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August 2012 | ManufacturingEngineeringMedia.com 91 Tooling & Workholding R eal competitiveness in traditional material removal processes begins where a tool is held to meet a fixtured workpiece. One or the other or both are moving, turning, indexing, or profiling, often simultaneously. Making the right selection of tooling and workholding including cutting tool, substrate, coating, geometry, as well as toolholder, toolchanger and ancillary coolant delivery and chip removal systems for the material application is critical to optimizing process performance. What about the workpiece? What’s the best way to hold the part, load and unload it, machine it in the fewest number of setups (one setup is the best) while minimizing downtime, maximizing uptime, and producing a quality result? Open the IMTS Toolbox Find the right connection between spindle, tool, and workpiece Photo courtesy Emuge Corp.

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Page 1: Open the IMTS Toolbox - SME€¦ · also have thread mill products with inserts and toolholders—in ... a selection of modular center ... The Vero-S NSE mini pneumatic quick-change

August 2012 | ManufacturingEngineeringMedia.com 91

Tooling & Workholding

Real competitiveness in traditional material

removal processes begins where a tool is

held to meet a fixtured workpiece. One or the

other or both are moving, turning, indexing,

or profiling, often simultaneously. Making

the right selection of tooling and workholding

including cutting tool, substrate, coating, geometry, as well

as toolholder, toolchanger and ancillary coolant delivery

and chip removal systems for the material application is

critical to optimizing process performance. What about the

workpiece? What’s the best way to hold the part, load and

unload it, machine it in the fewest number of setups (one

setup is the best) while minimizing downtime, maximizing

uptime, and producing a quality result?

Open theIMTS ToolboxFind the right connection between spindle, tool, and workpiece

Photo courtesy Emuge Corp.

Page 2: Open the IMTS Toolbox - SME€¦ · also have thread mill products with inserts and toolholders—in ... a selection of modular center ... The Vero-S NSE mini pneumatic quick-change

These are the kinds of questions that visitors to IMTS 2012

will seek answers to and solutions they will find, by the thou-

sands, in the Tooling and Workholding Pavilion.

“The trends that I see are that our customers want to be

more competitive, even with their sister manufacturing plants

overseas,” says Kurt Nordlund, president, Seco Tools Inc.

(Troy, MI). “Today, manufacturers have a much more techni-

cal focus on process and on the importance of the total cost

approach to becoming and remaining globally competitive. All

industries like automotive are being very aggressive in devel-

oping their processes to handle the latest materials.”

Nordlund cites the challenge of the newest difficult-to-

machine materials. “We have made dramatic breakthroughs

in developing coating technology, especially for demanding

applications like titanium and Inconel in the aerospace, power

generation, and energy industries. CVD coatings are able to

optimize machining conditions for these applications and

other difficult-to-machine materials,” says Nordlund.

Building On Tooling Platforms

“We have close to 30,000 products developed around

tooling platforms that enable us to innovate across the board

with base substrates, base coatings, and the basic knowl-

edge of geometries that enable us to produce milling cutters,

round tools, and face mills with precision in industry-scale

volumes and uniformity. Our new generation of replaceable-

tip round tools for milling, drilling, and reaming, for example,

will deliver runout absolutely as good as a solid-carbide tool

in the intermediate range of diameters and for long-reach

applications where solid carbide isn’t cost competitive,”

Nordlund concludes.

In the cutting tool industry, it’s important to develop

the level of technology that’s required to meet the needs

of today’s sophisticated manufacturers, according to Peter

Matysiak, president, Emuge Corp. (West Boylston, MA). “We

continue to invest extensively in R&D to stay on the leading-

edge with the types of new machines and materials that are

being used in manufacturing today. In a crowded field, one

of the biggest challenges that we face is how to efficiently

convey and transfer the application knowledge and techni-

cal product expertise we possess to our customers. We have

to take advantage of all means of communication available

today including the internet, Web sites, demonstration videos

and, of course, IMTS and make this knowledge and techni-

cal information available to discerning engineers so they

can easily incorporate it into their manufacturing needs,”

Matysiak says. "Our Technology Center is also valuable for

interfacing with our customers and their needs. All this tech-

nical support is especially important because our customers

are manufacturing with fewer people than ever before and

they rely on the latest tooling technology and information to

be readily available," Matysiak says.

“We manufacture and offer taps, form taps, thread mills,

end mills and more, as well as the required toolholders and

can recommend the tooling solution that is best-suited for the

application. Taps are effective for most common materials and

have a longer reach that some workpieces may require. We

also have thread mill products with inserts and toolholders—in

essence we have a complete line of threadmaking tools to

meet virtually any application.

At IMTS 2012, Emuge will introduce a host of products

including new taps, thread mills, end mills and toolhold-

ers. Among the new tools is their new Rekord DZBF series

taps featuring an Emuge-designed chipbreaking technology

to eliminate the formation of long continuous chips that

commonly occur when tapping carbon steel, alloy steel,

and austenitic stainless steel. “It’s a little more complicated

when you uniquely design a chipbreaking function into a

tap, but we’ve done it. Although this product is effective

for many applications, it is primarily aimed at problems

manufacturers in the energy industry have in machining

valves and other parts for the oil, power generation and

wind turbine industry,” says Matysiak.

92 ManufacturingEngineeringMedia.com | August 2012

Tooling & Workholding

Pho

to c

ourt

esy

Tech

niks

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User Friendly Solutions for the Shop Floor

“We offer products on many different fronts, especially for

addressing the need for user-friendly products on the shop

floor,” explains Jack Burley vice president/sales and engineer-

ing, BIG Kaiser Precision Tooling Inc. (Hoffman Estates, IL).

One such product to be shown at IMTS 2012 is the Kaiser

310 EWD precision-finish digital boring head, which ad-

dresses the need for adjustments to boring tools in holemak-

ing. “The digital readout of the 310 EWD simplifies operator

intervention by providing a digital readout. All the operator has

to do is make sure that the adjustment displayed on the bor-

ing head is the same deviation displayed on the bore gage,”

Burley explains. “The digital boring system covers holemak-

ing from very small to very large from 30 taper machines for

precision bores in auto parts to large titanium workpieces for

the aircraft industry.”

For deep-hole finish boring, BIG Daishowa’s Smart Damper

is designed to eliminate vibration and reduce chatter for higher

productivity in deep-hole finish boring and extended reach

face milling. For high-speed machining operations, BIG Kaiser

will introduce a precise face mill with axial adjustments within

the cutter body for using CBN or PCD inserts for milling cast

iron or aluminum with a glass-like finish. “This cutter gives our

customers very smooth surface finishes without sacrificing feed

rate. It’s a new area for us and we’ll branch out into face mills

as well. Also from BIG Daishowa, our new R-Cutter produces a

pleasing convex edge radius, reduces cutting resistance, and

minimizes burr generation,” says Burley.

