D40ML Series

Safety,Technology& Innovation

Operating Instructions for D40ML Series

IMPORTANT NOTE: Read and understand these instructions before installing, operating, or maintaining this equipment. The product is designed to be a component of a safety oriented control system. It is the responsibility of each user to ensure the correct overall functionality of its systems and machines. Omron STI its subsidiaries and affiliates, cannot guarantee all of the characteristics of a given system or product not supplied by Omron STI.

WARNING: Do not defeat, tamper with, remove or bypass this unit. Severe injury to personnel could result.

D40ML Heavy Duty Switch Dimensions (mm)D40ML Medium Duty Switch Dimensions (mm)

Operation: All D40ML series safety switches are designed to conform to EN60947-5-3 and be used as directed by ISO14119, EN ISO12100 and EN60204-1. They have coded RFID sensing which provides a wide (>10mm) sensing distance and provide a high tolerance to misalignment after sensing. They can operate in extreme environments of temperature and moisture. The switches are provided factory coded either uniquely or by series master code.

Installation:• Installation of all D40ML series safety switches must be in accordance with a risk assessment for the individual application.• The use of a safety relay is required for monitoring RFID coded switches. These relays monitor two redundant circuits as per ISO13849-1 for up to

PLe/Category 4 protection.• D40ML series switches are designed to operate with most dual channel safety relays to satisfy EN60947-5-3.• M5 mounting bolts must be used to mount the switches. Tightening torque for mounting bolts to ensure reliable fixing is 1.0 Nm. Always mount on non-ferrous

materials.• Do not mount adjacent switches or actuators closer than 30mm.• To achieve nominal holding force ensure face-to-face alignment of magnetic parts.• After installation always check each switch function by opening and closing each guard individually in turn and ensuring that the Green LED on the switch and

the LEDs on the safety relay are illuminated when the switch is closed and are extinguished when the switch is open. Check that the machine stops andcannot be re-started when each switch is open.

Maintenance/Safety Checks: Monthly: Check alignment of actuator and look for signs of mechanical damage to the switch casing or cables.The safety functions and mechanics must be tested regularly. For applications were infrequent guard access is foreseeable, the system must have a manual function test to detect a possible accumulation of faults at least once per month for PLe Cat3/4 or once per year for PLd Cat3 (ISO13849-1). Where possible it is recommended that the control system of the machine demands and monitors these tests, and stops or prevents the machine from starting if the test is not done. (ISO14119). Check that the machine stops and cannot be re-started when each switch is open.

NOTE: The safety outputs will only close when the actuator is in place and the lock magnet is energized. Forcing open of the lock will cause the safety outputs to open.

IMPORTANT: The guard lock function is power-on applied and power-off released. It may not be used for person protection on machines with rundown. The Risk Assessment for the particular application should include the risk of spare actuators. Spare actuators should not be readily available and must be securely controlled. Record any RFID codes as required by factory rules or with reference to any risk assessment for the particular application and user location.

Manual P/N 99983-0020 022016 Rev.C©2016 Omron Scientific Tetchnologies, Inc. All rights reserved.

EU Declaration of ConformityThe manufacturer named below herewith declares that the product fulfills the provisions of the directive(s) listed below and that the related standards have been applied.

OMRON Scientific Technologies Inc.6550 Dumbarton CircleFremont, CA 94555, U.S.A.

