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NRG Focus - June 2012 Issue
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JUNE 2012
™
A GLOBAL OUTLOOKTECHNOLOGY | REVIEW | UPDATE
Key-Enabling Technology providing
“Negative” Cost Base Syngas
Successful Waste-to-Ethanol Tests
Wuhan Kaidi, China
W-15 Gasifier - PDP
Refueling
Solution for Island Countries
AIR PRODUCTS TEES VALLEY, UK
For our 5th edition of NRG Focus we will
continue to bring clarity to experiences and
activities that help optimize our
Westinghouse Plasma gasification
technology. In this issue, we will provide
updates on the Tees Valley, UK and Wuhan
Kaidi, China projects. As well, we will touch
on successful Waste-to-Ethanol tests. It has
been a busy quarter and we are pleased to
share some of these activities and
significant milestones through this edition.
Please read on and we hope you enjoy this
latest edition of NRG Focus.
From the team at Alter NRG
Content & Design: Alter NRG Corp. - Corporate Development Team
Past Issues: www.alternrg.com/investor_relations/presentations/publications
Alter NRG Corp. is a registered trademark. All other company and product names may be trademarks of their respective owners. The information contained herein cannot be reproduced in any format without legal permission from Alter NRG Corp., and is subject to change without notice. Copyright © 2012. All rights reserved.
Cover Photo: Site location for the Tees Valley Renewable Energy Facility, UK
Contents
www.alternrg.com
Chief Executive Officer ________3• Walter Howard’s Profile
SPOTlIGhT ON
Tees Valley, UK ______________ 4-5• Air Products - Renewable Energy Facility
Key-Enabling Technology __ 6-7• Liquid Fuels
• Negative Cost Base Syngas
Bio-fuels _____________________ 8-9• Successful Waste-to-Ethanol Tests
• Westinghouse Plasma Center provides
Liquid Syngas
• Flex Ethanol
• GM, Australia
W-15 - PDP ________________10-11• Process Design Package
• Westinghouse Plasma Center provides
Liquid Syngas
• Flex Ethanol
• GM, Australia
Refueling _________________ 12-13• Solutions for Island Countries
Project Update ________________14• Wuhan Kaidi, China
Conference Update __________ 15
ISSUE | JUNE 20122
Profile: Walter Howard, CEOWalter Howard became Alter NRG’s second CEO on
March 8, 2012 succeeding Mark Montemurro who
continues to be a Director on Alter NRG’s Board.
Alter NRG (“Alter NRG” or the “Company”) is pleased to announce that Walter Howard
has joined Alter NRG as the Chief Executive Officer (“CEO”). Mr Howard brings more
than 30 years of global project development and specifically, renewable energy
experience including waste-to-energy, wind and water projects. Within these industries
Mr. Howard has successfully executed technology development and implementation;
project development and execution; and project finance. Mr. Howard has held CEO,
COO, CFO, and SVP executive positions with utility leaders including General Electric,
American Water, US Generating (an affiliate of PG&E and Bechtel), Noble Environmental
Power, J.Makowski Co. Inc., Ze-gen Inc. and Poseidon Resources. Mr. Howard holds
BSCE and M. Eng. degrees from Cornell University, an MBA from Harvard Business
School and has been a licensed Professional Engineer in the State of New York. Mr
Howard will be working primarily out of the Calgary Head Office.
Q&A with your new CEO
Over the past 30 years you’ve been successful in CEO, COO, CFO
and SVP roles - what key factors underlie how you work?
First, is a realistic and focused vision of what you want to achieve and clear expectations
of the roles different parts of the organization play in achieving that vision.
Second, you need to have, or assemble, the tools to reach that vision. We have those
tools. They include a team with values such as honesty, respect and openness, and a
winning technology base. Importantly, it is about communicating and then providing
responsive services to ensure customers and shareholders see solid execution and
value creation. And it’s about good financial management. I am very focused on
ensuring an organization has a strong financial position.
What attracted you to the role of CEO of Alter NRG?
Simply put, the Westinghouse Plasma technology is the best in class and is the industry
leader. I was very attracted to the challenges and opportunities it presents in terms of
capitalizing on a strong technology and translating that into profitable growth, while at
the same time contributing to the good of the planet.