According to Andy Weber, president, Rego-Fix Tool Corp.

(Indianapolis, IN), the HSK 40 E taper connection, which is

designed for high-speed and high-performance machining,

is becoming more common, especially on smaller machines.

“HSK really shines in the HSK 25, 32, and 40 sizes, typically

where there aren’t suitable alternatives,” says Weber. “Higher

performance machining results from a complete manufactur-

ing process, including workholding, toolholding, and the tool

August 2012 | ManufacturingEngineeringMedia.com 93

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Photo courtesy Exsys Tool Inc.

itself. You can’t just buy a high-speed machine and keep

everything else the same. That won’t work.” Rego-Fix will

introduce its powRgrip system, which covers sizes from 0.2

to 25.4-mm diameter. “We have two systems, our legacy ER

system and the powRgrip system for micromilling. With the

PG 6, we can really go down small, down to 0.2 mm in the

micromilling area,” Weber concludes.

The Trend...More Stations...More Tools

According to Walt Bachmann, Exsys Tool Inc. (San

Antonio, FL), his company is called upon often to design

new tooling connections to fit the multifunction capabilities

of milling machines and lathes that increasingly resemble

one another in capability. Bachmann explains: “Constant

innovations from single spindle and one turret to main and

subspindle with multiple turrets have clouded the difference

between a lathe and a milling machine. Older CNC lathes

used only the main spindle requiring a second operation

for the

unmachined

other end.

Today, the

subspindle

picks up the

part from the

main spindle

where it can be

machined complete

in one operation. On newer

equipment both main and subspindles

have C-axis control, programmable to a fraction of a degree

for machining hole patterns or contouring. But this required

many tools and, therefore, the turrets had to accommodate

several toolstations, or the machine needed more turrets, so

the front end of the part could be machined with one turret,

while the other end was machined by the second turret.

94 ManufacturingEngineeringMedia.com | August 2012

Tooling & Workholding

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“Today, we still have single turret machines with slots

for fixed turning tools, but the trend has been to new tur-

rets which accommodate many live tools, which use rotating

drills, end mills, and taps, similar to the older two-axis milling

machine. New turret designs incorporate up to 24 or more

different toolstations, where all of the toolstations accept live

tooling. Multiple tools attached to one station increase capabil-

ities of single turret machines, as seen here. Many machines

incorporate several turrets which can be used simultaneously

for both main and subspindle work. Tool carousels are incor-

porated to accept up to 80 tools, reducing tool-change time

and setups,” Bachmann concludes.

At IMTS 2012, there will be tooling solutions for just

about any of the machine combinations that you are likely

to encounter. ME

— Jim Lorincz

Metalcutting ProductsProducts include Duratomic TK insert grades for cast iron turning, DP3000 heat-resistant inserts for Perfomax indexable drills, the

Square 6-04 shoulder milling cutter, the Turbo 10 cutting tool, the Double Octomill-05 face milling cutter for smaller machines, and a new generation of disk milling cutters for large 25-mm slot width. Duratomic coatings offer high-performance turn-ing, faster cutting speeds, and increased tool life. When used on Perfomax indexable drills, Duratomic produces high feeds and speeds, resistance to wear and edge toughness suitable for most materials and applications. The Turbo 10 cutting is another advance in square shoulder milling for most roughing, semifinishing, and finishing operations. Mounting types for the Turbo 10 include cylindrical, Weldon, arbor, and Combimaster.Seco ToolsPh: 248-528-5444Web site: www.secotools.com

Low-Profile Swing ClampsTuffCam low-profile swing clamps feature tougher cams, stronger springs and precise positioning to meet speed and heavy arm clamping requirements. The innovative tri-cam

design coupled with exclusive V-groove technology, a stainless steel ball seat, and spring are designed to extend component life. The clocking feature, which dramatically reduces the time it takes to change arms for maintenance, component replace-ment, or fixture setup, is available on these high-capacity swing clamps for the first time. VektekPh: 800-992-0236Web site: www.vektek.com

Success in ManufacturingRota-S version 2.0 manual chuck with a manually actuated expansion arbor can be quickly retrofitted for ID clamping 20–80 mm. In addition, the Rota-S 2.0 can be equipped with a selection of modular center sleeves for closed center sealing or with adjustable workpiece stops. The Vero-S NSE mini pneumatic quick-change pallet provides flexibility in the field of zero point clamping so that even small workpieces can be directly clamped and are com-pletely machined from five sides without restricting accessibility. The Tendo E compact hydraulic toolholder can be used for mill-ing, drilling, and reaming. The hydraulic expansion toolholders can safely transfer torques up to 520 N•m at a 20-mm clamp-ing diameter and well suited for high-volume cutting.SchunkPh: 919-572-2818Web site: www.schunk.com

Complex Shape ContouringCarbide insert ballnose end mill and carbide back draft insert are designed for machining complex contour shapes in many steel and nonsteel alloys. Sizes from 8 to 32 mm are available and hold-ers offered are straight and tapered neck and available in premium alloy steel and carbide shanks. Ballnose insert tolerance is ±0.0004" (0.010 mm). Inserts are available in two different

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geometries, coatings, and designs; one for alloys under Rc 40 and one for alloys Rc 40–65.YG-1 Tool Co.Ph: 847-634-3700Web site: yg1usa.com

Workholding InnovationsVersatile Lock 3400V ultra-precise 4" (101.6-mm) vise with 6" (152.4-mm)

jaw opening has 0.0005" (0.013 mm) clamping repeatability with an enlarged workholding area. Anglock design prevents parts from lifting upward under heavy clamping loads. The pull-type HD690 vise with 9" (229-mm) opening is available with hydraulic actuation. Automation solutions feature integra-tion of gaging, custom workholding, and Fanuc robotic sys-tems. PinLock locating and mounting system makes attaching

and removing fixtures, vise/subplates from machining centers quick and easy with ±0.0005" (0.013 mm) repeatability. Also available are 5000-psi (345-bar) air hydraulic pump, swing clamps, and sine parallels for angled setups.Kurt Manufacturing Co.Ph: 877-226-7823Web site: www.kurtworkholding.com

Tooling, Accessory ProductsKaiser Series 310 EWD precision-finish digital boring head features abso-lute setting accuracy shown on a digital display and is capable of showing precise linear movement of the tool carrier in both directions during adjustments of a 0.00005" (0.0013-mm) diameter. Series 319 SW rough boring system is available for

chamfering and back boring pur-poses covering the diameter range of 1.299–8.268" (33–210 mm). Also new from BIG Daishowa is the R-Cutter, an ultra-high-feed front and back radius chamfering mill, offered in single-insert and a four-insert design for higher feed rates. The ATC alignment tool prevents misalignment of the machine tool spindle and the ATC gripper that may damage the spindle taper.BIG Kaiser Precision Tools Inc.Ph: 847-228-7660Web site: www.bigkaiser.com

