5
REMOVABLE TOP COVER (DO NOT STAND ON) REMOVABLE FACE COVER NON-REMOVABLE FRONT COVER BRAKE MANIFOLD COVER FORWARD OR AFT SEE SHEET 5 FOR LOADING FORCES AND OTHER RECOMMENDATIONS FOR ATTACHING GYRO TO HULL STRUCTURE SHOWN WITH FRONT COVER ONLY NOTES: 1) SEE REFERENCES 1 THROUGH 5 FOR RELATED INSTALLATION MANUAL AND ELECTRICAL / ELECTRONIC AND COOLING CIRCUIT DRAWINGS. 2) GYRO ASSEMBLY WEIGHT = 890LBS (404KG) 3) RAW WATER COOLING REQUIREMENT IS 15 LPM (4 GPM) MINIMUM AND 30 LPM (8 GPM) MAXIMUM CONTINUOUS FLOW. PROVIDED CONNECTIONS ARE 19mm (3/4" INCH) HOSE BARB. USE OF RAW WATER STRAINER IS REQUIRED. 4) TWO LIFTING EYES ARE PROVIDED ON THE TOP OF THE GYRO SPHERE FOR USE WITH A CHAIN/SPREADER BAR (SEE SHEET 4) TOP COVER MUST BE REMOVED TO ACCESS LIFTING EYES. 5) COVERS ARE PROVIDED TO PREVENT PERSONNEL OR EQUIPMENT ENTANGLEMENT WHILE GYRO IS IN OPERATION. THESE COVERS ARE NOT TO BE STOOD ON OR TO HAVE ANYTHING STORED ON TOP OF. SEAKEEPER RECOMMENDS THE COVERS TO ALWAYS BE IN PLACE DURING OPERATION. 6) THE GYRO MUST BE INSTALLED AFT OF AMIDSHIP TO MINIMIZE HIGH ACCELERATION LOADING DUE TO HULL/WAVE IMPACTS DURING OPERATION AT HIGH SPEED OR IN LARGE WAVES. GYRO DOES NOT NEED TO BE MOUNTED ON CENTERLINE OF KEEL. GYRO SUPPORT STRUCTURE MUST BE PARALLEL TO VESSEL WATERLINE. 7) ADHESIVE INJECTION HOLES ARE PROVIDED AS A SECONDARY MEANS TO ADD ADHESIVE IN AREAS THAT ARE LACKING ADHESIVE BETWEEN THE SADDLE SIDES AND HULL STRUCTURE. THE INJECTION PROCESS IS ONLY USED TO RECOVER FROM INADEQUATE OR UN-EVEN ADHESIVE APPLICATION. REFER TO INSTALLATION MANUAL FOR ADHESIVE INSTALLATION PROCEDURE. NO FASTENERS ARE TO BE USED IN THE INJECTION HOLES. 8) GYRO MAY BE INSTALLED FACING FORWARD OR AFT AS SHOWN. GYRO ORIENTATION SHOULD BE SELECTED TO PROVIDE THE MOST ACCESSIBILITY FOR FUTURE SERVICE AND MAINTENANCE. INSTALLATION, START-UP, AND OPERATION IS THE SAME REGARDLESS OF GYRO ORIENTATION. 9) WHEN INSTALLING GYRO SEAKEEPER RECOMMENDS USING A SADDLE LOCATION FIXTURE #90392 AVAILABLE FROM SEAKEEPER. THIS FIXTURE WILL PROPERLY SPACE AND ALIGN SADDLES FOR THE BONDING PROCESS. SEE REFERENCE 5 FOR DETAILS OF INSTALLATION PROCESS. REV NO. ECN NO. ZONE DESCRIPTION DATE APPRVD. 2 DRAWING VIEWS ROTATED 8/10/2017 WHK REF. DWG NO. DWG. TITLE 1 90397 SEAKEEPER 6 COOLING WATER SCHEMATIC 2 90396 SEAKEEPER 6 CABLE BLOCK DIAGRAM 4 90392 SEAKEEPER 6 INSTALLATION FIXTURE KIT 5 90402 SEAKEEPER 6 INSTALLATION MANUAL 3 90408 TOUCH DISPLAY AND MOUNTING DETAILS D C B A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F A 2 Seakeeper Inc. 44425 Pecan Court, Suite 151 California, MD 20619 PROD APPR: DATE: --- REV. NO. 90399 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SEAKEEPER INCORPORATED. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SEAKEEPER IS PROHIBITED. PROPRIETARY AND CONFIDENTIAL NAME: SEAKEEPER 6 INSTALLATION DETAILS - BOND-IN METHOD WEIGHT - LBS : DWG NUMBER SHEET NO. DRAWN: ENG APPR: DATE: DATE: WHK MATERIAL: --- 1JUL2016 1 OF 5

