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Local Solutions For Individual Customers Worldwide
Product Catalogue
Offl ine Filter System OLS-CMCondition and Monitoring
Einzelkatalog OLS-CM EN.indd 1 23.04.2014 14:36:25
2 www.stauff.com
Offline Filter System Filtration Technology
STAUFF Filtration Technology offers a complete range of filtration products and services. This will provide the system designer or user with the highest level of contamination control demanded by today’s most sophisticated applications. STAUFF Filtration Technology Products include Pressure Filters, Return Line Filters, Replacement Filter Elements, Spin-On Filters, Suction Strainers and Filler Breathers for various hydraulic, lubrication and fuel oils.
STAUFF has the technical expertise to provide superior filter element designs for the STAUFF original filter housings and also for the interchange element market.
STAUFF manufactures more than 10.000 different elements. Many of these are designed to fit into filter housings produced by other companies while maintaining or surpassing the original performance. A well-stocked warehouse guarantees the possibility of short-term arrangements without their own storage. Therefore, we can react flexible for your specific needs.
The “STAUFF Contamination Control Program” comprised the diagnostic services including fluid sampling and laser particle counting products for monitoring the system contamination level. In addition STAUFF offers a range of software solutions for element interchange and filter calculation. All products are subject to the audits in reference to international standards. This ensures a consistently high standard of qualitiy.
Please do not hesitate to contact STAUFF for further details.
www.stauff.comwww.filterinterchange.com
Index
Product Description 3Dimensions 4Technical Data 5
Order CodeFilter System Type OLS-CM 6Filter Elements Type SRM 6
Options / AccessoriesSTAUFF Particle Monitor Type LPM II 7STAUFF Oil Condition Sensor Type OCS 7STAUFF Oil Condition Display Type OCD 7
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Product Desription
The STAUFF Offl ine Filter System “Condition and Monitoring” OLS-CM has been specially developed for the elimination of dirt and water particles in hydraulic and lubrication systems.Subsequent integration into an existing hydraulic system is possible, since the offl ine fi lter system operates independently of the system cycle, also during scheduled machine downtimes. The Offl ine Filter System OLS-CM is optionally available with factory-fi tted Particle Monitor LPM II and Oil Condition Sensor OCS with Oil Condition Display OCD.
Technical Data
Construction § Offl ine fi lter system with control box and preparation for installation of Particle Monitor LPM II, Oil Condition Sensor OCS with Oil Condition Display OCD
Material § Anodised Aluminium
Port Connection § G3/8, G1/2, G3/4 and 18 L
Differential Pressure § Max. 6,2 bar / 90 PSI
Nominal Flow Rate
§ 2,1 ... 17 l/min / .55 ... 4.5 US GPM
Media Compatibility § Mineral and lubrication oils, other fl uids on request
Control Box includes: § Main switch § Start/Stop button § Emergency stop button § Warning light “Unit on” § Motor protection relay § Emergency stop relais § Power supply 24 V DC § RS485-to-USB converter § USB B Interface to read out the measured values from LPM II and OCS (if available) § Main cable (3 m / 9.84 ft) incl. CEE plug
Options and Accessories
Replacement Filter Elements § Filter elements type SRM
Clogging Indicator § Visual clogging indicator
Motor/Pump Unit § Available in different confi gurations
Particle Monitor § The LPM II determines the degree of contamination of the measured fl uid on eight channels and offers more precise and more complete determination of the particle size in accordance with international standards.
Oil Condition Sensor / Oil Condition Display § STAUFF Oil Condition Sensor OCS with STAUFF Oil Condition Display OCD
Offl ine Filter System § Type OLS-CM
Product Description Offl ine Filter System
Einzelkatalog OLS-CM EN.indd 3 23.04.2014 14:36:31
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DimensionsOffline Filter System
Offline Filter System § Type OLS-CM
* recommended space for element change
Dimensions OLS-CM-1A-30-H-B Dimensions OLS-CM-1B-30-H-B
All dimensions in mm / inch.Dimensions for further house configuration on request.
