24 Vdc

Pulsegenerator

Pulsegenerator


SPI012 SPI012

5. PI/O Module

137





AI06PULSE IN

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

STAND-BY


At the time of module registration, the hardware information that is set for each pulse input is automatically downloaded after startup.

(1) Selecting the input signal of the no-voltage contact (open collector) or with-voltage.

(2) Setting the input signal filter and select the high speed (10kHz) or the low speed (50Hz).

(3) Selecting the input signal's threshold voltage 1 to 14V.

Set the threshold voltage in such a manner that it falls nearly on the center of the pulse amplitude.

Set value; n (n= 1, 2, 14)

L-level detection VL 0.84 (n - 1) + 0.79)

H-level detection VH 0.97 (n - 1) + 2.32)

Threshold(set with the pulse amplitudeat the center)

High level

Low level

PI01

5. PI/O Module

138


Item Specification Model name SPI06 Number of input points 4 points Input insulation unit The 4 points are isolated together Input signal Non-voltage contact (open collector input)/Each voltage pulse

point can be set independently Counter 16 bit up counter No-voltage contact Input current 7.2 mA (24VDC, type) at the time of input short-circuiting Voltage input impedance At power-on/-off: 30 k or more Voltage input voltage range 0-30V Threshold voltage setup 1 to 14V; in terms of 1V as a unit; setup accuracy: (set value's 6%

+ 0.3V) Input frequency Low-speed filter: DC to 50 Hz

High-speed filter: DC to 10 kHz (unapplicable to machine contacts)Minimum pulse width Low-speed filter: 10 ms (ON/OFF)

High-speed filter: 50 s (ON/OFF) Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting

switch. Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory,

Basic pulse, Counter Redundancy Possible (when mounting terminal block UTBA61 for redundancy

or base unit UABU3 for redundancy) Redundancy switching condition Major alarm to online modules Insulation resistance 100 M or more (measured with 500 Vdc megger, between total

Inputs and internal circuits) Ability of insulation to withstand voltage 500 Vac for 1 minute (between total inputs and internal circuits) External power supply 24 Vdc10% (21.6 to 26.4V), ripple 5% or less. External power supply current consumption


Current consumption 24 Vdc-70 mA or less (system power supply) Internal heat generation 2.5 W or less (external 24 Vdc, all points input) Compatible terminal block units UTBA1(for single configuration), UTBA61(for redundant

configuration),EC352PI0151(for single configuration) Compatible options - Compatible I/O base unit UABU1 (for single configuration), UABU3 (for redundant

configuration) External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 150 g or less

5. PI/O Module

139

SPI06 module internal circuitry and breakdown diagnasis area

SPI06 (PRM)

SPI06 (SCD)

PI1(+)

PI1( - )

(24 DCV)(0 V)

Externalpowersuppy

PI4(+)PI4( - )

(Module connector)

InternalCPU circuit

RS-485trans-ceiver

RS-485trans-ceiver

Internal powesupply

System powersupply (24 Vdc)

Dual I/O bus


Fixed voltagepower supplycircuitExternal power

supply monitoring

AMP


Countter

Redundantswitchingstatus signal

Phase A Phase B

(Module connector)

InternalCPU circuit

RS-485trans-ceiver

RS-485trans-ceiver

Internal powesupply

System powersupply (24 Vdc)

Dual I/O bus


Fixed voltagepower supplycircuitExternal power

supply monitoring

AMP


Countter

Redundantswitchingstatus signal

Phase A Phase B

1)

2)

3)

4)

1)

2)

3)

4)

4)

4)

5. PI/O Module

140

Diagnostic functions 1) Counter stop diagnostics 2) ROM/RAM check; WDT supervision; and power supply supervision 3) I/O bus transmission diagnostics 4) Duplex switching status diagnostics 5) External power supply voltage drop detection

*1 Among pulse inputs, it is possible to detect failures of the insulation and input areas (each CH independent) by comparing the primary and secondary count values when redundant. The errors at this time, which are displayed as input deviation errors (AIE), are issued to both modules of the redundant configuration. Examples of how failed modules are specified. * Secondary-module error when the control is not affected * Primary-module error when the control is affected If diagnosing this part is necessary when single, the need can be handled via software by entering parallel inputs into two modules.

*2 Panel SW and status display are not targeted for diagnosis. By conducting power ON/OFF tests during routine maintenance, it is possible to check the absence/presence of failures of panel switches and the lamp indication statuses of panel LEDs.

*3 Some consistency errors may not be detected due to the timing of the diagnosis cycle, etc.

