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Non Metallic End-Suction Centrifugal Pumps GFRPP CFRPVDF NS Series Corrosion Resistant Chemical Pumps MECHANICAL SEAL GLAND PACKING

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Page 1: NS Series Non Metallic End-Suction Centrifugal Pumpsanticopumps.co.in/wp-content/uploads/2017/01/NS... · Non Metallic End-Suction Centrifugal Pumps GFRPP ... 10 m/s (33 fps) up to

Non Metallic End-Suction Centrifugal Pumps

GFRPP CFRPVDF

NS Series

Corrosion Resistant Chemical Pumps

MECHANICAL SEAL GLAND PACKING

Page 2: NS Series Non Metallic End-Suction Centrifugal Pumpsanticopumps.co.in/wp-content/uploads/2017/01/NS... · Non Metallic End-Suction Centrifugal Pumps GFRPP ... 10 m/s (33 fps) up to

Non Metallic End-Suction Centrifugal Pumps

GFRPP CFRPVDF

NS Series

Corrosion Resistant Chemical Pumps

MECHANICAL SEAL GLAND PACKING

Page 3: NS Series Non Metallic End-Suction Centrifugal Pumpsanticopumps.co.in/wp-content/uploads/2017/01/NS... · Non Metallic End-Suction Centrifugal Pumps GFRPP ... 10 m/s (33 fps) up to

NS SeriesNon Metallic Chemical Process Pumps

Product OverviewNS Series pumps are injection moulded, horizontal, side discharge, back pull-out, volute casing type, single stage, end suction centrifugal pumps. NS Series pumps are specifically designed to pump general chemicals up to specific gravity of 1.3; best suited for electroplating, filteration, scrubbing, loading and unloading applications.

Technical Data

Materials

Operating Frequency

Capacity [Q]

Head [H]

Motor Power [P]

Viscosity

Suction Lift

Maximum Working Pressure

Maximum Specific Gravity [SG]

Minimum Continuous Flow [MCF]

Maximum Temperature

Suction & Delivery Connection

Shaft Seal

Bearings

Lubrication

Motor Compatibility

50 Hz [60 Hz]330 m /hr [132 US gpm]

30 m [98 ft]

3.7 kW [5 hp]

80 mPas [80 cP]

8 m [26 ft] with priming chamber*

6 bar [87 psi]

1.332 m /hr [9 US gpm]

PP-H: 82°C [180°F], GFRPP: 90°C [194°F], CFRPVDF: 104°C [220°F]

ANSI B16.5 - Class 150, DIN 2501, BS4504 - PN16, BSP or NPT*

Single Mechanical Seals & Gland Packing

Rolling Element Bearings

Grease

IS 1231, IEC 72-1, NEMA*

*available on request

up to

up to

up to

up to

up to

1 - Polypropylene - Homopolymer, 2 - Glass filled Reinforced PP, 3 - Carbon Fibre Reinforced Polyvinylidene Fluoride, 4 - Fibre Reinforced Polymer 5 - Silicon Carbide, 6 - Glass Filled Polytetrafluoroethylene (PTFE) * - with high grade 2C corrosion protection paint. Special coatings available on request

1 2 3PP-H / GFRPP / CFRPVDF PP-H / GFRPP / CFRPVDF FKM / FFKM / EPDM / TFE-PPP-H / GFRPP / CFRPVDF

4 FRP / GFRPP / CFRPVDF / Stainless Steel5 6Ceramic / SiC / GFT / Carbon

Stainless SteelCast Iron*Carbon Chromium SteelChlorobutadiene RubberCeramic / SiC / FRP / Super Alloys BrassEN Steel / SS316 / Super AlloysStainless Steel

Casing & FlangesImpellerO-RingsCasing CoverSeal CoverMechanical Seal (Stationary & Rotary)Grease Nipple Bearing Bracket Rolling Element BearingsOil Seals Sleeve Male Hose Barb NippleShaftFasteners

01

02

03

04

05

06

08

07

09

10

11

12

13

14

01 03 04 05 07

13 11 0810 0914

02 06

12

GFRPP : Suitable for Aggressive Media up to 90°C (194°F)