Slim Toolholding SystemThe slim-nose powRgrip 6 toolholder, or PG6, has a minimal outside di-ameter of 0.4” (10 mm), as well as a clamping diameter ranging from 0.008 to 0.125" (0.2–3.175 mm). Because of its small, slim design, the PG6 provides less tool interference,

easily ma-chines tight

pockets, and

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delivers high levels of productivity. When paired with HSK 40 E holders, the PG6 enhances the capabilities of powR-grip toolholding system, which offers better TIR, improved tool dampening, easy presetting, longer tool life, and su-perior clamping forces. Dual-contact Rego Plus products are compatible with all BIG Plus spindles and include a full line of ER and powRgrip system toolholders.Rego-FixPh: 800-734-6349Web site: www.rego-fix.com

Vertical Thread MillingThe CMT line of toolholders and inserts for vertical thread milling has

been expanded with the addition of C10 (10-mm) and C25 (25-mm) diameter inserts and toolholders for smaller and larger diameters. Available in a wide variety of thread forms and groove widths, the

inserts, equipped with multi and spiral flutes, deliver shorter machining time, lower cutting pressure, and smooth cutting operation.Carmex Precision Tools LLCPh: 888-628-5030Web site: www.carmexusa.com

Small-Diameter Boring InsertsSCT Advantage boring system with chip-control insert is well-suited

for demanding boring applications including high-temperature alloys, low carbon steel, and stainless steel.

A proprietary precision-ground chip former and lapped surface finish, coupled with a sub-micrograin carbide substrate and the latest AlTiN coating, are designed to deal with chip packing, marred surface finishes, poor tool life,

August 2012 | ManufacturingEngineeringMedia.com 99

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and premature toolholder failure. Available insert sizes in-clude 0.156" (3.9 mm) IC 80° diamond and 0.160" (4-mm) and ¼" (6.35-mm) IC 60° triangle.Scientific Cutting ToolsPh: 800-383-2244Web site: www.sct-usa.com

Compact Rotary TablesCompact and versatile Kitagawa MR, TX, and TT Series rotary tables offer robustness, high-production capacity, and superior accuracy. The tables feature a large wormgear module that provides a large area of contact between the worm and wheel gear. A new alloy reduces wear, and a special cross roller bearing prevents displacement under load. Accuracy is guaranteed within 15 or 20 seconds in most models. TX-Series tables feature a built-in air booster for maximum clamping force for NC applications. Clamp-ing force of 1918 ft-lb (2600 N•m) with air pressure at 71 psi (4.9 bar) for 320 size, as an example. The lightweight

TP530 table is designed for oil and gas applications and features a large 13.6" (345-mm) through hole.TecnaraPh: 562-941-2000Web site: www.tecnaratools.com

Modular Toolholder SystemThe Preci-Flex modular toolholder system is a fast, accurate, and cost-effective solu-tion for lathe tooling changeovers. It features a single baseholder and multiple tooling adapt-ers that utilize the ER collet pocket. Compact design assures maximum torque transmission and rigidity for increased machining accuracy and improved productivity. A special

compact gearhobber system allows shops to generate spline, spur, or helical gears in one operation. The adjustable system eliminates having to rough gears on one machine and then transfer them to another for gear hobbing. Built for heavy machining loads, the gear hobber system delivers 45 N•m of torque and speeds to 3000 rpm for hobs or slotting saws up to 2.48" (63 mm) in diameter.Exsys Tool Inc.Ph: 352-588-4345Web site: www.exsys-tool.com

Precision ModularBoring SystemPrecision modular boring system products are capable of delivering the coolant flow directly to the cutting edge. The product line includes four models. A new precision finish head that includes a Vernier scale that allows incremental adjustments of 0.0001" (0.003 mm). The twin-bore roughing system removes metal four times faster than a single cut-ter. The counter-balanced large diameter boring system features reduced weight and coolant delivery directly to the cut-ting edge, as well as individual height

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and diameter settings. The small-diameter boring system allows vibration-free, high-velocity holemaking at speeds to 15,000 rpm. It bores diameters ranging from 0.078 to 1.890" (2-48 mm) and can be adjusted up to 0.0001" on diameter.Parlec Inc.Ph: 585-425-4400Web site: www.parlec.com

Machine Tool ComponentsPrecision compo-nents and ac-cessories include spindle interface components and workholding devices. Well-known brands include Amrok tombstones, Amflex

modular workholding systems, Triag clamping systems, Spieth precision machine components, Sitema safety catchers and Amiok rod locks. Also being exhibited are Ott-Jakob power draw-bars, Stotz measuring systems, and spindle interface products.Advanced Machine & Engineering Co.Ph: 815-316-5277Web site: www.ame.com

Slotted Spring Plunger Threaded line of spring plungers includes 11 different sizes from M2 to M24. The M2 slotted spring plunger is made from 100% stainless steel for body, ball, and spring. Spring plungers can be used for locating, clamping, ejecting, securing, locking,

August 2012 | ManufacturingEngineeringMedia.com 101

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positioning, fixing, centering, indexing, and adjusting. Press-fit plungers are available from 3 to 12 mm in three different body types: stainless, brass, and thermoplastic.Halder Inc.Ph: 262-521-2050Web site: www.halder.com

Coolant SystemCoolBlast toolholders feature coolant paths that direct coolant to the tool tip for improved cutting performance. You get all the benefits of coolant-fed tools (faster feeds and speeds, better chip removal, better tool life) without the expense. CoolBlast is available for shrink fit holders and end mill holders. Techniks face mill arbors fea-ture a CoolBlast arbor screw that provides a cool-ant path when used with coolant-thru face mills. Techniks Ph: 800-597-3921Web site: www.techniksusa.com

Workholding ComponentsClamping, gripping, locating, positioning, and sup-port fixturing allows OEMs, machine, forming, and fabricating shops to design and build application-specific fixtures with the economics and quick availability of standard, off-the-shelf parts and hardware. Full lineup of manual clamps from Imao, OK-Vise and Mitee-Bite provide quick and secure fastening for repetitive machining operations and are ideal for easy load/unload of workpieces. They come in a variety of sizes from heavy-duty to mini, clamping-force options from as little as two to over

2200 lb (0.9–998 kg). Configurations include swing, pull, snap, hook, toe, and side. Fairlane Products full line of grippers, rest pads, Swivots swivel/pivoting position-ing components, Quick Release ball-lock pins, rollers and bumpers, as well as new Abrasive Diamond Surface and Sof-Top grippers will be shown.FixtureworksPh: 888-794-8687Web site: www.fixtureworks.net

