12
Nordberg NP Series Impact Crushers Impact Crushers www.metsominerals.com

Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

  • Upload
    others

  • View
    34

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

Nordberg NP Series Impact Crushers

Imp

act Cru

shers

ww

w.m

etsom

inerals.co

m

Page 2: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

2

Nordberg NP Series impact crushers feature a uniquecombination of heavy rotor design, wear material andcrushing chamber design. This combination has provedrevolutionary in improving capacity, product quality and inreducing operating and wear costs. NP Series impactcrushers are characterised by a unique hammer fixingsystem providing a higher degree of hammers reliability. NPSeries impact crushers have been designed to minimisemaintenance and improve all adjustement operations. NPSeries impact crushers deliver unbeatable performances inprimary, secondary, tertiary and recycling applications.

A history of quality

Nordberg NP Series impact crushers are built on the successof our 50 years of BP and HS impact crushers experience.The field proven NP series combines the best of thesecrushers’ technologies and benefits from the latestdevelopments in wear material quality. All helps to achievethe highest levels of profitability.

High Performance for Higher Profitability

Page 3: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

The Nordberg NP Series

3

Page 4: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

4

Page 5: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

Features & Benefits

5

Reach New Heightswith Metso Minerals

Higher capacity

NP Series of impact crushers are the solution for currentand future operating conditions in which output andproductivity demands are increasingly stringent. Ourengineers have optimised machine layout to maximiseloading, with a bigger crushing chamber, optimised linersand specific rotors to boost productivity in every type ofapplication. A lot of effort has gone into redesigning therotor to increase swing-weight, improve crushingreduction and obtain extra capacity. NP series of impactcrushers enable to achieve a higher reduction with fewercrushing stages, lowering your capital costs and savingenergy.

Higher quality

All this with no quality trade-off on legendary NP impactcrushers !

Starting from the idea of identical rotors for primary andsecondary crushers, we oversized our primary rotors to beable to use the same hammers.

Permanent collaboration with many research laboratorieshas now made it possible to bring you state of the arttechnical innovations in terms of the durability of wearparts (hammers, screen liners, side liners ...) and thereliability of the mechanical components making up thecrushers (shaft lines, bearings).

A range for every type of applicationThe strength of NP impact crushers makes them ideal forevery kind of application in many different configurations.NP impact crushers have demonstrated their effectivenessin a host of missions from crushing low abrasive materialsto industrial applications and recycling.

Mobile : NP1315 installed on Nordwheeler

Stationary : Impact crusher NP1620

Recycling : NP1007 installed on Lokotrack

Page 6: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

Access door

Front frame

Rear frame

Protection tube

Rotor Shaft

Rotor

Frame side liners

Rotor locking holes

Hammer

Frame cross beam

Hammer locking device

2nd breaker platesetting device

Frame Hinge

Hydraulic cylinder and safety arm

Lateral stop

Tramp iron springsafety device

1st breaker platesetting rod

1st and 2ndbreaker plate

6

Main Components

Page 7: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

7

Features & Benefits

Unique hammer attachment systemOver and above the different grades of wear-resistant steelavailable throughout the range, NP impact crusher ischaracterised by a unique attachment unit.

Hammers are fixed to rotors by a single wedge assemblydelivering higher tightening torque than any othermanufacturer. Combined with perfect hammer alignmenton rotor contact faces, this guarantees the enormousadvantage of eliminating gaps between the rotor and thehammers. This reduces risks of hammer breakage andmakes it possible to push the use of cast iron for hammersbeyond conventional limits.

Easy to maintain with high security levelThe same hydraulic power unit opens the frame andadjusts of the liners. Protected doors located all around theframe make it possible to reach the interior of the crusher.Hammers can be changed vertically or horizontally whichenables the machine to adapt to many implementationpossibilities.

Particular attention has been paid to the degree of themodularity of wear parts to make it possible to significantlyreduce the number of part references.

Moreover, as, on a given machine, parts do not all wear atthe same rate and can be moved around the crusher, thenumber of spare and repair parts in stock can be reduced.

Additionally, sensors on the frame make all themaintenance interventions safe by forbidding machinestart up.

Application flexibilityNo drastic modifications are required if, for any reason, youdecide to change your NP impact crusher tasking. By thesimple addition of options like the hydraulic assistance,hydraulic adjustment, a third breaker plate, the use ofdifferent grades of wear resistant steel (hammers, liners,side liners), NP impact crushers can be adapted to everykind of application.

