11
Oiltight Switches & Pilot Devices ø22mm - HW Series www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC A3-57 A3 Switches & Pilot Devices Part Numbers: Non-Illuminated Emergency Stop Pushbuttons Style Contact Plastic Bezel Metal Bezel Ø 40mm Head Push–Pull 1NO 1NC 1NO-1NC 2NC 2NO HW1B-Y2F10-HW1B-Y2F01-HW1B-Y2F11-HW1B-Y2F02-HW1B-Y2F20-HW4B-Y2F10-HW4B-Y2F01-HW4B-Y2F11-HW4B-Y2F02-HW4B-Y2F20-Ø 29mm Head Pushlock Turn Reset 1NO 1NC 1NO-1NC 2NO 2NC HW1B-V3F10-R* HW1B-V3F01-R* HW1B-V3F11-R* HW1B-V3F20-R* HW1B-V3F02-R* HW4B-V3F10-R* HW4B-V3F01-R* HW4B-V3F11-R* HW4B-V3F20-R* HW4B-V3F02-R* Ø 40mm Head Pushlock Turn Reset 1NO 1NC 1NO-1NC 2NO 2NC HW1B-V4F10-HW1B-V4F01-HW1B-V4F11-HW1B-V4F20-HW1B-V4F02-HW4B-V4F10-HW4B-V4F01-HW4B-V4F11-HW4B-V4F20-HW4B-V4F02-Ø 40mm Head EMO Pushlock Turn Reset 1NO 1NC 1NO-1NC 2NO 2NC HW1B-V4F10-R-EMO-2 HW1B-V4F01-R-EMO-2 HW1B-V4F11-R-EMO-2 HW1B-V4F20-R-EMO-2 HW1B-V4F02-R-EMO-2 HW4B-V4F10-R-EMO-2 HW4B-V4F01-R-EMO-2 HW4B-V4F11-R-EMO-2 HW4B-V4F20-R-EMO-2 HW4B-V4F02-R-EMO-2 Ø 40mm Head Pushlock Key Reset 1NO 1NC 1NO-1NC 2NO 2NC HW1B-X4F10-R* HW1B-X4F01-R* HW1B-X4F11-R* HW1B-X4F20-R* HW1B-X4F02-R* HW4B-X4F10-R* HW4B-X4F01-R* HW4B-X4F11-R* HW4B-X4F20-R* HW4B-X4F02-R* Ø 60mm Head Pushlock Turn Reset 1NO 1NC 1NO-1NC 2NO 2NC HW1B-V5F10-R* HW1B-V5F01-R* HW1B-V5F11-R* HW1B-V5F20-R* HW1B-V5F02-R* Ø 40mm Head Unibody Pushlock Turn Reset 1NO-1NC 2NC 1NO-2NC HW1E-BV4F11-R* HW1E-BV4F02-R* HW1E-BV412R-TK2093-1** Part Numbers: Illuminated Emergency Stop Pushbuttons Style Illumination Type Contact Part Number LED 1NO-1NC 2NC 2NC (with active lamp circuit) 1NO-1NC (with active lamp circuit) HW1E-LV4F11QD-R*-HW1E-LV4F02QD-R*-HW1E-TV4F02QD-R*-HW1E-TV4F11QD-R*-Incandescent 1NO-1NC 2NC 1NO-1NC (with active lamp circuit) 2NC (with active lamp circuit) HW1E-LV4F11Q-R*-HW1E-LV4F02Q-R*-HW1E-TV4F11Q-R*-HW1E-TV4F02Q-R*-Part Numbers: Nameplates Part Numbers: E-Stop Shrouds Terminal Numbering (Unibody only) HWAV–Yellow Plastic Style Part Number 60mm Diameter “Emergency Stop” HWAV-27 60mm Diameter Blank HWAV-0 80mm Diameter “Emergency Stop“ (for jumbo mushroom use) HWAV5-27 Style Part Number HW9Z-KG1-TK2120 HW9Z-KG2-TK2120 Models Terminal Number 1NO-1NC NO = .3/.4, NC = .1/.2 2NC NC = 11/12, NC = 21/22 HW1E-L HW1E-T Lamp + = X2, Lamp - = X1 Ø 60mm S T O P E M E R G E N C Y HWAV-27 comes marked “Emergency Stop” as shown in drawing. Not applicable for 60mm mushroom. Emergency Stop Pushbuttons (Assembled) 1. * Available in Red only. 2.† Available in red or yellow (insert color code in place of ) 3. In place of , specify Full Voltage Code. 4. With single unit construction, the positive action contacts are integrated in the body of the switch. This provides an extra degree of safety and reliability for critical emergency stop functions. 5. In the illuminated version, the light is independent of the switch action (except active lamp circuit model). 6 For nameplates and accessories, see page A3-96. 7 For dimensions, see page A3-100. 8.For sub-assembly part numbers, see next page. 9. All HW series E-stops comply with EN418, the IEC “E-Stop Addendum to the Low Voltage Directive,” this includes “tamper proof” operation whereby a change of contact state is not possible by “teasing” or “floating” the operator. 10. “Active Lamp Circuit” consists of a built-in Normally Open contact in series with the lamp. This allows the lamp to illuminate only when the button is pressed and eliminates the need for external jumpering. 11. Replacement Lens is HWLV-LENSR. Full Voltage Code Voltage Code 6VAC/DC 6V 12VAC/DC 12V 24VAC/DC 24V Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Oiltight Switches & Pilot Devices ø22mm - HW Series

