Okuma Drive Unit Motion Control System Maintenance Manual SE34-006-R7

DRIVE UNIT

MOTION CONTROL SYSTEM (MCS) / (MCSII)MAINTENANCE MANUAL(7th Edition)Pub No. 4184-E-R6 (SE34-006-R7) Apr. 2005

4184-E P-(i)SAFETY PRECAUTIONS

SAFETY PRECAUTIONSThe controller described in this manual consists of electric parts and units. To prevent accidents and also failure and burning of electric parts and units due to improper interconnection ofthem and also connection of power cables, please read the manual carefully and strictly observe the itemsindicated below.

(1) Before connecting or disconnecting/removing a unit, shut off all power supplies and discharge parts inunits which have been charged. Otherwise, injury, or failure or burning of a unit may occur.

(2) Check the specifications of the power supply to be connected. Failure or burning of a unit may occur ifpower supply voltage does not match the power requirements of the unit or if the polarity is incorrect.

(3) Connect inputs and outputs of a unit correctly. If they are connected incorrectly, failure or burning of a unitmay occur.

(4) Always ground units and connect the P.E. earth cable of the electric cabinet. Otherwise, electric shockmay cause if leakage occurs.

(5) Insert an over current protection device (breaker, fuse) to the power supply which is connected to units.Otherwise, cables or units may be burnt or fire may be cause due to short circuit.

(6) When manufacturing cables used for connecting units, make sure that the size of cables matches thecarrying current. Especially, power cables must be manufactured carefully. If the current capacity of thecable is insufficient, the cable may be heated to be burnt or fire may be caused.

(7) The electric cabinet and the operation box where units are installed must be water-and dust-proofconstruction. Otherwise, injury, or failure or burning of a unit may occur.

(8) Make sure to use a thermostat incorporated in motors and units to protect devices. Otherwise, devicesmay be burnt or fire may be caused.

4184-E P-(ii)SAFETY PRECAUTIONS

The following warning indications are used in this manual to draw special attention to information of particularimportance.

Keep this manual carefully so that you can read it whenever you need the information in this manual.The contents of the manual may be changed due to improvements of the product.

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

indicates a potentially hazardous situation which, if not avoided, may result in damage to your property.

indicates general instructions for safe operation.

DANGER

WARNING

CAUTION

CAUTION

SAFETY INSTRUCTIONS

4184-E P-(i)CONTENTS

CONTENTS

MIV UNIT

MIP UNIT

This book consists of several manuals and, therefore, it may contain specifications not selected for user’s machine.

Please confirm your specification by definite specifications or equivalent document.

4184-E P-(i)

TABLE OF CONTENTSMIV UNIT

SECTION 1 INVERTER UNIT (MIV UNIT) ..................................................................1

1. System Configuration .............................................................................................................. 1

2. Classification of MIV Units ....................................................................................................... 22-1. Designation of MIV Units .................................................................................................. 22-2. Configuration of MIV Units................................................................................................ 32-3. Construction of MIV Units ................................................................................................. 82-4. List of Applicable Motors ................................................................................................ 11

3. Cautions on Changing Units .................................................................................................. 153-1. General Precautions....................................................................................................... 153-2. Specific Examples of Unit Replacement......................................................................... 17

4. Indication of Operating Status ............................................................................................... 224-1. Arrangement of Status Indicating LED ........................................................................... 224-2. Contents of Indication..................................................................................................... 234-3. Error Number Tables ...................................................................................................... 26

5. Controller ID Number............................................................................................................. 41

6. Description of Waveform Monitor .......................................................................................... 446-1. MIV Unit for Feed Axes/Turrets/Machine Axes .............................................................. 446-2. MIV Unit for Spindle/M-tool Spindle/Sub Spindle ........................................................... 456-3. SWM Monitor Unit .......................................................................................................... 47

7. Connection............................................................................................................................. 527-1. System Connection ........................................................................................................ 527-2. Terminal Block Screw Size............................................................................................. 547-3. Connectors ..................................................................................................................... 54

8. MIV Unit External Dimensions ............................................................................................... 578-1. MIV Unit (1-axis Specification) for BL Motors................................................................. 578-2. MIV Unit (2-axis Specification) for BL Motors................................................................. 588-3. MIV Unit (1-axis Specification) for VAC Motors.............................................................. 58

SECTION 2 DC POWER SUPPLY UNIT (MPS, MPR UNIT) ....................................69

1. System Configuration ............................................................................................................ 69

2. Classification of DC Power Supply Units ............................................................................... 702-1. Designation of DC Power Supply Units .......................................................................... 702-2. Item Configuration of DC Power Supply Units................................................................ 712-3. Construction of Power Supply Units ............................................................................... 72

3. Cautions on Changing Units .................................................................................................. 74

4. Indication of Operating Status ............................................................................................... 764-1. Arrangement of Status Indicating LED ........................................................................... 764-2. Contents of Indication..................................................................................................... 77

4184-E P-(ii)

4-3. Error Number Tables ...................................................................................................... 78

5. Controller ID Number............................................................................................................. 80

6. Description of Monitor Terminals ........................................................................................... 816-1. Arrangement of Monitor Terminals ................................................................................. 816-2. Monitor Signals............................................................................................................... 82

7. Connection............................................................................................................................. 837-1. System Connection ........................................................................................................ 837-2. Terminal Block Screw Size............................................................................................. 837-3. Connectors ..................................................................................................................... 83

8. DC Power Supply Unit External Dimensions ......................................................................... 848-1. MPS Unit ........................................................................................................................ 848-2. MPR Unit ........................................................................................................................ 84

SECTION 3 APPENDIX 1. REPLACING EXTERNAL COOLING FAN......................88

1. Failure Diagnosis ................................................................................................................... 88

2. Part Numbers......................................................................................................................... 89

3. Replacement Procedure ........................................................................................................ 903-1. Procedure for Replacing MIV06 to MIV22 and MPS10 to MPS30 Fan .......................... 903-2. Procedure for Replacing MIV30, MIV45, MPS45 and MPS60 Fan ................................ 923-3. Procedure for Replacing the Fan of the MIV01A to the MIV0404A and the

MIV0105A to the MIV0505A ........................................................................................... 953-4. Replacing the Fans of the MIV06-1 and the MIV08A-1 .................................................. 983-5. Replacing the Fans of the MIV30A-3 and the MPS45A ................................................. 99

4. Cautions............................................................................................................................... 101

MIP UNIT

SECTION 1 MIP UNIT .............................................................................................102

SECTION 2 SYSTEM CONFIGURATION ...............................................................103

SECTION 3 MIP UNIT TYPES.................................................................................104

1. Unit Name Designation........................................................................................................ 104

2. Configuration of MIP Units................................................................................................... 104

3. Construction of MIP Unit...................................................................................................... 105

4. Applicable Motors ................................................................................................................ 106

SECTION 4 CAUTIONS ON CHANGING UNITS....................................................107

SECTION 5 OPERATION STATUS DISPLAY..........................................................108

1. Arrangement of Status Indicating LED ................................................................................ 108

4184-E P-(iii)

2. Indication of Operation Status (Inverter Control Side) ......................................................... 1092-1. Indication of Normal Operation Status.......................................................................... 1092-2. Indication of Alarm Status............................................................................................. 110

3. Error Number Table (Inverter Control Side)......................................................................... 1113-1. Exception Error Number table ...................................................................................... 1113-2. Alarm Number Table .................................................................................................... 1133-3. Warning Number Table ................................................................................................ 123

4. Indication of Operation Status (DC Power Supply Control Side)......................................... 1254-1. Indication of Normal Operation Status.......................................................................... 1254-2. Indication of Alarm Status............................................................................................. 125

5. Error Number Table (DC Power Supply Control Side) ........................................................ 126

SECTION 6 MONITOR TERMINALS.......................................................................128

1. Arrangement of Monitor Terminals ...................................................................................... 128

2. Monitor Terminal Signals ..................................................................................................... 129

SECTION 7 CONNECTION.....................................................................................131

SECTION 8 EXTERNAL VIEW OF MIP UNITS.......................................................135

MIV UNIT

4184-E P-1SECTION 1 INVERTER UNIT (MIV UNIT)

SECTION 1 INVERTER UNIT (MIV UNIT)Okuma motion control system (MCS) consists of an inverter unit and a DC power supply unit.This section describes the maintenance and inspection methods for the inverter unit (to be referred to as MIVunit, hereafter).

1. System ConfigurationMIV unit is an inverter unit that drives spindle motors and axis drive motors. Connection of MIV unitwith peripheral is shown below.

• A DC power supply is connected to MIV unit to supply 300 VDC and 24 VDC (control power).

• MIV unit communicates with peripherals through the servo link, the encoder link, and theconverter link.

• MIV unit has a built-in control board specially used for motor control to control a spindle motorand an axis drive motor.

• Two types of MIV unit are provided; one-axis specification which controls one motor and two-axis specification which controls two motors.

• A DC power supply unit can be connected to more than one MIV unit.

SE34006R0700300020001


2. Classification of MIV Units

2-1. Designation of MIV Units

MIV unit names consist of codes indicating unit capacity, inverter control board type, motor type, andcontrol ROM type as shown below.

SE34006R0700300030001

MIV unit type name is shown at the front of the unit either by seal or printed characters.

SE34006R0700300030002

SR

ST

MIV08A-1-B5

SR

ST

MIV0204A-1-B5ML

Unit type name Unit type name


2-2. Configuration of MIV Units

An MIV unit comprises the unit items listed below.

2-2-1. 1-axis MIV units: Feed shaft, PLC-axis (BL motor/PREX motor)

Configuration of items of a unit set: [Control board + display card + inverter unit]For the items of which quantity is indicated as (1) in the table below, select one unit according toyour motor capacity.

Category Name Qty. Unit item Description

Control board

ICB1-S (1) A006-2101 BL motor 1-axis control board (discontinued)ICB1S-P (1) A006-2107 PREX motor 1-axis control board

(discontinued)ICB1F-S (1) A006-2111 BL motor/PREX motor 1-axis control board

(discontinued)ICB1H-S (1) A006-2121 BL motor/PREX motor 1-axis control board *1

Display card MFP1 CARD 1 A006-2105 Card with status indicator

1st generation inverter unit

(discontinued)

MIV01-1 (1) A006-2211 Inverter 1-axis unit: Applicable motor capacity 1.8 kW (2.4 hp)


MIV03-1 (1) A006-2213 Inverter 1-axis unit: Applicable motor capacity 3 kW (4 hp)

MIV04-1 (1) A006-2214 Inverter 1-axis unit: Applicable motor capacity 4 kW (5.3 hp)



MIV08-1 (1) A006-2219 Inverter 1-axis unit: Applicable motor capacity 7.5 kW (10 hp)

MIV06DB-1 (1) A006-2265 Inverter 1-axis unit: Applicable motor capacity 6 kW (8 hp)

MIV08DB-1 (1) A006-2266 Inverter 1-axis unit: Applicable motor capacity 7.5 kW (10 hp)



DBR unit DBR8 (1) A006-2246 Dynamic brake resistor unit used for MIV06-1 and MIV08-1 (discontinued)


*1: The ICB1H-S is compatible with the ICB1-S, the ICB1S-P, and the ICB1F-S.

2nd generation inverter unit

MIV01A-1 PU (1) A006-2311 Inverter 1-axis unit: Applicable motor capacity 1.8 kW (2.4 hp)


MIV04A-1 PU (1) A006-2314 Inverter 1-axis unit: Applicable motor capacity 4 kW (5.3 hp)


MIV06A-1 PU (1) A006-2318 Inverter 1-axis unit: Applicable motor capacity 6 kW (8 hp) (under development)

MIV08A-1 PU (1) A006-2319 Inverter 1-axis unit: Applicable motor capacity 7.5 kW (10 hp)

MIV15A-1 PU (1) A006-2320 Inverter 1-axis unit: Applicable motor capacity 15 kW (20 hp)

MIV22A-1 PU (1) A006-2321 Inverter 1-axis unit: Applicable motor capacity 22 kW (30 hp)



2-2-2. 2-axis MIV units: Feed shaft, PLC-axis (BL motor/PREX motor)

Configuration of items of a unit set: [Control board + display card + inverter unit]For the items of which quantity is indicated as (1) in the table below, select one according to yourmotor capacity.


Control board

ICB1 (1) A006-2100 BL motor 2-axis control board (discontinued)ICB1F (1) A006-2110 BL motor/PREX motor 2-axis control board

(discontinued)ICB1H (1) A006-2120 BL motor/PREX motor 2-axis control board *1



(discontinued)

MIV0101-1 (1) A006-2224 Inverter 2-axis unit: Applicable motor capacity 1.8 kW x 1.8 kW (2.4 x 2.4 hp)



MIV0103-1 (1) A006-2227 Inverter 2-axis unit: Applicable motor capacity 1.8 kW x 4 kW (2.4 x 5.3 hp)


MIV0303-1 (1) A006-2229 Inverter 2-axis unit: Applicable motor capacity 4 kW x 4 kW (5.3 x 5.3 hp)



MIV0404-1 (1) A006-2232 Inverter 2-axis unit: Applicable motor capacity 4 kW x 4 kW (5.3 x 5.3 hp)


*1: The ICB1H is compatible with the ICB1 and the ICB1F.

2-2-3. MIV units: For spindles (VAC motor)


*1: The ICB3H is compatible with the ICB3 and the ICB3F.


MIV0101A-1 PU (1) A006-2324 Inverter 2-axis unit: Applicable motor capacity 1.8 kW x 1.8 kW (2.4 x 2.4 hp)



MIV0104A-1 PU (1) A006-2330 Inverter 2-axis unit: Applicable motor capacity 1.8 kW x 4 kW (2.4 x 5.3 hp)

MIV0204A-1 PU (1) A006-2331 Inverter 2-axis unit: Applicable motor capacity 2.8 kW x 4 kW (3.8 x 5.3 hp)

MIV0404A-1 PU (1) A006-2332 Inverter 2-axis unit: Applicable motor capacity 4 kW x 4 kW (5.3 x 5.3 hp)



MIV0405A-1 PU (1) A006-2335 Inverter 2-axis unit: Applicable motor capacity 4 kW x 4.8 kW (5.3 x 6.4 hp)



Control boardICB3 1 A006-2102 VAC motor control board (discontinued)ICB3F 1 A006-2112 VAC motor control board (discontinued)ICB3H 1 A006-2122 VAC motor control board *1



MIV04-3 PU (1) A006-2254 Inverter unit: Applicable motor capacity 1.1 kW (1.5 hp)MIV06-3 PU (1) A006-2256 Inverter unit: Applicable motor capacity 5.5 kW (7.5 hp)MIV08-3 PU (1) A006-2257 Inverter unit: Applicable motor capacity 7.5 kW (10 hp)MIV15-3 PU (1) A006-2258 Inverter unit: Applicable motor capacity 11 kW (15 hp)MIV22-3 PU (1) A006-2259 Inverter unit: Applicable motor capacity 22 kW (30 hp)MIV30-3 PU (1) A006-2260 Inverter unit: Applicable motor capacity 30 kW (40 hp)

(discontinued)MIV45-3 PU (1) A006-2261 Inverter unit: Applicable motor capacity 45 kW (60 hp)


MIV30A-3 PU (1) A006-2360 Inverter unit: Applicable motor capacity 30 kW (40 hp)



2-2-4. MIV units: Models with a general-purpose detector interface: Feed shaft, PLC-axis (BL motor/PREX motor)


We are planning to register the inverter units as soon as they are completed. Before placing anorder for any of the abovementioned unit items, confirm whether it is already registered.


Control board ICB1H-EPG 1 A006-2123 1-axis control board with a general-purpose detector interface for feed shafts/PLC-axes



MIV01A-E PU (1) A006-2341 Inverter 1-axis unit: Applicable motor capacity 1.8 kW (2.4 hp)


MIV04A-E PU (1) A006-2344 Inverter 1-axis unit: Applicable motor capacity 4 kW (5.3 hp)


MIV06A-E PU (1) A006-2346 Inverter 1-axis unit: Applicable motor capacity 6 kW (8 hp)

MIV08A-E PU (1) A006-2347 Inverter 1-axis unit: Applicable motor capacity 7.5 kW (10 hp)




2-3. Construction of MIV Units

Construction of MIV unit is shown below.

(1) Construction of MIV01 to MIV05-1 and MIV0101 to MIV0404-1

SE34006R0700300090001

(2) Construction of MIV06-1, MIV08-1, MIV06DB-1, MIV08DB-1, MIV06-3, MIV08-3

SE34006R0700300090002


(3) Construction of MIV01A-1 to MIV05A-1, MIV0101A-1 to 0505A-1, MIV04-3

SE34006R0700300090003

(4) Construction of MIV06A-1 to MIV08A-1

SE34006R0700300090005

External cooling fan

Radiation finUnit case

Inverter control board

Power devicesPower board

External cooling fan

External cooling fan (MIV08A-1 only)

Radiation fin

Inverter control board

Unit case

Power device

Power board


(5) Construction of MIV15A-1, MIV22A-1, MIV15-3, MIV22-3, MIV30A-3

SE34006R0700300090006

(6) Construction of MIV30-3 and MIV45-3

SE34006R0700300090007

Internal cooling fan External cooling fan

Radiation fin

External cooling fan (MIV30A-3 only)

Power boardInverter control boardPower board

DC bus terminal base (MIV30A-3 only)

Power module


2-4. List of Applicable Motors

2-4-1. List of applicable BL motors

For BL motor drive, 1-axis and 2-axis types are available.The table below shows the standard combinations oft BL motor and MIV unit models.(These combinations may be changed depending on the machine specifications.)