Micro Drill Holders New Micro Drill holders feature hyper accurate, prehardened shanks, high-pre-cision nut for extreme concentricity and collet sizes from 0.5 to 5.8 mm enabling users to meet today’s precise tight toler-ance microparts production requirements. Also featured will be Multidec thin groov-

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ing and micro turning tool line, back tools system holders for turning operations on the subspindle and from an ID tool position, coolant thru toolholders line, and the GenBore triple ID toolholder.Genevieve Swiss Industries Inc.Ph: 413-562-4800Web site: www.genswiss.com

Five-Axis Vise New vise line is de-signed for five-axis workholding with machinable jaws. The machinable jaws allow more part contact that increas-es the clamping pressure up to 6000 lb (2721 kg) reducing the possibility of part movement and increasing accuracies. The vise is manufactured from 4140 steel for maximum rigid-ity. The small 4 × 4 × 6.5" (101 × 101 × 165 mm) size allows the vise to be used on most five-axis machining centers. SnapLock jaws can be easily changed within seconds. TE-CO Inc.Ph: 800-543-4071Web site: www.te-co.com

Diamond-Coated End MillUDCB series end mills with patented Diamond Coating and optimized cutting geometry are able to “cut” shapes and features into carbide material that previously had to be ground

or EDM’d. This highly efficient and durable cutting tool is able to resist wear and gives a class-leading surface finish without pits or burrs. The ball shape end mill ranges from 0.20 to 6.0 mm and can handle the com-

plete process from roughing through finishing. Also on display will be the latest Unimax range of high-performance end mills, featuring the new HSB/HSLB series for mold and die work, together with the advanced CXS series four-flute end mill for high material removal rates in medium-hard steels and alloys.U.S. Union Tool Inc.Ph: 714-521-6242Web site: www.usuniontool.com

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Drilling, Plunge Milling Quatron hi.feed milling cutters are well-suited for roughing operations, where large volumes of chips must be removed. The four cutting edges of the Quatron inserts maximize tool life and lower the production cost per cutter. The Quatron hi.feed is a univer-sal tool, capable of performing the most difficult milling operations. Machinists can mill deep grooves and large cavities

by perform-ing plunge milling, mill-ing, circular interpolation, or inclined plunging operations. Quatron inserts also have a radial cutting ac-

tion, which translates to a considerably higher degree of flexibility in plunge and pocket milling. The BK8425 coating used for the inserts delivers exceptional tool life, while enabling universal use of these milling cutters for steel, cast iron, and stainless materials.KOMET of America Inc.Ph: 847-923-2107Web site: www.komet.com

Manual, Pneumatic, Hydraulic ChucksChandox stationary pneumatic and hydraulic chucks are well-suited for machining centers and feature four-jaw

clamping but only require one air inlet outlet for clamping. Two-jaw and three-jaw hollow power chuck fixtures with built-in type cylinders are also ideal for machining applications. These chucks provide a gripping force range up to 44 kN on

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smaller models and up 142.1 kN on larger models for heavy duty cutting. Chandox super-thin manual chucks and chucks for quality measurement and gaging are also available. Super-thin square chucks offer repetitive gripping accuracy with hard jaws within 0.02 mm.LMC WorkholdingPh: 574-735-0225Web Site: www.lmcworkholding.com

High-Performance End MillTuffCut XT, series 278 end mill, is a five-flute next generation of the XR high-performance end mill. The XT was developed with improved geometries, enhanced corner protection, a whisper blend between the OD and neck and a proprietary carbide sub-strate. The tool is capable of providing 20% higher feed rates

over similar end mills, along with reduced vibration harmonics, improved part finishes and slotting at 1× diameter deep. An advanced milling solution, the XT is ALtima Blaze-coated.M.A. Ford Inc.Ph: 800-553-8024Web site: www.maford.com

Innovative Live CentersFive standard spe-cial live centers are designed to handle about 90% of what were previously con-sidered custom-only application requirements. Each design incorporates exclusive Roto-Shield technology to deflect coolant, protect bearings, and increase live center operating life by as much as 300%. Centers offer immediate availability and standard center pric-ing. Other Royal products include Rota-Rack automated parts

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accumulators, Quick-Grip CNC collet chucks that provide 10-sec collet changes, and the Filtermist line of leading mist col-lectors. The Albrecht Überchuck toolholder offers exceptional gripping torque with better rigidity and vibration dampening than either heat-shrink or hydraulic CNC chucks.Royal ProductsPh: 800-645-4174Web site: www.royalprod.com

Coolant Systems, ToolholdersThe Cool-Flash cool-ant delivery system, along with the new Power Collet Chucks with Safe-Lock, the seat belt for cutting tools, will be exhib-

ited. Also being shown are the latest balancing machine and shrink fit machine innovations.Haimer USAPh: 630-833-1500Web site: www.haimer-usa.com

High-Precision Equalizing Chucks SJL high-precision 2+2+2 equalizing chucks can be switched to six-jaw, self-centering chucks for clamping round machined diameters. In 2+2+2 equal-izing mode, the SJL chuck clamps parts with sets of two jaws equalizing as pairs. This allows compensation for any inaccuracies in the workpiece, as all six jaws are in contact with the workpiece. By locking the

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2+2+2 equalization via a central locking plate, SJL chucks can be used as standard six-jaw self-centering chucks. In this mode, the SJL Chuck is ideal for boring top jaws as well as clamping thin-walled workpieces that require equal wall thickness. SJL chucks are available in diameters from 220 to 1250 mm and can be used for Hi-Lo gripping. SMW AutoblokPh: 847-215-0591Web site: www.smwautoblok.com

Advanced Cutting Tool TechnologiesCutting tool technologies include Tiger-tec Silver for turning; Titex X-treme Inox solide-carbide drills, Prototyp Proto-max Inox solid-carbide end mills, the ValCool VPLFC low-foaming coolant, and new generation of Valenite indexable milling cutters. Tiger-tec

Silver resists crater and flank wear, plastic deformation, and reduces machin-ing times. Three new insert grades and four new geometries increase tool life and

boosts productivity of steel turning applications. Titex X-treme Inox solid-carbide drills for stainless steel provide a new flute profile, point geometry, and TTP coating for reduced cutting force and longer tool life. The Prototyp Proto-max Inox solid-carbide ends mills increase metal removal rates up to 50% for stainless steel.Walter USAPh: 800-945-5554Web site: www.walter-tools.com

Chip-Breaking Tapping TechnologyThe Rekord DZBF Series taps feature technology eliminates the formation of long continuous chips that commonly occur when tapping carbon steels, alloy steels, and austenitic stainless steel. The taps feature a newly developed cutting face geometry and spiral flute form to eliminate flute clogging, tap failure, and machine downtime in vertical and horizontal ma-chine applications. The DZBF series is surface-treated with TiN to improve thread finishes and increase tool life in carbon

