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Welded Steel Chains and Sprockets TIMBER AND PULP MILL PRODUCTS

O X X X X T Welded Steel Mill & Drag Chain Sprockets ...tsubaki.com.au/catalogs/tsubaki-welded-steel.pdf · Welded Steel Mill & Drag Chain Sprockets Additional Timber Mill Products

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Page 1: O X X X X T Welded Steel Mill & Drag Chain Sprockets ...tsubaki.com.au/catalogs/tsubaki-welded-steel.pdf · Welded Steel Mill & Drag Chain Sprockets Additional Timber Mill Products

Welded Steel Chains and Sprockets

15

Forestry Guide

O

J

NN

CX X XX

T

S

C CC

O

K

T

S

J2

All dimensions in inches unless otherwise stated.

C1C1

T

C2

CCK1 K1

E1

E2

K2 K2

Q R

O

All dimensions in inches unless otherwise stated.

K-1 Attachment K-2 Attachment

F-4 Attachment

Chain Number C J J2 N K O S T XWR-78 2.00 1.25 0.81 2.13 1.25 0.38 0.88 0.25 0.50WR-78XHD 2.00 1.25 0.81 2.13 1.25 0.38 0.88 0.25 0.50WR-82 2.38 1.50 0.50 2.25 1.75 0.38 0.88 0.25 0.63WR-82XHD 2.38 1.50 0.50 2.25 1.75 0.38 1.13 0.38 0.63WR-124 2.63 2.00 0.88 3.00 1.75 0.38 1.13 0.38 0.63WR-124XHD 2.63 2.00 0.88 4.00 1.75 0.50 1.50 0.50 0.75WR-111 3.18 2.18 1.00 4.00 1.75 0.38 1.25 0.38 0.63WR-132 3.75 3.00 1.63 4.25 2.00 0.50 1.50 0.50 0.88WR-132XHD 3.75 3.00 1.63 4.25 2.00 0.50 1.50 0.50 0.88WR-150 3.75 - 1.63 4.25 - 0.50 1.75 0.50 0.50

Chain Number C2 E2 T K1 K2 C E1 Q R C1 O

Approx. Weight (lbs./ft.)

WR-78 1.75 1.00 0.25 0.50 0.88 2.25 0.94 0.63 1.18 1.88 0.38 8.3WR-78XHD 1.75 1.00 0.25 0.50 0.88 2.25 0.94 0.63 1.18 1.88 0.38 9.9WR-82 1.81 1.25 0.25 0.44 0.88 2.50 1.13 0.81 1.19 2.06 0.38 8.9WR-82XHD 2.06 1.25 0.38 0.50 1.06 2.50 1.13 1.06 1.19 2.06 0.38 12.5WR-124 2.06 1.16 0.38 0.50 1.06 2.63 1.06 1.06 1.31 2.06 0.38 11.6

Mill Chain Attachments

SydneyUnit E, 95 – 101 Silverwater Rd Silverwater, NSW 2128 Ph + [61] (0) 2 9648 5269 Fax + [61] (0) 2 9648 3115

BrisbaneUnit 1, 14 Overload Place Acacia Ridge, QLD 4110 Ph + [61] (0) 7 3273 6033 Fax + [61] (0) 7 3273 6868

Melbourne34 Glenvale Crescent Mulgrave, VIC 3170Ph + [61] (0) 3 9562 5898 Fax + [61] (0) 3 9562 5707

Perth110 Radium Street Welshpool, WA 6106 Ph + [61] (0) 8 9356 9700 Fax + [61] (0) 8 9356 9800

TSUBAKI Australia Pty Ltd. Web Address: www.tsubaki.com.au Email Address: [email protected]

TIMBER AND PULP MILLPRODUCTS

Sharp Top Chains:We offer a wide range of Sharp Top Chain sizes and tooth profiles to cover many different timber processing applications. These chains are constructed of quality materials and engineered to precise standards to provide minimal elongation and maximum performance.

SpeedMasterTM Chains:The optimum choice for high speed and shock load applications.Available in sizes:• RS60SM – RS140SM Simplex• RS60SM – RS140SM Duplex

Lambda (LUBE FREE) Roller Chains:Tsubaki offer an extensive range of Lube Free quality chains in both ANSI and BS standards covering simplex and duplex style chains.

Lambda (LUBE FREE) Conveyor Chains:Tsubaki has developed and exclusive Lube Free chain for the timber mill industry. Lambda RF81X is a revolutionary design for a widely used product, giving greater wear life and service time intervals compared to the standard run of mill product. Our Innovative approach to key products reduces your costs and increases your productivity.

*In accordance with our policy to continually improve products, specifications in this catalogue are subject to change without notification. For more detailed information on specific products, please contact your nearest Tsubaki office.

Tsubaki offers a full line of mill and drag chain sprockets. They

are made from quality carbon steel material. Heat-treated carbon

steel provides long wear life, resists abrasion and withstands

heavy shock loads.

Tsubaki can also manufacture custom Mill and Drag chain

sprockets to your specific design and material requirements.

Tsubaki’s Welded Steel Mill and Drag chains can be supplied with a range of standard and special attachments. Shown below are some typical

arrangements available with hole centres and widths manufactured to your requirements.

These attachments are then welded to the chain using special welding procedures to give reliable and durable service life for your operation.

For further details on these or any special attachment requirements contact your nearest Tsubaki office.