(1) Max. torque/Rated torque = 300%

Motor modelMotor rated

output kW (hp)

MIV unit

1-axis type 2-axis type *2

BL-MC24J-30 0.75 (1)

MIV01-1MIV01A-1

MIV0101-1 (L/M)MIV0102-1 (L)MIV0103-1 (L)MIV0104-1 (L)MIV0101A-1 (L/M)MIV0102A-1 (L)MIV0104A-1 (L)MIV0105A-1 (L)

BL-MC25J-30 0.75 (1)BL-MC50J-20 1 (1.3)BL-MC100J-12 1.2 (1.6)BL-MC50J-30 1.5 (2)BL-MC75J-20 1.5 (2)BL-MC150J-12 1.8 (2.4)BL-MC95J-20 2 (2.7)

MIV02-1MIV02A-1

MIV0102-1 (M)MIV0202-1 (L/M)MIV0203-1 (L)MIV0204-1 (L)MIV0102A-1 (M)MIV0202A-1 (L/M)MIV0204A-1 (L)MIV0205A-1 (L)

BL-MC100J-20 2 (2.7)BL-MC75J-30 2.2 (3)BL-MC200J-12 2.4 (3.2)BL-MC140J-20 2.8 (3.7)

BL-MC95J-30 3 (4)

MIV03-1MIV04A-1

MIV0103-1 (M)MIV0203-1 (M)MIV0303-1 (L/M)MIV0404-1 (L)MIV0104A-1 (M)MIV0204A-1 (M)MIV0404A-1 (L/M)MIV0405A-1 (L)

BL-MC100J-30 3 (4)BL-MC150J-20 3 (4)

BL-MC300J-12 3.6 (4.8)

MIV04-1MIV04A-1

MIV0104-1 (M)MIV0204-1 (M)MIV0404-1 (L/M)MIV0104A-1 (M)MIV0204A-1 (M)MIV0404A-1 (L/M)MIV0405A-1 (L)

BL-MC190J-20 4 (5.3)BL-MC200J-20 4 (5.3)

BL-MC140J-30 4.2 (5.6)MIV05-1

MIV05A-1

MIV0105A-1 (M)MIV0205A-1 (M)MIV0405A-1 (M)MIV0505A-1 (L/M)

BL-MC400J-12 4.8 (6.4)

BL-MC300J-20 6 (8) MIV06DB-1MIV06A-1

MIV05A-1 *1

MIV0105A-1 (M) *1MIV0205A-1 (M) *1MIV0405A-1 (M) *1MIV0505A-1 (L/M) *1

BL-MC400J-15 6 (8)



output kW (hp)

MIV unit

1-axis type 2-axis type *2

BL-MP400J-20 6.7 (9)MIV08DB-1MIV08A-1BL-MH700J-10 7 (9.3)

BL-MC500J-15 7.5 (10)BL-MP300J-30 5.1 (6.8)

MIV15-1MIV15A-1BL-MP400J-25 6.2 (8.3)

BL-MP500J-20 7.1 (9.5)

*1 Available when the carrier frequency is 5 kHz.*2 2-axis type

The available axis names are shown in parentheses.MIV**** (L) : The L-axis of the unit is available.MIV**** (M) : The M-axis of the unit is available.MIV**** (L/M): Both the L- and M-axes are available.


(2) Max. torque/Rated torque = 500%

* The max torque or rated torque is 430% for these combinations only.


output kW (hp)

MIV unit

1-axis type 2-axis type

BL-MC24J-30 0.75 (1)

MIV01-1MIV01A-1

MIV0101-1 (L/M)MIV0102-1 (L)MIV0103-1 (L)MIV0104-1 (L)MIV0101A-1 (L/M)MIV0102A-1 (L)MIV0104A-1 (L)MIV0105A-1 (L)

BL-MC25J-30 0.75 (1)BL-MC50J-20 1 (1.3)

BL-MC100J-12 1.2 (1.6)

MIV02-1MIV02A-1

MIV0102-1 (M)MIV0202-1 (L/M)MIV0203-1 (L)MIV0204-1 (L)MIV0102A-1 (M)MIV0202A-1 (L/M)MIV0204A-1 (L)MIV0205A-1 (L)

BL-MC50J-30 1.5 (2)BL-MC75J-20 1.5 (2)

BL-MC150J-12 1.8 (2.4)

MIV03-1MIV04A-1

MIV0103-1 (M)MIV0203-1 (M)MIV0303-1 (L/M)MIV0404-1 (L)MIV0104A-1 (M)MIV0204A-1 (M)MIV0404A-1 (L/M)MIV0405A-1 (L)

BL-MC95J-20 2 (2.7)BL-MC100J-20 2 (2.7)BL-MC75J-30 2.2 (3)BL-MC200J-12 2.4 (3.2)

BL-MC140J-20 2.8 (3.7)

MIV05-1MIV05A-1

MIV0105A-1 (M)MIV0205A-1 (M)MIV0405A-1 (M)MIV0505A-1 (L/M)

BL-MC95J-30 3 (4)BL-MC100J-30 3 (4)BL-MC150J-20 3 (4)BL-MC300J-12 3.6 (4.8)BL-MC190J-20 4 (5.3)BL-MC200J-20 4 (5.3)BL-MC140J-30 4.2 (5.6) MIV08DB-1

MIV08A-1BL-MC400J-12 4.8 (6.4)BL-MP400J-20 6.7 (9) MIV22-1

MIV22A-1BL-MP300J-30 5.1 (6.8)

*MIV22-1*MIV22A-1BL-MP400J-25 6.2 (8.3)

BL-MP500J-20 7.1 (9.5)


2-4-2. List of applicable VAC motors

The table below shows the standard combinations of BL motor and the MIV unit models.(These combinations may be changed depending on the machine specifications.)

Motor rated outputkW (hp) MIV unit

VAC 2.2 /1.1 (3/1.5) MIV04-3VAC 3.7/2.2 (5/3)

MIV06-3VAC 5.5 /3.7 (7.5/5)VAC 7.5 /5.5 (10/7.5)VAC 11 /7.5 (15/10) MIV08-3VAC 15 /11 (20/15)

MIV15-3VAC 18.5 /15 (24.7/20)VAC 22 /18.5 (30/24.7)

MIV22-3VAC 30 /22 (40/30)VAC 37 /30 (50/40) MIV30-3

MIV30A-3VAC 45 /37 (60/50)

MIV45-3VAC 55 /45 (75/60)


3. Cautions on Changing Units

3-1. General Precautions

The items that require special attention when changing MIV unit are indicated below.

WARNING

(1) It is necessary to set a controller ID number after changing MIV unit. Set the controller IDnumber referring to 5 “Controller ID Number” in this manual or the circuit diagram after changingthe MIV unit.

MIV unit has a large-capacitance capacitor in the unit. When changing MIV unit, shut off the powerand wait until the charge indicating lamp goes off. (Wait for at least 2 minutes after shutting off thepower.)


(2) Unit type of MIV units differs according to the unit capacity, the control board and the software(ROM). When changing a unit, make sure to use the unit of the same type.

SE34006R0700300120001

WARNING

(3) The procedure for removing the plastic cover at the upper and lower terminal blocks is indicatedbelow.

• Plastic cover at the upper terminal blockAfter pushing in the lock lightly, tilt the cover 10 deg. to the front and the cover can be takenout upward.

• Plastic cover at the lower terminal blockAfter pushing in the lock lightly, turn the cover 90 deg. then pull the cover to the front andthe cover can be removed.

High voltage is applied to the upper and lower terminal blocks in the unit. Do not remove the plastic terminal block cover while the power is on.


e.e.

3-2. Specific Examples of Unit Replacement

Replacement of some unit models may also involve changing wiring. Specific examples of replacingsuch units are shown below.

3-2-1. Example of replacing an MIV unit with another MIV unit

(1) Replacing the MIV06-1, MIV08-1 or DBR8If any of the 1006-2218 (MIV06-1), 1006-2219 (MIV08-1) or 1006-2246 (DBR8) is faulty, replacethe unit according to the instructions shown in the table below.

*1: The MIV06-1 and the MIV08-1 for PREX motors are not equipped with a DBR8.

CAUTION

(2) Replacing the MIV14-3Replace the MIV14-3 with the MIV15-3. This replacement work does not need the installation ofsoftware, such as servo data.

(3) Replacing the MIV30-3Replace the MIV30-3 with an MIV30-3 or MIV45-3. Replacement with an MIV45-3 does notneed the installation of software, such as servo data.

Old unit name New unit name Replacement procedureMIV06-1+DBR8 → MIV06DB-1 Remove the DBR8 (see Fig. 1).MIV08-1+DBR8 → MIV08DB-1 Remove the DBR8 (see Fig. 1).

MIV06-1 *1 → MIV06DB-1 Follow the regular unit replacement procedurMIV08-1 *1 → MIV08DB-1 Follow the regular unit replacement procedur

Do not replace the MIV06DB-1 and the MIV08DB-1 with the units shown below.Malfunction will result.MIV06DB-1 → MIV06-1, MIV08DB-1 → MIV08-1

Old unit name New unit nameMIV14-3 → MIV15-3

Old unit name New unit nameMIV30-3 → MIV30-3

orMIV45-3


SE34006R0700300140001

Before replacement MIV06-1 + DBR8

Faulty!

To 24 V power supply inside the panel

After replacement MIV06DB-1 only

What must be removed and colleted in addition to the faulty MID-06-1:(1) DBR8 unit(2) Cable between the DBR8 terminal block and the MIV06-1 terminal block(3) Cable between the DBR8 connector [DBR] and the MIV06-1 connector [BRB](4) Cable between the DBR8 connector [DC] and the terminal block of the control box

Note) Do not fail to connect the appropriate cable to this connector.

Fig. 1 Replacing the MIV06-1 +DBR8 with an MIV06DB-1


3-2-2. Replacing an MIV unit with an MIV-A unit

(1) Changing unit setscrewThe plate thickness may differ between MIV unit and MIV-A unit at the sect6ion fixed to thecontrol panel. In this case, other setscrews are necessary. Refer to the Table 3-1 and preparenecessary setscrews.

Table 3-1 Control Panel Fixing Screw for MIV/MIV-A Unit

(2) Replacing the unit with the one having an attachment plateWhen MIV unit was switched to MIV-A unit, the unit width was cut short for some units. Toprovide compatibility, attachment steel plate is added. For the units listed in the table below, thewidth was changed. When these units are replaced, refer to Fig. 3-1.

Table 3-2 Units with Attachment Plate for Width Adjustment

MIV Unit MIV-A UnitUnit Name Recommended Screw Unit Name Recommended Screw

MIV01-1

M4 × 8L: E8062-330-408orM5 × 8L: E8062-330-508

Note:M4/M5 depends on the control panel.

MIV01A-1 M4 × 20L: E8062-330-420orM5 × 20L: E8062-330-520


MIV02-1 MIV02A-1MIV03-1

MIV04A-1MIV04-1MIV05-1 MIV05A-1

MIV06DB-1 MIV06A-1

Same as MIV unitMIV08DB-1 MIV08A-1MIV15-1 MIV15A-1MIV22-1 MIV22A-1MIV0101-1 MIV0101A-1

M4 × 20L: E8062-330-420orM5 × 20L: E8062-330-520


MIV0102-1 MIV0102A-1MIV0202-1 MIV0202A-1MIV0103-1 MIV0104A-1MIV0203-1 MIV0204A-1MIV0303-1 MIV0404A-1MIV0104-1 MIV0104A-1

with ATMIV0204-1 MIV0204A-1

with ATMIV0404-1 MIV0404A-1

with AT

Old unit name New unit nameMIV0104-1 MIV0104A-1 ATMIV0204-1 MIV0204A-1 ATMIV0404-1 MIV0404A-1 AT


SE34006R0700300150001


3-2-3. Replacing Motor Brake Cables

The specifications of motor brake cables have been changed in response to the replacement of anMIV unit with an MIV-A unit. Follow Fig. 3-2 to replace an MIV unit equipped with motor brake cableswith an MIV-A unit.

SE34006R0700300160001


4. Indication of Operating StatusMIV unit shows the operating status at the 7-segment LED provided at the front of the unit. Twodisplay modes (normal operation status display mode and alarm status display mode) are providedand at the occurrence of an alarm, the 7-segment LED displays an error number so that the causeof the alarm can be assumed.

4-1. Arrangement of Status Indicating LED

SE34006R0700300180001


4-2. Contents of Indication

4-2-1. Indication of Normal Operation Status

Status Indication by 7-segment LED (Example) Remark

At power ON

• At L-side onlyIndication changes in the following order: All segments lit → “0” → “1” → “2”

In the case of 1 -axis specification, only L-side 7-segment LED lights.

• At both L-side and M sideIndication changes in the following order:All segments lit → “0” → “1” → “2”

In the case of 2-axis specification, 7-segment LED’s light at both L- and M-side.

At start-up

(*1)

• At L-side onlyIndication changes in the following order:“3” → “4” → “5” → “6” → “J (C, P)”

In the case of 1-axis specification, only L-side 7-segment LED lights.

(*1)

• At L-sideIndication changes in the following order:“3” → “4” → “5” → “6” → “J (C, P)”At M-sideIndication changes in the following order:“3” → “4” → “5” → “6” → “C (J, P)”

In the case of 2-axis specification, 7-segment LED’s light at both L- and M-side.

(*1) Displays the preset mode among the three operation state. In the case of the 2-axis specification unit, the mode is displayed for L side and M side, respectively.


All segments lit : Indicates the power on state.0 : Initialization process of hardware such as memory of MCS controller

(initialization phase 0).1 : Setting up process of fundamental operation environment for the axis to be

controlled (initialization phase 1).2 : Initialization process through shake hand communication with the host

system (initialization phase 2).3 : Transmission process of data corresponding to the axis control specification

(initialization phase 3).4 : Conversion and check process of the data transmitted in the initialization

phase 3 (initialization phase 4).5 : Synchronous processing with the host system to start the position detection

interrupt processing (initialization phase 5).6 : Establishes the actual position by starting the servo link automatic

communication mode. After that the state transfers to the operation state (initialization phase 6).

J (C, P) : Displays the mode of operation state.J : Velocity modeC : Tool path modeP : Positioning mode


4-2-2. Indication of Alarm Status

Note


RAM initialization error

L1 : L side internal RAM errorL2: L side external RAM error Data bus L3: L side external RAM error Address busL4: L side external RAM error Memory deviceH1 : M side internal RAM errorH2: M side external RAM error Data bus H3: M side external RAM error Address busH4: M side external RAM error Memory device

Exception error (Note 1)

Displays “EL” and “01” alternately.

L sideException error No.: 01

Displays “EH” and “02” alternately.

M sideException error No.: 02

Alarm (Note 2) Displays “AL” and “13” alternately.

L sideAlarm No.: 13

Displays “AH” and “14” alternately.

M sideAlarm No.: 14

Warning (Note 3)Displays “UL” and “20” alternately.

L sideWarning No.: 20

Displays “UH” and “25” alternately.

M sideWarning No.: 25

1) For exception error numbers, refer to 4-3-1 “Exception Error Number Table”.2) For alarm numbers, refer to 4-3-2 “Alarm Number Table”.3) For warning numbers refer to 4-3-3 “Warning Number Table”.


4-3. Error Number Tables

4-3-1. Exception Error Number Table

[Hex] indicates hexadecimal notation.

No. Name Description/Alarm Code Corrective Action01 Control board error An error occurred with the control board.

XXXXXXXX1 : Access error2: PWM synchronization error 3: PWM buffer operation error 4: Control synchronization errorOther code: Offset error of A/D converter for current detection YYYYYZZZZZ YYYYY = A/D converter offset at CH1 ZZZZZ = A/D converter offset at CH2

Change the MIV unit.

02 Control voltage±12 V/+24 V error

With the control circuit, ±12 V or +24 V raised or lowered excessively.XXXXYYYY If XXXX ≠ FFFF [Hex], ±12 V power is abnormal. For MCS, XXXX = Detected voltage of +12 V power Normal range: 11.118 to 13.356 V Allowable data range: 8E00 to AAC0 [Hex] YYYY = Absolute value of -12 V power detected voltage Normal range: -13.44 V to -11.046 V Allowable data range: 8D40 to AA00 [Hex] For MCS II, XXXX = Detected voltage of +12 V power Normal range: 11.234 to 13.166 V Allowable data range: AE00 to CC00 [Hex] YYYY = Absolute value of -12 V power detected voltage Normal range: -13.716 V to -10.678 V Allowable data range: A580 to D480 [Hex] If XXXX = FFFF, +24 V power is abnormal. XXXX = FFFF [Hex] (fixed) For MCS, YYYY = Detected voltage of +24 V power Normal range: 19.9 V to 26.2 V Allowable data range: 5C88 to 79D4 [Hex] For MCS II, YYYY = Detected voltage of +24 V power Normal range: 19.6 V to 26.1 V Allowable data range: 8A80 to B840 [Hex]


03 OPF error An error occurred with the option program file.XXXXXXXX1 : ID code “OPF1” error2 : End code “ED” error3 : Sum check error4 : Board name error

Change the MIV unit.Check the option program file.


8 Magnetic encoder power supply error

The magnetic encoder voltage has risen or dropped exceeding the normal range.If XXXX = 0012 [Hex], +12 V power supply for PG is abnormal. YYYY = 12 V detected voltage (12 V = BA00 [Hex]) Normal range: 11.71 to 13.26 V Allowable data range: B580 to CDC0 [Hex]If XXXX = 0005 [Hex], +5 V power supply for PG is abnormal. YYYY = +5 V detected voltage (5 V = 4D80 [Hex]) Normal range: 4.80 to 5.68 V Allowable data range: 4A80 to 5700 [Hex]However, if YYYY = FFFF, the power supply failed to reach the allowable range within the predetermined time.