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and alloy steels, cast and forged steels, tool and die steels, and 300 series stainless up to Rc 35. Taps are ground with an increased pitch diameter, designated 2BX which optimizes the gage tolerance for a 2B class of fit. DZBF Series are available

from ½ to 2" (12.7–25.4 mm).Emuge Corp.Ph: 800-323-3013Web site: www.emuge.com

ER ColletsER collets have been added to the Fixture Pro five-axis quick-change workholding system to hold rods and other round workpieces. The base of the ER collet is designed to mount to Fixture Pro ris-ers and pallet system to allow stack up that gets parts off the table and allows machining on all sides. At each level, the Fixture Pro system offers quick-change capabilities for complete part-to-part changeover in less than 60 sec. The ER collets convert a five-axis CNC into a lathe and give complete quick-change capabili-

ties to reduce setup times. ER collets can be mounted to flower fixture which holds three collets at an angle ideal for five-axis machining. ER collets are available in ER 11, ER 16, ER 20, ER 25, and ER 32.Jergens Inc.Ph: 877-486-1454Web site: www.jergensinc.com

Driven ToolsNew tooling was developed in coopera-tion with local medical manufacturers and Command’s parent company, EW Tool Technologies. All Swiss live tools feature a labyrinth seal that shields internal components from contaminants during operation, housings of high-strength alloy steel, and solid shafts of tool steel that have less flex and

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dampen vibration. ABEC 7 or better spindle bearings achieve final assembly runout better than 2.5µm for superior precision.Command Tooling SystemsPh: 763-576-6319Web site: www.commandtool.com

Innovative End Mill HolderThe PowerLOC indexable end mill with a square shank end locks into the Square Shank Adapter. PowerLOC system signifi-cantly improves TIR compared to standard end mill holders. The PowerLOC shank can’t spin in the holder, eliminating slip-page from the manufacturing process. Machinists can use the system with a Nexus collet chuck as a replacement for expen-sive, dedicated milling chucks.Nexus ToolPh: 877-616-6016Web site: www.nexustool.com

RFID-Embedded Hand ToolsPROTOid industrial hand tools are specifi-cally designed to meet the highest stan-dards in the aerospace industry and come complete with a passive UHF RFID tag embedded in each tool. It was developed to simplify tool control while significantly reducing the risks of FOD (foreign object damage). In combination with CribMaster’s tool control solution, tool monitoring within the facility is accomplished.CribMasterPh: 888-419-1399Web site: www.cribmaster.com

Industrial Magnetic SolutionsMagnetic solutions include lifting, holding, separating, and retrieving devices. Magnetic sweepers feature push, hang, or trailer-type styles. The permanent magnet assemblies range from 12 to 96" (305–2438 mm) in width and are designed for fast efficient removal of hazardous scrap metal debris from facilities, docks, and parking areas. For lifting heavy loads, neodymium lifting magnets are designed to lift both flat and round ferrous metal items like steel plate, forgings, die castings, and other similar items.

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Four models are available from 220 to 2200 lb (91–998 kg).Master Magnetics Inc.Ph: 800-293-9399Web site: www.magnetsource.com

Machine Protection ProductsMachine protection products include telescopic steel cover repair, chip disc filtration (CDF) systems, bellows, roll-up cov-ers, and X-Y shields. Other products include telescopic steel

covers, chip conveyors, roll-up and flex-ible apron covers, wiper systems, and telescopic springs.Hennig Inc.Ph: 815-316-5277Web site: www.hennig-inc.com

Tool CatalogUS Shop Tools 2012-13 Master Catalog features 672 pages of information and pricing on the company’s large offering of metalworking tools and supplies, in-cluding lathe and mill workholding, cut-ting tools, carbide tooling, cutting fluids, abrasives, measuring tools and toolroom supplies. Brands include Kurt Tool-Flow Micro 100, Carmex, Royal, Starrett, Mi-tutoyo, Tungaloy, Parlec, Morse Cutting Tools, CGW, and many more.US Shop ToolsPh: 714-772-9011Web site: www.usshoptools.com

Smart Production Tooling SolutionsSmart Hub exhibit will focus on technol-ogy solutions for holemaking, gear mill-ing, automotive, energy, and aerospace. Application-specific products, tips,

and techniques will be highlighted in Discovery Express seminars. Products include the CoroDrill 860 solid-carbide drill optimized for steel and for high productivity in all types of aluminum.

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The multi-application CoroDrill 870 will feature an optimized grade and geometry for cast iron materials. The CoroMill 176 indexable insert cutter for gear milling is aimed at automotive, energy and aerospace sectors. The CoroDrill 861 is well-suited for the deepest holes and applications like cast-iron engine blocks. The CoroMill 600 will now offer a full program of blade machining milling tools for the power generation industry.Sandvik CoromantPh: 201-794-5000Web site: www.sandvik.coromant.com/us

Cast Iron Ceramic Insert GradesNew ceramic grades emphasize a dynamic balance between wear resistance and toughness in rough turning and milling cast iron. The SN2000K and SN2100K grades excel in ma-chining a broad range of cast-iron materials. The SN2000K grade is excellent for high-speed general turning and finishing applications in cast iron. This grade promotes long tool life and exceptional wear resistance through its hard-

ness and increased toughness. With its high shock and impact resistance, the SN2100K grade is well-suited for rough turning and milling of gray cast iron applications. The SN2100K is ideal when extraordinary toughness is required.Sumitomo Electric Carbide Inc.Ph: 800-950-5202Web site: www.sumicarbide.com

Next-Generation Spindle Connection Tough materials like titanium challenge machinists to maxi-mize metal removal rates with low cutting speeds and high cutting forces. Improved stiffness and damping of spindles and machine structures call for a superior spindle connection.