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Page 1: Oiltight Switches & Pilot Devices ø22mm - HW Series

Oiltight Switches & Pilot Devices ø22mm - HW Series

www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC A3-57

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Part Numbers: Non-Illuminated Emergency Stop Pushbuttons

Style Contact Plastic Bezel Metal Bezel

Ø 40mm Head Push–Pull 1NO1NC1NO-1NC2NC2NO

HW1B-Y2F10-➀†

HW1B-Y2F01-➀†

HW1B-Y2F11-➀†

HW1B-Y2F02-➀†

HW1B-Y2F20-➀†

HW4B-Y2F10-➀†

HW4B-Y2F01-➀†

HW4B-Y2F11-➀†

HW4B-Y2F02-➀†

HW4B-Y2F20-➀†

Ø 29mm Head Pushlock Turn Reset 1NO1NC1NO-1NC2NO2NC

HW1B-V3F10-R*HW1B-V3F01-R*HW1B-V3F11-R*HW1B-V3F20-R*HW1B-V3F02-R*

HW4B-V3F10-R*HW4B-V3F01-R*HW4B-V3F11-R*HW4B-V3F20-R*HW4B-V3F02-R*

Ø 40mm Head Pushlock Turn Reset 1NO1NC1NO-1NC2NO2NC

HW1B-V4F10-➀†

HW1B-V4F01-➀†

HW1B-V4F11-➀†

HW1B-V4F20-➀†

HW1B-V4F02-➀†

HW4B-V4F10-➀†

HW4B-V4F01-➀†

HW4B-V4F11-➀†

HW4B-V4F20-➀†

HW4B-V4F02-➀†

Ø 40mm Head EMO Pushlock Turn Reset 1NO

1NC1NO-1NC2NO2NC

HW1B-V4F10-R-EMO-2HW1B-V4F01-R-EMO-2HW1B-V4F11-R-EMO-2HW1B-V4F20-R-EMO-2HW1B-V4F02-R-EMO-2

HW4B-V4F10-R-EMO-2HW4B-V4F01-R-EMO-2HW4B-V4F11-R-EMO-2HW4B-V4F20-R-EMO-2HW4B-V4F02-R-EMO-2

Ø 40mm Head Pushlock Key Reset1NO1NC1NO-1NC2NO2NC

HW1B-X4F10-R*HW1B-X4F01-R*HW1B-X4F11-R*HW1B-X4F20-R*HW1B-X4F02-R*

HW4B-X4F10-R*HW4B-X4F01-R*HW4B-X4F11-R*HW4B-X4F20-R*HW4B-X4F02-R*

Ø 60mm Head Pushlock Turn Reset1NO1NC1NO-1NC2NO2NC

HW1B-V5F10-R*HW1B-V5F01-R*HW1B-V5F11-R*HW1B-V5F20-R*HW1B-V5F02-R*

Ø 40mm Head Unibody Pushlock Turn Reset 1NO-1NC

2NC1NO-2NC

HW1E-BV4F11-R*HW1E-BV4F02-R*HW1E-BV412R-TK2093-1**

Part Numbers: Illuminated Emergency Stop Pushbuttons

Style IlluminationType Contact Part Number

LED1NO-1NC2NC2NC (with active lamp circuit)1NO-1NC (with active lamp circuit)