9 Encoder power supply error

The magnetic encoder voltage has risen or dropped exceeding the normal range.If XXXX = FFFF [Hex], encoder source voltage is abnormal. YYYY = +12 V detected voltage (12 V = BA00 [Hex]) Normal range: 12.01 to 13.56 V Allowable data range: BA00 to D240 [Hex]

10 Control power supply +3.3 V error

Error status register

11 Control power supply +5 V error

In case of MCS Error status registerIn case of MCS II XXXX = Fixed at FFFF [Hex] YYYY = +5 V detected voltage (5 V = 4D80 [Hex]) Normal range: 4.63 to 5.44 V Allowable data range: B340 to D300 [Hex]


12 Gate signal error An error occurred with the gate signal.XXXXXXXX = Error status register


13 Inverter bridge error An error occurred with the power device.XXXXXXXX = Error status register


14 Motor over current error Abnormal current flow through the power device.XXXXXXXX = Error status register


20 INT6 loop errorIR1MAIN loop error

An error occurred with CPU processing.XXXXXXXX = Error status register


21 INT5 loop errorIR2MAIN loop error



22 INT4 loop error An error occurred with CPU processing.XXXXXXXX = Error status register




No. Name Description/Alarm Code Corrective Action


24 INT2 loop error An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


25 INTI loop errorIR3MAIN loop error



26 Access error An error occurred with CPU processing.XXXXXXXX = Error status register


28 Parity error An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


29 Watchdog error An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


30 IRQ7 interruptionIRQ4 interruption



31 NMI interruption An error occurred with CPU processing.XXXXXXXX = Error status register


32 General illegal command

An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


33 Slot illegal command An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


34 CPU address error An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


35 DMA address errorDMAC/DTC address error



36 Undefined trap instruction



37 Undefined interruption An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


38 DMAC An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


39 ITUMTU



40 SCI An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


41 REFBSC



42 A/D An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


43 Not used44 User break The user break controller functioned

XXXXXXXX = PC at the occurrence of the errorReset the user break controller.

45 DTC An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


46 CNT An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error


47 I/O An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error




4-3-2. Alarm Number Table


No. Name Description/Alarm Code Corrective Action01 Power supply

unit errorAn error occurred with the power supply unit.0000XYZZ X = Alarm number 0: DC voltage alarm 1: AC input voltage alarm 2: Control power error 3: Control status error 4: Regeneration overload 5: Heat sink overheat 6: CPU error 7: Spare Y = Power supply unit status bit 3 = 1 : An alarm occurred with the power supply unit bit 2 = 1 : DC power is being supplied bit 1 = 1 : OPRON input is close bit 0 = 1 : PWON input is close ZZ = Alarm data If X (alarm number) = 0 Indicates DC voltage by 7F[Hex] = 500 V. If X (alarm number) = 2 1: +5 V voltage error 2: +12 V voltage error 3: -12 V voltage error If X (alarm number) = 3 1: Over current in power line 2: Power device error 3: Converter bridge short-circuit 4: Regeneration error If X (alarm number) = 4 Not defined If X (alarm number) = 5 Not defined If X (alarm number) = 6 Not defined

Check the source voltage.Check the operation conditions.Check the error No. of MPS/MPR unit.Change the MPS/MPR unit.Change the MIV unit.

02 Converter link error

An error occurred with the converter link and monitoring of the power supply unit was disabled.X00000YY X = 0 Communication error YY = Communication status X = 1 Time out error (communication is interrupted) YY=0

Change the converter link cable.Change the MIV unit.Change the MPS/MPR unit.


03 Inverter DC bus voltage error

DC bus voltage of the inverter unit raised or lowered excessively.XXXXYYYY XXXX = Over voltage value [In case of MCS] (Displayed when 7FE0 [HEX] = 500 V for MCS) [In case of MCSII] (Displayed when 7FE0 [HEX] = 550 V for MCS II) YYYY = Under voltage value [In case of MCS] (Displayed when 7FE0 [HEX] = 500 V for MCS) [In case of MCSII] (Displayed when 7FE0 [HEX] = 550 V for MCS II)

Check the source voltage.Change the MIV unit.Change the MPS/MPR unit.

04 Motor power line over current

The inverter unit detected over current through the motor power line.XXXXYYYY[In case of BL/PREX] XXXX = Detected U-phase current value (Displayed in hexadecimal: 3FFF[Hex] = Max. momentary current) YYYY = Detected V-phase current value (Displayed in hexadecimal: 3FFF[Hex] = Max. momentary current)[In case of VAC] XXXX = U-phase detected current (AAA [Hex] = Max. momentary current) YYYY = V-phase detected current (AAA [Hex] = Max. momentary current)

Change the motor.Change the MIV unit.

05 Inverter overheat

Inverter unit temperature raised excessively.XXXXXXXX = 1 (fixed)

Check the operation conditions.Change the MIV unit.

06 Inverter overload (electronic thermal relay)

The overload protection function was activated since the inverter load exceeded the specified value.XXXXYYYY XXXX = ϒ of the protection curve at the detection of overload YYYY = Cumulative data at the detection of overload

Check the operation conditions.Reduce the cutting load torque.Check the servo data file.Change the MIV unit.

07 Commercial power source error

Input voltage to the power supply unit raised or lowered excessively.XXXXXXXX = Voltage value at the detection of error. (Displayed in hexadecimal: 01[Hex] = 0 volt) (Displayed in hexadecimal: 80[Hex] = 300 volts)

Check the source voltage.Change the diameter and length of the power cable.Change the MPS/MPR unit.

08 Not used (Inverter version error)



09 Motor winding changeover error

An error occurred at the changeover of winding.XXXXXXXX00000001[Hex]: Detection of ON at the LOW side MC 00000002[Hex]: Detection of ON at the HIGH side MC 00000003[Hex]: Detection of ON of both LOW side and HIGH side MC 00000004[Hex]: Winding changeover time out10100001[Hex]: Servo data file error

Change the winding changeover magnet switch.

10 Encoder communication error

An error occurred in communication through the encoder link.XXYYZZZZ XX = FF[Hex] (fixed) YY = 00[Hex] Detection of error at motor attached encoder. 01[Hex]: Detection of error at shaft attached encoder. 02[Hex]: Detection of error at separately installed encoder. 03[Hex]: Detection of error at absolute scale. 04[Hex]: Detection of error at sub-slider ZZZZ = Encoder link status at the detection of error bit 15 = 1: Error in the communication with the separately installed encoder bit 14 = 1: Error in the communication with the absolute scale 2 bit 13 = 1: Error in the communication with the shaft attached encoder or absolute scale bit 12 = 1: Error in the communication with the motor attached encoder bit 11 : Undefined bit 10 = 1 : AT mode send loop error bit 9 = 1: Receive IF section data number over error bit 8: Undefined bit 7: Undefined bit 6 = 1 : Modulation code error bit 5 = 1 : CRC error bit 4 = 1 : Format error bit 3 = 1 : Double send error bit 2 = 1 : Double receive error bit 1 = 1 : Parity error bit 0 = 1 : Timeout error

Check the encoder of the corresponding axis.Change the encoder link cable.Change the MIV unit.

11 Encoder error The motor attached encoder failed to detect the position data.XXYYZZZZ XX = Error code of encoder YY = Detailed status of encoder ZZZZ = Multi-turn position dataIf the multi-turn position data exceeded the allowable turn range: XX = 0 (fixed) YY = 1 (fixed) ZZZZ = Multi-turn position data

Change the motor attached encoder.



12 Encoder initialization error

An error occurred in the initialization processing of the motor attached encoder.XXYYZZZZ XX = Initialization processing sequence number at the detection of error 0: Reset 1: Network address setting 2: Basic communication information request 3: Communication version change 4: Device information acquire 5: Parameter change 6: AT mode start YY = Error contents 0: Communication error 1: Send start time-over error 2: Send finish time over error 3: Receive finish time-over error 4: Response address error 5: Response code error 6: Parameter error ZZZZ = Data If YY = 0 Encoder link status at the detection of error If YY = 1, 2, 3 Sent frame information If YY = 4 Network address of the device that gave response If YY = 5 Received frame information If YY = 6 The number showing the parameter that detected the error. 1: Insufficient number of received parameters 2: Incompatibility of basic communication information 3: Incompatibility of mufti-turn detection range 4: Incompatibility of communication protocol version However, when the MCS detected abnormal voltage applied to the fuse used in the power supply unit to the encoder XXYY is fixed to FFFF [HEX]. ZZZZ = Detected voltage (Displayed when FFC0 [HEX] = 2 V)

Change the motor attached encoder.Change the encoder link cable.Change the MIV unit.

13 Shaft attached encoder error

The shaft attached encoder failed to detect the position data.XXYYZZZZFormat is the same as explained in alarm No. 11.

Change the shaft attached encoder.

14 Shaft attached encoder initialization error

An error occurred in the initialization processing of the shaft attached encoder.XXYYZZZZFormat is the same as explained in alarm No. 12

Change the shaft attached encoder.Change the encoder link cable.Change the MIV unit.

15 Absolute scale error

The absolute scale failed to detect the position data.XXYYZZZZFormat is the same as explained in alarm No. 11.

Change the absolute scale.



16 Absolute scale initialization error

An error occurred in the initialization processing of the absolute scale.XXYYZZZZFormat is the same as explained in alarm NO. 12

Change the absolute scale.Change the encoder link cable.Change the MIV unit.

17 Magnetic encoder error

The magnetic encoder failed to detect the position data, or mismatch occurred between the magnetic encoder gear tooth number and servo data file setting value.XXXXYYYY XXXX = Contents of error 000A [Hex] = A-phase voltage error 000B [Hex] = B-phase voltage error 000C [Hex] = Magnetic encoder pulse signal error Other = A value set in the servo data file when magnetic encoder pulse count-over or marker-latched data error occurs (Set number pulses or gear teeth) YYYY = Error data If XXXX = 000A [Hex]: A-phase voltage value If XXXX = 000B [Hex]: B-phase voltage value If XXXX = 000C [Hex]: 0 (fixed) In other cases: Magnetic encoder count value or detected number of gear teeth MCS: 7FFF [HEX] = 2.75 V MCSII: 7FFF [HEX] = 2.5 V

Check the servo data file.Change the magnetic encoder.Change the magnetic encoder cable.

18 Resolver error The resolver failed to detect the position data.XXXXXXXX = 1: Disconnection error 2: Abnormal value detected

Change the resolver.Change the resolver cable.Change the MIV unit.

19 PG count-over Mismatch between the 1 -turn count value of the magnetic encoder and the setting value in the servo data file.XXXXYYYY XXXX = Servo data file setting value (PG 1-turn count value) YYYY = Count value


20 Motor overheat Motor temperature raised excessively.XXXXYYYY XXXX = 0 (fixed) If YYYY = 0010 [Hex] Overheat If YYYY = 0011 [Hex] Motor overheat [BL/PREX motor only] If YYYY = 0012 [Hex] Encoder overheat [BL/PREX motor only] If YYYY = 0013 [Hex] Overheat of motor and encoder [BL/PREX motor only]

Check the operation conditions.Change the motor of the corresponding axis.Change the motor attached encoder.Change the encoder link cable.



21 Servo link communication error

A communication error occurred with the servo link and commands from the NC cannot be received.XXXXYYYY XXXX = 0 (fixed) YYYY = Bits indicate the details of communication error. (Servo link error status at the detection of error) bit 15 = 1: Second B buffer error bit 14 = 1: Second A buffer error bit 13 = 1: First B buffer error bit 12 = 1: First A buffer error bit 11 = 1: MT buffer error bit 10 = 1: Relay processing error bit 9 = 1: Receive interface section data number error bit 8 = 1: Wire breakage error bit 7 = 1: Address pointer error bit 6 = 1: Modulation code error bit 5 = 1: CRC error bit 4 = 1: Format error bit 3 = 1: Double send error bit 2 = 1: Double receive error bit 1 = 1: Parity error bit 0 = 1: Time-out error

Change the servo link cable.Change the MIV unit.Change the FCP board.

22 Servo link cable breakage

The servo link cable was broken and commands from the NC cannot be received.XXXXYYYY XXXX = Wire breakage position 0000[Hex]: Immediately upstream the corresponding unit 8000[Hex]: Upstream the corresponding unit YYYY = Servo link error status at the detection of error

Change the servo link cable.Change the MIV unit.Change the FCP board.

23 Servo link protocol error

Format or timing of the data sent from the NC to the inverter unit is erroneous.XXXXXXXX 1: A-buffer software synchronization error 2: A-buffer format code error 3: B-buffer software synchronization error 4: B-buffer format code error 5: B-buffer block number error

Check the NC software.Change the MIV unit.Change the FCP board.

24 Servo data error

The servo data sent from the NC during initialization or operation cannot be processed.XXXXYYZZ XXXX = ID number of the error detected data [Hex] YY = Set number of the error detected data ZZ = Details of error 1: Outside the setting range 2: Setting timing error 3: Data not transmitted 4: Calculation error 5: Other 6: ID number/excessive number of data pieces (No extended servo data)

Check the servo data file.Check the NC software.Change the MIV unit.



25 Command error

Contents of the positioning commands are incorrect.Error in set/mode/coordinate system changeXXXXYYYY XXXX 0010[Hex]: Positioning mode Point number over 0011[Hex]: Positioning mode Negative command value 0012[Hex]: Positioning mode Command value > 1 turn of control objective 0013[Hex]: Positioning mode Positioning point table not transmitted 0014[Hex]: Positioning mode Not rotary axis 0015[Hex]: Positioning mode Command format is not point. 0016[Hex]: Positioning mode Positioning sub mode error 0021[Hex]: Set changeover designation Set number over 0022[Hex]: Mode Undefined mode 0023[Hex]: Mode Positioning/tool path mode conditions 0024[Hex]: Coordinate system Coordinate system designation error 0030[Hex]: Undefined bit data of the servo link A-buffer is turned ON. 0031[Hex]: Undefined bit data of the servo link B-buffer is turned ON. 0040[Hex]: Mode was changed to AT mode although time synchronization instruction has not been received. YYYY = Error data If XXXX is 0010 - 0016 [Hex], it indicates the positioning sub mode. 0: Program mode 1: Search mode 2: Pulse handle mode 3: Teaching mode

Check the servo data file.Check the NC software.Change the MIV unit.

26 CON speed over

An incremental value of position command (SRCOND) sent from the NC to the inverter unit exceeded the allowable value.XXXXXXXX = Specified CON velocity 2^-16 [pr/Tp] (Speed mode: [Su/Tc])The following data indicates special cases. 1: An error occurred in preliminary check since the value is too large. 2: The internal position command value (SRCON) exceeded the absolute stroke value of the encoder. (Only for a linear axis)

Check the servo data file.Check the NC software.



27 Speed command over

The speed command value exceeded the allowable value.XXXXXXXX= Specified velocity command value. 2^-32 [2.5kHz]

Reduce inertia and friction resistance in mechanical system.Change the MIV unit.Change the motor.Check the source voltage.

28 DIFF over In the position control, position error is excessively large.XXXXXXXX = Detected position error 2^-16 [pr]

Reduce inertia and friction resistance in mechanical system.Change the MIV unit.Change the motor.

29 APA speed over

Feedrate of an axis is abnormally fast in comparison to the rapid feedrate of that axis, or detected values changed abnormally due to the failure of the position encoder.XXXXXXXX = Detected APA velocity 2^-16 [pr/Tp]The following data indicates special cases. 1: In a linear axis, stroke was exceeded. 2: In a rotary axis, stroke (360°) was exceeded. 3: In an axis with a limited stroke, its stroke was exceeded.

Change the MIV unit. In the case of BL motor:Change the motor attached encoder.Change the encoder link cable.In the case of VAC motor:Change the magnetic encoder.Change the magnetic encoder cable.

30 Full-closed loop error

Error amount between the detected position data by the full-closed loop position encoder and the motor attached position encoder exceeded the allowable value.XXXXXXXX = Number of error detection times

Execute full-closed loop synthesized offset value.Change the absolute scale or shaft attached position encoder.Reduce lost motion amount in the drive system.

31 Speed over Actual motor speed is excessively high.XXXXXXXX = Detected speed 2^-32 [2.5kHz]

Change the MIV unit. In the case of BL motor: Change the motor attached encoder. Change the encoder link cable.In the case of VAC motor: Change the magnetic encoder. Change the magnetic encoder cable.



32 Speed deviation too large

Deviation between the command speed and actual speed was excessively large.XXXXYYYYIn case of MCS XXXX = Detected torque (sum of torque in 3.2-msec period) ±2^-12 [MAXTRQ] If Tv = 0.4 msec 7FFF[Hex] corresponds to the maximum momentary torque. If Tv = 0.8 msec. 3FFF[Hex] corresponds to the maximum momentary torque. YYYY = Detected acceleration rate (average in 3.2-msec period) ±2^-16 [vr/3.2 ms/3.2 ms] 0.1 [min-1/ms]In case of MCSII XXXX = Detected torque ±2^-15 [MAXTRQ] YYYY = Detected acceleration rate ±2^-16 [2.5kHz/3.2 ms] If XXXX = 0 and YYYY = 1, the error data is “0” due to underflow.

Reduce cutting torqueChange the MIV unit.Change the motor.

33 Collision detection

The NC torque limiter function detected the interference of an axis from the relationship of “motor output = motor acceleration rate”.XXXXYYYY XXXX = Detected torque (sum of torque in 3.2-msec period) ±2^-12 [MAXTRQ] If Tv = 0.4 msec 7FFF[Hex] corresponds to the maximum momentary torque. If Tv = 0.8 msec. 3FFF[Hex] corresponds to the maximum momentary torque. YYYY = Detected acceleration rate (average in 3.2-msec period) ±2^-16 [vr/3.2 ms/3.2 ms] 0.1 [min-1/ms]In case of ICB-H XXXX = Detected torque ±2^-15 [MAXTRQ] YYYY = Detected acceleration rate ±2^-16 [2.5kHz/3.2 ms] If XXXX = 0 and YYYY = 1, the error data is “0” due to underflow.