CATC#0001

Welded Steel Mill Chain Attachments

Welded Steel Mill & Drag Chain Sprockets

Additional Timber Mill Products

Page 2: O X X X X T Welded Steel Mill & Drag Chain Sprockets ...tsubaki.com.au/catalogs/tsubaki-welded-steel.pdf · Welded Steel Mill & Drag Chain Sprockets Additional Timber Mill Products

13

Forestry Guide

D B L E

T P P

R

P P

H

Offset Sidebar Mill Chains

Notes:1. WR: Offset sidebar style, with heat treated rivets.2. WH: Offset sidebar series, with all parts heat treated.3. WRXHD: Offset sidebar extra heavy duty series, with

heat-treated rivets.

Extra Heavy Duty Offset Sidebar Mill Chains

4. WHXHD: Offset sidebar extra heavy duty series, with all parts heat-treated.5. If extended wear life pin is required Tsubaki can supply

IBR as an option for all chains on this page.6. Riveted type connecting pins are supplied with these chains.

All dimensions in inches unless otherwise stated.

All dimensions in inches unless otherwise stated.

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Barrel Dia.

R

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WR-78 2.609 0.250 1.251.251.25

0.50 3.00 2.00 1.00 0.84 30,000 4,500 4.2WH-78 2.609 0.250 0.50 3.00 2.00 1.00 0.84 33,000 5,500 4.2WR-78-4 4.000 0.250 0.50 3.00 2.00 1.00 0.84 25,600 4,500 3.5WR-82 3.075 0.250 1.25 0.56 3.24 2.25 1.13 1.00 30,000 5,000 5.0WH-82 3.075 0.250 1.25 0.56 3.24 2.25 1.13 1.00 36,000 6,000 5.0* WR-124IBR 4.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 50,000 8,200 8.0WH-124 4.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 57,000 9,500 8.0WR-111 4.760 0.382 1.75 0.75 4.80 3.39 2.25 1.25 50,400 9,500 9.2WH-111 4.760 0.382 1.75 0.75 4.80 3.39 2.25 1.25 60,000 12,000 9.2WR-106 6.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 50,000 8,200 6.6WH-106 6.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 60,000 12,000 6.6WR-110 6.000 0.382 1.50 0.75 4.81 3.00 1.50 1.25 46,000 6,800 6.6WH-110 6.000 0.382 1.50 0.75 4.81 3.00 1.50 1.25 60,000 12,000 6.6WR-132 6.050 0.500 2.00 1.00 6.14 4.37 3.00 1.75 85,500 14,100 14.2WH-132 6.050 0.500 2.00 1.00 6.14 4.37 3.00 1.75 122,000 20,300 14.2WR-150 6.050 0.500 2.50 1.00 6.50 4.37 3.00 1.75 100,000 19,000 17.1WH-150 6.050 0.500 2.50 1.00 6.50 4.37 3.00 1.75 148,000 20,300 17.1WR-155 6.050 0.563

0.5632.50 1.13 6.41 4.63 2.75 1.75 148,000 22,000 19.8

WH-155 6.050 2.50 1.13 6.41 4.63 2.75 1.75 175,000 29,000 19.8WR-157 6.050 0.625 2.50 1.13 6.75 4.63 2.75 1.75 148,000 22,000 20.1WH-157 6.050 0.625 2.50 1.13 6.75 4.63 2.75 1.75 175,000 29,000 20.1WR-159 6.125 0.625 3.00 1.25 6.75 4.63 185,000 28,000 26.0WH-159 6.125 0.625 3.00 1.25 6.75 4.63 210,000 32,000 26.0WR-200 6.125 0.625 2.50 1.25 6.75 4.63 185,000 28,000 22.1WH-200 6.125 0.625 2.50 1.25 6.75 4.63 190,000

1.901.901.901.90

2.752.752.752.75 32,000 22.1

EffectiveDistanceBetween

Welds

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WR-78XHD 2.636 0.38 1.25 0.56 3.37 2.00 1.00 1.00 30,000 5,000 6.2WH-78XHD 2.636 0.38 1.25 0.56 3.37 2.00 1.00 1.00 36,000 6,000 6.2WR-82XHD 3.075 0.38 1.50 0.75 3.75 2.38 1.13 1.25 50,400 8,400 8.5WH-82XHD 3.075 0.38 1.50 0.75 3.75 2.38 1.13 1.25 57,000 9,500 8.5WR-124XHD 4.063 0.50 2.00 1.00 4.87 3.00 1.50 1.63

1.6385,500 14,200 14.8

WH-124XHD 4.063 0.50 2.00 1.00 4.87 3.00 1.50 122,000 20,400 14.8WR-106XHD 6.050 0.50 2.00 1.00 4.87 3.00 1.50 1.75 85,000 14,200 12.2WH-106XHD 6.050 0.50 2.00 1.00 4.87 3.00 1.50 1.75 122,000 20,400 12.2WR-132XHD 6.050 0.63 2.00 1.00 6.75 4.67 3.00 1.75 120,000 20,000 16.5WH-132XHD 6.050 0.63 2.00 1.00 6.75 4.67 3.00 1.75 122,000 20,400 16.5

Barrel Dia.

EffectiveDistanceBetween

WeldsR

* WR124IBR is produced standard with extended wear life pin.

Mill Chain

13

Forestry Guide

D B L E

T P P

R

P P

H

Offset Sidebar Mill Chains

Notes:1. WR: Offset sidebar style, with heat treated rivets.2. WH: Offset sidebar series, with all parts heat treated.3. WRXHD: Offset sidebar extra heavy duty series, with

heat-treated rivets.

Extra Heavy Duty Offset Sidebar Mill Chains

4. WHXHD: Offset sidebar extra heavy duty series, with all parts heat-treated.5. If extended wear life pin is required Tsubaki can supply

IBR as an option for all chains on this page.6. Riveted type connecting pins are supplied with these chains.

All dimensions in inches unless otherwise stated.

All dimensions in inches unless otherwise stated.

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Barrel Dia.