HW1E-LV4F11QD-R*-➂HW1E-LV4F02QD-R*-➂HW1E-TV4F02QD-R*-➂HW1E-TV4F11QD-R*-➂

Incandescent1NO-1NC2NC1NO-1NC (with active lamp circuit)2NC (with active lamp circuit)

HW1E-LV4F11Q-R*-➂HW1E-LV4F02Q-R*-➂HW1E-TV4F11Q-R*-➂HW1E-TV4F02Q-R*-➂

Part Numbers: Nameplates

Part Numbers: E-Stop Shrouds

Terminal Numbering (Unibody only)

HWAV–Yellow Plastic

Style Part Number

60mm Diameter“Emergency Stop” HWAV-27†

60mm Diameter Blank HWAV-0

80mm Diameter “Emergency Stop“(for jumbo mushroom use)

HWAV5-27

Style Part Number

HW9Z-KG1-TK2120

HW9Z-KG2-TK2120

Models Terminal Number

1NO-1NC NO = .3/.4, NC = .1/.2

2NC NC = 11/12, NC = 21/22

HW1E-LHW1E-T Lamp + = X2, Lamp - = X1

Ø 6

0mm

STOP

EMERGENCY

† HWAV-27 comes marked “Emergency Stop” as shown in drawing.

Not applicable for 60mm mushroom.

Emergency Stop Pushbuttons (Assembled)

1. * Available in Red only.2. † Available in red or yellow (insert color code in place of ➀)3. In place of ➂, specify Full Voltage Code.4. With single unit construction, the positive action contacts are integrated in the body of the switch. This provides an

extra degree of safety and reliability for critical emergency stop functions.5. In the illuminated version, the light is independent of the switch action (except active lamp circuit model). 6 For nameplates and accessories, see page A3-96.7 For dimensions, see page A3-100.8. For sub-assembly part numbers, see next page.9. All HW series E-stops comply with EN418, the IEC “E-Stop Addendum to the Low Voltage Directive,” this includes

“tamper proof” operation whereby a change of contact state is not possible by “teasing” or “floating” the operator.10. “Active Lamp Circuit” consists of a built-in Normally Open contact in series with the lamp. This allows the lamp

to illuminate only when the button is pressed and eliminates the need for external jumpering.11. Replacement Lens is HWLV-LENSR.

➂ Full Voltage Code

Voltage Code

6VAC/DC 6V

12VAC/DC 12V

24VAC/DC 24V

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Page 2: Oiltight Switches & Pilot Devices ø22mm - HW Series

ø22mm - HW Series Oiltight Switches & Pilot Devices

A3-52 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC

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HW Series — 22mm IEC Style Global Pushbuttons

Registration No. R9551089 (E-stops)

Registration No. J9551458 (all other switches) Registration No. J9650511 (Pilot Lights)

File No. LR92374File No. E68961

Registration No. R50054316 (Dual Pushbuttons) Certificate No.2005010305145656

HW: The Best Engineered Switch in the WorldKey features include:

• Locking lever removable contact blocks• Finger-safe IP20 contacts as standard, other terminal

styles available• Tamperproof construction• All E-stops meet EN418 and are compliant with SEMI

S2 standards• Worldwide approvals• Easy to assemble• Available assembled or as sub-components• Choice of black plastic or metallic front bezels• Incandescent or LED illumination• Transformer or full voltage• Slow make double break self cleaning contacts

IDEC’s HW switches are “The best engineered switch in the world” for areason. Carrying the CE mark, UL, CSA, CCC (Chinese), and TUV approv-als, these switches are designed for use in almost any part of the world.

Complete with finger-safe contact blocks offering IP20 protection, these7/8" (22mm) switches include illuminated and non-illuminated pushbuttons, pilot lights, selector switches, and emergency stopswitches.

All switches also incorporate mechanically keyed safety locking levers,ensuring correct installation and maintaining safety in high-vibrationapplications.