Eliminate the interference in the mechanical drive system.Check the setting value of NC torque limiter.Change the motor attached encoder.Change the MIV unit.Change the motor.

34 Emergency stop time over

At the activation of an emergency stop function, the machine could not stop within the preset time.XXXXXXXX 1: Emergency stop time over 2: Deceleration time over in emergency stop 3: Deceleration time over in alarm stop

Check the servo data file.Check the NC software.Change the MIV unit.Change the motor.


=

=


35 Not used (servo axis belt breakage)

36 Separately installed encoder initialization error

An error occurred in the initialization processing of the separately installed encoder.XXYYZZZZ Format is the same as explained in alarm No. 12.

Change the separately installed encoder.Change the encoder link cable.Change the MIV unit.

37 APA error Calculation error occurred during the calculation of APA.XXXXXXXX 1: Linear axis division stroke over 2: Semi-closed loop position data conversion error ([pr] → [pf]) 3: Underflow in synthesizing 4: Overflow in synthesizing 5: Hybrid control input overflow 6: Hybrid control initialization overflow

Change the motor attached position encoder, and the shaft attached position encoder or the absolute scale.Check the servo data file.Change the MIV unit.

38 Motor overload (electronic thermal relay)

The overload protection function was activated since the motor load exceeded the specified value.XXXXYYYY XXXX = ϒ of the protection curve at the detection of overload YYYY = Cumulative data at the detection of overloadIf the drive unit failed to automatically judge the applicable motor type during initialization.XXXXYYYY = FFFFFFFF (fixed)

Check the operation conditions.Reduce the cutting load torque.Check the servo data file.Change the MIV unit.Change the motor.

39 Changed absolute sub-slider error

When changed to absolute scale, the sub-slider is not detected.The format is the same as that of the encoder error (alarm No. 11).

Change the sub slider.Change the encoder link cable for sub slider.Change the MIV unit.

40 Tandem control communication error

In tandem control, an error occurred in communication data from the master axis. (Only slave axis is detected.) XXXX = Description of error 0001: The communication data counter limit is not reached. 0002: The format code of communication data is unknown. YYYY = Data If xxxx = 0001 Fixed at 0 If xxxx = 0002 Unknown format code (lower byte)

Change the MIV unit.Change the servo link cable.

41 Full ABSOSCALE communication error

An error occurred during communication with ABSOSCALE. XXXXZZZZ XX = FF [HEX] (fixed) YY = 00 [HEX] (fixed) ZZZZ = E-link error status established when an error was detected. Description of the codes is the same with that of the encoder communication error (Alarm No. 10)

Change the full ABSOSCALE.Change the encoder link cable.Change the MIV unit.



42 Full ABSOSCALE error

The ABSOSCALE became unable to detect positions. XXYYZZZZ Format is the same with that of the encoder communication error (Alarm No. 11)

Change the full ABSOSCALE.

43 Full ABSOSCALE initialization error

An error occurred during initialization of ABSOSCALE. XXYYZZZZ Format is the same with that of the encoder communication error (Alarm No. 12)

Change the full ABSOSCALE.Change the encoder link cable.Change the MIV unit.



4-3-3. Warning Number Table


No. Name Description/Alarm Code Corrective Action01 Power supply

unit errorThere is a possibility that the power supply unit is faulty.0000XYZZ X = Alarm number 4: Regeneration overload 5: Heat sink overheat Y = Power supply unit status bit 3 = 1: Undefined bit 2 = 1: DC power is being supplied bit 1 = 1: OPRON input is close bit 0 = 1: PWON input is close ZZ = Alarm data If X (alarm number) = 4 00 If X (alarm number) = 5 00

Check the source voltage.Check the operation conditions.Check the MIV unit.Check the MPS/MPR unit.

05 Inverter overheat

There is a possibility of overheat of inverter.XXXXXXXX = 1 (fixed)

Check the operation conditions.Check the MIV unit.


There is a possibility that the input voltage is incorrect.XXXXXXXX = Voltage value at the detection of error. (Displayed in hexadecimal: 01[Hex] = 0 volts) (Displayed in hexadecimal: 80[Hex] = 300 volts)

Check the source voltage.Check the power cable.Check the MPS/MPR unit.

20 Motor overheat

There is a possibility of overheat of motor.XXXXXXXX = 1 (fixed)

Check the operation conditions.Check the VAC motor.Check the BL motor.Check the motor attached encoder.

25 Command error

Processing of the command is impossible.XXXXYYYY XXXX = 0 (fixed) YYYY 0001[Hex]: Undefined data ID No. (data communication interface) 0002[Hex]: Address/address pointer mismatch (data communication interface) 0003[Hex]: Specified SDF set number error (data communication interface) 0004[Hex]: Communication/miscellaneous code error (data communication interface) 0005[Hex]: Size error (data communication interface) 0006[Hex]: Write disable (data communication interface) 0007[Hex]: Outside the limit range (data communication interface) 0100[Hex]: Deceleration distance over (positioning)

Check the servo data file.Check the NC software.Check the MIV unit.


5. Controller ID NumberMIV units are connected to the network by servo link. In the servo link, the FCP board functions asthe master station and MIV units including the one controlling the spindle function as slave stations.Accordingly, it is necessary to set the controller ID number at the MIV units according to the axisnames. For the setting of a controller ID number, a 5-bit switch is provided; set the ID numberreferring to the controller ID table.

• 2-axis spec. MIV unit for BL motors: Set the L and M side switches.

• 1-axis spec. MIV unit for BL motors: Set the L side switch. M side switch should be all OFF.

• MIV unit for VAC motors: Set the L side switch.

• The switch setting numbers are also shown on the electric circuit diagrams.

SE34006R0700300240001


Controller ID No. Tables

(1) ID Numbers of Lathes’ and Grinders’ OSP

[Supplement]

Controller ID No.

ID No. Switch SettingAxis Category Axis

Name Description1 2 3 4 5

1 ON 1st NC controlled axis XA A saddle side X-axis, or R side X-axis2 ON 2nd NC controlled axis YA Y-axis3 ON ON 3rd NC controlled axis ZA A saddle side Z-axis, or R side Z-axis4 ON 4th NC controlled axis WA W-axis or ZC-axis5 ON ON 5th NC controlled axis SA 1st spindle or R side spindle6 ON ON 6th NC controlled axis MA A saddle side M-axis, or R side M-axis7 ON ON ON 7th NC controlled axis XB B saddle side X-axis, or L Side X-axis8 ON 8th NC controlled axis ZB B saddle side Z-axis, or L side Z-axis9 ON ON 9th NC controlled axis SB Spindle 2 or L side spindle10 ON ON 10th NC controlled axis MB B saddle side M-axis, or L side M-axis11 ON ON ON 11th NC controlled axis LXA

(RZA)Loader X-axis, or loader R side X-axis Robot RZA-axis

12 ON ON 12th NC controlled axis LYA(RCA)

Loader Y-axis, or loader R side Y-axis Robot RCA-axis

13 ON ON ON 13th NC controlled axis LZA Loader Z-axis, or loader R side Z-axis14 ON ON ON 14th NC controlled axis LXB Loader L side X-axis15 ON ON ON ON 15th NC controlled axis LYB Loader L side Y-axis16 ON 16th NC controlled axis LZB Loader L side Z-axis17 ON ON 17th NC controlled axis Spare18 ON ON 18th NC controlled axis Spare19 ON ON ON 19th NC controlled axis Spare20 ON ON 1st PLC controlled axis TA A saddle turret rotation axis21 ON ON ON 2nd PLC controlled axis TB B saddle turret rotation axis22 ON ON ON 3rd PLC controlled axis GA ATC magazine axis23 ON ON ON ON 4th PLC controlled axis EC ATC EC axis24 ON ON 5th PLC controlled axis EZ ATC EZ axis25 ON ON ON 6th PLC controlled axis PA/

(OCA)AAC PA axis / (Electric cylinder)

26 ON ON ON 7th PLC controlled axis GB/(OTA)

ATC 2nd magazine / (Turret clamp)

27 ON ON ON ON 8th PLC controlled axis Spare28 ON ON ON 9th PLC controlled axis Spare29 ON ON ON ON SFT* Safety speed monitor (1 to 3)

Blank box in the ID No. Switch Setting column indicate “OFF”.


(2) ID Numbers of Machining Centers’ OSP

[Supplement]

Controller ID No.

ID No. Switch SettingAxis Category Axis

Name Description1 2 3 4 5

1 ON 1st NC controlled axis X X-axis or master axis of synchronized X-axes

2 ON 2nd NC controlled axis Y Y-axis or master axis of synchronized Y-axes

3 ON ON 3rd NC controlled axis Z Z-axis or master axis of synchronized Z-axes

4 ON 4th NC controlled axis U U-axis or master axis of synchronized U-axes

5 ON ON 5th NC controlled axis V V-axis or master axis of synchronized V-axes

6 ON ON 6th NC controlled axis W W-axis or master axis of synchronized W-axes

7 ON ON ON 7th NC controlled axis A A-axis8 ON 8th NC controlled axis B B-axis9 ON ON 9th NC controlled axis C C-axis10 ON ON 10th NC controlled axis *s Slave axis of synchronized axes;

* = X, Y, Z, U, V, W11 ON ON ON 11th NC controlled axis S Spindle (1st axis)12 ON ON 12th NC controlled axis SB Spindle (2nd axis)13 ON ON ON 13th NC controlled axis *s Slave axis of the synchronized 2nd

axis14 ON ON ON 14th NC controlled axis *s Slave axis of the synchronized 3rd axis15 ON ON ON ON 1st PLC controlled axis MA Magazine A rotation axis16 ON 2nd PLC controlled axis MB Magazine B rotation axis

(multi-magazine spec.)17 ON ON 3rd PLC controlled axis MC Magazine C rotation axis

(multi-magazine spec.)18 ON ON 4th PLC controlled axis TS ATC tool change arm rotation axis19 ON ON ON 5th PLC controlled axis TI ATC tool change arm IN/OUT axis20 ON ON 6th PLC controlled axis PA APC pallet change feed axis (A side)21 ON ON ON 7th PLC controlled axis PB

PLAPC pallet change feed axis (B side)Multi-pallet APC rotation axis

22 ON ON ON 8th PLC controlled axis AT ATC tool change arm tilt axis23 ON ON ON ON 9th PLC controlled axis AA

CBMC magazine rotation axisAAC carrier axis (sub arm axis)

24 ON ON 10th PLC controlled axis AB AAC magazine rotation axis25 ON ON ON 11th PLC controlled axis CA ATC carrier axis26 ON ON ON 12th PLC controlled axis WA EC W axis (column up and down)27 ON ON ON ON 13th PLC controlled axis PL Rotary axis of multi-pallet APC28 ON ON ON 14th PLC controlled axis Spare29 ON ON ON ON SFT* Safety speed monitor (1 to 3)

Blank box in the ID No. Switch Setting column indicate “OFF”.


6. Description of Waveform MonitorThe MIV unit equipped with ICB3 allows observation of the servo waveform by connecting anoscilloscope to the monitor terminal.The MIV unit equipped with ICB-F or ICB-H allows observation of the waveform of the servo at themonitor terminal of the SWM monitor unit if an SWM monitor unit is connected.

6-1. MIV Unit for Feed Axes/Turrets/Machine Axes

6-1-1. Arrangement of Monitor Terminals

SE34006R0700300260001

6-1-2. Monitor Signals

Monitor Terminal Description Waveform (Example)

M1

Motor speed of 2nd axis (M side)

• Output voltage range: -3 V to +3 V

• Unit: 1562 min-1/V

M2

Motor output torque of 2nd axis (M side)


• Unit Motor peak torque at 3 V

M3

Motor speed of 1st axis (L side)


• Unit: 1562 min-1/VSame as above

M4

Motor output torque of 1st axis (L side)


• Unit: Motor peak torque at 3 V


6-2. MIV Unit for Spindle/M-tool Spindle/Sub Spindle

6-2-1. Arrangement of Monitor Terminals

SE34006R0700300280001


6-2-2. Monitor Signals


AA-phase signal of magnetic encoder

• Vpp: 2.6 to 4.6 V(3.3 V if gap adjustment is correct.)

BB-phase signal of magnetic encoder


Z

Z-phase signal of magnetic encoder

• Vz1: 1.4 V or higher


• t1, t2: 0.1T to 0.4T(Value T differs according to speed)

M1

Motor speed



M2

Motor output torque



R1

Resolver signal

• Vpp: 6.0 V (typ.)

• T Approx. 0.128 msec (7.81 kHz)(Value T differs slightly according to speed)

M3

Motor voltage error (d-axis component)


• Unit: V (multiplication factor: 1/42)

M4

Motor voltage error (q-axis component)




6-3. SWM Monitor Unit

6-3-1. Connection

• Be sure to turn off the control power of the MIV unit before connecting the SWM unit.(Disconnect the 24 VDC connector or turn off the circuit breaker of the machine.)

• Connect the SWM monitor unit directly to the MIV unit as shown in the figure below. (Noindication is given to the connector with which the SWM unit is connected, refer to the figurebelow.)

(1) SWM unit connection drawing for MIV*-1

SE34006R0700300300001

(2) SWM unit connection drawing for MIV*-3

SE34006R0700300300002

UNIT TYPE

MIV0404-1-B1

DCA DCB

XT2(U V W )

SR

ST

C1

C2

232

SWM unit connection connector

SWM unit

MIV unit MIV unit

E1M

E2M

E1L

E2L

BRA BRB

ON

12345

ON

12345

UNIT TYPE

MIV06-3-V1ON

12345

DCA DCB

AC

FU

XT2(U V W )

SR

ST

C1

C2

232

EPG

RES

CHG

SWM unit connection connector

SWM unit

MIV unit MIV unit


6-3-2. Layout of Monitor Terminals

SE34006R0700300310001

6-3-3. Description of Monitor Terminal Signals

(1) Connection with ICB1F or ICB1F-S

Monitor terminal Description Waveform

M1

Motor speed of the 1st axis (on L side)



M2

Motor output torque of 1st axis (on L side)



M3

Motor speed of 2nd axis (on M side)



M4

Motor output torque of 2nd axis (on M side)



GND M1 M2 M3 M4 GND

A B Z R

Speed waveform

Torque waveform

t

t


(2) Connection with ICB3F


M1

Motor speed



M2

Motor output torque


• Motor peak torque at 3 V

M3



• Unit: V (Output multiplication 1/42)

M4




A

A-phase signal of magnetic encoder

• Vpp in the figure on the right: 2.6 to 4.6 V(3.3 V when gap is normally adjusted)

B

B-phase signal of magnetic encoder


Z


• Vz1 in the figure on the right: 1.4 V or above


• t1, t2 in the figure on the right: 0.1 to 0.4T(“T” changes according to the rpm.)

R

Resolver signal

• Vpp in the figure on the right: 6.0 V (typ)

• T in the figure on the right: About 102.4 µsec (9.77 KHz)(“T” changes slightly according to the rpm.)

Speed waveform

Torque waveform

t

t

B-phase signal Z-phase signal

Vz2

VppVz1

T

t1 t2

A-phase signal

0V

ICB-F

t


(3) Connection with ICB1H or ICB1H-S


M1

Motor speed of 1st axis (on L side)



M2

Motor output torque of 1st axis (on L side)



M3

Motor speed of 2nd axis (on M side)



M4

Motor output torque of 2nd axis (on M side)



Speed waveform

Torque waveform

t

t


(4) Connection with ICB3H


M1

Motor speed



M2

Motor output torque



M3




M4




A

A-phase signal of magnetic encoder


(The signal oscillates around 2.5 V line.)

B

B-phase signal of magnetic encoder


Z


• Vz in the figure on the right: 1.4 V or above


• t1, t2 in the figure on the right: 0.1 to 0.4T(“T” changes according to the rpm.)

R

Resolver signal

• Vpp in the figure on the right: 6.0 V (typ)

• T in the figure on the right: About 102.4 µsec (9.77 KHz)(“T” changes slightly according to the rpm.)

Speed waveform

Torque waveform

t

t

B-phase signalZ-phase signal

Vz2

VppVz1

T

t1 t2

A-phase signal

2.5V

ICB-H

t


7. ConnectionThis section shows the connection diagram of MCS and the connector pin layout of MIV unit.

7-1. System Connection

SE34006R0700300340001


SE34006R0700300340002


7-2. Terminal Block Screw Size

Refer to 8 “MIV Unit External Dimensions”.

7-3. Connectors

(1) Connector name: SRType (manufacturer): 53460-0611 (Molex)Pin layout

(2) Connector name: STType (manufacturer): 53460-0611 (Molex)Pin layout

(3) Connector name: C1, C2Type (manufacturer): 53460-0611 (Molex)Pin layout

(4) Connector name: 232Type (manufacturer): 53460-0611 (Molex)Pin layout

(5) Connector name: E1MType (manufacturer): 53460-0611 (Molex)Pin layout

(6) Connector name: E2MType (manufacturer): 53460-0611 (Molex)Pin layout

1 N.C. 2 N.C.3 SLDI 4 SLDI-N5 (SLDCOM) 6 (SLDCOM-N)

1 N.C. 2 N.C.3 SLDO 4 SLDO-N5 (SLDCOM) 6 (SLDCOM-N)

1 SG 2 SG3 PSRDY-N 4 SVALM-N5 PSD 6 PSD-N

1 SG 2 SG3 RSTX-S 4 RSRX-S5 RSTX 6 RSRX

1 N.C. 2 N.C. (TP1)3 ELD-S 4 ELD-N-S5 N.C. 6 N.C. (TP2)

1 +12 V 2 SG3 ELD-S 4 ELD-N-S5 N.C. 6 N.C.