NOTES: 2 DRAWING VIEWS ROTATED 8/10/2017 WHK … · gyro support structure must be parallel to vessel ... heat exchanger drive box hydraulic brake manifold hydraulic charge port (make

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REMOVABLE TOP COVER(DO NOT STAND ON)

REMOVABLE FACE COVER

NON-REMOVABLE FRONT COVER

BRAKE MANIFOLD COVER

FORWARD OR AFT

SEE SHEET 5 FOR LOADING FORCES AND OTHER RECOMMENDATIONSFOR ATTACHING GYRO TO HULL STRUCTURE

SHOWN WITH FRONT COVER ONLY

NOTES:

1) SEE REFERENCES 1 THROUGH 5 FOR RELATED INSTALLATION MANUAL AND ELECTRICAL / ELECTRONIC AND COOLING CIRCUIT DRAWINGS.

2) GYRO ASSEMBLY WEIGHT = 890LBS (404KG)

3) RAW WATER COOLING REQUIREMENT IS 15 LPM (4 GPM) MINIMUM AND 30 LPM (8 GPM) MAXIMUM CONTINUOUS FLOW.PROVIDED CONNECTIONS ARE 19mm (3/4" INCH) HOSE BARB. USE OF RAW WATER STRAINER IS REQUIRED.

4) TWO LIFTING EYES ARE PROVIDED ON THE TOP OF THE GYRO SPHERE FOR USE WITH A CHAIN/SPREADER BAR (SEE SHEET 4) TOP COVER MUST BE REMOVED TO ACCESS LIFTING EYES.

5) COVERS ARE PROVIDED TO PREVENT PERSONNEL OR EQUIPMENT ENTANGLEMENT WHILE GYRO IS IN OPERATION. THESE COVERS ARE NOT TO BE STOOD ON OR TO HAVE ANYTHING STORED ON TOP OF. SEAKEEPER RECOMMENDS THE COVERS TO ALWAYS BE IN PLACE DURING OPERATION.

6) THE GYRO MUST BE INSTALLED AFT OF AMIDSHIP TO MINIMIZE HIGH ACCELERATION LOADING DUE TO HULL/WAVE IMPACTS DURING OPERATION AT HIGH SPEED OR IN LARGE WAVES. GYRO DOES NOT NEED TO BE MOUNTED ON CENTERLINE OF KEEL. GYRO SUPPORT STRUCTURE MUST BE PARALLEL TO VESSEL WATERLINE.

7) ADHESIVE INJECTION HOLES ARE PROVIDED AS A SECONDARY MEANS TO ADD ADHESIVE IN AREAS THAT ARE LACKING ADHESIVE BETWEEN THE SADDLE SIDES AND HULL STRUCTURE. THE INJECTION PROCESS IS ONLY USED TO RECOVER FROM INADEQUATE OR UN-EVEN ADHESIVE APPLICATION. REFER TO INSTALLATION MANUAL FOR ADHESIVE INSTALLATION PROCEDURE. NO FASTENERS ARE TO BE USED IN THE INJECTION HOLES.

8) GYRO MAY BE INSTALLED FACING FORWARD OR AFT AS SHOWN. GYRO ORIENTATION SHOULD BE SELECTED TO PROVIDE THE MOST ACCESSIBILITY FOR FUTURE SERVICE AND MAINTENANCE. INSTALLATION, START-UP, AND OPERATION IS THE SAMEREGARDLESS OF GYRO ORIENTATION.

9) WHEN INSTALLING GYRO SEAKEEPER RECOMMENDS USING A SADDLE LOCATION FIXTURE #90392 AVAILABLE FROM SEAKEEPER.THIS FIXTURE WILL PROPERLY SPACE AND ALIGN SADDLES FOR THE BONDING PROCESS. SEE REFERENCE 5 FOR DETAILS OFINSTALLATION PROCESS.