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KM4X spindle connection is engineered to provide three times the bend-ing moment resistant capac-ity compared to other tool systems. The

combination of the KM4X system’s high clamping force and controlled interference levels leads to a robust connection, extremely high stiffness, and restrained bending moment for improved performance in titanium machining. The KM4X can be retrofit to an existing machine tools to increase throughput without having to invest in expensive capital equipment.Kennametal Inc.Ph: 724-539-5000Web site: www.kennametal.com

High-Precision SpindleThe NRR-3060 QC high-precision spindle is capable of speeds as high as 60,000 rpm while maintaining less than 1µm runout at the spindle taper. The NRR-3060 QC is designed to meet the needs of specialty and bench machin-ing requirements and now allows an end user to utilize preset tooling. Designed to utilize up to a 1/4” (3.175-mm) collet, the spindle provides for quick, easy and accurate tool changes without the need for wrenches. The toolholder has the ability to be placed in a preset adaptor which in turn can be put on a presetter unit to provide accurate information for the offset values of the tooling.NSK AmericaPh: 800-585-4675Web site: www.nskamericacorp.com

High Penetration DrillsRT100HF is a high-penetration rate drill for nickel alloys which features a new point geometry that helps dissipate heat,

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a common problem when machining nickel alloys. The RT100HF features a double margin flute design for added stability in the cut and improved surface finish. RT100 HF drill incorporates a new ultra hard surface coating called nano-Si. This silicon-based PVD coating is 57% harder than TiAlN-based coatings with the same heat-resistant properties.Guhring Inc.Ph: 800-776-6170Web site: www.guhring.com

Web-Based ToolSelection SoftwareITA (Iscar Tool Advisor) is a Web-based tool selection software that provides a way to narrow down all the possible tool-ing scenarios by taking into account cut-ting conditions, machine power, metal removal rate, and cutting time. User can enter as few as mandatory two-to-six parameters for quick results or com-

plete more details including machine parameters, tool diameters, tool type, grade etc. The application provides the three best tooling options, but can display up to 25 tool recommendations per application search. Each search generates a printable recommendation report. ITA supports both inch and met-ric platform and 25 different languages. ITA software is available free of charge, 24/7 with a direct connection to an ITA support team. Immediate access can be obtained at www.iscarmetals.com/ITA.Iscar MetalsPh: 817-258-3200Web site: www.iscarmetals.com

Tiny Vises, Compact ClampsTiny Vise edge clamps offer strong clamping action in a mini size. Ideal for fixturing small parts, the clamps grip the side of a workpiece to kee the top clear for machining. Clamps

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are available in a wide range of sizes from a miniature #8-32 thread size to a 1"-8 thread with 2500 lb (1134-kg) clamping force. A compact clamp with a metallic wiper edge is especially well suited for applications where space is limited. Two different clamping levers are available, which can be machined to fit the workpiece. Four different sizes are available, each with a short or long clamping arm.Carr Lane Roemheld Mfg Co.Ph: 800-827-2526Web site: www.clrh.com

Self-Reversing Tap, Adjustable MarkingRCT150 self-reversing CNC tapping head was specifically developed for large tapping ap-plications required by the wind energy, heavy industry, and power generation fields. Eliminating machine reversal dramatically reduces cycle time, improves tap life, and reduces energy costs by 75% and wear and tear on the machine caused by stop-ping and reversing twice for each tapped hole. The ScribeWriter has adjustable marking pressure

for machining soft or hardened materials on CNC machines, eliminating the need for secondary operations. Metals up to R

c 60 hardened plate steel can be marked at a feed rate of 1000 mm/min with marking depth of 0.1 mm.TapmaticPh: 800-854-6019Web site: www.tapmatic.com

Combination Drill Chamfer VEX-S series combination drill and front and back cham-fering tools use the SNAP deburring system for through holes. The tool offers a high-performance, replaceable solid-carbide drill capability of a 1×D and 2×D drilling with front and back chamfer

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for smaller diameter holes. VEX-S is available in sizes 5–10 mm. The Microcofa series front and back deburring tool is used for 2–4.1-mm holes without stopping or reversing the spindle. The tool will deburr the contours of an elliptical hole

when two holes intersect or a hole isn’t perpendicular to the surface. It will also deburr the front and back of any through hole with a smooth radial edge break to relieve stress points and sharp corners.

Heule Precision ToolsPh: 513-860-9900Web site: www.heuletool.com

CNC Finishing SpindleThe Spindle Speeder is adaptable to all CNC machining centers for high-speed finish milling, drilling, or engraving operations. High output speed up to 35,000 rpm allows maximizing perfor-mance of cutting tools, especially when using carbide tools. Internal coolant

through the spindle to 70 bar pres-sure is included. Spindle Speeders are made with ground gears for high power transmission ratings and low noise output. The spindle is supported by preloaded precision ball bearings with oblique contact for greater strength and concentricity within 0.01 mm.O.M.G North AmericaPh: 866-440-8519Web site: www.omgamerica.com

Taper Shank Test Fixture GageToolholders deliver optimum results when they have an AT3 or better grind tolerance. When a retention knob is installed in a toolholder, it can cause the toolholder to expand outside the grind limit. Expanded toolholders have higher harmonics, excessive tool wear, and can damage the spindle. To determine if a toolholder is expanded, the Taper Shank Test Fixture measures changes in the growth of the diameter of the toolholder.

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The test fixture is ground to mir-ror a spindle of a CNC machine is accurate to 1:10,000". The gage will be demonstrated at IMTS.J&M MachinePh: 440-357-1234Web site: www.jmmachineinc.com

Miniature ID ApplicationsT-Micro system of replaceable carbide inserts is designed for machining very small internal diameters, including groov-ing, profiling, chamfering, face grooving/deep face grooving, threading, and back turning starting at 0.024" (0.6 mm). T-Micro system is a two-piece design, consisting of a sleeve

and replaceable carbide inserts. Inserts feature cool-ant thru capabilities and are available in grade TT9030, a submicron substrate with PVD-TiAlN coat-ing. A locating pin Inside the T-Micro

sleeve ensures repeatability, allowing operators to return to machining without resetting the tool. The locating pin also allows operators to replace inserts without removing the sleeve from the tool post. The T-Micro sleeve also avoids interference when replacing the insert allowing simplified tool change on Swiss-type and other multispindle lathes. Shank sizes include inch and metric to accommodate all machines.Ingersoll Cutting Tools Ph: 815-987-6000Web site: www.ingersoll-imc.com

Automotive Power Chucks, Indexable InsertsTMX power chucks for face clamping aluminum automobile wheels improves concentricity and minimizes deformation of thin walled parts during machin-ing. Along with the actuated chuck, sealed pull-down chucks widely used in high-volume manufacturing applications will be shown. These chucks provide high-speed, accurate part positioning and fully sealed bodies for trouble-free operation with minimal

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maintenance. Also showcased will be Palbit Paltech PH-5000 indexable carbide grades for turning steel and cast iron and TMX indexable carbide product for finishing aluminum. The new Paltech PH 5000 turning grades incorporate a new MT-CVD coatings, which MT-Ti (C,N) and Al2O3 for improved for coating adhesion, toughness, and wear properties.ToolmexPh: 800-992-4766Web site: www.toolmex.com

High-Performance End MillCyclo Cut Max Flute end mills rough titanium workpieces with a 16-flute design capable of high removal rates at low torque.