54621.48
360
14.1
7
1706.69
1907.48
149
5.87
32 1.26
120
4.72
160
6.3
529
20.8
440
0*15
.75
Ø8,5.33
1907.481706.69
360
14.1
7
54621.48
32 1.26
149
5.87
120
4.72
160
6.3
530
20.8
6
739
29.0
9
Ø8,5.33
700*
27.5
6
* recommended space for element change
Einzelkatalog OLS-CM EN.indd 4 23.04.2014 14:36:32
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Offline Filter System § Type OLS-CM
Technical Data Offline Filter System
OLS-CM-1B-30-H-B OLS-CM-2B-30-H-B OLS-CM-4B-30-H-B
Number of Filter Housings 1 2 4
Nominal Flow4,2 l/min 8,4 l/min 17 l/min1.1 US GPM 2.22 US GPM 4.5 US GPM
Max. Differential PressureMax. 6,2 bar90 PSI over the filter element without backpressure
Max. Fluid Temperature+80 ºC+176 ºF
Max. Housing Pressure20 bar290 PSI
Viscosity Range20 ... 160 cSt100 ... 750 SUS
Connection Suction Side G1/2 G1/2 G3/4
Connection Return Line Side G1/2 EW 18L-3/4 in
Hose Diameter 1/2 in (inner diameter) flexible hose 3/4 in (inner diameter) flexible hose
Weight (including Element)33 kg 45 kg 76 kg73 lbs 100 lbs 170 lbs
Max. System Volume2700 l 5400 l 10800 l713 gal 1426 gal 2853 gal
Dimensions 739 x 546 x 360 mm 739 x 539 x 360 mm 799 x 549 x 494 mmHxWxD 29.09 x 21.48 x 14.17 in 29.09 x 21.22 x 14.17 in 31.46 x 21.61 x 19.45 mm
Connection forOnline Particle Counter STAUFF Test (M16 x 2)
Pump Gear pump
Motor See order code
OLS-CM-1A-30-H-B OLS-CM-2A-30-H-B OLS-CM-4A-30-H-B
Number of Filter Housings 1 2 4
Nominal Flow2,1 l/min 4,2 l/min 8,4 l/min.55 US GPM 1.1 US GPM 2.22 US GPM
Max. Differential PressureMax. 6,2 bar90 PSI over the filter element without backpressure
Max. Fluid Temperature+80 ºC+176 ºF
Max. Housing Pressure20 bar290 PSI
Viscosity Range 20 ... 160 cSt 100 ... 750 SUS
Connection Suction Side G3/8 G1/2
Connection Return Line Side G1/2 EW 18L-3/4
Hose Diameter 1/2 in (inner diameter) flexible hose 3/4 in (inner diameter) flexible hose
Weight (including Element)29 kg 36 kg 54 kg64 lbs 80 lbs 120 lbs
Max. System Volume1350 l 2700 l 5400 l356 gal 713 gal 1426 gal
Dimensions 529 x 546 x 360 mm 526 x 539 x 360 mm 600 x 549 x 494 mmHxWxD 20.84 x 21.48 x 14.17 in 20.71 x 21.22 x 14.17 in 23.62 x 21.61 x 19.45 in
Connection forOnline Particle Counter STAUFF Test (M16 x 2)
Pump Gear pump
Motor See order code
Housing Configuration - Single Length
Housing Configuration - Double Length
Einzelkatalog OLS-CM EN.indd 5 23.04.2014 14:36:33
6 www.stauff.com
Order CodeOffline Filter System
Type Offline Filter System OLS-CM “Monitoring and Condition”
Housing Configuration
Filter Element Length
Filter Material and Micron Rating
Sealing Material
E-motor Options
Pump Options
Clogging Indicator
Particle Monitor
J Oil Condition Sensor & Oil Condition Display
300 mm / 11.81 in 30
Single Length Max. Reservoir Size
Quantity of Elements Code
Single Housing 1350 l / 356 gal 1x1 1ATwin housing 2700 l / 713 gal 2x1 2AQuadruple housing 5400 l / 1426 gal 4x1 4A
Double Length Max. Reservoir Size
Quantity of Elements Code
Single housing 2700 l / 713 gal 1x2 1BTwin housing 5400 l / 1426 gal 2x2 2BQuadruple housing 10800 l / 2853 gal 4x2 4B
Material Micron rating µm Code
Cellulose (standard) 0,5 HInorg. glass fibre 3 E03Inorg. glass fibre 5 E05Inorg. glass fibre 10 E10Inorg. glass fibre 25 E25Note: Water absorbing elements on request.
NBR (Buna-N®) (standard) BNote: Other sealing materials on request.