What does success look like for you in this role?
I am looking forward to building on the excellent platform established by previous
management, particularly in areas such as project execution, further progress on the
design and engineering of our core offering at the same time as focusing on increasing
our sales pipeline and responsibly managing our resources. Through solid execution, I
am confident that Alter NRG can improve investor sentiment.
“IamverypleasedtojoinAlterNRGastheCEO.The
Companyhastheindustry
leadingplasmagasification
technologywhichoffersa
sustainablesolutiontoboth
solidwastemanagement
aswellasrenewable
energygeneration.Having
multiplereferencefacilities
coupledwiththerecent
announcementofa$22.4
millionpurchaseorderfrom
aFortune500customer
putsAlterNRGinastrong
positionforfuturegrowth
andaddingshareholder
value.Iamexcitedtobring
myexperienceinrenewable
energyinfrastructure
technologytoAlterNRGto
acceleratetheadoptionofthis
importanttechnology.”
Walter Howard,
Chief Executive Officer of Alter NRG
3 NRG FOCUS | BY alter nrg
Waste-to-Energy Project inTees Valley, UKThe first quarter of 2012 was a significant milestone as Alter NRG began the
fabrication of the Westinghouse Plasma Gasification Solution for Air Products.
The fabrication is approximately 7% complete at March 31, 2012 and is
progressing on time, and on-budget (see photos below). The project is
progressing full swing and we expect a very busy remainder of 2012.
On December 22, 2011 Air Products issued a purchase order for $22.4 million for the Westinghouse Plasma Gasification
Solution for their Tees Valley project in Northern England. The project intends to take 950 tonnes per day of processed
household waste and convert it into 49 MW of electricity, enough to power 50,000 homes. This represents a major commercial
milestone for the following reasons:
The sale of our larger scale gasification island is a major milestone as it provides validation that our product has not only been
acknowledged, but has been embraced by a renowned and reputable Fortune 500 Company. This validation is opening up many
other commercial opportunities and attracting new customers that are looking for renewable energy solutions. Tees Valley
Project is a significant milestone in the evolution of the Westinghouse Plasma Technology:
●● Validation by a well respected Fortune 500 company
●● Scale-up of our gasification island
●● Endorsement by the UK government that
plasma gasification qualifies for special credits
and incentives
●● Provides growing revenue for 2012
●● Intention to build 5 facilities under the existing
license agreement
Air Products is the perfect example of a strong
customer and a relationship that has developed
over time. We first started doing business with
Air Products in mid-2008 as they were looking to
re-enter the energy-from-waste market (they
previously owned incinerators). They selected our
technology after thorough due diligence and
signed a license agreement in February of 2009. Since that time they have been diligently undertaking the business
development of their first facility with dedicated full-time staff working on their plasma gasification business plan supported by
our core technology. It is satisfying to see our collective years of hard work and dedication pay off and to receive the purchase
order for this very large facility which will take 950 tons per day of waste and convert it into 49MW of power, enough to
permanently power 50,000 homes. This is a tipping point.
We are not stopping here. Air Products has a license agreement and has publicly stated its intentions to build five of these
facilities in the near term. They are focused in the United Kingdom and are continuing their business development efforts on
their second project. Air Products is an extremely strong strategic customer and we look forward to continuing to support their
efforts, removing waste from landfills and creating clean and renewable energy solutions.
SPOTLIGHT ON
Tees Valley projects in progress at the KNM Group of Companies, Gebeng, Malaysia
ISSUE | JUNE 20124
Waste-to-Energy Project inTees Valley, UK
UK Government’s Commitment to Support Renewables Industry
The clarity on the renewable energy banding is a key necessity for Air Products to continue
advancing their Tees Valley project for Board approval, and is the last major hurdle holding back this
project. The project represents a $20-25M plasma sale opportunity for Alter NRG.
Of particular interest:
Incineration facilities (with combined heat and power) are now proposed to receive 0.5 ROC’s per megawatt hour, whereas advanced
gasification, like Alter NRG’s Westinghouse Plasma Gasification Technology, receives 2 ROC’s. This shows the favorable policy for the
more energy efficient and environmentally sustainable gasification processes vs. incineration in government policy. The reduced ROC’s for
incineration could put some incineration projects in jeopardy which has the potential to be an opportunity for Alter NRG in the UK market that
we will be assessing moving forward.
