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NUCOR2

Porter 5 forcesValue Chain AnalysisPESTEL AnalysisSWOT AnalysisSnapshot of NucorProblem & RecommendationOverview of Analysis3

NUCOR IN 2010American steel company Only continuous profitable firm for decades in America

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NUCOR IN 2010

So what's their secret of success ?5

About NUCOR Incorporated: In 1955 as Nuclear Corporation of America Profile: 2nd largest steel manufacturer in USA Headquartered: In Charlotte, North Carolina 1st place in 2005 in the Business Week6

Difficult Times

Foreign Competition Slow Demand for Steel Insolvency

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Ken Iverson8

Iverson restructured the company Focus on 2 main lines of business: Line of Business

Joist ProductionProduction of Steel from recycled scrapped metals.9

Mission Statement

TAKE CARE OF OUR CUSTOMERS10

Organization Structure11

Organization StructureDecentralizedCorporate CenteredChairmanPlant ManagerDepartment ManagerSupervisor12

Integrated StrategyRBV + IO Model 13

StrategyRBV Productive workforceInnovative technologyReduced throughput time Efficient Inventory Management System

ResourcesCapabilities14

StrategyIO Model ( Differentiation ) Mini Mill technologies and Electric-Furnace, compare to old blast-furnace methods

IO Model ( Cost Leadership )Own fleet of trucksClose proximity to customers

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Innovation

Competencies16

Competencies and InnovationBuilding steel manufacturing facilities economically and operating them productively. Benchmarked organizational style and empowering division managers. 1st company to introduce computer inventory management systems and engineering process. Sophisticated in purchasing, sales and management and beat competition by its design effort. New technologies to lower operating cost.17

Environment Friendly TechnologyIt used Hismelt process to produce iron from iron ore with less energy and pollution, actually reducing the greenhouse emissions and costs.It took care of environmental friendliness, worker safety, and its contribution to the community.

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World Ranking top steel producers - 2009RankCompanymmtRankCompanymmt1ArcelorMittal77.526Hyundai8.42Baosteel31.327CELSA7.83POSCO31.128Metinvest 7.4 4Nippon Steel (1)26.5 29 Techint 6.9 5JFE25.8 30 Erdemir 6.5 6Jiangsu Shagang (2)20.5 31 Metalloinvest 6.5 7Tata Steel (3)20.5 32 Kobe 5.9 8Ansteel20.1 33 Usiminas 5.6 9Severstal16.7 34 JSW 5.5 10Evraz15.3 35 Essar 5.5 11U.S. Steel15.2 36 voestalpine (7) 5.5 12Shougang (4)15.1 37 Salzgitter (5) 4.9 13Gerdau14.2 38 Hadeed 4.8 14Nucor14.0 39 BlueScope 4.6 15Wuhan13.7 40 CSN 4.4 16SAIL13.5 41 Ezz 3.9 17Handan12.0 42 SSAB 3.6 18Riva11.3 43 Sidor 3.1 19Sumitomo11.0 44 Duferco 3.1 20tdyssenKrupp (5)11.0 45 Nisshin 3.1 21Novolipetsk (6)10.9 46 Vizag 3.0 22IMIDRO10.6 47 CMC 3.0 23Magnitogorsk9.6 48 AHMSA 3.0 24China Steel8.9 49 Dongkuk 3.0 25Laiwu8.9 Source: www.worldsteel.org19

Perceptual Map20

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On a global scale there is an excess capacity of steel production and dumping of steel in the USA, which diminishes profit.

Industry environment was volatile, due to economic recession and the weakening dollar, Nucor Steel faced uncertain environment.

Another problem they face is lack of innovation of technology in the fast paced markets.