(7) Connector name: E1LType (manufacturer): 53460-0611 (Molex)Pin layout

(8) Connector name: E2LType (manufacturer): 53460-0611 (Molex)Pin layout

(9) Connector name: DCA/DCBType (manufacturer): 1-178137-2 (AMP)Pin layout

(10) Connector name: BRA/BRBType (manufacturer): 1-178137-2 (AMP)Pin layout

Note 1: Not necessary for 1-axis spec. MIV unit.

(11) Connector names: BRL, BRMModel: 1376133-2 (AMP)Pin layout

(12) Connector names: DC1, DC2Model: 1376133-2 (AMP)Pin layout

(13) Connector name: EPGType (manufacturer): D02-M15SAG-13L9 (JAE)Pin layout

1 N.C. 2 N.C. (TP3)3 ELD 4 ELD-N5 N.C. 6 N.C. (TP4)

1 +12 V 2 SG3 ELD 4 ELD-N5 N.C. 6 N.C.

A-1 P24 B-1 P24A-2 C24 B-2 C24A-3 N.C. B-3 N.C.

A-1 MB2 B-1 DB1A-2 MB1L B-2 DB2A-3 MB1M (Note 1) B-3 N.C.

1 P242 N24

1 P242 N24

1 DA 6 +12 11 DB2 SG 7 SG 12 SG3 AA 8 AA-RT 13 DZ4 AB 9 AB-RT 14 SG5 AZ 10 AZ-RT 15 FG


(14) Connector name: RESType (manufacturer): D02-M15SAG-13L9 (JAE)Pin layout

(15) Connector name: CHGType (manufacturer): D02-M15SAG-13L9 (JAE)Pin layout

(16) Connector name: ACType (manufacturer): 1-179276-2 (AMP)Pin layout

1 R1 6 R2 11 FG12 S1 7 S3 12 FG33 S2 8 S4 13 FG44 N.C. 9 N.C. 14 N.C.5 OL 10 OL-COM 15 FG2

1 RLMSCHG 6 N.C. 11 RLMSCOM2 RHMSCHG 7 N.C. 12 RHMSCOM3 N.C. 8 N.C. 13 N.C.4 LMSCHG1 9 HMSCHG1 14 N.C.5 LMSCHG2 10 HMSCHG2 15 FG

1 AC12 AC2


8. MIV Unit External Dimensions

8-1. MIV Unit (1-axis Specification) for BL Motors

SE34006R0700300370001

Unit model

Rated continuous

capacity kW (hp)

External dimensions H × W × D mm (in.)

Weightkg (lb)

MIV01-1MIV01A-1MIV02-1

MIV02A-1MIV03-1MIV04-1

MIV04A-1MIV05-1

MIV05A-1MIV06-1

MIV06DB-1MIV06A-1MIV08-1

MIV08DB-1MIV08A-1MIV15-1

MIV15A-1MIV22-1

MIV22A-1

1.8 (2.4)1.8 (2.4)2.8 (3.7)2.8 (3.7)3.0 (4)

4.0 (5.3)4.0 (5.3)4.8 (6.4)4.8 (6.4)6.0 (8)6.0 (8)6.0 (8)7.5 (10)7.5 (10)7.5 (10)15 (20)15 (20)22 (30)22 (30)

380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 60 × 295 (14.96 × 2.36 × 11.61)380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 60 × 295 (14.96 × 2.36 × 11.61)380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 60 × 295 (14.96 × 2.36 × 11.61)380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 60 × 295 (14.96 × 2.36 × 11.61)380 × 100 × 325 (14.96 × 3.94 × 12.79)380 × 100 × 325 (14.96 × 3.94 × 12.79)380 × 100 × 295 (14.96 × 3.94 × 11.61)380 × 100 × 325 (14.96 × 3.94 × 12.79)380 × 100 × 325 (14.96 × 3.94 × 12.79)380 × 100 × 295 (14.96 × 3.94 × 11.61)380 × 150 × 325 (14.96 × 5.91 × 12.79)380 × 150 × 325 (14.96 × 5.91 × 12.79)380 × 150 × 325 (14.96 × 5.91 × 12.79)380 × 150 × 325 (14.96 × 5.91 × 12.79)

5.7 (12.5)5.0 (11.0)5.7 (12.5)5.0 (11.0)5.7 (12.5)5.7 (12.5)5.0 (11.0)5.7 (12.5)5.0 (11.0)7.3 (16.1)7.3 (16.1)5.5 (12.1)7.3 (16.1)7.3 (16.1)5.5 (12.1)11.2 (24.6)11.2 (24.6)11.2 (24.6)11.2 (24.6)


8-2. MIV Unit (2-axis Specification) for BL Motors

8-3. MIV Unit (1-axis Specification) for VAC Motors

Unit model

Rated continuous capacitykW (hp)

External dimensions H × W × D mm (in.)

Weightkg (lb)

L-axis side

M-axis side

MIV0101-1MIV0101A-1MIV0102-1

MIV0102A-1MIV0103-1MIV0203-1MIV0303-1MIV0104-1

MIV0104A-1MIV0204-1

MIV0204A-1MIV0404-1

MIV0404A-1MIV0105A-1MIV0205A-1MIV0405A-1MIV0505A-1

1.8 (2.4)1.8 (2.4)1.8 (2.4)1.8 (2.4)1.8 (2.4)2.8 (3.7)3.0 (4)

1.8 (2.4)1.8 (2.4)2.8 (3.7)2.8 (3.7)4.0 (5.3)4.0 (5.3)1.8 (2.4)2.8 (3.7)4.0 (5.3)

5.0 (6.67)

1.8 (2.4)1.8 (2.4)2.8 (3.7)2.8 (3.7)3.0 (4)3.0 (4)3.0 (4)

4.0 (5.3)4.0 (5.3)4.0 (5.3)4.0 (5.3)4.0 (5.3)4.0 (5.3)

5.0 (6.67)5.0 (6.67)5.0 (6.67)5.0 (6.67)

380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 60 × 295 (14.96 × 2.36 × 11.61)380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 60 × 295 (14.96 × 2.36 × 11.61)380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 100 × 325 (14.96 × 3.94 × 12.79)380 × 60 × 295 (14.96 × 2.36 × 11.61)380 × 100 × 325 (14.96 × 3.94 × 12.79)380 × 60 × 295 (14.96 × 2.36 × 11.61)380 × 100 × 325 (14.96 × 3.94 × 12.79)380 × 60 × 295 (14.96 × 2.36 × 11.61)380 × 100 × 295 (14.96 × 3.94 × 11.61)380 × 100 × 295 (14.96 × 3.94 × 11.61)380 × 100 × 295 (14.96 × 3.94 × 11.61)380 × 100 × 295 (14.96 × 3.94 × 11.61)

6.3 (13.9)5.5 (12.1)6.3 (13.9)5.5 (12.1)6.3 (13.9)6.3 (13.9)6.3 (13.9)7.8 (17.2)5.5 (12.1)7.8 (17.2)5.5 (12.1)7.8 (17.2)5.5 (12.1)6.5 (14.3)6.5 (14.3)6.5 (14.3)6.5 (14.3)

Unit model

Rated continuous

capacitykW (hp)

External dimensions H × W × Dmm (in.)

Weightkg (lb)

MIV04-3MIV06-3MIV08-3MIV14-3MIV15-3MIV22-3MIV30-3

MIV30A-3MIV45-3

1.1 (1.5)5.5 (7.3)7.5 (10)

14 (18.67)15 (20)22 (30)30 (40)30 (40)45 (60)

380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 100 × 325 (14.96 × 3.94 × 12.79)380 × 100 × 325 (14.96 × 3.94 × 12.79)380 × 150 × 325 (14.96 × 5.91 × 12.79)380 × 150 × 325 (14.96 × 5.91 × 12.79)380 × 150 × 325 (14.96 × 5.91 × 12.79)380 × 300 × 325 (14.96 × 11.81 × 12.79)380 × 150 × 325 (14.96 × 5.91 × 12.79)380 × 300 × 325 (14.96 × 11.81 × 12.79)

5.7 (12.5)7.3 (16.1)7.3 (16.1)11.2 (24.6)11.2 (24.6)11.2 (24.6)24.0 (52.8)12.5 (27.5)24.0 (52.8)


SE34006R0700300390001

SE34006R0700300390002

MIV Unit (1-axis Specification) for BL MotorsUnit Type: MIV01-1 to MIV05-1Unit Weight: 5.7 kg (12.5 lb)

MIV Unit (1-axis Specification) for BL MotorsUnit Type: MIV06DB-1 to MIV08DB-1Unit Weight: 7.5 kg (16.5 lb)


SE34006R0700300390003

SE34006R0700300390004




SE34006R0700300390005

SE34006R0700300390006


MIV unit for BL motors: 1-axis typeUnit models: MIV01A-1 to MIV05A-1Unit weight: 5.0 kg (11.0 lb)


SE34006R0700300390008

SE34006R0700300390009

MIV unit for BL motors: 1-axis typeUnit model: MIV06A-1 to MIV08A-1Unit weight: 5.5 kg (12.1 lb)


100 (3.94)100 (3.94)XT1XT1

XT2XT2

Terminal blockTerminal block

M6 screwsM6 screws


M5 screwsM5 screws

Earth terminalEarth terminal

38

0 (

14

.96

)3

80

(1

4.9

6)

SRSR

STST

C1C1

C2C2

E1E1

E2E2

232232

DC1DC1

DC2DC2

BRLBRL

ACAC

FUFU

XT2 (U V W )XT2 (U V W )

DCADCA DCBDCB

295 (11.61)295 (11.61)

195 (7.68)195 (7.68) 100 (3.94)100 (3.94)

21

0 (

8.2

7)

21

0 (

8.2

7)

13

9 (

5.4

7)

13

9 (

5.4

7)

31

31

(1.2

2)

(1.2

2)

Unit: mm (in.)

150 (5.91)150 (5.91)XT1XT1

XT2XT2


M6 screwsM6 screws


M8 screwsM8 screws

38

0 (

14

.96

)3

80

(1

4.9

6)

SRSR

STST

C1C1

C2C2

E1E1

E2E2

232232

DC1DC1

DC2DC2

BRLBRL

ACAC

FUFU


DCADCA DCBDCB

325 (12.80)325 (12.80)

195 (7.68)195 (7.68) 130 (5.12)130 (5.12)

30

8 (

12

.13

)3

08

(1

2.1

3)

37

37

(1.4

6)

(1.4

6)

31

31

(1.2

2)

(1.2

2)

Unit: mm (in.)


SE34006R0700300390010


DCADCA

DC1DC1

DC2DC2

E1ME1M

E2ME2M

E1LE1L

E2LE2L

BRLBRL

BRMBRM

XT2M (UM VM WM )XT2M (UM VM WM )

XT2L (UL VL WL )XT2L (UL VL WL )

DCBDCB

M

L

SRSR

STST

C1C1

C2C2

232232

60 (2.36)60 (2.36)XT1XT1

XT2MXT2M

XT2LXT2L


M6 screwsM6 screws


M4 screwsM4 screws


38

0 (

14

.96

)3

80

(1

4.9

6)

295 (11.61)295 (11.61)

195 (7.68)195 (7.68) 100 (3.94)100 (3.94)

32

0 (

12

.60

)3

20

(1

2.6

0)

37

37

(1.4

6)

(1.4

6)

23

23

(0.9

1)

(0.9

1)

Unit: mm (in.)


SE34006R0700300390011

SE34006R0700300390012


MIV Unit for VAC MotorsUnit Type: MIV04-3Unit Weight: 5.7 kg (12.5 lb)

100 (3.94)100 (3.94)XT1XT1

XT2MXT2M

XT2LXT2L


M6 screwsM6 screws


M4 screwsM4 screws


38

0 (

14

.96

)3

80

(1

4.9

6)

SRSR

M

L

STST

C1C1

C2C2

232232

E1ME1M

E2ME2M

E1LE1L

E1LE1L

DC1DC1

DC2DC2

BRLBRL

BRMBRM

ACAC

FUFU

DCADCA DCBDCB

XT2M (UM VM WM )XT2M (UM VM WM )XT2L (UL VL WL )XT2L (UL VL WL )

295 (11.61)295 (11.61)

195 (7.68)195 (7.68) 100 (3.94)100 (3.94)

32

0 (

12

.60

)3

20

(1

2.6

0)

37

37

(1.4

6)

(1.4

6)

23

23

(0.9

1)

(0.9

1)

Unit: mm (in.)


SE34006R0700300390013

SE34006R0700300390014

MIV Unit for VAC MotorsUnit Type: MIV06-3 to MIV08-3Unit Weight: 7.3 kg (16.1 lb)



SE34006R0700300390015

SE34006R0700300390016


MIV unit for VAC motorsUnit model: MIV30A-3Unit weight: 12.5 kg (27.5 lb)

150 (5.91)150 (5.91)

XT1XT1

XT2XT2


M6 screwsM6 screws


M10 screwsM10 screws

38

0 (

14

.96

)3

80

(1

4.9

6)

SRSR

STST

C1C1

C2C2

232232

ACAC

FUFU


DCADCA DCBDCB

EPGEPG

RESRES

CHGCHG

325 (12.80)325 (12.80)

195 (7.68)195 (7.68) 130 (5.12)130 (5.12)

32

0 (

12

.60

)3

20

(1

2.6

0)

32

32

(1.2

6)

(1.2

6)

28

28

(1.1

0)

(1.1

0)

Unit: mm (in.)


SE34006R0700300390017

SE34006R0700300390019

MIV unit with a general-purpose detector interface for BL motors: 1-axis typeUnit models: MIV01A-E to MIV05A-EUnit weight: 5.0 kg (11.0 lb)

MIV unit with a general-purpose detector interface for BL motors: 1-axis typeUnit model: MIV06A-E to MIV08A-EUnit weight: 5.5 kg (12.1 lb)


SE34006R0700300390020

MIV unit with a general-purpose detector interface for BL motors: 1-axis typeUnit models: MIV15A-E to MIV22A-EUnit weight: 11.2 kg (24.6 lb)

4184-E P-69SECTION 2 DC POWER SUPPLY UNIT (MPS, MPR UNIT)

SECTION 2 DC POWER SUPPLY UNIT (MPS, MPR UNIT)

Okuma motion control system (MCS) consists of an inverter unit and a DC power supply unit.This section describes the maintenance and inspection methods for the power supply unit.

1. System ConfigurationA DC power supply unit is a unit to supply DC power to MIV unit. Connection of a power supply unitwith peripheral is shown below.

• A DC power supply unit is connected to MIV unit to supply 300 VDC and 24 VDC (controlpower).

• A DC power supply unit executes communications with MIV unit through the converter link.

• There are two types of DC power supply unit according to the regeneration method:power regeneration type (to be referred to as MPS unit, hereafter) and resistor regenerationtype (to be referred to as MPR unit, hereafter).

• MPS unit is used in the system that includes a spindle drive motor and MPR unit is used in thesystem that is consisted only of axis drive motors.

• A DC power supply unit can be connected to more than one MIV unit.

SE34006R0700400020001


2. Classification of DC Power Supply Units

2-1. Designation of DC Power Supply Units

Power supply unit names consist of codes indicating regeneration method and unit capacity.

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DC power supply unit type name is shown at the front of the unit either by seal or printedcharacters.

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C

232

MPS10DC

CHARGE

C

MPR5


2-2. Item Configuration of DC Power Supply Units

Item configuration of DC power supply units is indicated below.

(1) MPS UnitConfiguration of 1 set of MPS unit: [Control board + Display card + Power regeneration typeunit + AC reactor]In the table below, indication of (1) in the Q’ty column indicates that any of the indicated unitsshould be selected meeting the output capacity.

(2) MPR UnitConfiguration of 1 set of MPR unit: [Resistor regeneration type unit]In the table below, indication of (1) in the Q’ty column indicates that any of the indicated unitsshould be selected meeting the output capacity.

Category Name Q’ty Unit item Description

Control board

PSB-MPS10 (1) A006-2103 Power regeneration type control board for MPS10

PSB-MPS30 (1) A006-2104 Power regeneration type control board for MPS20 to 60


Power regeneration type unit

MPS10 PU (1) A006-2200 DC power supply unit: Continuous power supply capacity 11 kW (15 hp)



MPS45 PU (1) A006-2203 DC power supply unit: Continuous power supply capacity 45 kW (60 hp) (Production to be discontinued)

MPS45A PU (1) A006-2303 DC power supply unit: Continuous power supply capacity 45 kW (60 hp)


AC reactor

MPS10-ACL (1) A006-2285 AC reactor for MPS10MPS20-ACL (1) A006-2281 AC reactor for MPS20MPS30-ACL (1) A006-2282 AC reactor for MPS30MPS45-ACL (1) A006-2283 AC reactor for MPS45AMPS60-ACL (1) A006-2284 AC reactor for MPS60


Resistor regeneration type unit

MPR5 PU (1) A006-2205 DC power supply unit: Continuous power supply capacity 5 kW (7 hp)

MPR10 PU (1) A006-2206 DC power supply unit: Continuous power supply capacity 10 kW (13 hp)


2-3. Construction of Power Supply Units

Construction of a power supply unit is shown below

(1) Construction of MPS10

SE34006R0700400050001

(2) Construction of MPR10/MPR5

SE34006R0700400050002


(3) Construction of MPS20, MPS30 and MPS45A

SE34006R0700400050003

(4) Construction of MPS45, MPS60

SE34006R0700400050004

Internal cooling fanExternal cooling fan

Radiation fin

Power module

External cooling fan (MPS45A only)

Power boardControl board

Power board

DC bus terminal base (MPS45A only)


3. Cautions on Changing UnitsThe items that require special attention when changing DC power supply unit are indicated below.