PP-H : Available on Request CFRPVDF : Suitable for Corrosive, Hazardous Media up to 104°C (220°F)

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Design Features

Impeller Locking Mechanism Drain Plug Flexible Casing Orientation Impeller Options

Prevents catastrophic failure in case of reverse

rotation

PVDF drain plug with quick connect coupling allow swift drainage of

hazardous liquids

Vertical or Horizontal orientation for optimized discharge piping

layout

Option of closed and semi-open impeller with efficient blade passage for

effective pumping of process media

Bearings capable of carrying high dynamic loads to run beyond standard lifetime (17500 hrs)

Light weight, sturdy, efficient volute casing design in non metallic construction provides smooth flow of pumping media

Stepped sleeve aids proper sealing at the impeller rear side

Volute CasingFlangesImpellerImpeller InsertCasing CoverO-RingsShaft & KeySleeve Bush Stationary Unit Rotary Unit Gasket Seal Cover Hose Barb Nipple Bearing Cover (IB) Bearing Pedestal Bearings & Oil Seal Bearing Cover (OB) Grease Nipple Fasteners & Support Foot

Injection molded casing cover accommodates seals and packings

Hydrodynamically optimized, closed / semi-open radial impeller designed for

Robust shaft with low stiffness ratio to ensure less than 0.05 mm (0.002 in) deflection at seal faces thus maximizes mechanical seal life

Sleek, sturdy, low weight bearing bracket

Innovative positive locking methodology to prevent failure due to wrong rotation

Optimum suction behaviour with low NPSH requirementLow noise and vibration

Page 5: NS Series Non Metallic End-Suction Centrifugal Pumpsanticopumps.co.in/wp-content/uploads/2017/01/NS... · Non Metallic End-Suction Centrifugal Pumps GFRPP ... 10 m/s (33 fps) up to

Design Features

Impeller Locking Mechanism Drain Plug Flexible Casing Orientation Impeller Options

Prevents catastrophic failure in case of reverse

rotation

PVDF drain plug with quick connect coupling allow swift drainage of

hazardous liquids

Vertical or Horizontal orientation for optimized discharge piping

layout

Option of closed and semi-open impeller with efficient blade passage for

effective pumping of process media

Bearings capable of carrying high dynamic loads to run beyond standard lifetime (17500 hrs)

Light weight, sturdy, efficient volute casing design in non metallic construction provides smooth flow of pumping media

Stepped sleeve aids proper sealing at the impeller rear side

Volute CasingFlangesImpellerImpeller InsertCasing CoverO-RingsShaft & KeySleeve Bush Stationary Unit Rotary Unit Gasket Seal Cover Hose Barb Nipple Bearing Cover (IB) Bearing Pedestal Bearings & Oil Seal Bearing Cover (OB) Grease Nipple Fasteners & Support Foot

Injection molded casing cover accommodates seals and packings

Hydrodynamically optimized, closed / semi-open radial impeller designed for

Robust shaft with low stiffness ratio to ensure less than 0.05 mm (0.002 in) deflection at seal faces thus maximizes mechanical seal life

Sleek, sturdy, low weight bearing bracket

Innovative positive locking methodology to prevent failure due to wrong rotation

Optimum suction behaviour with low NPSH requirementLow noise and vibration

Seal Options

Bearing Bracket ASSEMBLY & Lubrication

Shaft DesignNS Series Shafts are designed with solid & Sleeved

3 4options to have low shaft stiffness ratio (L /D ) thus minimizing shaft deflection in turn promoting improved seal & bearing life. First Obstruction length (FOB) requirements of standard readily available single mechanical seals are considered in the design.

Type TB is single, outside mounted seal, uses PTFE bellows as secondary seal offering universal chemical resistance for a broad range of clean & corrosive pumping media.

Type RA is single, outside mounted seal, employs fluoroelastomer (FKM/FFKM) as secondary seal to handle highly corrosive & homogenous slurries.