The UK Department of Energy and Climate Change recently announced its long anticipated proposed changes to the Renewable Obligations Certificates (ROC’s).
Renewable electricity technologies
Current support, ROCs/MWh [1]
Proposed ROC support/MWh [2]
Other proposed changes
Advanced gasification 2
2 in 2013/14 and 2014/15; 1.9 in 2015/16 and 1.8 in 2016/17
Proposed change to definition and merger with advanced pyrolysis
“AirProducts,alongwithourtechnologypartner,AlterNRG,seeTeesValleyasthefirstofanumberof
advancedgasificationfacilitiesthatwewishtodevelopintheUK.TheUKisseekingmoresustainableways
tomanageanddisposeofitswaste,andislookingtodiversifyitssourcesofelectricitygeneration:our
technologyisabletodeliveronbothcounts...AirProductshopestobuilduptofiveadvancedgasification
plantsintheUKinthecomingyears,amountingtoaninvestmentofmorethan£1bnandwiththepotentialto
generatearound250MWofelectricity.” -IanWilliamson,AirProductsEuropeanHydrogen
andBioenergyDirector(Aug11,2011)
5 NRG FOCUS | BY alter nrg
Key-Enabling TechnologyWestinghouse Plasma Technology is the Key Enabling Technology for the
energy-from-waste industry as it can convert many types of waste feedstocks
into a clean Syngas. This clean Syngas can be further converted into electricity,
ethanol, gasoline, diesel fuel and a replacement of fuel oil. Better economics
and environmental performance make plasma gasification the next generation of
waste conversion technology.
The Westinghouse Plasma technology is a commercially proven process to convert all types of waste into valuable energy. Our
process has significant benefits which have attracted world-leading innovators as our customers. We offer a range of standard
products for many feedstocks and various types of projects.
SYNGAS
FUEL OILREPLACEMENT BIOFUELS
GASOLINE JET FUELSDIESELETHANOL
FUEL CELLSENGINES
STEAMCYCLE
COMBINEDCYCLE
Feed MaterialReceiving,
Storage& Conveying
IndustrialWaste
CommercialWaste
WasteBiomass
HouseholdWaste
MedicalWaste
Tires
etc.
PlasmaTorches
FEED HANDLING PLASMAGASIFICATION
SYNGAS CLEAN-UP &GAS COOLING
UNMATCHED APPLICABILITY TO MARKETABLE COMMODITIES
FLEXIBLE PROCESSGASIFIER
WIDE VARIETY OF PRODUCTSHIGH $ VALUE
Air orOxygen
Slag & Recovered Metals
POWER
FISCHER-TROPSCH
CALATLYTICBIO
FERMENTATION
WIDE VARIETY OFFEEDSTOCKSLOW $ COST
Westinghouse Plasma Gasification has Significant Commercial Advantages
Minimal feedstock preparation ● Typically a pre-sorting of recyclables and a one stage shredding of the material
Handles a wide range of feed compositions ● High moisture content
● High inert content
● Blends any number of solid or liquid feedstock’s
● Ability to blend feedstocks reduces project feedstock risk and significantly increases project economics
High reliability ● Operates in rugged industrial applications
● Over 500,000 hours and 20 years of industrial use of the plasma torches
Low emissions and waste by-products ● Syngas, after cleanup, burns clean like natural gas
● Vitrified slag is inert/non-leaching and is being used as a construction aggregate
● Low greenhouse gas footprint when compared to alternative methods of creating power
ISSUE | JUNE 20126
In the biofuels configuration, the Westinghouse plasma gasifier will
process a wide range of waste materials as a feedstock(s) and create a
commodity grade clean syngas. This syngas is then processed through a
Fischer-Tropsch (FT) systhesis to produce biofuels. By controlling the
amount of syngas as a percentage of the total delivered fuel, the facility
will benefit from the significant economic and environmental attributes of
the clean syngas.
The Westinghouse Plasma Gasification technology is commercially proven
and capable of processing a variety of waste materials to generate a
commodity grade syngas. Syngas is a versatile product that can be used
to replace fossil fuels and generate power, providing a scalable solution
capable of generating enough syngas for up to 1200 bbls/day per module.