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Page 3: Oiltight Switches & Pilot Devices ø22mm - HW Series

Oiltight Switches & Pilot Devices ø22mm - HW Series

www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC A3-53

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Spec

ifica

tions

Conforming to Standards EN60947-1, EN60947-5-1, VDE0660-200, UL508, CSA C22-2 No.14Approvals

CSA: pushbuttons and selector switches: A600pilot lights and illuminated pushbuttons, direct supplypilot lights and illuminated pushbuttons with integral transformer(100/110, 115, 120, 200/220, 230, 240, 380, 400/440, 480V)UL: pushbuttons and selector switches: A600pilot lights and illuminated pushbuttons, direct supplypilot lights and illuminated pushbuttons with integral transformer(100/110, 115, 120, 200/220, 230, 240, 380, 400/440, 480V)TÜV: pushbuttons and selector switches: A600=P600 (NO, NC)/Q600 (NO-EM, NC-LB)pilot lights and illuminated pushbuttons, direct supplypilot lights and illuminated pushbuttons with integral transformer(100/110, 115, 120, 200/220, 230, 240, 380, 400/440, 480V)

Operating Temperature Operation: –25 to +50°C (without freezing), Storage: –40 to +70°C (without freezing)Vibration Resistance 10 to 55Hz, 98m/sec2 (10G) conforming to IEC6068-2-6Shock Resistance 980m/sec2 (100G) conforming to IEC6068-2-7Electric Shock Protection Class 0 conforming to IEC60536Degree of Protection (conforming to IEC60529) (conforming to NEMA ICS6-110)

IP65 (from front of the panel)IP20 (Type HW-F contact block)NEMA 1, 2, 3, 3R, 3S, 4, 4X, 5, 12, 13 (from front of panel)

Mechanical Life Momentary pushbuttons: 5,000,000 (900 operations per hour), All other switches: 500,000Pollution Degree (conforming to IEC60947-1) 3 for switches not using a transformer, 2 for switches using a transformer

Rated Operational CharacteristicsAC-15: A600 or Ue = 250V, le = 3A (NO, NC, NO-EM, NC-LB)DC-13: P600 or Ue = 125V, le = 1.1A (NO, NC)DC-13: Q600 or Ue = 125V, le = 0.9A (NO-EM, NC-LB)

Rated Insulation Voltage 600VRated Switching Over-Voltage Less than 4kV, conforming to IEC60947-1Rated Impulse Withstanding Voltage 4kV for contact circuit, 2.5kV for lamp circuitRated Thermal Current 10 AmpMinimum Switching Capacity 5 mA at 3V AC/DCContact Operation Slow break NC or NO, self-cleaning

Positive Action Operation(Emergency Stops with NC contacts)

5.5mm to 10mm travel to latch45N minimum force to latch10mm maximum travel1,800 operations per hour maximum for a Pushlock Turn Reset900 operations per hour maximum for a Push-Pull

Operating ForceFlush and extended pushbuttons—with 1NO or 1NC contact: 6.2±2N (momentary), 7.0±2N (main-tained)Additional contacts—1NO or 1NC: +3.2N (momentary), + 3.3N (maintained)

Terminal Referencing Conforming to CENELEC EN50005Recommended Terminal Torque 0.8 N m (7.1 in lb.)External Short-Circuit Protection 10A 250V fuse conforming to IEC60269-1Applicable Wire Size Minimum 1 x 22 AWG, max. 2 x 14 AWG or 1 x 12 AWGContact Resistance Initial contact resistance of 50mΩ or lessContact Gap 4mm (NO and NC), 2mm (NO-EM and NC-LB)Horsepower Rating Reference Value: 1/4 HP @ 120V (1ø non-reversing), 1HP @ 240V (3ø non-reversing)Electrical Reliability MTBF < 1 fault for 10 million operation cycles (3V DC, 5mA)

Lamp Ratings Incandescent: 1 WLEDs: 6V/17mA max, 12V & 24V/11mA max, 120 & 240V/10mA max

Maximum Inrush Current 40 A (40 ms)Contact Material Silver (gold plated contacts available - contact IDEC)

Cont

act R

atin

gs

PushbuttonsIlluminated PushbuttonsSelector SwitchesIlluminated Selector SwitchesPushbutton Selectors

Contact Block Type HW-C/HW-F /HW-G

Rated Insulation Voltage 600V

Rated Continuous Current 10A

Contact Ratings by Utilization CategoryIEC 60947-5-1

AC-15 (A600)DC-13 (P600)