Easy to operateOnce set up for a specific mission, no fine tuning is neededto maximise NP impact crushers’ performances.

Metso Minerals's global after-market network means helpis always close by. If you ever have any questions orproblems, we’re always ready to help get you operating atpeak efficiency in no time.

Hammer attachment unit

Hydraulic assistance

NP 1520

Page 8: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

315 (12"1/2) 100 100 100 100 100 100 100 100 100 100 100250 (10") 97 100 100 100 100 100 100 100 100 100 100200 (8") 90 98 100 100 100 100 100 100 100 100 100150 (6") 80 90 100 100 100 100 100 100 100 100 100125 (5") 72 83 97 100 100 100 100 100 100 100 100100 (4") 63 74 90 97 100 100 100 100 100 100 10080 (3"1/8) 54 66 81 90 98 100 100 100 100 100 10063 (2"1/2) 46 57 72 82 92 96 100 100 100 100 10060 (2"3/8) 45 55 70 79 90 95 99 100 100 100 10050 (2") 40 48 62 72 82 90 96 100 100 100 10040 (1"9/16) 32 41 55 63 73 82 90 97 100 100 10031.5 (1"1/4) 29 34 47 54 64 74 82 92 96 100 10030 (1"3/16) 28 33 46 52 61 72 80 90 95 99 10025 (1") 24 28 40 46 54 65 74 84 90 96 10020 (3/4") 20 24 34 40 46 57 66 76 84 90 9716 (5/8") 17 20 29 34 40 50 58 67 74 83 9215 (5/8") 16 19 28 33 38 48 56 64 72 80 9012.5 (1/2") 14 17 24 29 34 42 50 58 64 74 8210 (3/8") 11 14 20 24 29 37 44 50 56 64 688 (5/16") 9 12 17 20 25 32 39 44 49 56 606.3 (1/4") 7 10 14 17 21 28 34 38 42 48 535 (3/16") 6 9 12 14 18 24 30 33 37 42 464(#5) 5 8 11 13 16 21 26 29 32 37 402(#8) 4 5 7 9 11 15 17 20 23 25 29

750 x 800 mm 500 mm 90 kWNP1007 800 RPM

30" x 32" 20" 125 HP

1020 x 820 mm 600 mm 160 kWNP1110 800 RPM

40" x 32.3" 24" 220 HP

1320 x 880 mm 600 mm 200 kWNP1213 700 RPM

52" x 34.6" 24" 250HP

1540 x 930 mm 600 mm 250 kWNP1315 700 RPM

60.6" x 36.6 24" 350 HP

2040 x 995 mm 700 mm 400 kWNP1520 600 RPM

80.3" x 39.2 28" 600 HP

1020 x 1080 mm 800 mm 160 kWNP1210 700 RPM

40" x 42.5" 32" 220 HP

1320 x 1200 mm 900 mm 200 kWNP1313 700 RPM

52" x 47.2" 36" 250 HP

1540 x 1320 mm 1000 mm 250 kWNP1415 600 RPM

60.6" x 52" 40" 350 HP

2040 x 1630 mm 1300 mm 400 kWNP1620 500 RPM

80.3" x 64.3 52" 600 HP

2400 x 1920 mm 1500 mm 1000 kWNP2023 500 RPM

94.5" x 75.6 59" 1200 HP

8

Technical dataMaximum Maximum

NP Model Feed Opening PowerFeed size Speed

Product Gradation Table200(8")

150(6")

100(4")

80(3"1/8)

60(2"3/8)

50(2")

40(1"9/16)

30(1"3/16)

25(1")

20(3/4")

15(5/8")

Page 9: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

NP1007 150 mtph / 165 stph 100 mtph / 110 stph 150 mtph / 165 stph 80 mtph / 90 stph

NP1110 200 mtph / 220 stph 150 mtph / 165 stph 250 mtph / 275 stph 150 mtph / 165 stph

NP1213 250 mtph / 275 stph 200 mtph / 220 stph 300 mtph / 330 stph 200 mtph / 220 stph

NP1315 350 mtph / 385 stph 250 mtph / 275 stph 350 mtph / 385 stph 250 mtph / 275 stph

NP1520 500 mtph / 550 stph 400 mtph / 440 stph 600 mtph / 660 stph 350 mtph / 385 stph