R

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WR-78 2.609 0.250 1.251.251.25

0.50 3.00 2.00 1.00 0.84 30,000 4,500 4.2WH-78 2.609 0.250 0.50 3.00 2.00 1.00 0.84 33,000 5,500 4.2WR-78-4 4.000 0.250 0.50 3.00 2.00 1.00 0.84 25,600 4,500 3.5WR-82 3.075 0.250 1.25 0.56 3.24 2.25 1.13 1.00 30,000 5,000 5.0WH-82 3.075 0.250 1.25 0.56 3.24 2.25 1.13 1.00 36,000 6,000 5.0* WR-124IBR 4.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 50,000 8,200 8.0WH-124 4.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 57,000 9,500 8.0WR-111 4.760 0.382 1.75 0.75 4.80 3.39 2.25 1.25 50,400 9,500 9.2WH-111 4.760 0.382 1.75 0.75 4.80 3.39 2.25 1.25 60,000 12,000 9.2WR-106 6.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 50,000 8,200 6.6WH-106 6.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 60,000 12,000 6.6WR-110 6.000 0.382 1.50 0.75 4.81 3.00 1.50 1.25 46,000 6,800 6.6WH-110 6.000 0.382 1.50 0.75 4.81 3.00 1.50 1.25 60,000 12,000 6.6WR-132 6.050 0.500 2.00 1.00 6.14 4.37 3.00 1.75 85,500 14,100 14.2WH-132 6.050 0.500 2.00 1.00 6.14 4.37 3.00 1.75 122,000 20,300 14.2WR-150 6.050 0.500 2.50 1.00 6.50 4.37 3.00 1.75 100,000 19,000 17.1WH-150 6.050 0.500 2.50 1.00 6.50 4.37 3.00 1.75 148,000 20,300 17.1WR-155 6.050 0.563

0.5632.50 1.13 6.41 4.63 2.75 1.75 148,000 22,000 19.8

WH-155 6.050 2.50 1.13 6.41 4.63 2.75 1.75 175,000 29,000 19.8WR-157 6.050 0.625 2.50 1.13 6.75 4.63 2.75 1.75 148,000 22,000 20.1WH-157 6.050 0.625 2.50 1.13 6.75 4.63 2.75 1.75 175,000 29,000 20.1WR-159 6.125 0.625 3.00 1.25 6.75 4.63 185,000 28,000 26.0WH-159 6.125 0.625 3.00 1.25 6.75 4.63 210,000 32,000 26.0WR-200 6.125 0.625 2.50 1.25 6.75 4.63 185,000 28,000 22.1WH-200 6.125 0.625 2.50 1.25 6.75 4.63 190,000

1.901.901.901.90

2.752.752.752.75 32,000 22.1

EffectiveDistanceBetween

Welds

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WR-78XHD 2.636 0.38 1.25 0.56 3.37 2.00 1.00 1.00 30,000 5,000 6.2WH-78XHD 2.636 0.38 1.25 0.56 3.37 2.00 1.00 1.00 36,000 6,000 6.2WR-82XHD 3.075 0.38 1.50 0.75 3.75 2.38 1.13 1.25 50,400 8,400 8.5WH-82XHD 3.075 0.38 1.50 0.75 3.75 2.38 1.13 1.25 57,000 9,500 8.5WR-124XHD 4.063 0.50 2.00 1.00 4.87 3.00 1.50 1.63

1.6385,500 14,200 14.8

WH-124XHD 4.063 0.50 2.00 1.00 4.87 3.00 1.50 122,000 20,400 14.8WR-106XHD 6.050 0.50 2.00 1.00 4.87 3.00 1.50 1.75 85,000 14,200 12.2WH-106XHD 6.050 0.50 2.00 1.00 4.87 3.00 1.50 1.75 122,000 20,400 12.2WR-132XHD 6.050 0.63 2.00 1.00 6.75 4.67 3.00 1.75 120,000 20,000 16.5WH-132XHD 6.050 0.63 2.00 1.00 6.75 4.67 3.00 1.75 122,000 20,400 16.5

Barrel Dia.

EffectiveDistanceBetween

WeldsR

* WR124IBR is produced standard with extended wear life pin.

Mill Chain

19

Forestry Guide

L B E

T

H

PP

D

Drag Chains move very heavy loads. They provide efficient and economical service when used in drag conveyor applications such asthose involving chips and sawdust. Like Mill Chains, Drag Chains combine strength, precision, impact resistance, and wearresistance. This versatile and economical chain is built to withstand punishing shock loads and abrasive conditions to provide longerwear life in your operation. Applications include chip and refuse conveying in sawmills. Easy attachment weldability.

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WD-102 5.000 0.38 1.50 0.75 9.25 7.75 6.38 51,000 10,200 12.1WDH-104 6.000 0.38 1.50 0.75 6.75 5.38 4.13 57,000 10,200 10.1WD-110 6.000 0.38 1.50 0.75 11.75 10.25 9.00 51,000 10,200 12.7WDH-110 6.000 0.38 1.50 0.75 11.75 10.25 9.00 56,000 8,000 12.7WD-112 8.000 0.38 1.50 0.75 11.75 10.25 9.00 51,000 10,200 10.4WD-116 8.000 0.38 1.75 0.75 15.50 14.13 13.00 51,000 10,200 14.8WD-118 8.000 0.50 2.00 * 0.88 16.63 14.88 13.25 70,000 14,000 18.7WD-120 6.000 0.50 2.00 * 0.88 12.00 10.25 8.75 70,000 14,000 18.4WD-122 8.000 0.50 2.00 * 0.88 12.00 10.25 8.75 70,000 14,000 15.3WD-480 8.000 0.50 2.00 * 0.88 14.50 12.75 11.00 70,000 14,000 20.0WDH-480 8.000 0.50 2.00 * 0.88 14.50 12.75 11.00 85,000 17,286 20.0† WDRS480-SH 8.000 0.50 2.00 1.00 14.50 12.75 11.00 85,000 17,100 20.0