Char

acte

rist

ics Operational Voltage 24V 48V 50V 110V 220V 440V

OperationalCurrent

AC50/60Hz

AC-12 Control of resistive loads & solid state loads 10A — 10A 10A 6A 2A

AC-15 Control of electromagnetic loads (> 72VA) 10A — 7A 5A 3A 1A

DCDC-12 Control of resistive loads & solid state loads 8A 5A — 2.2A 1.1A —

DC-13 Control of electromagnets 5A 2A — 1.1A 0.6A —

File No. LR92374File No. E68961

Registration No. R9551089 (E-stops) Registration No. J9551458 (all other switches) Registration No. J9650511 (Pilot Lights)

Certificate No.2005010305145656

1. For dimensions, see page A3-100.2. For life expectancy derating curves, see page A3-105.

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Page 4: Oiltight Switches & Pilot Devices ø22mm - HW Series

ø22mm - HW Series Oiltight Switches & Pilot Devices

A3-100 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC

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Non-Illuminated Pushbuttons

Monolever

Pilot Lights

Dimensions — HW Series

D1

D1

40m

m29

mm

32mm

RoundLock

Square

29.6

mm

30mm

40.4

mm25

mm

M3.5 Terminal Screws

Panel Thickness 0.8mm to 6.mm

50.2mm

70.2mm

13mm

*

GasketLocking Ring

32mm

D2 = 19mm D1 = 13mm D3 = 23.2mm

D3

D2

D3

D1

D1

D1

29m

m40

mm

* Round: 23.6mm * Square: 24.8mm

*

0.5mm

29m

m

0.21" (8mm)

0.90" (23mm) 24 deg. 1.18" (30mm)

2.83" (72mm)

M3.5 Terminal Screws

M3.5 Terminal Screws

29.6mm

24m

m

29.6mm

29m

m

17.5mm

Panel Thickness 0.8mm to 6.0mm

Gasket

Locking Ring

72.1mm 7mm

44.7mm 7mm

5mm

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Page 5: Oiltight Switches & Pilot Devices ø22mm - HW Series

Oiltight Switches & Pilot Devices ø22mm - HW Series

www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC A3-101

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Jumbo Mushroom Pushbutton

Illuminated Pushbuttons

Dimensions con’t

Ø2.36in.(Ø60.0mm)

1.15in.(29.2mm)

2.36" (60mm)

1.33" (34mm)

HW1B-M5 HW1B-V5

M3.5 Terminal Screws

M3.5 Terminal Screws

24V AC/DC

W/ Transformer

W/ Dummy Block &Full Voltage Adaptor

W/ Full Voltage Adaptor

RoundLock

Square

29.6

mm

30mm

25m

m

Panel Thickness: 0.8mm to 6.0mm

GasketLocking Ring

50.2mm 1 block

70.2mm3 blocks

2 blocks

4 blocks65.8mm85.8mm

2 blocks

4 blocks

89.5mm109.5mm 18.5mm

29.5

mm

23.4

mm

29m

m40

mm

D1

D1

23.2mm

23.2mm

D1

0.5mm

23.5

mm

Mushroom 29mm

Mushroom 40mmD1

Mushroom Extended with Full Shroud

ExtendedW/ Transformer

18.5mm

40m

m

D1 = 0.51" 13mm

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Page 6: Oiltight Switches & Pilot Devices ø22mm - HW Series

