24
Textile Effects NOVACRON ® FN reactive dyes Warm exhaust dyeing

NOVACRON FN reactive dyes:Layout - Tekstil Sektörü İle ... · PDF fileDyeing method for 100% CEL For pale to medium shades ºC 90 80 70 60 50 40 30 dyes Aux. salt 10’ 20’ 15–30’

  • Upload
    dinhbao

  • View
    216

  • Download
    1

Embed Size (px)

Citation preview

Textile Effects

NOVACRON® FN reactive dyesWarm exhaust dyeing

NOVACRON® FN

Yellow FN-2RTrichromatic element

Orange FN-RFor brilliant orange andscarlet shades

Scarlet FN-6GFor brilliant scarlet and yellowish red shades

Brilliant Red FN-3GLBasis for combination shades

Red FN-R-01Trichromatic element

Red FN-2BLBasis for combinationshades with high light fastness

2.00 % 1.00 % 0.25 %

1.00 % 0.25 % 0.125 %

Yellow FN-2R Red FN-2BL Blue FN-R

Standard trichromy for pale shades with high light fastness and perspiration-light fastness

Yellow FN-2R Red FN-R-01 Br. Red FN-3GL Navy FN-BN

Medium to deep shades

Turquoise H-GN

Brilliant Blue H-GR

Brilliant Yellow H-4GN

Green, brilliant blue, turquoise—Smile Green concept

Recommended combinations for NOVACRON® FN

Yellow NC Brown NC Olive NC Grey NC

Earth tones—NOVACRON NC

Orange FN-R Scarlet FN-6G Br. Red FN-3GL

Brilliant orange and scarlet shades

Yellow NP Orange F-BR Br. Blue FN-G

Yellow F-4G Red FN-R-01 Br. Blue FN-G

Green, royal blue and purple shades

1/1

1/6

1/3

1/6

2/1

1/1

1/6

1/1

1/6

2/1

Oeko-Tex 100 Nitrogenoxides

Discharge neutral to SD

Discharge alkaline to SD

Post-mercerization(Huntsman internal

test)

Post-bleaching Red. stripping Partial stripping

15 %

12 %

8 %

82 %

54 %

42 %

RR

Br

YY

YY Br

YY Br

YY

100

100

100

100

100

100

100

100

100

100

100

100

30

30

30

30

30

30

Artificial light(Tungsten)

Solubility g/l in water

60 °C

Solubility g/l (60 g/l salt)

60 °C30 °C

Xenon lampISO 105 B02

SD

XenonAATCC1/1 SD

Washing60 °C/C1S

1�

Washing60 °C/C1S

5�

5

3

3

4

3–4

5–6

1/6 1/1 20 AFU 40 AFU Ch CO Ch CO

5–6

4

4

5

4

5–6

5

4–5

5

4–5

4–5

5

4–5

4

4–5

4

4

4–5

5

4–5

5

5

5

5

5

4–5

5

5

5

5

4–5

4

5

5

5

5

5

4–5

5

5

5

5

5

4

4

5

5

5

Peroxide washing95 °C/E2S

Perspiration alkaline Perspiration acid

Ch CO Ch CO Ch CO

5

4–5

5

5

5

5

4–5

5

5

4–5

4

5

5

5

5

5

4–5

5

4–5

5

5

4–5

5

5

5

5

5

5

4–5

5

Water M&S C10Apale shade standard shade

Chlorinated water

5

5

5

4–5

5

5

Ch CO Ch Ch 10 mg/lCh

20 mg/lCh

5

5

5

5

5

5

4–5

4–5

4–5

4–5

5

4–5

4–5

4–5 D

4–5

4–5 D

5

4–5

4–5

4–5

4–5

5

5

3–4

4

4

4

5

5

2–3

Dyeing method for 100 % CEL

For pale to medium shades

ºC

90

80

70

60

50

40

30

dyessaltAux.

10’ 20’ 15–30’ 30–40’ 30–40’

ºF

194

176

158

140

122

104

86

Soda ashor soda ash/NaOH

or ALBATEX® SA-200

dispensed or in portions

*

For deep shades

ºC

90

80

70

60

50

40

30

Aux.