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WD-120XHD 6.000 0.63 2.00 1.00 12.75 10.50 8.75 122,000 24,000 22.5WD-118XHD 8.000 0.63 2.00 1.00 17.38 15.13 11.00 122,000 24,000 22.5WD-122XHD 8.000 0.63 2.00 1.00 12.75 10.50 8.75 122,000 24,000 19.5WD-480XHD 8.000 0.63 2.00 1.00 15.25 13.00 11.00 122,000 24,000 21.0† WDRS480XHD-SH 8.000 0.63 2.00 1.00 15.25 13.00 11.00 122,000 24,000 23.0

EffectiveDistanceBetween

Welds

EffectiveDistanceBetween

Welds

WD-580 8.000 0.50 2.00 1.00 14.50 12.75 11.00 70,000 10,000 20.0

Drag Chain

Heavy Duty and “Super Hog” Style Drag Chain

All dimensions in inches unless otherwise stated.

All dimensions in inches unless otherwise stated.

* Also available in 1” pin diameter.

†”Super Hog” style.

Drag Chain

19

Forestry Guide

L B E

T

H

PP

D

Drag Chains move very heavy loads. They provide efficient and economical service when used in drag conveyor applications such asthose involving chips and sawdust. Like Mill Chains, Drag Chains combine strength, precision, impact resistance, and wearresistance. This versatile and economical chain is built to withstand punishing shock loads and abrasive conditions to provide longerwear life in your operation. Applications include chip and refuse conveying in sawmills. Easy attachment weldability.

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WD-102 5.000 0.38 1.50 0.75 9.25 7.75 6.38 51,000 10,200 12.1WDH-104 6.000 0.38 1.50 0.75 6.75 5.38 4.13 57,000 10,200 10.1WD-110 6.000 0.38 1.50 0.75 11.75 10.25 9.00 51,000 10,200 12.7WDH-110 6.000 0.38 1.50 0.75 11.75 10.25 9.00 56,000 8,000 12.7WD-112 8.000 0.38 1.50 0.75 11.75 10.25 9.00 51,000 10,200 10.4WD-116 8.000 0.38 1.75 0.75 15.50 14.13 13.00 51,000 10,200 14.8WD-118 8.000 0.50 2.00 * 0.88 16.63 14.88 13.25 70,000 14,000 18.7WD-120 6.000 0.50 2.00 * 0.88 12.00 10.25 8.75 70,000 14,000 18.4WD-122 8.000 0.50 2.00 * 0.88 12.00 10.25 8.75 70,000 14,000 15.3WD-480 8.000 0.50 2.00 * 0.88 14.50 12.75 11.00 70,000 14,000 20.0WDH-480 8.000 0.50 2.00 * 0.88 14.50 12.75 11.00 85,000 17,286 20.0† WDRS480-SH 8.000 0.50 2.00 1.00 14.50 12.75 11.00 85,000 17,100 20.0

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WD-120XHD 6.000 0.63 2.00 1.00 12.75 10.50 8.75 122,000 24,000 22.5WD-118XHD 8.000 0.63 2.00 1.00 17.38 15.13 11.00 122,000 24,000 22.5WD-122XHD 8.000 0.63 2.00 1.00 12.75 10.50 8.75 122,000 24,000 19.5WD-480XHD 8.000 0.63 2.00 1.00 15.25 13.00 11.00 122,000 24,000 21.0† WDRS480XHD-SH 8.000 0.63 2.00 1.00 15.25 13.00 11.00 122,000 24,000 23.0

EffectiveDistanceBetween

Welds

EffectiveDistanceBetween

Welds

WD-580 8.000 0.50 2.00 1.00 14.50 12.75 11.00 70,000 10,000 20.0

Drag Chain

Heavy Duty and “Super Hog” Style Drag Chain

All dimensions in inches unless otherwise stated.

All dimensions in inches unless otherwise stated.

* Also available in 1” pin diameter.

†”Super Hog” style.

Drag Chain

Tsubaki’s mill chains are designed and manufactured to provide strength, precision, impact resistance and wear resistance. This results in chains that are

built to withstand both punishing shock loads and abrasive conditions. Special design considerations include “stepped” pins for ease of assembly and to

protect the integrity of interference fits in the sidebars. Welded steel chains are found throughout the world in timber, pulp and paper mills and other indus-

tries where severe applications demand strength and reliability.

Welded Steel Mill Chain

*WR124IBR (IBR = Induction Hardened Barrels and Rivets-[Pins])

pin.

Tsubaki’s drag chains, like our mill chains, combine strength, precision, impact resistance and wear resistance. These versatile and economical chains

are built to withstand punishing shock loads and abrasive conditions to provide longer service life in your operation. Applications include chip and refuse

conveying in timber and woodchip mills.

Direction of Travel

Direction of Travel

Welded Steel Drag Chain

Notes:1. WD: Drag chain with heat treated pin 2. WDH: Drag chain with all parts heat treated 3. WDXHD: Drag chain extra heavy duty 4. WDRS: With heat treated sidebars 5. †: Super Hog

6. SH: Super Hog style with heavy wall barrel and through hardened then induction hardened pin 7. If extended wear life pin is required Tsubaki can supply IBR as an option for all chains on this page. 8. Riveted type connecting pins are supplied with these chains.

* Also available in XHD design

series, with heat treated pin.IBR: Induction Hardened Barrels and Rivets-(Pins)IBR is an option for extended wear life and is available for all chains on this page.