ø22mm - HW Series Oiltight Switches & Pilot Devices

A3-102 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC

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Unibody

Selector Switches

Key Switches

Dimensions con’t

Illuminated Non-Illuminated

Panel Thickness 0.8mm to 6.0mm

Gasket

Locking Ring

60mm

63mm 32mm40

mm

11.5mm

M3.5 Terminal Screws

14mm

Panel Thickness 0.8mm to 6.0mm

Gasket

Locking Ring

46mm

48mm 32mm

40m

m

11.5mm

M3.5 Terminal Screws

14mm

M3.5 Terminal Screws

Panel thickness: 0.8mm to 6.0mm

Gasket

Locking Ring

1-2 blocks 48.5mm

3-4 blocks 68.5mm 21mm

28.8

mm

0.5mm

Lock

29.4mm

37m

m25m

m

29m

m

Illuminated Selector Switches Pushlock Key Reset

2 blocks 89.5mm4 blocks 109.5mm

28.8mm

21mm

Panel thickness: 0.8mm to 6.0mm

Locking Ring

Gasket

ø 40

mm

25m

m

30mm

40.4

mm

48.5mm

50.3mm

13mm

32mm

49.4mm

Lock Nut Rubber Washer 0.5mm

Panel Thickness 0.8mm~6mmLock

Lock

29.4mm

25m

m

29m

m

Panel thickness: 0.8mm to .0mmGasket

Locking Ring

1-2 blocks 48.5mm

3-4 blocks 68.5mm 30.5mm

0.5mm

M3.5 Terminal Screws

D1

17m

m

D1 = 13mm

17m

m

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Page 7: Oiltight Switches & Pilot Devices ø22mm - HW Series

Oiltight Switches & Pilot Devices ø22mm - HW Series

www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC A3-103

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Dual Pushbutton Switches

Mounting Hole Layout

Dimensions con’t

0.5

Without ButtonMarkings

With Button Markings(I/ON and O/OFF)

Panel Thickness 0.8 to 6

14.520

49.4 (2 contacts)

69.4 (3 or 4 contacts)

54.8

29.8

54.8

29.8

41.4

Rubber Gasket

Locking RingSafety Lever Lock

HW

ON

OFF

Without Pilot Light

Ful Voltage Adapter

69.4 (2 contacts), 89.4 (4 contacts)(Note)

HW

With Pilot Light• Full Voltage

• The depth of 3-contact type depends on the combination of contact blocks at top and bottom pushbuttons.

Top Button 1 contact block 2 contact blocksBottom Button 2 contact blocks 1 contact blockDepth 89.4 mm 69.4 mm

(Bottom Button)

(Top Button)

79.5 (2 contacts), 99.5 (4 contacts)

TransformerH

W•Transformer (240V maximum)

89.5 (2 contacts), 109.5 (4 contacts)

Transformer, DC-DC Converter

HW

• Transformer (480V)

R0.8 max.

0+0.4

+0.

40

30

55 ∗∗

ø22.3

+0.20∗3.2

24.1

• The 3.2 mm recess is for preventing rotation and is not necessary when a nameplate or anti-rotation ring is not used.

• When using the safety lever lock, determine the vertical spacing in consid-eration of convenience for installing and removing the safety lever lock.

• Recommended vertical spacing: 100 mm• The minimum mounting centers are applicable to switches with one layer

of contact blocks (two contact blocks). When two layers of contact blocks are mounted, determine the minimum mounting centers in consideration of convenience for wiring.

All dimensions in mm.

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Page 8: Oiltight Switches & Pilot Devices ø22mm - HW Series

ø22mm - HW Series Oiltight Switches & Pilot Devices

A3-104 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC

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Jumbo Dome Pilot Lights

Dimensions con’t

±2

±1

Base BA9S/13

27

ø10

Base BA9S/13Light blue:LSTDB

Illumination Color

20.4

ø10

.6

ø66

M3.5 Terminal Screw

Rubber Gasket

Locking Ring

Panel Thickness 1 to 5

50.50.5

34.4

+0.203.2

85

+0.

4

R0.8 max.

ø22.3+0.4

0

24.1

0

85

Dimensions LED Lamp LSTDB

Incandescent Lamp LSB

Mounting Hole LayoutAll dimensions in mm.

Accessory Dimensions

0.31" (8mm)

0.49"(12.5mm)

0.50"(12.8mm)

Push to Set

HW9Z-KL1

OR-55LW9Z-BM

HW-VL1

OB-31 HW9Z-RLAnti-Rotation RingRubber Mounting Hole Plug Lamp/LED Removal Tool

Barrier

Metallic Mounting Hole Plug

Padlock CoverMounting Hole Layout

The values represent the minimum mounting centers when one stack of contact blocks is used. When two stacks or an illuminated unit is used, refer to the dimensions and considerwiring accessibility to

Safety Lever LockHWLS-TK1971

ø 25.8mm

Gasket

Lock Nut 12m

m3m

m ø 29mm

ø 25mm

3.5

mm

3.5

mm

TOP

ø 22mm ø29mm

1.5mm59mm

ø 11.6mm ø 14mm

Pad Lock Hole ø 8mm

Waterproof GasketThickness 0.5mm

30mm

70m

m

ø 50mm

93m

m

29.5mm

30mm

R 66.5m

m

Panel Thickness 0.8mm - 3.2mm

82.5mm

ø 22.2mm

24mm

20mm 1.5mm

45m

m

22.