10’ 20’ 15–30’ 30–40’ 30–40’

ºF

194

176

158

140

122

104

86

Soda ashor soda ash/NaOH

or ALBATEX® SA-200

dispensed or in portions

*

saltdyes

* higher migration temperature at 80 °C/176 °F is recommended for dyeing delicate fabrics, such as mercerized cotton, Viscose, Modal, Lyocell or blends with elastane, or fabrics difficult to penetrate

Dyeing method for 100 % CEL

Dyeing method for PES-CEL blends

Washing off

• 10 min rinse at 50 °C/122 °F• 10 min neutralize at 50 °C/122 °F (with acetic acid)• 15 min soap at 90 °C/194 °F with 0.5−2 g/l ERIOPON® R LIQ

or 1–2 g/l ALBATEX® DS• 10 min rinse at 50 °C/122 °F• 10 min rinse cold

For very deep shades we recommend an additional rinse at 90 °C/194 °F.

Two-bath process—FN-FAST

• Highest wash fastness performance ever achieved with disperse/reactive dyes

• For articles where the wash fastness is the main issue• Use of state-of-the-art disperse dyes TERASIL WW/W-EL in

conjunction with state-of-the-art reactive dyes NOVACRON FN• More process time, water and energy consumption needed due to

the two-bath technique• No intermediate reduction clearing necessary

140

130

120

110

100

90

80

70

60

50

40

30

284

266

248

230

212

194

176

158

140

122

104

86

0 20 40 60 80 110 120 140 160 180 200 220 240 260 280 300 320 340 360 380 min

ºC ºF

A B C D

TERASIL WW/W-EL dyes NOVACRON FN dyes common salt

3–4 g/l ALBATEX® AB-45 or2 g/l ammonium sulfate + formic acid

0.5 g/l ALBAFLOW® JET1–2 g/l ALBATEX® AR (if necessary)

1 g/l UNIVADINE® DPL

soda ashcaustic soda

A B C

D

Salt and alkali recommendation

Liquor ratio below 6:1 (Ultra Short Liquor Ratio)

With soda ash Dye % <0.5 0.5 1 2 3 4 >5Salt g/l 20 30 40 50 60 70 80Soda ash g/l 14 16 18 20 20 20 20

With mixed alkali Dye % <0.5 0.5 1 2 3 4 >5Salt g/l 20 30 40 50 60 70 80Soda ash g/l 10 10 5 5 5 5 5NaOH** % 0.5 1 2 2.5 3 3.5 4** NaOH 36 °Bé/66 °Tw

With ALBATEX® SA-200 Dye % <0.5 0.5 1 2 3 4 >5Salt g/l 20 30 40 50 60 70 80ALBATEXSA-200* % 2.5 2.75 3 3.5 4.5 5.5 6.5

Liquor ratio below 8:1

With soda ash Dye % <0.5 0.5 1 2 3 4 >5Salt g/l 20 30 40 50 60 70 80Soda ash g/l 10 12 14 16 18 20 20

With mixed alkali Dye % <0.5 0.5 1 2 3 4 >5Salt g/l 20 30 40 50 60 70 80Soda ash g/l 10 5 5 5 5 5 5NaOH** ml/l – 0.75 1.25 1.5 2 2.5 3** NaOH 36 °Bé/66 °Tw

With ALBATEX® SA-200 Dye % <0.5 0.5 1 2 3 4 >5Salt g/l 20 30 40 50 60 70 80ALBATEXSA-200* g/l 2.5 2.75 3 3.5 4.5 5.5 6.5

Salt and alkali recommendation

Liquor ratio above 8:1

With soda ash Dye % <0.5 0.5 1 2 3 4 >5Salt g/l 30 40 50 60 80 90 100Soda ash g/l 8 10 12 14 16 18 18

With mixed alkali Dye % <0.5 0.5 1 2 3 4 >5Salt g/l 30 40 50 60 80 90 100Soda ash g/l 8 5 5 5 5 5 5NaOH** ml/l – 0.5 1.0 1.25 1.5 2 2.5** NaOH 36 °Bé/66 °Tw

With ALBATEX® SA-200 Dye % <0.5 0.5 1 2 3 4 >5Salt g/l 30 40 50 60 80 90 100ALBATEXSA-200* g/l 2.5 2.75 3 3.5 4.5 5.5 6.5

NotesSaltThe same amount of common salt (NaCl) or Glauber’s salt anhydrous(Na2SO4) can be used. If Glauber’s salt cryst. (Na2SO4. 10H2O) isused, the amount of salt must be doubled.