Page 3: O X X X X T Welded Steel Mill & Drag Chain Sprockets ...tsubaki.com.au/catalogs/tsubaki-welded-steel.pdf · Welded Steel Mill & Drag Chain Sprockets Additional Timber Mill Products

13

Forestry Guide

D B L E

T P P

R

P P

H

Offset Sidebar Mill Chains

Notes:1. WR: Offset sidebar style, with heat treated rivets.2. WH: Offset sidebar series, with all parts heat treated.3. WRXHD: Offset sidebar extra heavy duty series, with

heat-treated rivets.

Extra Heavy Duty Offset Sidebar Mill Chains

4. WHXHD: Offset sidebar extra heavy duty series, with all parts heat-treated.5. If extended wear life pin is required Tsubaki can supply

IBR as an option for all chains on this page.6. Riveted type connecting pins are supplied with these chains.

All dimensions in inches unless otherwise stated.

All dimensions in inches unless otherwise stated.

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Barrel Dia.

R

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WR-78 2.609 0.250 1.251.251.25

0.50 3.00 2.00 1.00 0.84 30,000 4,500 4.2WH-78 2.609 0.250 0.50 3.00 2.00 1.00 0.84 33,000 5,500 4.2WR-78-4 4.000 0.250 0.50 3.00 2.00 1.00 0.84 25,600 4,500 3.5WR-82 3.075 0.250 1.25 0.56 3.24 2.25 1.13 1.00 30,000 5,000 5.0WH-82 3.075 0.250 1.25 0.56 3.24 2.25 1.13 1.00 36,000 6,000 5.0* WR-124IBR 4.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 50,000 8,200 8.0WH-124 4.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 57,000 9,500 8.0WR-111 4.760 0.382 1.75 0.75 4.80 3.39 2.25 1.25 50,400 9,500 9.2WH-111 4.760 0.382 1.75 0.75 4.80 3.39 2.25 1.25 60,000 12,000 9.2WR-106 6.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 50,000 8,200 6.6WH-106 6.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 60,000 12,000 6.6WR-110 6.000 0.382 1.50 0.75 4.81 3.00 1.50 1.25 46,000 6,800 6.6WH-110 6.000 0.382 1.50 0.75 4.81 3.00 1.50 1.25 60,000 12,000 6.6WR-132 6.050 0.500 2.00 1.00 6.14 4.37 3.00 1.75 85,500 14,100 14.2WH-132 6.050 0.500 2.00 1.00 6.14 4.37 3.00 1.75 122,000 20,300 14.2WR-150 6.050 0.500 2.50 1.00 6.50 4.37 3.00 1.75 100,000 19,000 17.1WH-150 6.050 0.500 2.50 1.00 6.50 4.37 3.00 1.75 148,000 20,300 17.1WR-155 6.050 0.563

0.5632.50 1.13 6.41 4.63 2.75 1.75 148,000 22,000 19.8

WH-155 6.050 2.50 1.13 6.41 4.63 2.75 1.75 175,000 29,000 19.8WR-157 6.050 0.625 2.50 1.13 6.75 4.63 2.75 1.75 148,000 22,000 20.1WH-157 6.050 0.625 2.50 1.13 6.75 4.63 2.75 1.75 175,000 29,000 20.1WR-159 6.125 0.625 3.00 1.25 6.75 4.63 185,000 28,000 26.0WH-159 6.125 0.625 3.00 1.25 6.75 4.63 210,000 32,000 26.0WR-200 6.125 0.625 2.50 1.25 6.75 4.63 185,000 28,000 22.1WH-200 6.125 0.625 2.50 1.25 6.75 4.63 190,000

1.901.901.901.90

2.752.752.752.75 32,000 22.1

EffectiveDistanceBetween

Welds

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WR-78XHD 2.636 0.38 1.25 0.56 3.37 2.00 1.00 1.00 30,000 5,000 6.2WH-78XHD 2.636 0.38 1.25 0.56 3.37 2.00 1.00 1.00 36,000 6,000 6.2WR-82XHD 3.075 0.38 1.50 0.75 3.75 2.38 1.13 1.25 50,400 8,400 8.5WH-82XHD 3.075 0.38 1.50 0.75 3.75 2.38 1.13 1.25 57,000 9,500 8.5WR-124XHD 4.063 0.50 2.00 1.00 4.87 3.00 1.50 1.63

1.6385,500 14,200 14.8

WH-124XHD 4.063 0.50 2.00 1.00 4.87 3.00 1.50 122,000 20,400 14.8WR-106XHD 6.050 0.50 2.00 1.00 4.87 3.00 1.50 1.75 85,000 14,200 12.2WH-106XHD 6.050 0.50 2.00 1.00 4.87 3.00 1.50 1.75 122,000 20,400 12.2WR-132XHD 6.050 0.63 2.00 1.00 6.75 4.67 3.00 1.75 120,000 20,000 16.5WH-132XHD 6.050 0.63 2.00 1.00 6.75 4.67 3.00 1.75 122,000 20,400 16.5

Barrel Dia.

EffectiveDistanceBetween

WeldsR

* WR124IBR is produced standard with extended wear life pin.

Mill Chain

13

Forestry Guide

D B L E

T P P

R

P P

H

Offset Sidebar Mill Chains

Notes:1. WR: Offset sidebar style, with heat treated rivets.2. WH: Offset sidebar series, with all parts heat treated.3. WRXHD: Offset sidebar extra heavy duty series, with

heat-treated rivets.

Extra Heavy Duty Offset Sidebar Mill Chains

4. WHXHD: Offset sidebar extra heavy duty series, with all parts heat-treated.5. If extended wear life pin is required Tsubaki can supply

IBR as an option for all chains on this page.6. Riveted type connecting pins are supplied with these chains.