Westinghouse Plasma Corp. provides a complete design build solution for
the Biofuels market. Our project scope is designed to minimize execution
risk and provide the best possible solutions and service.
SCAlE $60/t $80/t $100/t
G-65 $0 ($2.40) ($4.75)
Assumptions:
Capital per MMBtu for clean syngas is ~$2/MMBtu
Compression to 400psig per MMBtu is approx $0.75/MMBtu
$60/t MSW, <$60/t Biomass, $6/GGJ Natural Gas
Currently, the cost of feedstocks and its availability is plaguing the Biofuels
industry. However, the Westinghouse Plasma Gasification technology is
positioned as the next generation solution to produce “NegativeCostBase
CleanSyngas”.
Westinghouse Plasma Gasification Redefines the Economics of Biofuels Industry
Westinghouse Plasma has many advantages, including:
● Key competitive advantages of
Westinghouse Plasma Gasification
● Proven feedstock flexibility with an
energy rich syngas product
● Ability to generate zero cost syngas
● Environmentally Superior and
commercially proven
7 NRG FOCUS | BY alter nrg
Successful Waste to Ethanol Test
Waste to Biofuel Testing Successful at
Westinghouse Plasma Demonstration
Center in Madison, Pennsylvania
Waste to ethanol and other biofuels (diesel, gasoline, etc.) is a growth market. Westinghouse Plasma is working with several biofuel producers to jointly model waste to biofuel solutions. The ability to convert waste to biofuels has several market changing characteristics:
● Versus biomass to liquids plants, waste to biofuels plants benefit from getting
paid to safely dispose of waste instead of paying to procure biomass. This
operating cost difference can be as much as one dollar per gallon of biofuel
● Waste to biofuels plants do not consume food based feedstocks, a major
criticism of existing corn based ethanol plants
● Waste to biofuels plants can be located close to markets that consume liquid
fuels which reduces the amount of transportation required for the fuels
● Producing liquid fuels from waste results in fewer emissions than when waste
is incinerated
Westinghouse Plasma Corp.
The Westinghouse Plasma Demonstration Center was upgraded in 2009 to have the capability to provide clean syngas for its customers and potential customers. The Plasma Center has tested multiple feedstocks including household, commercial, industrial waste as well as many types of biomass. It provides Westinghouse Plasma with a strong competitive advantage as our customers are able to optimize design parameters, simulate commercial conditions, and assess viability of certain feedstocks.
Converting waste into biofuels solves two major problems; avoiding landfills which create problems for future generations and reducing the dependence on depleting oil supplies. Plasma gasification offers the scope for increased efficiency in releasing the embedded chemical energy within residual wastes and hence competitive advantages over conventional solutions like incineration. Westinghouse Plasma believes that waste-to-liquids is a major growth area and are currently working with leading biofuel technology providers to jointly model and understand this market. As the industry leading plasma gasification company, Westinghouse Plasma is well positioned in this space.
ISSUE | JUNE 20128
Key Stakeholders
The testing has been essential to the project engineering team as we refine the
commercial plant design, to gain operational efficiencies and reduce the overall
capital of over 200 million liters per year waste-to-ethanol facility.
Success Story: Flex Ethanol, Australia Flex Ethanol Australia is developing a project in Melbourne, Australia where it plans
on converting municipal solid waste, tires and sewage sludge into more than 200
million liters of ethanol a year, using the Westinghouse Plasma technology.
Taking the necessary steps to bring the Flex Ethanol Australia Project to life includes
conducting a comprehensive test at the Westinghouse Plasma Demonstration
Center and Coskata’s co-located semi-commercial facility of the suitability of
Australian-specific household waste for ethanol production. Testing was recently
carried out at the Plasma Center with successful results.
About Flex Ethanol AustraliaGM Holden, Caltex and Phoenix Energy (Alter NRG licensee in Australia) are
partnering on the project.
Flex Ethanol Australia is a new company that has been formed to prepare for
commercial production of ethanol from household waste for use in Australian cars.
The facility will ultimately be capable of turning up to one million tonnes of
household rubbish and building waste into more than 200 million liters of ethanol
each year.