The high-density end mills run at 2037 rpm and 5.8 m/min to achieve removal rates of up to 131 cm3/

min with only 33.8 N•m of torque and 6.7 kW. Max-Flute tools use shallow, radial

widths of cut, which transfers less heat to the cutting tool and allows higher surface speeds for roughing titanium, Inconel and other high-temperature alloys that have traditionally required high torque at low rpm to achieve desired removal

rates. Used in conjunction with TrueMill software, Max-Flute end mills maintain a constant angle of engagement, making the radial cuts more consistent throughout the cutter path, increasing material removal rates and decreasing cycle times, while extending tool life.MAGPh: 800-934-0735Web site: www.mag-ias.com

Machine-Ready Blanks, EducationHigh-precision TCI machine-ready blanks eliminate the need for in-house sawing, grinding, flattening, squaring operations and outside processing. Each blank arrives deburred, clean and to customer specifications—guaranteed as close as ±0.0005" (0.013 mm) dimensionally and as close as 0.0002" (0.005 mm) flatness, squareness, and parallelism. As part of the IMTS Education Series, John Belzer, president, TCI Preci-sion Metals, will present a Conference Session, titled “How to Increase Production Velocity in a Lean Environment,” Tues-day, September 11 from 9:00 AM–9:55 AM, Room: W192B.TCI Precision MetalsPh: 800-234-5613Web site: www.tciprecision.com

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High-Feed Milling InsertsWidia M270 Series and M370 series inserts are designed to increase metal removal rates and productivity in high-feed milling which is characterized by small depths of cut at high feed rates. Typical processes include roughing, copy milling, profile mill-ing, and other processes that require quick metal removal. M270HF inserts

are available in three grades: TN2505 for good wear-resistance in materials up to Rc 60 hardness; TN6540 for added toughness; and TN6525, a mix of toughness and wear-resistance

for dry-machining applications in steel. M370 series is a double-sided, high-feed concept for steel and cast-iron milling. Designed for high-feed-rate productivity, its double-sided concept and six cutting edges provide security and efficient cost per edge. Both series are available in inch and metric sizes.KennametalPh: 724-539-5000Web site: www.widia.com

Precision Air ChuckModel 470 two-jaw sliding-jaw air chuck features highly specialized tooling that allows side-loading of a part into the very center of the small cylindrical insert pads of this lathe application. The changeable insert pads have been wire-cut from solid for accuracy and are held on-center to the chuck’s OD within their subjaws to accommodate differ-ent sizes of parts. The subjaws have a large milled pocket to clear the part. Air chucks are available for any lathe, boring machine, grinder, or VMC in SAE or metric sizes from 3 to 18" (76–457 mm). Chucks include through hole,

high-speed, and quick-change models.Northfield Precision Instrument Corp.Ph: 516-431-1112Web site: www.northfield.com

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Bench-Mounted PresetterThe Elbo Controlli Sethy advanced tool presetting machine is designed to be bench-mounted. Sethy features a ground granite base and column, stainless steel construction, and ergonomic design controls. The device provides advanced measuring, inspection, and data management capability through its intuitive software.Koma Precision Inc.Ph: 860-627-7059Web site: www.komaprecision.com

Miniature End MillsNew line of miniature

end mills are specifically designed for hard-milling

operations in micro manufacturing applications. They will all be available

with coating specially suited for hard materi-als. Sizes will range from 0.010 to 0.250" (0.25–6.35

mm) with multiple choices of reach length. Styles are to include square end and ball nose. End mills are all made in America with an extra-fine material combined with the exclu-sive Micro 100 process. Metric sizes are also available.Micro 100 Tool Corp.Ph: 800-421-8065Web site: www.micro100.com

In-House Coating SystemIngenia coating system can be used for produc-tion operations or for research and develop-ment. In small and larger batches, the compact system can handle eight different processes, coatings, and products

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per day. The range covers the entire Oerlikon Balzers coating portfolio, including Balinit Alcrona Pro, Balinit Alnova, Balinit Aldura, as well as proprietary coatings developed by the user. Equally useful for recoating tasks as well as first-time coating, Ingenia can handle maximum part diameter of 360 mm, maximum height of 400 mm, and maximum weight of 200 kg.Oerlikon BalzersPh: 800-792-9223Web site: www.oerlikon.com/balzers/us

Miniature Digital Boring HeadMiniature digital readout boring heads are offered in two diameters: 1.575" (40 mm) and 1.969" (50 mm) which are able to operate at 35,000 and 30,000 rpm, respectively. Complete range of boring tool accessories are available

that fit both heads offering a range from 0.016" (0.4 mm) to 1.36" (34 mm). The heads feature digital display and adjustments in 0.0001" (0.003 mm) increments on diameter and 0.037" (0.94-mm) radial adjustment. Precision manual balancing is accomplished by adjusting balancing weights. 580 PSI (40-Bar) coolant through the tool is standard. All the electornics are pro-tected against water and dust according to IP65 standards. A variety of master shanks are available including CAT 30, CAT 40, BT 30, BT 40, and HSK 40.WolhaupterPh: 937-885-1878Web site: www.wohlhaupterus.com

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Rotary ToolholdersManufacturer serves US and Canada through distributor network with quick turn-around on special toolholders

desgned and built to print. Manufactures shrink-fit toolholders and standard toolholders in US using proprietary heat-treat process that prolongs tool life.Briney Tooling SystemsPh: 800-752-8035Web site: www.brineytooling.com

Production ToolingCFS replaceable head connection is available for rotating round tools for milling, drilling, and reaming like the CPMill milling cutter. Replaceable tips include solid carbide or PCD-tipped radius milling cutters. UNISET-V standard setting fixture provides exact setting for tools up to 800-mm long and 400 mm in diameter. Optical or tactile measuring is possible. Tactile settng to less than 3 µm makes presetting possible with forces so low that delicate cutting materials like PCD or PcBN aren't damaged. Also being shown are the ToolBase EL tool management system, floating holders for reaming on lathes, and chipbreaking multiblade reamers for machining steel. MAPAL Inc.Ph: 810-364-8020Web site: www.mapal.us

Custom Workholding DesignsWorkholding products are cus-tom designed to grip parts to be turned, milled, ground, welded, assembled or positioned in the small-to-medium parts machining industry. More than 200,000 custom workholding designs have been completed and more than 40,000 standard prod-ucts are offered. Hardinge engineers will be on hand to discuss gripping problems.Hardinge Inc.Ph: 800-843-8801Web site: www.hardinge.com

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Lathe, Machining Center ToolingNew patent-pending K Column modular clamping and machining system is designed for difficult-to-machine work on horizontal machining centers. The K Column through-

feed tombstone-style workholding solution brings “bar feed technology” to all brands and sizes of HMCs and will be integrated into an Okuma HMC in the Okuma booth. Also, Velocity will display its line of ultra-bright, energy-efficient

Velocity LED lights for machine and work area lighting and exhibit the Velocity-Keller TKO Coolant/Oil Sepa-rator. A new line of tooling for Okuma lathes will be introduced.Morris GroupPh: 860-687-3530Web site: www.morrisgroupinc.com