WARNING

(1) For MPS unit, set the controller ID switch at all OFF.MPR unit does not have a controller ID switch.

(2) Unit type of DC power supply units differs according to the regeneration method and unitcapacity. When changing a unit, make sure to use the unit of the same type.

SE34006R0700400060001

WARNING

A DC power supply unit (MPS/MPR) has a large-capacitance capacitor in the unit. When changing MIV unit, shut off the power and wait until the charge indicating lamp goes off.(Wait for at least 2 minutes after shutting off the power.)

High voltage is applied to the upper and lower terminal blocks in the unit. Do not remove the plastic terminal block cover while the power is on.


(3) The procedure for removing the plastic cover at the upper and lower terminal blocks is indicatedbelow.

• Plastic cover at the upper terminal blockAfter pushing in the lock lightly, tilt the cover 10 deg. to the front and the cover can be takenout upward.

• Plastic cover at the lower terminal blockAfter pushing in the lock lightly, turn the cover 90 deg. then pull the cover to the front andthe cover can be removed.


4. Indication of Operating StatusA DC power supply unit shows the operating status at the 7-segment LED provided at the front ofthe unit. Two display modes (normal operation status display mode and alarm status display mode) areprovided and at the occurrence of an alarm, the 7-segment LED displays an error number so thatthe cause of the alarm can be assumed.

4-1. Arrangement of Status Indicating LED

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7-segment LED : Indicates the operation status or an error number at the occurrence of an error.

DC bus charged status indication lamp

: Indicates that the DC bus is being charged.

24 V power error indication lamp

: Indicates that output of 24 V power supply is suspended due to the occurrence of an error in the power supply circuit.(1) Over voltage of input: Source voltage exceeding 253 Vrms was

input.(2) Over current of output: Load current of 24 V power supply was

excessively high.(3) Over voltage of output: Output voltage was excessively high due to

an error in the internal circuit.


4-2. Contents of Indication

4-2-1. Indication of Normal Operation Status

4-2-2. Indication of Alarm Status


At power ONNote 1:A decimal point blinks.Note 2:If an error cocurred with MIV unit, “AA” is displayed (shown below) alternately with the indication shown above.

C1 : Indicates the status in which the initialization of the MPS/MPR unit has completed and the unit is waiting for the input of the PWON signal.

C2 : Indicates the status the DC bus is charged. The MPS/MPR unit turns on the magnet switch after the completion of charge, then transfers to the C3 state after it has confirmed the input of correct AC voltage.

C3 : Indicates the status the MPS/MPR unit is waiting for the ORPON signal.C4 : Indicates the status the MPS/MPR unit has received the OPRON signal and is ready for

supplying the power to and MIV unit.


Error (An error has occurred only with MPS/MPR unit)

Note 1: A decimal point blinks.

The error number of the error that has occurred is displayed. For error numbers, refer to 4-3 “Error Number Table”.

Error (An error has occurred with both MPS/MPR unit and MIV unit.)

Note 2: The error number of the MPS/MPR unit error and “AA” are displayed alternately.

For error numbers, refer to 4-3 “Error Number Table”.


4-3. Error Number Tables

No. Name Description Corrective Action01 DC voltage alarm

Over voltage (OV)DC bus voltage of the unit raised excessively.

Change the MPS/MPR unit.Change the MIV unit.

02 DC voltage alarmUnder voltage (UV)

DC bus voltage of the unit lowered excessively.

Change the MPS/MPR unit.Change the MIV unit.

03 Commercial power source errorOpen phase (PH)

One or more phases of three phases of the power source lowered excessively. Or, voltage distortion is excessively large.

Check the power source voltage.Change the MPS/MPR unit.

04 Commercial power source errorMain circuit power source error

An error occurred with the power source voltage.

Check the power source voltage.Change the MPS/MPR unit.

05 Control power source error(+5 V voltage error)

In the control line, +5 V raised or lowered excessively.

Change the MPS/MPR unit.

06 Control power source error(+12 V voltage error)



07 Control power source error(-12 V voltage error)

In the control line, -12 V raised or lowered excessively.


08 Over current in power cable

Abnormal current flow in the power cable. Check the power cable.Change the MPS unit.

09 Power device error (IPMF)

An error occurred with the power device. Check the power cable.Change the MPS unit.

10 Converter bridge short-circuit (IOCR)

Abnormal current flow through the power device.

Check the power cable.Change the MPS unit.

11 Regeneration error An error occurred with regeneration control. Check the power cable.Change the MPS/MPR unit.

12 Overload in regeneration (ROH)

Temperature of regeneration resistor raised excessively. (MPR unit only)

Check the operation conditions.Change the MPR unit.

13 Heat sink overheat (FOH)

Temperature of heat sink raised excessively.

Check the operation conditions.Change the MPS/MPR unit.

14 Converter link error An error occurred with data sending processing in the converter link.

Check the communication cables.Change the MPS/MPR unit.

15 A/D error An error occurred in A/D conversion. Change the MPS/MPR unit.16 Undefined alarm An alarm not defined occurred. Change the MPS/MPR unit.17 Control power supply

error (+24 V voltage error)

In the control circuit, +24 V raised or lowered excessively.

Check the control power source voltage .Change the MPS/MPR unit.

18 to 29

(Spare)


Alarms specific to MPS unit are indicated below.

Alarms specific to MPS unit are indicated below.

No. Name Description Corrective Action30 INT6 loop error An error occurred with CPU processing. Change the MPS unit.31 INT4 loop error An error occurred with CPU processing. Change the MPS unit.32 INT2 loop error An error occurred with CPU processing. Change the MPS unit.33 A/D error An error occurred with CPU processing. Change the MPS unit.34 CPU address error An error occurred with CPU processing. Change the MPS unit.35 DMA address error An error occurred with CPU processing. Change the MPS unit.36 RAM initialization error An error occurred with CPU processing. Change the MPS unit.37 RAM parity error An error occurred with CPU processing. Change the MPS unit.38 NMI interruption An error occurred with CPU processing. Change the MPS unit.39 General illegal

instructionAn error occurred with CPU processing. Change the MPS unit.

40 Slot illegal instruction An error occurred with CPU processing. Change the MPS unit.41 Undefined trap

instructionAn error occurred with CPU processing. Change the MPS unit.

42 Undefined interruption An error occurred with CPU processing. Change the MPS unit.43 DMAC interruption An error occurred with CPU processing. Change the MPS unit.44 ITU interruption An error occurred with CPU processing. Change the MPS unit.45 SCI interruption An error occurred with CPU processing. Change the MPS unit.46 REF interruption An error occurred with CPU processing. Change the MPS unit.47

to 49(Spare)

No. Name Description Corrective Action50 INT6 loop error An error occurred with CPU processing. Change the MPR unit.51 INT2 loop error An error occurred with CPU processing. Change the MPR unit.52 RAM initialization error An error occurred with CPU processing. Change the MPR unit.53 NMI interruption An error occurred with CPU processing. Change the MPR unit.54 Undefined interruption An error occurred with CPU processing. Change the MPR unit.55 FRT interruption An error occurred with CPU processing. Change the MPR unit.56 8BT interruption An error occurred with CPU processing. Change the MPR unit.57 SCI interruption An error occurred with CPU processing. Change the MPR unit.58 A/D error An error occurred with CPU processing. Change the MPR unit.59 (Spare)


5. Controller ID NumberSince a DC power supply unit is not connected to the servo link, it is not necessary to set a controllerID number. With MPS unit, however, set the 5-bit controller ID switch to all OFF since the switch isused as the mode selection switch (changing to the adjustment mode).MPR unit does not have a controller ID switch.

SE34006R0700400120001


6. Description of Monitor TerminalsMPS unit has the monitor terminals to allow observation of waveform of power source voltage andcurrent by connecting an oscilloscope to these terminals.

6-1. Arrangement of Monitor Terminals

SE34006R0700400140001


6-2. Monitor Signals


M1Monitor signal

• Output voltage range: -3 V to +3 V(outputs an internal signal)

M2Monitor signal

• Output voltage range: -3 V to +3 V(outputs an internal signal)

EtsEsr

Power source voltage

• Output voltage range: -2.5 V to +2.5 V

• Unit: V (multiplication factor: 1/151)Vpp = 3.8 V for 200 V power sourceT = 16.7 msec for 60 Hz power source

ISIR

Power source current

• Output voltage range: -2.5 V to +2.5 V

• Unit: Current limit value = 1.25 V(Current limit value varies according to the rated capacity of a unit.)


7. Connection

7-1. System Connection

Refer to 7-1 “System Connection” in Section 1.

7-2. Terminal Block Screw Size

Refer to 8 “DC Power Supply Unit External Dimensions”.

7-3. Connectors

(1) Connector name: CType (manufacturer): 53460-0611 (Molex)Pin layout

(2) Connector name: DCA/BType (manufacturer): 1-178137-2 (AMP)Pin layout

(3) Connector name: OPRType (manufacturer): 178303-2 (AMP)Pin layout

(4) Connector name: MCType (manufacturer): 1-179276-2 (AMP)Pin layout

(5) Connector name: ACAType (manufacturer): 1-178138-2 (AMP)Pin layout

M4 terminal block is used for MPS20, MPS30, MPS45 and MPS60.

1 SG 2 SG3 PSRDY-N 4 SVALM-N5 PSD 6 PSD-N

A-1 +24 V B-1 +24 VA-2 SG B-2 SGA-3 N.C. B-3 N.C.

B-1 DBRC A-1 DBRC-NB-2 PWON A-2 PWON-NB-3 OPRON A-3 OPRON-N

1 MC2 MCCOM

1 R2 S2 T


8. DC Power Supply Unit External Dimensions

8-1. MPS Unit

SE34006R0700400190001

8-2. MPR Unit

Unit TypeRated Cont.

CapacitykW (hp)

External DimensionsH × W × D mm (in)

Weightkg (lb)

MPS10MPS20MPS30MPS45

MPS45AMPS60

10 (13.3)20 (27)30 (40)45 (60)45 (60)60 (80)

380 × 100 × 325 (14.96 × 3.94 × 12.79)380 × 150 × 295 (14.96 × 5.91 × 11.61)380 × 150 × 325 (14.96 × 5.91 × 12.79)380 × 300 × 325 (14.96 × 11.8 × 12.79)380 × 150 × 325 (14.96 × 5.91 × 12.79)380 × 300 × 325 (14.96 × 11.8 × 12.79)

7.7 (16.9)11.8 (26.0)11.8 (26.0)

25 (55)13.5 (29.7)

25 (55)

Unit TypeRated Cont.

CapacitykW (hp)

External DimensionsH × W × D mm (in)

Weightkg (lb)

MPR5MPR10

5 (6.7)10 (13.3)

380 × 60 × 325 (14.96 × 2.36 × 12.79)380 × 100 × 325 (14.96 × 3.94 × 12 79)

5.4 (11.9)8.0 (17.6)


SE34006R0700400200001

SE34006R0700400200002

MPS Unit: Power Regeneration TypeUnit Type: MPS10Unit Weight: 7.7 kg (16.94 lb)

MPR Unit: Resistor Regeneration TypeUnit Type: MPS20 to 30Unit Weight: 11.8 kg (26.0 lb)


SE34006R0700400200003

SE34006R0700400200004

MPR Unit: Resistor Regeneration TypeUnit Type: MPS45 to 60Unit Weight: 25 kg (55 lb)

MPS unit: Power regeneration typeUnit model: MPS45AUnit weight: 13.5 kg (29.7 lb)


SE34006R0700400200005

SE34006R0700400200006

MPR Unit: Resistor Regeneration TypeUnit Type: MPR5Unit Weight: 5.4 kg (11.9 lb)

MPR Unit: Resistor Regeneration TypeUnit Type: MPR10Unit Weight: 8.0 kg (17.6 lb)

4184-E P-88SECTION 3 APPENDIX 1. REPLACING EXTERNAL COOLING FAN

SECTION 3 APPENDIX 1. REPLACING EXTERNAL COOLING FAN

This section describes how to replace the external cooling fan of MIV and MPS units.

1. Failure DiagnosisIf the external cooling fan is faulty, the temperature of the heat sink unusually rises, and any of thefollowing alarms occurs (see SECTION 1, SECTION 2, and SECTION 4 “OPERATION STATUSDISPLAY”):

If any of the abovementioned alarms has occurred, check the external cooling fan to see if it isrotating when the power is turned on. If not, replace the fan according to the procedure describedbelow.

MIV06-1, MIV08-1, MIV06DB-1, MIV08DB-1, MIV04-3, MIV06-3, MIV08-3, MIV01A-1 to MIV08A-1, and MIV0101A-1 to MIV0505A-1

: Inverter bridge error (The seven-segment LED displays “EL” or “EH” and “13” alternately.)

MIV15-1, MIV22-1, MIV15A-1, MIV22A-1, MIV15-3, MIV22-3, MIV30-3, MIV30A-3, and MIV45-3

: Inverter overheat (The seven-segment LED displays “AL” and “05” alternately.)

MPS10 and MPR10 : Power element error (The seven-segment LED displays “09.”)

MPS20 to MPS60 and MPS45A : Heat sink overheat (The seven-segment LED displays “13.”)


2. Part NumbersFor easy replacement of the external cooling fan, a previously machined cooling fan body, drip-proofbush, and connector are combined into several sets and registered with the following part numbers.The eternal cooling fan varies with the drive unit. Therefore, select the cooling fan that is suitable forthe troubled drive unit.

Note

Drive unit Part No.MPR10 SA001-0919-140A00MPS10 SA001-0919-141A00MIV06, MIV08 SA001-0919-142A00MIV15, MIV22, MPS20, MPS30, MIV15A, MIV22A SA001-0919-143A00MIV30, MIV45, MPS45, MPS60 E1310-653-008MIV06A, MIV08A Upper cooling fan SA001-0919-144A00MIV06A, MIV08A Lower cooling fan SA001-0919-145A00MIV01A to MIV05A, MIV0101A to MIV0404A

SA001-0919-146A00

MIV0105A to MIV0505A SA001-0919-147A00MIV30A, MPS45A Upper cooling fan E1310-653-009MIV30A, MPS45A Lower cooling fan E1310-653-010

MIV06A, MIV08A, MIV30A, or MPS45A has an external cooling fan in two (upper and lower)places of the heat sink, and the part numbers of upper and lower cooling fans differ fromeach other.


3. Replacement ProcedureThe external cooling fan is installed to the heat sink located at the back of the unit. (Refer to Section1, “2-3. Construction of MIV Unit” and Section 2, “2-3 Construction of Power Supply Unit.”)By following the instructions given in “3. Cautions on Changing Units” in Section 1 and 2, remove thebroken unit from the control box and replace the external cooling fan in the following procedure.

3-1. Procedure for Replacing MIV06 to MIV22 and MPS10 to MPS30 Fan

Procedure :

1 Loosen the two screws fixing the top panel at the upper part of the unit to open the top panel.

SE34006R0700500050001

2 Disconnect the internal cooling fan and external cooling fan motor cable connectors andremove the top panel having been opened.The figure below shows the connector of MIV08 (similar to MIV06 and MPS10).

SE34006R0700500050002


The figure below shows the connector of MPS20 (similar to MIV15, MIV22 and MPS30).

SE34006R0700500050003

3 Loosen four screws to remove the external cooling fan from the heat sink.

SE34006R0700500050004

4 Remove the drip-proof bushing and remove the set of external cooling fan.From now, reverse the procedure to install the set of new external cooling fan.


3-2. Procedure for Replacing MIV30, MIV45, MPS45 and MPS60 Fan

Procedure :

1 Remove the DC bus terminal block cover and front panel.

SE34006R0700500060001

2 Loosen five screws to remove the DC bus board.(Two of the five screws have different length; be careful during assembly of new fan.)

SE34006R0700500060002


3 Disconnect the fan motor cable connector from the board.

SE34006R0700500060003

4 Remove the top panel.

SE34006R0700500060004


5 Loosen the M4 nut to disconnect the cable clamp.

SE34006R0700500060005

6 Loosen four screws to remove each of the external cooling fans from the heat sink.

7 Remove the drip-proof bushing to remove the set of external cooling fan.Reverse the procedure to install the set of new external cooling fans and reassemble the unit.


3-3. Procedure for Replacing the Fan of the MIV01A to the MIV0404A and the MIV0105A to the MIV0505A

Procedure :

1 Unfasten the three M3 x 6L screws and the five M3 x 6L flat head screws fastening the rightside panel, and remove it. This step is common to 60-mm-wide and 100-mm-wide units.

SE34006R0700500070001

2 Disconnect the fan motor cable connector from the XB23 of the 60-mm-wide unit or from theXB21 of the 100-mm-wide unit. If it is difficult to disconnect the connector from the XB21 of the100-mm-wide unit, remove the DC bus bar for easy disconnection. This DC bus bar is fastenedby two M4 x 6L and four M3 x 6L screws.

SE34006R0700500070002

1

1

3

3

5

4

2

2

Right side panel

M3 x 6L flat head screw

M3 x 6L

DC bus bar

60-mm-wide unit 100-mm-wide unit


3 Cut the fan motor cable disconnected in the preceding step at a point close to the heat sinkbase, and remove the cable together with the bushing embedded in the heat sink. This step iscommon to 60-mm-wide and 100-mm-wide units.

SE34006R0700500070003

4 Unfasten the four M3 x 35L screws of the 60-mm-wide unit or the four M4 x 45L screws of the100-mm-wide unit to remove the fan motor from the heat sink.

SE34006R0700500070004

Cut the fan motor cable at a point around here.