One of Flex Ethanol Australia’s first steps in project development is a test at the
Westinghouse Plasma Demonstration Center to determine the suitability of
Australian household waste for ethanol production.
About GM Holden: The history of Holden dates back to 1856. Today Holden is one of only seven fully-integrated global General Motors operations that designs, builds and sells vehicles for Australia and the world. Holden has its headquarters in Port Melbourne, with an engine manufacturing plant on-site and vehicle manufacturing operations in Adelaide South Australia and is represented by more than 300 dealerships. GM Holden’s reported revenue in 2010 was A$4.4 billion.
About Caltex: Caltex is Australia’s leading transport fuel supplier and convenience retailer and the only integrated oil refining and marketing company listed on the Australian Securities Exchange. They operate in every state and territory in Australia. As a supplier Caltex buys crude oil and refined products on the international market. Caltex is also Australia’s leading oil refiner. Combined production at Caltex’s Kurnell refinery in Sydney and Lytton refinery in Brisbane comprises approximately 50 percent petrol, 30 percent diesel and 15 percent jet fuel. The remainder of the production consists of fuel oil, waxes and lubricants, bitumen, sulphur, LPG and other gasses. Caltex reported A$18.7B in revenue in 2010.
9 NRG FOCUS | BY alter nrg
W15: Process Design Package (PDP)The purpose of a Process Design Package (PDP) is to supply customers with the
Front-End Engineering and Design requirements for the Alter NRG scope of
supply. The PDP will be used by Alter NRG to form the detailed estimate for the
Alter NRG’s supplied equipment.
W-15 Product Portfolio for Project Optimization
● Alter NRG Plasma Gasifier (APG) reactor including refractory lining and shell
jacket cooling
● Refractory lined duct work from the outlet of the gasifier reactor to the inlet of
the venturi cooler
● Plasma torch systems including torch cooling (deionized water cooling
system), plasma torch tuyere cooling, torch air control, and shroud air
● Oxidant control system
● Partial quench system
● Slag handling system
The Alter NRG Plasma Gasification System (APGS), using Westinghouse Plasma Corporation (WPC)
technology, is designed to handle MSW with the following functional systems for the project:
W 15 ● Replaces up to 150,000 bbls/
yr of fossil fuel
● Handles up to 300 tpd Waste
● Replaces up to 15 MW
Electrical
Engineering Services ● Feasibility Study
● Design Basis Memorandum (DBM)
● Process Design Package (PDP)
Scope of Supply ● Feed System
● Plasma Gasification Reactor
● Plasma Torch Systems
● Slag Solidification System
● Syngas Cleaning Systems
ISSUE | JUNE 201210
GASIFIER ModEl AppRoxIMAtE cApAcIty (tonnES/dAy)
Feedstock Oxygen Air
W 15Waste 290 140
Hazardous Waste 160 300
The W-15 Gasifier
is ideal for smaller
projects. This is a
fully engineered
solution with 3D
Models [pictures
to the left and
bottom], material
off-takes and full
Process Design
Packages (PDP)
available.
11 NRG FOCUS | BY alter nrg
The Westinghouse Plasma Gasification technology is capable of processing a
variety of waste materials to generate a commodity grade syngas. Syngas is a
versatile product that can be used to replace fossil fuels and generate power.
The value proposition is simple and compelling
Refueling Configuration with Westinghouse Plasma Gasification
● Create energy independence
● Create an environmentally sustainable in-country waste management solution
● Reduce reliance on expensive and volatile fossil fuel imports
● Improve the CO2 footprint of power generation facilities by reducing the amount of fuel oil
● Use existing infrastructure without major capital cost upgrades
● Many islands and other areas of the world do not have natural
gas and so they import fuel oil to create their electricity. With
oil prices of $100 per barrel, plus delivery it can routinely cost
$20 per MMbtu
● People pay to dispose of waste (tipping fees). The
Westinghouse Plasma Technology at a $60 tipping fee for the
household waste creates syngas that can be used to replace
the fuel oil and at a cost of $0 per MMbtu. This is a significant
economic improvement. This is in addition to the benefits of
removing waste from landfills, as well as significantly lower
carbon dioxide emissions. A win, win, win proposition
● Alter NRG is currently in commercial discussions for various
projects around the world both with the island nations
themselves, as well as engineering companies interested in
partnering into this opportunity
Existing configuration Refueling configuration
BOILER
MODIFIEDBOILER
FUEL OIL FUEL OIL
STEAM
SYNGAS
STEAM
FEED STOCK
Hazardous
Tires
Municipal
Industrial
Biomass
etc.