Main Problems22

Financial Growth

Source: www.worldsteel.orgStock Price: $38.09 as per July 16, 201023

Mission Statement

TAKE CARE OF OUR CUSTOMERS24

Porters Five Forces Analysis of Steel Industry in the United States of AmericaBargaining Power of SuppliersBargaining Power of BuyersThreat of SubstitutesThreat of new entrantsInternal rivalry within Industry25

Bargaining Power of BuyersWith an increase in domestic competition in steel sector in the USA, the options for buyers are on a rise.Low Product Differentiation.Switching costs is low.Buyers buying in large scale posses strong negotiating power.

Buyers Market !!!The bargaining power of buyers is high due to various factors. First, there is intense battle in the domestic market with more than 20 players with US Steel, Nucor, Gerdau leading from the front. Thus providing lot of options for Buyers as these battle out the Price war.Second, there is low level of product differentiation and switching cost for buyers is also very low. Competition is basically on price. Third, there is a cyclical demand for steel, and as such there tend to be (sometimes) oversupply and this gives additional bargaining power to buyers. Moreover, Buyers buying in large scale posses strong negotiating power.Thus its a Buyers market!!!!26

Bargaining Power of SuppliersScarcity of raw-materials like steel shreds, iron ore, coke, recycled steel.Few Suppliers.Most of the raw-materials are imported.

Cost strategy drives Joint ventures, Mergers and Acquisitions between suppliers and manufactures !!!

Bargaining power of suppliers is also high.Firstly due to scarcity of raw materials especially scrap metals whereby suppliers are raising the price. Secondly, there are only few suppliers.Thirdly, most of the raw materials are imported from China and European countries.

So Companies strive for cost leadership strategy to earn economies of scale and as such are in lookout for JV, M&A with suppliers.

For example 1. Early in March 2010 Nucor announced a JV with Japanese Mitsui with 50% interest in a newly created Company NuMit. Mitsui is a supplier of iron and steel products and raw materials.

2. In 2007, Steel Dynamics acquired Omni Source Corporation one of the countrys largest ferrous scrap processors.27

Major players in the United States of America

Major M&A involving foreign partner

Netherland based ArcellorMittal acquired ISG, which acquired the failing Bethelem steel.US Steel the #1 Steel producer for USA acquired Stelco CanadaJapanese Nippon of course acquired ran a JV with US Corporation inland Steel way back in 1990.Nucor recently acquired Harris Steel group of Canada in 2007 to gain access to Canada market, however they had to shut some of the failing mills because of low demand during recession. There are news of Nucor

Other big players include Gerdau, AK Steel, Severstal28

Internal Rivalry

Domestic market more than 20 players.Intense rivalry Price wars.No differentiated product.Joint ventures helps in driving economies of scale.

Low fixed manufacturing cost is the key !!!As previously discussed, there is intense rivalry among domestic players leading to price wars.Moreover, as there are no differentiated products, low fixed manufacturing cost is the key.

Ofcourse, JV with suppliers helps in driving economies of scale.29

Threat of Substitutes

No primary substitutes.Secondary substitutes: aluminium, plastic and wood.

Continuous high demand for Steel !!!There is no primary substitute of Steel.Although, at many places aluminium metal is increasingly used in place of steel but cannot replace steel because of the strength and power Steel possess. Apart, Plastic and wood are increasingly used to reduce cost, but again cannot replace steel because of Steels robustness and durability.

As such, there is still a huge demand for Steel, whether its for Aircraft industry, or automobiles or building infrastructure or simply royal watches.30

Threat of New Entrants

Barriers to entry for Domestic entrants: Low access to raw-materials. Difficult to achieve economies of scale.Lack of product differentiation. Huge capital requirements.

Opportunity for big international Steel Companies to enter the USA market !!!

Threat of New Entrants is actually low for Domestic players because of the barrier to entry created by 4 factors:Low access to raw materialsDifficult to achieve economies of scale.Lack of Product differentiation.Huge capital requirements.