SPI06 module external wiring When mounted on UTBA1

+

24 Vdc

FG1234567891011121314151617181920

FG1234567891011121314151617181920

+-

+

GND(TB1/TB2)

GND

24 Vdc

(TB1/TB2)

Pulse

generator

(24 Vdc)(0 V)


SPI06

(24 Vdc)(0 V)

(24 Vdc)(0 V)


SPI06

(24 Vdc)(0 V)

GND

Pulse

generator


( - ) side internal connection. ( - ) side internal connection.

5. PI/O Module

141



FGPI1 (+)PI1 ( - )

PI2 (+)PI2 ( - )

PI3 (+)PI3 ( - )

PI4 (+)PI4 ( - )

+

GND

24 Vdc

FG123456789

1011121314151617181920

(TB1)

FG123456789

1011121314151617181920

(TB2)

FGPI1 (+)PI1 ( - )

PI2 (+)PI2 ( - )

PI3 (+)PI3 ( - )

PI4 (+)PI4 ( - )

FGPI1 (+)PI1 ( - )

PI2 (+)PI2 ( - )

PI3 (+)PI3 ( - )

PI4 (+)PI4 ( - )

+

GND

24 Vdc

FG123456789

1011121314151617181920

(TB1)

FG123456789

1011121314151617181920

(TB2)

FGPI1 (+)PI1 ( - )

PI2 (+)PI2 ( - )

PI3 (+)PI3 ( - )

PI4 (+)PI4 ( - )

UpperprimarySPI06

UppersecondarySPI06

UpperprimarySPI06

UppersecondarySPI06

( - ) side internal connection.

Pulse

generatorPulse

generator

( - ) side internal connection.

5. PI/O Module

142





AI06PULSE IN

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A1 90 8

F

7

E

6

D

5

STAND-BY


At the time of module registration, the hardware information that is set for each pulse input is automatically downloaded after startup.

(4) Selecting the input signal of the no-voltage contact (open collector) or with-voltage.

(5) Setting the input signal filter and select the high speed (10kHz) or the low speed (50Hz).

(6) Selecting the input signal's threshold voltage 1 to 14V.

Set the threshold voltage in such a manner that it falls nearly on the center of the pulse amplitude.

Set value; n (n= 1, 2, 14)

L-level detection VL 0.84 (n - 1) + 0.79)

H-level detection VH 0.97 (n - 1) + 2.32)

Threshold(set with the pulse amplitudeat the center)

High level

Low level

PI06

5. PI/O Module

143

Pulse Output Module SPO01 SPO01 module specifications

Item Specification Model name SPO01 Number of output points 4 points Output insulation unit The 4 points are isolated together Output signal Open collector output Resolution 8 bit Output type Pulse width: Select either 72 or 9 ms (same setting for all points).

Pulse train: Select either 28 or 111 Hz (same setting for all points). Pulse direction Open or close derection Output applied voltage 13.5 - 26.4 Vdc Output current Resistance load: 100 mA/point (Max.)

Inductive load: 50 mA/point (Max.) Leak current when output is OFF

100 A or less

Voltage drop when output is ON

1 V or less (Resistance load: 100 mA)

Risetime 20 s/10 - 90% or less (Resistance load: 100 mA) Address setting Set from 1 to E (decimal 1 to 14) by front panel address setting switch.Breakdown diagnosis External power supply voltage drop, transmission, CPU, memory,

Read-back check. Insulation resistance 100 M or more (measured with 500 Vdc megger, between total

outputs and internal circuits) Ability of insulation to withstand voltage


External power supply 24 Vdc10% (21.6 to 26.4V), ripple 5% or less. External power supply current comsumption


Current consumption 24 Vdc-100 mA or less (system power supply) Internal heat generation 2.7 W or less (external 24 Vdc, all points output) Compatible terminal block units

UTBA1

Compatible options - Compatible I/O base unit UABU1 External dimensions 40 W 90 H 95 D mm (excluding protrusions) Weight 150 g or less

(Note 1) The setting by output type should be performed using the engineering tool. For the setting method, see Chapter 2 “Registering Hardware” of the “Engineering Tool Manual” (6F8C1006).