Directives applied:Machinery directive 2006/42/ECEMC directive 2004/108/EC (valid until 19th April 2016)EMC directive 2014/30/EU (valid from 19th April 2016)RoHS Directive 2011/65/EC

Standards applied:EN 60947-5-3:2013EN 60947-5-1:2004+AC:2005+A1:2009EN 60947-1:2007+A1:2011EN ISO 13849-1:2008:+AC:2009EN 62061:2005+AC:2010+A1:2013EN ISO 14119:2013

Fremont, Date: August 12, 2015

Marty KrikorianDirector, Quality Control

Standards: ISO14119 EN60947-5-3 EN60204-1ISO13849-1 UL508

:ataD ytilibaileR dna noitacifissalC ytefaS Dielectric Withstand: 250VAC

Insulation Resistance: 100 MohmsSwitching Distance: Sao 1mm Close

Sar 10mm OpenSwitching Frequency: 1.0 Hz maximum

Approach Speed: 200mm/m to 1000mm/sBody Material: D40ML-P__ = Plastic

D40ML-M__ = Die-Cast MetalD40ML-SS__= 316 Stainless Steel

Temperature Range: -25C to +40CVibration: 10Hz to 55Hz, 1mm amplitude.

Shock: 11ms 30gEnclosure Protection: IP67 (Plastic or Metal)

IP69K (Stainless Steel) with flying leadsCable Type: PVC 8 core 6mm OD

Mounting Bolts: 2 x M5 Tightening torque 1.0 NmMounting Position: Any

Power Supply: +24VDC ± 10% (selv / pelv)Holding Force: SS2: F1max (typical): 600N Fzh: 450N

SS1: F1max (typical): 950N Fzh: 700NP2 & M2 Version: F1max (typical): 900N Fzh: 675NP1 & M1 Version: F1max (typical): 1500N Fzh: 1150N

Max. Switched Current (Outputs): 200mA (min. internal resistance 8.5 Ohms)

Characteristic Data according to EN ISO13849-1:Performance Level e If both channels are used in combination

with a SIL3/PLe control deviceCategory Cat. 4

MTTFd 1100a Diagnostic Coverage DC 99% (high)

Number of operating days per year: dop = 365dNumber of operating hours per day: hop = 24h

B10d: Not mechanical parts implemented

When the product use deviates from these assumptions (different load, operating frequency, etc.) the values must be adjusted accordingly.

Information with regard to UL508Use LVLC or Class 2 supply. Type 1 enclosure.

WARNING: Hot surface – risk of burn if used at ambient temperature of +40C degrees. Affix a warning label to the switch.

D40ML SeriesOperating Instructions for D40ML Series

Quick Connect (QC) 250mm (10”) M12 8 -Way Male Plug

ConductorColors Function

Power Ratings

3 Blue 0VDC 50mA max. (sensing) 2 Red 24VDC 8 Orange Lock Applied (+24VDC) 500mA max. (locked) 7 Black Safety Output 1 200mA max.1 Wh ite Safety Output 14 Yellow Safety Output 2 200mA max.6 Green Safety Output 25 Brown Auxiliary Signal +24 VDC 200mA

Connection Colors

LED Operation and Switch Status Indication:The D40ML switch uses 2 LED to indicate all the different possible switch states. The LED are in a clearly visible location at either side of the cable exit point.

Switch Status Guard Green LED Yellow LED Locked Closed Steady Off Solenoid Power OFF (unlocked) Closed Flashing Off Guard Open Open Off Steady Door Forced Open Open Off Flashing

Actuator Operating Direction:

OMRON CANADA, INC. • HEAD OFFICEToronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com

OMRON ELECTRONICS DE MEXICO • HEAD OFFICEMéxico DF • 52.55.59.01.43.00 • 01-800-226-6766 • mela@omron.com

OMRON ELECTRONICS DE MEXICO • SALES OFFICEApodaca, N.L. • 52.81.11.56.99.20 • 01-800-226-6766 • mela@omron.com

OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICESão Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br

OMRON ARGENTINA • SALES OFFICECono Sur • 54.11.4783.5300

OMRON CHILE • SALES OFFICESantiago • 56.9.9917.3920

OTHER OMRON LATIN AMERICA SALES54.11.4783.5300

Authorized Distributor:

C434I-E-01 08/15 Note: Specifications are subject to change. © 2017 Omron. All Rights Reserved. Printed in U.S.A.

Printed on recycled paper.

OMRON AUTOMATION AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com

OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu

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