5 Mount a new fan motor on the heat sink together with the bushing. This step is common to 60-mm-wide and 100-mm-wide units.

SE34006R0700500070005

6 Fix the attached connector of the fan motor (60-mm-wide unit: two-pin, 100-mm-wide unit:three-pin) to the fan motor cable.The cable of the 60-mm-wide unit comprises a red wire and a black wire. Connect the cable inthe same manner as the cable cut in step 3.The cable of the 100-mm-wide unit can be connected, irrespective of the polarity. However, donot insert the wires of the cable into the middle cavity of the connector.

7 Connect the fan motor cable and assemble the unit by the reverse procedure of the step 2 to 6.



3-4. Replacing the Fans of the MIV06-1 and the MIV08A-1

Procedure :

1 Unfasten the four M3 x 6L screws and the three M3 x 6L flat head screws fastening the rightside panel, and remove the panel. Unfasten the four M4 x 45L screws securing each of thefans. (Note the direction of air when mounting the fan after replacement.)

SE34006R0700500080001

2 Disconnect the upper fan and lower fan connectors, and pull out the bushings from metalplates. The fans can be removed.

SE34006R0700500080002

3 Mount the fans and assemble the unit by the reverse procedure.

M3 x 6L


M3 x 6L

Direction of air Direction of air



M4 x 45L: Four pieces

M4 x 45L: Four pieces

Lower fan connector

Upper fan connector

Bushing Bushing


3-5. Replacing the Fans of the MIV30A-3 and the MPS45A

Procedure :

1 Unfasten the five screws driven into the right side of the unit and the four screws driven into thetop.

SE34006R0700500090001

2 Unfasten the two screws driven into the left side of the unit, and remove the right side metalplate.

SE34006R0700500090002

Remove this metal plate.


3 Unfasten the four screws driven into the left side of the unit, and remove the left side metalplate.

SE34006R0700500090003

4 Disconnect the fan motor connectors (XB17, XB18, XB19), and remove the top metal plate.* The fan motor connectors are placed side by side in the front area of the unit.

SE34006R0700500090004


Fan motor connectors

XB17: For internal fanXB18 and XB19: For external fan



5 Remove the external fan motor secured to the metal plate with four screws. Detach the drip-proof bushing as well, and remove the entire external fan.

SE34006R0700500090005

6 Mount a new fan motor by the reverse procedure of the steps 4 to 5. In this operation, confirmthat the external fan motor faces the correct direction as shown in the photo below.

SE34006R0700500090006

7 Replace the removed metal plates by the reverse procedure of the steps 1 to 3.

4. CautionsThe drip-proof bushing of MIV06, MIV08, or MPS10 used for the machine delivered before June1999 is fixed with silicone rubber for the enhancement of water tightness of the motor cable port ofthe external cooling fan. (Sufficient water tightness has been verified without silicone rubber andsilicone rubber is not used now.)For this reason, silicone rubber must be removed at the above-mentioned drip-proof bushing duringreplacement using sand paper or the like. (If old silicone rubber remains, water tightness maydeteriorate substantially after replacement.)

Drip-proof bushing

Bottom of unit Top of unit

Direction of air

MIP UNIT

4184-E P-102SECTION 1 MIP UNIT

SECTION 1 MIP UNITAn MIP unit consists of an inverter section and a DC power supply section.This manual describes the maintenance and inspection procedure of the MIP unit.

4184-E P-103SECTION 2 SYSTEM CONFIGURATION

SECTION 2 SYSTEM CONFIGURATIONAn MIP unit is a spindle motor drive inverter unit with built-in DC power supply.An MIP unit is connected to peripherals in the manner shown below.

• An MIP unit communicates with a peripheral through the servo link.

• An MIP unit drives a spindle motor by incorporating the dedicated motor control board.

SE34006R0700700010001

4184-E P-104SECTION 3 MIP UNIT TYPES

SECTION 3 MIP UNIT TYPES

1. Unit Name DesignationTwo models of MIP unit as indicated below are available so that the unit can be selected meetingthe rated capacity of a VAC motor.

2. Configuration of MIP UnitsAn MIP unit comprises of a control board and an inverter unit (with built-in DC power supply) and isrepresented by the respective order numbers.Configuration of I set of MIP unit: [Control board + Inverter unit with built-in DC power supply]

In the table below, indication of (1) in the Q’ty column indicates that any of the indicated units shouldbe selected meeting the motor capacity.

MIP11 : The unit that drives a 11 kW (15 hp) continuous rating motor or equivalent.MIP22 : The unit that drives a 22 kW (30 hp) continuous rating motor or equivalent.


Control board IPCB 1 1006-2106 VAC control board with built-in DC power supply

Inverter unit

MIP11 PU (1) 1006-2237 Inverter unit with built-in DC power supplyApplicable motor capacity: 11 kW (15 hp)

MIP22 (NI) PU (1) 1006-2238 Inverter unit with built-in DC power supplyApplicable motor capacity: 22 kW (30 hp)

MIP22 (HA) PU (1) 1006-2239 Inverter unit with built-in DC power supplyApplicable motor capacity: 22 kW (30 hp)


3. Construction of MIP UnitConstruction of MIP unit is shown below.

(1) Construction of MIP11

SE34006R0700800030001


(2) Construction of MIP22

SE34006R0700800030002

4. Applicable MotorsThe table below shows the MIP unit type to be selected for different rated outputs of the VACmotors.

Rated Motor OutputkW (hp) MIP Unit

VAC 11/7.5 (15/10)VAC 15/11 (20/15) MIP11

VAC 18.5/15 (24.7/20)VAC 22/18.5 (30/24.7)

VAC 30/22 (40/30)MIP22

4184-E P-107SECTION 4 CAUTIONS ON CHANGING UNITS

SECTION 4 CAUTIONS ON CHANGING UNITSThe items that require special attention when changing an MIP unit are indicated below.

WARNING

(1) It is necessary to set a controller ID number after changing an MIP unit. Set the controller ID numberreferring to MOTION CONTROL SYSTEM (MCS) MAINTENANCE MANUAL or the circuit diagram afterchanging the MIP unit.

SE34006R0700900010001

An MIP unit has a large-capacitance capacitor in the unit. When changing an MIP unit, shut off the powerand wait until the charge indicating lamp goes off. (Wait for at least 2 minutes after shutting off the power.)

4184-E P-108SECTION 5 OPERATION STATUS DISPLAY

SECTION 5 OPERATION STATUS DISPLAYAn MIP unit shows the operating status at the 7-segment LED provided at the front of the unit. Two displaymodes (normal operation status display mode and alarm status display mode) are provided and at theoccurrence of an alarm, the 7-segment LED displays an error number so that the cause of the alarm can beassumed.

1. Arrangement of Status Indicating LEDAn MIP unit has two sets of 7-segment LED, displaying the inverter control status and the DC powersupply control status respectively, and the LED indicator which indicates the DC bus chargingstatus.

SE34006R0701000020001

7-segment LED : Displays the operation status; indicates an error number if a trouble occurs.

DC Charge LED : Lights when the DC bus is charging.


2. Indication of Operation Status (Inverter Control Side)

2-1. Indication of Normal Operation Status


At power ON

• At left side onlyIndication changes in the following order;All segments lit → “0” → “1” → “2”

Only the left side 7-segment LED lights.

At start-up Only the left side 7-segment LED lights.

All segments lit : Indicates the power on state.0 : Initialization process of hardware such as memory of MCS controller

(initialization phase 0).1 : Setting up process of fundamental operation environment for the axis to be

controlled (initialization phase 1).2 : Initialization process through shake hand communication with the host system.

Sends an option program file according to the control axis specification (initialization phase 2).

3 : Transmission process of data corresponding to the axis control specification (initialization phase 3).

4 : Conversion and check process of the data transmitted in the initialization phase 3 (initialization phase 4).

5 : Synchronous processing with the host system to start the position detection interrupt processing (initialization phase 5).

6 : Establishes the actual position by starting the servo link automatic communication mode. After that the state transfers to the operation state (initialization phase 6).

J (C, P) : Displays the mode of operation state.J: Velocity modeC: Tool path modeP: Positioning mode


2-2. Indication of Alarm Status

Note


RAM initialization error

L1: Internal RAM errorL2: External RAM error Data busL3: External RAM error Address busL4: External RAM error Memory device

Exception error (Note 1)

Displays “EL” and “01” alternately.

Exception error No.: 01

Alarm (Note 2)

Displays “AL” and “13” alternately

Alarm No.: 13

Warning (Note 3)

Displays “UL” and “20” alternately.

Warning No.: 20

1) For exception error numbers, refer to SECTION 5, 3-1 . “Exception Error Number Table”.2) For alarm numbers, refer to SECTION 5, 3-2. “Alarm Number Table”.3) For warning numbers, refer to SECTION 5, 3-3. “Warning Number Table”.


3. Error Number Table (Inverter Control Side)

3-1. Exception Error Number table


No. Name Description/Alarm Code Corrective Action01 Control board error An error occurred with the control board.

XXXXXXXX 1: Access error

Change the IPCB

02 Control power ±15 V/+24 V error

With the control circuit, ±15 V or +24 V raised or lowered excessively.XXXXYYYY XXXX ≠ FFFF[Hex] . . . . . ±15 V error XXXX = Detected value of +15 V power supply YYYY = Detected value of -15 V power supply XXXX = FFFF[Hex] . . . . . . +24 V error YYYY = Detected value of +24 V power supply

Change the IPCB

03 OPF error An error occurred with the option program file.XXXXXXXX 1: ID code “OPF1” error 2: End code “ED” error 3: Sum check error 4: Board name error

Change the IPCBCheck the option program file.

11 Control power supply +5 V error

With the control circuit, +5 V raised or lowered excessively.XXXXXXXX = Error status register

Change the IPCB

12 Gate signal error An error occurred with the gate signal.XXXXXXXX = Error status register

Change the IPCB

13 Inverter bridge error An error occurred with the power device.XXXXXXXX = Error status register

Change the MIP unit

14 Motor over current error Abnormal current tow through the power device.XXXXXXXX = Error status register

Change the MIP unit


Change the IPCB


Change the IPCB


Change the IPCB


Change the IPCB


Change the IPCB


Change the IPCB

26 Access error An error occurred with CPU processing.XXXXXXXX = Error status register

Change the IPCB

28 Parity error An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB

29 Watchdog error An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB


30 IRQ7 interruption An error occurred with CPU processing.XXXXXXXX = Error status register

Change the IPCB

31 NMI interruption An error occurred with CPU processing.XXXXXXXX = Error status register

Change the IPCB

32 General illegal command


Change the IPCB

33 Slot illegal command An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB

34 CPU address error An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB

35 DMA address error An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB

36 Undefined trap instruction


Change the IPCB

37 Undefined interruption An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB

38 DMAC An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB

39 ITU An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB

40 SCI An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB

41 REF An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB

42 A/D An error occurred with CPU processing.XXXXXXXX = PC at the occurrence of the error

Change the IPCB

43 Not used44 User break The user break controller functioned

XXXXXXXX = pc at the occurrence of the errorReset the user break controller.



3-2. Alarm Number Table

No. Name Description/Alarm Code Corrective Action01 Power supply unit error An error occurred with the power supply unit.

0000XYZZ X = Alarm number 0: DC voltage a]arm 1: AC input voltage alarm 2: Control power error 3: Control status error 4: Regeneration overload 5: Heat sink overheat 6: CPU error 7: Spare Y = Power supply unit status bit 3 = 1: An alarm occurred with the power supply unit bit 2 = 1: DC power is being supplied bit 1 = 1: OPRON input is close bit 0 = 1: PWON input is close ZZ = Alarm data If X (alarm number) = 0 Indicates DC voltage by 7F[Hex] = 500 V. If X (alarm number) = 1 Indicates AC voltage by 40[Hex] = 200 V. If X (alarm number) = 2 1: +5 V voltage error 2: +15 V voltage error 3: -15 V voltage error If X (alarm number) = 3 1: Over current in power line 2: Power device error 3: Converter bridge short-circuit 4: Regeneration error If X (alarm number) = 4 Not defined If X (alarm number) = 5 Not defined If X (alarm number) = 6 Not defined

Check the source voltage.Check the operation conditions.Check the error No. at the DC power supply control side.Change the MIP unit.

02 Converter link error An error occurred with the converter link, disabling monitoring of the DC power supply control side.X00000YY X = 0 Communication error YY = Communication status X = 1 Time out error (communication is interrupted) YY = 0

Change the IPCB


03 Inverter DC bus voltage error

DC bus voltage of the inverter unit raised or lowered excessively.XXXXYYYY XXXX = Over voltage value (Displayed in hexadecimal: 7FE0[Hex] = 500 volts) YYYY = Under voltage value (Displayed in hexadecimal: 7FE0[Hex] = 500 volts)

Check the source voltage.Change the ICPB or the MIP unit.

04 Motor power line over current

The inverter unit detected over current through the motor power line.XXXXYYYY XXXX = Detected U-phase current value (Displayed in hexadecimal: 3FFF[Hex] = Max. momentary current) YYYY = Detected V-phase current value (Displayed in hexadecimal: 3FFF[Hex] = Max. momentary current)

Check the insulation of the motor.Change the motor if necessary.Change the MIP unit.

05 Inverter overheat Inverter unit temperature raised excessively.XXXXXXXX = 1 (fixed)

Check the operation conditions.Change the MIP unit.

06 Inverter overload (electronic thermal relay)

The overload protection function was activated since the inverter load exceeded the specified value.XXXXYYYY XXXX = ϒ of the protectlon curve at the detection of overload YYYY = Cumulative data at the detection of overload

Check the operation conditions.Reduce the cutting load torque.Check the servo data file.Change the MIP unit.


Input voltage to the power supply unit raised or lowered excessively.XXXXXXXX = Voltage value at the detection of error. (Displayed in hexadecimal: 01[Hex] = 0 volt) (Displayed in hexadecimal: 80[Hex] = 400 volts)

Check the source voltage.Change the diameter and length of the power cable.Change the MIP unit.

08 Not used (Inverter version error)

09 Motor winding changeover error

An error occurred at the changeover of winding.XXXXXXXX00000001[Hex]: Detection of ON at the LOW side MC00000002[Hex]: Detection of ON at the HIGH side MC00000003[Hex]: Detection of ON of both LOW side and HIGH side MC00000004[Hex]: Winding changeover time out10100001[Hex]: Servo data file error

Change the winding changeover magnet switch .Change the IPCB



10 Encoder communication error

An error occurred in communication through the encoder link.XXYYZZZZ XX = FF[Hex] (fixed) YY = 00[Hex]: Detection of error at motor attached encoder. 01[Hex]: Detection of error at shaft attached encoder. 02[Hex]: Detection of error at separately installed encoder. 03[Hex]: Detection of error at absolute scale. ZZZZ = Encoder link status at the detection of error bit 15 = 1: Error in the communication with the separately installed encoder bit 14 = 1: Error in the communication with the absolute scale 2 bit 13 = 1: Error in the communication with the shaft attached encoder or absolute scale bit 12 = 1: Error m the communication with the motor attached encoder bit 11 = 1: AT mode send loop error bit 10 = 1: Receive IF section data number over error bit 9: Undefined bit 8: Undefined bit 7: Undefined bit 6 = 1: Modulation code error bit 5 = 1: CRC error bit 4 = 1: Format error bit 3 = 1: Double send error bit 2 = 1: Double receive error bit 1 = 1: Parity error bit 0 = 1: Timeout error

Check the encoder of the corresponding axis.Change the encoder link cable .(This alarm does not occur with the MIP unit.)

11 Encoder error The motor attached encoder failed to detect the position data.XXYYZZZZ XX = Error code of encoder YY = Detailed status of encoder ZZZZ = Multi-turn position dataIf the multi-turn position data exceeded the allowable turn range: XX = 0 (fixed) YY = 1 (fixed) ZZZZ = Multi-turn position data

Change the motor attached encoder.(This alarm does not occur with the MIP unit.)



12 Encoder initialization error

An error occurred in the initialization processing of the motor attached encoder.XXYYZZZZ XX = Initialization processing sequence number at the detection of error 0: Reset 1: Network address setting 2: Basic communication information request 3: Communication version change 4: Device information acquire 5: Parameter change 6: AT mode start YY = Error contents 0: Communication error 1: Send start time-over error 2: Send finish time over error 3: Receive finish time-over error 4: Response address error 5: Response code error 6: Parameter error ZZZZ = Data If YY = 0 Encoder link status at the detection of error If YY = 1, 2, 3 Sent frame information If YY = 4 Network address of the device that gave response If YY = 5 Received frame information If YY = 6 The number showing the parameter that detected the error. 1: Insufficient number of received parameters 2: Incompatibility of basic communication information 3: Incompatibility of multi-turn detection range

Change the motor attached encoder.Change the encoder link cable.(This alarm does not occur with the MIP unit.)

13 Shaft attached encoder error

The shaft attached encoder failed to detect the position data.XXYYZZZZ Format is the same as explained in alarm No. 11.

Change the shaft attached encoder.(This alarm does not occur with the MIP unit.)

14 Shaft attached encoder initialization error

An error occurred in the initialization processing of the shaft attached encoder.XXYYZZZZ Format is the same as explained in alarm No. 12

Change the shaft attached encoder.Change the encoder link cable.(This alarm does not occur with the MIP unit.)

15 Absolute scale error The absolute scale failed to detect the position data.XXYYZZZZ Format is the same as explained in alarm No.11.

Change the absolute scale.(This alarm does not occur with the MIP unit.)



16 Absolute scale initialization error

An error occurred in the initialization processing of the absolute scale.XXYYZZZZ Format is the same as explained in alarm No. 12

Change the absolute scale.Change the encoder link cable.(This alarm does not occur with the MIP unit.)