5. PI/O Module

144

SPO01 module internal circuitry

Phase A

Module connector

RS-485trans-ceiver

RS-485trans-ceiver


Phase B


Dual I/O bus

PO1OP

PO4OP

24 Vdc0 V

Fixed voltagepower supplycircuitExternal

powersupply


Photo-couplerinsulationcircuit

Read-backIntemal CPUcircuit

External powersupply fixedvoltage circuit

PO1CL

PO4CL

Outputdrive

Pulse outputcircuit

SPO01 module external wiring


FG

1234567891011121314151617181920

(24 Vdc)(0 V)

FGPO1OPPO1CLPO2OPPO2CLPO3OPPO3CLPO4OPPO4CL

(TB1/TB2) SPO01GND

+ 24 Vdc

GNDA ground bar (FSBR2) is used for shielding.

Solenoid valve


5. PI/O Module

145

SPO01 module front panel




PO01PULSE OUT

TOSHIBA

RUN

ALM

ADDR4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

5. PI/O Module

146

6. Troubleshooting

147

6. Troubleshooting When the intelligent PI/O system is actually run, it sometimes does not run as expected. In such a case, before judging that a system breakdown has occurred, perform the checks in Table 6.1 and take the action indicated.

Table 6.1 When the system does not operate normally (part 1)

Symptom Checks Action The LED on the PI/O module below the communication base unit fails to light up. Or, it lights up briefly and then immediately goes off.

Is the system power supply correctly connected to the communication base unit?

Check the polarity and connect correctly.

Is the I/O bus cable connected securely?

Insert the cable connector in all the way, and lock it in place.

Is the system power supply voltage within the rating?

Check for power supply overload or breakdown.

Are the communication modules all mounted securely on the communication base unit terminal block?

Fix in place securely with screws.

Serial bus error is detected. Is the serial bus wiring to the communication base unit correct?

Recheck the wiring paths, and wire correctly.

Is the termination resistor connected to the last stage communication base unit terminal block correctly?

Connect the termination resistor correctly to the terminal section.

Are the communication base unit terminal block screws tightened securely?

Tighten the screws securely.

Are the communication base unit terminal blocks and the communication modules mounted securely?


Are the communication base unit numbers set correctly?

Set the numbers correctly.

NOTE:

When troubleshooting, use the following manuals together with this one. Intergrated Controller Vseries Engineering Tool Manual 6F8C1006

6. Troubleshooting

148

Table 6.1 When the system does not operate correctly (part 2)

Symptom Checks Action An I/O bus error has been detected.

Is the I/O bus cable connected securely?

Insert the cable connector all the way in, and lock in place.

Is the termination connector connected to the last stage terminal block unit?

Connect the termination connector.

Are the terminal blocks and communication modules mounted securely on the communication base unit?


Are the PI/O module modul numbers set correctly?

Set the numbers correctly.

Trouble is detected in the PI/O module external power supply.

Is the external power supply wired correctly to the terminal block unit terminal block?

Connect correctly.

In the case of the relay connection unit, is power supplied correctly to the external relay unit?

Supply power to the relay unit.

Are the external line terminal block and connector fixed to the main unit with screws?

Fix the external wire and terminal block in place with screws.

Is the external power supply at the prescribed voltage?

Supply the prescribed voltage.

The analog Output data do not agree with the real values.

Is the external line terminal block main unit fixed in place with screws?

Fix external line terminal block with screws

Is the Output open? Connect the prescribed signal. Is the Output signal polarity

reversed? Connect the signal polarity correctly.

Is an analog signal from the same power supply connected to an uninsulated PI/O module?

Use an insulated PI/O module for analog signals from different power supply systems.

In the case of current Output, is an I/V conversion board mounted on the terminal block?

Set the I/V conversion board in place, then apply the current Output.

Is the Output range registered correctly?

Register the range being used.

A read-back error is detected in the analog output.

Is the external line terminal block main unit fixed in place with screws?

Fix the external line terminal block in place with screws.

Is the output open? Connect a load. Is the polarity of the wiring to the

load reversed? Check the polarity, and connect correctly.

Is the external load resistance within the specifications?

Apply a load of 0 to 750 when electricity is flowing.

Is the distributor alarm indicator (SDA01) lit?

Has the external power supply voltage dropped?

Supply the rated power.

Is there excess current in the output (Goes off by turning OFF sensor power switch).

Check the wiring and sensor where the excess current occurs.

7. Maintenance and Inspection

149


Daily inspection Check the following items daily while the controller is runnning..

CAUTION

When there is any smoke or strage odor ,turn off the power.

Otherwise, it may cause a fire or electric shock.

NOTICE:

To keep the system normal and avoid unnecessary troubles,perform daily inspections,periodical inspections.

Table 7.1 Daily inspection items

Item Inspection details Remedy Check of RUN/ALM display of the intelligent PI/O unit

RUN is ON and ALM is OFF during operation.