9

Specifications

Crusher capacities1

TOP FEED SIZE 400 MM TOP FEED SIZE 200 MM

End Product 60 mm End Product 40 mm End Product 40 mm End Product 20 mm

NPModel

TOP FEED SIZE 800 MM TOP FEED SIZE 600 MM

End Product 200 mm End Product 100 mm End Product 200 mm End Product 100 mm

NPModel

NP1210 350 mtph / 385 stph 250 mtph / 275 stph 350 mtph / 385 stph 250 mtph / 275 stph

NP1313 450 mtph / 495 stph 300 mtph / 330 stph 500 mtph / 550 stph 350 mtph / 385 stph

NP1415 550 mtph / 605 stph 400 mtph / 440 stph 600 mtph / 660 stph 400 mtph / 440 stph

NP1620 900 mtph / 990 stph 600 mtph / 660 stph 950 mtph / 1050 stph 650 mtph / 720 stph

NP2023 1800 mtph / 1980 stph 1200 mtph / 1320 stph 2000 mtph / 2200 stph 1300 mtph / 1430 stph1 Represents capacity through crusher based “instantaneous” product sample.

Impact crusher capacity charts are developed for use as anapplication tool to properly utilize the NP crusher’scapabilities. The capacity figures shown apply to materialweighing 100 pounds per cubic foot or 1600 kg per cubic

meter. The crusher is one component of the circuit. As such,its performance is partly dependent on the proper selectionand operation of feeders, conveyors, screens supportingstructure, electric motors, drive components and surge bins.

Production curves*

* The gradation and capacities shown are dependent on feed gradation, material density and its crushability.