* Recommended amounts of ALBATEX SA-200 in g/l for liquor ratio 8:1 and above; in % for liquor ratio below 8:1

1 ml NaOH 36 °Bé = 0.91 ml NaOH 38 °Bé = 0.52 ml NaOH 50 °Bé =0.40 g NaOH 100 %

Pretreatment products

CLARITE® GSbleach-processor

CLARITE® COMbleach-processor

INVADINE® DAsurfactant

ULTRAVON® ELsurfactant

INVATEX® ACcracking agent

INVATEX® SAcracking agent

INVAZYME® CATenzyme

Processor for batchwise, discontinuous systems.Crystallization and precipitation-inhibiting action in heavily soiledbleaching systems such as one-stage rapid bleaching, and in extreme-ly short-liquor-ratio machines. Contains no surfactant; anionic.

Combination product for batch-wise bleaching with peroxide.Regulates the formation of active oxygen.No other additions to the bleach bath required than hydrogen peroxideand alkali. Good detergency and emulsifying properties.Anionic/nonionic.

Low foaming wetting agent and detergent for discontinuous pretreat-ment and continuous immersion processes. Good deter-gency/emulsifying properties and good hydrophilicity of the goods.Very effective also on synthetics and Elastane. APEO-free, anionic/nonionic.

Dissolves grease and oil readily. High wetting/detergent/dispersingpower reinforced by a crystallization-retarding complexing action. Low-foaming, stable at high alkali concentrations (up to 300 g/l causticsoda 100 %).Suitable for enzymatic desizing. Stain-removing action at high concen-trations. APEO-free, anionic.

Special cracking agent to optimize the washing process, mainlyapplied after bleaching or mercerizing. Core neutralization of the cellu-lose fiber and extremely clean fabrics through thorough removal oftraces of impurities at the final rinsing stage. High complexing/disper -sing power and threshold effect. Contains no phosphorous or sur factant, anionic.

Versatile sequestrant mixture, especially for acid and alkaline cracking.Marked retardation of crystallization, high capacity to inactivate heavymetal ions in highly alkaline media. Stable to oxidation and effective athigh alkali concentrations (>300 g/l caustic soda 100 %).Prevents precipitation in causticizing, mercerizing and caustic sodarecuperation baths. Contains no surfactant, anionic.

Stabilized, liquid catalase. The catalase enzyme removes the hydrogenperoxide specifically by splitting it into oxygen and water. Improvesshade reproducibility without loss of color yield with dyes that are sen-sitive to oxidation processes. Outstanding biodegradability.Very broad application spectrum: pH 3–10 and temperature up to65 °C.

Pretreatment for CO and its blends, including Elastane

Discontinuous peroxide bleach—SMART PREP:

0.5–1.5 ml/l CLARITE® GS1.0–2.0 ml/l INVADINE® DA or ULTRAVON® EL1.0–2.5 g/l NaOH 100 %2.0–10 ml/l H2O2 35 %or2.5–4.0 ml/l CLARITE® COM1.0–2.5 g/l NaOH 100 %2.0–10 ml/l H2O2 35 %

Liquor ratio: 4:1–20:1

Temperature: 90–98 °C (ULTRA BLEACH up to 115 °C)

Reaction time: 20–60 min (ULTRA BLEACH up to 20 min)

Cooling/rinsing combined or separate hot rinse; drain.

Neutralizing/final clearing with INVATEX® AC at 40–60 °C for 5–10 min.

Without draining, remove peroxide with INVAZYME® CAT at 40–60 °Cfor 5–10 min; dyeing can be performed in the same bath.

For goods with high alkaline earth and heavy metal ion contents, it isadvisable to carry out an acid cracking process before bleaching toenhance effects and process safety.