・If the LED action is abnormal, follow the procedure detailed in Chapter 6, "Troubleshooting". ・Check the registration state and error state of the I/O from the controller for taking measures.

Check the input LED display of the intelligent PI/O unit (digital input)

The corresponding LED illuminates when the external input signal is ON.

・Check if the input voltage is within the specified value. ・Check for looseness of the input terminal block. ・Check if the module is installed securely.

Check the output LED display of the intelligent PI/O unit (digital output)

The corresponding LED illuminates and external load functions when the output is ON.

・Check if the external load voltage is within the specified value. ・Check the built-in fuse. ・Check for looseness of the output terminal block. ・Check if the module is installed securely.


150

Periodical inspection Check the following items regularly (about once in every 6 months). Also, check them when the ambient condition or environment changes.

WARNING

Be extremely careful when measuring the power supply voltage at the power terminal part of the module during an inspection. Otherwise, it may cause an electric shock.

WARNING

Do not modify, repair, disassemble, or adjust the device, module, or board. It may cause an electric shock, fire, injury, or failure. In case of an operation error or failure, contact one of Toshiba's sales representatives.

NOTE:

To keep the system normal and avoid unnecessary troubles,perform daily inspections,periodical inspections.

Table 7.2 Dailyu inspection items

Item Inspection details Criteria System power related

Power voltage (measure at the power terminal block of the module)

DC24V (20.4-28.8V)

Check for looseness of the power terminal screw. No looseness Check for damage of the wiring cable. No damage

Installation state

Check if the base unit of the controller unit is secured. No looseness or backlash Check if the I/O base unit of the TC-net I/O unit is secured. No looseness or backlash Check for looseness of the cable connector and damage of the cable.

No looseness or damage

Intelligent I/O related

Measure voltage at the I/O terminal block of each I/O module.

Within specified values

Check the input state display LED. Illuminates normally Check the output state display LED. Illuminates normally Check if the I/O terminal block is secured. No looseness or backlash Check for looseness of the terminal screw or risk of contact with neighboring ones.

No looseness or risk of contact

Check for damage of the wiring cable. No damage ambient environment

Check if the temperature, humidity, vibration, and dust are within the specified values.

Within the general specifications

Check the Duplex function

Change master and slave mode by Tool and confirm that ONL, STND-BY operate normally

RUN normally


151

Maintenance Parts For early recovery in case of failure, it is recommended preparing at least the following maintenance parts.

WARNING

Replace fuses with specified items. Using anything other than specified may cause a fire or failure.

Table 7.3 Maintenance parts

Product name Quantity Remark I/O module One for

each type.

Important:

When storing spare items,avoid a place with high temperature or humidity.


152

153

154

Apendix2 External Dimensions

155

Apendix 2 External Dimensions The following are the external dimensions of the units and modules that comprise the intelligent PI/O system.

Communication Base Unit

Appended Figure 2.1 Communication base unit

Apendix 2 External Dimentions

156

Terminal Block Unit

Appended Figure 2.2 Terminal block unit


157

Relay Connection Unit

Appended Figure 2.3 Relay connection unit

Module

Appended Figure 2.4 Module

40 95 9

90

Applicable module model name

SBIF1

SAI01SAI02SAI03STC01SRT01SAO01SAO02SDI01SDO01SDA01SPI01SPI012

[mm]

SPO01

SBIF2

SAI06SAO06


158

Option Board

45

85

15

FIVC11FIVC12FIVC21FIVC22

[mm]

Applicable optionmodel name

Appended Figure 2.5 Option board

4

C

3

B

2

A

1 90 8

F

7

E

6

D

5

TB1

SW1

SBIF(P)

SBIF(S)

80 11015 3

160

USCB2

Applicable communicationbase unit model name

[mm]

Appended Figure 2.6 Communication base unit USCB2


159

CN1

CN2

ON

11015 3

160

UABU1

80

Applicable I/O baseunit model name

[mm]

Appended Figure 2.7 I/O base unit UABU1

11015 3

160

UABU3

80

CN1

ON


[mm]

Appended Figure 2.8 I/O base unit UABU3


160

11015 3

160

UDBU1

60

CN1

CN2

ON


[mm]

Appended Figure 2.9 I/O base unit UDBU1

UITU5

40

ON

TB1

15

316

0


[mm]

Appended Figure 2.10 I/O base unit UITU5

Integrated Controller V series Serial I/O Module User’s Manual

February , 2017 2nd Edition

Infrastructure Systems & Solutions Company

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