However, these does not apply to big International players who have cheap access to raw-materials, huge capital. The only threat for foreign players comes from the USA Government regulations.31

Porters Five Forces Analysis of Steel Industry in the United States of AmericaBargaining Power of SuppliersBargaining Power of BuyersThreat of SubstitutesThreat of new entrantsInternal rivalry within IndustryFew suppliers.Mostly raw materials are imported.

Product differentiation, access to raw-materials, economies of scale and capital requirements are biggest barriers to entry for Domestic market.Low switching costs for Buyer . Low product differentiation.

Few substitutes like Plastic, woods and other metals like Aluminium, but can not be compared with Steels durability and robustness.Other Determinants:Low Government s regulations in domestic market, high barrier for international entrants. Economy Slowdown

Intense Rivalry between Domestic Companies leading to Price Wars.To sum up we see low threats from Substitutes and new entrants.High bargaining power of buyers and suppliers, with high internal rivalry leading to Price wars.32

Domestic market: Buyer power (High) Supplier power (High) Internal rivalry (High)Threat from Substitutes (Low)Threat of new entrants (Low)Porters Five Forces Analysis of Steel Industry in the United States of AmericaUnattractive Industry

Although there is low threat of substitutes, and new entrants with high demand of Steel Steel Industry is still an unattractive industry.This is mainly because of Few Suppliers with scarcity of raw-materials this is the biggest concern for Steel industry in the USA.

With intense rivalry and bargaining power of buyer with no product differentiation is leading to Price wars and Cost Leadership strategy for Domestic companies.33

With advance of Globalization, and economy regaining momentum, steel industry is once again looking attractive.

There is huge demand for Steel.

Porters Five Forces Analysis of Steel Industry in the United States of AmericaAttractive Industry for Foreign Players

Further, the global steel industry was hit hard by the recession, which had cut demand for steel used in construction, the auto and appliance industries and the capital goods sector.

With advance of Globalization, and economy regaining momentum, steel industry is once again looking attractive.Already we have seen ISG (International Steel Group) was acquired by Arcellor Mittal.Once again economy is opening up and demand for steel is rising after the economy slowdown during Global Financial crisis.

So, it is expected to see other Asian and European Steel companies to eye on American market. However, it is highly recommended for Nucor to acquire and expand its presence rather than sitting idle waiting for someone to pick.

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PESTEL AnalysisLegalEnvironmentTechnologicalSocio-culturalEconomicalPoliticalOrganization35

Political and Legislative AnalysisAnti Dumping Law :U.S imposed countervailing duties and anti-dumping duties.Laws were opposed by many European countries and WTO.

SOX Act :To increase the transparency of the USA accounting standards.To increase the responsibility of corporate office and board members.The costs of compliance is quite high approx $3.4 million per company. Long-term benefits of compliance: creating high barrier to entry, jeopardizes bought up / take over and will also increase investor confidence in U.S financial markets.

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Economical AnalysisThe steel industry is cyclical.

Heavy reliance upon economic growth in construction and infrastructure.

Prolonged slowdowns and economic recession have a direct impact on Nucor.

The weak dollar has provided a great opportunity for steel companies to export. But Nucor does not have a global market to exploit.

This competitive dollar has also led towards more foreign investment across the US steel market. This has become a threat to the US steel industry.

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Social AnalysisNucors employment policy and community positioning is one that is very key to its success.Nucor targets small rural towns in order to have a very loyal community base.The increasing age of baby-boomers has led to a nationwide decrease in blue collar workers.Students feel lack of social status while taking blue collar workers.

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Technical AnalysisThe U.S. steel industry is heavily influenced by global development

Nucor was the first mover in adopting the new technologies in the U.S market.

Nucor used the mini-mill method to create steel, which has led towards an industry revolution.

Nucor implemented a new information technology infrastructure that would integrate all the planning, production, and order fulfillment aspects of the business process. New computer systems have also been developed and implemented to precisely control the quality of the steel produced.

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Environmental AnalysisNucor is ahead of the pack when it comes to being environmentally friendly in the steel industry.