17 Magnetic encoder error The magnetic encoder failed to detect the position data, or mismatch occurred between the magnetic encoder gear tooth number and servo data file setting value.XXXXYYYY XXXX = Contents of error 000A[Hex] = A-phase voltage error 000B[Hex] = B-phase voltage error 000C[Hex] = Magnetic encoder pulse signal error Other = Servo data file setting value at magnetic encoder count-over (Set number pulses or gear teeth) YYYY = Error data If XXXX = 000A[Hex]: A-phase voltage value If XXXX = 000B[Hex]: B-phase voltage value If XXXX = 000C[Hex]: 0 (fixed) In other cases: Magnetic encoder count value

Check tile servo data file.Change the magnetic encoder.Change the magnetic encoder cable.Change the IPCB

18 Resolver error The resolver failed to detect the position data. XXXXXXXX = 1: Disconnection error 2: Abnormal value detected

Change the resolver.Change the resolver cable.Change the IPCB

19 PG count-over Mismatch between the 1-turn count value of the magnetic encoder and the setting value in the servo data file.XXXXYYYY XXXX = Servo data file setting value (PG 1-turn count value) YYYY = Count value


20 Motor overheat Motor temperature raised excessively.XXXXYYYY XXXX = 0 (fixed) If YYYY = 0010[Hex] Overheat

Check the operation conditions.Change the motor of the corresponding axis.



21 Servo link communication error

A communication error occurred with the servo link and commands from the NC cannot be received.XXXXYYYY XXXX = 0 (fixed) YYYY = Bits indicate the details of communication error. (Servo link error status at the detection of error) bit 15 = 1: Second B buffer error bit 14 = 1: Second A buffer error bit 13 = 1: First B buffer error bit 12 = 1: First A buffer error bit 11 = 1: MT buffer error bit 10 = 1: Relay processing error bit 9 = 1: Receive interface section data number error bit 8 = 1: Wire breakage error bit 7 = 1: Address pointer error bit 6 = 1: Modulation code error bit 5 = 1: CRC error bit 4 = 1: Format error bit 3 = 1: Double send error bit 2 = 1: Double receive error bit 1 = 1: Parity error bit 0 = 1 : Time-out error

Change the servo link cable.Change the IPCBChange the FCP board.

22 Servo link cable breakage

The servo link cable was broken and commands from the NC cannot be received.XXXXYYYY XXXX = Wire breakage position 0000[Hex]: Immediately upstream the corresponding unit 8000[Hex]: Upstream the corresponding unit YYYY = Servo link error status at the detection of error

Change the servo link cable.Change the IPCBChange the FCP board.

23 Servo link protocol error Format or timing of the data sent from the NC to the inverter unit is erroneous.XXXXXXXX 1: A-buffer software synchronization error 2: A-buffer format code error 3: B-buffer software synchronization error 4: B-buffer format code error 5: B-buffer block number error

Check the NC software.Change the IPCB unit.Change the FCP board.

24 Servo data error The servo data sent from the NC during initialization or operation cannot be processed.XXXXYYZZ XXXX = ID number of the error detected data[Hex] YY = Set number of the error detected data ZZ = Details of error 1: Outside the setting range 2: Setting timing error 3: Data not transmitted 4: Calculation error 5: Other

Check the servo data file.Check the NC software.Change the IPCB



25 Command error Contents of the positioning commands are incorrect.Error in set/mode/coordinate system change XXXXYYYY 0010[Hex]: Positioning mode Point number over 0011[Hex]: Positioning mode Negative command value 0012[Hex]: Positioning mode Command value > 1 turn of control objective 0013[Hex]: Positioning mode Positioning point table not transmitted 0014[Hex]: Positioning mode Not rotary axis 0015[Hex]: Positioning mode Command format is not point. 0016[Hex]: Positioning mode Positioning sub mode error 0021[Hex]: Set changeover designation Set number over 0022[Hex]: Mode Undefined mode 0023[Hex]: Mode Positioning/tool path mode conditions 0024[Hex]: Coordinate system Coordinate system designation error 0030[Hex]: Undefined bit data of the servo link A-buffer is turned ON. 0031[Hex]: Undefined bit data of the servo link B-buffer is turned ON. 0040[Hex]: Mode was changed to AT mode although time synchronization instruction has not been received. YYYY = Error data If XXXX is 0010 - 0016[Hex], it indicates the positioning sub mode. 0: Program mode 1: Search mode 2: Pulse handle mode 3: Teaching mode

Check the servo data file.Check the NC software.Change the IPCB

26 CON speed over An incremental value of position command (SRCOND) sent from the NC to the inverter unit exceeded the allowable value.XXXXXXXX = Specified CON velocity 2^-16 [pr]The following data indicates special cases. 1: An error occurred in preliminary check since the value is too large. 2: The internal position command value (SRCON) exceeded the absolute stroke value of the encoder. (Only for a linear axis)

Check the servo data file.Check the NC software.



27 Speed command over The speed command value exceeded the allowable value.XXXXXXXX = Specified velocity command value. 2^-32[mrev/Tv]

Reduce inertia and friction resistance in mechanical system.Change the IPCBChange the motor.Check the source voltage.

28 DIFF over In the position control, position error is excessively large.XXXXXXXX = Detected position error 2^-16[pr]

Reduce inertia and friction resistance in mechanical system.Change the IPCBChange the motor.

29 APA speed over Feedrate of an axis is abnormally fast in comparison to the rapid feedrate of that axis, or detected values changed abnormally due to the failure of the position encoder.XXXXXXXX = Detected APA velocity 2^-16[pr]The following data indicates special cases. 1: In a linear axis, stroke was exceeded. 2: In a rotary axis, stroke (300°) was exceeded . 3: In an axis with a limited stroke, its stroke was exceeded.

Change the IPCBChange the magnetic encoder.Change the magnetic encoder cable.

30 Full-closed loop error Error amount between the detected position data by the full-closed loop position encoder and the motor attached position encoder exceeded the allowable value.XXXXXXXX = Number of error detection times

Execute full-closed loop synthesized offset value.Change the absolute scale or shaft attached position encoder.Reduce lost motion amount in the drive system.

31 Speed over Actual motor speed is excessively high. XXXXXXXX = Detected speed 2^-32[mrev/Tv]

Change the IPCBChange the magnetic encoder.Change the magnetic encoder cable.



32 Speed deviation too large

Deviation between the command speed and actual speed was excessively large.XXXXYYYY XXXX = Detected torque (sum of torque in 3.2-msec period) ±2^-12[MAXTRQ] If Tv = 0.4 msec 7FFF[Hex] corresponds to the maximum momentary torque. If Tv = 0.8 msec. 3FFF[Hex] corresponds to the maximum momentary torque. YYYY = Detected acceleration rate (average in 3.2-msec period) ±2^-16[vr/3.2 ms/3.2 ms] 0.1 [rpm/ms]If Error data is “0” due to underflow. XXXXYYYY = 00000001[Hex]

Reduce cutting torqueChange the IPCBChange the MIP unit.Change the motor.

33 Collision detection The NC torque limiter function detected the interference of an axis from the relationship of “motor output = motor acceleration rate”.XXXXYYYY XXXX = Detected torque (sum of torque in 3.2-msec period) ±2^-12[MAXTRQ] If Tv = 0.4 msec 7FFF[Hex] corresponds to the maximum momentary torque. If Tv = 0.8 msec. 3FFF[Hex] corresponds to the maximum momentary torque. YYYY = Detected acceleration rate (average in 3.2-msec period) ±2^-16[vr/3.2 ms/3.2 ms] 0.1 [rpm/ms]

Eliminate the interference in the mechanical drive system.Check the setting value of NC torque limiter.Change the motor attached encoder.Change the IPCBChange the MIP unit.Change the motor.

34 Emergency stop time over

At the activation of an emergency stop function, the machine could not stop within the preset time.XXXXXXXX 1: Emergency stop time over 2: Deceleration time over in emergency stop 3: Deceleration time over in alarm stop

Check the servo data file.Check the NC software.Change the MIP unit.Change the motor.

35 Not used (servo axis belt breakage)

36 Separately installed encoder initialization error

An error occurred in the initialization processing of the separately installed encoder.XXYYZZZZ Format is the same as explained in alarm No. 12.

Change the separately installed encoder.(This alarm does not occur with the MIP unit.)


=

=


37 APA error Calculation error occurred during the calculation of APA.XXXXXXXX 1: Linear axis division stroke over 2: Semi-closed loop position data conversion error ([pr] → [pf]) 3: Underflow in synthesizing 4: Overflow in synthesizing 5: Hybrid control input overflow 6: Hybrid control initialization overflow

Change the motor attached position encoder, and the shaft attached position encoder or the absolute scale.Check the servo data file.Change the MIP unit.

38 Motor overload (electronic thermal relay)

The overload protection function was activated since the motor load exceeded the specified value.XXXXYYYY XXXX = ϒ of the protection curve at the detection of overload YYYY = Cumulative data at the detection of overload

Check the operation conditions.Reduce the cutting load torque.Check the servo data file.Change the MIP unit.Change the motor.



3-3. Warning Number Table

No. Name Description/Alarm Code Corrective Action01 Power supply unit error There is a possibility that the power supply unit is

faulty.0000XYZZ X = Alarm number 0: DC voltage alarm 1: AC input voltage alarm 2: Control power error 3: Control status error 4: Regeneration overload 5: Heat sink overheat 6: CPU error 7: Spare Y = Power supply unit status bit 3 = 1: Undefined bit 2 = 1: DC power is being supplied bit 1 = 1: OPRON input is close bit 0 = 1 : PWON input is close ZZ = Alarm data If X (alarm number) = 0 Indicates DC voltage by 7F[Hex] = 500 V If X (alarm number) = 1 Indicates AC voltage by 40[Hex] = 200 V If X (alarm number) = 2 1: +5 V voltage error 2: +12 V voltage error 3: -12 V voltage error If X (alarm number) = 3 1: Over current in power line 2: Power device error 3: Converter bridge short-circuit 4: Regeneration error If X (alarm number) = 4 Not defined If X (alarm number) = 5 Not defined If X (alarm number) = 6 Not defined

Check the source voltage.Check the operation conditions.Check the MIP unit.

05 Inverter overheat There is a possibility of overheat of inverter.XXXXXXXX = 1 (fixed)

Check the operation conditions.


There is a possibility that the input voltage is incorrect.XXXXXXXX = Voltage value at the detection of error. (Displayed in hexadecimal: 01[Hex] = 0 volts) (Displayed in hexadecimal: 80[Hex] = 400 volts)

Check the source voltage.Check the power cable.Check the MIP unit.

20 Motor overheat There is a possibility of overheat of motor. XXXXXXXX = 1 (fixed)

Check the operation conditions. Check the VAC motor.


25 Command error Processing of the command is impossible.XXXXYYYY XXXX = 0 (fixed) YYYY 0001[Hex]: Undefined data ID No. (data communication interface) 0002[Hex]: Address/address pointer mismatch (data communication interface) 0003[Hex]: Specified SDF set number error (data communication interface) 0004[Hex]: Communication/miscellaneous code error (data communication interface) 0005[Hex]: Size error (data communication interface) 0006[Hex]: Write disable (data communication interface) 0007[Hex]: Outside the limit range (data communication interface) 0100[Hex]: Deceleration distance over (positioning)

Check the servo data file.Check the NC software.Check the MIP unit.



4. Indication of Operation Status (DC Power Supply Control Side)

4-1. Indication of Normal Operation Status

4-2. Indication of Alarm Status


At power ONNote 1: A decimal point blinks.Note 2:If an error occurred with an inverter control side, “AA” is displayed (shown below) alternately with the indication shown above.

C1 : Indicates the status in which the initialization of the MIP unit has completed and the unit is waiting for the input of the PWON signal.

C2 : Indicates the status the DC bus is charged. The MIP unit turns on the magnet switch after the completion of charge, then transfers to the C3 state after it has confirmed the input of correct AC voltage.

C3 : Indicates the status the MIP unit is waiting for the OPRON signal.C4 : Indicates the status the MIP unit has received the OPRON signal and is set in the DC

power ready state.

Status Indication by 7-segment LED (Example) RemarkError(An error has occurred only at the DC power supply control side.) Note 1: A decimal point blinks.

The error number of the error that has occurred is displayed. For error numbers, refer to SECTION 5, 5. “Error Number Table”.

Error(An error has occurred at both the DC power supply control side and the inverter control side.)

Note 2:The error number of the MPS/MPR unit error and “AA” are displayed alternately.

For error numbers, refer to SECTION 5, 5. “Error Number Table”.


5. Error Number Table (DC Power Supply Control Side)

No. Name Description (Error Detection Criterion) Corrective Action01 DC voltage alarm

Over voltage (OV)DC bus voltage of the unit raised excessively. Change the MIP unit.

02 DC voltage alarmUnder voltage (UV)

DC bus voltage of the unit lowered excessively. Change the MIP unit.

03 Commercial power source errorOpen phase (PH)

One or more phases of three phases of the power source lowered excessively. Or, voltage distortion is excessively large.

Check the power cable.Change the MIP unit.

04 Commercial power source errorMain circuit power source error

An error occurred with the power source voltage. Check the power cable.Change the MIP unit.

05 Control power source error (+5 V voltage error)


Change the MIP unit.

06 Control power source error (+15 V voltage error)



07 Control power source error (-15 V voltage error)

In the control line, -15 V raised or lowered excessively.


08 Over current in power cable

Abnormal current flow in the power cable. Check the power cable.Change the MIP unit.

09 Power device error (IPMF)

An error occurred with the power device. Check the power cable.Change the MIP unit.

10 Converter bridge short-circuit (IOCR)

Abnormal current flow through the power device. Check the power cable.Change the MIP unit.

11 Regeneration error An error occurred with regeneration control. Check the power source voltage.Change the MIP unit.

12 Overload in regeneration (ROH)

Temperature of regeneration resistor raised excessively.

(This error does not occur in the MIP unit.)

13 Heat sink overheat (FOH)

Temperature of heat sink raised excessively. Check the power source voltage.Change the MIP unit.

14 Converter link error An error occurred with data sending processing in the converter link.

Change the IPCB

15 A/D error An error occurred in A/D conversion. Change the IPCB16 Undefined alarm An alarm not defined occurred. Change the IPCB17 Control power supply

error (+24 V voltage error)

In the control circuit, +24 V raised or lowered excessively.

(This error does not occur with the MIP unit.)

18 to 49

(Spare)

50 INT6 loop error An error occurred with CPU processing. Change the IPCB51 INT2 loop error An error occurred with CPU processing. Change the IPCB52 RAM initialization error An error occurred with CPU processing. Change the IPCB


53 NMI interruption An error occurred with CPU processing. Change the IPCB54 Undefined interruption An error occurred with CPU processing. Change the IPCB55 FRT interruption An error occurred with CPU processing. Change the IPCB56 8BT interruption An error occurred with CPU processing. Change the IPCB57 SCI interruption An error occurred with CPU processing. Change the IPCB58 A/D error An error occurred with CPU processing. Change the IPCB59 (Spare)

No. Name Description (Error Detection Criterion) Corrective Action

4184-E P-128SECTION 6 MONITOR TERMINALS

SECTION 6 MONITOR TERMINALSAn MIP unit has the function to output the servo waveform to an oscilloscope that is connected to the monitorterminal of the MIP unit.

1. Arrangement of Monitor Terminals

SE34006R0701100020001


2. Monitor Terminal Signals


TP1

Motor speed



TP2

Motor output torque



TP3




TP4




R1

Resolver signal

• Vpp: 6.0 V (typ.)

• T: Approx. 0.128 msec (7.81 kHz)(Value T differs slightly according to speed)

AA-phase signal of magnetic encoder


BB-phase signal of magnetic encoder


Z




• t1, t2: 0.1T to 0.4T(Value T differs according to speed)

lulv

Motor current

• Unit: A (MIP11: 76.3A/V)(MIP22: 131.1A/V)


lslr

DC bus current

• Unit: A (MIP11 88A/V)(MIP22: 176A/V)


4184-E P-131SECTION 7 CONNECTION

SECTION 7 CONNECTIONEntire system connection diagrams of the MCS drive unit and the servo link connection specifications areshown below.Note that the system connection diagram, including an MIP unit, is for a representative model, and actualconnection (unit models and connection diagram) will vary depending on the machine specifications.


(1) Entire Connection Diagram

SE34006R0701200010001


SE34006R0701200010002


(2) Supplements to Servo Link Connection (Cable No. KS01)Servo link connects the FCP board of the NC unit that behaves as a master station and an MIP unit andan MIV unit that function as a slave station. Connection should be made so that connection between theST output of the FCP board and individual MIP units and the SR input of them configures a loop. Oneloop allows the connection of up to eight axes. The maximum cable length between two units is 25 m(82.03 ft.) and the allowable maximum length in a loop is 100 m (328.10 ft.).

SE34006R0701200010003

4184-E P-135SECTION 8 EXTERNAL VIEW OF MIP UNITS

SECTION 8 EXTERNAL VIEW OF MIP UNITS(1) MIP11

SE34006R0701300010001

SE34006R0701300010002


(2) MIP22

SE34006R0701300010003


SE34006R0701300010004

LIST OF PUBLICATIONS

Publication No. Date Edition

4184-E March 1998 1st

4184-E-R1 August 1999 2nd (B)

4184-E-R2 June 2001 3rd

4184-E-R3 November 2002 4th

4184-E-R4 December 2002 5th

4184-E-R5 October 2004 6th

4184-E-R6 April 2005 7th

This manual may be at variance with the actual product due to specification or design changes.Please also note that specifications are subject to change without notice.If you require clarification or further explanation of any point in this manual, please contact your OKUMA representative.

Documents

Okuma Drive Unit Motion Control System Maintenance Manual SE34-006-R7