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OM SAI Decoplast Pvt. Ltd.
ISO 9001:2008 & ISO 14001:2004 CE RTIFIED
RECD. OFFICE : Plot No.40, Electronic Co-Op Estate,Pune- Satara Road, PUNE 411 009 (India) : (020) 24222043, 24221968, 41096500Fax: (020) 66029198Email: [email protected],[email protected], [email protected]
FACT O RY : Gut No. 683, Koregaon-Bhima,Tal.- Shirur, PUNE 412 216 (India)
: (02137)253529Fax : (02137) 252673Email : [email protected]
ABOUT OM SAI GROUP:
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OM SAI GROUP CUSTOMERS :
MIRC ELECTRONICS LTD.- ONIDA , Wada , Thane SHARP INDIA LTD. , Pune
WHIRLPOOL OF INDIA LTD. , Pune
FABER HEATKRAFT INDUSTRIES LTD. , Pune
VIDEOCON INDUSTRIES LTD. , Aurangabad
GODREJ & BOYCEE , Pune
HAWORTH , Pune
LG ELECTRONIC , Pune
SECURE METERS LTD. , Udaypur
TYCO ELECTRONICS LTD , Pune
KEIHIN FIE PVT. LTD. , Pune
HAIER APPLIANCES (INDIA) PVT. LTD. , Pune
HUECO ELECTRONIC (INDIA) PVT. LTD. , Pune
FABER-CASTELL (INDIA) PVT. LTD. , Goa
KORES INDIA LTD. , Goa
LINC PEN & PLASTICS LTD., Goa
ROTOMAC PENS PVT. LTD. , Goa
ANDREW TELECOMMUNICATION , Goa
MINDA STONERIDGE LTD. , Pune
TATA AUTOCOMP SYSTEMS, Pune
ELICA PB INDUSTRIES LTD. Pune
IFB INDUSTRIED LTD, Goa.
SIEMENCE LTD- GOA
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LIST OF PRODUCTION EQ UIPMENTS :S.N. EQUIPMENT NAME QTY MakePUNE UNI T : -
1Power Press / Hydraulic 10 to 350Ton
36Union, Rajesh, Gill,Hams
2 Hydraulic Press Break 01 Hams3 Sheet Shearing M/c 03 Union
4 Spot & Projection Welding M/c 02 Arm Products5 CO2 Welding Machine 02 Arm Products6 M8 Multi Spindle Tapping 01 Prewo7 Injection Moulding M/c - 1100 Ton 01 Ferromatic8 Injection Moulding M/c - 850 Ton 01 Windsor9 Injection Moulding M/c - 660 Ton 01 Ferromatic
10 Injection Moulding M/c - 550 Ton 01 Haiten11 Injection Moulding M/c - 450 Ton 01 Toshiba
12 Injection Moulding M/c - 250 Ton 01 Ferromatic13 Injection Moulding M/c - 200 Ton 01 L&T14 Injection Moulding M/c - 150 Ton 01 Ferromatic15 Injection Moulding M/c 50 Ton 01 Ferromatic16 Screen Exposing M/c 01 Winner Screen18 Screen Exposing M/c 01 Winner Screen
19 Spray painting, booth with conveyor 01 Litel
WAD A UNI T : -1 Power Press 05 - 60 Ton 09 Union, Rajesh,2 Automatic Extr. Cutting M/c 01 Harve
3 Injection Moulding M/c - 30 Ton 01 Cincinnati4 Injection Moulding M/c - 80 Ton 01 Chan De5 Injection Moulding M/c - 110 Ton 01 Chan De5 Injection Moulding M/c - 150 Ton 01 Ferromatic6 Injection Moulding M/c 250 Ton 01 Electronica7 Injection Moulding M/c - 550 Ton 01 Toshiba
8 Spray Painting booth 02 VERUNSUK.9 Grinder 05 Coplast
10 Assembly Line 02 TV Speakers11 Drying Oven 05 Rane Domestic12 Drilling/Tapping M/c 05 KMP, EXDEL13 Air Compressor 02 IR
GO A UNI T : -1 Power Press , 10 to 50T 03 Rajesh2 Injection Moulding M/c - 450 Ton 01 Toshiba
Injection Moulding M/c 350 Ton 01 Zafir3 Injection Moulding M/c - 200 Ton 01 Ferromatic 4 Injection Moulding M/c - 150 Ton 03 Sigma5 Injection Moulding M/c - 130 Ton 01 LK6 Injection Moulding M/c - 50 Ton 01 RK7 Pad Printing M/c 02 Kinnari8 Hot Stamping M/c 03 Techno shell9 Plastic Extruder M/c 04 KBM
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DETAILS OF OM SAI :Key persons Name Designation Mobile no. Location
Ani l K. Naik Chairman 8806664371 PuneShradha A Naik Director 8806664372 PuneMegha Upadye Director 8806664375 Pune / WadaOmkar Naik AGM Mkt. & Dev. 8806664370 Pune
Year ofEstablishment
Year 1998 Pune unit
Certifications ISO 9001: 2008 and ISO 14001:2004 Certified
CapitalInvestment
Share Capital : 3 crores
Floor Space Land : 4 Acre, Built-up : 3000 sq.mtr.