All dimensions in inches unless otherwise stated.

All dimensions in inches unless otherwise stated.

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Barrel Dia.

R

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WR-78 2.609 0.250 1.251.251.25

0.50 3.00 2.00 1.00 0.84 30,000 4,500 4.2WH-78 2.609 0.250 0.50 3.00 2.00 1.00 0.84 33,000 5,500 4.2WR-78-4 4.000 0.250 0.50 3.00 2.00 1.00 0.84 25,600 4,500 3.5WR-82 3.075 0.250 1.25 0.56 3.24 2.25 1.13 1.00 30,000 5,000 5.0WH-82 3.075 0.250 1.25 0.56 3.24 2.25 1.13 1.00 36,000 6,000 5.0* WR-124IBR 4.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 50,000 8,200 8.0WH-124 4.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 57,000 9,500 8.0WR-111 4.760 0.382 1.75 0.75 4.80 3.39 2.25 1.25 50,400 9,500 9.2WH-111 4.760 0.382 1.75 0.75 4.80 3.39 2.25 1.25 60,000 12,000 9.2WR-106 6.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 50,000 8,200 6.6WH-106 6.000 0.382 1.50 0.75 4.25 2.75 1.50 1.25 60,000 12,000 6.6WR-110 6.000 0.382 1.50 0.75 4.81 3.00 1.50 1.25 46,000 6,800 6.6WH-110 6.000 0.382 1.50 0.75 4.81 3.00 1.50 1.25 60,000 12,000 6.6WR-132 6.050 0.500 2.00 1.00 6.14 4.37 3.00 1.75 85,500 14,100 14.2WH-132 6.050 0.500 2.00 1.00 6.14 4.37 3.00 1.75 122,000 20,300 14.2WR-150 6.050 0.500 2.50 1.00 6.50 4.37 3.00 1.75 100,000 19,000 17.1WH-150 6.050 0.500 2.50 1.00 6.50 4.37 3.00 1.75 148,000 20,300 17.1WR-155 6.050 0.563

0.5632.50 1.13 6.41 4.63 2.75 1.75 148,000 22,000 19.8

WH-155 6.050 2.50 1.13 6.41 4.63 2.75 1.75 175,000 29,000 19.8WR-157 6.050 0.625 2.50 1.13 6.75 4.63 2.75 1.75 148,000 22,000 20.1WH-157 6.050 0.625 2.50 1.13 6.75 4.63 2.75 1.75 175,000 29,000 20.1WR-159 6.125 0.625 3.00 1.25 6.75 4.63 185,000 28,000 26.0WH-159 6.125 0.625 3.00 1.25 6.75 4.63 210,000 32,000 26.0WR-200 6.125 0.625 2.50 1.25 6.75 4.63 185,000 28,000 22.1WH-200 6.125 0.625 2.50 1.25 6.75 4.63 190,000

1.901.901.901.90

2.752.752.752.75 32,000 22.1

EffectiveDistanceBetween

Welds

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WR-78XHD 2.636 0.38 1.25 0.56 3.37 2.00 1.00 1.00 30,000 5,000 6.2WH-78XHD 2.636 0.38 1.25 0.56 3.37 2.00 1.00 1.00 36,000 6,000 6.2WR-82XHD 3.075 0.38 1.50 0.75 3.75 2.38 1.13 1.25 50,400 8,400 8.5WH-82XHD 3.075 0.38 1.50 0.75 3.75 2.38 1.13 1.25 57,000 9,500 8.5WR-124XHD 4.063 0.50 2.00 1.00 4.87 3.00 1.50 1.63

1.6385,500 14,200 14.8

WH-124XHD 4.063 0.50 2.00 1.00 4.87 3.00 1.50 122,000 20,400 14.8WR-106XHD 6.050 0.50 2.00 1.00 4.87 3.00 1.50 1.75 85,000 14,200 12.2WH-106XHD 6.050 0.50 2.00 1.00 4.87 3.00 1.50 1.75 122,000 20,400 12.2WR-132XHD 6.050 0.63 2.00 1.00 6.75 4.67 3.00 1.75 120,000 20,000 16.5WH-132XHD 6.050 0.63 2.00 1.00 6.75 4.67 3.00 1.75 122,000 20,400 16.5

Barrel Dia.

EffectiveDistanceBetween

WeldsR

* WR124IBR is produced standard with extended wear life pin.

Mill Chain

19

Forestry Guide

L B E

T

H

PP

D

Drag Chains move very heavy loads. They provide efficient and economical service when used in drag conveyor applications such asthose involving chips and sawdust. Like Mill Chains, Drag Chains combine strength, precision, impact resistance, and wearresistance. This versatile and economical chain is built to withstand punishing shock loads and abrasive conditions to provide longerwear life in your operation. Applications include chip and refuse conveying in sawmills. Easy attachment weldability.