Westinghouse Plasma Corp. provides a complete design bui ld solut ion for the fuel replacement market. Our project scope is designed to minimize execut ion r isk and provide the best possible solut ions and service for our customers, including detai led faci l i ty engineering to the start-up and commissioning of your faci l i ty.
WESTINGHOUSE PLASMA’S FUEL REPLACEMENT SOLUTIONIn the refueling configuration, the Westinghouse Plasma Gasifier will process waste materials and create a commodity grade clean syngas. This syngas is then co-fired in the existing boiler through a modification of the boiler system. The syngas will likely represent less than 25% of the total fuel being delivered to the power station. By controlling the amount of syngas as a percentage of the total delivered fuel, the facility
will benefit from the significant economic and environmental attributes of the syngas while maintaining the original performance of the boiler. Refueling has many advantages, including:
Refueling
ISSUE | JUNE 201212
150,000 - 650,000+ bbl of Low Cost Replacement Fuel per annum
Limited land availability and as current landfills are mandated for closure, Westinghouse Plasma provides sustainable “Made in Country” waste management solution and economic advantages.
Significant reduction in fuel costs ● Westinghouse Plasma Solution can replace a material percentage of the fuel oil being used to generate power, resulting in significant fuel savings and a lower total plant operating cost.
Effective utilization of current power plant assets ● Fuel replacement integrates with an existing power generation facility which greatly reduces the project cost when compared to a greenfield project.
● Integration with an existing power plant reduces permitting issues when compared to a greenfield project.
Provides energy independence ● Creating syngas from local waste materials, creates a “Made in Country” energy solution and reduces the reliance on fossil fuel imports that can be volatile and expensive.
● Creating syngas on site reduces the need for pipeline infrastructure that can be environmentally disruptive and capital intensive.
Westinghouse Plasma refueling strategy ● Create a “Made in Country” solution for waste streams that are currently land-filled or shipped overseas.
● Reduce greenhouse gas emissions and the contamination of soil and ground water caused from land-filling.
● Indirectly increase recycling rates – US States with high rates of Waste to Energy tend to also lead the country in recycling.
● Provide waste management solutions in the areas of high population density where sustainable waste disposal is critical.
250 - 1,000 tonnes per day of waste
Solution for Island Countries - The Caribbean
13 NRG FOCUS | BY alter nrg
Project UpdateAlter NRG supported the final engineering for Wuhan Kaidi who continued
construction of a demonstration facility in China. Upon successful
demonstration (expected in Q3 of 2012), Kaidi has more than 100 sites
identified to take biomass and convert it into power and ethanol.
Alter NRG also supported a demonstration facility in Shanghai China, for which the detailed engineering and torches have been delivered. The facility has finalized its feedstock agreement, with a large Chinese waste company and its site location and they are advancing the site plan.
Wuhan Kaidi Demonstration Plant currently being built in China, alongside an existing facility
ISSUE | JUNE 201214
Westinghouse Plasma showcased the Waste
to Biofuels Conversion Technology
Westinghouse Plasma attended the 7th
Annual World Biofuels Markets
Conference held in Rotterdam,
Netherlands from March 13-15, 2012.
This is the largest biofuels congress and
exhibition event in Europe.
Kevin Willerton
stated that “I really enjoyed the
conference. It was
good value for my
company.”
15 NRG FOCUS | BY alter nrg
www.alternrg.com
Alter NRG provides clean energy
solutions that are economically viable
and environmentally sustainable.
Westinghouse Plasma is the industry
leading plasma gasification
technology that provides clean and
renewable energy solutions by
converting all types of waste and
biomass into high value energy - like
electricity, ethanol or syngas. With
plasma systems in operation for 20
years and converting waste into
energy since 2002, the technology is
commercially proven and produces
lower emissions than other
conventional energy technologies.