REV NO. ECN NO. ZONE DESCRIPTION DATE APPRVD.2 DRAWING VIEWS ROTATED 8/10/2017 WHK

REF. DWG NO. DWG. TITLE1 90397 SEAKEEPER 6 COOLING WATER SCHEMATIC2 90396 SEAKEEPER 6 CABLE BLOCK DIAGRAM4 90392 SEAKEEPER 6 INSTALLATION FIXTURE KIT5 90402 SEAKEEPER 6 INSTALLATION MANUAL3 90408 TOUCH DISPLAY AND MOUNTING DETAILS

D

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B

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D

12345678

8 7 6 5 4 3 2 1

E

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2

Seakeeper Inc. 44425 Pecan Court, Suite 151 California, MD 20619

PROD APPR:

DATE:

---

REV. NO.

90399

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

SEAKEEPER INCORPORATED. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF

SEAKEEPER IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

NAME:

SEAKEEPER 6 INSTALLATION DETAILS - BOND-IN METHOD

WEIGHT - LBS :

DWG NUMBER SHEET NO.

DRAWN:

ENG APPR:

DATE:

DATE:WHK

MATERIAL:

---1JUL2016

1 OF 5

754.7129.71

756.0529.77

TOP VIEW

COOLANT FILLCAPHEAT EXCHANGER

DRIVE BOX

HYDRAULIC BRAKEMANIFOLD

HYDRAULIC CHARGEPORT (MAKE ACCESIBLE)

DISPLAY AND POWERCABLE CONNECTIONS

70° POSITIVEPRECESSION LIMIT

70° NEGATIVE PRECESSION LIMIT

SEAWATER OUTLET(TOP)

SEAWATER INLET(BOTTOM)

NON-BRAKE SIDE VIEW

397.3115.64

212.478.37

88.653.49

651.4625.65

190.507.50

80.883.18

140° PRECESSIONSWING RANGE

317.50R12.50 SWING

ENVELOPE OF ENCLOSURE

626.1724.65

OVERALL HEIGHT

228.859.01

PRECESSION ANGLESENSOR 24.81

MAXIMUM DISTANCEBETWEEN SUPPORT STRUCTURE

85.733.38

126.854.99

6.35R.25

44.451.75

31.781.25

317.5012.50

268.0210.55

MINIMUM

265.2610.44

MINIMUM

31.741.25

CAUTION! TIGHT CLEARANCE

65.262.57

228.759.01

190.657.51

ATTENTION!KEEP THIS AREA UNDER GYRO

CLEAR FOR FREE MOVEMENT OFHOSES AND CABLES

FLYWHEEL SPINAXIS

AC POWERCONNECTION

GIMBAL AXISCENTERLINE

D

C

B

A

B

C

D

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8 7 6 5 4 3 2 1

E

F

E

F

A

2

Seakeeper Inc. 44425 Pecan Court, Suite 151 California, MD 20619

PROD APPR:

DATE:

---

REV. NO.

90399

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

SEAKEEPER INCORPORATED. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF

SEAKEEPER IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

NAME:

SEAKEEPER 6 INSTALLATION DETAILS - BOND-IN METHOD

WEIGHT - LBS :

DWG NUMBER SHEET NO.

DRAWN:

ENG APPR:

DATE:

DATE:WHK

MATERIAL:

---1JUL2016

2 OF 5

101.604.00

MINIMUM REQUIRED DISTANCE FOR TOOL AND

SERVICE CLEARANCES.BOTH SIDES

101.604.00

MINIMUM REQUIRED DISTANCE FOR TOOL AND

SERVICE CLEARANCES.

50.802.00

MINIMUM REQUIRED DISTANCE FOR TOOL AND

SERVICE CLEARANCES.

76.203.00

MINIMUM REQUIRED DISTANCE FOR TOOL AND

SERVICE CLEARANCES.

HYDRAULIC HOSE CONNECTIONS MUST

BE ACCESSIBLE

AC POWERCONNECTION

VIEWS SHOWING REQUIRED CLEARANCES AROUND GYROFOR USE OF HAND TOOLS, EASE OF MAINTENANCE, AND INSTALLATION.

D

C

B

A

B

C

D

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8 7 6 5 4 3 2 1

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2

Seakeeper Inc. 44425 Pecan Court, Suite 151 California, MD 20619

PROD APPR:

DATE:

---

REV. NO.

