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IPLOCA 2010
OFFSHORE RIGID PIOFFSHORE RIGID PIPETRPETR
0
PELINES ENGINEERING PELINES ENGINEERING ROBRASROBRAS
FABIO BRAGA AZEVEDO
30th September 2010 – Venice
FABIO BRAGA AZEVEDO
OFFSHORE PIPELINE EOFFSHORE PIPELINE E
CH
AGENDA
ENGINEERING AT PETROBRAS ORGANIZATIO
PETROBRAS ORGANIZATION CHAR
ENGINEERING AT PETROBRAS ORGANIZATIO
PIPELINE DESIGN PHASE
PROJECTS BEEN DEVELOPE
THE FUTUR
FUTURE DEVELOPMENTS AND INVESTMEN
HALLENGES AT OIL & GAS PRODUCTION LINE
CONCLUSIO
30th September 2010 – Venice
The presentation may contain forecasts areflect the expectations of the Company's"believe", "expect", "forecast", "intend",with similar or analogous expressions, arpredictions evidently involve risks and uncpredictions evidently involve risks and uncCompany. Therefore, the future resultsexpectations, and readers must not basinformation presented herein. The Compresentation/such forecasts in lighdevelopmentsdevelopments.
Disclosure & Important Notice
bout future events. Such forecasts merelymanagement. Such terms as "anticipate","plan", "project", "seek", "should", alongre used to identify such forecasts. Thesecertainties whether foreseen or not by thecertainties, whether foreseen or not by the
of operations may differ from currentse their expectations exclusively on thempany is not obliged to update theht of new information or future
30th September 2010 – Venice
PET
Exploration Drilling TransporExploration Drilling Transpor
Gas EnergyGas Energy
TROBRAS - An Integrated Energy Compan
rtation ProductionRefining and P t h i lrtation Production Petrochemical
Distribution R & D
30th September 2010 – Venice
Distribution R & D
PETTROBRAS - An Integrated Energy Compan
30th September 2010 – Venice
Boar
General Ombudsman’s
Execu
Office
Business Strategy andPerformance
Business
New Business
Human Resources
BusinessCommittee
Finance Gas & Energy E&P(Upstream)
CEO Office
Corporate
Financial Planning andRisk Management
Corporate
Marketing and Trading
Corporate
ProductionEngineering
Finances
Accounting
Natural Gas Logisticsand Participations
Energy Operationsand Participations
Services
Exploration
Tax
Investor Relations
Estrategical Development Pre-Salt
North-Northeast
South-Southeast
PETROBRAS ORGANIZATION CHART
rds of Directors
Internal Auditors
Statutory Audit Committee
utive Directions
Internal Auditors
Management SystemDevelopment
CEO
Legal
InstitutionalCommunication
Downstream
General SecretariatPetrobras
International Services
Corporate
Logistics
Corporate
Technical BusinessSuport
Safety, Environmentand Health
Supply
Refining
Marketing andTrading
BusinessDevelopment
South Cone
Research and Development(CENPES)
Engineering
Petrochemicals andFertilizers
Americas, Africae Eurasia
Information Tecnologyand Telecommunications
Shared Services
30th September 2010 – Venice
PETR
PTM
ROBRAS ORGANOGRAM - ENGINEERING
30th September 2010 – Venice
EDI
Rigid OffshorePipelines
Design of SubmarinePipelines Systems andSubmarine InstallationsStructures andEquipment
Engenhariade
Automaçãode
P j t
Engenhariade
DutosSubmersos
EDI
Projetos
EAPR
eInstalações
EDI
Dutos Submersos CAD Docume
PETROBRAS ENGINEERING
e
EEPTM
Engenhariade
Estrutura e
Engenhariade
Instalaçãode
Geociências Planejamento e
ControleSistemasNavaisEESN
Produção
EIP GEO
Controle
PC
Administrativoentação
30th September 2010 – Venice
Pipeline
RIGID OFFSHORE PIPELINE
Design Description
30th September 2010 – Venice
Offshore Pipeline DevelopmeOffshore Pipeline Developme
OpportunityIdentification
Conceptual Design- Selection -
B
Gate1
Gate2
DESIGN PHASES
entent
Basic Design- Definition -
Detail Design- Implementation -
Gate3 Gate
4
Operation1º Year
G t
30th September 2010 – Venice
Gate5
Offshore Pipe
E&P (clien
R&D CenteR&D Cente
Conceptual DesignConceptual Design- Selection Phase -
DESIGN PHASES
eline Development
t)
erer
Development of the technical feasibility studyDevelopment of the technical feasibility studyInstallation feasibilityMain constraints are addressed
30th September 2010 – Venice
Offshore Pipe
E&P (clien
R&D CenteR&D Cente
Basic DesignBasic Design- Definition -
DESIGN PHASES
eline Development
t)
erer
Definition of pipeline system conceptD l t f h i l d i ( i iDevelopment of mechanical design (sizing, materials, thermal analysis, FEA,..)Analysis of installation methodsPerform Qualification trialsDevelop others engineering activities
30th September 2010 – Venice
Develop others engineering activities
Offshore Pipe
E&P (clien
R&D CenteR&D Cente
Detail DesignDetail Design- Implementation -
DESIGN PHASES
eline Development
t)
erer
Engineering Proc rement Constr ctionEngineering, Procurement Construction, Installation and Pre-commissioningConclusion of qualification trialsInstallation details
30th September 2010 – Venice
Pipeline Installatio
Ultra Deep WaterPipelines subjected
t d tmoments and extern
Pipeline Diameter uFields located farFields located fardiameters export pip
Methods to Insta
S-LAY
J-LAY
REEL LAY
TOW
DESIGN PHASES
on Requirements
to high requirements of axial tension, bendinglnal pressure.