Page 10: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

7 240 kg 2 250 kg 1 000 mm 700 mmNP1007

16 000 Lbs 4 960 Lbs 40 in 30 in

9 250 kg 3 065 kg 1 100 mm 1 000 mmNP1110

20 300 Lbs 6 700 Lbs 44 in 40 in

12 780 kg 4 850 kg 1 200 mm 1 300 mmNP1213

28 200 Lbs 10 700 Lbs 47.2 in 51.2 in

16 130 kg 6 370 kg 1 300 mm 1 500 mmNP1315

35 600 Lbs 14 080 Lbs 51.2 in 59 in

27 100 kg 10 400 kg 1 500 mm 2 000 mmNP1520

59 750 Lbs 22 950 Lbs 59 in 78.7 in

12 800 kg 3 720 kg 1 200 mm 1 000 mmNP1210

28 220 Lbs 8 200 Lbs 48 in 40 in

17 800 kg 6 340 kg 1 300 mm 1 300 mmNP1313

39 160 Lbs 13 950 Lbs 51.2 in 51.2 in

21 820 kg 8 165 kg 1 400 mm 1 500 mmNP1415

48 100 Lbs 18 000 Lbs 55 in 59 in

40 500 kg 15 980 kg 1 600 mm 2 000 mmNP1620

89 300 Lbs 35 200 Lbs 63 in 78.7 in

74 200 kg 28 100 kg 2 000 mm 2 300 mmNP2023

163 600 Lbs 61 960 Lbs 78.7 in 90.5 in

10

Technical dataCrusher Rotor Rotor Rotor

NP ModelComplete Complete Diameter Width

A

L

P

N

B

K

H

E F

OG

C

DM

Clearance dimensionsNP Model

A B C-D E F G H K L M N O Pmm/in

650 800 750 1 100 652 751 1 057 3 000 1 671 1 804 1 845 2 070 2 647NP1007

25.6 32.0 29.5 43.3 25.7 29.6 41.6 118.1 65.8 71.0 72.6 81.5 104.2

710 820 1 020 1 105 652 796 1 125 3 055 1 800 2 106 1 830 2 030 2 716NP1110

28.0 32.3 40.1 43.5 25.6 31.3 44.3 120.3 70.9 82.9 72.0 80.0 107.0

750 879 1 320 1 120 705 864 1 212 3 145 2 100 2 529 1 945 2 306 2 882NP1213

29.5 34.6 52.0 44.1 27.8 34.0 47.7 123.8 82.7 100.0 76.6 90.8 113.5

800 930 1 540 1 172 765 915 1 291 3 395 2 295 2 750 1 960 2 350 3 055NP1315

31.5 36.6 60.6 46.1 30.1 36.0 50.8 133.7 90.3 108.3 77.2 92.5 120.2

850 995 2040 1 368 885 1 055 1 518 3 950 3 000 3 400 2 336 2 763 3 540NP1520

33.5 39.2 80.3 53.9 34.8 41.5 59.8 155.5 118.1 133.9 92.0 108.8 139.4

950 1 080 1 020 1 200 700 583 1 282 3 485 1 800 2 126 2 115 2 475 3 167NP1210

37.4 42.5 40.2 47.2 27.5 23.0 50.5 137.2 70.9 83.7 83.3 97.4 124.7

1 050 1 225 1 320 1 305 760 632 1 386 3 765 2 100 2 560 2 340 2 764 3 405NP1313

41.3 48.2 52 51.4 30 24.9 24.5 148.2 82.7 100.8 92.1 108.8 134

1 140 1 320 1 540 1 305 800 605 1 430 4 000 2 295 2 790 2 380 2 790 3 600NP1415

44.9 52.0 60.6 51.4 31.5 23.8 56.3 157.5 90.3 109.8 93.7 109.8 141.7

1 400 1 634 2 040 1 600 920 850 1 772 4 950 3 000 3 600 2 630 3 085 4 400NP1620

55.1 64.3 80.3 63.0 36.2 33.5 69.8 194.9 118.1 141.7 103.5 121.5 173.2

1 660 1 920 2 340 2 050 1 050 1 450 2540 4 330 3 440 3 590 5 700NP2023 NA NA

65.3 75.6 92.1 80.7 41.3 57.1 96.4 170.5 135.4 141.3 224.4

Page 11: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

11

Service and Support

A world of differenceBefore, during and after the sale, you can count on theMetso Minerals's experts to provide the best service andsupport in the world - all over the world. Whether you’reinstalling an entire customized system, a complete circuit,or simply replacing or updating a single piece ofequipment, you can count on us to help you make sure it’sthe right equipment for your precise needs.

In the design stage, we look at variables such as orecharacteristics and properties, physical space limitations,size of ore body - even your financial situation - just toname a few. Once you make your purchase, you’ll be linkedto Metso Minerals's on-line computerized parts availabilitysystem, giving you immediate access to the right parts, instock, and delivered promptly. If you have questions, atrained service analyst is always available - over the phoneor in person - ready to analyze your needs and recommenda complete, long-term, cost-effective solution.

We even offer training schools to help you get the most outof your system. Over the years, thousands of crushingprofessionals like you have benefited from the wide varietyof seminars we offer. Do you have special training needs?Tell us - and we’ll create a unique training session just foryour company.

Nordberg NP Series impact crushers. A world of differencein technology, quality, performance, reliability and support.To find out more, contact your nearest Metso Mineralsoffice.

NP1007

NP1110

NP1213

Page 12: Nordberg NP Series Impact Crushers - Crusher ExportsNordberg NP Series impact crushers feature a unique combination of heavy rotor design, wear material and ... number of spare and

Subject to alteration without prior notice Brochure No. 1220-01-03-CS/Mâcon-English © 2003 Metso Minerals Printed in France

linking innovationsTM

Metso Minerals Crushing Equipment

Our ranges Unit Crushers Mobile Equipment Complete PlantsC Series jaw crushers LT Series mobile crushing plants Complete plants for aggregate productionPrimary gyratory crushers NW Series portable plants Complete plants for recyclingGP Series cone crushersHP Series cone crushersMP Series cone crushersNP Series HSI crushersVI Series VSI crushersB Series VSI crushersLindemann Series metal crushers

Metso Minerals North and Central America3073 South Chase AvenueMilwaukee, WI 53207USAPhone: +1 414 769 4300Fax: +1 414 769 4730

Metso Minerals South AmericaCaixa Postal 27218035-240 SorocabaBrazilPhone: +55 152 191 300Fax: +55 152 191 695

Metso Minerals Asia-PacificP.O. Box 399West Perth, WA 6872AustraliaPhone: +61 8 9420 5555Fax: +61 8 9320 2500

Metso Minerals North and Central EuropeP.O. Box 400420311 MalmöSwedenPhone: +46 40 24 58 00Fax: +46 40 24 58 78

Metso Minerals South Europe andMediterranean41 rue de la République71000 MâconFrancePhone: +33 3 85 39 63 00Fax: +33 3 85 39 63 49

Metso Minerals Southern AfricaWordsworth Office Park41 Wordsworth Avenue, SenderwoodJohannesburg 2007South AfricaPhone: +27 11 723 2000Fax: +27 11 723 2080

Metso Minerals HQP.O. Box 30733101 TampereFinlandPhone: +358 20 484 140Fax: +358 20 484 141

www.metsominerals.comE-mail: [email protected]