3mm

30mm Note 150

mm

45

mm

min

imum

N

ote

2

Note 1: Mushroom Button 40mm Type: 40mm or moreNote 2: Pilot Light: 30mm minimum

Ø 3.5mmm

33

58

22.5ø28

110

20 1.5

45

HW9Z-D7DDual Pushbutton Rubber Cover

MW9Z-T1Locking Ring Wrench

HW-VG1Dual Pushbutton Barrier

determine minimum mounting centers.

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Page 9: Oiltight Switches & Pilot Devices ø22mm - HW Series

Oiltight Switches & Pilot Devices ø22mm - HW Series

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Rated Operational Power DC Voltage

Accessory Dimensions con’t

HW9Z-KG1-TK2120 HW9Z-KG2-TK2120

TOP Mark

Operator

TOP Mark

Locking Ring

Panel Thickness: 1.2 to 4.0 mm

36.5

ø90.0

ø22.2

ø76

.1

TOP Marking

Operator

Panel Thickness: 1.2 to 4.0 mm

TOP Marking

Locking Ring

ø22.0

32.

0

80.

0 48.0 64.0

22.0

38.0

Gasket

Specification Charts — HW Series

Mil

lio

ns

of

op

era

tin

g c

yc

les

1 2 3 4 5 6 10

1.0

0 .5

0 .2

0 .1

500V AC480V AC

400V AC380V AC

240V AC

120V AC600V AC

Curren t in A

Conforming to IEC 947-5-1 Appendix C.Utilization categories AC-15 and DC-13. Operation rate: 1,800 op. hourLoad factor: 0.9 ± 0.05

Conforming to IEC 947-5-1 Appendix C. Utilization categories AC-15 and DC-13. Operation rate: 1,800 op. hour Load factor: 0.4 ± 0.05

Mil

lio

ns

of

op

era

tin

g c

yc

les

1 2 3 4 5 6 10

1.0

0 .5

0 .2

0 .1

500V AC480V AC

400V AC380V AC

240V AC

120V AC

600V AC

Curren t in A

Inductive Resistive

Voltage V 24 48 110Current A 4 2 1.1

Voltage V 24 48 110Current A 8 4 2.2

DC Voltages

AC Voltages

DC Voltages

AC Voltages

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Page 10: Oiltight Switches & Pilot Devices ø22mm - HW Series

ø22mm - HW Series Oiltight Switches & Pilot Devices

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HW Series

Safety Precautions

HW Safety Precautions

• Turn off power to HW series control units before starting installa-tion, removal, wiring, maintenance, and inspection of the products. Failure to turn power off may cause electrical shocks or fire haz-ard.

• To avoid the possibility of burning yourself, use the lamp holder tool when replacing lamps.

For wiring, use wires of a proper size to meet voltage and current requirements. Tighten the M3.5 terminal screws to a tightening torque of 1.0 to 1.3 N·m. Failure to tighten terminal screws may cause overheating and fire.

HW General Instructions

Panel Mounting

Remove the contact block assembly from the operator (for trans-former type pilot lights, remove the transformer from the illumination unit). Remove the locking ring from the operator. Insert the operator into the panel cut-out from the front, tighten the locking ring from the back, then install the contact block assembly to the operator.Removing and Installing the Contact Block Assembly1. To remove the operator from the contact block, turn the locking

lever in the direction of the arrow shown below. The operator can now be removed.

2. To reinstall, place the TOP markings on the operator and the con-tact block mounting adapter in the same direction, and insert the operator into the contact block mounting adapter. Then turn the locking lever in the opposite direction.

Notes for Panel Mounting1. When mounting the operator onto a panel, use the optional locking

ring wrench (MW9Z-T1) to tighten the locking ring. Tightening torque must not exceed 2.0 N·m. Do not use pliers. Excessive tight-ening will damage the locking ring.

2. For the contact blocks and transformers housing LED and incan-descent lamps, make sure not to press the lamps too hard, other-wise the lamp socket may be damaged.