Discontinuous acid cracking

0.5–2.0 ml/l INVATEX® SA1.0–2.0 ml/l INVADINE® DA or ULTRAVON® EL

Liquor ratio: 4:1–20:1/temperature: 30–60 °C

Reaction time: 20–30 min/hot rinse; continue with bleaching

For dark shades, which do not require bleaching, it is advisable tocarry out an alkaline cracking process to remove greases, waxes, oilsand other kinds of impurities.

Discontinuous alkaline cracking

1.0–4.0 g/l NaOH 100 % or soda ash0.5–1.0 ml/l INVATEX® SA1.0–2.0 ml/l INVADINE® DA or ULTRAVON® EL

Liquor ratio: 4:1–20:1/temperature: 90–98 °C

Reaction time: 20–40 min/hot rinse

Neutralizing/final clearing with INVATEX® AC at 40–60 °C for 5–10 min

3–4

1–2

4–5

4–5

4–5

5

Chlorinated water M&S C10Apale shade standard shade

Water

10 mg/lCh

20 mg/lCh

Ch Ch Ch CO

3–4

1

4–5

3–4

4–5

4

4–5

4–5

4–5

4

4–5

4

4–5

4–5

4–5

4–5

4–5

5

5

5

5

4

5

5

5

5

5

5

4–5

5

Perspiration acid

Perspirationalkaline

Peroxide washing 95 °C/E2S

4–5

5

5

5

5

4–5

Ch CO Ch CO Ch CO

5

5

5

5

4–5

5

4–5

5

5

5

5

5

5

5

5

5

4

5

4–5

5

5

2–3

4–5

4–5

4–5

5

4–5

5

4–5

4–5

4–5

5

5

4

4–5

5

5

5

5

4

5

5

5

5

4–51/1

4–5

4–5

5

6

4

41/1

3–4

6

5–6

Washing60 °C/C1S

5�

Washing 60 °C/C1S

1�

Xenon AATCC1/1 SD

Xenon lampISO 105 B02

Ch CO Ch CO 20 AFU 40 AFU 1/6 1/1

5

5

5

5

4–5

4–5

4–5

5

5

5

4–5

4–5

4–5

4–5

4N/L

4–5

4–5

5

7

6–7

4–5N/L

4–5

6–7

6

N/L = Navy light

Solubility g/l(60 g/l salt)

60 °C

Solubility g/l in water Artificial light(Tungsten)

(Tungsten)

30

10

30

30

30

30

100

100

100

100

100

100

100

100

100

100

100

100

GG D

GG

D

RR

RR Br

Y Br

60 °C 30 °C

30 %

30 %

74 %

75 %

20 %

65 %

Partialstripping

Red. stripping Post-bleaching Post -mercerization(Huntsman internal

test)

Discharge alkaline to SD

Discharge neutral to SD

Nitrogen oxides

Oeko-Tex 100

1/3

N/L

2/1

2/1

2/1

1/3

N/L

2/1

2/1

2/1

Key

Artificial light Yellower YBluer BlGreener GRedder RWeaker, lighter WDeeper, stronger DeDuller, flatter DBrighter Br

Fastness Shade change ChStaining of cotton CO

Methods In portions or dispensed

Key Very good Highly recommendedGood RecommendedModerate LimitedPoor Not recommended –

ALBAFLOW® FFC-01Penetration accelerant. Anionic. 0.5−2.0 g/l

ALBATEX® AB-55Acid buffer—process control. AnionicLR 8:1 0.5−5 g/l // LR < 8:1 0.5−5 %

ALBAFLUID® CD*Lubricant. Anionic. 0.5–2 g/l

LYOPRINT® RGReduction inhibitor/oxidizing agent. Anionic. 1−3 g/l

ALBATEX® DSProtective colloid. Anionic. 0.5−3 g/l

ALBATEX® SA-200Buffered liquid alkali—process control. LR 8:1 2.5−6.5 g/l // LR < 8:1 2.5−6.5 %

ERIOPON® R LIQAfter-clearing agent. Anionic. 0.5−2 g/l

ALBAFIX® ECOFixative. Cationic. 1–3 %

* An addition of 2–4 g/l ALBAFLUID CD is also highly recommended in pretreatment under difficult machine conditions, such as low liquor ratio, and delicate fabrics, e.g. Viscose, Modal, Lyocell or blends with elastane.