Nucor complied with the EPA adding 85 million pollution controls to its 14 plants.

Environmental Protection Agency found Nucor guilty of failing to curb pollution and improperly disposing of hazardous waste. They also paid a 9 million dollar fine

The issues was handled with the EPA effectively and both Nucor and the EPA showed excitement for the new technology.

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SWOT AnalysisIndustry leader in innovation and minimization of pollution and production cost.Strong financial position.Calculated risk taking culture. Customers sharing their product or business roadmap with Nucor.

STRENGTHS:

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SWOT AnalysisWEAKNESS:Nucor highly depends on the United States domestic markets.No diversification.Lack of R&D.Declining market share.Environmental issues.

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SWOT AnalysisExpansion in the USA market through M&A.Entry in Asia & Europe markets through joint-ventures.Innovate and reduce costs with improvements in R&D.OPORTUNITIES:

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SWOT AnalysisTHREATS:Rising raw material and labor costs.Rising debt to equity ratios.Weak Government regulations allowing dumping of steel by China.Invasion of the USA domestic market by foreign players.

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Internal Analysis Value Chain

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Internal Analysis Value Chain47

Inbound LogisticsPrimary logistics - Scrap Metal and Electricity.Backward integration with David J. Joseph Company.2000+ rail cars for transportation of raw materials.Increasing energy prices by 105% in 2001.Decreased energy consumption by 91% through innovation - Mini-mill and Castrip .

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Inbound LogisticsLean management process and highly motivated, productive and innovative workforce.

Excellent inventory management processes along with reduction of cist, waste and pollution.

Lack of utilization of by-products

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ProductionLean management process and highly motivated, productive and innovative workforce.

Excellent inventory management processes along with reduction of cist, waste and pollution.

Lack of utilization of by-products

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Outbound Logistics150-truck fleet for distribution of productsProduction plants near customer locations but restricted only to USShipment within 1.5 days anywhere in USMarket coverage with 14 steel plants in USIn-house shipping enables quick and on-time deliveryBut questionable when Nucor expands its global presence.

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Sales and MarketingSales to proximity customers and focus on long-term relationships.

Market itself as environmental friendly and worker safety product

Service to the community and compliant to environment regulations

Insufficient research on predicting demand

Frequent and extensive market research to be done due to cyclical demand conditions

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VRIO Analysis

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Issues & Problems

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ISSUESNucor highly depends on US markets.Less R&D.Declining market share.Growing competition in industry.Cyclical demand.

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PROBLEMSDumping of steel into US market.Emergence of foreign players in the USA.Rising raw material costs.Minimal management system creating communication barriers.Strict regulations of pollutants by E.P.A.

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Recommendations

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RecommendationsHR strategy to maintain strong leadership, motivate workforce and foster innovation.Streamline/coordinate purchasing, sales and marketing activities.

To start and grow internal research and development (R&D)Look for cost-effective, environmental friendly and productive manufacturing.Turn waste and by-products into energy and re-usable products for other industries.To identify new products matching customer future and current needs.To identify alternative raw materials and reduce dependability on scrap metal.58

Recommendations

Expand international presence through M&A and JV with local partners in Asia, Europe and South America, specially India, China and Brazil.

Build long term relationship with customers by understanding their product and business roadmaps.Reduce impact of cyclical demand. Determine products to be eliminated. Tailor Nucor pre and after sales services based on customers need and expectation.59

Strategic Fit

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Strategic Fit

Mission InvasionVS

Mission Internal61

Strategic FitMission InvasionMission InternalBenefits Lower production costs Better relationships with foreign nations Increased Profits Potential for innovative methods Enter BRIC countries Lower production costs Increase throughput Hedge company for growth, Could move Nucor into top position in U.S. marketNegatives Damaging current relationships with joint ventures Could make supplier bargaining power stronger Extremely high costs of new technology May not achieve desired results Difficult to implement in old mills62

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