Safety Lever Lock

IDEC strongly recommends using the safety lever lock (HW9Z-LS, yellow) to prevent heavy vibration or maintenance personnel from unlocking the con-tact assembly.1. HW series can be mounted vertically with a minimum spacing of 55

mm but spacing should be determined to ensure easy operation (recommended minimum spacing: 100 mm).

2. Mount the control unit onto the panel, lock the lever, and push in the safety lever lock to install.

3. When the spacing is narrower than the recommended value, with the lever unlocked, mount the safety lever lock and insert the con-tact unit to the operator. Then, lock the lever and strongly push in the safety lever lock to install.

4. To remove the safety lever lock, insert a flat screwdriver into the safety lever and push upwards.

Removing and Installing the Safety Lever Lock

➀ Push

➂ Lock

➁ InstallLock Lever

Safety Lever Lock

Contact Block

Operator

RemoveScrewdriver

Safety Lever Lock

Panel

Removing Installing

Dual Pushbutton Instructions

Replacement of Lens

Removing• Remove the lens by inserting a screwdriver into the recess of the

lens through the bezel.

Installing• Install the lens in the recess between the buttons by pressing

against the bezel.

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Page 11: Oiltight Switches & Pilot Devices ø22mm - HW Series

Oiltight Switches & Pilot Devices

ø22mm - HW Series

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Replacement of Lamps

Lamps can be replaced by using the lamp holder tool (OR-55) from the front of the panel, or by removing the contact block assembly from the operator unit.Removing the Lamps from the Front of the PanelRemoval

Installation1. To install, insert the lamp head into the lamp holder tool, and hold the lamp

as shown in the figure below.

About Pushbutton Switches

Narrow Mounting

When mounting the units closely in a horizontal row on 30mm centers, use optional barriers to prevent interconnection between adjoining terminals. The barriers can be attached simply by pressing them onto the sides of contact blocks.

Tightening Torque for Terminal Screws

Tighten the M3.5 terminal screws to a torque of 1.0 to 1.3 N·m.

Installation of LED Illuminated Units

When using full voltage type LED illuminated units, provide protection against electrical noise, if necessary.

Applicable Wiring

The applicable wire size is 2 mm2 maximum. (solid wire ø1.6 mm maxi-mum) One or two wires can be connected. Applicable Crimping Terminal

Be sure to use an insulation tube or cover on the crimping part of the crimping terminal to prevent electrical shocks. Solid Wire

Note: When connecting wires to contact blocks or transformers in the direction shown below, keep the insulation stripping length 6.6 mm at the maximum.

Installing the Rubber Cover

When using the HW7D pushbuttons in places where the pushbuttons are subjected to water splash or an excessive amount of dust, make sure to use the HW9Z-D7D rubber boot (IP65) which is ordered sepa-rately. Notes for Installing the Rubber Cover Remove the gasket from the operator, and install the rubber boot on the operator. Pull out the seals of the rubber boot and place them around the operator sleeve as shown. Make sure that the seals are not twisted or tucked inside and that the gasket does not remain, other-wise the normal waterproof and dustproof characteristics are not ensured.

Dual Pushbuttons Instructions con’t

1. To remove, slip the lamp holder tool onto the lamp head lightly. Then push slightly, and turn the lamp holder tool counterclock-wise.

Lamp Lamp Holder Tool

Lamp Base

2. Place the pins on the lamp base to the grooves in the lamp socket. Insert the lamp and turn it clock-wise.

Pushbuttons

Do not attemptto remove thepushbuttons!

The pushbuttons cannot be removed or replaced! Do not attempt to remove using a flat screwdriver or pincers, otherwise the push-buttons may be damaged.

Barrier

30 30

X2X1 X2X1

Inside Inside

When mounting transformer type illuminated units closely in a hori-zontal row on 30-mm centers, insert solid wires or stranded wires into inside of the terminal screw on the transformer (see figure on the right) to prevent short circuit between adjoining terminals.

ø3.6 min.

7.9

max

.

4 max. 5.5 min.

8 max.

ø1.

6 m

ax.

X2X1

Remove

Gasket

Install

➀ Remove the gasket. ➂ Rubber boot is installed.

➁ Install the rubber boot on the pushbuttons.

Seals

Seals

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