Motor Type Code230/400 V AC, 50 Hz, three phases 0230 V AC, 50 Hz, single phase A110 V AC, 50 Hz, single phase B254/440 V AC, 60 Hz, three phases C230 V AC, 60 Hz, single phase D110 V AC, 60 Hz, single phase E
50 Hz Motor Standard in Code1,6 cc/rev. OLS-1A 003,15 cc/rev. OLS-2A/1B 106,1 cc/rev. OLS-4A/2B 208,2 cc/rev. 3011,3 cc/rev. OLS-4B 400,8 cc/rev. 50
60 Hz Motor Standard in Code1,25 cc/rev. OLS-1A 012,5 cc/rev. OLS-2A/1B 115,0 cc/rev. OLS-4A/2B 216,3 cc/rev. 3110 cc/rev. OLS-4B 41
Visual Clogging Indicator (pressure gauge) 0
Without Particle Monitor (standard) 0With Particle Monitor LPM II (with Moisture Sensor/Temperature Sensor)
1
Offline Filter System § Type OLS-CM
Without Oil Condition Sensor andOil Condition Display (standard)
0
With Oil Condition Sensor andOil Condition Display
1
Note: Please consult STAUFF.
OLS-CM - 1A - 30 - H - B - 0 - 0 - 0 - 1 - 1
Type Filter Element Series SRM
Filter Element Length
Filter Material and Micron Rating
Sealing Material
Quantity
Filter Elements § Type SRM
One piece filter element 1Box with 15 pieces filter element 15
SRM - 30 - H - B - 1
300 mm / 11.81 in 30
NBR (Buna-N®) (standard) BFPM (Viton®) V
Material Micron rating µm Code
Cellulose (standard) 0,5 HInorg. glass fibre 1 E01Inorg. glass fibre 3 E03Inorg. glass fibre 5 E05Inorg. glass fibre 10 E10Inorg. glass fibre 20 E20Inorg. glass fibre and polymer (water absorption) 5 WA
Einzelkatalog OLS-CM EN.indd 6 23.04.2014 14:36:34
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Offl ine Filter System
STAUFF Particle Monitor § Type LPM II
Options / Accessories
Product Description
The Particle Monitor LPM II uses newly developed high-performance LEDs, which provide an precise image of the degree of contamination in the hydraulic system.
Thanks to the large number of measuring channels, it is possible to distinguish particle sizes of between 4 μm and 70 μm. This allows you to assess the contamination even at higher contamination classes.
The LPM II has been specially developed for continuous monitoring of the hydraulic system. Due to the permanent installation in the system, the LPM II allows users to quickly respond to increasing contamination, thus protecting the system from expensive failures and machine downtimes.
The device shows the measured data on the display as a contamination class according to ISO 4406:1999, NAS 1638, AS 4059E and ISO 11218 or as a particle count per size. The internal memory has a capacity of up to 4000 measuring results.
All the measured data can be transferred to a PC across a USB or an Ethernet interface. It is also possible to implement real-time system analysis using this connection
You can additionally fi t the LPM II with a moisture sensor /temperature sensor. This sensor determines the water content of the measured fl uid (results in relative humidity, RH %) and apart from this states the current fl uid temperature (in °C).
Please contact STAUFF for further information.
Representation of the measured values by means of real-time system analysis
STAUFF Oil Condition Sensor § Type OCS
Product Description
The Oil Condition Sensor OCS permits the detection of contamination and water ingress and accordingly the condition of the oil in real time. Time-consuming and costly oil changes are carried out on the basis of the actual condition of the oil rather than on spec or out of habit.
The demand for effective monitoring and maintenance programmes for lubrication systems in critical machinery and equipment is constantly increasing. In the wake of continually increasing prices for crude oil, it is becoming ever more important to maximize the service life of the lubricating oil. Monitoring the oil condition is an important factor for determining the best time for an oil change. Changing the oil too early incurs unnecessary costs, whilst changing it too late results in far higher costs owing to the increased wear and component failures.
The OCS sensor is a robust, highly fl exible and cost-effi cient monitoring system, which has been developed for permanent installation in lubricating oil and oil-hydraulic systems. The OCS sensor is up to 30 times more sensitive than dielectric sensors and permits the detection of water ingress and oxidation in real time.