Auxiliaries for exhaust processing of CEL

Blue FN-RTrichromatic element forpale to medium shadeswith high light fastness

Brilliant Blue FN-GBasis for brilliant blue andgreen shades

Navy FN-BNTrichromatic element fordark shades with goodchlorine fastness

Yellow F-4GElement for brilliant greenand yellow shades

Yellow NPNon photochromic elementfor shades with high lightfastness and perspiration-light fastness

Orange F-BRElement for shades withhigh light fastness and perspiration-light fastness

0.25 % 1.00 % 2.00 %

NOVACRON® FN

Complementarydyes

2.00 % 4.00 % 6.00 %

0.25 % 1.00 % 2.00 %

Highlights

Copyright © 2007 Huntsman. All rights reserved.All trademarks mentioned are registered trademarks of Huntsman Corporation or an affiliate thereof in one or more, but not all countries.IMPORTANT: The following supersedes Buyer’s documents. Sales of the product described herein («Product») are subject to the general terms and conditions of sale of eitherHuntsman Advanced Materials LLC, or its appropriate affiliate. Huntsman warrants that at the time and place of delivery all Products sold to Buyer shall conform to the specificationsprovided to Buyer by Huntsman.While the information and recommendations included in this publication are, to the best of Huntsman’s knowledge, accurate as of the date of publication, NOTHING CONTAINED HEREIN(EXCEPT AS SET FORTH ABOVE REGARDING CONFORMANCE WITH SPECIFICATIONS PROVIDED TO BUYER BY HUNTSMAN) IS TO BE CONSTRUED AS A REPRESENTATION OR WAR-RANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,NONINFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR DESCRIPTION OR SAMPLE, AND THE BUYERASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUBSTANCES.No statements or recommendations made herein are to be construed as a representation about the suitability of any Product for the particular application of Buyer or user or as aninducement to infringe any patent or other intellectual property right. Buyer is responsible to determine the applicability of such information and recommendations and the suitability ofany Product for its own particular purpose, and to ensure that its intended use of the Product does not infringe any intellectual property rights.The Product may be or become hazardous. The Buyer should obtain Material Safety Data Sheets and Technical Data Sheets from Huntsman containing detailed information on Producthazards and toxicity, together with proper shipping, handling and storage procedures for the Product, and should comply with all applicable governmental laws, regulations and stan-dards relating to the handling, use, storage, distribution and disposal of, and exposure to the Product. Buyer shall also take all steps necessary to adequately inform, warn andfamiliarize its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product of all hazards pertaining to and proper procedures forsafe handling, use, storage, transportation and disposal of and exposure to the Product, and the containers or equipment in which the Product may be handled, shipped or stored. Please note that products may differ from country to country. If you have any queries, kindly contact your local Huntsman representative.

Huntsman is a member of:

(Ecological and Toxicological Association of Dyes and Organic Pigments Manufacturers)

Properties

Highest fastness levels• light fastness • perspiration light fastness (PLF)• oxidative bleach• color retention to home laundering

Compact range of brilliant dyes• few elements• high brilliancy of each element

Outstanding reproducibility• similar affinity level • robust dyes• very good diffusion• reactive bond stable in both alkaline

and acid conditions

Short and simple dyeing processes• isotherm process at warm temperature• high solubility in presence of salt and alkali• easy washing off (see below)

Excellent washing off• high fixation rate• medium affinity level• low re-deposition on fabric

Customer benefits

Fulfills brand and retailer requirements• pale shades• sportswear articles• repeated washing with peroxide (M&S test)• High IQ Lasting Color

Wide shade gamut• low inventory, simple replenishment• covers a wide shade gamut

Improved right-first-time • excellent compatibility• little sensitivity to varying dyeing

parameters• good levelling, uniform fabric appearance• high bulk to bulk reproducibility

Water and energy savings• energy savings• suitable for short liquor ratio dyeing• water savings

Ecology• little dye to be washed off• hydrolyzed dye is easy to remove• good color blocking

122007e.doc—January 2008, Printed in Switzerland.