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WD-102 5.000 0.38 1.50 0.75 9.25 7.75 6.38 51,000 10,200 12.1WDH-104 6.000 0.38 1.50 0.75 6.75 5.38 4.13 57,000 10,200 10.1WD-110 6.000 0.38 1.50 0.75 11.75 10.25 9.00 51,000 10,200 12.7WDH-110 6.000 0.38 1.50 0.75 11.75 10.25 9.00 56,000 8,000 12.7WD-112 8.000 0.38 1.50 0.75 11.75 10.25 9.00 51,000 10,200 10.4WD-116 8.000 0.38 1.75 0.75 15.50 14.13 13.00 51,000 10,200 14.8WD-118 8.000 0.50 2.00 * 0.88 16.63 14.88 13.25 70,000 14,000 18.7WD-120 6.000 0.50 2.00 * 0.88 12.00 10.25 8.75 70,000 14,000 18.4WD-122 8.000 0.50 2.00 * 0.88 12.00 10.25 8.75 70,000 14,000 15.3WD-480 8.000 0.50 2.00 * 0.88 14.50 12.75 11.00 70,000 14,000 20.0WDH-480 8.000 0.50 2.00 * 0.88 14.50 12.75 11.00 85,000 17,286 20.0† WDRS480-SH 8.000 0.50 2.00 1.00 14.50 12.75 11.00 85,000 17,100 20.0

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WD-120XHD 6.000 0.63 2.00 1.00 12.75 10.50 8.75 122,000 24,000 22.5WD-118XHD 8.000 0.63 2.00 1.00 17.38 15.13 11.00 122,000 24,000 22.5WD-122XHD 8.000 0.63 2.00 1.00 12.75 10.50 8.75 122,000 24,000 19.5WD-480XHD 8.000 0.63 2.00 1.00 15.25 13.00 11.00 122,000 24,000 21.0† WDRS480XHD-SH 8.000 0.63 2.00 1.00 15.25 13.00 11.00 122,000 24,000 23.0

EffectiveDistanceBetween

Welds

EffectiveDistanceBetween

Welds

WD-580 8.000 0.50 2.00 1.00 14.50 12.75 11.00 70,000 10,000 20.0

Drag Chain

Heavy Duty and “Super Hog” Style Drag Chain

All dimensions in inches unless otherwise stated.

All dimensions in inches unless otherwise stated.

* Also available in 1” pin diameter.

†”Super Hog” style.

Drag Chain

19

Forestry Guide

L B E

T

H

PP

D

Drag Chains move very heavy loads. They provide efficient and economical service when used in drag conveyor applications such asthose involving chips and sawdust. Like Mill Chains, Drag Chains combine strength, precision, impact resistance, and wearresistance. This versatile and economical chain is built to withstand punishing shock loads and abrasive conditions to provide longerwear life in your operation. Applications include chip and refuse conveying in sawmills. Easy attachment weldability.

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WD-102 5.000 0.38 1.50 0.75 9.25 7.75 6.38 51,000 10,200 12.1WDH-104 6.000 0.38 1.50 0.75 6.75 5.38 4.13 57,000 10,200 10.1WD-110 6.000 0.38 1.50 0.75 11.75 10.25 9.00 51,000 10,200 12.7WDH-110 6.000 0.38 1.50 0.75 11.75 10.25 9.00 56,000 8,000 12.7WD-112 8.000 0.38 1.50 0.75 11.75 10.25 9.00 51,000 10,200 10.4WD-116 8.000 0.38 1.75 0.75 15.50 14.13 13.00 51,000 10,200 14.8WD-118 8.000 0.50 2.00 * 0.88 16.63 14.88 13.25 70,000 14,000 18.7WD-120 6.000 0.50 2.00 * 0.88 12.00 10.25 8.75 70,000 14,000 18.4WD-122 8.000 0.50 2.00 * 0.88 12.00 10.25 8.75 70,000 14,000 15.3WD-480 8.000 0.50 2.00 * 0.88 14.50 12.75 11.00 70,000 14,000 20.0WDH-480 8.000 0.50 2.00 * 0.88 14.50 12.75 11.00 85,000 17,286 20.0† WDRS480-SH 8.000 0.50 2.00 1.00 14.50 12.75 11.00 85,000 17,100 20.0

Side Bars Chain Width

Chain NumberPitch

PThickness

THeight

H

Pin Dia.

DOverall

L

Length of

Bearing E B

Ultimate Strength

(lbs.)

Maximum Allowable

Load (lbs.)

Approx. Weight (lbs./ft.)

WD-120XHD 6.000 0.63 2.00 1.00 12.75 10.50 8.75 122,000 24,000 22.5WD-118XHD 8.000 0.63 2.00 1.00 17.38 15.13 11.00 122,000 24,000 22.5WD-122XHD 8.000 0.63 2.00 1.00 12.75 10.50 8.75 122,000 24,000 19.5WD-480XHD 8.000 0.63 2.00 1.00 15.25 13.00 11.00 122,000 24,000 21.0† WDRS480XHD-SH 8.000 0.63 2.00 1.00 15.25 13.00 11.00 122,000 24,000 23.0

EffectiveDistanceBetween

Welds

EffectiveDistanceBetween

Welds

WD-580 8.000 0.50 2.00 1.00 14.50 12.75 11.00 70,000 10,000 20.0

Drag Chain

Heavy Duty and “Super Hog” Style Drag Chain

All dimensions in inches unless otherwise stated.

All dimensions in inches unless otherwise stated.

* Also available in 1” pin diameter.

†”Super Hog” style.

Drag Chain

Tsubaki’s mill chains are designed and manufactured to provide strength, precision, impact resistance and wear resistance. This results in chains that are

built to withstand both punishing shock loads and abrasive conditions. Special design considerations include “stepped” pins for ease of assembly and to

protect the integrity of interference fits in the sidebars. Welded steel chains are found throughout the world in timber, pulp and paper mills and other indus-

tries where severe applications demand strength and reliability.

Welded Steel Mill Chain

*WR124IBR (IBR = Induction Hardened Barrels and Rivets-[Pins])

pin.

Tsubaki’s drag chains, like our mill chains, combine strength, precision, impact resistance and wear resistance. These versatile and economical chains

are built to withstand punishing shock loads and abrasive conditions to provide longer service life in your operation. Applications include chip and refuse

conveying in timber and woodchip mills.