Product Range - Sheet Metal Parts in Aluminum, Pre-coated, Stainless Steel, Brass, Copper, CRCA,HRCA, Galvanized etc,
- Aluminum Extruded Heat sinks- Plastic Injection molded parts, Spray painting, lacquering
- Decorative Stickers- Assembly of Metal parts, TV Speaker Boxes, Deck, Baffle Filter and Kitchen
Appliance parts.- Furniture parts.- Television Cabinates.
OutsourceActivities
Surface treatment processes like Anodizing, Plating, Hardening, powder coating
Sales volume YEAR Sale Om Sai - Pune GROUP SALE
2005-062006-072007-082008-092009-10
2010-11
10 Crores26 Crores34 Crores40 Crores55 Crores
65 Crores
14 Crores35 Crores45 Crores55 Crores65 Crores
75 CroresCapacity YEAR Capacity Utilized % Spare Capacity %
2005-062006-072007-082008-092009 -10
90%85%90%90%85%
10%15%10% (New moulding M/c & work shade)10% (New moulding M/c & work shade)
Manpower Incharge Asst. Supervisors Workers
Directors 03 - - - -
General Manager 02
Operation Manager 01 - - - -
M.R. 01 - - - -
Design/Dev. 06 (Pune) - - - -Marketing 04 (Pune) - -
Production - 2 2 4 110
Tool Room (in pune) 1 1 2 15
Quality Assurance - 1 3 4 05
Purchase - 1 1 -
Stores - 1 2 1 6
Administration - 1 2 - -
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MAN UFACTU RING ACTIVITIES OF OM SAI:
LOCATION FUNCTION DETAILS
PUNEPRESS SHOP * Sheet metal parts in Aluminum, pre-coated,
SS, CRCA, HRCA, Galvanized etc.* Aluminum Extrusions for Heat sinks* Spot Welding, CO2 Welding* Sheet metal parts assembly Deck, Baffle filter* Anodizing, Plating, Hardening, Powder coating -Outsource
INJECTIONMOULDING
* Injection Moulding of Decorative parts, ClearDials in San, ABS, PC, HIPS, PP, HDP, Acrylic
* Spray Painting, LacqueringPRINTING * Screen printing Decorative stickers in PVC, PC,
Static, Polyester, Paper material etc.* Printing on molded Plastic Dials, Hot foiling
PAINT SHOP * Acrylic painting with Converised paint curingoven* Lacquering.
DRAIN PIPE * Corrugated pipes in PP , LDPE , HDPE forRefrigerator , Washing Machines , AirConditioners , Automobile , etc
WADA PRESS SHOP* Aluminum Sheet metal parts* Aluminum Extrusions for Heat sinks* Anodizing, Plating - outsource
INJECTION
MOULDING
* Injection Moulding of Decorative parts, Clear
Dials in San, ABS, PC, HIPS, PP, HDP, Acrylic
PRINTING * Screen printing Decorative stickers in PVC, PC,Static, Polyester, Paper material etc* Spray Painting on Plastic components
ASSEMBLY * Assembly of Mechanical & Electronic parts likeTV Speaker Box Assembly.
GOA INJECTIONMOULDING
* Injection Moulding of Decorative parts, ClearDials in San, ABS, PC, HIPS, PP, HDP, Acrylic etc.* Injection Moulding of writing instruments likePen parts & Sketch Pen
PRINTING* Screen printing Decorative stickers in PVC, PC,
Paper material etc.* Pad printing on writing instruments* Printing on molded Plastic Dials* Hot Stamping on plastic components