Automatic Pallet SystemModel A30SD automatic pallet systems (APC) have been expanded to adapt to most brands of machining centers with travels up to 150 × 50" (3810 × 1270 mm). The APCs are servo-driven and have been redesigned for faster pallet change time. They are easily installed on the right side or the left side or some-times on both sides of a new or existing machining center to reduce floor space, eliminate unnecessary spindle down-time and lost profit. Costly downtime can be minimized with manual, rotary, lift off, and shuttle pallet systems with pallet sizes from 8" (203 mm) diameter to 12 × 10" to 72 × 30" (304 × 254 mm to 1828 × 762 mm).Midaco Corp.Ph: 847-593-8420Web site: www.midaco-corp.com

Solid-Carbide Ball Nose End MillsDie mold series of solid-carbide ballnose end mills are designed for hard milling mold applications. The material and application-specific tools allow machinists to use the newest most productive high-speed machin-ing techniques to achieve superior finish, requiring little or no handwork. End mills have an advanced geometry applied to a premium substrate carbide blank and coated with heat-activated,

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tool life-enhancing coating. Tools are available in both Impe-rial and metric sizes.DataflutePh: 800-447-1476Web site: www.dataflute.com

Full Bore Lathe ChuckProduction Dynamics Full Bore collet chuck increases the through-hole capacity of lathe spindles 25-30%. A self-contained mechanical-grip/air-release actuation system allows use of a lathe’s full spindle bore capacity and the design eliminates the drawtube needed for hydraulic chucks, creat-ing the additional capacity. The Full Bore chuck ensures high machining accuracy with concentricity adjustable from the front of the chuck. The quick-acting air-release chuck, with “open-on-the-fly” capability (under 500 rpm), helps minimize cycle time and machine wear. Available in eight sizes for stock diameters of 0.25 to 5.5" (6.35-139.7 mm), the collet design is more compact than standard three-jaw chucks, offering

improved tool clearance in the work zone, too.Lexair Inc.Ph: 859-255-5001Web site: lexairinc.com

Milling Tool SpecialsSpecials are designed to suite a wide range of milling tool applica-tions. CAD/CAM technology and manufacturing capabilities enable tools for machining cast iron, superalloys, steels, stainless, aluminum, and composites. Standard tooling products include high-velocity tooling, PCD/CBN tooling, die and mold tooling solid-carbide end mills, special porting tools,

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and a full range of inserts for use in face mills, ball nose end mills, plunging tools, slab mills, and slotters.Lovejoy Tool Co. Inc.Ph: 800-843-8376Web site: www.lovejoytool.com

Indexable Insert SharpeningIndexable carbide and ceramic insert sharpening process sharpens inserts for turning and milling applica-tions by selectively grinding material to produce a new cutting edge without downsizing. The inscribed circle is not reduced and

the locating surfaces aren’t changed. The sharpening process takes into account specific customer applications with the

required unique geometries, edge preps, and coating combina-tions. A new plunge grind geometry and a unique ground wiper will be two of the new developments displayed along with insert examples, sharpened indexable drill tips, and the Tip-Lok top clamp milling cutting.R&J Tool Inc.Ph: 508-987-0886Web site: www.randjtool.com

Premium Coatings Zenith premium coatings can be used in a wide variety of materials like stainless steel, cast iron, carbon steels, aluminum as well as materials with difficult cutting properties such as titanium and other high-temp alloys. Coatings are good for hard and dry machining in materials up to Rc 70.

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Coatings are also good for hard milling and in high-performance applications by providing high oxidation resistance and good in cutting both cast and hardened alloys as well.Tool-Flo Mfg Inc.Ph: 713-941-1080Web site: www.toolflo.com

Tool Management SoftwareUpdates to the Tool Wall Data CNC Tool Management software include the introduction of the Common Tool Wall for sharing tools between different ma-chine types. Common Tool also permits the tracking of toolholders. Bin Tool is another feature that has been that pro-vides an option for managing every tool in the shop and is suited for tools not used often, or tools used for manual operations. Bin Tools can be assembled into holders, measured and then tracked just like other tools in the Tool Wall database. Additional changes to Tool Wall Data are based on feedback from CNC machine operators and machinists, and include visual changes to the Tool Transfer and Job Control modules. Tool Wall Data now includes a time stamp for the Job Control module, which permits users to delete master tools from their database, something not previously possible. Communication presets for EZSet presetters have also been added to the Settings module.Tool Wall DataPh: 604-940-0941Web site: www.Tool-Wall.com

Multispindle Heads,Modular Tooling MPA’s complete range of products includes multispindle heads, 90º angle heads, tilting heads, spindle speed increasers, and customized specialty heads. Designed and manufactured for drilling, tapping, and milling operations on ferrous and non-ferrous metals, MPA products can be used on vertical

or horizontal machining centers, conventional machines, boring machines, milling machines, tapping machines, transfer machines, drilling machines, and special machines. Also being exhibited are Swiss Bore modular tooling, Swiss Flex turning tools, Showa Micron Chucks, Showa Super Drills, Algra Lathe Tooling, and BIG Plus toolholders.ERI AmericaPh: 877-374-8005Web site: www.eri-america.com

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Page 34: Open the IMTS Toolbox - SME€¦ · also have thread mill products with inserts and toolholders—in ... a selection of modular center ... The Vero-S NSE mini pneumatic quick-change

High-Performance End Mills, DrillsNew Weldon flats and Knuckledraggers in four and five-flute end mills and roughers will be shown. Each Gorilla Mill is

designed on our 3-D CAD simulator, then machined on CNC autoloading cutter grinders. Gorilla Mill regrinds are sharp-ened using a modified version of the same progam that t is used to manufacture it new, thereby ensuring 90–100% of a new tool's performance. Gorilla Mills are produced in special diameters, radii, and lengths to customer requirements.CGC Tools Inc.Ph: 866-888-9600Web site: www.cgctool.com

Combination Storage CabinetThe new MM20 Combination Cabinet combines multiwidth and multiheight drawers into one cabinet housing. Triple section design allows users to combine various height drawers in the left side, middle, and right side of the unit for versatility; 12,625 in.2 (8.15 m2) of drawer space are combined into a mobile workstation to store tools, parts or other components afford-ing high-density storage in a single functional work area. Included are one double wide drawer with 4" (101.6 mm) of usable height plus 18 standard wide drawers in various heights of your choice with a 120" (3-m) wide work surface. Each drawer delivers a 400 lb (181-kg) capacity and can be subdi-vided for storing tools and instruments, inspection and assembly, or for spare part storage. Stor-LocPh: 800-786-7562Web site: www.storloc.com

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Tooling & Workholding