Accssories for OCS Sensor
The Oil Condition Display OCD indicates the condition and optionally the temperature of the oil by means of a 20 segment LED display. Subdivided into three ranges (green, amber, red), the OCD display indicates the oil condition at a glance and without being connected to a PC.
The OCD display is available with an integral data logger, which allows the oil condition data to be saved. The data recorded can subsequently be read out and displayed with the operating software via a PC.
Technical Data
§ Material: Stainless Steel (corrosion-resistant Steel) AISI304, 1.4301
§ Sealing Material: FPM (Viton®)§ Dimensions: 90 x 37 mm / 3.54 x 1.46 in § Weight: 160 g / .35 lbs § Process Connection: G1/2 § Electrical Connection: 6-pin connection plug
§ Media Compatibility: Mineral and Synthetic Oil (please consult STAUFF)
§ Media Temperature: -20 °C ... +120 °C / -4 °F ... +248 F° § Max. Burst Pressure: 20 bar / 290 PSI
§ Analog Output: 4 ... 20mA § Computer Interface: RS484, Modbus, CANbus § Power Supply: 9 ... 30 V DC § Protection Rating: IP67
Technical Data (OCD Display)
§ Material: Polycarbonate § Dimensions: 150 x 64 x 42 mm / 5.91 x 2.52 x 1.65 in
§ Weight: 250 g / .55 lbs § Mounting: mounting fl ange on back side, 150 x 64 mm / 5.91 x 2.52 in
§ Analog Output: 4 ... 20mA § Computer Interface: RS485, 9600 Baud (half duplex) § Power Supply: 9 ... 30 V DC
§ Display: 20 segment LED display (13 x green LED, 4 x amber LED, 3 x red LED 1 x red LED (Unit on))
§ Protection Rating: IP67
STAUFF Particle Monitor LPM II
STAUFF Oil Condition Sensor OCS
STAUFF Oil Condition Display OCD
Einzelkatalog OLS-CM EN.indd 7 23.04.2014 14:36:47
Local Solutions For Individual Customers Worldwide
Product Catalogue OLS-CM § English § 9910000240 § 04/2014
www.stauff.comwww.interchange.com
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Offl ine Filter System OLS-CMCondition and Monitoring
GERMANY Walter Stauffenberg GmbH & Co. KGIm Ehrenfeld 4 § 58791 WerdohlTel.: +49 23 92 916 0Fax: +49 23 92 916 [email protected]
A Global Presence with Branches and Dealers in all Industrial Countries.
AUSTRALIASTAUFF Corporation Pty. Ltd.Tel.: +61 2 4271 90 [email protected]
BRAZILSTAUFF Brasil Ltda.Tel.: 11 47 72 72 [email protected]
CHINA STAUFF ChinaTel.: +86 21 68 18 70 [email protected]
FRANCESTAUFF S.A.S.Tel.: +33 2 54 50 55 [email protected]
INDIASTAUFF India Pvt. Ltd.Tel.: +91 20 66 20 2471sales@stauffi ndia.com
IRELANDSTAUFF IrelandTel.: +44 28 92 60 69 00sales@stauffi reland.com
ITALY STAUFF Italia s.r.l.Tel.: +39 0362 63 80 70 [email protected]
CANADASTAUFF Canada Ltd.Tel.: +1 416 282 46 [email protected]
KOREASTAUFF Korea Ltd.Tel.: +82 51 266 66 [email protected]
MALAYSIASTAUFF South East Asia Sdn BhdTel.: +60 3 8024 61 [email protected]
NEW ZEALANDSTAUFF Corporation (NZ) Ltd.Tel.: +64 9 271 48 [email protected]
POLANDSTAUFF Polska Sp. z o.o.Tel.: +48 58 660 11 [email protected]
RUSSIAN FEDERATION STAUFF LLCTel.: +7 495 276 16 50 [email protected]
THAILANDSTAUFF (Thailand) Co., Ltd.Tel.: +66 2 712 25 [email protected]
UNITED STATESSTAUFF CorporationTel.: +1 201 444 78 [email protected]
UNITED KINGDOMSTAUFF UK Ltd.Tel.: +44 114 251 85 [email protected]
VIETNAMSTAUFF Vietnam Ltd. Tel.: +84 8 3995 47 [email protected]
Einzelkatalog OLS-CM EN.indd 8 23.04.2014 14:36:02