ASSEMBLY * Pen & Sketch pen Assembly
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CERTIFICATES & AW ARDS OF OM SAI:SR. NO. DESCRIPTION SPECIFICATION
1 ISO 9001 : 2008 CERTIFICATION OF QUALITYMANAGEMENT SYSTEM IN ALL PLANTS IN
PUNE ,WADA & GOA PLANTS
2 ISO 14001 : 2004 CERTIFICATION OF ENVIRONMENTAL
MANAGEMENT SYSTEM IN PUNE PLANT
3 KEY SUPPLIER AWARD PHILIPS ELECTRONICS INDIA LTD.
4 EXCELLENCE COSTPERFORMANCEAWARD
KALYANI SHARP INDIA LTD.(For Successive three years)
5 GLOBAL SUPPLIER
LISTING
PHILIPS ASIA PACIFIC
6 BHARATIYA UDYOG
RATAN AWARD
INDIAN ECONOMIC DEVELOPMENT &
RESEARCH ASSOCIATION, DELHI
7 BHARAT JYOTI
AWARD
CITIZENS INTEGRATION PEACE SOCIETY,
HYDERABAD
8 Q ACHIEVER
AWARD
MIRC ELECTRONICS LTD. ONIDA
VIM : 2007
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LIST OF TOOLING SHOP EQUIPMENTS:
FEATURES : In-house Tool Designing
Well Equipped Tool Room
Press Tools manufacturing & Assembly
Injection Mould manufacturing & Assembly
Manufacturing of Jigs & Fixtures
S.N EQUIPMENT NAME QTY MAKE
1 Surface Grinding Machine 2 Jon Shipman
2 DRO Milling Machine 1 Argo/M1TR
3 Milling Machine 1 Vernier Make
4EDM Sparking Machine 1 Savita Machines
5 Lathe Machine 2 Prakash
6 Drilling Machine 1 Prakash
7 Power Hacksaw Cutting Machine 1 Jaswant
8 Bench Grinder 1 Rolex Rajkot
9 Surface Crane 1Asmita
10 One TON Crane 1
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LIST OF INSPECTION & TEST EQ UIPMENTS: S.N. EQUIPMENT NAME QTY MAKE
1 Vernier Calliper(150 - 600 mm)
4 Mitutoyo
2 Screw Gauge(25 & 100 mm)
3 Hoteche
3 Height Gauge 2 China
4 Bore Gauge 1 Mitutoyo
5 Pin Gauge 3 sets Microgauge
6 Slip Gauge One set
7 Digital Vernier(upto 200mm)
4 Baker
8 Coating Thickness Tester 1 Pulsecho Systems
9 Hardness Tester 1 Akash
10 Salt Spray Chamber 1 Micro-Supreme
11 Load Testing M/c 2
12 Solder Pot 3
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OUR GROU P LOCATIONS :1) Corporate Office & Development Center:
Office : Plot No.40, Electronic CO-OP Estate, Pune - Satara Road., PUNE-411 009
ACTIVITIES : Manufacturing all types of Sheet Metal Parts, Al extruded Heat sinks, Plastic Injection
Moulding, Decorative stickers, Designing & Manufacturing of Press Tools & Injection
Mould Tools, Jigs, Fixtures
2) OM SAI DECOPLAST PVT. LTD. - UNIT II (ISO 9001:2008 & 14001:2004 certified)
WORKS : GUT NO.683, Koregaon Bhima, Tal.- Shirur, Pune 411016
ACTIVITIES : Manufacturing all types of Sheet Metal Parts & their subassemblies, Al extruded
Heat sinks, Plastic Injection Moulding, Decorative stickers, Manufacturing of Press
Tools & Injection Mould Tools, Jigs, Fixtures
3) OM SAI DECOPLAST PVT. LTD.- UNIT III & IV (ISO 9001:2008 Certified)
WORKS : 218 & 22/23, Khupari village, Behind Muralimanohar Hotel, Wada, Bhiwandi Road,
Wada, Dist.-Thane.
ACTIVITIES : Manufacturing of Speaker Box Assemblies, Al extruded Heat sinks, Plastic Injection
Moulding, Spray painting & Decorative Printing Stickers.
4) OM SAI DECOPLAST PVT. LTD.- UNIT V (ISO 9001:2008 Certified)
WORKS : Surve no 54 , Chaitanya Sadan , Bangalore Pune Highway , Narhe , Pune - 411041
ACTIVITIES : Manufacturing of Baffle filter Assemblies for Local and Export , Press Parts ,
Kitchen Appliance parts , Furniture assemblies , etc
5) OM SAI DECOPLAST PVT. LTD.- UNIT VI (ISO 9001:2008 Certified)
WORKS : Vadu Budruk Road , Behind Uni Klinger , Koregaon Bhima , Shirur , Pune
ACTIVITIES : Manufacturing of Refridgerators and automobile press parts , copper capillary tubes
Required in refrigeration.
6) SAI ARTS (ISO 9001:2008 Certified)
WORKS : Plot No. 49, Tuem Industrial Estate, Pernem, GOA
ACTIVITIES : Manufacturing & assembly of writing instruments like Ball pen, Sketch pen etc.,
Plastic Injection moulding, Pad Printing.
7) OM PEN & PLASTIC INDUSTRIES
WORKS: W-26, M.I.D.C., Kudal, Dist.- Sindhudurg.
ACTIVITIES : Manufacturing of Pen, Pen parts & Assembly, Injection moulding, Pen Extruding
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8) OM SAI INDUSTRIES
WORKS : Plot No. 47, Tuem Industrial Estate, Pernem, GOA
ACTIVITIES : Manufacturing & Assembly of writing instruments like Pen & Sketch pen