Type GP is packed with resilient or semi-resilient material, provides a dynamic seal. Gland Packing is the most common and least expensive sealing for pump.

System of UnitsSolid/WetMetal SleevedNon Metallic Sleeved

Metric 4.9112.7820.47

Inch124.76324.55519.87

3 4Shaft stiffness ratio (L /D )L - Distance between IB bearing center and impeller center

D - Diameter of shaft under sleeve

L

D

TypePressureTemperatureShaft Speed

TB*5 bar (75 psi)71°C (160°F)

10 m/s (33 fps)

up toup toup to

Operating parameters

RA*27.6 bar (400 psi)

204°C (400°F)23 m/s (75 fps)

GP10 bar (150 psi)300°C (572°F)10 m/s (33 fps)

*Values for Flowserve seals. Other seals available on request.

Single PTFE Bellows seal (TB) Single Pusher Seal (RA) Gland Packing (GP)

Grease lubricated bearing bracket for applications up to 120°C / 250°F uses grease nipples fitted at the pump end and drive end. Greased for life / Sealed for life bearings available on request.

Lubrication

High interchangeability between models thus lowering inventory.Rugged design minimizes unexpected downtime and enhances ease of assembly and maintenance.

Bearing Bracket Assembly Features

STANDARD Optional (with handle)

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Hydraulic Coverage

Flow, Q at 1750 rpm

Flow, Q at 1450 rpm

Head

, H

at

14

50

rp

m

[m³/hr]H

ead

, H

at

17

50

rp

m

[US gpm]

[ft]

NS - 40160

Water at 30°C / 86°F

50 Hz / 60 Hz

NS - 40125

0 2 4 6 8 10 12 14

0

1

2

3

4

5

6

7

8

[m]

0

5

10

15

20

25

0 10 5020 30 40 60

16

70

Flow, Q at 3500 rpm

Flow, Q at 2900 rpm

Head

, H

at

2900 r

pm

[m³/hr]

Head

, H

at

3500 r

pm

[US gpm]

[ft]

NS - 40160

Water at 30°C / 86°F

50 Hz / 60 Hz

NS - 40125

0 4 8 12 16 20 24 28

0

4

8

12

16

20

24

28

32

[m]

0

20

40

60

80

100

0 20 10040 60 80 120

32

140

NS - 25125

NS - 25125

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- - -

Anticorrosive Equipment Pvt. Ltd.

15, Hind Sevice Industries, Off V. S. Road, Shivaji Park, Mumbai 400 028, India.Ph: +91 22 2446 6496, 2446 8340 Fax: +91 22 2444 9271Email: [email protected] Web: www.anticopumps.co.in

All Dimensions in mm; * - 8 mm more length for flanged connection

c

NS - 25125

NS - 40125

NS - 40160

315

25

40

40

85

* *

70

85

120

130

140

160

110

m1

37

m2

170

n1

130

n2

80

n3

185

w

M10

S1

M10

S2

19

d

50

l

25

*

40

50

PUMP DIMENSIONSMODELS

DNs DNd a f h1

h2

Dimensions

mounting holeson base

m2 wfa

d

l

c

h 2h 1

n2

n1

s1

s2n 2 n 3

wn3m1

NS SeriesNon Metallic Chemical Process Pumps

Pump Identification

RP 25125 TB V 1 LNS RPump Series

Wetted Parts Pump Size

Impeller Type

Mechanical SealTB - PTFE BellowsRA - Single PusherGP - Gland Packing

25125 : 25-25-12540125 : 40-40-12540160 : 50-40-160

P - PP-HRP RK

- GFRPP- CFRPVDF

J - Semi-openL - Closed

Seal FacesR - SiC Vs CeramicG - GFT Vs CeramicC - Carbon Vs CeramicS - SiC Vs SiCT - Special

O-ringsV - FKMA - FFKME - EPDMF - TFE-P

Shaft Sleeve 1 - Ceramic 5 - Nickel2 - SiC 6 - Titanium3 - FRP 7 - Alloy 204 - Hastalloy C 8 - Special