Direction of Travel

Direction of Travel

Welded Steel Drag Chain

Notes:1. WD: Drag chain with heat treated pin 2. WDH: Drag chain with all parts heat treated 3. WDXHD: Drag chain extra heavy duty 4. WDRS: With heat treated sidebars 5. †: Super Hog

6. SH: Super Hog style with heavy wall barrel and through hardened then induction hardened pin 7. If extended wear life pin is required Tsubaki can supply IBR as an option for all chains on this page. 8. Riveted type connecting pins are supplied with these chains.

* Also available in XHD design

series, with heat treated pin.IBR: Induction Hardened Barrels and Rivets-(Pins)IBR is an option for extended wear life and is available for all chains on this page.

Page 4: O X X X X T Welded Steel Mill & Drag Chain Sprockets ...tsubaki.com.au/catalogs/tsubaki-welded-steel.pdf · Welded Steel Mill & Drag Chain Sprockets Additional Timber Mill Products

Welded Steel Chains and Sprockets

15

Forestry Guide

O

J

NN

CX X XX

T

S

C CC

O

K

T

S

J2

All dimensions in inches unless otherwise stated.

C1C1

T

C2

CCK1 K1

E1

E2

K2 K2

Q R

O

All dimensions in inches unless otherwise stated.

K-1 Attachment K-2 Attachment

F-4 Attachment

Chain Number C J J2 N K O S T XWR-78 2.00 1.25 0.81 2.13 1.25 0.38 0.88 0.25 0.50WR-78XHD 2.00 1.25 0.81 2.13 1.25 0.38 0.88 0.25 0.50WR-82 2.38 1.50 0.50 2.25 1.75 0.38 0.88 0.25 0.63WR-82XHD 2.38 1.50 0.50 2.25 1.75 0.38 1.13 0.38 0.63WR-124 2.63 2.00 0.88 3.00 1.75 0.38 1.13 0.38 0.63WR-124XHD 2.63 2.00 0.88 4.00 1.75 0.50 1.50 0.50 0.75WR-111 3.18 2.18 1.00 4.00 1.75 0.38 1.25 0.38 0.63WR-132 3.75 3.00 1.63 4.25 2.00 0.50 1.50 0.50 0.88WR-132XHD 3.75 3.00 1.63 4.25 2.00 0.50 1.50 0.50 0.88WR-150 3.75 - 1.63 4.25 - 0.50 1.75 0.50 0.50

Chain Number C2 E2 T K1 K2 C E1 Q R C1 O

Approx. Weight (lbs./ft.)

WR-78 1.75 1.00 0.25 0.50 0.88 2.25 0.94 0.63 1.18 1.88 0.38 8.3WR-78XHD 1.75 1.00 0.25 0.50 0.88 2.25 0.94 0.63 1.18 1.88 0.38 9.9WR-82 1.81 1.25 0.25 0.44 0.88 2.50 1.13 0.81 1.19 2.06 0.38 8.9WR-82XHD 2.06 1.25 0.38 0.50 1.06 2.50 1.13 1.06 1.19 2.06 0.38 12.5WR-124 2.06 1.16 0.38 0.50 1.06 2.63 1.06 1.06 1.31 2.06 0.38 11.6

Mill Chain Attachments

SydneyUnit E, 95 – 101 Silverwater Rd Silverwater, NSW 2128 Ph + [61] (0) 2 9648 5269 Fax + [61] (0) 2 9648 3115

BrisbaneUnit 1, 14 Overload Place Acacia Ridge, QLD 4110 Ph + [61] (0) 7 3273 6033 Fax + [61] (0) 7 3273 6868

Melbourne34 Glenvale Crescent Mulgrave, VIC 3170Ph + [61] (0) 3 9562 5898 Fax + [61] (0) 3 9562 5707

Perth110 Radium Street Welshpool, WA 6106 Ph + [61] (0) 8 9356 9700 Fax + [61] (0) 8 9356 9800

TSUBAKI Australia Pty Ltd. Web Address: www.tsubaki.com.au Email Address: [email protected]

TIMBER AND PULP MILLPRODUCTS

Sharp Top Chains:We offer a wide range of Sharp Top Chain sizes and tooth profiles to cover many different timber processing applications. These chains are constructed of quality materials and engineered to precise standards to provide minimal elongation and maximum performance.

SpeedMasterTM Chains:The optimum choice for high speed and shock load applications.Available in sizes:• RS60SM – RS140SM Simplex• RS60SM – RS140SM Duplex

Lambda (LUBE FREE) Roller Chains:Tsubaki offer an extensive range of Lube Free quality chains in both ANSI and BS standards covering simplex and duplex style chains.

Lambda (LUBE FREE) Conveyor Chains:Tsubaki has developed and exclusive Lube Free chain for the timber mill industry. Lambda RF81X is a revolutionary design for a widely used product, giving greater wear life and service time intervals compared to the standard run of mill product. Our Innovative approach to key products reduces your costs and increases your productivity.

*In accordance with our policy to continually improve products, specifications in this catalogue are subject to change without notification. For more detailed information on specific products, please contact your nearest Tsubaki office.

Tsubaki offers a full line of mill and drag chain sprockets. They

are made from quality carbon steel material. Heat-treated carbon

steel provides long wear life, resists abrasion and withstands

heavy shock loads.

Tsubaki can also manufacture custom Mill and Drag chain

sprockets to your specific design and material requirements.

Tsubaki’s Welded Steel Mill and Drag chains can be supplied with a range of standard and special attachments. Shown below are some typical

arrangements available with hole centres and widths manufactured to your requirements.

These attachments are then welded to the chain using special welding procedures to give reliable and durable service life for your operation.

For further details on these or any special attachment requirements contact your nearest Tsubaki office.

CATC#0001

Welded Steel Mill Chain Attachments

Welded Steel Mill & Drag Chain Sprockets

Additional Timber Mill Products