up to 34-inaway from shore Requirements for largeaway from shore. Requirements for large
pelines.
ll Pipelines
30th September 2010 – Venice
Pipeline Installatio
S-LAY method
DESIGN PHASES
on Requirements
30th September 2010 – Venice
Pipeline Installatio
J-LAY method
DESIGN PHASES
on Requirements
30th September 2010 – Venice
Pipeline Installatio
REEL LAY method
DESIGN PHASES
on Requirements
30th September 2010 – Venice
Projects Been DevelopedProjects Been Developed
To be completed up to 2013To be completed up to 2013
Projects Quan
Starting phase 5 proj
Been developed 15 pro
Been developed with E&P 3 proj
Total 20
Source: Petrobras Engineer Department Plan
PROJECTS BEEN DEVELOPED
d Nowadaysd Nowadays
ntity Km
jects 504,5
ojects 1149,3 + 137
jects 130 + 20
0 1940,8
30th September 2010 – Venice
Tupi Ex
PROJECTS BEEN DEVELOPED
xport Gas Pipeline
18-in from Tupi to Mexilhão
Platform
Depth from 2200m to 172m
Length of 216kmg
Laid by Solitaire
34-in from Mexilhão to UTGCA
Depth of 172m
Length of 137km
Laid by Acergy Piper
30th September 2010 – Venice
Gu
PROJECTS BEEN DEVELOPED
18-in from Guara to Tupi FPSO
ara / Tupi Export Gas Pipeline18-in from Guara to Tupi FPSO
Depth of 2200m
Length of 51kmLength of 51km
Installation vessel to be defined
18-in from Tupi FPSO to Tupi NE
Depth of 2200m
Length of 20km
Installation vessel to be defined
30th September 2010 – Venice
Sul Nor
PROJECTS BEEN DEVELOPED
rte Gas Export Pipeline
18-in from MOP to PLEM C iCamarupim
Depth of 60m
Length of 151km
Installation vessel been define
12-in from P-58 to MOP
Depth of 1100m
Length of 50km
Installation vessel been define
30th September 2010 – Venice
UOTE O
2,5 Km2,5 Km2,5 Km
FSO (turret)DP Shuttle
Tanker
Mono
FSO (turret)DP Shuttle
Tanker
Mono
LDA:65 mLDA:65 m65 m
UOTE (
PLEM P
65 m
UOTE (
PLEM P
UOTE (DUOTE (D
PROJECTS BEEN DEVELOPED
Oil Export System
Export and Transfer Offshore Unit
34-in pipelines conecting monobuoys
Depth of 65m
Installation vessel to be defined
2 Km2 Km2 Km
Installation vessel to be defined
NavioConvencional
DP Shuttle Tanker
obóia
NavioConvencional
DP Shuttle Tanker
obóia
Riser(Mangote OCIMF)
Riser(Mangote OCIMF)
Flowí )
PLEMPLEM
Flowí )
PLEMPLEM
30th September 2010 – Venice
Duto Rígido 34” DN)Duto Rígido 34” DN)
Tupi NE / Iracema /
24-in from Iracema to shore
Depth of 2250m
Length of 370km
Installation vessel to be defined
PROJECTS BEEN DEVELOPED
/ Cabiúnas Gas Export Pipeline
18-in from Tupi NE to Iracema
Depth of 2250m
Length of 18km
Installation vessel to be defined
30th September 2010 – Venice
Design Competition for Rise
Two Technologies Bee
BSR Technology (Rise
Riser Tower
30 risers for Guara and 30 ri10 to 15 insulated productio
Total Length: 130 km (minim
Total of EHU : 15 for Guara aTotal of EHU : 15 for Guara a
Depth of 2200m
First oil: end of 2012
PROJECTS BEEN DEVELOPED
r System of Guara and Tupi NE
en Developed
ers Submersed Buoy) and
isers for Tupi NE (from 5,56-in to 9,33-in)on lines (SynPP)
mum)
and 15 for Tupi NEand 15 for Tupi NE
30th September 2010 – Venice
Design Competition - Guara
BSR TechnologBSR Technology(Risers Submersed Buoy)
PROJECTS BEEN DEVELOPED
a and Tupi Nordeste Riser System
2 Submersed Buoy
for each field
Depth of 2200m
30th September 2010 – Venice
Design Competition - Guara
Rise
PROJECTS BEEN DEVELOPED
a and Tupi Nordeste Riser System
r Tower Technology
3 riser towers for each field
Depth of 2200m
30th September 2010 – Venice
Design Competition - Guara
Riser
Depth
First
PROJECTS BEEN DEVELOPED
a and Tupi Nordeste Riser System
r Tower Technology
h of 2200m
oil: end of 2012
30th September 2010 – Venice
Pipe-in-Pipe System for Can