90399

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

SEAKEEPER INCORPORATED. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF

SEAKEEPER IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

NAME:

SEAKEEPER 6 INSTALLATION DETAILS - BOND-IN METHOD

WEIGHT - LBS :

DWG NUMBER SHEET NO.

DRAWN:

ENG APPR:

DATE:

DATE:WHK

MATERIAL:

---1JUL2016

3 OF 5

358.2014.10

LIFTING EYES

CAUTION: ALWAYS USE A MINIMUM OF 2 LIFTING POINTS. NEVER LIFT GYRO FROM ONLY 1 LIFT POINT.

38.131.50

190.287.49

23.81.94

190.287.49

270.6810.66

73.662.90

444.5017.50

184.747.27

674.7426.56

127.185.01

NYLON SCREWS FORCREATING A SPACE FOR

BONDING ADHESIVE BETWEENTOP SURFACE OF HULL

STRUCTURE AND SADDLE

LIFT VERTICALLY USINGA SPREADER BAR OR SIMILAR

ARRANGEMENT

SEAKEEPER RECOMMENDS BUILDER/INSTALLER USINGINTALLATION FIXTURE #90392 AVAILABLE FROM

SEAKEEPER TO LOCATE SADDLE POSITION ON HULL STRUCTURE.

D

C

B

A

B

C

D

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8 7 6 5 4 3 2 1

E

F

E

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2

Seakeeper Inc. 44425 Pecan Court, Suite 151 California, MD 20619

PROD APPR:

DATE:

---

REV. NO.

90399

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

SEAKEEPER INCORPORATED. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF

SEAKEEPER IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

NAME:

SEAKEEPER 6 INSTALLATION DETAILS - BOND-IN METHOD

WEIGHT - LBS :

DWG NUMBER SHEET NO.

DRAWN:

ENG APPR:

DATE:

DATE:WHK

MATERIAL:

---1JUL2016

4 OF 5

+Fz

+Fy

+Fx

+Fz

+Fx

+Fy

+Fy -Fx

-Fz

BUILDER/INSTALLER IS TO INSTALL 4 SADDLE FITTINGS USING STRUCTURAL ADHESIVE. SEAKEEPERRECOMMENDS USING AN INSTALLATION FIXTURE #90392 AVAILABLE FROM SEAKEEPER, TO MAINTAIN ALIGNMENT AND LOCATION OF SADDLES DURING BONDING PROCESS.AFTER ADHESIVE IS FULLY CURED, THE GYRO FRAME IS THEN FASTENED TO THE SADDLES USINGTHE HARDWARE INCLUDED WITH GYRO- M12-1.75 X 65mm LONG, ALLOY STEEL HEX HEAD CAP SCREWS.TORQUE VALUE FOR BOLTS = 65 FT/LBS (88.1 Nm) USING REMOVEABLE THREADLOCKER COMPOUND ON BOLTTHREADS AND MARINE SEALANT UNDER FLAT WASHERS.SEE INSTALLATION MANUAL #90402 FOR DETAILS OF INSTALLATION PROCEDURE.

AUXILLARY INJECTION HOLESFOR BONDING ADHESIVE.SEE NOTE 7, SHEET 1

717.9228.26

476.2518.75

674.7426.56

CENTERLINE

G

ALL 4 MOUNTING SURFACESMUST BE FLAT AND CO-PLANARWITHIN 1.5MM

31.751.25

43.181.70

DETAIL G

GYRO LOADS FOR HULL STRUCTURE DESIGN :

GYRO IS MOUNTED IN A FOUNDATION FRAME WHICH IS BOLTED TO FOUR SADDLE FITTINGSMADE OF A356-T6 CAST ALUMINUM. THE GYRO FRAME INCORPORATES SEMI-ELASTIC ANTI-VIBRATIONISOLATORS ENCASING THE GIMBAL BEARINGS THAT DAMPEN VIBRATIONS THAT COULD TRANSMIT INTO THEHULL STRUCTURE.

THE SADDLES ARE DESIGNED TO BE PERMANENTLY ATTACHED TO LONGITUDINAL GRP HULL BEAMS WITH ASTRUCTURAL ADHESIVE. THIS MOUNTING ARRANGEMENT DISTRIBUTES THE CYCLIC, FULLY REVERSING FORCESAND MOMENTS GENERATED BY THE GYRO OVER A LARGE SURFACE AREA. THE BONDED IN SADDLES ARENOT DESIGNED TO BE BOLTED TO THE HULL STRUCTURE AND THIS METHOD OF ATTACHMENT SHOULD NEVERBE ATTEMPTED WITHOUT CONSULTATION WITH SEAKEEPER INC.

THE GYRO GENERATES PITCH MOMENTS, ROLL MOMENTS, YAW MOMENTS, AND VERTICAL AND HORIZONTALFORCES - THE MAGNITUDE OF WHICH IS CONTROLLED BY THE GYRO'S ACTIVE BRAKE SYSTEM. THESE GYROGENERATED FORCES AND MOMENTS RESULT IN LOADS BEING APPLIED AT THE FOUR POINTS WHERE THEGYRO FRAME BOLTS TO THE TOP FACE OF THE SADDLE FITTINGS. THE RESULTANT FORCES AT THESE POINTSARE ILLUSTRATED ON THE ADJACENT FIGURE AND THE VALUES TO BE USED FOR HULL STRUCTURE DESIGN ARESUMMARIZED BELOW:

VERTICAL FORCE (Fz) = 3820 lbs (17.0 kN)LONGITUDINAL FORCE (Fx) = 2335 lbs (10.4 kN)LATERAL FORCE (Fy) = 209 lbs (0.93 kN)

THESE FORCES SHOULD BE CONSIDERED TO BE ACTING SIMULTANEOUSLY, FULLY REVERSING IN BOTH DIRECTIONS,AND WILL REPEAT AN INFINITE NUMBER OF TIMES. THESE FORCES DO NOT INCLUDE VESSEL MOTION ACCELERATIONS INCLUDING VERTICAL SLAM LOADS WHICH CAN BE HIGH FOR HIGHER SPEED VESSELS.

THE BOAT BUILDER OR THE GYRO INSTALLER IS RESPONSIBLE FOR DESIGNING THE HULL STRUCTURETO WHICH THE GYRO IS ATTACHED TO ACCOMMODATE THE ABOVE FORCES AND MOMENTS PLUS AREASONABLE FACTOR OF SAFETY. SEAKEEPER SUGGESTS A SAFETY FACTOR OF 3.0 (YIELDING A SAFETY MARGINOF 2.0). THIS FACTOR OF SAFETY MAY NEED TO BE INCREASED DEPENDING ON THE OPERATIONAL PROFILE OF THE VESSEL IN WHICH THE GYRO IS TO BE INSTALLED.

THE BOAT BUILDER OR GYRO INSTALLER IS ALSO FULLY RESPONSIBLE FOR SELECTING THE STRUCTURALADHESIVE TO SECURE THE ALUMINUM SADDLE FITTINGS TO THE GRP HULL BEAMS.SEAKEEPER RECOMMENDS THAT THE BUILDER OR INSTALLER USE A STRUCTURAL ADHESIVE WITH A MINIMUMSHEAR STRENGTH OF 13.8 MPa (2000 psi). ADDITIONALLY IT IS STRONGLY SUGGESTED THAT THE BUILDER ORINSTALLER TEST THE COMPATIBILITY OF THE SELECTED ADHESIVE WITH CAST A356 T6 ALUMINUM ANDPLANNED HULL MATERIALS BY PERFORMING MECHANICAL PROPERTY TESTS. TO AID IN DETERMINING THEQUANTITY OF ADHESIVE REQUIRED, THE INTERIOR SURFACE AREA (BONDING SURFACES) OF EACHSADDLE FITTING IS 375.03 SQ. CM. (58.13 SQ. IN.)TOTAL BONDED SURFACE AREA FOR ALL 4 SADDLES = 1500.01 SQ. CM. (232.52 SQ. IN.)

-Fx +Fy

-Fz

D

C

B

A

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

A

2

Seakeeper Inc. 44425 Pecan Court, Suite 151 California, MD 20619

PROD APPR:

DATE:

---

REV. NO.

90399

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF

SEAKEEPER INCORPORATED. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF

SEAKEEPER IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

NAME:

SEAKEEPER 6 INSTALLATION DETAILS - BOND-IN METHOD

WEIGHT - LBS :

DWG NUMBER SHEET NO.

DRAWN:

ENG APPR:

DATE:

DATE:MATERIAL:

---5 OF 5

WHK 12JUL2016