PROJECTS BEEN DEVELOPED
napuPipes: 13,3-in x 8,62-inp , ,
OHTC:0,8 W/m2K
Length: 20km and Depth: 1620m
Now is installed
30th September 2010 – Venice
The F
an
Challe
PROJECTS and the FUTURE
uture
nd
enges
30th September 2010 – Venice
Pre-Salt Area
PROJECTS and the FUTUR
30th September 2010 – Venice
Floating Production UnitsFloating Production Units
Mooring in water depths of 2,20
Scenario to use platforms as S
Subsea Engineering
Qualification of risers/pipelineCO2, H2S and high pressure
Development of high strength
Scenario for Riser Towers,,technologies
Supply of CRA clad pipes (3m
CHALLENGES - OFFSHORE PIPELINES
00m
PAR, FPDSO and TLP on pre-salt fields
es for water depth of 2,200m, considering
steel for offshore pipelines (X70 and X80)
BSRs, SCRs in lazy wave and other, y
mm alloy 625)
30th September 2010 – Venice
Subsea Engineering
Long distances and flow as
Qualification of very high efQualification of very high efof 2200m
Pipe in Pipe S stems (flo lPipe-in-Pipe Systems (flowl
Technical solutions for interjoints, bends
Development of Pre-Salt arDevelopment of Pre Salt ar
CHALLENGES - OFFSHORE PIPELINES
surance for oil pipelines
fficient insulation materials for water depthsfficient insulation materials for water depths
lines and risers) ith er lo U al elines and risers) with very low Uvalue
rnal coating of risers and pipelines, field
rea with partners and Fast Track Projectsrea with partners and Fast Track Projects
30th September 2010 – Venice
Total Oil and Natural Gas Prod1000 boe1000 boe
STRATEGIC PLAN - 202
duction
30th September 2010 – Venice
Production based on Projec
ource: Petrobras Strategic Plan 2010-2014
STRATEGIC PLAN - 202
cts Development
30th September 2010 – Venice
Petrobras Strategic Plan 20
ource: Petrobras Strategic Plan 2010-2014
STRATEGIC PLAN - 202
10 - 2014 Investments
30th September 2010 – Venice
Petrobras Strategic Plan 2010 – 2014$US$224 bi
urce: Petrobras Strategic Plan 2010-2014
STRATEGIC PLAN - 202
4
Research & Development US$ 5.1 bi
30th September 2010 – Venice
Brazil Oil Industry Human RBrazil Oil Industry Human R
HUMAN RESOURCES
Direct Working Positions (oil i
Indirect Working Positio
Total
ource: Petrobras Strategic Plan 2010-2014
STRATEGIC PLAN - 202
Resources Plan 2010 2014Resources Plan 2010 – 2014
S (1000) 2010 - 2014
ndustry) 380
ons 542
922
30th September 2010 – Venice
FUTURE PIPELIN
Brazil Offsho
Projects(2013 – 2020)
Qu
Possible ProjectsDiameter 10 to 34-in 16 pDepth up to 2250m
Source: Petrobras Engineer Department Plan
OFFSHORE PIPELINES AT PETROBRA
O C SNE PROJECTS
re Pipelines
uantity Km
projects 2129
30th September 2010 – Venice
Conclu
CHALLENGES TO BE OVERCC G S O O C
DEVELOP AND PRODFIELDS IN PRE-SALT AFIELDS IN PRE SALT A
LONG DISTANCES INLONG DISTANCES IN
DEVELOP FEASIBLE aDEVELOP FEASIBLE a
OFFSHORE PIPELINES AT PETROBRA
sions
CAME IN NEAR FUTURE:C U U
DUCE ULTRA DEEP OIL AND GASAREAAREA
PRE-SALT AREAPRE SALT AREA
and RELIABLE RISERS SYSTEMSand RELIABLE RISERS SYSTEMS
30th September 2010 – Venice
Conclu
CHALLENGES TO BE OVERC
ATTEND SCHEDULE O
C G S O O C
ATTEND SCHEDULE OPARTNERS
DEVELOPMENT OF NA
TECNOLOGY DEVELO
DEVELOP HUMAN RE
OFFSHORE PIPELINES AT PETROBRA
sions
CAME IN NEAR FUTURE:
OF FAST TRACK PROJECTS WITH
C U U
OF FAST TRACK PROJECTS WITH
ATIONAL SUPPLIERS
OPMENT
SOURCES
30th September 2010 – Venice
Many Thank
Fabio Braga Azevedo Fabio Braga Azevedo -- [email protected]@petggMarcelo Teixeira Marcelo Teixeira -- marcelojbt@petrobmarcelojbt@petrob
See you in Rio de JaneiroSee you in Rio de Janeiro
ks!
trobras.com.brtrobras.com.brbras.com.brbras.com.br
30th September 2010 – Venice